Rule 3745-21-09. Control of emissions of volatile organic compounds from stationary sources and perchloroethylene from dry cleaning facilities

119.03 [Comment: For dates and availability of non-regulatory government publications, publications of recognized organizations and associations, federal rules, and federal statutory provisions referenced in this rule, see paragraph (JJ) of rule 3745-21-01 of the Administrative Code titled "referenced materials."] (A) Applicability. (1) In Ashtabula, Butler, Clark, Clermont, Cuyahoga, Delaware, Franklin, Geauga, Greene, Hamilton, Lake, Licking, Lorain, Lucas, Mahoning, Medina, Miami, Montgomery, Portage, Stark, Summit, Trumbull, Warren and Wood counties, paragraphs (D) to (M), (O)(2)(a) to (O)(2)(d), (O)(3) to (O)(6), (P) to (R), (T), and (W) to (EE) of this rule shall apply to all sources regardless of date of construction or modification. (2) Paragraphs (N) and (V) of this rule shall apply state-wide. (3) For sources located in counties not listed in paragraph (A)(1) of this rule: (a) Paragraphs (D) to (M), (O)(2)(a) to (O)(2)(d), (O)(3) to (O)(6), and (P) to (R) of this rule shall apply to all sources that meet either of the following: (i) For which the construction or modification commenced on or after October 19, 1979. (ii) Which are located at a facility having the potential to emit a total of one hundred tons or more of VOC per calendar year. (b) Paragraphs (T), and (W) to (AA) of this rule shall apply to all sources that meet either of the following: (i) For which the construction or modification commenced on or after March 27, 1981. (ii) Which are located at a facility having the potential to emit a total of one hundred tons or more of VOC per calendar year. (c) Paragraphs (BB) to (EE) of this rule shall apply to all sources that meet either of the following: (i) For which the construction or modification commenced on or after May 9, 1986. (ii) Which are located at a facility having the potential to emit a total of one hundred tons or more of VOC per calendar year. (4) Paragraph (DDD) of this rule shall apply to all sources, regardless of date of construction or modification, that are located in Ashtabula, Butler, Clark, Clermont, Cuyahoga, Geauga, Greene, Hamilton, Lake, Lorain, Medina, Miami, Montgomery, Portage, Summit, or Warren county. (5) Paragraph (O)(2)(e) of this rule shall apply to any facility that has sources regardless of date of construction or modification that are located in Ashtabula, Butler, Clark, Clermont, Cuyahoga, Geauga, Greene, Hamilton, Lake, Lorain, Medina, Miami, Montgomery, Portage, Summit, or Warren county. (6) Paragraph (U) of this rule shall apply to all sources that meet any of the following: (a) That are located in Clark, Delaware, Franklin, Greene, Licking, Lucas, Mahoning, Miami, Montgomery, Stark, Trumbull, and Wood counties, regardless of date of construction or modification. (b) Are not in Ashtabula, Butler, Clermont, Cuyahoga, Geauga, Hamilton, Lake, Lorain, Medina, Portage, Summit, Warren or any of the counties listed in paragraph (A)(6)(a) of this rule, and the sources meet either of the following: (i) For which the construction or modification commenced on or after March 27, 1981. (ii) Which are located at a facility having the potential to emit a total of one hundred tons or more of VOC per calendar year. (c) For any source located in Butler, Clermont, Hamilton, or Warren counties subject to paragraph (U) of this rule prior to the effective date of this rule regardless of the date of construction or modification, the requirement to comply with paragraph (U) of this rule continues until the source becomes subject to and complies with rule 3745-21-26 of the Administrative Code. (7) Paragraph (C) of this rule applies to all sources that meet any of the following: (a) That are located in Clark, Delaware, Franklin, Greene, Licking, Lucas, Mahoning, Miami, Montgomery, Stark, Trumbull, and Wood counties, regardless of date of construction or modification. (b) Are not in Ashtabula, Butler, Clermont, Cuyahoga, Geauga, Hamilton, Lake, Lorain, Medina, Portage, Summit, Warren or any of the counties listed in paragraph (A)(6)(a) of this rule, and the sources meet either of the following: (i) For which the construction or modification commenced on or after October 19, 1979. (ii) Which are located at a facility having the potential to emit a total of one hundred tons or more of VOC per calendar year. (c) For any source located in Butler, Clermont, Hamilton or Warren counties subject to paragraph (C) of this rule prior to the effective date of this rule regardless of the date of construction or modification, the requirement to comply with paragraph (C) of this rule continues until the source becomes subject to and complies with rule 3745-21-29 of the Administrative Code. (8) Additional requirements or requirements which are more stringent than those specified in this rule may be applicable to new sources pursuant to rule 3745-31-05 of the Administrative Code. (B) General provisions. (1) Except as otherwise provided by this rule, compliance with the limitations specified in paragraphs (C) to (K), (U), (Y), (FF), (OO) and (PP) of this rule is based upon a weighted average by volume of all coating materials employed in the coating line or printing line in any one day. The VOC contents and densities of the coating materials subject to paragraphs (C) to (K), (U), (Y), (FF), (OO) and (PP) of this rule shall be determined in accordance with paragraph (B) of rule 3745-21-10 of the Administrative Code. The VOC emission rate, capture efficiency and control efficiency for coating lines or printing lines subject to paragraphs (C) to (K), (U), (Y), (FF), (NN) and (PP) of this rule shall be determined in accordance with paragraph (C) of rule 3745-21-10 of the Administrative Code. The averaging of VOC emissions over two or more coating lines or printing lines in order to demonstrate compliance with an applicable emission limitation (i.e., cross-line averaging) is prohibited except as otherwise provided in this rule. (2) [Reserved.] (3) Recordkeeping and reporting for coating lines and printing lines. (a) Except as otherwise provided by this rule, the owner or operator of a coating line or printing line subject to paragraphs (C) to (K), (U), (Y), (FF) or (NN) to (PP) of this rule, or subject to rule 3745-21-26 of the Administrative Code shall demonstrate the ongoing status of compliance with the applicable emissions limitations or control requirements by means of one of the recordkeeping and reporting requirement alternatives specified in paragraph (B)(3) of this rule. (b) Any owner or operator of a coating line which is exempt from the emission limitations specified in paragraph (I) or (U) of this rule because the combined VOC emissions from all such coating lines at the facility are less than fifteen pounds of VOC per day (before add-on controls) shall collect and record the information each day and maintain the information at the facility for a period of three years: (i) The name and identification number of each coating, as applied. (ii) The mass of VOC per volume (including water and exempt solvents) and the volume of each coating (including water and exempt solvents), as applied, used each day. (iii) The total VOC emissions at the facility, as calculated using the following equation: where: T = Total VOC emissions from the combined coating lines before the application of capture systems and control devices, in units of pounds per day. n = Number of different coatings applied in the coating lines at the facility. i = Subscript denoting an individual coating. A i = Mass of VOC per volume of coating (i) (including water and exempt solvents), as applied, used at the facility, in units of pounds VOC per gallon. B i = Volume of coating (i) (including water and exempt solvents), as applied, used at the facility, in units of gallons per day. The instrument or method by which the owner or operator accurately measured or calculated the volume of each coating, as applied, shall also be described in the certification to the director. (c) Any owner or operator of a coating line referenced in paragraph (B)(3)(b) of this rule shall notify the director within forty-five days after the exceedance occurs, of any daily record showing that the combined VOC emissions from all such coating lines at the facility are equal to or greater than fifteen pounds of VOC per day (before add-on controls). (d) Any owner or operator of a coating line which is exempt from the emission limitations specified in paragraph (U)(1) of this rule, pursuant to paragraph (U)(2)(e) of this rule, shall collect and record the following information each day for each such coating line and maintain the information at the facility for a period of three years: (i) The name and identification number of each coating employed in the coating line. (ii) The volume, in gallons, of each coating employed in the coating line. (iii) The total volume, in gallons, of all of the coatings employed in the coating line. (e) Any owner or operator of a coating line referenced in paragraph (B)(3)(d) of this rule shall notify the director within forty-five days of the exceedance occuring of any daily record showing that the coating line employs more than the applicable maximum daily coating usage limit. (f) Any owner or operator of a coating line or printing line who elects to demonstrate the ongoing status of compliance with the applicable emission limitation by means of the use of complying coatings (i.e., each coating complies with the applicable emission limitation as applied) shall collect and record the following information each month and maintain the information at the facility for a period of three years: (i) The name and identification number of each coating, as applied. (ii) The mass of VOC per volume of each coating (excluding water and exempt solvents), as applied. This information does not have to be kept on a line-by-line basis. Also, if an owner or operator mixes complying coatings at a coating line, it is not necessary to record the VOC content of the resulting mixture. (g) Any owner or operator of a coating line or printing line referenced in paragraph (B)(3)(f) of this rule shall notify the director within thirty days of the end of the calendar month of any monthly record showing the use of noncomplying coatings. (h) Any owner or operator of a coating line or printing line who elects to demonstrate the ongoing status of compliance with the applicable emission limitation by means of a daily volume-weighted average VOC content shall collect and record the following information each day for the coating line or printing line and maintain the information at the facility for a period of three years: (i) The name and identification number of each coating, as applied. (ii) The mass of VOC per volume (excluding water and exempt solvents) and the volume of each coating (excluding water and exempt solvents), as applied. (iii) The daily volume-weighted average VOC content of all coatings, as applied, calculated in accordance with the equation specified in paragraph (B)(9) of rule 3745-21-10 of the Administrative Code for C voc,2 . (i) Any owner or operator of a coating line or printing line referenced in paragraph (B)(3)(h) of this rule shall notify the director within forty-five days after the exceedance occurs of any daily record showing that the daily volume-weighted average VOC content exceeds the applicable emission limitation. (j) Any owner or operator of a coating line who elects to demonstrate the ongoing status of compliance with the applicable pounds of VOC per gallon of solids limitation by means of control equipment shall collect and record the following information each day for the coating line and maintain the information at the facility for a period of three years: (i) The name and identification number of each coating used. (ii) The mass of VOC per unit volume of coating solids, as applied, the volume solids content, as applied, and the volume, as applied, of each coating. (iii) The maximum VOC content (mass of VOC per unit volume of coating solids, as applied) or the daily volume-weighted average VOC content (mass of VOC per unit volume of coating solids, as applied) of all the coatings. (iv) The calculated, controlled VOC emission rate, in mass of VOC per unit volume of coating solids, as applied. The controlled VOC emission rate shall be calculated using the following: (A) Either the maximum VOC content or the daily volume-weighted VOC content recorded in accordance with paragraph (B)(3)(j)(iii) of this rule. (B) The overall control efficiency for the control equipment as determined during the most recent emission test that demonstrated that the source was in compliance. (v) A log or record of operating time for the capture (collection) system, control device, monitoring equipment, and the associated coating line. (vi) For thermal incinerators, all three-hour periods of operation during which the average combustion temperature was more than fifty degrees Fahrenheit below the average combustion temperature during the most recent performance test that demonstrated that the source was in compliance. (vii) For catalytic incinerators, all three-hour periods of operation during which the average temperature of the process vent stream immediately before the catalyst bed is more than fifty degrees Fahrenheit below the average temperature of the process vent stream during the most recent performance test that demonstrated that the source was in compliance, and one of the following: (A) All three-hour periods of operation during which the average temperature difference across the catalyst bed is less than eighty per cent of the average temperature differences during the most recent performance test that demonstrated that the source was in compliance. (B) Records required by an inspection and maintenance plan for the catalytic incinerator that meets paragraph (S) of rule 3745-21-10 of the Administrative Code. (viii) For carbon adsorbers, all three-hour periods of operation during which the average VOC concentration or reading of organics in the exhaust gases is more than twenty per cent greater than the average exhaust gas concentration or reading measured by the organics monitoring device during the most recent determination of the recovery efficiency of the carbon adsorber that demonstrated that the source was in compliance. (k) Any owner or operator of a coating line referenced in paragraph (B)(3)(j) of this rule shall notify the director within forty-five days after the exceedance occurs of any daily record showing that the calculated, controlled VOC emission rate exceeds the applicable pounds of VOC per gallon of solids limitation. (l) Any owner or operator of a coating line or printing line who elects to demonstrate the ongoing status of compliance with the applicable capture and control efficiency requirements or overall control efficiency requirements contained in paragraph (B)(6), (H), (Y), (NN), (PP), or (XX) of this rule shall collect and record the following information each day for the control equipment and maintain the information at the facility for a period of three years: (i) A log of operating time for the capture (collection) system, control device, monitoring equipment, and the associated coating line or printing line. (ii) For thermal incinerators, all three-hour periods of operation during which the average combustion temperature was more than fifty degrees Fahrenheit below the average combustion temperature during the most recent performance test that demonstrated that the source was in compliance. (iii) For catalytic incinerators, all three-hour periods of operation during which the average temperature of the process vent stream immediately before the catalyst bed is more than fifty degrees Fahrenheit below the average temperature of the process vent stream during the most recent performance test that demonstrated that the source was in compliance, and one of the following: (A) All three-hour periods of operation during which the average temperature difference across the catalyst bed is less than eighty per cent of the average temperature differences during the most recent performance test that demonstrated that the source was in compliance. (B) Records required by an inspection and maintenance plan for the catalytic incinerator that meets paragraph (S) of rule 3745-21-10 of the Administrative Code. (iv) For carbon adsorbers, all three-hour periods of operation during which the average VOC concentration or reading of organics in the exhaust gases is more than twenty per cent greater than the average exhaust gas concentration or reading measured by the organics monitoring device during the most recent determination of the recovery efficiency of the carbon adsorber that demonstrated that the source was in compliance. (m) Any owner or operator of a coating line or printing line referenced in paragraphs (B)(3)(j) and (B)(3)(l) of this rule shall submit to the director by April thirtieth, July thirty-first, October thirty-first, and January thirty-first, that cover the records for the previous calendar quarter, quarterly summaries of the records required by paragraphs (B)(3)(j)(v) to (B)(3)(j)(viii) and (B)(3)(l) of this rule. (n) Any owner or operator of a coating line or printing line referenced in paragraphs (B)(3)(j) and (B)(3)(l) of this rule shall install and operate continuous monitoring and recording devices (i.e., for temperature or VOC concentration) and, if necessary, perform emission tests for the coating line or printing line to enable the recordkeeping required by paragraphs (B)(3)(j)(vi) to (B)(3)(j)(viii) and (B)(3)(l)(ii) to (B)(3)(l)(iv) of this rule. The continuous monitoring and recording devices shall be installed and placed in operation either within one hundred eighty days of March 31, 1993 or by the date of operation of any new control equipment installed for the coating line or printing line after March 31, 1993 to achieve compliance with the VOC control requirements of this rule. The continuous monitoring and recording devices shall be capable of accurately measuring the desired parameter. The owner or operator shall properly operate and maintain the devices in accordance with the manufacturer's recommendations. (4) Recordkeeping and reporting for sources other than coating lines and printing lines. (a) Except as otherwise provided by this rule, the owner or operator of a source other than a coating line or printing line that is subject to paragraphs (O), (W), (X), (CC), (EE), (KK) to (MM), (SS) to (VV), or (YY) to (AAA) of this rule shall demonstrate the ongoing status of compliance with the applicable emissions limitations or control requirements by means of one of the recordkeeping and reporting requirement alternatives specified in paragraph (B)(4) of this rule. (b) Any owner or operator of a source referenced in paragraph (B)(4)(a) of this rule who elects to demonstrate the ongoing status of compliance with the applicable emission limitation or control requirement by means of control equipment shall collect and record the following information each day for the source and maintain the information at the facility for a period of three years: (i) A log or record of operating time for the capture (collection) system, control device, monitoring equipment, and the associated source. (ii) For thermal incinerators, all three-hour periods of operation during which the average combustion temperature was more than fifty degrees Fahrenheit below the average combustion temperature during the most recent performance test that demonstrated that the source was in compliance. (iii) For catalytic incinerators, all three-hour periods of operation during which the average temperature of the process vent stream immediately before the catalyst bed is more than fifty degrees Fahrenheit below the average temperature of the process vent stream during the most recent performance test that demonstrated that the source was in compliance, and one of the following: (A) All three-hour periods of operation during which the average temperature difference across the catalyst bed is less than eighty per cent of the average temperature differences during the most recent performance test that demonstrated that the source was in compliance. (B) Records required by an inspection and maintenance plan for the catalytic incinerator that meets paragraph (S) of rule 3745-21-10 of the Administrative Code. (iv) Where an absorber is the final control device and an organic monitoring device is used, all three-hour periods of operation during which the average concentration level or reading of organic compounds in the exhaust gases is more than twenty per cent greater than the exhaust gas organic compound concentration level or reading measured by the most recent performance test that demonstrated that the source was in compliance. (v) Where an absorber is the final control device and an organic monitoring device is not used, either of the following: (A) All three-hour periods of operation during which the average absorbing liquid temperature was more than twenty degrees Fahrenheit above the average absorbing liquid temperature during the most recent performance test that demonstrated that the source was in compliance. (B) All three-hour periods of operation during which the average absorbing liquid specific gravity was more than 0.1 unit above, or more than 0.1 unit below the average absorbing liquid specific gravity during the most recent performance test that demonstrated that the source was in compliance (unless monitoring of an alternative parameter, which is a measure of the degree of absorbing liquid saturation, is approved by the director, in which case the director will define appropriate parameter boundaries and periods of operation during which they are exceeded). (vi) Where a carbon adsorber is the final control device and an organic monitoring device is used, all three-hour periods of operation during which the average concentration level or reading of organic compounds in the exhaust gases is more than twenty per cent greater than the exhaust gas organic compound concentration level or reading measured by the most recent performance test that demonstrated that the source was in compliance. (vii) Where a carbon adsorber is the final control device and an organic monitoring device is not used, either of the following: (A) All carbon bed regeneration cycles during which the total mass steam flow rate was more than ten per cent below the total mass steam flow during the most recent performance test that demonstrated that the source was in compliance. (B) All carbon bed regeneration cycles during which the temperature of the carbon bed after regeneration (and after completion of any cooling cycle) was more than ten per cent greater than the carbon bed temperature (in degrees Celsius) during the most recent performance test that demonstrated that the source was in compliance. (viii) Where a condenser is the final control device and an organic monitoring device is used, all three-hour periods of operation during which the average concentration level or reading of organic compounds in the exhaust gases is more than twenty per cent greater than the exhaust gas organic compound concentration level or reading measured by the most recent performance test that demonstrated that the source was in compliance. (ix) When a condenser is the final control device and an organic monitoring device is not used, all three-hour periods of operation during which the average exit (product side) condenser operating temperature was more than eleven degrees Fahrenheit above the average exit (product side) operating temperature during the most recent performance test that demonstrated that the source was in compliance. (x) For flares, all periods during which the electric arc ignition system or pilot flame is not functioning properly. (c) Any owner or operator of a source referenced in paragraph (B)(4)(a) of this rule shall submit to the director by April thirtieth, July thirty-first, October thirty-first, and January thirty-first, that cover the records for the previous calendar quarters, quarterly summaries of the records required by paragraph (B)(4)(b) of this rule. (d) Any owner or operator of a source referenced in paragraph (B)(4)(a) of this rule shall either within one hundred eighty days of March 31, 1993 or by the date of operation of any new control equipment installed for the source after March 31, 1993 install and operate continuous monitoring and recording devices (i.e., for temperature, VOC concentration, arcing of an electric arc ignition system, or presence of a pilot flame) and, if necessary, perform emission tests for the source to enable the recordkeeping required by paragraph (B)(4)(b) of this rule. The continuous monitoring and recording devices shall be capable of accurately measuring the desired parameter, and the owner or operator shall properly operate and maintain the devices in accordance with the manufacturer's recommendations. (5) Any owner or operator of a coating line, printing line, or other source that is subject to the recordkeeping and reporting requirements contained in paragraph (B)(3) or (B)(4) of this rule may propose to the director an alternative recordkeeping and reporting program. If the alternative recordkeeping and reporting program is approved by the director and USEPA as a revision to the state implementation plan, the alternative recordkeeping and reporting program shall supersede paragraph (B)(3) or (B)(4) of this rule and be specified in the terms and conditions of the permit, variance, or order issued by the director for the coating line, printing line, or other source. (6) In lieu of complying with the pounds of VOC per gallon of solids limitations contained in paragraphs (D), (E), (F)(1), (G), (I)(1), (J), (K)(1), and (U) of this rule, any owner or operator of a coating line that employs a control system may choose to demonstrate that the capture and control equipment provide not less than an eighty one per cent reduction, by weight, in the overall VOC emissions from the coating line and that the control equipment has an efficiency of not less than ninety per cent, by weight, for the VOC emissions vented to the control equipment. In such cases, the owner or operator shall comply with the certification and permit application requirements specified in paragraph (B)(3) of rule 3745-21-04 of the Administrative Code and shall achieve compliance with the overall VOC emission reduction and control efficiency requirements in accordance with the applicable compliance schedules contained in paragraph (C) of rule 3745-21-04 of the Administrative Code. Also, in such cases, the owner or operator of the coating line shall be subject to the recordkeeping and reporting requirements contained in paragraph (B)(3)(l) of this rule. (7) In lieu of complying with the pounds of VOC per gallon of solids limitations contained in paragraphs (I)(4) and (K)(6) of this rule, any owner or operator of a coating line that employs a control system may choose to demonstrate that the capture and control equipment provide not less than a ninety per cent reduction, by weight, in the overall VOC emissions from the coating line and that the control equipment has an efficiency of not less than ninety per cent, by weight, for the VOC emissions vented to the control equipment. In such cases, the owner or operator shall comply with the certification and permit application requirements specified in paragraph (B)(3)(b) of rule 3745-21-04 of the Administrative Code and shall achieve compliance with the overall VOC emission reduction and control efficiency requirements in accordance with the applicable compliance schedules contained in paragraph (C) of rule 3745-21-04 of the Administrative Code. Also, in such cases, the owner or operator of the coating line shall be subject to the recordkeeping and reporting requirements contained in paragraph (B)(3)(l) of this rule. (C) Surface coating of automobiles and light-duty trucks. (1) Except as otherwise provided in paragraphs (C)(2), (C)(3) and (C)(6) of this rule, no owner or operator of an automobile or light-duty truck assembly plant shall cause, allow or permit the discharge into the ambient air of any VOC after the dates specified in rule 3745-21-04 of the Administrative Code in excess of the following: (a) For a prime coat coating line employing electrodeposition, one of the following: (i) 1.2 pounds of VOC per gallon of coating, excluding water and exempt solvents, or, if a control system is employed, 1.4 pounds of VOC per gallon of solids from the electrodeposition coating line. (ii) 1.4 pounds of VOC per gallon of solids from any electrodeposition (EDP) coating line when the solids turnover ratio (R T ) is 0.16 or greater. R T is calculated as follows: R T = T E / L E where: T E = total volume of coating solids that is added to the EDP coating line in a calendar month (gallons). L E = volume design capacity of the EDP system, which is the total liquid volume contained in the EDP system's tanks, pumps, recirculating lines, filters, etc. at the system's designed liquid operating level (gallons). (iii) 1.4 # 350 (0.160-R T ) pounds of VOC per gallon of solids from any EDP coating line when R T , calculated according to the equation in paragraph (C)(1)(a)(ii) of this rule, is greater than or equal to 0.040 and less than 0.160. (iv) When R T , calculated according to the equation in paragraph (C)(1)(a)(ii) of this rule, is less than 0.040 for any EDP coating line, there is no emission limit. (v) 2.8 pounds of VOC per gallon of coating, excluding water and exempt solvents, or 15.1 pounds VOC per gallon of deposited solids from the guidecoat or surfacer coating line. (Antichip coatings applied to automobile and light-duty truck components such as rocker panels, the bottom edges of doors and fenders, and the leading edge of the roof, are considered to be guidecoat or surfacer coatings.) (b) For a prime coat coating line not employing electrodeposition, 1.9 pounds of VOC per gallon of coating, excluding water and exempt solvents, or, if a control system is employed, 2.6 pounds of VOC per gallon of solids. (c) For a topcoat coating line, 2.8 pounds of VOC per gallon of coating, excluding water and exempt solvents, or 15.1 pounds VOC per gallon of deposited solids. (d) For a final repair coating line, 4.8 pounds of VOC per gallon of coating, excluding water and exempt solvents, or, if a control system is employed, 13.8 pounds of VOC per gallon of solids. (2) The emission limitations specified in paragraph (C)(1) of this rule shall apply to the application of surface coatings, except sound-proofing materials, to the frame, main body, interior panels and exterior sheet metal such as the hood, trunk lid, fenders, cargo boxes, doors and grill openings of an automobile or light-duty truck and to other parts that are coated along with these bodies or body parts. The emission limitation specified in paragraph (C)(1)(c) of this rule is a daily volume-weighted average of the entire topcoat operation (i.e., all spray booths, flash-off areas and bake ovens where topcoat coatings are applied, dried, and cured, except those spray booths, flash-off areas and bake ovens in the final repair coating line). The emission limitation specified in paragraph (C)(1)(a)(v) of this rule is a daily volume-weighted average of the entire guidecoat and surfacer operation (i.e., all spray booths, flash-off areas and bake ovens where guidecoat and surfacer coatings are applied, dried, and cured, except those spray booths, flash-off areas and bake ovens in the final repair topcoat coating line). (3) When an owner or operator of an automobile or light-duty truck assembly plant chooses to comply with the pounds VOC per gallon of deposited solids limitation specified in paragraphs (C)(1)(a)(v) and (C)(1)(c) of this rule, the test method for determining the transfer efficiency of the coating line and for determining compliance of the coating line with applicable emission limitations shall be in accordance with the publication specified in paragraph (C)(4) of this rule. (4) As expeditiously as practicable but not later than December 1, 1990 for any topcoat coating line and not later than July 1, 1995 for any guidecoat or surfacer coating line, any owner or operator of an automobile or light-duty truck assembly plant shall maintain daily records for the guidecoat or surfacer coating line and for the topcoat coating line and shall demonstrate compliance with paragraphs (C)(1)(a)(v) and (C)(1)(c) of this rule in accordance with the USEPA publication entitled "Protocol for Determining the Daily Volatile Organic Compound Emission Rate of Automobile and Light-Duty Truck Topcoat Operations." A copy of records indicating an exceedance of paragraphs (C)(1)(a)(v) and (C)(1)(c) of this rule limitations shall be sent to the director within thirty days following the end of the calendar month. These recordkeeping and reporting requirements are in lieu of those contained in paragraph (B)(3) of this rule. (5) Compliance with the limitation specified in paragraph (C)(1)(d) of this rule is based upon a weighted average by volume of all coating materials employed in the final repair coating line in any one month. Any owner or operator of a final repair coating line who elects to demonstrate the ongoing status of compliance by means of a monthly volume-weighted average VOC content shall meet the following recordkeeping and reporting requirements: (a) Recordkeeping. The owner or operator shall collect and record the following information each month for the final repair coating line and maintain the information at the facility for a period of three years: (i) The name and identification number of each coating, as applied. (ii) The mass of VOC per volume (excluding water and exempt solvents) and the volume of each coating (excluding water and exempt solvents), as applied. (iii) The monthly volume-weighted average VOC content of all coatings, as applied, calculated in accordance with the equation specified in paragraph (B)(9) of rule 3745-21-10 of the Administrative Code for (C VOC,2 ) A . (b) Reporting. The owner or operator shall notify the director and submit a copy of such notification within thirty days following the end of the calendar month of any monthly record showing that the monthly volume-weighted average VOC content exceeds the applicable emission limitation. (6) An owner or operator of an automobile or light-duty truck assembly plant may choose to comply with the following in lieu of paragraphs (C)(1)(a) to (C)(1)(d) of this rule if the maximum number of motor vehicles assembled is less than thirty-five per day: No owner or operator of an automobile or light-duty truck assembly plant may cause, allow, or permit the discharge into the ambient air of any VOC in excess of the following: (a) 5.0 pounds of VOC per gallon of coating, excluding water and exempt solvents, for guidecoats, automotive primer-sealers and automotive primer-surfacers, or, if a control system is employed, 15.6 pounds of VOC per gallon of solids, as applied. (b) 5.4 pounds of VOC per gallon of coating, excluding water and exempt solvents, for automotive topcoats or, if a control system is employed, 20.3 pounds VOC per gallon of solids, as applied. (7) An owner or operator of the applicable coating line who elects to demonstrate the ongoing status of compliance with paragraph (C)(6) by means of a monthly volume-weighted average VOC content shall meet the following: (a) Recordkeeping. The owner or operator shall collect and record the following information each month for the coating line and maintain the information at the facility for a period of three years: (i) The name and identification number of each coating, as applied. (ii) The mass of VOC per volume (excluding water and exempt solvents) and the volume of each coating (excluding water and exempt solvents), as applied. (iii) The monthly volume-weighted average VOC content of all coatings, as applied, calculated in accordance with the equation specified in paragraph (B)(9) of rule 3745-21-10 of the Administrative Code for (C voc,2 ) A . (b) Reporting. The owner or operator shall notify the director and submit a copy of each notification within thirty days of the end of the calendar month of any monthly record showing that the monthly volume-weighted average VOC content exceeds the applicable emission limitation. (8) Any owner or operator of a coating line who elects to demonstrate the ongoing status of compliance with the applicable pounds of VOC per gallon of solids limitation as specified in paragraph (C)(1)(d), (C)(6)(a), or (C)(6)(b) of this rule by means of control equipment shall collect and record the following information each month for the coating line and maintain the information at the facility for a period of three years: (a) The name and identification number of each coating used. (b) The mass of VOC per unit volume of coating solids, as applied, the volume solids content, as applied, and the volume, as applied, of each coating. (c) The maximum VOC content (mass of VOC per unit volume of coating solids, as applied) or the monthly volume-weighted average VOC content (mass of VOC per unit volume of coating solids, as applied) of all the coatings. (d) The calculated, controlled VOC emission rate, in mass of VOC per unit volume of coating solids, as applied, calculated using the following: (i) Either the maximum VOC content or the monthly volume-weighted VOC content recorded in accordance with paragraph (B)(3)(j)(iii) of this rule. (ii) The overall control efficiency for the control equipment as determined during the most recent emission test that demonstrated that the source was in compliance. (e) A log or record of operating time for the capture (collection) system, control device, monitoring equipment, and the associated coating line. (f) For thermal incinerators, all three-hour periods of operation during which the average combustion temperature was more than fifty degrees Fahrenheit below the average combustion temperature during the most recent performance test that demonstrated that the source was in compliance. (g) For catalytic incinerators, all three-hour periods of operation during which the average temperature of the process vent stream immediately before the catalyst bed is more than fifty degrees Fahrenheit below the average temperature of the process vent stream during the most recent performance test that demonstrated that the source was in compliance, and one of the following: (i) All three-hour periods of operation during which the average temperature difference across the catalyst bed is less than eighty per cent of the average temperature differences during the most recent performance test that demonstrated that the source was in compliance. (ii) Records required by an inspection and maintenance plan for the catalytic incinerator that meets paragraph (S) of rule 3745-21-10 of the Administrative Code. (h) For carbon adsorbers, all three-hour periods of operation during which the average VOC concentration or reading of organics in the exhaust gases is more than twenty per cent greater than the average exhaust gas concentration or reading measured by the organics monitoring device during the most recent determination of the recovery efficiency of the carbon adsorber that demonstrated that the source was in compliance. (9) Any owner or operator of a coating line referenced in paragraph (C)(8) of this rule shall notify the director and submit a copy of such notification within thirty days following the end of the calendar month of any monthly record showing that the calculated, controlled VOC emission rate exceeds the applicable pounds of VOC per gallon of solids limitation. A copy of such monthly record shall be sent to the director within thirty days following the end of the calendar month. (10) The following coatings are excluded from the emission limitations specified in paragraphs (C)(1) and (C)(6) of this rule: (a) Aerosol coatings. (b) Coatings supplied in containers with a net volume of sixteen ounces or less, or a net weight of one pound or less. (D) Surface coating of cans. (1) Except as otherwise provided in paragraph (B)(6) of this rule, no owner or operator of a two-piece can coating operation may cause, allow, or permit the discharge into the ambient air of any volatile organic compounds after the date specified in paragraph (C)(3) of rule 3745-21-04 of the Administrative Code in excess of the following: (a) 2.8 pounds of VOC per gallon of coating, excluding water and exempt solvents, or, if a control system is employed, 4.5 pounds of VOC per gallon of solids from a basecoat coating line. (b) 2.8 pounds of VOC per gallon of coating, excluding water and exempt solvents, or, if a control system is employed, 4.5 pounds of VOC per gallon of solids from an overvarnish coating line. (c) 4.2 pounds of VOC per gallon of coating, excluding water and exempt solvents, or, if a control system is employed, 9.8 pounds of VOC per gallon of solids from an interior body coating line. (d) 4.2 pounds of VOC per gallon of coating, excluding water and exempt solvents, or, if a control system is employed, 9.8 pounds of VOC per gallon of solids from an exterior bottom end coating line. (e) 3.7 pounds of VOC per gallon of coating, excluding water and exempt solvents, or, if a control system is employed, 7.4 pounds of VOC per gallon of solids from an end sealing compound coating line. (2) Except as otherwise provided in paragraph (B)(6) of this rule, no owner or operator of a three-piece can coating operation may cause, allow, or permit the discharge into the ambient air of any volatile organic compounds after the date specified in paragraph (C)(3) of rule 3745-21-04 of the Administrative Code in excess of the following: (a) 2.8 pounds of VOC per gallon of coating, excluding water and exempt solvents, or, if a control system is employed, 4.5 pounds of VOC per gallon of solids from a basecoat coating line. (b) 2.8 pounds of VOC per gallon of coating, excluding water and exempt solvents, or, if a control system is employed, 4.5 pounds of VOC per gallon of solids from an overvarnish coating line. (c) 4.2 pounds of VOC per gallon of coating, excluding water and exempt solvents, or, if a control system is employed, 9.8 pounds of VOC per gallon of solids from an interior body coating line. (d) 5.5 pounds of VOC per gallon of coating, excluding water and exempt solvents, or, if a control system is employed, 21.7 pounds of VOC per gallon of solids from a side-seam coating line. (e) 3.7 pounds of VOC per gallon of coating, excluding water and exempt solvents, or, if a control system is employed, 7.4 pounds of VOC per gallon of solids from an end sealing compound coating line. (3) Alternative daily emission limitation: (a) Any owner or operator of a two-piece or three-piece can coating operation may obtain from the director an alternative daily emission limitation for the emission limitations specified in paragraph (D)(1) or (D)(2) of this rule. The alternative daily emission limitation shall be determined according to paragraph (D)(3)(b) of this rule and the actual daily emission shall be determined according to paragraph (D)(3)(c) of this rule. Prior to obtaining the alternative daily emission limitation, the owner or operator shall demonstrate to the satisfaction of the director that the actual daily emission will not exceed the alternative daily emission limitation after the date specified in paragraph (C)(3) of rule 3745-21-04 of the Administrative Code and that the record-keeping requirements of paragraph (D)(3)(d) of this rule shall be met. (b) The alternative daily emission limitation (A d ) shall be determined on a daily basis as follows: Where A d = pounds of VOC emissions allowed for the day. C = VOC content of surface coating employed, in pounds of VOC per gallon of coating, excluding water and exempt solvents. D = density of VOC content of surface coating employed, in pounds of VOC per gallon of VOC (a standard density of 7.36 may be used if it is used for all surface coatings employed). V = volume of surface coating employed for the day, in gallons (excluding water and exempt solvents). L = emission limitation for the surface coating employed as specified in paragraph (D)(1) or (D)(2) of this rule, in pounds of VOC per gallon of coating (excluding water and exempt solvents). i = subscript denoting a specific surface coating employed. n = total number of surface coatings employed in can coating operation. (c) The actual daily emission (E d ) shall be determined on a daily basis as follows: Where E d = actual pounds of VOC emissions for the day. F = fraction by weight of VOC emissions from the surface coating reduced or prevented from being emitted by control equipment, and V, C, i and n are defined as in paragraph (D)(3)(b) of this rule. (d) Record-keeping: (i) Daily records shall be maintained for a period of not less than two years which list the usage of surface coatings or which list other data, as authorized by the director, that approximate the usage of surface coatings. The following data shall be listed for each surface coating being recorded: VOC content (in pounds of VOC per gallon of coating, excluding water and exempt solvents), density of VOC content of coating (in pounds of VOC per gallon of VOC) unless the standard density of 7.36 is recorded, and the type of surface coating according to the classification contained within paragraphs (D)(1) and (D)(2) of this rule. (ii) Daily records shall be maintained for a period of not less than two years which include the following for any control equipment designed to reduce or prevent the emission of VOC: downtime, any operational problems or malfunctions which reduce the effective control efficiency, and the average control efficiency, if less than the normally expected control efficiency. (iii) Other records shall be maintained, as deemed necessary by the director, in order to provide information on VOC emissions or compliance with the alternative daily emission limitation. (E) Except as otherwise provided in paragraphs (B)(6) and (D) of this rule, no owner or operator of a coil coating line may cause, allow or permit the discharge into the ambient air of any VOCs after the date specified in paragraph (C)(4) of rule 3745-21-04 of the Administrative Code in excess of 2.6 pounds of VOC per gallon of coating, excluding water and exempt solvents, or, if a control system is employed, 4.0 pounds of VOC per gallon of solids from a prime coat, topcoat, or single coat coating line. (F) Paper, film or foil coating lines. (1) Except as otherwise provided in paragraph (B)(6) of this rule, no owner or operator of a paper coating line which has a maximum application of coating materials greater than three gallons in any one day may cause, allow or permit the discharge into the ambient air of any volatile organic compounds after the date specified in paragraph (C)(5) of rule 3745-21-04 of the Administrative Code in excess of 2.9 pounds of VOC per gallon of coating, excluding water and exempt solvents, or, if a control system is employed, 4.8 pounds of VOC per gallon of solids from such paper coating line. (2) In addition to paragraph (F)(1) of this rule, the following are applicable to all paper, film or foil coating lines located in Ashtabula, Butler, Clermont, Cuyahoga, Geauga, Hamilton, Lake, Lorain, Medina, Portage, Summit, and Warren counties: (a) Any owner or operator of a paper, film or foil coating line with potential emissions that are equal to or greater than 25.0 tons per year of VOC before the application of capture and control devices shall comply with either of the following for the coating line: (i) Employ a control system in order to reduce VOC emissions from the paper, film or foil coating line by at least ninety per cent or maintain a maximum VOC outlet concentration of twenty ppmv on a dry basis, whichever is less stringent. (ii) Employ coatings in the paper, film or foil coating line that comply with the following VOC content limitations: CoatingType Pound of VOC/Pound ofCoating paper, film orfoil surface coatings (not including pressure sensitive tape andlabels) 0.08 pressure sensitive tape and label surface coatings 0.067 (b) Work practice standards for cleaning materials. Unless emissions to the atmosphere are controlled by an approved emission control system with an overall control efficiency of at least ninety per cent, any person using an organic solvent for cleanup shall do the following: (i) Store all VOC containing cleaning materials and used shop towels in closed containers. (ii) Ensure that mixing and storage containers used for VOC-containing cleaning materials are kept closed at all times except when depositing or removing these materials. (iii) Minimize spills of VOC-containing cleaning materials. (iv) Convey VOC-containing cleaning materials from one location to another in closed containers or pipes. (v) Minimize VOC emission from cleaning of storage, mixing, and conveying equipment. (G) Except as otherwise provided in paragraph (B)(6) of this rule, no owner or operator of a fabric coating line may cause, allow or permit the discharge into the ambient air of any VOCs after the date specified in paragraph (C)(6) of rule 3745-21-04 of the Administrative Code in excess of 2.9 pounds of VOC per gallon of coating, excluding water and exempt solvents, or, if a control system is employed, 4.8 pounds of VOC per gallon of solids from a fabric coating line. (H) No owner or operator of a vinyl coating line may cause, allow or permit the discharge into the ambient air of any VOCs from such coating line after the date specified in paragraph (C)(7) of rule 3745-21-04 of the Administrative Code, unless either paragraph (H)(1) or (H)(2) of this rule is satisfied. (1) The VOC content of the coatings employed in the vinyl coating line, as determined under paragraph (B) of rule 3745-21-10 of the Administrative Code, does not exceed either of the following limitations: (a) 4.8 pounds of VOC per gallon of vinyl coating, excluding water and exempt solvents. (b) Twenty-five per cent VOC by volume of the volatile matter of the vinyl coating. (2) The vinyl coating line is equipped with a capture system and associated control system which are designed and operated to achieve the following efficiencies for VOCs, as determined under paragraph (C) of rule 3745-21-10 of the Administrative Code: (a) A capture efficiency which is at least seventy-five per cent by weight. (b) A control efficiency which is at least ninety per cent by weight. (3) The application of organisol or plastisol coatings are exempt from paragraphs (H)(1) and (H)(2) of this rule. (I) Surface coating of metal furniture. (1) Except as otherwise provided in paragraphs (B)(6), (I)(2) and (I)(3) of this rule, no owner or operator of a prime coat, topcoat, or single coat coating line for metal furniture may cause, allow or permit the discharge into the ambient air of any VOCs after the date specified in paragraph (C)(8) of rule 3745-21-04 of the Administrative Code in excess of 3.0 pounds of VOC per gallon of coating, excluding water and exempt solvents, or, if a control system is employed, 5.1 pounds of VOC per gallon of solids from such prime coat, topcoat, or single coat coating line. (2) Any owner or operator of a prime coat, topcoat, or single coat coating line for metal furniture may obtain from the director an equivalent emission limitation for the limitation specified in paragraph (I)(1) of this rule. The owner or operator shall demonstrate to the satisfaction of the director, prior to obtaining an equivalent emission limitation, that the emission limitation is, at a minimum, equivalent in terms of total daily emissions of VOCs to the applicable requirement of paragraph (I)(1) of this rule. For purposes of this demonstration, the director shall recognize that the emission limitation in paragraph (I)(1) of this rule is equivalent to 8.4 pounds VOC per gallon of deposited solids and is based upon a coating applicator transfer efficiency of sixty per cent. If the director approves an equivalent emission limitation for a prime coat, topcoat, or single coat coating line for metal furniture, said limitation and the associated transfer efficiency shall be specified in the special terms and conditions of a permit-to-install or permit-to-install and operate or variance issued by the director for the coating line, and approved by USEPA as a revision to the state implementation plan. If the test method for determining the transfer efficiency for a coating line has not been approved by the USEPA as part of the state implementation plan, the permit-to-install or permit-to-install and operate or variance issued by the director for the coating line shall be approved by the USEPA as a revision to the state implementation plan. (3) Exemptions. (a) Exempted from paragraph (I)(1) of this rule are the prime coat, topcoat, or single coat coating lines for metal furniture at a facility, only if all such lines, in combination, emit less than fifteen pounds of VOC per day (before add-on controls). (b) Exempted from paragraph (I)(1) of this rule is any application of a coating to a part not defined as metal furniture. (4) In addition to paragraph (I)(1) of this rule the following requirements are applicable to all metal furniture coating lines located in Ashtabula, Butler, Clermont, Cuyahoga, Geauga, Hamilton, Lake, Lorain, Medina, Portage, Summit, and Warren counties. (a) Except as otherwise provided in paragraph (I)(4)(b) of this rule, no owner or operator of a coating line for metal furniture may cause, allow or permit the discharge into the ambient air of any VOCs after the date specified in paragraph (C)(8) of rule 3745-21-04 of the Administrative Code in excess of the VOC limitations specified in the following table: Coating Air-DriedCoating (controls not employed) Baked Coating (controls not employed) general one-component 2.3 2.3 generalmulti-component 2.8 2.3 solar-absorbent 3.5 3.0 heat-resistant 3.5 3.0 extremehigh-gloss 2.8 3.0 metallic 3.5 3.5 extremeperformance 3.5 3.0 pretreatment coatings 3.5 3.5 The recommended emission limits can also be expressed in terms of mass of VOC per volume of coating solids, as applied. A facility could use low-VOC coatings or a combination of coatings and add-on control equipment on a coating unit to meet the recommended mass of VOC per volume of coating solids limits. Using an assumed VOC density of 7.36 pounds per gallon, the equivalent limits in terms of mass of VOC per volume of solids, as applied, are as follows: Coating Air-DriedCoating (controls employed) BakedCoating (controls employed) general one-component 3.3 3.3 generalmulti-component 4.5 3.3 extreme high gloss 4.5 5.1 extremeperformance 6.7 5.1 heat resistant 6.7 5.1 metallic 6.7 6.7 pretreatment coatings 6.7 6.7 solarabsorbent 6.7 5.1 (b) Exemptions. (i) Exempted from paragraph (I)(4) of this rule are the coating lines for metal furniture at a facility, only if all such lines, in combination, emit less than fifteen pounds of VOC per day (before add-on controls). (ii) Exempted from paragraph (I)(4) of this rule is any application of coating to a part not defined as metal furniture. (iii) Paragraphs (I)(4)(a) and (I)(4)(d) of this rule are not applicable to the following: (A) Stencil coatings. (B) Safety-indicating coatings. (C) Solid-film lubricants. (D) Touch-up and repair coatings. (E) Coating application utilizing hand-held aerosol cans. (c) Operating equipment. A person shall not apply VOC-containing coatings to metal furniture unless the coating is applied with equipment operated according to the equipment manufacturer specifications, and by the use of one of the following methods: (i) Electrostatic application. (ii) Flow coat. (iii) Dip coat. (iv) Roll coat. (v) HVLP spray. (vi) Hand application methods. (vii) Such other coating application methods as are demonstrated to the director to be capable of achieving a transfer efficiency equivalent or better to the method listed in paragraph (I)(4)(c)(v) of this rule and for which written approval of the director has been obtained. (d) Work practices for coating-related activities. Unless emissions to the atmosphere are controlled by an approved emission control system with an overall control efficiency of at least ninety per cent, any person performing coating related activities shall do the following: (i) Store all VOC-containing coatings, thinners, and coating-related waste materials in closed containers. (ii) Ensure that mixing and storage containers used for VOC-containing coatings, thinners, and coating-related waste materials are kept closed at all times except when depositing or removing these materials. (iii) Minimize spills of VOC-containing coatings, thinners, and coating-related waste materials. (iv) Convey VOC-containing coatings, thinners, and coating-related waste materials from one location to another in closed containers or pipes. (e) Work practice standards for cleaning materials. Unless emissions to the atmosphere are controlled by an approved emission control system with an overall control efficiency of at least ninety per cent, any person using an organic solvent for cleanup shall do the following: (i) Store all VOC containing cleaning materials and used shop towels in closed containers. (ii) Ensure that mixing and storage containers used for VOC-containing cleaning materials are kept closed at all times except when depositing or removing these materials. (iii) Minimize spills of VOC-containing cleaning materials. (iv) Convey VOC-containing cleaning materials from one location to another in closed containers or pipes. (v) Minimize VOC emission from cleaning of storage, mixing, and conveying equipment. (J) Except as otherwise provided in paragraph (B)(6) of this rule, no owner or operator of a magnet wire coating line may cause, allow or permit the discharge into the ambient air of any VOCs after the date specified in paragraph (C)(9) of rule 3745-21-04 of the Administrative Code in excess of 1.7 pounds of VOC per gallon of coating, excluding water and exempt solvents, or, if a control system is employed, 2.2 pounds of VOC per gallon of solids from a magnet wire coating line. (K) Surface coating of large appliances. (1) Except as otherwise provided in paragraphs (B)(6), and (K)(2) to (K)(4) of this rule, no owner or operator of a prime coat, single coat or topcoat coating line for large appliances may cause, allow or permit the discharge into the ambient air of any VOCs after the date specified in paragraph (C)(10) of rule 3745-21-04 of the Administrative Code in excess of 2.8 pounds of VOC per gallon of coating, excluding water and exempt solvents, or, if a control system is employed, 4.5 pounds of VOC per gallon of solids from such prime coat, single coat, or topcoat coating line. (2) The emission limit under paragraph (K)(1) of this rule does not apply to the use of quick-drying lacquers for repair of scratches and nicks that occur during assembly, provided that the maximum usage of such lacquers does not exceed one quart in any eight-hour period. (3) Any owner or operator of a prime coat, single coat or topcoat coating line for large appliances may obtain from the director an equivalent emission limitation for the limitation specified in paragraph (K)(1) of this rule. The owner or operator shall demonstrate to the satisfaction of the director, prior to obtaining an equivalent emission limitation, that the emission limitation is, at a minimum, equivalent in terms of total daily emissions of VOCs to the applicable requirement of paragraph (K)(1) of this rule. For purposes of this demonstration, the director shall recognize that the emission limitation in paragraph (K)(1) of this rule is equivalent to 7.5 pounds VOC per gallon of deposited solids and is based upon a coating applicator transfer efficiency of sixty per cent. If the director approves an equivalent emission limitation for a prime coat, single coat or topcoat coating line for large appliances, said limitation and the associated transfer efficiency shall be specified in the special terms and conditions of permit-to-install or permit-to-install and operate or variance issued by the director for the coating line, and approved by USEPA as a revision to the state implementation plan. If the test method for determining the transfer efficiency for a coating line has not been approved by the USEPA as part of the state implementation plan, the permit-to-install or permit-to-install and operate or variance issued by the director for the coating line shall be approved by the USEPA as a revision to the state implementation plan. (4) The emission limit under paragraph (K)(1) of this rule does not apply to any large appliance coating line for which construction commenced prior to October 19, 1979 and which is located at the following facilities, unless a modification for any such coating line has commenced on or after October 19, 1979: (a) The "Whirlpool Findlay Division" (facility ID 0332010170) facility located at 4901 North Main street, Findlay, Ohio. (b) The "Whirlpool Corporation (Marion Division)" (facility ID 0351010012) facility located at 1300 Marion-Agosta road, Marion, Ohio. (5) The emission limit under paragraph (K)(1) of this rule does not apply to large appliance coatings that are subject to in-use temperatures in excess of two hundred fifty degrees Fahrenheit. (6) In addition to paragraph (K)(1) of this rule, the following are applicable to all surface coatings operations for large appliances located in Ashtabula, Butler, Clermont, Cuyahoga, Geauga, Hamilton, Lake, Lorain, Medina, Portage, Summit, and Warren counties: (a) Except as otherwise provided in paragraph (K)(6)(b) of this rule, no owner or operator of a coating line for large appliances may cause, allow or permit the discharge into the ambient air of any VOCs after the date specified in paragraph (C)(10) of rule 3745-21-04 of the Administrative Code in excess of the VOC limitations specified in the following table: CoatingType Air-Dried (controls notemployed) Baked Coating (controlsnot employed) generalone-component 2.3 2.3 general multi-component 2.8 2.3 solar-absorbent 3.5 3.0 heat-resistant 3.5 3.0 extremehigh-gloss 2.8 3.0 metallic 3.5 3.5 extremeperformance 3.5 3.0 pretreatment coatings 3.5 3.5 The recommended emission limits can also be expressed in terms of mass of VOC per volume of coating solids, as applied. A facility could use low-VOC coatings or a combination of coatings and add-on control equipment on a coating unit to meet the recommended mass of VOC per volume of coating solids limits. Using an assumed VOC density of 7.36 pounds per gallon, the equivalent limits in terms of mass of VOC per volume of solids, as applied, are as follows: Coating Air-DriedCoating (controls employed) BakedCoating (controls employed) general one-component 3.3 3.3 generalmulti-component 4.5 3.3 extreme high gloss 4.5 5.1 extremeperformance 6.7 5.1 heat resistant 6.7 5.1 metallic 6.7 6.7 pretreatment coatings 6.7 6.7 solarabsorbent 6.7 5.1 (b) Exemptions. (i) Exempted from paragraph (K)(6) of this rule are coating lines for large appliances at a facility, only if all such lines, in combination, emit less than fifteen pounds of VOC per day (before add-on controls). (ii) Paragraphs (K)(6)(a) and (K)(6)(e) of this rule do not apply to the following: (A) Stencil coatings. (B) Safety-indicating coatings. (C) Solid-film lubricants. (D) Electric-insulating and thermal-conducting coatings. (E) Touch-up and repair coatings. (F) Coating application utilizing hand-held aerosol cans. (c) Operating equipment. A person shall not apply VOC-containing coatings to a large appliance unless the coating is applied with equipment operated according to the equipment manufacturer specifications, and by the use of one of the following methods: (i) Electrostatic application. (ii) Flow coat. (iii) Dip coat. (iv) Roll coat. (v) HVLP spray. (vi) Hand application methods. (vii) Such other coating application methods as are demonstrated to the director to be capable of achieving a transfer efficiency equivalent or better to the method listed in paragraph (K)(6)(c)(v) of this rule and for which written approval of the director has been obtained. (d) Work practices for coating-related activities. Unless emissions to the atmosphere are controlled by an approved emission control system with an overall control efficiency of at least ninety per cent, any person performing coating related activities shall do the following: (i) Store all VOC-containing coatings, thinners, and coating-related waste materials in closed containers. (ii) Ensure that mixing and storage containers used for VOC-containing coatings, thinners, and coating-related waste materials are kept closed at all times except when depositing or removing these materials. (iii) Minimize spills of VOC-containing coatings, thinners, and coating-related waste materials. (iv) Convey VOC-containing coatings, thinners, and coating-related waste materials from one location to another in closed containers or pipes. (e) Work practice standards for cleaning materials. Unless emissions to the atmosphere are controlled by an approved emission control system with an overall control efficiency of at least ninety per cent, any person using an organic solvent for cleanup shall do the following: (i) Store all VOC containing cleaning materials and used shop towels in closed containers. (ii) Ensure that mixing and storage containers used for VOC-containing cleaning materials are kept closed at all times except when depositing or removing these materials. (iii) Minimize spills of VOC-containing cleaning materials. (iv) Convey VOC-containing cleaning materials from one location to another in closed containers or pipes. (v) Minimize VOC emission from cleaning of storage, mixing, and conveying equipment. (L) Storage of petroleum liquids in fixed roof tanks. (1) No person shall place, store, or hold in a fixed roof tank any petroleum liquid with a true vapor pressure which is greater than 1.52 pounds per square inch absolute after the date specified in paragraph (C)(11) of rule 3745-21-04 of the Administrative Code unless such tank, is designed or equipped as follows, except where exempted under paragraph (L)(2) of this rule: (a) Vapor control equipment which is one of the following: (i) Internal floating roof. (ii) Equivalent control for VOC emissions as may be approved by the director and approved by USEPA as a revision to the state implementation plan. (b) If equipped with an internal floating roof, the automatic bleeder vents are to be closed at all times except when the roof is floated off or landed on the roof leg supports, and the rim vents, if provided, are to be set to open when the roof is being floated off the roof leg supports or is at the manufacturer's recommended setting. (c) All openings, except stub drains, are to be equipped with a cover, seal or lid which is to be in a closed position at all times except when in actual use for tank gauging or sampling. (d) Other means for reducing the emission of VOC into the ambient air as may be required by the director. (2) The following tanks are exempted from paragraph (L)(1) of this rule: (a) Fixed roof tank with a capacity less than forty thousand gallons. (b) Fixed roof tank with a capacity less than four hundred twenty-two thousand gallons and used to store produced crude oil and condensate prior to lease custody transfer. (3) Any owner or operator of a fixed roof tank that is not exempted pursuant to paragraph (L)(2) of this rule shall maintain records of the following information in a readily accessible location for at least five years and make copies of the records available to the director upon verbal or written request: (a) The types of petroleum liquids stored in the tank. (b) The maximum true vapor pressure (in pounds per square inch absolute), as stored, of each liquid that has a maximum true vapor pressure greater 1.0 pound per square inch absolute. (4) If an owner or operator places, stores, or holds in a fixed roof tank, that is not exempted pursuant to paragraph (L)(2) of this rule, any petroleum liquid with a true vapor pressure which is greater than 1.52 pounds per square inch absolute and such tank does not comply with paragraph (L)(1) of this rule, the owner or operator shall notify the director within thirty days of becoming aware of the occurrence. (M) Refinery vacuum producing systems, wastewater separators, and process unit turnarounds. (1) Each owner or operator of a petroleum refinery shall control the emissions of VOC from any vacuum producing systems no later than the date specified in paragraph (C)(12) of rule 3745-21-04 of the Administrative Code by piping the vapors to an appropriate firebox or incinerator, or by compressing the vapors and adding them to the refinery fuel gas system. (2) Except for any wastewater separator which is used solely for once-through, noncontact cooling water or for intermittent tank farm drainage resulting from accumulated precipitation, each owner or operator of a petroleum refinery shall control the emissions of VOC from any wastewater separator no later than the date specified in paragraph (C)(13) of rule 3745-21-04 of the Administrative Code by equipping all forebay sections and other separator sections with covers and seals which minimize the amount of oily water exposed to the ambient air. In addition, all covers and forebay and separator sections shall be equipped with lids and seals which are kept in a closed position at all times except when in actual use. (3) Process unit turnarounds. (a) Each owner or operator of a petroleum refinery shall control the emissions of VOC from process unit turnarounds no later than the date specified in paragraph (C)(14) of rule 3745-21-04 of the Administrative Code by combusting the vapors as fuel gas or by flaring the vapors until the pressure in the process vessel is 19.7 pounds per square inch absolute or less. (b) Each owner or operator of a petroleum refinery shall maintain records for a minimum of two years for each process unit turnaround including the following: (i) The date the unit was shut down. (ii) The approximate pressure of the vapors in the process vessel when the VOC emissions were first discharged to the ambient air. (iii) The approximate total quantity of VOC emitted to the ambient air. (N) Use of cutback asphalts and emulsified asphalts in road construction and maintenance. (1) Except where exempted under paragraph (N)(3) of this rule, no person may allow or permit the use or application of cutback asphalts in road construction and maintenance after the date specified in paragraph (C)(15) of rule 3745-21-04 of the Administrative Code. (2) Except where exempted under paragraph (N)(3) of this rule, no person may allow or permit the use or application of any emulsified asphalt in road construction and maintenance after the date specified in paragraph (C)(15) of rule 3745-21-04 of the Administrative Code unless the oil distillate content of such emulsified asphalt, as determined by ASTM D244, "Standard Test Methods and Practices for Emulsified Asphalt," is less than or equal to the following: (a) 8.0 per cent by volume for an open-graded mix. (b) 12.0 per cent by volume for a dense-graded mix. (c) 3.0 per cent by volume for any use or application not regulated under paragraphs (N)(2)(a) and (N)(2)(b) of this rule. (3) Paragraphs (N)(1) and (N)(2) of this rule do not apply to the following: (a) During the period from October fifteenth through April fifteenth. (b) To the use or application of a prime coat. (c) To the use or application of any maintenance mix which is to be stockpiled for at least thirty days. (d) To the use or application of any cutback asphalt or emulsified asphalt on an unpaved road for the purpose of dust control. (4) Recordkeeping requirements. (a) Any person using or applying a cutback asphalt or emulsified asphalt in road construction or maintenance during the period from April fifteenth through October fifteenth shall maintain the following records for each cutback asphalt or emulsified asphalt used or applied during that period: (i) The type and quantity employed. (ii) If an emulsified asphalt, the oil distillate content. (iii) The date of application. (iv) An identification of the road segments where applied. (v) The type of application (e.g., prime coat, tack coat, seal coat, maintenance mix, crack sealing, dust control, etc.). (vi) If the application is by hand for crack sealing, the quantity employed each day per work crew. (b) The records required by paragraph (N)(4)(a) of this rule shall be maintained for a minimum of two years and made available for review by the director or authorized representative during normal business hours. (O) Solvent metal cleaning. (1) Except where exempted under paragraph (O)(6) of this rule, paragraphs (O)(2) to (O)(4) of this rule shall be satisfied no later than the dates specified in paragraph (C)(16) of rule 3745-21-04 of the Administrative Code. (2) Each owner or operator of a cold cleaner shall do the following: (a) Equip the cold cleaner with either of the following: (i) A cover; and if the solvent has a vapor pressure greater than 0.3 pound per square inch absolute measured at one hundred degrees Fahrenheit, or the solvent is heated or agitated, the cover shall be designed and constructed so that the cover can be easily operated with one hand. (ii) A remote solvent reservoir from which solvent is pumped through a nozzle suspended over a sink-like work area which drains back to the reservoir, provided the sink-like work area has an open drain area of less than sixteen square inches and provided the solvent neither is heated above one hundred twenty degrees Fahrenheit nor has a vapor pressure greater than 0.6 pound per square inch absolute, measured at one hundred degrees Fahrenheit. (b) Equip the cold cleaner with a device for draining the cleaned parts; and if the solvent has a vapor pressure greater than 0.6 pound per square inch absolute, measured at one hundred degrees Fahrenheit, the drainage facility shall be constructed internally so that parts are enclosed under the cover during draining unless an internal type drainage device cannot fit into the cleaning system. (c) Install one of the following devices if the solvent vapor pressure is greater than 0.6 pound per square inch absolute measured at one hundred degrees Fahrenheit, or if the solvent is heated above one hundred twenty degrees Fahrenheit: (i) Freeboard that gives a freeboard ratio greater than or equal to 0.7. (ii) Water cover (solvent shall be insoluble in and heavier than water). (iii) Other systems of equivalent control, such as refrigerated chiller or carbon adsorption, approved by the director, and approved by USEPA as a revision to the state implementation plan. (d) Operate and maintain the cold cleaner in accordance with the following practices to minimize solvent evaporation from the unit: (i) Provide a permanent, legible, conspicuous label, summarizing the operating requirements. (ii) Store waste solvent in covered containers. (iii) Close the cover whenever parts are not being handled in the cleaner. (iv) Drain the cleaned parts until dripping ceases. (v) If used, supply a solvent spray that is a solid fluid stream (not a fine, atomized, or shower-type spray) at a pressure that does not exceed ten pounds per square inch gauge. (vi) Clean only materials that are neither porous nor absorbent. (e) Notwithstanding the exemption specified in paragraph (O)(6)(b) of this rule, for each cold cleaner located in Ashtabula, Butler, Clark, Clermont, Cuyahoga, Geauga, Greene, Hamilton, Lake, Lorain, Medina, Miami, Montgomery, Portage, Summit, and Warren counties, comply with the following: (i) The solvent material employed in the cold cleaner shall have a vapor pressure that does not exceed 1.0 mmHg (0.019 psi) measured at twenty degrees Celsius (sixty-eight degrees Fahrenheit). (ii) The owner or operator of each cold cleaner shall maintain records for a minimum of five years that include the following information for each solvent purchased: (A) The date of the purchase. (B) The name, company identification, and chemical composition of the solvent. (C) The vapor pressure of the solvent measured in mmHg at twenty degrees Celsius (sixty-eight degrees Fahrenheit), as determined by ASTM D2879, "Standard Test Method for Vapor Pressure-Temperature Relationship and Initial Decomposition Temperature of Liquids by Isoteniscope." (iii) The cleaning of electronic components as defined in paragraph (G)(3) of rule 3745-21-01 of the Administrative Code are exempt from paragraph (O)(2)(e) of this rule. (iv) The cleaning of paint gun parts, through the use of cold cleaners as defined in paragraph (G)(1) of rule 3745-21-01 of the Administrative Code, for the removal of paint and coatings, is exempt from paragraph (O)(2)(e) of this rule. (3) Each owner or operator of an open top vapor degreaser shall do the following: (a) Equip the open top vapor degreaser with a cover that can be opened and closed easily without disturbing the vapor zone. (b) Install the following safety switches: (i) A condenser thermostat or any other device which shuts off the sump heat if the condenser coolant is either not circulating or too warm. (ii) A spray safety switch which shuts off the spray pump if the vapor level drops below any fixed spray nozzle. (iii) A vapor level control thermostat or any other device which shuts off the sump heat when the vapor level rises too high. (iv) A water flow switch, water pressure switch or any other device which shuts off the sump heat if the water in a water-cooled condenser has no flow or no pressure, whichever is being monitored. (c) Install one of the following devices: (i) A freeboard with a freeboard ratio greater than or equal to 0.75, and if the open top vapor degreaser opening is greater than ten square feet, the cover shall be powered or equipped with mechanical features whereby it can be readily closed when the degreaser is not in use. (ii) Refrigerated chiller. (iii) Enclosed design (cover or door opens only when the dry part is actually entering or exiting the open top vapor degreaser). (iv) Carbon adsorption system, with ventilation greater than or equal to fifty cubic feet per minute per square foot of air/solvent interface (when cover is open), and exhausting less than twenty-five parts per million of solvent averaged over one complete adsorption cycle. (v) A control system, demonstrated to have control efficiency equivalent to or greater than any of the above, approved by the director, and approved by USEPA as a revision to the state implementation plan. (d) Operate and maintain the open top vapor degreaser in accordance with the following practices to minimize solvent evaporation from the unit: (i) Keep the cover closed at all times except when processing work loads through the degreaser. (ii) Minimize solvent carryout by doing the following: (A) Racking parts so that solvent drains freely and is not trapped. (B) Moving parts in and out of the degreaser at less than eleven feet per minute. (C) Holding the parts in the vapor zone at least thirty seconds or until condensation ceases, whichever is longer. (D) Tipping out any pools of solvent on the cleaned parts before removal from the vapor zone. (E) Allowing parts to dry within the degreaser for at least fifteen seconds or until visually dry, whichever is longer. (iii) Clean only materials that are neither porous nor absorbent. (iv) Occupy no more than one-half of the degreaser's open-top area with a workload. (v) Always spray within the vapor level. (vi) Repair solvent leaks immediately, or shut down the degreaser. (vii) Store waste solvent only in covered containers. (viii) Operate the cleaner such that water cannot be visually detected in solvent exiting the water separator. (ix) Do not use ventilation fans near the degreaser opening. (x) When the cover is open, do not expose the open top vapor degreaser to drafts greater than one hundred thirty-one feet per minute, as measured between three and six feet upwind and at the same elevation as the tank lip. (xi) If a lip exhaust is used on the open top vapor degreaser, do not use a ventilation rate that exceeds sixty five cubic feet per minute per square foot of degreaser open area, unless a higher rate is necessary to meet occupational safety and health administration requirements. (xii) Provide permanent, conspicuous label, summarizing the operating procedures. (4) Each owner or operator of a conveyorized degreaser shall do the following: (a) Install one of the following devices on all conveyorized degreasers having an air/solvent interface greater than twenty-two square feet: (i) Refrigerated chiller. (ii) Carbon adsorption system, with ventilation greater than or equal to fifty cubic feet per minute per square foot of air/solvent interface (when downtime covers are open), and exhausting less than twenty-five parts per million of solvent by volume averaged over a complete adsorption cycle. (iii) A system, demonstrated to have a control efficiency equivalent to or greater than paragraph (O)(4)(a)(i) or (O)(4)(a)(ii) of this rule, approved by the director, and approved by USEPA as a revision to the state implementation plan. (b) Equip the conveyorized degreaser with equipment, such as a drying tunnel or rotating (tumbling) basket, sufficient to prevent cleaned parts from carrying out solvent liquid or vapor. (c) Install the following safety switches, if the solvent is heated to its boiling point: (i) A condenser flow switch and thermostat or any other device which shuts off the sump heat if the condenser coolant is either not circulating or too warm. (ii) A spray safety switch which shuts off the spray pump if the vapor level drops below any fixed spray nozzle. (iii) A vapor level control thermostat or any other device which shuts off the sump heat when the vapor level rises too high. (d) Equip the conveyorized degreaser with covers for closing off the entrance and exit when not in use, unless the conveyorized degreaser is equipped with a refrigerated chiller or carbon adsorption system that is always in use except during maintenance. (e) Operate and maintain the conveyorized degreaser in accordance with the following practice to minimize solvent evaporation from the unit: (i) Do not use workplace fans near the degreaser opening, and ensure that exhaust ventilation does not exceed sixty-five cubic feet per minute per square foot of degreaser opening, unless a higher rate is necessary to meet occupational safety and health administration requirements. (ii) Minimize openings during operation so that entrances and exits silhouette workloads with an average clearance between the parts and the edge of the degreaser opening of less than ten per cent of the width of the opening. (iii) Provide downtime covers for closing off the entrance and exit during shutdown hours. (iv) Minimize carryout emission by doing the following: (A) Racking parts so that solvent drains freely from parts and is not trapped. (B) Maintaining the vertical conveyor speed at less than eleven feet per minute. (v) Store waste solvent only in covered containers. (vi) Repair solvent leaks immediately, or shut down the degreaser. (vii) Operate the cleaner such that water cannot be visually detected in solvent exiting the water separator. (viii) Place downtime covers over entrances and exits of the conveyorized degreaser at all times when the conveyors and exhausts are not being operated. (ix) Clean only materials that are neither porous nor absorbent. (5) Any owner or operator of a solvent metal cleaning operation shall maintain records of the following information in a readily accessible location for at least five years and make these records available to the director upon verbal or written request: (a) All control equipment maintenance such as replacement of the carbon in a carbon adsorption unit. (b) The results of all emission tests conducted to demonstrate compliance with paragraph (O)(3)(c)(iv), (O)(3)(c)(v), (O)(4)(a)(ii), or (O)(4)(a)(iii) of this rule. (c) For cold cleaners, the types of solvents employed and the vapor pressure of each solvent (pounds per square inch absolute) measured at one hundred degrees Fahrenheit. (6) Exemptions: (a) Paragraph (O)(2)(d)(v) of this rule does not apply to cold cleaners that are research and development sources, as defined under section 3704.01 of the Revised Code, provided that the owner or operator maintains records which demonstrate that the combined VOC emissions from the exempted research and development sources are less than five tons per calendar year. (b) After June 15, 1999, except as provided in paragraph (O)(2)(e), paragraphs (O)(2) to (O)(5) of this rule do not apply to any solvent metal cleaning operation which is subject to 40 CFR part 63, subpart T, provided subpart T is specified in the terms and conditions of installation or operating permit issued by the director. (c) Where VOC-containing cleaners that exceed the vapor pressure requirements of paragraph (O)(2)(e)(i) of this rule are used to clean cured resin from application equipment, the cleaning of resin application equipment at facilities subject to and complying with 40 CFR part 63, subpart WWWW, is exempt from paragraph (O)(2)(e)(i) of this rule. (d) The cleaning of medical parts subject to regulation by the food and drug administration and metal parts subject to federal aviation administration and department of defense cleaning solvent specifications is exempt from paragraph (O)(2)(e)(i) of this rule provided a documented conflict between said specification and the vapor pressure requirements of paragraph (O)(2)(e)(i) of this rule occurs and documentation is provided to the appropriate Ohio EPA district office or local air agency. (P) Bulk gasoline plant. (1) No owner or operator of a bulk gasoline plant may cause, allow or permit the transfer of gasoline at a bulk gasoline plant after the date specified in paragraph (C)(17) of rule 3745-21-04 of the Administrative Code unless the following are met, except where exempted under paragraph (P)(5) of this rule: (a) Each stationary storage tank which stores gasoline at the bulk gasoline plant is loaded by means of a submerged fill pipe. (b) For any transfer of gasoline from a delivery vessel to a stationary storage tank located at the bulk gasoline plant, the vapors displaced from the stationary storage tank are processed by one of the following systems: (i) A vapor balance system which is equipped with a vapor tight vapor line from the stationary storage tank to the delivery vessel and a means to ensure that the vapor line is connected before gasoline can be transferred and which is designed and operated to route at least ninety per cent by weight of the VOC in the displaced vapors to the delivery vessel. (ii) A vapor control system which is designed and operated to recover at least ninety per cent by weight of the VOC in the displaced vapors. (c) Any loading rack at the bulk gasoline plant which transfers gasoline to a delivery vessel is equipped for top submerged filling or bottom filling for the transfer of gasoline. (d) For any transfer of gasoline from a loading rack located at the bulk gasoline plant to a delivery vessel, the vapors displaced from delivery vessel are processed by one of the following systems: (i) A vapor balance system which is equipped with a vapor tight vapor line from the delivery vessel to the stationary storage tank being unloaded and a means to ensure that the vapor line is connected before gasoline can be transferred and which is designed and operated to route at least ninety per cent by weight of the VOC in the displaced vapors to the stationary storage tank. (ii) A vapor control system which is designed and operated to recover at least ninety per cent by weight of the VOC in the displaced vapors. (e) All gasoline loading lines, unloading lines and vapor lines are equipped with fittings which are vapor tight. (2) When a vapor balance system is employed to meet paragraph (P)(1)(b) or (P)(1)(d) of this rule, the following operating practices are applicable: (a) The vapor balance system shall be kept in good working order and used at all times during the transfer of gasoline. (b) The delivery vessel hatches shall be closed at all times during the loading of the delivery vessel. (c) There shall be no leaks in the delivery vessel pressure/vacuum relief valves and hatch covers. (d) There shall be no leaks in the vapor and liquid lines during the transfer of gasoline. (e) The pressure relief valves on the stationary storage tanks and delivery vessels shall be set to release at no less than 0.7 pound per square inch gauge or the highest possible pressure (in accordance with state or local fire codes, or the "National Fire Protection Association" guidelines). (3) No owner or operator of a bulk gasoline plant may permit gasoline to be spilled, discarded in sewers, stored in open containers or handled in any other manner that would result in evaporation. (4) Any owner or operator of a bulk gasoline plant shall repair within fifteen days any leak from the vapor balance system or vapor control system which is employed to meet paragraph (P)(1) of this rule when such leak is equal to or greater than one hundred per cent of the lower explosive limit as propane, as determined under paragraph (K) of rule 3745-21-10 of the Administrative Code. (5) Exemptions. (a) Paragraphs (P)(1) to (P)(4) of this rule are not applicable to a bulk gasoline plant which has an average daily throughput, based upon the number of days during a calendar year when the bulk plant was actually in operation, of less than four thousand gallons of gasoline. (b) Paragraph (P)(1)(b) of this rule is not applicable to any stationary storage tank which is equipped with either an internal floating roof or external floating roof. (6) Any owner or operator of a bulk gasoline plant shall maintain records of the following information in a readily accessible location for at least five years and immediately make these records available to the director upon verbal or written request: (a) The daily quantity of all gasoline loaded into gasoline tank trucks. (b) The results of any leak checks, including, at a minimum, the following information: (i) Date of inspection. (ii) Findings (may indicate no leaks discovered or location, nature, and severity of each leak). (iii) Leak determination method. (iv) Corrective action (date each leak repaired and reasons for any repair interval in excess of fifteen calendar days). (v) Inspector's name and signature. (7) Reporting requirements. (a) For any bulk gasoline plant that is exempted pursuant to paragraph (P)(5)(a) of this rule and has an average daily throughput equal to or greater than four thousand gallons per day, the owner or operator shall so notify the director within thirty days of becoming aware of the occurrence. (b) Any leaks in vapor or liquid lines that are not repaired within fifteen days after identification shall be reported to the director within thirty days after the repair is completed. (Q) Bulk gasoline terminal. (1) Except where exempted under paragraph (Q)(4) of this rule, no owner or operator of a bulk gasoline terminal may cause, allow or permit the transfer of gasoline at a bulk gasoline terminal after the date specified in paragraph (C)(18) of rule 3745-21-04 of the Administrative Code unless the following are met: (a) The loading rack is equipped with a vapor collection system whereby during the transfer of gasoline to any delivery vessel the following occurs: (i) All vapors displaced from the delivery vessel during loading are vented only to the vapor collection system. (ii) The pressure in the vapor collection system is maintained between minus six and plus eighteen inches of water gauge pressure. (b) The loading rack is equipped with a vapor control system whereby the following occurs: (i) All vapors collected by the vapor collection system are vented to the vapor control system. (ii) The mass emissions of VOC from the vapor control system do not exceed 0.67 pound of VOC per thousand gallons (eighty milligrams of VOC per liter) of gasoline loaded into the delivery vessel. (iii) Any liquid gasoline returned to a stationary storage tank from the vapor control system is free of entrained air to the extent possible with good engineering design. (c) A means is provided to prevent drainage of gasoline from the loading device when it is not in use or to accomplish complete drainage before the loading device is disconnected. (d) All gasoline loading lines and vapor lines are equipped with fittings which are vapor tight. (2) No owner or operator of a bulk gasoline terminal may permit gasoline to be spilled, discarded in sewers, stored in open containers or handled in any other manner that would result in evaporation. (3) Any owner or operator of a bulk gasoline terminal shall repair within fifteen days any leak from the vapor collection system and vapor control system which are employed to meet paragraph (Q)(1) of this rule when such leak is equal to or greater than one hundred per cent of the lower explosive limit as propane, as determined under paragraph (K) of rule 3745-21-10 of the Administrative Code. (4) Paragraph (Q)(1) of this rule does not apply to a bulk gasoline terminal which has a maximum daily throughput equal to or less than twenty thousand gallons of gasoline, provided either of the following: (a) The gasoline is supplied to the loading rack only from stationary storage tanks, each of which is equipped with an internal floating roof or external floating roof. (b) The loading rack is equipped with a vapor balance system that meets paragraphs (P)(1)(d)(i), (P)(2) and (P)(4) of this rule. (R) Gasoline dispensing facilities (stage I vapor control systems). (1) No owner or operator of a gasoline dispensing facility may cause, allow or permit the transfer of gasoline at a gasoline dispensing facility after the date specified in paragraph (C)(19) of rule 3745-21-04 of the Administrative Code unless the following are met, except where exempted under paragraph (R)(4) of this rule: (a) Any stationary storage tank which stores gasoline at the gasoline dispensing facility is equipped with a submerged fill pipe. (b) For any transfer of gasoline from a delivery vessel to a stationary storage tank located at the gasoline dispensing facility, the vapors displaced from the stationary storage tank are processed by one of the following systems: (i) A vapor balance system which is designed and operated to route at least ninety per cent by weight of the VOC in the displaced vapors to the delivery vessel and which is equipped with a means to prevent the discharge of displaced vapors from an unconnected vapor line. (ii) A vapor control system which is designed and operated to recover at least ninety per cent by weight of the VOC in the displaced vapors. (2) When a vapor balance system is employed to meet paragraph (R)(1)(b) of this rule, the following operating practices are applicable: (a) A vapor balance system kept in good working order and used at all times during the transfer of gasoline. (b) Secure delivery vessel pressure/vacuum relief valves and hatch covers which do not leak. (c) Secure vapor and liquid lines which do not leak during the transfer of gasoline. (3) Any owner or operator of a gasoline dispensing facility shall repair within fifteen days any leak from the vapor balance system or vapor control system which is employed to meet paragraph (R)(1) of this rule when such leak is equal to or greater than one hundred per cent of the lower explosive limit as propane, as determined under paragraph (K) of rule 3745-21-10 of the Administrative Code. (4) Paragraphs (R)(1) to (R)(3) of this rule do not apply to the following: (a) Any gasoline dispensing facility which has an annual throughput of less than one hundred twenty thousand gallons of gasoline. (b) Transfers made to a stationary storage tank which is equipped with an internal floating roof or external floating roof. (5) Any owner or operator of a gasoline dispensing facility that is exempted from paragraphs (R)(1) to (R)(3) of this rule pursuant to paragraph (R)(4)(a) of this rule shall do the following: (a) Maintain records of the quantity of gasoline delivered to the facility during each calendar month. (b) Maintain records at the facility for a period of three years. (c) Notify the director within forty-five days after the exceedance occurs if the annual gasoline throughput for any rolling twelve-month period is equal to or greater than one hundred twenty thousand gallons. (S) [Reserved.] (T) Leaks from petroleum refinery equipment. (1) Except as otherwise provided in paragraphs (T)(1)(b) and (T)(1)(c) of this rule, each owner or operator of a petroleum refinery shall comply with the following monitoring, recordkeeping and reporting requirements no later than the date specified in paragraph (C)(27) of rule 3745-21-04 of the Administrative Code: (a) Except as otherwise indicated in paragraph (T)(1)(b) of this rule, a monitoring program shall be developed and implemented which incorporates the following provisions: (i) Yearly monitoring of all pump seals, pipeline valves in liquid service and process drains in accordance with the method specified in paragraph (F) of rule 3745-21-10 of the Administrative Code. (ii) Quarterly monitoring of all compressor seals, pipeline valves in gas service and pressure relief valves in gas service in accordance with the method specified in paragraph (F) of rule 3745-21-10 of the Administrative Code. (iii) Monthly monitoring of all pump seals by visual methods. (iv) Monitoring of any pump seal in accordance with the method specified in paragraph (F) of rule 3745-21-10 of the Administrative Code within five working days after any liquids are observed dripping from the seal. (v) Monitoring of any relief valve in accordance with the method specified in paragraph (F) of rule 3745-21-10 of the Administrative Code within five working days after the valve has vented to the atmosphere. (vi) Monitoring of any component in accordance with the method specified in paragraph (F) of rule 3745-21-10 of the Administrative Code within five working days after the repair of a leak. (b) Pressure relief devices which are connected to an operating flare header, vapor recovery devices, valves which are located in pipelines containing kerosene or heavier liquids, storage tank valves and valves which are not externally regulated are exempt from the monitoring requirements contained in paragraph (T)(1)(a) of this rule. (c) For any pipeline or pressure relief valves in gas or liquid service, an alternative monitoring schedule may be employed in lieu of the monitoring schedule specified in paragraph (T)(1)(a) of this rule as follows: (i) The valve is designated as difficult to monitor and is monitored each calendar year, provided the following conditions are met: (A) Construction of the process unit commenced prior to March 27, 1981. (B) The owner or operator of the valve demonstrates that the valve cannot be monitored without elevating the monitoring personnel more than six feet above a support surface. (C) The owner or operator of the valve has a written plan that requires monitoring of the valve at least once per year. (ii) The valve is designated as unsafe to monitor and is monitored as frequently as practical during safe to monitor times, provided the following conditions are met: (A) The owner or operator of the valve demonstrates that the valve is unsafe to monitor because monitoring personnel would be exposed to an immediate danger as a consequence of monitoring on a quarterly or yearly basis as specified in paragraph (T)(1)(a) of this rule. (B) The owner or operator of the valve adheres to a written plan that requires monitoring of the valve as frequently as practical during process unit turnarounds and other safe to monitor times. (d) All pipeline valves in gas service and pressure relief valves in gas service shall be clearly marked and identified in such a manner that they will be obvious to both refinery personnel performing monitoring and to the director. (e) If a leak is identified as a result of the monitoring program required by paragraph (T)(1)(a) of this rule and the concentration of VOC exceeds ten thousand parts per million by volume, a tag shall immediately be placed on the leaking component meeting the following: (i) Readily visible and weatherproof. (ii) Bears an identification number. (iii) Clearly indicates the date the leak was detected. (iv) Remains in place until the leaking component is repaired. (f) A monitoring log shall be maintained for all leaking components which are tagged in accordance with paragraph (T)(1)(e) of this rule containing, at a minimum, the following data: (i) The name of the process unit where the leaking component is located. (ii) The type of leaking component (such as valve, seal, or other component). (iii) The tag number of the leaking component. (iv) The date on which the leaking component was detected. (v) The date on which the leaking component was repaired. (vi) The date and results of the monitoring performed within five working days after the leaking component was repaired. (vii) A record of the calibration of the monitoring instrument. (viii) A list of those leaking components which cannot be repaired until the next process unit turnaround. (ix) The total number of components monitored and the total number of components found leaking during the calendar year. (g) A copy of any monitoring log shall be retained by the owner or operator for a minimum of two years after the date on which the record was made or the report was prepared. (h) A copy of any monitoring log shall immediately be made available to the director or an authorized representative of the director, upon verbal or written request, at any reasonable time. (i) A report shall be submitted to the director by the fifteenth day of January, April, July and October that gives the total number of components monitored during the previous three calendar months, gives the total number of components found leaking during the previous three calendar months, identifies all components which were found leaking during the previous three calendar months but which were not repaired within fifteen days and identifies all leaking components which cannot be repaired until the next process unit turnaround. (2) Any owner or operator of a petroleum refinery shall repair and retest any leaking component, which is tagged and identified in accordance with paragraph (T)(1)(e) of this rule, as soon as possible but no later than fifteen days after the leak is found unless the leaking component cannot be repaired until a process unit turnaround occurs. (3) The director may require a process unit turnaround to occur earlier than the normally scheduled date if the number and severity of leaking components awaiting a turnaround warrant such action. Any such process unit turnaround shall be required by means of an order issued by the director to the owner or operator of the petroleum refinery pursuant to division (R) of section 3704.03 of the Revised Code. (4) The director may accept an equivalent monitoring, recordkeeping and reporting program in lieu of paragraph (T)(1) of this rule if the owner or operator of a petroleum refinery can demonstrate to the satisfaction of the director that the program is at least as effective in identifying, documenting and reporting leaks from petroleum refinery equipment as the program outlined in paragraph (T)(1) of this rule. For purposes of this paragraph, any proposed equivalent monitoring, recordkeeping and reporting program that the director finds comparable to paragraph (DD)(12) or (DD)(13) of this rule or for any individual equipment component, finds equivalent to the federal requirements specified in 40 CFR part 60, subparts VV, VVa, GGG, GGGa and QQQ or 40 CFR part 63, subparts H and CC is acceptable to the director. Any equivalent monitoring, recordkeeping and reporting program shall be approved by USEPA as a revision to the state implementation plan. (a) The monitoring, recordkeeping and reporting program entitled "Lima Refining Company, LDAR Plan" and dated November 19, 2002 is approved by the director as an acceptable equivalent program for the "Lima Refining Company" (facility ID 0302020012). (b) The monitoring, recordkeeping and reporting program entitled "Request for Waiver of OAC 3745-21-09(T)(1)(a)(i) for Process Drains at BP-Husky Refining LLC, Toledo Refinery, Facility ID 04-48-02-0007" and dated November 23, 2015 is approved by the director as an acceptable equivalent program for the "BP-Husky Refining LLC" (facility ID 0448020007). (U) Surface coating of miscellaneous metal parts and products. (1) Except where exempted under paragraph (U)(2) of this rule, or otherwise provided in paragraph (B)(6) of this rule, no owner or operator of a miscellaneous metal part or product coating line shall cause, allow or permit the discharge into the ambient air of any VOCs from such coating line after the date specified in paragraph (C)(28) of rule 3745-21-04 of the Administrative Code in excess of the following: (a) 4.3 pounds of VOC per gallon of coating, excluding water and exempt solvents, or, if a control system is employed, 10.3 pounds of VOC per gallon of solids for a clear coating. (b) 4.0 pounds of VOC per gallon of coating, excluding water and exempt solvents, or, if a control system is employed, 8.8 pounds of VOC per gallon of solids for a zinc rich primer coating. (c) 3.5 pounds of VOC per gallon of coating, excluding water and exempt solvents, or, if a control system is employed, 6.7 pounds of VOC per gallon of solids for an extreme performance coating. (d) 3.5 pounds of VOC per gallon of coating, excluding water and exempt solvents, or, if a control system is employed, 6.7 pounds of VOC per gallon of solids for any coating that is dried at temperatures not exceeding two hundred degrees Fahrenheit. (e) 4.3 pounds of VOC per gallon of coating, excluding water and exempt solvents, or, if a control system is employed, 10.3 pounds of VOC per gallon of solids for the interior coating of a steel pail or drum. (f) 3.5 pounds of VOC per gallon of coating, excluding water and exempt solvents, or, if a control system is employed, 6.7 pounds of VOC per gallon of solids for the exterior coating of a steel pail or drum. (g) 4.9 pounds of VOC per gallon of coating, excluding water and exempt solvents, for a glass adhesion body primer coating used for the installation of any glass windows during the assembly of automobiles and trucks. (h) 6.2 pounds of VOC per gallon of coating, excluding water and exempt solvents, or, if a control system is employed, 39.2 pounds of VOC per gallon of solids for a high performance architectural aluminum coating. (i) 3.0 pounds of VOC per gallon of coating, excluding water and exempt solvents, or, if a control system is employed, 5.1 pounds of VOC per gallon of solids for any coating that is not regulated under paragraphs (U)(1)(a) to (U)(1)(h) of this rule. If a miscellaneous metal parts or products coating is subject to two or more limits as listed in paragraphs (U)(1)(a) to (U)(1)(i) of this rule, the limit which is least restrictive applies. (2) Paragraph (U)(1) of this rule is not applicable to the following: (a) The application of an exterior coating to marine vessels. (b) The application of an exterior coating to airplanes. (c) The repainting (refinishing) of used motor vehicles and trailers. (d) The application of a customized topcoat and any related customized single coat to motor vehicles, if the maximum number of motor vehicles is less than thirty-five per day. (e) Any miscellaneous metal parts or products coating line which never uses more than the following: (i) For Clark, Greene, Miami, and Montgomery counties, eight gallons per day. (ii) [Reserved.] (iii) For all other counties, ten gallons per day. The daily usage applicability levels specified in paragraphs (U)(2)(e)(i) to (U)(2)(e)(iii) of this rule is not applicable to coatings employed by the metal parts or products coating line on parts or products which are not metal. (f) Any coating line where the director has established and USEPA has approved source-specific RACT. (g) The application of a coating which is subject to paragraph (C), (D), (E), (I), (J), (K), (FF) or (OO) of this rule. (h) Any facility which always emits less than fifteen pounds of VOC per day (before add-on controls) from all miscellaneous metal parts or products coating lines within the facility (pounds of VOC attributed to metal parts or products coating lines in which non-metal parts or products were being coated is exempt from counting towards this daily limit). (3) At automobile and light-duty truck assembly plants, paragraph (U)(1) of this rule also shall apply to the application of underbody antichip materials (e.g., underbody plastisol) and to metal surface coating operations other than prime, prime surfacer, topcoat, and final repair operations. (V) Gasoline tank trucks. (1) Except where exempted under paragraph (V)(3) of this rule, each owner or operator of a gasoline tank truck shall comply with the following by the date specified in paragraph (C)(29) of rule 3745-21-04 of the Administrative Code: (a) No gasoline tank truck is to be used for the transfer of gasoline, unless within the previous twelve months it was tested for leaks in accordance with the applicable method specified in paragraph (G) of rule 3745-21-10 of the Administrative Code. (b) Any gasoline tank truck which, when last tested for leaks, failed to meet all requirements of the applicable method specified in paragraph (G) of rule 3745-21-10 of the Administrative Code is not to be used for the transfer of gasoline. (c) A record is to be maintained of all gasoline tank trucks which are tested in accordance with paragraph (G) of rule 3745-21-10 of the Administrative Code, and such record is to contain, at a minimum, the following data: (i) The tank identification number (manufacturer's serial number or owner's identification number). (ii) The calendar year during which the tank was manufactured. (iii) The date and location of the test. (iv) The name, title and telephone number of the person who conducted the test, and the name and address of the company where the person is employed. (v) The following information from the test: (A) The tank pressure for the start of the pressure test. (B) The tank pressure for the end of the pressure test. (C) The tank pressure for the start of the vacuum test. (D) The tank pressure for the end of the vacuum test. (E) The resultant pressure changes for the pressure test and the vacuum test. (vi) A list of all repairs which were made to enable the gasoline tank truck to pass all applicable requirements of the test. (d) A copy of the test record required in paragraph (V)(1)(c) of this rule is to be retained by the owner or operator of the tank truck for a minimum of two years after the date on which the test was conducted. (e) A copy of the test record required in paragraph (V)(1)(c) of this rule is to immediately be made available to the director, or an authorized representative of the director, upon verbal or written request, at any reasonable time. (f) No gasoline tank truck is to be used for the transfer of gasoline, unless paragraphs (V)(1)(a) and (V)(1)(b) of this rule can be readily verified by means of either of the following: (i) A copy of the test record required in paragraph (V)(1)(c) of this rule is kept in the gasoline tank truck. (ii) A sticker, which contains the tank identification number, the calendar year during which the tank was manufactured, the date the tank last passed the applicable test method specified in paragraph (G) of rule 3745-21-10 of the Administrative Code and the name and location of the testing company or department, is prominently displayed on the right side of the front of the tank. (g) Any gasoline tank truck which has a leak which is equal to or greater than one hundred per cent of the lower explosive limit as propane, as determined under paragraph (K) of rule 3745-21-10 of the Administrative Code, is not to be used for the transfer of gasoline after fifteen days from the detection of such leak unless the leak is repaired. (h) Whenever any gasoline tank truck is removed from service for routine maintenance and repairs, the following inspection and repair procedures apply: (i) Inspect all dome cover gaskets to ensure they will properly seal against vapor releases. Any dome cover gasket shall be replaced if the integrity is in doubt. (ii) Open and close all dome covers to ensure that the latch tension is such that the cover will be held securely closed to prevent vapor releases. Any dome covers with inadequate latch tension shall be repaired or replaced. (iii) Inspect the fusible plugs in each dome cover assembly to ensure proper tightness. Any fusible plugs which are found to be loose or defective shall be tightened or replaced. (iv) Inspect each vapor vent hood and sealing band for defects. If any defects are found, the defective vapor vent hood or sealing band shall be replaced with new components. (v) Inspect all vapor return hoses and any associated fittings and adaptors for defects that could allow vapor releases. If defects are found, the defective equipment shall be repaired or replaced. (vi) Inspect any pressure and vacuum relief vents located on the vapor recovery line to ensure that they are clean and in proper working order. If a relief vent is found to be defective, it shall be repaired or replaced. (i) No gasoline tank truck is to be used for the transfer of gasoline at a bulk gasoline terminal, bulk gasoline plant or gasoline dispensing facility that employs a vapor balance system or vapor control system unless the transfer is done in a manner that ensures the proper operation of the vapor balance system or vapor control system. (2) The director may require any gasoline tank truck to be tested in accordance with the applicable method specified in paragraph (G) of rule 3745-21-10 of the Administrative Code within a reasonable period of time. Any such test shall be required by means of an order issued by the director to the owner or operator of the gasoline tank truck pursuant to division (R) of section 3704.03 of the Revised Code. (3) Exempted from paragraphs (V)(1) and (V)(2) of this rule is any gasoline tank truck which has a capacity of less than five thousand gallons, unless the gasoline tank truck does either of the following: (a) Receives gasoline from any loading rack which is equipped with a vapor balance system or vapor control system. (b) Delivers gasoline to any stationary storage tank which is equipped with a vapor balance system. (W) Synthesized pharmaceutical manufacturing facility. (1) Except where exempted under paragraph (W)(2) of this rule, each owner or operator of a synthesized pharmaceutical manufacturing facility shall comply with the following no later than the date specified in paragraph (C)(30) of rule 3745-21-04 of the Administrative Code: (a) Except for any VOC emissions which are collected by a production equipment exhaust system, the discharge of VOC emissions into the ambient air from any reactor, distillation operation, crystallizer, centrifuge or vacuum dryer is to be controlled by one of the following devices: (i) A surface condenser which has an outlet gas concentration of VOC not exceeding fifty thousand parts per million by volume. (ii) A device or system which is, in the judgment of the director, at least as effective in controlling VOC emissions as the above-mentioned surface condenser, and is approved by USEPA as a revision to the state implementation plan. (b) The discharge of VOC emissions into the ambient air from any air dryer or production equipment exhaust system is not to exceed thirty-three pounds in any one day, unless said discharge has been reduced by at least ninety per cent on a weight basis by control equipment. (c) Except as otherwise provided in paragraph (L) of this rule, any storage tank which holds a VOC that has a vapor pressure greater than 1.5 pounds per square inch absolute at sixty-eight degrees Fahrenheit is to be equipped with one of following devices: (i) A conservation vent which opens at a pressure of 0.5 ounce per square inch or higher and at a vacuum of 0.5 ounce per square inch or higher. (ii) A device or system which is, in the judgment of the director, at least as effective in controlling VOC emissions as the above-mentioned conservation vent, and is approved by USEPA as a revision to the state implementation plan. (d) During any transfer of a VOC, which has a vapor pressure greater than 4.1 pounds per square inch absolute at sixty-eight degrees Fahrenheit, from a truck or railcar to a fixed roof tank which has a capacity greater than two thousand gallons, the vapors displaced from said tank are to be processed by one of the following systems: (i) A vapor balance system which is designed and operated to route at least ninety per cent by weight of the VOC in the displaced vapors to the truck or railcar. (ii) A vapor control system which is designed and operated to recover at least ninety per cent by weight of the VOC in the displaced vapors. (e) Any centrifuge containing a VOC, any rotary vacuum filter processing a VOC and any other filter having an exposed liquid VOC surface, are to be enclosed if the VOC has a vapor pressure greater than 0.5 pound per square inch absolute at sixty-eight degrees Fahrenheit. (f) Any in-process tank which contains a VOC is to be equipped with a cover which remains closed, except when production, sampling, maintenance or inspection procedures require access to said tank. (g) Any leak in which a VOC is observed to be running or dripping from a vessel or other equipment is to be repaired as soon as possible, but no later than the first time said equipment is off line for a period of time long enough to complete the repair. (2) Exempted from paragraph (W)(1) of this rule is any operation or equipment not associated with the production of drugs. (X) Rubber tire manufacturing facility. (1) Except where exempted under paragraph (X)(2) of this rule, each owner or operator of a rubber tire manufacturing facility shall comply with the following no later than the date specified in paragraph (C)(31) of rule 3745-21-04 of the Administrative Code: (a) Each undertread cementing, tread end cementing and bead dipping operation is to be equipped with a capture system and associated control system which are designed and operated with the following efficiencies for VOCs, as determined under paragraph (C) of rule 3745-21-10 of the Administrative Code: (i) A capture efficiency which is at least eighty-five per cent by weight. (ii) A control efficiency which is at least ninety per cent by weight. (b) Except as otherwise provided in paragraph (X)(1)(c) of this rule, each green tire spraying operation is to be equipped with a capture system and associated control system which are designed and operated with the following efficiencies for VOCs, as determined under paragraph (C) of rule 3745-21-10 of the Administrative Code: (i) A capture efficiency which is at least ninety per cent by weight. (ii) A control efficiency which is at least ninety per cent by weight. (c) Paragraph (X)(1)(b) of this rule does not apply to any green tire spraying operation in which the VOC content of the material sprayed, as determined in accordance with paragraph (B) of rule 3745-21-10 of the Administrative Code, is a maximum daily weighted average of six per cent or less by weight for material sprayed on the inside of a tire and eleven per cent or less by weight for material sprayed on the outside of a tire. (2) The following operations are exempt from the requirements of paragraph (X)(1) of this rule: (a) Any operation not associated with rubber tires of the following size: (i) A bead diameter less than or equal to 20.0 inches. (ii) A cross-sectional dimension less than or equal to 12.8 inches. (b) Any operation for which construction commenced prior to March 27, 1981 at the "The Cooper Tire Company - Findlay" (facility ID 0332010003) facility located at 701 Lima avenue, Findlay, Ohio, unless a modification for any such operation has commenced on or after March 27, 1981. (c) Any operation that produces specialty tires for antique or other vehicles when produced on an irregular basis or with short production runs. (This exemption applies only to tires produced on equipment separate from normal production lines for passenger-type tires.) (d) Any operation subject to the federal "Standards of performance for new stationary sources, 40 CFR part 60, subpart BBB." (Y) Flexographic, packaging rotogravure and publication rotogravure printing lines. (1) Except where exempted under paragraph (Y)(2) of this rule, no owner or operator of a flexographic printing line, packaging rotogravure printing line or publication rotogravure printing line may cause, allow or permit the discharge into the ambient air of any VOCs from such printing line after the date specified in paragraph (C)(32) of rule 3745-21-04 of the Administrative Code unless either paragraph (Y)(1)(a) or (Y)(1)(b) of this rule are satisfied. (a) The VOC content of the coatings and inks employed in said printing line, as determined under paragraph (B) of rule 3745-21-10 of the Administrative Code, does not exceed either of the following limitations: (i) Forty per cent VOC by volume of the coating and ink, excluding water and exempt solvents. (ii) Twenty-five per cent VOC by volume of the volatile matter in the coating and ink. (b) Said printing line is equipped with a capture system and associated control system which are designed and operated to achieve the following efficiencies for volatile organic compounds, as determined under paragraph (C) of rule 3745-21-10 of the Administrative Code: (i) A capture efficiency, as follows: (A) At least sixty-five per cent by weight, for a flexographic printing line. (B) At least seventy per cent by weight, for a packaging rotogravure printing line. (C) At least eighty per cent by weight, for a publication rotogravure printing line. (ii) A control efficiency which is at least ninety per cent by weight. (2) Paragraph (Y)(1) of this rule is not applicable to the following: (a) Any printing line that is subject to and in compliance with the emission limitations in paragraph (H) of this rule, which pertains to vinyl coating. (b) Any printing line which is located at a facility in which the total maximum usage of coatings and inks in all flexographic, packaging rotogravure and publication rotogravure printing lines is less than or equal to one hundred forty-eight tons per year; except as otherwise provided under paragraph (Y)(3) of this rule. (c) Any printing line which is used solely to check the quality of the image formation of newly engraved or etched cylinders. (d) Any printing line which is located at a facility in which the total maximum usage of VOC in all coatings and inks employed in all flexographic, packaging rotogravure and publication rotogravure printing lines within the facility is less than or equal to one hundred tons per year, except as otherwise provided under paragraph (Y)(3) of this rule. (3) Once paragraph (Y)(1) of this rule applies to a facility or a flexographic, packaging rotogravure and publication rotogravure printing line within the facility, the facility is not eligible for an exemption under paragraphs (Y)(2)(b) and (Y)(2)(d) of this rule. (4) In addition to paragraph (Y)(1) of this rule the following are applicable to all packaging rotogravure printing lines and flexographic packaging printing lines located in Ashtabula, Butler, Clermont, Cuyahoga, Hamilton, Geauga, Lake, Lorain, Medina, Portage Summit or Warren counties: (a) Any owner or operator of a packaging rotogravure printing line or flexographic packaging printing line with potential emissions that are equal to or greater than 25.0 tons per year of VOC before the application of capture and control devices shall comply with either of the following for the printing line: (i) Employ a control system in order to reduce VOC emissions from the packaging rotogravure printing line that meets one of the following: (A) For a packaging rotogravure printing line, publication rotogravure printing line, or flexographic printing line located in Ashtabula, Cuyahoga, Geauga, Lake, Lorain, Medina, Portage, or Summit county: (i) Sixty-five per cent overall control for a press that was first installed prior to March 14, 1995 and that is controlled by an add-on air pollution control device whose first installation date was prior to April 2, 2009. (ii) Seventy per cent overall control for a press that was first installed prior to March 14, 1995 and that is controlled by an add-on air pollution control device whose first installation date was on or after April 2, 2009. (iii) Seventy-five per cent overall control for a press that was first installed on or after March 14, 1995 and that is controlled by an add-on air pollution control device whose first installation date was prior to April 2, 2009. (iv) Eighty per cent overall control for a press that was first installed on or after March 14, 1995 and that is controlled by an add-on air pollution control device whose first installation date was on or after April 2, 2009. (B) For a packaging rotogravure printing line, publication rotogravure printing line, or flexographic printing line located in Butler, Clermont, Hamilton or Warren county: (i) Sixty-five per cent overall control for a press that was first installed prior to March 14, 1995 and that is controlled by an add-on air pollution control device whose first installation date was prior to the effective date of this rule. (ii) Seventy per cent overall control for a press that was first installed prior to March 14, 1995 and that is controlled by an add-on air pollution control device whose first installation date was on or after the effective date of this rule. (iii) Seventy-five per cent overall control for a press that was first installed on or after March 14, 1995 and that is controlled by an add-on air pollution control device whose first installation date was prior to the effective date of this rule. (iv) Eighty per cent overall control for a press that was first installed on or after March 14, 1995 and that is controlled by an add-on air pollution control device whose first installation date was on or after the effective date of this rule. (ii) Employ coatings in the packaging rotogravure printing line or flexographic packaging printing line that comply with either of the following VOC content limitations: (A) 0.8 pound of VOC per pound of solids applied. (B) 0.16 pound of VOC per pound of coating or ink applied. The VOC content limits specified above can be met by averaging the VOC content of materials used on a single press, within a single printing line. (b) Work practice standards for cleaning materials. Any person or facility subject to this rule that uses VOC-containing clean-up materials shall ensure that VOC emissions are minimized by incorporating the following procedures: (i) Keep cleaning materials and used shop towels in closed containers. (ii) Convey cleaning materials from one location to another in closed containers or pipes. (Z) Storage of petroleum liquids in external floating roof tanks. (1) Except where exempted under paragraph (Z)(3) of this rule, no owner or operator of an external floating roof tank shall place, store, or hold any petroleum liquid in any such tank after the date specified in paragraph (C)(33) of rule 3745-21-04 of the Administrative Code, unless the tank is designed or equipped as follows: (a) The tank is equipped with one of the following: (i) A liquid-mounted primary seal and a rim-mounted secondary seal. (ii) A mechanical shoe primary seal and a rim-mounted secondary seal. (iii) A mechanical shoe primary seal and a shoe-mounted secondary seal, provided the shoe-mounted secondary seal was installed prior to January 1, 1981. (iv) A vapor-mounted primary seal and a rim-mounted secondary seal. (v) A flexible wiper primary seal and a rim-mounted secondary seal. (vi) A liquid-mounted primary seal or a mechanical shoe primary seal, provided the petroleum liquid is crude oil with a pour point of fifty degrees Fahrenheit or higher as determined by ASTM D97. (vii) A seal, closure or device which is, in the judgment of the director, equivalent to either of the following seals in controlling the emission of VOC into the ambient air, and is approved by USEPA as a revision to the state implementation plan: (A) The dual seals specified in paragraph (Z)(1)(a)(i) or (Z)(1)(a)(ii) of this rule. (B) Either of the seals specified in paragraph (Z)(1)(a)(vi) of this rule, provided the petroleum liquid is crude oil with a pour point of fifty degrees Fahrenheit or higher as determined by ASTM D97. (b) Each seal meets the following: (i) There are no visible holes, tears, or other openings in the seal or seal fabric. (ii) If the tank is of welded construction, the total seal gap area, as determined under paragraph (I) of rule 3745-21-10 of the Administrative Code, does not exceed any of the following: (A) 10.0 square inches per foot of tank diameter for a liquid-mounted primary seal or mechanical shoe primary seal. (B) 10.0 square inches per foot of tank diameter for a vapor-mounted primary seal or flexible wiper primary seal, if said seal was installed prior to January 1, 1981. (C) 1.0 square inch per foot of tank diameter for a vapor-mounted primary seal or flexible wiper primary seal, if said seal was installed on or after January 1, 1981. (D) 1.0 square inch per foot of tank diameter for a rim-mounted secondary seal or shoe-mounted secondary seal. (E) The amount which is assigned by the director for any seal which is equivalent under paragraph (Z)(1)(a)(vii) of this rule, and is approved by USEPA as a revision to the state implementation plan. (iii) If the tank is of riveted construction, the maximum seal gap width, as determined under paragraph (I) of rule 3745-21-10 of the Administrative Code, does not exceed the following: (A) 2.5 inches for a mechanical shoe primary seal. (B) 1.5 inches for a liquid-mounted primary seal, vapor-mounted primary seal, flexible wiper primary seal, shoe-mounted secondary seal or rim-mounted secondary seal. (C) The amount which is assigned by the director for any seal which is equivalent under paragraph (Z)(1)(a)(vii) of this rule, and is approved by USEPA as a revision to the state implementation plan. (c) Any opening in the external floating roof, except automatic bleeder vents, rim space vents, leg sleeves, stub drains and slotted gauging/sampling wells, is equipped with the following: (i) A cover, seal or lid which remains in the closed position at all times without any visible gaps, except when the opening is in actual use. (ii) A projection into the tank below the liquid surface. (d) Any automatic bleeder vent remains in the closed position, except when the external floating roof is floated off or landed on the roof leg supports. (e) Any rim vent is set to open only at the manufacturer's recommended setting, except when the external floating roof is being floated off the roof leg supports. (f) Any emergency roof drain is equipped with a slotted membrane fabric cover or other device which covers at least ninety per cent of the area of the opening. (g) Any stub drain is equipped with a projection into the tank below the liquid surface. (h) Any slotted gauging/sampling well is equipped with an object which floats on the liquid surface within the well and which covers at least ninety per cent of the area of the well opening. (2) Except where exempted under paragraph (Z)(3) of this rule, each owner or operator of an external floating roof tank which contains a petroleum liquid shall meet the following inspection, recordkeeping and reporting requirements: (a) Inspect annually and seal and seal fabric for compliance with paragraph (Z)(1)(b)(i) of this rule. (b) Measure annually, in accordance with the method specified in paragraph (I) of rule 3745-21-10 of the Administrative Code, the secondary seal gap or the primary seal gap, if there is no secondary seal, for compliance with the seal gap requirements of paragraph (Z)(1)(b)(ii) or (Z)(1)(b)(iii) of this rule. (c) Measure at least once every five years, in accordance with the method specified in paragraph (I) of rule 3745-21-10 of the Administrative Code, the primary seal gap, if there is a secondary seal, for compliance with the seal gap requirements of paragraph (Z)(1)(b)(ii) or (Z)(1)(b)(iii) of this rule. (d) Maintain for at least two years a record of the following: (i) The dates and results of any inspections or measurements performed in accordance with paragraphs (Z)(2)(a) to (Z)(2)(c) of this rule. (ii) The annual throughput of any petroleum liquid stored in the tank. (e) Provide immediately to the director or an authorized representative of the director, upon written or verbal request at any reasonable time, a copy of the record required under paragraph (Z)(2)(d) of this rule. (3) The following external floating roof tanks are exempted from paragraphs (Z)(1) and (Z)(2) of this rule: (a) Any tank which has a capacity of less than forty thousand gallons. (b) Any tank which has a capacity of less than four hundred twenty thousand gallons and which is used to store produced crude oil or condensate prior to custody transfer. (c) Any tank which contains a petroleum liquid which, as stored, has a maximum true vapor pressure less than 1.5 pounds per square inch absolute. (4) Any owner or operator of an external floating roof tank that is not exempted pursuant to paragraph (Z)(3)(a) or (Z)(3)(b) of this rule shall maintain records of the following information in a readily accessible location for at least five years and make copies of the records available to the director upon verbal or written request: (a) The types of petroleum liquids stored in the tank. (b) The maximum true vapor pressure (pounds per square inch absolute), as stored, of each liquid that has a maximum true vapor pressure greater than 1.0 pound per square inch absolute. (5) If an owner or operator places, stores, or holds in an external floating roof tank, that is not exempted pursuant to paragraph (Z)(3)(a) or (Z)(3)(b) of this rule, any petroleum liquid with a true vapor pressure which is greater than 1.5 pounds per square inch absolute and such tank does not comply with paragraph (Z)(1) of this rule, the owner or operator shall so notify the director within thirty days of becoming aware of the occurrence. (AA) Perchloroethylene dry cleaning facility. (1) Except where exempted under paragraph (AA)(2) of this rule, no owner or operator of a perchloroethylene dry cleaning facility may cause, allow or permit the cleaning of articles in perchloroethylene on or after June 14, 1991 unless the following is met: (a) Any dryer which contains articles cleaned in perchloroethylene is to be equipped and operated in accordance with one of the following: (i) Any exhaust from the dryer is vented through a carbon adsorber which emits no more than one hundred parts per million by volume of perchloroethylene at any time. (ii) The dryer is equipped with or vented to a refrigerated vapor condenser whereby there is no exhaust of perchloroethylene vapors to the ambient air throughout the drying cycle, except for when the dryer's door is momentarily opened during loading or unloading. (b) The waste from any diatomaceous earth filter which has been used to filter perchloroethylene is to contain no more than twenty-five per cent by weight perchloroethylene, as determined under paragraph (J) of rule 3745-21-10 of the Administrative Code. (c) The waste from any distillation operation (solvent still) which has been used to distill perchloroethylene is to contain no more than sixty per cent by weight perchloroethylene, as determined under paragraph (J) of rule 3745-21-10 of the Administrative Code. (d) Any disposable filter cartridge which has been used to filter perchloroethylene is to be drained in the filter housing for at least twenty-four hours before being discarded. (e) All equipment shall be maintained so as to prevent the leaking of perchloroethylene liquid and prevent perceptible vapor leaks from gaskets, seals, ducts, and related equipment. Any equipment which is leaking perchloroethylene liquid or has a perceptible vapor leak is not to be operated until the leak is repaired. (2) Exemptions. (a) Paragraphs (AA)(1)(a) to (AA)(1)(e) of this rule are not applicable to any dry cleaning operation which is coin-operated. (b) Paragraph (AA)(1)(a) of this rule is not applicable to any facility in which the owner or operator has satisfactorily demonstrated that a carbon adsorber or refrigerated condenser cannot be installed because of inadequate space. (c) Paragraph (AA)(1)(a) of this rule is not applicable to any facility in which the annual amount of fabric dry cleaned with perchloroethylene is less than sixty thousand pounds. (3) Compliance with paragraph (AA)(1)(e) of this rule shall be determined by means of visual inspection of the following components: (a) Hose connections, unions, couplings, and valves. (b) Machine door gaskets and seatings. (c) Filter head gasket and seating. (d) Pumps. (e) Base tanks and storage containers. (f) Water separators. (g) Filter sludge recovery. (h) Distillation unit. (i) Diverter valves. (j) Saturated lint from lint basket. (k) Cartridge filters. (4) Each owner or operator of a perchloroethylene dry cleaning facility shall maintain the following records in a readily accessible location for at least three years and make these records available to the director or an authorized representative of the director at any reasonable time: (a) A record of control equipment maintenance, such as replacement of the carbon in a carbon adsorption unit. (b) A record of the results of visual leak inspections conducted in accordance with paragraph (AA)(3) of this rule. (c) The results of all tests conducted to determine compliance with the limitations contained in paragraphs (AA)(1)(a)(i), (AA)(1)(b), and (AA)(1)(c) of this rule. (d) The annual usage of perchloroethylene, in gallons, and the annual amount of fabric dry cleaned with perchloroethylene, in pounds. (BB) Petroleum dry cleaning facility. (1) Except where exempted under paragraph (BB)(3) of this rule, no owner of operator of a petroleum dry cleaning facility may cause, allow or permit the cleaning of articles in petroleum solvent after the date specified in paragraph (C)(36) of rule 3745-21-04 of the Administrative Code unless the following is met: (a) Any dryer for articles cleaned in petroleum solvent shall comply with one of the following: (i) The dryer is a solvent recovery dryer which is operated in a manner such that the dryer remains closed and the solvent recovery phase continues until a final recovered solvent flow rate of 1.7 ounces per minute (fifty milliliters per minute) or less is attained. (ii) The emission of VOC into the ambient air from the dryer does not exceed 3.5 pounds of VOC per one hundred pounds dry weight of articles cleaned, as determined under paragraph (L) of rule 3745-21-10 of the Administrative Code. (b) Any solvent filter for petroleum solvent shall comply with one of the following: (i) The solvent filter is a cartridge filter which is drained for at least eight hours in the filter's sealed housing before removal of any cartridge. (ii) The filtration waste contains, before disposal and exposure to the ambient air, no more than 1.0 pound of VOC per one hundred pounds dry weight of articles cleaned, as determined under paragraph (M) of rule 3745-21-10 of the Administrative Code. (c) Any bucket or barrel which contains petroleum solvent or petroleum solvent-laden waste shall be covered to minimize solvent evaporation. (d) Any equipment associated with the use of petroleum solvent shall be visually inspected weekly to identify any liquid leaks of petroleum solvent. (e) Any liquid or vapor leak of petroleum solvent shall be repaired within fifteen days after identifying the source of the leak, unless a necessary repair part is not on hand. If a repair part is not on hand, the repair part shall be ordered within three working days after identifying the source of the leak and the leak repaired within fifteen days following the delivery of the necessary repair part. (2) Any owner or operator of a solvent recovery dryer subject to paragraph (BB)(1)(a) of this rule shall perform a test, in accordance with paragraph (N) of rule 3745-21-10 of the Administrative Code, to demonstrate the minimum length of time for operating the recovery cycle of the dryer. (3) Paragraphs (BB)(1)(a), (BB)(1)(b), and (BB)(2) of this rule do not apply to any petroleum dry cleaning facility that meets either of the following: (a) The total manufacturer's rated capacity of all petroleum solvent dryers is less than or equal to eighty-three pounds of articles, dry basis. (b) The total annual consumption of petroleum solvent is less than or equal to four thousand seven hundred gallons. (4) Recordkeeping. (a) Any owner or operator of a petroleum solvent dry cleaning facility that is exempted pursuant to paragraph (BB)(3)(b) of this rule shall maintain records of annual solvent consumption in a readily accessible location for at least five years and make these records available to the director upon verbal or written request. (b) Any owner or operator of a petroleum solvent dry cleaning facility shall maintain records of the following information in a readily accessible location for at least five years and make these records available to the director upon verbal or written request: (i) Documentation of the results of any tests performed to determine compliance with the emission limitation specified in paragraph (BB)(1)(a)(ii) of this rule. (ii) Documentation of the results of any tests performed to determine compliance with the limitation specified in paragraph (BB)(1)(b)(ii) of this rule. (iii) The results of any measurements to determine compliance with the limitation specified in paragraph (BB)(1)(a)(i) of this rule. (iv) The results of any leak checks, including, at a minimum, the following information: (A) Date of inspection. (B) Findings (may indicate no leaks discovered or location, nature, and severity of each leak). (C) Leak determination method. (D) Corrective action (date each leak repaired and reasons for any repair interval in excess of fifteen calendar days). (E) Inspector's name and signature. (5) Reporting. (a) Any test result that shows an exceedance of the limitation specified in paragraph (BB)(1)(a)(i), (BB)(1)(a)(ii), or (BB)(1)(b)(ii) of this rule shall be reported to the director within thirty days after the occurrence. (b) Any leaks in vapor or liquid lines that are not repaired within fifteen days after identification shall be reported to the director within thirty days after the repair is completed. (c) For any petroleum dry cleaning facility that is exempted pursuant to paragraph (BB)(3)(b) of this rule and has an annual consumption of petroleum solvent greater than four thousand seven hundred gallons, the owner or operator shall so notify the director within thirty days of becoming aware of the occurrence. (CC) No owner or operator of a continuous, polystyrene resin manufacturing process may cause, allow, or permit the discharge into the ambient air of any VOC from the material recovery section of the process after the date specified in paragraph (C)(37) of rule 3745-21-04 of the Administrative Code in excess of 0.12 pound of VOC per one thousand pounds of polystyrene resin produced. (DD) Leaks from process units that produce organic chemicals. (1) Except where exempted under paragraph (DD)(17) of this rule, each owner or operator of a process unit that produces as an intermediate or final product one or more of the organic chemicals identified in appendix A to this rule shall comply with paragraphs (DD)(2) to (DD)(6) of this rule no later than the date specified in paragraph (C)(38) of rule 3745-21-04 of the Administrative Code. (2) Leak detection and repair program. (a) A leak detection and repair program for equipment in the process unit shall be developed and implemented in accordance with paragraphs (DD)(2)(b) to (DD)(2)(m) of this rule. (b) Except as otherwise provided in paragraphs (DD)(2)(c) and (DD)(2)(d) of this rule, equipment shall be monitored for leaks in accordance with the method specified in paragraph (F) of rule 3745-21-10 of the Administrative Code, as follows: (i) Monthly for any pump in light liquid service. (ii) Monthly for any valve in gas/vapor service or in light liquid service, except that quarterly monitoring may be employed anytime after no leaks are detected during two consecutive months beginning with the next calendar quarter following the two consecutive months of no detected leaks and conducted in the first month of each calendar quarter. The quarterly monitoring may continue until a leak is detected, at which time monthly monitoring shall be employed again. (iii) Any of the following equipment shall be monitored within five calendar days after evidence of a leak or potential leak from the equipment by visual, audible, olfactory, or other detection method: (A) Any pump in heavy liquid service. (B) Any valve in heavy liquid service. (C) Any pressure relief device in light liquid service or in heavy liquid service. (D) Any flange or other connector. (iv) Any equipment in which a leak is detected as described in paragraph (DD)(2)(g) of this rule shall be monitored within five working days after each attempt to repair, unless the owner or operator believes that the equipment was not successfully repaired. (c) For any valve in gas/vapor service or in light liquid service, an alternative monitoring schedule may be employed in lieu of the monitoring schedule specified in paragraph (DD)(2)(b)(ii) of this rule as follows: (i) The valve is designated as difficult to monitor and is monitored each calendar year, provided the following conditions are met: (A) Construction of the process unit commenced prior to May 9, 1986. (B) The owner or operator of the valve demonstrates that the valve cannot be monitored without elevating the monitoring personnel more than six feet above a support surface. (C) The owner or operator of the valve has a written plan that requires monitoring of the valve at least once per year. (ii) The valve is designated as unsafe to monitor and is monitored as frequently as practical during safe to monitor times, provided the following conditions are met: (A) The owner or operator of the valve demonstrates that the valve is unsafe to monitor because monitoring personnel would be exposed to an immediate danger as a consequence of monitoring on a monthly basis. (B) The owner or operator of the valve adheres to a written plan that requires monitoring of the valve as frequently as practical during safe to monitor times. (iii) The valve is subject to an alternative monitoring schedule based on a skip period as specified in paragraph (DD)(12) of this rule. (d) Excluded from the monitoring requirements of paragraph (DD)(2)(b) of this rule are the following equipment: (i) Any pump that has no externally actuated shaft penetrating the pump housing and that is designated for no detectable emissions as provided in paragraph (DD)(7) of this rule. (ii) Any pump that is equipped with a dual mechanical seal which has a barrier fluid system and sensor that comply with the requirements specified in paragraph (DD)(8) of this rule. (iii) Any pump that is equipped with a closed vent system capable of capturing and transporting any leakage from the pump seal to control equipment, provided the closed vent system and the control equipment comply with paragraphs (DD)(9) and (DD)(10) of this rule. (iv) Any valve that has no externally actuated stem penetrating the valve and that is designated for no detectable emissions as provided in paragraph (DD)(7) of this rule. (v) Any valve that is subject to the alternative monitoring standard for valves based on the percentage of valves leaking as provided in paragraph (DD)(13) of this rule. (e) Any pump in light liquid service shall be checked by visual inspection each calendar week for indications of liquids dripping from the pump seal, unless the pump is equipped with a closed vent system capable of transporting any leakage from the pump seal to control equipment, and the closed vent system and control equipment comply with paragraphs (DD)(9) and (DD)(10) of this rule. (f) Any sensor employed pursuant to paragraph (DD)(2)(d)(ii) or (DD)(3)(b) of this rule shall be checked daily, unless the sensor is equipped with an audible alarm. (g) A leak is detected when any of the following occurs: (i) A concentration of ten thousand ppmv or greater is measured from a potential leak interface of any equipment that is monitored for leaks using the method in paragraph (F) of rule 3745-21-10 of the Administrative Code. (ii) There is an indication of liquids dripping from the seal of a pump in light liquid service. (iii) A sensor employed pursuant to paragraph (DD)(2)(d)(ii) or (DD)(3)(b) of this rule indicates failure of the seal system, the barrier fluid system, or both. (h) When a leak is detected as described in paragraph (DD)(2)(g) of this rule, the following procedures shall be followed: (i) A weatherproof and readily visible identification tag, marked with the equipment identification number, is immediately attached to the leaking equipment. (ii) A record of the leak and any attempt to repair the leak is entered into the leak repair log kept pursuant to paragraph (DD)(2)(k) of this rule. (iii) The identification tag attached to the leaking equipment, other than a valve that is monitored pursuant to paragraph (DD)(2)(b)(ii) of this rule, may be removed after the leaking equipment is repaired. (iv) The identification tag attached to a leaking valve that is monitored pursuant to paragraph (DD)(2)(b)(ii) of this rule may be removed after the leaking valve is repaired, monitored for leaks for two consecutive months as specified in paragraph (DD)(2)(b)(ii) of this rule, and found to have no detected leaks during those two consecutive months. (i) When a leak is detected as described in paragraph (DD)(2)(g) of this rule, the leaking equipment shall be repaired as soon as practicable, but no later than fifteen calendar days after the leak is detected, except for a delay of repair as provided in paragraph (DD)(11) of this rule. Leaking equipment shall be deemed repaired if the maximum concentration measured pursuant to paragraph (DD)(2)(b)(iv) of this rule is less than ten thousand ppmv. (j) When a leak is detected as described in paragraph (DD)(2)(g) of this rule, a first attempt at repair shall be made no later than five calendar days after the leak is detected including, but not limited to, the following best practices where practicable: (i) Tightening of bonnet bolts. (ii) Replacement of bonnet bolts. (iii) Tightening of packing gland nuts (iv) Injection of lubricant into lubricated packing. (k) When a leak is detected as described in paragraph (DD)(2)(g) of this rule, the following information shall be recorded in a leak repair log: (i) The identification number of the leaking equipment and, for leaks based on monitoring, the identification numbers of the leak detection instrument and the operator. (ii) The basis for the detection of the leak; for example, monitoring, visual inspection, or sensor. (iii) The date on which the leak was detected and the date of each attempt to repair the leaking equipment. (iv) The methods of repair applied in each attempt to repair the leaking equipment. (v) One of the following entries within five working days after each attempt to repair the leaking equipment: (A) "Not monitored," denoting the leaking equipment was presumed to still be leaking and it was not monitored. (B) If the leaking equipment was monitored with a leak detection instrument, the maximum concentration that was measured as follows: (i) The actual reading in ppmv. (ii) "Below 10,000," denoting less than ten thousand ppmv. (iii) "Above 10,000," denoting not less than ten thousand ppmv. (vi) If the leak is not repaired within fifteen calendar days after the date on which it was detected, the following: (A) "Repair delayed" and the reason for the delay. (B) If repair is being delayed until the next process unit shutdown due to technical infeasibility of repair, the signature of the owner or operator who decided that the repair is technically infeasible without a process unit shutdown. (C) The expected date of successful repair of the leak. (D) The dates of process unit shutdowns that occur while the leaking equipment is unrepaired. (vii) The date on which the leak was successfully repaired. (l) The leak repair log shall be retained by the owner or operator of the process unit in a readily accessible location for a minimum of two years after the date on which the record was made. (m) Semiannual reports shall be submitted to the director by the first day of February and August and include the following information for the preceding semiannual periods: (i) The process unit identification. (ii) The number of pumps in light liquid service excluding those pumps designated for no detectable emissions under the provision of paragraph (DD)(2)(d)(i) of this rule and those pumps complying with paragraph (DD)(2)(d)(iii) of this rule. (iii) The number of valves in gas/vapor service or in light liquid service excluding those valves designated for no detectable emission under paragraph (DD)(2)(d)(iv) of this rule and those valves subject to the alternative standard for monitoring under paragraph (DD)(2)(d)(v) of this rule. (iv) The number of compressors excluding those compressors designated for no detectable emissions under paragraph (DD)(3)(c) of this rule and those compressors complying with paragraph (DD)(3)(d) or (DD)(3)(e) of this rule. (v) For each month during the semiannual period, the following: (A) The number of pumps in light liquid service for which leaks were detected as described in paragraph (DD)(2)(g) of this rule. (B) The number of pumps in light liquid service for which leaks were not repaired within fifteen calendar days after the date of leak detection. (C) The number of valves in gas/vapor service or in light liquid service for which leaks were detected as described in paragraph (DD)(2)(g) of this rule. (D) The number of valves in gas/vapor service or in light liquid service for which leaks were not repaired within fifteen calendar days after the date of leak detection. (E) The number of compressors for which leaks were detected as described in paragraph (DD) of this rule. (F) The number of compressors for which leaks were not repaired within fifteen calendar days after the date of leak detection. (G) The facts that explain each delay of repair allowed pursuant to paragraph (DD)(11) of this rule. (vi) The dates of process unit shutdowns that occurred within the semiannual period. (3) Compressors. (a) Except as otherwise provided in paragraphs (DD)(3)(c) to (DD)(3)(e) of this rule, any compressor in the process unit shall comply with paragraph (DD)(3)(b) of this rule. (b) The compressor shall be equipped with a seal that has a barrier fluid system and sensor which comply with paragraph (DD)(8) of this rule. (c) Excluded from paragraph (DD)(3)(b) of this rule is any compressor that is designated for no detectable emissions as provided in paragraph (DD)(7) of this rule. (d) Excluded from paragraph (DD)(3)(b) of this rule is any compressor that is equipped with a closed vent system capable of capturing and transporting any leakage from the compressor seal to control equipment, provided the closed vent system and the control equipment comply with paragraphs (DD)(9) and (DD)(10) of this rule. (e) Excluded from paragraph (DD)(3)(b) of this rule is any reciprocating compressor that meets the following conditions: (i) The compressor was installed prior to May 9, 1986. (ii) The owner or operator of the compressor demonstrates to the satisfaction of the director that recasting the compressor distance piece or replacing the compressor are the only options available to bring the compressor into compliance with paragraph (DD)(3)(b) of this rule, and the exclusion is approved by USEPA as a revision to the state implementation plan. (4) Pressure relief devices in gas/vapor service. (a) Except as otherwise provided in paragraph (DD)(4)(e) of this rule, any pressure relief device in gas/vapor service in the process unit shall comply with paragraphs (DD)(4)(b) to (DD)(4)(d) of this rule. (b) Except during pressure releases, the pressure relief device shall be operated with no detectable emissions, as indicated by an instrument reading of less than five hundred ppmv above background, as measured by the method specified in paragraph (F) of rule 3745-21-10 of the Administrative Code. (c) No later than five calendar days after a pressure release, the pressure relief device shall be tested to confirm the condition of no detectable emissions in accordance with the method specified in paragraph (F) of rule 3745-21-10 of the Administrative Code. (d) After each pressure release, the pressure relief device shall be returned to a condition of no detectable emissions as soon as practicable, but no later than five calendar days after the pressure release, except for a delay of repair as provided in paragraph (DD)(11) of this rule. (e) Excluded from paragraphs (DD)(4)(b) to (DD)(4)(d) of this rule is any pressure relief device that is equipped with a closed vent system capable of capturing and transporting leakage through the pressure relief device to control equipment, provided the closed vent system and control equipment comply with paragraphs (DD)(9) and (DD)(10) of this rule. (5) Sampling connection system. (a) Except as otherwise provided in paragraph (DD)(5)(c) of this rule, any sampling connection system in the process unit shall comply with paragraph (DD)(5)(b) of this rule. (b) The sampling connection system shall be equipped with a closed purge system or a closed vent system that meets one of the following: (i) The purged process fluid is returned directly to the process line with zero VOC emissions to the ambient air. (ii) The purged process fluid is collected and recycled with zero VOC emissions to the ambient air. (iii) The closed purge system or closed vent system is designed and operated to capture and transport all the purged process fluid to control equipment that meets paragraph (DD)(10) of this rule. (c) Excluded from paragraph (DD)(5)(b) of this rule is any sampling connection system that is an in-situ sampling system. (6) Open-ended valves or lines. (a) Any open-ended valve or line in the process unit shall be equipped wit

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