Diesel Particulate Matter Exposure of Underground Metal and Nonmetal Miners
Federal RegisterOct 29, 1998
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SUMMARY: This proposed rule would establish new health standards for
underground metal and nonmetal mines that use equipment powered by
diesel engines.
The proposed rule is designed to reduce the risks to underground
metal and nonmetal miners of serious health hazards that are associated
with exposure to high concentrations of diesel particulate matter
(dpm). DPM is a very small particle in diesel exhaust. Underground
miners are exposed to far higher concentrations of this fine
particulate than any other group of workers. The best available
evidence indicates that such high exposures put these miners at excess
risk of a variety of adverse health effects, including lung cancer.
The proposed rule for underground metal and nonmetal mines would
establish a concentration limit for dpm, and require mine operators to
use engineering and work practice controls to reduce dpm to that limit.
Underground metal and nonmetal mine operators would also be required to
implement certain ``best practice'' work controls similar to those
already required of underground coal mine operators under MSHA's 1996
diesel equipment rule. These operators would also be required to train
miners about the hazards of dpm exposure.
MSHA has already proposed a rule to control dpm exposures in
underground coal mines in a separate notice to the public published in
the Federal Register on April 9, 1998 (62 FR 17492).
DATES: Comments must be received on or before February 26, 1999. Submit
written comments on the information collection requirements by February
26, 1999.
ADDRESSES: Comments on the proposed rule may be transmitted by
electronic mail, fax, or mail, or dropped off in person at any MSHA
office. Comments by electronic mail must be clearly identified as such
and sent to this e-mail address: [email protected]. Comments by fax
must be clearly identified as such and sent to: MSHA, Office of
Standards, Regulations, and Variances, 703-235-5551. Send mail comments
to: MSHA, Office of Standards, Regulations, and Variances, Room 631,
4015 Wilson Boulevard, Arlington, VA 22203-1984, or any MSHA district
or field office. The Agency will have copies of the proposal available
for review by the mining community at each district and field office
location, at the National Mine Health and Safety Health Academy, and at
each technical support center. The document will also be available for
loan to interested members of the public on an as needed basis. MSHA
will also accept written comments from the mining community at the
field and district offices, at the National Mine Health and Safety
Academy, and at technical support centers. These comments will become a
part of the official rulemaking record. Interested persons are
encouraged to supplement written comments with computer files or disks;
please contact the Agency with any questions about format.
Written comments on the information collection requirements may be
submitted directly to the Office of Information and Regulatory Affairs,
New Executive Office Building, 725 17th Street, NW., Rm. 10235,
Washington, D.C. 20503, Attn: Desk Officer for MSHA.
FOR FURTHER INFORMATION CONTACT: Carol J. Jones, Acting Director;
Office of Standards, Regulations, and Variances; MSHA; (703)235-1910.
SUPPLEMENTARY INFORMATION:
I. Questions and Answers About This Proposed Rule
(A) General Information of Interest to the Entire Mining Community
(1) What Actions Are Being Proposed?
MSHA has determined that action is essential to reduce the exposure
of miners to a harmful substance emitted from diesel engines--and that
regulations are needed for this purpose in underground mines. This
notice proposes requirements for underground metal and nonmetal mines.
The harmful substance is known as diesel particulate matter (dpm).
As shown in Figure I-1, average concentrations of dpm observed in
dieselized underground mines are up to 200 times as high as average
environmental exposures in the most heavily polluted urban areas and up
to 10 times as high as median exposures estimated for the most heavily
exposed workers in other occupational groups. The best available
evidence indicates that exposure to such high concentrations of dpm
puts miners at significantly increased risk of incurring serious health
problems, including lung cancer.
The goal of the proposed rule is to reduce underground miner
exposures to attain the highest degree of safety and health protection
that is feasible.
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On April 9, 1998, (62 FR 17492), MSHA proposed a rule to achieve
this goal in underground coal mines. MSHA's proposal would require the
installation of high-efficiency filters on diesel-powered equipment to
trap diesel particles before they enter the mine atmosphere. Following
18 months of education and technical assistance by MSHA after the rule
is issued, filters would first have to be installed on permissible
diesel-powered equipment. By the end of the following year (i.e., 30
months after the rule is issued), such filters would also have to be
installed on any heavy-duty outby equipment. No specific concentration
limit would be established in this sector; the proposed rule would
require that filters be installed and properly maintained. Miner
awareness training on the hazards of dpm would also be required.
With this notice, MSHA is proposing to adopt a different rule to
achieve this goal in underground metal and nonmetal mines. MSHA is
proposing that a limit on the concentration of dpm to which miners may
be exposed would be established for underground metal and nonmetal
mines. The limit would restrict dpm concentrations in underground metal
and nonmetal mines to about 200 micrograms per cubic meter of air.
Operators would be able to select whatever combination of engineering
and work practice controls they want to keep the dpm concentration in
the mine below this limit. The concentration limit would be implemented
in two stages: an interim limit that would go into effect following 18
months of education and technical assistance by MSHA, and a final limit
after 5 years. MSHA sampling would be used to determine compliance. The
proposal for this sector would also require that all underground metal
and nonmetal mines using diesel-powered equipment observe a set of
``best practices'' to reduce engine emissions--e.g., to use low-sulfur
fuel. Similar practices are already in effect in underground coal mines
as a result of MSHA's 1996 diesel equipment rule.
MSHA is not at this time proposing a rule applicable to surface
mines. As illustrated in Figure I-1, in certain situations the
concentrations of dpm at surface mines may exceed those to which rail,
trucking and dock workers are exposed. Problem areas identified in this
sector include production areas where miners work in the open air in
close proximity to loader-haulers and trucks powered by older, out-of-
tune diesel engines, or other confined spaces where diesel engines are
running. The Agency believes, however, that these problems are
currently limited and readily controlled through education and
technical assistance. Using tailpipe exhaust extenders, or directing
the exhaust across the engine fan, can dilute the high concentrations
of dpm that might otherwise occur in areas immediately adjacent to
mining equipment. Surface mine operators using or planning to switch to
environmentally conditioned cabs to reduce noise exposure to equipment
operators might also be able to incorporate filtration features that
would protect these miners from high dpm concentrations as well.
Completing already planned purchases of new trucks containing cleaner
engines may also help reduce the isolated instances of high dpm
concentrations at such mines.
The Agency would like to emphasize, however, that surface miners
are entitled to the same level of protection as other miners, and that
the Agency's risk assessment indicates that even short-term exposures
to concentrations of dpm like those observed may result in serious
health problems. Accordingly, in addition to providing education and
technical assistance to surface mines, the Agency will also continue to
evaluate the hazards of diesel particulate exposure at surface mines
and will take any necessary action, including regulatory action if
warranted, to help the mining community minimize any hazards.
(2) How Is This Notice of Proposed Rulemaking Organized? What Portions
Do I Need To Read If I have Already Reviewed MSHA's Notice of Proposed
Rulemaking To Limit dpm in Underground Coal Mines?
The proposed rule for underground metal and nonmetal mines can be
found at the end of this Notice. The remainder of this preamble to the
proposed rule (Supplementary Information) describes the Agency's
rationale for what is being proposed.
Part I consists of a series of ``Questions and Answers.'' The
Agency hopes they will provide most of the information you will need to
formulate your comments. The first ten of these Questions and Answers
(Section A) provide a general overview of this rulemaking. This is
followed (Section B) by twenty additional Questions and Answers that
address specific provisions of the proposed rule.
Part II provides some background information on nine topics that
are relevant to this rulemaking. In order, the topics covered are: (1)
The role of diesel-powered equipment in mining; (2) the composition of
diesel exhaust and diesel particulate; (3) measurement of diesel
particulate; (4) reducing soot at the source--EPA regulation of diesel
engine design;(5) limiting the public's exposure to soot--EPA ambient
air quality standards; (6) controlling diesel particulate emissions in
mining--a toolbox; (7) existing mining standards that limit miner
exposure to occupational diesel particulate emissions; (8) how other
jurisdictions are restricting occupational exposure to diesel soot; and
(9) MSHA's initiative to limit miner exposure to diesel particulate--
the history of this rulemaking and related actions. Part II of this
preamble is virtually identical to its counterpart in the preamble to
MSHA's proposed rule to limit dpm concentrations in underground coal
mines; the only exception is that the very last paragraph here, on the
history of dpm rulemaking, has been updated to reflect the issuance of
the proposed rule on underground coal. Appended to the end of this
document, is an MSHA publication, ``Practical Ways to Reduce Exposure
to Diesel Exhaust in Mining--A Toolbox,'' includes additional
information on methods for controlling dpm, and a glossary of terms.
Part III is the Agency's risk assessment. The first section
presents the Agency's data on current dpm exposure levels in each
sector of the mining industry. The second section reviews the
scientific evidence on the risks associated with exposure to dpm. The
third section evaluates this evidence in light of the Mine Act's
statutory criteria. Part III of this preamble is virtually identical to
its counterpart in the preamble to MSHA's proposed rule to limit dpm
concentrations in underground coal mines; the only exception is the
language in Section III.3.c., reflecting the fact that the proposed
rules are different for each sector, and hence had to be evaluated
separately as to whether they satisfy the requirements of the law.
Part IV is a detailed section-by-section explanation and discussion
of the elements of the proposed rule.
Part V is an analysis of whether the proposed rule meets the
Agency's statutory obligation to attain the highest degree of safety or
health protection for miners, with feasibility a consideration. This
part begins with a review of the law and a profile of the industry's
economic position. The next part explores the extent to which the
proposed rule is expected to impact existing concentration levels,
reviews significant alternatives that might provide more protection
than the rule being proposed but which have not been adopted by the
Agency due to feasibility concerns, and then discusses the
[[Page 58107]]
feasibility of the rule being proposed. Part V draws upon a computer
simulation of how the proposed rule in underground metal and nonmetal
mines is expected to impact dpm concentrations; accordingly, an
Appendix to this discussion provides information about the simulation
methodology. The simulation method, which can be performed using a
standard spreadsheet program, can be used to model conditions and
control impacts in any underground mine; copies of this model are
available to the mining community from MSHA.
Part VI reviews several impact analyses which the Agency is
required to provide in connection with a proposed rulemaking. This
information summarizes a more complete discussion that can be found in
the Agency's Preliminary Regulatory Economic Analysis (PREA). Copies of
this document are available from the Agency and will be posted on the
MSHA Web site (http://www.msha.gov).
Part VII is a complete list of publications referenced by the
Agency in the preamble.
(3) What Evidence Does MSHA Have That Current Underground
Concentrations of DPM Need To Be Controlled?
The best available evidence MSHA has at this time is that miners
subjected to an occupational lifetime of dpm exposure at concentrations
we presently find in underground mines face a significant risk of
material impairment to their health.
It has been recognized for some time that miners working in close
contact with diesel emissions can suffer acute reactions--e.g., eye,
nose and throat irritations--but questions have persisted as to what
component of the emissions was causing these problems, whether exposure
increased the risk of other adverse health effects, and the level of
exposure creating health consequences.
In recent years, there has been growing evidence that it is the
very small respirable particles in diesel exhaust (dpm) that trigger a
variety of adverse health outcomes. These particles are generally less
than one-millionth of a meter in diameter (submicron), and so can
readily penetrate into the deepest recesses of the lung. They consist
of a core of the element carbon, with up to 1,800 different organic
compounds adsorbed onto the core, and some sulfates as well. (A diagram
of dpm can be found in Part II of this preamble--see Figure II-3). The
physiological mechanism by which dpm triggers particular health
outcomes is not yet known. One or more of the organic substances
adsorbed onto the surface of the core of the particles may be
responsible for some health effects, since these include many known or
suspected mutagens and carcinogens. But some or all of the health
effects might also be triggered by the physical properties of these
tiny particles, since some of the health effects are observed with high
exposures to any ``fine particulate,'' whether the particle comes from
diesel exhaust or another source.
There is clear evidence that exposure to high concentrations of dpm
can result in a variety of serious health effects. These health effects
include: (i) Sensory irritations and respiratory symptoms serious
enough to distract or disable miners; (ii) death from cardiovascular,
cardiopulmonary, or respiratory causes; and (iii) lung cancer.
By way of example of the non-cancer effects, there is evidence that
workers exposed to diesel exhaust during a single shift suffer material
impairment of lung capacity. A control group of unexposed workers
showed no such impairment, and workers exposed to filtered diesel
exhaust (i.e., exhaust from which much of the dpm has been removed)
experienced, on average, only about half as much impairment. Moreover,
there are a number of studies quantifying significant adverse health
effects--as measured by lost work days, hospitalization and increased
mortality rates--suffered by the general public when exposed to
concentrations of fine particulate matter like dpm far lower than
concentrations to which some miners are exposed. The evidence from
these fine particulate studies was the basis for recent rulemaking by
the Environmental Protection Agency to further restrict the exposure of
the general public to fine particulates, and the evidence was given
very widespread and close scrutiny before that action was made final.
Of particular interest to the mining community is that these fine
particulate studies indicate that those who have pre-existing pulmonary
problems are particularly at risk. Many individual miners in fact have
such pulmonary problems, and the mining population as a whole is known
to have such conditions at a higher rate than the general public.
Although no epidemiological study is flawless, numerous
epidemiological studies have shown that long term exposure to diesel
exhaust in a variety of occupational circumstances is associated with
an increased risk of lung cancer. With only rare exceptions, involving
relatively few workers and/or observation periods too short to reliably
detect excess cancer risk, the human studies have consistently shown a
greater risk of lung cancer among workers exposed to dpm than among
comparable unexposed workers. When results from the human studies are
combined, the risk is estimated to be 30-40 percent greater among
exposed workers, if all other factors (such as smoking habits) are held
constant. The consistency of the human study results, supported by
experimental data establishing the plausibility of a causal connection,
provides strong evidence that chronic dpm exposure at high levels
significantly increases the risk of lung cancer in humans.
Moreover, all of the human occupational studies indicating an
increased frequency of lung cancer among workers exposed to dpm
involved average exposure levels estimated to be far below the levels
observed in underground mines--and even below the limits being
proposed. As noted in Part III, MSHA views extrapolations from animal
experiments as subordinate to results obtained from human studies.
However, it is noteworthy that dpm exposure levels recorded in some
underground mines have been within the exposure range that produced
tumors in rats.
Based on the scientific data available in 1988, the National
Institute for Occupational Safety and Health (NIOSH) identified dpm as
a probable or potential human carcinogen and recommended that it be
controlled. Other organizations have made similar recommendations.
MSHA carefully evaluated all the evidence available in light of the
requirements of the Mine Act. Based on this evaluation, MSHA has
reached several conclusions:
(1) The best available evidence is that the health effects
associated with exposure to dpm can materially impair miner health or
functional capacity.
(2) At levels of exposure currently observed in underground mining,
many miners are presently at significant risk of incurring these
material impairments over a working lifetime.
(3) The reduction in dpm exposures that is expected to result from
implementation of the proposed rule for underground metal and nonmetal
mines would substantially reduce the significant risks currently faced
by underground metal and nonmetal miners exposed to dpm.
MSHA had its risk assessment independently peer reviewed. The risk
assessment presented here incorporates revisions made in accordance
with the reviewers' recommendations. The reviewers stated that:
* * * principles for identifying evidence and characterizing
risk are thoughtfully set
[[Page 58108]]
out. The scope of the document is carefully described, addressing
potential concerns about the scope of coverage. Reference citations
are adequate and up to date. The document is written in a balanced
fashion, addressing uncertainties and asking for additional
information and comments as appropriate. (Samet and Burke, Nov.
1997.)
The proposed rule would reduce the concentration of one type of
fine particulate in underground metal and nonmetal mines--that from
diesel emissions--but would not explicitly control miner exposure to
other fine airborne particulates present underground. In light of the
evidence presented in the Agency's risk assessment on the risks that
fine particulates in general may pose to the mining population, MSHA
would welcome comments as to whether the Agency should also consider
restricting the exposure of underground metal and nonmetal miners to
all fine particulates, regardless of the source.
(4) Aren't NIOSH and the NCI Working on a Study That Will Provide
Critical Information? Why Proceed Before the Evidence Is Complete?
NIOSH and the National Cancer Institute (NCI) are collaborating on
a cancer mortality study that will provide additional information about
the relationship between dpm exposure levels and disease outcomes, and
about which components of dpm may be responsible for the observed
health effects. The study is projected to take about seven years. The
protocol for the study was recently finalized.
The information the study is expected to generate will be a
valuable addition to the scientific evidence on this topic. But given
its conclusions about currently available evidence, MSHA believes the
Agency needs to take action now to protect miners' health. Moreover, as
noted by the Supreme Court in an important case on risk involving the
Occupational Safety and Health Administration, the need to evaluate
risk does not mean an agency is placed into a ``mathematical
straightjacket.'' Industrial Union Department, AFL-CIO v. American
Petroleum Institute, 448 U.S. 607, 100 S.Ct. 2844 (1980). The Court
noted that when regulating on the edge of scientific knowledge,
absolute scientific certainty may not be possible, and ``so long as
they are supported by a body of reputable scientific thought, the
Agency is free to use conservative assumptions in interpreting the data
* * * risking error on the side of overprotection rather than
underprotection.'' (Id. at 656.) This advice has special significance
for the mining community, because a singular historical factor behind
the enactment of the current Mine Act was the slowness in coming to
grips with the harmful effects of other respirable dust (coal dust).
It is worth noting that while the cohort selected for the NIOSH/NCI
study consists of underground miners (specifically, underground metal
and nonmetal miners), this choice is in no way linked to MSHA's
regulatory framework or to miners in particular. This cohort was
selected for the study because it provides the best population for
scientists to study. For example, one part of the study would compare
the health experiences of miners who have worked underground in mines
with long histories of diesel use with the health experiences of
similar miners who work in surface areas where exposure is
significantly lower. Since the general health of these two groups is
very similar, this will help researchers to quantify the impacts of
diesel exposure. No other population is as easy to study for this
purpose. But as with any such epidemiological study, the insights
gained are not limited to the specific population used in the study.
Rather, the study will provide information about the relationship
between exposure and health effects that will be useful in assessing
the risks to any group of workers in a dieselized industry.
(5) What Are the Impacts of the Proposed Rule?
Costs. Table I-1 provides cost information. Some explanation is
necessary.
Costs consist of two components: ``initial'' costs (e.g., capital
costs for equipment, or the one-time costs of developing a procedure),
which are then amortized over a period of years in accordance with a
standardized formula to provide an ``annualized'' cost; and ``annual''
costs that occur every year (e.g., maintenance or training costs).
Adding together the ``annualized'' initial costs and the ``annual''
costs provides the per year costs for the rule.
It should be noted that in amortizing the initial costs, a net
present value factor was applied to certain costs: those associated
with provisions where mine operators do not have to make capital
expenditures until some period of time after the effective date.
Detailed information on this point is contained in the Agency's
Preliminary Regulatory Economic Analysis (PREA), as are the Agency's
cost assumptions.
The costs per year to the underground metal and nonmetal industry
are about $19.2 million. These costs are higher than the costs for the
proposed rule for underground coal mines, reflecting the much more
intense use of diesel-powered equipment in this sector. The Agency
spent considerable time developing its cost assumptions and estimates,
which are spelled out in detail in the Agency's PREA. Assumptions are
based upon information provided by MSHA technical personnel, who have
had discussions with manufacturers of engines and mining equipment, and
from journals and reports published by independent organizations that
collect data about the mining industry. The Agency would encourage the
mining community to provide detailed comments in this regard so as to
ensure these cost assumptions and estimates are as accurate as
possible. With respect to the largest cost item--the cost to meet the
proposed concentration limit in underground metal and nonmetal mines--
MSHA assumed that engineering controls, such as low emission engines,
ceramic filters, oxidation catalytic converters, and cabs would be
needed on diesel powered equipment. Most of the engineering controls
would be needed on diesel equipment used for production, while a small
amount of diesel equipment that is used for support purposes would need
engineering controls. In addition to these controls, MSHA assumed that
some underground metal and nonmetal mines would need to make
ventilation changes in order to meet the proposed concentration limits.
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Table I-1.--Compliance Cost for Underground Metal and Nonmetal Mine
Operators
(Dollars X 1,000)
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As required by the Regulatory Flexibility Act, MSHA has performed a
review of the effects of the proposed rule on ``small entities''. The
results--including information about the average cost for mines in each
sector with less than 500 employees and mines in each sector with less
than 20 miners--are summarized in response to Question 7.
Paperwork. Tables I-2 and I-3 show additional paperwork burden
hours which the proposed rule would require. Only those existing or
proposed regulatory requirements which would, as a result of this
rulemaking, result in new burden hours, are noted. The costs for these
paperwork burdens, a subset of the overall costs of the proposed rule,
are specifically noted in Part VII of the Agency's PREA. Table I-2
shows the burden hours for large and small mines--those with less than
20 miners.
Table I-2.--Underground Metal and Nonmetal Mine Burden Hours
------------------------------------------------------------------------
Detail Large Small Total
------------------------------------------------------------------------
57.5060...................................... 306 123 429
57.5062...................................... 49 11 60
57.5066...................................... 207 76 283
57.5070...................................... 136 6 142
57.5071...................................... 2,600 213 2,813
57.5075...................................... 131 7 138
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Total.................................... 3,429 436 3,865
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Table I-3 shows the additional burden hours for diesel engine
manufacturers. The compliance costs related to diesel equipment
manufacturers are assumed to be passed through to underground metal and
nonmetal operators as explained in the PREA. Thus, diesel equipment
manufacturers are not estimated to incur any direct cost as a result of
this rule.
Table I-3.--Diesel Engine Manufacturers Burden Hours
------------------------------------------------------------------------
Detail Total
------------------------------------------------------------------------
Part 7, Subpart E.............................................. 36
Total...................................................... 36
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Benefits. The proposed rule would reduce the exposure of
underground metal and nonmetal miners to dpm, thereby reducing the risk
of adverse health effects and their concomitant effects.
The risks being addressed by this rulemaking arise because some
miners are exposed to high concentrations of the very small particles
produced by engines that burn diesel fuel. As discussed in Part II of
the preamble, diesel powered engines are used increasingly in
underground mining operations because they permit the use of mobile
equipment and provide a full range of power for both heavy-duty and
light-duty operations (i.e., for production equipment and support
equipment, respectively), while avoiding the explosive hazards
associated with gasoline. But underground mines are confined spaces
which, despite ventilation requirements, tend to accumulate significant
concentrations of particles and gases--both those produced by the mine
itself (e.g., methane gas and silica dust liberated by mining
operations) and those produced by equipment used in the mine.
As discussed in MSHA's risk assessment (Part III of this preamble),
the concentrations of diesel particulates to which some underground
miners are currently exposed are significantly higher than the
concentrations reported for other occupations involving the use of
dieselized equipment; and at such concentrations, exposure to dpm by
underground miners over a working lifetime is associated with an excess
risk of a variety of adverse health effects.
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The nature of the adverse health effects associated with such
exposures suggests the nature of the savings to be derived from
controlling exposure. Acute reactions can result in lost production
time for the operator and lost pay (and perhaps medical expenses) for
the worker. Hospital care for acute breathing crises or cancer
treatment can be expensive, result in lost income for the worker, lost
income for family members who need to provide care and lost
productivity for their employers, and may well involve government
payments (e.g., Social Security disability and Medicare). Serious
illness and death lead to long term income losses for the families
involved, with the potential for costs from both employers (e.g.,
workers' compensation payouts, pension payouts) and society as a whole
(e.g., government assisted aid programs).
The information available to the Agency suggests that as exposure
is reduced, so are the adverse health consequences. For example, data
collected on the effects of environmental exposure to fine particulates
suggest that reducing occupational dpm exposures by as little as 75
g/m3 (roughly corresponding to a reduction of 25
g/m3 in 24-hour ambient atmospheric concentration)
could lead to significant reductions in the risk of various acute
responses, including mortality. And chronic occupational exposure has
been linked to an estimated 30 to 40 percent increase in the risk of
lung cancer. All the quantitative risk models reviewed by NIOSH suggest
excess risks of lung cancer of more than one per thousand for miners
who have long-term occupational exposures to dpm concentrations in
excess of 1000 g/m3, and the epidemiologically-
based risk estimates suggest higher risks. The Agency's estimate is
that implementation of the proposed rule would avoid 28 lung cancers
per 1,000 affected miners, or approximately 7 lung cancer cases a year
over an initial 65-year period.\2\ Note that because lung cancer
associated with diesel particulate matter typically arises from
cumulative exposure and after some latency period, these health
benefits-in terms of the reduced incidence of lung cancer illness and
subsequent death-will not materialize until some years after passage of
the proposed rule.
---------------------------------------------------------------------------
\2\ In the long run, the average approaches 46445=10
lung cancers avoided per year as the number of years considered
increases beyond 65.
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The yearly reduction in excess lung cancer deaths due to reduced
exposure to diesel particulate matter may occur gradually, depending on
the historical cumulative exposure to diesel particulate matter among
the veteran workforce. Since the average latency period for lung cancer
is 20 years, the full benefit associated with a concentration limit of
200 g/m\3\ may not be seen before then.
Despite these quantitative indications, quantification of the
benefits is difficult. Although increased risk of lung cancer has been
shown to be associated with dpm exposure among exposed workers, a
conclusive dose-response relationship upon which to base quantification
of benefits has not been demonstrated. The Agency nevertheless intends,
to the extent it can, to develop an appropriate analysis quantifying
benefits in connection with the final rule.
The Agency does not have much experience in quantifying benefits in
the case of a proposed health standard (other than its recent proposal
on controlling mining noise, where years of compliance data and hearing
loss studies provide a much more complete quantitative picture than
with dpm). MSHA therefore welcomes suggestions for the appropriate
approach to use to quantify the benefits likely to be derived from this
rulemaking. Please identify scientific studies, models, and/or
assumptions suitable for estimating risk at different exposure levels,
and data on numbers of miners exposed to different levels of dpm.
[[Page 58112]]
(6) Did MSHA Actively Consider Alternatives to What Is Being Proposed?
Yes. Once MSHA determined that the evidence of risk required a
regulatory action, the Agency considered a number of alternative
approaches, the most significant of which are reviewed in Part V of the
preamble.
The consideration of options proceeded in accordance with the
requirements of Section 101(a)(6)(A) of the Federal Mine Safety and
Health Act of 1977 (the ``Mine Act''). In promulgating standards
addressing toxic materials or harmful physical agents, the Secretary
must promulgate standards which most adequately assure, on the basis of
the best available evidence, that no miner will suffer material
impairment of health over his/her working lifetime. In addition, the
Mine Act requires that the Secretary, when promulgating mandatory
standards pertaining to toxic materials or harmful physical agents,
consider other factors, such as the latest scientific data in the
field, the feasibility of the standard and experience gained under the
Mine Act and other health and safety laws. Thus, the Mine Act requires
that the Secretary, in promulgating a standard, attain the highest
degree of health and safety protection for the miner, based on the
``best available evidence,'' with feasibility a consideration.
As a result, MSHA seriously considered a number of alternatives
that would, if adopted as part of the proposed rule, have provided
increased protection--and would also have significantly increased
costs. For example, the Agency considered proposing a more stringent
concentration limit for dpm in underground metal and nonmetal mines, or
shortening the time frame to achieve compliance with that limit. But as
discussed in more detail in Part V, MSHA concluded, however, that such
an approach may not be feasible for the underground sector at this
time. Options considered by the Agency included: requiring the
installation of a particulate filter on every new piece of diesel-
powered equipment added to the fleet of an underground metal or
nonmetal mine regardless of the dpm concentration level, as an added
layer of miner protection; establishing a fixed schedule for operator
monitoring of the concentration of diesel particulate emissions; and
requiring control plans be preapproved by MSHA before implementation to
ensure their effectiveness had been verified. These approaches were not
included in the proposal because MSHA concluded that less stringent
alternatives could achieve the same level of protection with less
adverse impact.
MSHA also considered alternatives that would have led to a
significantly lower-cost proposal, e.g., establishing a less stringent
concentration limit in underground metal and nonmetal mines, or
increasing the time for mine operators to come into compliance.
However, based on the current record, MSHA has tentatively concluded
that such approaches would not be as protective as those being
proposed, and that the approach proposed is both economically and
technologically feasible. As a result, the Agency has not proposed to
adopt these alternatives.
MSHA also explored whether to permit the use of administrative
controls (e.g., rotation of personnel) and personal protective
equipment (e.g., respirators) to reduce the diesel particulate exposure
of miners. It is generally accepted industrial hygiene practice,
however, to eliminate or minimize hazards at the source before
resorting to personal protective equipment. Moreover, such a practice
is generally not considered acceptable in the case of carcinogens since
it merely places more workers at risk. Accordingly, the proposal
explicitly prohibits the use of such approaches, except in those
limited cases where MSHA approves, due to technological constraints, a
2-year extension for an underground metal and nonmetal mine on the time
to comply with the final concentration limit.
MSHA did make a concerted effort to design the requirements of the
proposal to minimize unnecessary burdens. Each element of the proposal
was independently reviewed to ascertain whether it was really needed,
as were all the paperwork requirements, and each was designed with
cost-effectiveness in mind. Training and operator sampling
requirements, for example, were specifically designed to be
performance-oriented to minimize costs, while at the same time crafted
to ensure that each operator's activities provide necessary
protections.
The Agency considered requiring the underground metal and nonmetal
sector to use work practice and engine controls exactly like those
already applicable in the underground coal sector as a result of MSHA's
diesel equipment rule (62 FR 55412). Such an alternative would have
required each metal and nonmetal operator: (a) to conduct weekly
emissions tests of diesel-powered equipment in underground metal and
nonmetal mines instead of just tagging suspect equipment for prompt
inspection; (b) to establish training programs for maintenance
personnel; and (c) to turn over the mine's diesel fleet within a few
years so as to have only approved engines. The agency concluded,
however, that the conditions which warrant such an approach in
underground coal mines had not been established for metal and nonmetal
mines; and that with respect to the risks created by dpm, the approach
taken in the proposed rule could provide adequate protection in a cost-
effective manner.
The agency hopes that comments and suggestions from the mining
community on the proposed rule will help it identify further
improvements in this regard.
(7) What Will the Impact Be on the Smallest Underground Metal and
Nonmetal Mines? What Consideration Did MSHA Give to Alternatives for
the Smallest Mines?
The Regulatory Flexibility Act requires MSHA and other regulatory
agencies to conduct a review of the effects of proposed rules on small
entities. That review is summarized here; a copy of the full review is
included in Part VI of this preamble, and in the Agency's PREA. The
Agency encourages the mining community to provide comments on this
analysis.
The Small Business Administration generally considers a small
mining entity to be one with less than 500 employees. MSHA has
traditionally defined a small mine to be one with less than 20 miners,
and has focused special attention on the problems experienced by such
mines in implementing safety and health rules, e.g., the Small Mine
Summit, held in 1996. Accordingly, MSHA has separately analyzed the
impact of the proposed rule on mines with 500 employees or less, and
those with less than 20 miners.
Table I-4 summarizes MSHA's estimates of the average costs of the
proposed rule to a small underground metal and nonmetal mine.
Table I-4.--Average Cost per Small Underground Metal and Nonmetal Mine
------------------------------------------------------------------------
Size UG M/NM DPM g/m\3\. However, in an
effort to make things easier on a day-to-day basis for the mining
community, the proposed concentration limit on dpm for this sector
would be expressed in terms of the measurement method MSHA will use for
compliance purposes to determine dpm concentrations. (That method,
NIOSH Analytical Method 5040, is specified in proposed Sec. 57.5061,
and is discussed in more detail in response to Question 12. MSHA is
proposing to use it because of its accuracy). The method will analyze a
dust sample to determine the amount of total carbon present. Total
carbon comprises 80-85% of the dpm emitted by diesel engines.
Accordingly, using the lower boundary of 80%, a concentration limit of
200DPM g/m\3\ can be achieved by restricting total
carbon to 160TC g/m\3\. This is the way the
proposed standard is expressed:
After [insert the date 5 years after the date of promulgation of
this rule] any mine operator covered by this part shall limit the
concentration of diesel particulate matter to which miners are
exposed by restricting the average eight-hour equivalent full shift
airborne concentration of total carbon, where miners normally work
or travel, to 160 micrograms per cubic meter of air
(160TC g/m\3\).
All underground metal and nonmetal mines would be given a full five
years to meet this limit, which is referred to in this preamble as the
``final'' concentration limit. However, starting eighteen months after
the rule is promulgated, underground metal and nonmetal mines would
have to observe an ``interim'' dpm concentration limit--expressed as a
restriction on the concentration of total carbon of 400 micrograms per
cubic meter (400TC g/m\3\). The interim limit would
bring the concentration of whole dpm in underground metal and nonmetal
mines to which miners are exposed down to about 500 micrograms per
cubic meter. No limit at all on the concentration of dpm would be
applicable for the first eighteen months following promulgation.
Instead, this period would be used to provide compliance assistance to
the metal and nonmetal mining community to ensure it understands how to
measure and control diesel particulate matter concentrations in
individual operations (and to implement work practice controls).
A mine operator would have to use engineering or work practice
controls to keep dpm concentrations below the applicable limit.
Administrative controls (e.g., the rotation of miners) and personal
protective equipment (e.g., respirators) are explicitly barred as a
means of compliance with the interim or final concentration limit. An
operator could filter the emissions from diesel-powered equipment,
install cleaner-burning engines, increase ventilation, improve fleet
management, or use a variety of other readily available controls; the
selection of controls would be left to the operator's discretion. MSHA
has published a ``toolbox'' of approaches that can be used to reduce
dpm; a copy of this useful publication is appended to the end of this
document. The Agency has also developed a model that can be run on a
standard spreadsheet program to compare the effects of alternative
controls before purchase and implementation decisions are made. The
model, and some examples of its
[[Page 58116]]
use, are presented in Part V of this preamble.
The proposal would provide that, if an operator of a metal or
nonmetal mine can demonstrate that there is no combination of controls
that can, due to technological constraints, be implemented within the 5
years permitted to reduce the concentration of dpm to the final
concentration limit, MSHA may approve an application for an additional
extension of time to comply with the dpm concentration limit. Such a
special extension is available only once, and is limited to 2 years. To
obtain a special extension, an operator must provide information in the
application adequate for MSHA to ensure that the operator will: (a)
maintain concentrations at the lowest limit which is technologically
achievable; and (b) take appropriate actions to minimize miner exposure
(e.g., provide suitable respiratory protection during the extension
period).
Measurements to determine noncompliance with the dpm concentration
limit would be made directly by MSHA, rather than having the Agency
rely upon operator samples. Under the rule, a single Agency sample,
using the sampling and analytical method prescribed by the rule, would
be adequate to establish a violation. MSHA would take measurement
uncertainty into account before issuing a citation, as discussed in
response to Question 12.
The proposed rule would require that if an underground metal or
nonmetal mine exceeds the applicable limit on the concentration of dpm,
a diesel particulate matter compliance plan must be established and
remain in effect for 3 years. The purpose of such plans is to ensure
that the mine has instituted practices that will demonstrably control
dpm levels thereafter. Reflecting current practices in this sector, the
plan would not have to be preapproved by MSHA. The plan would include
information about the diesel-powered equipment in the mine and
applicable controls. The proposed rule would require operator sampling
to verify that the plan is effective in bringing dpm levels down below
the applicable limit, with the records kept at the mine site with the
plan to facilitate review. Failure of an operator to comply with the
requirements of the dpm control plan or to conduct adequate
verification sampling would be a violation; MSHA would not be required
to sample to establish such a violation.
To enhance miner awareness of the hazards involved, mines using
diesel-powered equipment must annually train miners exposed to dpm in
the hazards associated with that exposure, and in the controls being
used by the operator to limit dpm concentrations. An operator may
propose to include this training in the Part 48 training plan.
The proposed rule would also require all operators in this sector
using diesel-powered equipment to sample as often as necessary to
effectively evaluate dpm concentrations at the mine. The purpose of
this requirement is to assure that operators are familiar with current
dpm concentrations so as to be able to protect miners. Since mine
conditions vary, MSHA is not proposing to establish a defined schedule
for operator sampling; but rather, to propose a performance-oriented
approach. The Agency would evaluate compliance with this sampling
obligation by reviewing evidence of operator compliance with the
concentration limit, as well as information retained by operators about
their sampling.
Consistent with the statute, the proposed rule would require that
miners and their representatives have the right to observe any operator
monitoring--including any sampling required to verify the effectiveness
of a dpm control plan.
(12) How Is MSHA Proposing To Measure the Amount of dpm in Underground
Metal and Nonmetal Mines?
Techniques for measuring dpm concentrations are reviewed in detail
in Part II of this preamble.
For a method to be used for compliance purposes, it must be able to
distinguish dpm from other particles present in various mines, be
accurate at the concentrations to be measured, and consistently measure
dpm regardless of the mix or condition of the equipment in the mine.
The technique being proposed for compliance sampling in underground
metal and nonmetal mines meets these requirements. It involves sampling
with a quartz fiber filter mounted in an open face filter holder, and a
chemical analysis of the filter to determine the amount of carbon
collected. The entire process, NIOSH Analytical Method 5040, has been
validated as meeting NIOSH's accuracy criterion--i.e., that
measurements come within 25% of the true concentration at least 95% of
the time. While there are other methods that can be used to provide
accurate measurements of diesel particulate matter in some types of
mines and under some circumstances, this technique appears to provide
consistent and accurate results in all underground metal and nonmetal
mining environments.
Although the NIOSH method was validated using a regular respirable
dust sampler, MSHA gave consideration to the use of a size selector
impactor sampler, developed by the Bureau of Mines, that would not
collect any dust over 1 micrometer (micron) in diameter. Canada is
exploring the use of such an approach with an alternative analytical
method. However, measurements by the Agency to date indicate that in
some underground metal and nonmetal mines, as much as 30% of the dpm
present may be larger than 1 micron in size. The Agency is continuing
to evaluate such an approach, and welcomes comments on the implications
to miners and mine operators of excluding from consideration this
larger fraction of dpm.
The method described in NIOSH Analytical Method 5040 provides a way
to determine the amount of diesel particulate in the sample. Diesel
particulate consists of a core of elemental carbon onto which are
adsorbed various organic components and sulfates. The NIOSH Analytical
Method separately analyzes the amount of elemental carbon and the
amount of organic carbon present in the sample. These two amounts are
then added together to get the amount of total carbon present in the
sample. In the absence of any measurable quantity of any other organic
carbon source, this method provides a way of reliably measuring dpm at
concentrations at and below the proposed final concentration limit.
MSHA has also evaluated other analytical approaches--the
gravimetric method (simply weighing the sample), the respirable
combustible dust (RCD) analysis used in Canada, and the elemental
carbon approach. As discussed in detail in Part II, use of these
methods to measure dpm for compliance purposes in underground metal and
nonmetal mines present various questions that the Agency has not been
able to satisfactorily address at point in the rulemaking process. For
example, the gravimetric method has not been validated for use at lower
concentration levels, the RCD method is not recommended for use in
certain types of underground metal and nonmetal mines, and there
appears to be some variability in the relationship between elemental
carbon and whole diesel particulate.
MSHA does not believe that either oil mists or cigarette smoke in
underground metal or nonmetal mines will pose a problem in using this
method. MSHA currently has no data as to the frequency of occurrence or
the magnitude of any
[[Page 58117]]
potential interference from oil mist, but during its studies of
measurement methods in underground mines, MSHA has not encountered
situations where oil mist was found to be an interferant. Moreover, the
Agency assumes that when operators implement the proposal's maintenance
requirements, this will minimize any remaining potential for such
interference. Cigarette smoking can be prohibited by an operator during
any testing. MSHA welcomes comments as to the scope of any possible
interferences with the proposed methods and measures for addressing
them.
Proposed Sec. 57.5061(a) would explicitly provide that MSHA use the
validated NIOSH procedure for total carbon, or ``any method
subsequently determined by NIOSH to provide equal or improved
accuracy'' in underground metal and nonmetal mines. Measurement
technology is always improving, and MSHA believes that providing for
some flexibility in this regard can ultimately benefit the entire
mining community.
Proposed Sec. 57.5061(b) provides that a single sample using the
prescribed method would provide an adequate basis for citing
noncompliance. As with the sampling methodology, MSHA is proposing to
specifically state this policy as a provision of the rule itself to
ensure it is clearly understood. Single shift sampling is the normal
practice for OSHA and MSHA. As is its practice with other compliance
determinations based on measurement, MSHA would not issue a citation
unless the measurement exceeds the compliance limit by a ``margin of
error'' sufficient to demonstrate noncompliance at a 95% confidence
level. While MSHA is still conducting research to determine exactly
what margin of error would be appropriate to establish such a
confidence level, the Agency expects it to be between 10 and 20% of the
concentration limit. Thus, assuming for the sake of example that the
margin of error is 15%, a citation would not be issued for exceeding
the final concentration limit unless the measured total carbon is above
184TC g/m\3\ (115% of 160TC g/
m\3\).
Finally, it should be noted that the proposed limit is expressed in
terms of the average airborne concentration during each full shift
expressed as an 8-hour equivalent. Measuring during the full shift
ensures that the entire exposure is monitored, and the limit is based
on the average exposure. Using an 8-hour equivalent ensures that a
miner who works extended shifts would not have a higher exposure burden
than a miner who works an 8-hour shift.
(13) Would the Concentration Limit Apply in All Areas of an Underground
Metal or Nonmetal Mine?
The concentration limit would apply only in underground areas where
miners normally work or travel. The purpose of this restriction is to
ensure that mine operators do not have to monitor particulate
concentrations in areas where miners do not normally work or travel--
e.g., abandoned areas of a mine.
However, it should be noted that the proposed interim and final
concentration limits would apply in any area of a mine where miners
``normally'' work or travel--not just where miners might be present at
the moment.
(14) Does the Rule Contemplate That MSHA Use Area Sampling To Determine
Compliance?
The limit on the concentration of diesel particulate to which
miners are exposed is intended to be applicable to persons, occupations
or areas. This means that the Agency may sample by attaching a sampler
to an individual miner, locate the sampler on a piece of equipment
where a miner may work, or locate the sampler at a fixed site where
miners normally work or travel.
(15) What Is the Basis for the Concentration Limit Being Proposed in
Underground Metal and Nonmetal Mines?
The proposed rule would seek to reduce exposures to dpm in
underground areas of underground metal and nonmetal mines to a level of
around 200DPM g/m\3\. (As explained in response to
Question 12, the concentration limit is being expressed in terms of the
total carbon measurement system MSHA will use to determine the amount
of dpm, 160TC
g/m\3\).
Look again at Figure I-1, which compares the range of exposures of
different groups of workers. You can see that capping dpm
concentrations at 200DPM g/m\3\ (all the
information on the figure is presented in terms of estimated whole
diesel particulate) will eliminate the worst mining exposures. In fact,
such a cap will bring miner exposures down to a level commensurate with
those reported for other groups of workers who use diesel-powered
equipment. The proposed rule would not bring concentrations down as far
as the proposed ACGIH TLVR of 150DPM g/
m\3\. Nor does MSHA's risk assessment suggest that the proposed rule
would eliminate the significant risks to miners of dpm exposure.
As a result of the Agency's statutory obligation to attain the
highest degree of safety and health protection for miners, the Agency
explored the option, and implications, of requiring mines in this
sector to comply with a lower concentration limit than that being
proposed. The Agency looked at simulations of the controls some
underground metal and nonmetal mines might use to lower dpm
concentrations, including at least one control with a major cost
component (aftertreatment filter or new engine). The results, discussed
in Part V of this preamble, indicate that although the matter is not
free from question, it may not be feasible at this time for the
underground metal and nonmetal mining industry as a whole to comply
with a significantly lower limit than that being proposed. More
information on this issue, and comments of the information presented by
the Agency in Part V, would be appreciated.
The other side of this question--whether the rule that is proposed
is feasible for the underground metal and nonmetal mining industry--is
discussed in the next Question and Answer.
(16) Is It Feasible for the Metal and Nonmetal Industry as a Whole To
Comply with the Proposed Concentration Limit?
MSHA has evaluated the feasibility of the concentration limit in
the underground metal and nonmetal sector. Approximately 78 percent, of
the 261 underground metal and nonmetal mines use diesel powered
equipment, and MSHA estimates this sector has approximately 4,100
diesel engines. The engines can be of large size, and so tend to have
high emissions. Moreover, unlike in the coal sector, there is no single
control device that can be readily and widely applied to reduce dpm
emissions in underground metal and nonmetal mines. The paper filter
aftertreatment devices that can eliminate up to 95% of particulate
matter emissions from permissible coal equipment are not available here
without the addition of other controls. Permissible equipment requires
the exhaust to be cooled to avoid explosive hazards; in turn, this
permits paper afterfilters to be installed directly without burning.
For most metal and nonmetal equipment, it is necessary to first install
water scrubbers or other devices to cool the exhaust before using the
paper filters. There are other types of filtering devices that could be
directly applied to this equipment, but none to date that is quite as
effective (although MSHA is seeking information as to whether creation
of a market for filters could lead to prompt commercial development of
ceramic filters with
[[Page 58118]]
high particulate removal efficiencies). Moreover, the ventilation
systems common in this sector, and the variation of mine types,
suggested that a careful feasibility review is warranted.
Accordingly, MSHA undertook special analyses in which the Agency's
staff experts simulated how various control methods could be used to
meet the needs of some mines expected to have unusually difficult
problems: an underground limestone mine, an underground (and
underwater) salt mine, and an underground gold mine. The results of
these analyses are discussed in Part V of the preamble, together with
the methodology used in modeling the results. In each case, the
analysis revealed that there are available controls that can bring dpm
concentrations down to well below the final limit--even when the
controls that needed to be purchased were not as extensive as those
which the Agency is assuming will be needed in determining the costs of
the proposed rule. As a result of these studies, the Agency has
tentatively concluded that, in combination with the required ``best
practices'', there are engineering and work practice controls available
to bring dpm concentrations in all underground metal and nonmetal mines
down to 400TC g/m\3\ within 18 months. Moreover,
based on the mines it has examined to date, MSHA has tentatively
concluded that controls are available to bring dpm concentrations in
all underground metal and nonmetal mines down to 160TC
g/m\3\ within 5 years.
The Agency would welcome comments from the mining community on the
methodology of the model used in these studies, and hopes the mining
community will submit the actual results of its own studies using the
model. More information on the model is contained in Part V of the
preamble. It uses a spreadsheet template that can be run on standard
programs, and MSHA would be pleased to make copies available and answer
any questions about the use of the model.
The best actions for an individual operator to take to come into
compliance with the interim and final concentration limits will depend
upon an analysis of the unique conditions at the mine. The proposed
rule provides 18 months after it is promulgated for MSHA to provide
technical assistance to individual mine operators. It also gives all
mine operators in this sector an additional three and a half years to
bring dpm concentrations down to the proposed final concentration
limit--using an interim concentration limit during this time which the
Agency is confident every mine in this sector can timely meet. And the
rule provides an opportunity for a special extension for an additional
two years for mines that have unique technological problems meeting the
final concentration limit.
As noted during 1995 workshops co-sponsored by MSHA on methods for
controlling diesel particulate, many underground metal and nonmetal
mine operators have already successfully determined how to reduce
diesel particulate concentrations in their mines. MSHA has disseminated
the ideas discussed at these workshops to the entire mining community
in a publication, ``Practical Ways to Control Exposure to Diesel
Exhaust in Mining--a Toolbox'' (a copy of this publication is appended
to the end of this document). The control methods are divided into
eight categories: use of low emission engines; use of low sulfur fuel;
use of aftertreatment devices; use of ventilation; use of enclosed
cabs; diesel engine maintenance; work practices and training; fleet
management; and respiratory protective equipment. And as noted above,
MSHA has designed a model in the form of a computer spreadsheet that
can be used to simulate the effects of various controls on dpm
concentrations. This model is discussed in Part V of the preamble, and
several examples are provided. This makes it possible for individual
underground mine operators to evaluate the impact on diesel particulate
levels of various combinations of control methods, prior to making any
investments, so each can select the most feasible approach for his or
her mine.
(17) Suppose an Underground Metal or Nonmetal Mine Really Does Have a
Unique Technological Problem That Precludes Timely Compliance? Will
MSHA Utilize Qualified and Experienced Technical Personnel To Review
Operator Applications for Special Extensions of Time To Comply With the
Final Concentration Limit in Underground Metal and Nonmetal Mines?
It is MSHA's intent that primary responsibility for analysis of the
operator's application for a special extension will rest with MSHA's
district managers. District managers are the most familiar with the
conditions of mines in their districts, and have the best opportunity
to consult with miners as well. At the same time, MSHA recognizes that
district managers may need assistance with respect to the latest
technologies and solutions being used in similar mines elsewhere in the
country. Accordingly, the Agency intends to establish within its
Technical Support directorate in Arlington, Va., a special panel to
consult on these issues, to provide assistance to district managers,
and to give final approval of any application for a special extension.
(18) If a Special Extension of Time To Comply With the Final dpm
Concentration Limit Is Approved for an Underground Metal or Nonmetal
Mine, What Operating Parameters Would Be Imposed on That Mine during
the Duration of the Special Extension?
Any parameters will be negotiated between the individual operator
and MSHA.
An operator will begin the process by filing an application for a
special extension. The application must set forth what actions the
operator commits to taking to maintain the lowest concentration of
diesel particulate achievable. The application must also include
adequate information for the Secretary to ascertain the lowest
concentration of diesel particulate achievable, as demonstrated by data
collected under conditions that are representative of mine conditions
using the total carbon sampling method. In addition, the application
must set forth what actions the operator will take to minimize the
exposure of miners who will have to work or travel in areas which are
going to be above the concentration limit by virtue of the extension.
Since administrative controls and personal protective equipment can
help reduce miner exposure, under these special circumstances operators
may propose to include use of these approaches in their applications.
In some cases, what may be involved is a small area with only
limited miner access; in other cases, an entire working section may be
involved. Rather than establish ``one-size-fits-all'' standards for
such situations, the proposal leaves it to the operator to submit a
suggested approach.
The proposed rule requires a mine operator to comply with the terms
of an approved extension application, and a copy would be posted at the
mine site. Failure to comply with the specific commitments agreed to as
part of the extension, and contained therein, would thus be citable.
(19) Why Do Underground Metal and Nonmetal Mine Operators Have To Have
a Diesel Particulate Control Plan?
Underground metal and nonmetal operators will not have to have a
compliance plan if they are in compliance. Considerable time is
provided under the proposed rule to come into compliance, and operators
can thereafter monitor their mines to
[[Page 58119]]
ensure they stay below the required concentration limit.
But some operators may decline to take the actions necessary to
achieve compliance in a timely manner, and others may need to rethink
their approaches from time to time as equipment changes increase dpm
concentration levels. Providing for a control plan in the event of a
violation of the concentration limit ensures that there is a
deliberative effort as to how to solve the dpm concentration problem,
and that everybody understands what is going to be done to eliminate
it. Accordingly, proposed Sec. 57.5062 requires that in the event an
operator is determined to have exceeded the applicable limit on diesel
particulate concentration, the operator must establish a diesel
particulate control plan if one is not already in effect, or modify the
existing diesel particulate control plan.
(20) Must dpm Control Plans in Metal and Nonmetal Mines Be Pre-Approved
by MSHA? How Long Would They Last?
Operator control plans would NOT have to be approved by MSHA. This
is consistent with the practice in this sector concerning ventilation
plans (with which the dpm control plan may be combined). The Agency
gave serious consideration to requiring approval of such plans to
ensure there was agreement as to their effectiveness, or at least to
approval of compliance plans for repeat violators; but in light of the
resource demands this might impose on the agency, and the operator
verification sampling built into the proposed rule, the Agency decided
not to make such a proposal. Comment on this point is welcome.
A control plan for a metal or nonmetal mine would not need to be
retained and modified forever--as is the practice with plans for
underground coal mines. Rather, under the proposal, a dpm control plan
in a metal or nonmetal mine would stay in effect for 3 years, and
during its lifetime, the plan is to be modified as appropriate to
reflect changes in mining conditions.
MSHA seriously considered requiring a longer lifetime for
compliance plans. First, the Agency wants to provide a strong incentive
to come into compliance in a timely fashion. Second, the Agency wants
to be sure that where a plan is needed to clarify compliance
obligations, it stay in place at a mine long enough to ensure that the
obligations undertaken in the plan become a mine routine; the goal is
to maintain a mine in compliance, not just have a temporary fix. The
Agency also has to be realistic about conserving the resources of its
health professionals; re-sampling mines whose control plans have
expired takes resources away from other priorities. The Agency is
aware, however, that operating under long-term control plans is not
standard practice in metal and nonmetal mines. Moreover, it recognizes
the need to re-sample all mines with some regularity due to changing
mining conditions. Accordingly, the proposed rule seeks to strike a
balance in this regard.
(21) What Must Be Included in a dpm Control Plan If One Is Required?
And How Would Its Effectiveness Be Verified?
The diesel particulate control plan would include three elements:
the controls the operator will utilize to maintain the concentration of
diesel particulate at the mine to the applicable limit; a list of
diesel-powered units maintained by the mine operator; and information
about any unit's emission control device and the parameters of any
other method used to control dpm concentrations. Upon request, the plan
(or amended plan) is to be submitted to the District Manager, with a
copy to the authorized representative of miners--but no approval
process would be required; a copy is to be maintained at the mine site.
Documentation verifying the effectiveness of the plan in controlling
diesel particulate to the required level would have to be maintained
with the plan, and submitted to MSHA upon request.
Proposed Sec. 57.5062(c) provides that to verify the effectiveness
of a control plan or amended control plan, operators must have
monitoring data, collected using the total carbon method which MSHA
will be required to use for enforcement purposes, sufficient to confirm
that the plan or amended plan will control the concentration of diesel
particulate to the applicable limit under conditions that can be
reasonably anticipated in the mine.
Verification by operators is being proposed to ensure that primary
responsibility for ensuring a dpm control plan is effective is not
shifted to MSHA. The Agency has only limited resources to conduct
sampling. Moreover, while a single sample can demonstrate that a mine
is out of compliance under the conditions sampled, it takes multiple
samples to demonstrate that miners are protected under the variety of
conditions that can be reasonably anticipated in the mine (e.g., during
production and seasonal changes). By clarifying operator
responsibilities in this regard, the proposal ensures an appropriate
balance of responsibilities.
The proposed rule does not specify that any defined number of
samples must be taken--the intent is that the sampling provide a
representative picture of whether the plan or amended plan is working.
The proposed rule does, however, specify that the total carbon method
be used for verification sampling. This is an exception to the general
rule that mine operators have discretion in the choice of what sampling
technique to use in their own monitoring programs (see response to
Question 29). The purpose of verification sampling is to verify the
effectiveness of a plan established or modified in response to a
violation through MSHA sampling; if operators used an alternative
technique to sample, it would complicate the determination of whether
the violation was being adequately addressed by the plan.
(22) Why Is the Agency Proposing That All Underground Metal and
Nonmetal Mines Follow Certain ``Best Practices''--Regardless of the
Concentration of Diesel Particulates at Such Mines?
The Agency's risk assessment supports reduction of dpm to the
lowest level possible. But as discussed in response to Question 16,
feasibility considerations dictated proposing a concentration limit
that does not eliminate the significant risks that dpm exposure poses
to miners.
One approach that can be used to bridge the gap between risk and
feasibility is to establish an ``action level''. In the case of MSHA's
noise proposal, for example, MSHA proposed a ``permissible exposure
level'' of a time-weighted 8-hour average (TWA8) of 90 dBA
(decibels, A-weighted), and an ``action level'' of half that amount--a
TWA8 of 85 dBA. In that case, MSHA has determined that
miners are at significant risk of material harm at a TWA8 of
85 dBA, but technological and feasibility considerations may preclude
the industry as a whole, at this time, from eliminating exposures below
a TWA8 90 dBA. Accordingly, MSHA proposed that mine
operators must take certain actions to limit miner exposure to noise
above a TWA8 of 85 dBA that are feasible (e.g., provide
hearing exams and hearing protectors).
MSHA considered the establishment of a similar ``action level'' for
dpm--probably at half the proposed concentration limit, or
80TC g/m3. Under such an approach, mine
operators whose dpm concentrations are above the ``action level'' would
be required to implement a series of ``best practices''--e.g., limits
on fuel types, idling, and engine maintenance. MSHA welcomes comments
on whether it
[[Page 58120]]
should take such an approach with dpm.
In lieu of this approach, the Agency decided instead to propose an
approach that it believes will be simpler for the mining community to
implement: requiring compliance with the ``best practices'' in all
cases. There are several reasons why the agency has proposed this
approach.
First, sampling by both operators and MSHA would have to be much
more frequent if a measurement trigger for additional actions were to
be established. This is because many more areas of a mine would need to
be checked regularly than if only a higher trigger is in place. In
underground metal and nonmetal mines, most areas using diesel equipment
would exceed a limit of 75TC g/m3
anyway, so the sampling needed to confirm the situation would appear to
be wasteful.
Second, diesel equipment is often moving, meaning that maintenance
and fleet requirements triggered by a single sample might switch on and
off in ways that are hard to predict. Moreover, using an action level
in an area of a mine to trigger maintenance requirements might put
certain machines in the fleet under one set of maintenance rules and
other machines under an alternative set, complicating mine
administration.
Third, underground coal mines which use diesel-powered equipment
already observe a set of such requirements. While certain special
safety hazards associated with the use of diesel-powered equipment in
underground coal mines warrant certain work practices that may not be
warranted in other sectors, the safety rationale for adopting some of
these practices seems as valid in other sectors as in underground coal.
Fourth, given the history of the mining industry with lung problems
associated with this type of work, adopting a prudent approach seems a
wise course when the costs of prevention are limited. This is standard
health practice.
Finally, a number of the work practices proposed appear to have
significant benefits--improving the efficiency of mining operations by
ensuring that diesel mining equipment is maintained in good working
order to meet productivity demands.
MSHA specifically solicits comments from the public on whether or
not it should require ``best practices'' to lower the dpm
concentration.
(23) Will the Proposed Restrictions on Fuel and Fuel Additives Increase
Costs or Limit Engine Reliability?
MSHA believes the answer to both questions is no.
Under proposed Sec. 57.5065, mine operators would be able to use
only low-sulfur diesel fuel. This requirement is identical to that for
underground coal diesel equipment. Number 1 and number 2 diesel fuel
would be permitted. MSHA has been advised that low-sulfur diesel fuel
is now readily available in all areas of the country in order to meet
EPA requirements; in many places, it is the only fuel available.
Similarly, the proposal would extend to all mines the ban in
underground coal mines on the use of diesel-fuel additives other than
those approved by EPA. There is a long list of approved additives.
Copies are available from EPA and the list is posted on its Web site,
or you may link to them from MSHA's Web site (http://www.msha.gov/
s&hinfo/deslreg/1901(c).htm). Using only additives that have been
approved ensures that diesel particulate concentrations are not
inadvertently increased, while also protecting miners against the
emission of other toxic substances.
(24) How Is MSHA Going To Distinguish Between Idling That Is Permitted
and Idling That Isn't Permitted?
Keeping idling to a minimum is a very important way to reduce
pollution in mine atmospheres, and this would be required by proposed
Sec. 57.5065(c). Idling engines can actually produce more pollutants
than engines under load. Generally of more concern, however, is the
impact idling engines can have on localized exposures. In underground
operations, an engine idling in an area of minimal ventilation or a
``dead air'' space could cause an excess exposure to the gaseous
emissions, especially carbon monoxide, as well as to diesel
particulate. Eliminating unnecessary idling can make a substantial
contribution toward preventing localized exposure to high particulate
concentrations.
However, there are some circumstances in which idling is necessary.
The proposal would permit idling in connection with ``normal mining
operations''. In the proposal, MSHA does not attempt to define this
term, and would intend this rule to be administered with reference to
commonly understand practices of what is necessary idling. For example,
idling while waiting for a load to be unhooked, or waiting in line to
pick up a load, is normally part of the job; idling while eating lunch
is normally not part of the job. But if the idling is necessary due to
the very cold weather conditions, it should not be barred. On the other
hand, idling should not be permitted in other weather conditions just
to keep balky older engines running; in such cases, the correct
approach is better maintenance. MSHA recognizes that to administer this
provision in a common sense manner may require the provision of
examples to both MSHA inspectors and to the mining community;
accordingly, the Agency welcomes specific examples of circumstances
where idling should and should not be permitted. The Agency recently
implemented a similar provision for the underground coal mining sector,
and MSHA will consider the experience gained under that rule in
formulating a final diesel particulate rule and compliance guide.
(25) Will the Proposed Rule Require That Diesel Engines and
Aftertreatment Devices Used in Underground Metal and Nonmetal Mines Be
Maintained in Mint Condition?
No. Sec. 57.5066(a) of the proposed rule would, however, require
that the engines and aftertreatment devices not be permitted to
deteriorate to the point they create needless pollution. The air intake
system, the cooling system, lubrication system, fuel injection system
and exhaust system of an engine must all be maintained on a regular
schedule if the toxic contaminants in the engine exhaust are to be
minimized. And there is little point in having an aftertreatment device
to limit pollution if it is not maintained in working order; moreover,
it can damage the engine. A good preventive maintenance program can not
only keep down exhaust emissions, but help maximize vehicle
productivity and engine life.
It is difficult for a rule covering all types and ages of engines
used in underground metal and nonmetal mines to define precisely the
level of maintenance required for each engine. Further, MSHA does not
believe that it is necessary: the mining community is fully cognizant
of the general requirements for engine maintenance. Accordingly,
proposed Sec. 57.5066(a) sets out in general terms the standard of care
required for different types of engines.
First, an ``approved'' engine is to be maintained in approved
condition. MSHA approves engines under specific regulations set forth
in Title 30. The approval of the engine is tied to certain parts and
specifications. When these parts or specifications are changed (e.g.,
an incorrect part is used, or the wrong setting), then the engine is no
longer considered in approved condition. The requirements in this
regard are well defined. MSHA personnel at the Approval Certification
Center are
[[Page 58121]]
available to the mining community to respond to questions and provide
specific guidance. MSHA's diesel equipment rule already requires
underground coal mine fleets to convert entirely to approved engines,
but at this time only some of the engines used in underground metal and
nonmetal mines are approved.
Second, for any engine that is not an approved engine, the
``emission related components'' of the engine are to be maintained to
manufacturer specifications. By the term ``emission related
components,'' MSHA means the parts of the engine that directly affect
the emission characteristics of the raw exhaust. These are basically
the same components which MSHA examines for ``approved'' engines. They
are: the piston; intake and exhaust values; cylinder head; camshaft;
injector; fuel injection pump; governor; injection timing and fuel pump
calibration; and, if applicable, turbocharger and after cooler.
Third, and finally, any emission or particulate control device
installed on diesel-powered equipment is to be maintained in
``effective operating condition.'' The maintenance of an emission or
particulate control device in effective operating condition involves
such basic tasks as regularly cleaning the filter using whatever
methods are recommended by the manufacturer for that purpose or
inserting appropriate replacement filters, checking for and repairing
any leaks, and similar obvious actions.
An MSHA inspector is not going to randomly order an engine to be
taken out of service and torn down to check the condition of a piston
against the shop manual. Rather, what will concern an inspector are the
same kinds of signals that should concern a conscientious operator--for
example, a history of complaints about the engine's reliability, an
incomplete maintenance schedule, lack of required maintenance manuals
or spare parts, the emission of black smoke under normal load, or a
series of emission test results indicating a continuing engine problem.
Evidence of such deficiencies is likely to lead to a closer
examination. But a conscientious maintenance program is going to catch
such problems before they occur.
MSHA's toolbox includes an extensive discussion of maintenance. It
reminds operators and diesel maintenance personnel of the basic systems
on diesel engines that need to be maintained, and how to avoid various
problems. It includes suggestions from others in the mining community,
and information on their success or difficulties in this regard. MSHA
will continue to provide technical assistance to the mining community
in this critical area.
(26) What Are the Responsibilities of a Miner Who Operates Diesel-
Powered Equipment in an Underground Metal and Nonmetal Mine To Ensure
it Is Not Polluting? And What Are The Responsibilities of Mine
Management When Notified of a Potential Pollution Problem?
The miner who operates diesel-powered equipment is often the first
one to spot a problem with the engine or emissions system. The engine
may balk, have trouble handling a load, make unusual noises, exhaust
too much smoke, or otherwise suggest to the person familiar with the
engine's capabilities that it needs to be checked. In some cases, the
miner may have the knowledge, parts, equipment and authority to fix the
problem on the spot. In many cases, however, the miner operating the
equipment may not have all of these. If the problem is to be addressed
promptly, it is essential the miner report it to mine management--and
that the mine management act on that report in a timely manner. If
these actions by miner and mine management are not taken, the
concentrations of diesel particulate are likely to quickly increase
without anyone being aware of the danger until the next environmental
monitoring is performed. To avoid this problem, proposed Sec. 57.5066
would require that all underground metal and nonmetal mines using
diesel equipment underground implement a few basic procedures. The
details of implementation in each mine would be at the discretion of
the mine operator.
Proposed Sec. 57.5066(b)(1) would require the mine operator to
authorize the operator of diesel-powered equipment to affix a tag to
the equipment at any time the equipment operator notes a potential
problem. Tagging provides a simple mechanism for ensuring that all mine
personnel are made quickly aware that a piece of equipment needs to be
checked by qualified service personnel. The tag may be affixed because
the equipment operator picks up a problem through a visual exam
conducted before the equipment is started (e.g., an exam pursuant to 30
CFR 57.14100), or because of a problem that comes to the attention of
the equipment operator during mining operations--e.g., black smoke
while the equipment is under normal load, rough idling, unusual noises,
backfiring, etc.
The proposal leaves the design of the tag to each mine operator,
provided that the tag can be dated. Comments are welcome on whether
some or all elements of the tag should be standardized to ensure its
purpose is met.
MSHA is not proposing that equipment tagged for such potential
emission problems be automatically taken out of service. The proposal
is not, therefore, directly comparable to a ``tag-out'' requirement
like OSHA's requirement for automatically powered machinery, nor as
stringent as MSHA's requirement to remove from service certain
equipment ``when defects make continued operation hazardous to
persons'' (see, e.g., 30 CFR 57.14100). While the emissions problem
could pose a serious health hazard for miners directly exposed, there
is no way to determine this with certainty until the equipment is
tested. Moreover, the danger is not as immediate as, for example, an
explosive hazard. Rather, proposed Sec. 57.5066(b)(2) would require
that the equipment be ``promptly'' examined by a person authorized by
the mine operator to maintain diesel equipment (the qualifications for
those who maintain and service diesel engines discussed in response to
the next question). The Agency has not tried to define the term
``promptly'', but welcomes comment on whether it should do so--in
terms, for example, of a limited number of shifts.
The proposal would require that a single log be retained of all
equipment tagged. The proposal would permit a tag to be removed after
an examination has been completed and a record of the examination
made--with the date, the name of the person making the examination, and
the action taken as a result of the examination. The presence of a tag
serves as a caution sign to miners working near the equipment, as well
as a reminder to mine management, as the equipment moves from task to
task throughout the mine. While the equipment is not barred from
service, operators would be expected to use common sense in using it in
locations in which diesel particulate concentrations are known to be
high. The records of the tagging and servicing, although basic, provide
mine operators, miners and MSHA a history that will help all of them
evaluate whether a maintenance program is being effectively
implemented.
[[Page 58122]]
(27) Must Miners or Others Who Examine or Repair Diesel Engines Used in
Underground Metal and Nonmetal Mines Have Special Qualifications or
Training? Must Operators Establish Programs or Criteria for This
Purpose?
The answer to the first question is a qualified ``yes'', and the
answer to the second question is no.
Proposed Sec. 57.5066(c) provides that: ``Persons authorized by a
mine operator to maintain diesel equipment covered by paragraph (a) of
this section must be qualified, by virtue of training or experience, to
ensure that the maintenance standards of paragraph (a) of this section
are observed.'' As discussed in response to Question 25, paragraph (a)
of Sec. 57.5066 provides that approved engines be maintained in
approved condition, the emission related components of non-approved
engines be maintained to manufacturer specifications, and emission or
particulate control devices installed on the equipment be maintained in
effective condition.
This means that regardless of who identifies a potential problem
along these lines, the person who checks out the problem, and if
necessary makes repairs, is someone who knows what he or she is doing.
If examining and, if necessary, changing a filter or air cleaner is
what is needed, a miner who has been shown how to do these tasks would
be ``qualified by virtue of training or experience'' to do those tasks.
For more sophisticated work, more sophisticated training or additional
experience would be required. Training by a manufacturer's
representative, completion of a general diesel engine maintenance
course, or practical experience performing such repairs might be
evidence of appropriate qualifications.
In the underground coal sector, MSHA requires each operator to
establish a program to ensure that persons who work on diesel engines
are qualified. That is not being proposed for the underground metal and
nonmetal sector. The unique conditions in underground coal mines
require the use of specialized equipment. Accordingly, the
qualifications of the persons who maintain this equipment generally
must be more sophisticated than in other sectors.
The proposed rule contemplates that if MSHA finds a situation where
maintenance appears to be shoddy or where tampering has damaged engine
approval status or emission control effectiveness, MSHA will ask the
operator to provide evidence that the person who worked on the
equipment was properly qualified by virtue of training or experience.
Equipment sent off site for maintenance and repair is just as subject
to this requirement as other equipment; it is the operator's obligation
to ensure he has appropriate evidence of the qualifications of those
who will work on the equipment.
(28) Can Underground Metal and Nonmetal Operators Continue To Use and
Relocate Nonapproved Engines in Their Inventories?
Pursuant to MSHA's diesel equipment rule, the entire fleet of
underground coal engines must be ``approved'' engines by the year
2000--even if operators must replace existing engines to comply. By
contrast, proposed Sec. 57.5067 would only require that, with a few
exceptions, all engines ``introduced'' into underground areas of
underground metal and nonmetal mines after the effective date must be
engines that have been through MSHA's approval process under Part 7 of
Chapter 30. Operators who have significant investments in their
existing fleets will accordingly be able to retain those engines,
provided they are maintained in the manner specified in the proposal
and that the concentration of diesel particulate can be controlled in
another way (e.g. ventilation, particulate filters, etc.).
However, after the rule's effective date, an operator would not be
permitted to bring into underground areas of a mine an unapproved
engine from the surface area of the same mine, an area of another mine,
or from a non-mining operation. Since the safe level of diesel
particulate is not known, promoting a gradual turnover of the existing
fleet is an appropriate response to the health risk presented.
Some engines currently used in metal and nonmetal mines may have no
approval criteria; in such cases, MSHA will work with the manufacturers
to develop approval criteria consistent with those MSHA uses for other
diesel engines. Based upon preliminary analysis, MSHA has tentatively
concluded that any diesel engine meeting current on-highway and non-
road EPA emission requirements would meet MSHA's engine approval
standards of Part 7, subpart E, category B type engine. (See Section 4
of Part II of this preamble for further information about these
engines). Currently, the EPA nonroad test cycle and MSHA's test cycle
are the same for determining the gaseous and particulate emissions.
MSHA envisions being able to use the EPA test data ran on the non-road
test cycle for determining the gaseous ventilation rate and particulate
index. The engine manufacturer would continue to submit the proper
paper work for a specific model diesel engine to receive the MSHA
approval. However, engine data ran on the EPA on-highway transient test
cycle would not as easily be usable to determine the gaseous
ventilation and particulate index. Comments on how MSHA can facilitate
review of engines not currently approved would be welcome.
Engines in diesel-powered ambulances and fire-fighting equipment
would be exempted from these requirements. This exemption is identical
with that in the rule for diesel-powered equipment in underground coal
mines.
(29) What Specifically Would Be the Obligations of an Underground Metal
or Nonmetal Mine Operator To Monitor dpm Exposures and to Correct
Overexposures?
Proposed Sec. 57.5071 would require underground metal or nonmetal
mine operators to monitor the concentration of diesel particulate, to
initiate corrective action by the next work shift if the monitoring
reveals that the concentration of diesel particulate exceeds the
permitted limit, and to post sample results and the corrective action
being taken.
There is no prescribed frequency for monitoring. But proposed
Sec. 57.5071(a) provides that sampling must be done as often as
necessary to ``effectively evaluate,'' under conditions that can be
reasonably anticipated in the mine:
(1) whether the dpm concentration in any area of the mine where
miners work or travel exceeds the applicable limit; and (2) the average
full shift airborne concentration at any location or on any person
designated by MSHA. The first condition clarifies that it is the
responsibility of mine operators to be aware of the concentrations of
diesel particulate in all areas of the mine where miners work or
travel, so as to know whether action is needed to ensure that the
concentration does not exceed the applicable limit. The second
condition is to ensure special attention to locations or persons known
to MSHA to have a significant potential for overexposure to diesel
particulate.
The proposed rule is performance oriented in that the regularity
and methodology used to make this evaluation are not specified. MSHA's
own measurements will assist the Agency in verifying the effectiveness
of an operator's monitoring program. If an operator is ``effectively
evaluating'' the concentration of dpm at designated locations, for
example, MSHA would not expect to record concentrations above the limit
when it samples at that
[[Page 58123]]
location. Some record of the sampling procedure and sample results will
need to be retained by operators to establish that they have complied
with the general obligations of this section.
The proposed rule requires, consistent with Section 103(c) of the
Mine Act, that miners and their representatives have an opportunity to
observe such monitoring. In accordance with this legal requirement, the
proposed rule requires a mine operator to provide affected miners and
their representatives with an opportunity to observe exposure
monitoring of dpm by operators. Mine operators must give prior notice
to affected miners and their representatives of the date and time of
intended monitoring. MSHA has proposed similar language in its proposed
rule on noise.
The proposed rule does not specify a required method for sampling.
In the absence of a procedure to convert total carbon measurements into
equivalents under other methods, methods other than NIOSH Method 5040
would not provide exact information about compliance status, but they
certainly would provide a general guide to dpm concentrations if used
under proper circumstances. (More information on the proper
circumstances in which various methods are appropriate can be found in
Section 3 of Part II of this preamble).
The proposed rule provides that an operator who has knowledge that
a concentration limit has been exceeded must initiate corrective action
by the next work shift and promptly complete such action. The hazards
presented by overexposure to dpm may not as immediate as an explosive
hazard, but are nevertheless serious. Accordingly, although MSHA is not
proposing immediate withdrawal of miners nor even immediate completion
of abatement action, the agency is proposing that mine operators begin
abatement action by the next shift and promptly complete such action,
not allowing it to drag out while miners are being overexposed. The
Agency is also proposing to require posting of the corrective action to
implement the statutory requirement that notice of corrective action be
provided to miners. MSHA welcomes comment on how it might clarify its
expectations with respect to the initiation of corrective action,
including what specific guidance to provide to operators not using the
total carbon method and as to when corrective action must begin when
the analysis is performed on a delayed basis off-site. MSHA also
welcomes comment as to whether personal notice of corrective action
would be more appropriate than posting given the health risks involved.
Proposed Sec. 57.5071(d) provides that monitoring results must be
posted on the mine bulletin board, and a copy provided to the
authorized representative of miners. As with the training requirements,
posting ensures that miners are kept aware of the hazard so they can
actively play their role in prevention.
(30) What Records Must be Kept by Metal and Nonmetal Operators? Where
Must they be Kept, and Who Has Access to Them?
Recordkeeping and retention requirements are noted in the text of
each section of the proposed rule creating the requirement. For the
sake of convenience, a table of record-keeping requirements is provided
in proposed Sec. 57.5075(a). The table lists the records that would be
required under the proposed changes to Part 57, notes the proposed
section of Part 57 creating the recordkeeping requirement, and notes
the type of record and retention time. MSHA would welcome comment on
whether this presentation is useful.
In some cases, the record required is expressed in general terms:
e.g., ``evidence of competence to perform maintenance'', pursuant to
proposed Sec. 57.5066(c). As long as each operator has some record that
establishes this fact, it does not matter that the records of one
operator are not the same as the records of another operator. While an
MSHA inspector may well be willing to accept oral evidence on a
particular point (e.g., who performed a repair), operators should
retain written documentation adequate to demonstrate the facts involved
(e.g., a logbook for each engine showing who worked on it, the date,
the work performed, and any follow-up needs or plans). MSHA would
welcome comments on whether the agency should be more specific as to
the recordkeeping systems mine operators should utilize.
The proposed rule generally provides that records required be
retained at the mine site. These records need to be where an inspector
can view them during the course of an inspection, as the information in
the records may determine how the inspection proceeds. But if the mine
site has an operative fax machine or computer terminal, this section
would permit the records to be maintained elsewhere. MSHA's approach in
this regard is consistent with Office of Management and Budget Circular
A-1. Mine operators must promptly provide access to compliance records
upon request from an authorized representative of the Secretary of
Labor, the Secretary of Health and Human Services, or from the
authorized representative of miners. Access to a miner's sample records
must also be provided to a miner, former miner, or personal
representative of a miner--the first copy at no cost, and any
subsequent copies at reasonable cost.
MSHA encourages mine operators who store records electronically to
provide a mechanism which will allow the continued storage and
retrieval of records in the year 2000.
II. Background Information.
This part provides the context for this rulemaking. The nine topics
covered are:
(1) The role of diesel-powered equipment in mining;
(2) Diesel exhaust and diesel particulate;
(3) Methods available to measure dpm;
(4) Reducing soot at the source--engine standards;
(5) Limiting the public's exposure to soot--ambient air quality
standards;
(6) Controlling diesel particulate emissions in mining--a Toolbox;
(7) Existing mining standards that limit miner exposure to
occupational diesel particulate emissions;
(8) How other jurisdictions are restricting occupational exposure
to diesel soot; and
(9) MSHA's initiative to limit miner exposure to diesel
particulates--the history of this rulemaking and related actions.
In addition, a recent MSHA publication, ``Practical Ways to Reduce
Exposure to Diesel Exhaust in Mining--A Toolbox'', contains
considerable information of interest in this rulemaking. The
``Toolbox'' which includes additional information on methods for
controlling dpm, and a glossary of terms, is appended to the end of
this document.
These topics will be of interest to the entire mining community,
even though this rulemaking is specifically confined to the underground
metal and nonmetal sector.
(1) The Role of Diesel-Powered Equipment in Mining. Diesel engines
now power a full range of mining equipment on the surface and
underground, in both coal and in metal/nonmetal mining. Many in the
mining industry believe that diesel-powered equipment has a number of
productivity and safety advantages over electrically-powered equipment.
Nevertheless, concern about miner safety and health has slowed the
spread of this technology, and in certain states resulted in a complete
ban on its use in
[[Page 58124]]
underground coal mines. As the industry has moved to realize the
advantages this equipment may provide, the Agency has endeavored to
address the miner safety and health issues presented.
Historical Patterns of Use. The diesel engine was developed in 1892
by the German engineer Rudolph Diesel. It was originally intended to
burn coal dust with high thermodynamic efficiency. Later, the diesel
engine was modified to burn middle distillate petroleum (diesel fuel).
In diesel engines, liquid fuel droplets are injected into a prechamber
or directly into the cylinder of the engine. Due to compression of air
in the cylinder the temperature rises high enough in the cylinder to
ignite the fuel.
The first diesel engines were not suited for many tasks because
they were too large and heavy (weighing 450 lbs. per horsepower). It
was not until the 1920's that the diesel engine became an efficient
lightweight power unit. Since diesel engines were built ruggedly and
had few operational failures, they were used in the military, railway,
farm, construction, trucking, and busing industries. The U.S. mining
industry was slow, however, to begin using these engines. Thus, when in
1935 the former U.S. Bureau of Mines published a comprehensive overview
on metal mine ventilation (McElroy, 1935), it did not even mention
ventilation requirements for diesel-powered equipment. By contrast, the
European mining community began using these engines in significant
numbers, and various reports on the subject were published during the
1930's. According to a 1936 summary of these reports (Rice, 1936), the
diesel engine had been introduced into German mines by 1927. By 1936,
diesel engines were used extensively in coal mines in Germany, France,
Belgium and Great Britain. Diesel engines were also used in potash,
iron and other mines in Europe. Their primary use was in locomotives
for hauling material.
It was not until 1939 that the first diesel engine was used in the
United States mining industry, when a diesel haulage truck was used in
a limestone mine in Pennsylvania. In 1946 diesel engines were
introduced in coal mines. Today, however, diesel engines are used to
power a wide variety of equipment in all sectors of U.S. mining, such
as: air compressors; ambulances; crane trucks; ditch diggers; foam
machines; forklifts; generators; graders; haul trucks; load-haul-dump
machines; longwall retrievers; locomotives; lube units; mine sealant
machines; personnel cars; hydraulic pump machines; rock dusting
machines; roof/floor drills; shuttle cars; tractors; utility trucks;
water spray units and welders.
Estimates of Current Use. Estimates of the current inventory of
diesel engines in the mining industry are displayed in Table II-1. Not
all of these engines are in actual use. Some may be retained rather
than junked, and others are spares. MSHA has been careful to take this
into account in developing cost estimates for this proposed rule; its
assumptions in this regard are detailed in the Agency's PREA.
Table II-1.--Diesel Equipment in Three Mining Sectors
------------------------------------------------------------------------
# Mines w/
Mine type # Mines \2\ diesel # Engines
------------------------------------------------------------------------
Underground Coal................. 971 \3\ 173 \4\ 2,950
Small \1\.................... 426 15 50
Large........................ 545 158 2,900
Underground M/NM................. 261 203\5\ \6\ 4,100
Small \1\.................... 130 82 625
Large........................ 131 121 3,475
Surface Coal..................... 1,673 \7\ 1,673 \8\ 22,000
Small \1\.................... 1,175 1,175 7,000
Large........................ 498 498 15,000
Surface M/NM..................... 10,474 \9\ 10,474 \10\ 97,000
------------------------------------------------------------------------
Notes on Table II-1:
(1) A mine with less than 20 miners. MSHA traditionally regards mines
with less than 20 miners as ``small'' mines, and those with 20 or more
miners as ``large'' mines based on differences in operation. However,
in examining the impact of the proposed regulations on the mining
community, MSHA, consistent with the Small Business Administration
definition for small mines, which refers to employers with 500
employees or less, has analyzed impact for this size. This is
discussed in the Agency's preliminary regulatory economic analysis for
this proposed rule.
(2) Preliminary 1996 MSHA data.
(3) Data from MSHA approval and certification center, Oct. 95.
(4) Actual inventory, rounded to nearest 50.
(5) Estimates are based on a January 1998 count, by MSHA inspectors, of
underground mines that use diesel powered equipment.
(6) The estimates are based on a January 1998 count, by MSHA inspectors,
of diesel powered equipment normally in use.
(7) Based on assumption that all surface coal mines had some diesel
powered equipment.
(8) Based on MSHA inventory of 25% of surface coal mines.
(9) MSHA assumes all surface M/NM mines use some diesel engines.
(10) Derived by applying ratios (engines per mine) from MSHA inventory
of surface coal mines to M/NM mines.
As noted in Table II-1, a majority of underground metal and
nonmetal mines, and all surface mines, use diesel-powered equipment.
This is not true in underground coal mines--in no small measure
because, as discussed later in this part, several key underground coal
states have for many years banned the use of diesel-powered equipment
in such mines.
Neither the diesel engines nor the diesel-powered equipment are
identical from sector to sector. This relates to the equipment needs in
each sector. This is important information because the type of engine,
and the type of equipment in which it is installed, can have important
consequences for particulate production and control.
As the horsepower size of the engine increases, the mass of dpm
emissions produced per hour increases. (A smaller engine may produce
the same or higher levels of particulate emissions per volume of
exhaust as a large engine, due to the airflow, but the mass of
particulate matter increases with the engine size). Accordingly, as
engine size increases, control of emissions may require additional
efforts.
Diesel engines in metal and nonmetal underground mines, and in
surface coal mines, range up to 750 HP or greater; by contrast, in
underground coal mines, the average engine size is less than 150 HP.
The reason for this disparity is the nature of the equipment powered by
diesel engines. In underground metal and nonmetal mines, and surface
mines,
[[Page 58125]]
diesel engines are widely used in all types of equipment -- both the
equipment used under the heavy stresses of production and the equipment
used for support. By contrast, the great majority of the diesel usage
in underground coal mines is in support equipment. For example, in
underground metal and nonmetal mines, of the approximate 4,100 pieces
of diesel equipment normally in use, about 1,800 units are for loading
and hauling. By contrast, of the approximate 3,000 pieces of diesel
equipment in underground coal, MSHA estimates that less than 50 pieces
are for coal haulage. The largest diesel engines are used in surface
operations; in underground metal and nonmetal mines, the size of the
engine can be limited by the size of the shaft opening.
The type of equipment in the sectors also varies in another way
that can affect particulate control directly, as well as constrain
engine size. In underground coal, equipment that is used in face
(production) areas of the coal mine must be MSHA-approved Part 36
permissible equipment. These locations are the areas where methane gas
is likely to accumulate in higher concentrations. This includes the in-
by section starting at the tailpiece (coal dump point) and all returns.
Part 36 permissible equipment for coal requires the use of flame
arresters on the intake and exhaust systems and surface temperature
control to below 302 deg.F. As discussed in more detail elsewhere in
this notice, the cooler exhaust from these permissible pieces of
equipment permits the direct installation of particulate filtration
devices such as paper type filters that cannot be used directly on
engines with hot exhaust. In addition, the permissibility requirements
have had the effect of limiting engine size. This is because prior to
MSHA's issuance of a diesel equipment rule in 1996, surface temperature
control was done by water jacketing. This limited the horsepower range
of the permissible engines because manufacturers have not expended
resources to develop systems that could meet the 302 deg.F surface
temperature limitation using a water jacketed turbocharger.
In the future, larger engines may be used on permissible equipment,
because the new diesel rule allows the use of new technologies in lieu
of water jacketing. This new technology, plus the introduction of air-
charged aftercoolers on diesel engines, may lead to the application of
larger size diesel engines for underground coal production units.
Moreover, if manufacturers choose to develop this type of technology
for underground coal production units, the number of diesel production
machines may increase.
There are also a few underground metal and nonmetal mines that are
gassy, and these require the use of Part 36 permissible equipment.
Permissible equipment in metal and nonmetal mines must be able to
control surface temperatures to 400 deg.F. MSHA estimates that there
are currently less than 15 metal and nonmetal mines classified as gassy
and which, therefore, must use Part 36 permissible equipment if diesels
are utilized in areas where permissible equipment is required. These
gassy metal and nonmetal mines have been using the same permissible
engines and power packages as those approved for underground coal
mines. (MSHA has not certified a diesel engine exclusively for a Part
36 permissible machine for the metal and nonmetal sector since 1985 and
has certified only one permissible power package; however, that engine
model has been retired and is no longer available as a new purchase to
the industry). As a result, these mines are in a similar situation as
underground coal mines: engine size (and thus dpm production of each
engine) is more limited, and the exhaust is cool enough to add the
paper type of filtration device directly to the equipment.
In nongassy underground metal and nonmetal mines, and in all
surface mines, mine operators can use conventional construction
equipment in their production sections without the need for
modifications to the machines. Two examples are haulage vehicles and
dump trucks. Some construction vehicles may be redesigned and
articulated for sharper turns in underground mines; however, the
engines are still the industrial type construction engines. As a
result, these mines can and do use engines with larger horsepower. At
the same time, since the exhaust is not cooled, paper-type filters
cannot be added directly to this equipment without first adding a water
scrubber, heat exchanger or other cooling device. The same is true for
the equipment used in outby areas of coal mines, where the methane
levels do not require the use of permissible equipment.
Future Demand and Emissions. MSHA expects there will be more
diesel-powered equipment added to the Nation's mines. While other types
of power sources for mining equipment are available, many in the mining
industry believe that diesel power provides both safety and economic
advantages over alternative power sources available today. Not many
studies have been done recently on these contentions, and the studies
which have been reviewed by MSHA do not clearly support this
hypothesis; but as long as this view remains prevalent, continued
growth is likely.
There are additional factors that could increase growth. As noted
above, permissible equipment can now be designed in such a way to
permit the use of larger engines, and in turn more use of diesel-
powered production equipment in underground coal and other gassy mines.
Moreover, state laws banning the use of diesel engines in the
underground coal sector are under attack. As noted in section 8 of this
part, until recently, three major underground coal states,
Pennsylvania, West Virginia, and Ohio, have prohibited the use of
diesel engines in underground coal mines. In late 1996, Pennsylvania
passed legislation (PA Senate Bill No. 1643) permitting such use under
conditions defined in the statute. West Virginia passed legislation
lifting its ban as of May, 1997 (WV House Bill 2890), subject to
regulations to be developed by a joint labor-industry commission. This
makes the need to address safety and health concerns about the use of
such engines very pressing.
In the long term, the mining industry's diesel fleet will become
cleaner, even if the size of the fleet expands. This is because the old
engines will eventually be replaced by new engines that will emit fewer
particulates than they do at present. As discussed in Section 4 of this
part, EPA regulations limiting the emissions of particulates and
various gasses from new diesel engines are already being implemented
for some of the smaller engines used in mining. Under a defined
schedule, these new standards will soon apply to other new engines,
including the larger engines used in mining. Moreover, over time, the
emission standards which new engines will have to pass will become more
and more stringent. Under international accords, imported engines are
also likely to be cleaner: European countries have already established
more stringent emission requirements (Needham, 1993; Sauerteig, 1995).
Based on the feasibility using the estimator, new engine
technology, catalytic converters, and current ventilation should reduce
dp levels down below the 400TCum3. However, to
reduce to the 160TCum3 level, dp filters or cabs
will still be needed on a certain number of equipment, based on mining
conditions and diesel usage. The particulate index values listed for
the MSHA approved engines provides information on the dp emissions and
also can be used to help determine how low engine technology alone can
lower
[[Page 58126]]
dp exposures. When filters are used, the cleaner engines allow the
filters to last longer between change out or cleaning. The newer
technology engines, especially the electronic models, also add the
benefit of diagnostic control. The engines computer can inform the
mechanic on the condition of the engine and warn the mechanic when an
engine is in need of maintenance.
But MSHA believes that turnover of the mining fleet to these new,
cleaner engines will take a very long time because the mining industry
tends to purchase for mining use older equipment that is being
discarded by other industries. In the meantime, the particulate burden
on miners as a group is expected to remain at current levels or even
grow.
(2) Diesel Exhaust and Diesel Particulate. The emissions from
diesel engines are actually a complex mixture of compounds, containing
gaseous and particulate fractions. The specific composition of the
diesel exhaust in a mine will vary with the type of engines being used
and how they are used. Factors such as type of fuel, load cycle, engine
maintenance, tuning, and exhaust treatment will affect the composition
of both the gaseous and particulate fractions of the exhaust. This
complexity is compounded by the multitude of environmental settings in
which diesel-powered equipment is operated. Elevation, for example, is
a factor. Nevertheless, there are a few basic facts about diesel
emissions that are of general applicability.
The gaseous constituents of diesel exhaust include oxides of
carbon, nitrogen and sulfur, alkanes and alkenes (e.g., butadiene),
aldehydes (e.g., formaldehyde), monocyclic aromatics (e.g., benzene,
toluene), and polycyclic aromatic hydrocarbons (e.g., phenanthrene,
fluoranthene). The oxides of nitrogen (NOx) are worth
particular mention because in the atmosphere they can precipitate into
particulate matter. Thus, controlling the emissions of NOx
is one way that engine manufacturers can control particulate production
indirectly. (See Section 4 of this part.)
The particulate fraction of diesel exhaust--what is known as soot--
is made up of very small individual particles. Each particle consists
of an insoluble, elemental carbon core and an adsorbed, surface coating
of relatively soluble organic carbon (hydrocarbon) compounds. There can
be up to 1,800 different organic compounds adsorbed onto the elemental
carbon core. A portion of this hydrocarbon material is the result of
incomplete combustion of fuel; however, the majority is derived from
the engine lube oil. In addition, the diesel particles contain a
fraction of non-organic adsorbed materials.
Diesel particles released to the atmosphere can be in the form of
individual particles or chain aggregates (Vuk, Jones, and Johnson,
1976). In underground coal mines, more than 90% of these particles and
chain aggregates are submicrometer in size--i.e., less than 1
micrometer (1 micron) in diameter. In underground metal and nonmetal
mines, a greater portion of the aggregates may be larger than 1 micron
in size because of the equipment used. Dust generated by mining and
crushing of material--e.g., silica dust, coal dust, rock dust--is
generally not submicrometer in size.
Figure II-1 shows a typical size distribution of the particles
found in the environment of a mine that uses equipment powered by
diesel engines (Cantrell and Rubow, 1992). The vertical axis represents
relative concentration, and the horizontal axis the particle diameter.
As can be seen, the distribution is bimodal, with dpm generally being
well less than 1 m in size and dust generated by the mining
process being well greater than 1 m. Because of their small
size, even when diesel particles are present in large quantities, the
environment might not be perceived as ``dusty''. Rather, the perception
might be primarily of a vaporous, dirty and smelly ``soot'' or
``smoke''.
[GRAPHIC] [TIFF OMITTED] TP29OC98.020
[[Page 58127]]
The particulate nature of diesel soot has special significance for
the mining community, which has a history of significant health and
safety problems associated with dusts in the mining atmosphere. As a
result of this long experience, the mining community is familiar with
the standard techniques to control particulate concentrations. It knows
how to use ventilation systems, for example, to reduce dust levels in
underground mines. It knows how to water down particulates capable of
being impacted by that approach, and to divert particulates away from
where miners are actively working. Moreover, the mining community has
long experience in the sampling and measurement of particulates--and in
all the problems associated therewith. Miners and mine operators are
very familiar with sampling devices that are worn by miners during
normal work activities or placed in specific locations to collect dust.
They understand the significance of sample integrity, the validity of
laboratory analysis, and the concept of statistical error in individual
samples. They know that weather and mine conditions can affect
particulate production, as can changes in mine operations in an area of
the mine. MSHA and the former Bureau of Mines have conducted
considerable research into these topics. While the mining community has
often argued over these points, and continues to do so, the
sophistication of the arguments reflects the thorough familiarity of
the mining community with particulate sampling and analysis techniques.
(3) Methods Available to Measure DPM. There are a number of methods
which can measure dpm concentrations with reasonable accuracy when it
is at high concentrations and when the purpose is exposure assessment.
Measurements for the purpose of compliance determinations must be more
accurate, especially if they are to measure compliance with a dpm
concentration as low as 200 g/m3 or lower. It is
with these considerations in mind that MSHA has carefully analyzed the
available methods for measuring dpm.
Comments. In its advanced notice of proposed rulemaking (ANPRM) in
1992, MSHA sought information on whether there are methodologies
available for assessing occupational exposures to diesel particulate.
Some commenters argued that at that time there was no validated
sampling method for diesel exhaust and there had been no valid
analytical method developed to determine the concentration of diesel
exhaust. According to the American Mining Congress, (AMC 1992),
sampling methods commonly in use were prototypic in nature, were
primarily being utilized by government agencies and were subject to
interference. Commenters also stated that sampling instrumentation was
not commercially available and that the analytical procedures could
only be conducted in a limited number of laboratories. Several industry
commenters submitted results of studies to support their position on
problems with measuring diesel particulate in underground mines. A
problem with sampler performance was noted in a study using prototype
dichotomous sampling devices. Another commenter indicated that the
prototype sampler developed by the former Bureau of Mines (discussed
later in this section) for collecting the submicrometer respirable dust
was difficult to assemble but easy to use, and that no problems were
encountered. Problems associated with gravimetric analysis were also
noted in assessing a short term exposure limit (STEL). Another
commenter (Morton, 1992) indicated the cost of the sampling was
prohibitive.
Another issue addressed by commenters to the 1992 ANPRM was ``Are
existing sampling and exposure monitoring methods sufficiently
sensitive, accurate and reliable?'' If not, what methods would be more
suitable? Some commenters indicated their views that sampling methods
had not been validated at that time for compliance sampling. They
asserted that, depending on the level of measurement, both the size
selective and elemental carbon techniques have some utility. The
measurement devices give a precise measurement; however, because of
interferants, corrections may need to be made to obtain an accurate
measurement. Commenters also expressed the view that all of the
sampling devices are sophisticated and require some expertise to
assemble and analyze the results, and that MSHA should rely on outside
agencies to evaluate and validate the sampling methods. An on-board
sampler being developed by Michigan Technological University was the
only other emission measurement technology discussed in the comments.
However, this device is still in the development stage. Another
commenter indicated that the standard should be based on the hazard and
that the standard would force the development of measurement
technology.
Submicrometer Sampling. The former Bureau of Mines (BOM) submitted
information on the development of a prototype dichotomous impactor
sampling device that separates and collects the submicrometer
respirable particulate from the respirable dust sampled (See Figure II-
2).
[[Page 58128]]
[GRAPHIC] [TIFF OMITTED] TP29OC98.021
The sampling device was designed to help measure dpm in coal mine
environments, where, as noted in the last section of this part, nearly
all the dpm is submicrometer (less than 1 micron) in size. In its
submission to MSHA, the former BOM noted it had redesigned a prototype
and had verified the sampler's performance through laboratory and field
tests.
As used by the former BOM in its research, the submicrometer
respirable particulate was collected on a pre-weighed filter. Post-
weighing of the filter provides a measure of the submicrometer
respirable particulate. The relative insensitivity of the gravimetric
method only allows for a lower limit of detection of approximately 200
g/m\3\.
Because submicrometer respirable particulate can contain
particulate material other than diesel particulate, measurements can be
subject to interference from other submicrometer particulate material.
NIOSH Method 5040. In response to the ANPRM, NIOSH submitted
information relative to the development of a sampling and analytical
method to assess the diesel particulate concentration in an environment
by measuring the amount of total carbon.
As discussed earlier in this part, diesel particulate consists of a
core of elemental carbon (EC), adsorbed organic carbon (OC) compounds,
sulfates, vapor phase hydrocarbons and traces of other compounds. The
method developed by NIOSH provides for the collection of a sample on a
quartz fiber filter. The filter is mounted in an open face filter
holder that allows for the sample to be uniformly deposited on the
filter surface. After sampling, a section of the filter is analyzed
using a thermal-optical technique (Birch and Cary, 1996). This
technique allows the EC and OC species to be separately identified and
quantified. Adding the EC and OC species together provides a measure of
the total carbon concentration in the environment. This is indicated
diagrammatically in Figure II-3.
Studies have shown that the sum of the carbon (C) components
(EC+OC) associated with dpm accounts for 80-85% of the total dpm
concentration when low sulfur fuel is used (Birch and Cary, 1996).
Since the TC:DPM relationship is consistent, it provides a method for
determining the amount of dpm.
The method can detect as little as 1 g/m3 of TC.
Moreover, NIOSH has investigated the method and found it to meet
NIOSH's accuracy criterion (NIOSH, 1995); i.e., that measurements come
within 25 percent of the true TC concentration at least 95 percent of
the time.
[[Page 58129]]
[GRAPHIC] [TIFF OMITTED] TP29OC98.022
NIOSH Method 5040 is directly applicable for the determination of
diesel particulate levels in underground metal and nonmetal mines. The
only potential sources of carbon in such mines would be organic carbon
from oil mist and cigarette smoke. Oil mist may occur when diesel
equipment malfunctions or is in need of maintenance.
MSHA, currently, has no data as to the frequency of occurrence or
the magnitude of the potential interference from oil mist. However,
during studies conducted by MSHA to evaluate different methods used to
measure diesel particulate concentrations in underground mines, MSHA
has not encountered situations where oil mist was found to be an
interferant. Moreover, the Agency assumes that full operator
implementation of maintenance standards to minimize dpm emissions
(which are part of MSHA's proposed rule) will minimize any remaining
potential for such interference. MSHA welcomes comments or data
relative to oil mist interference. Cigarette smoke is under the control
of operators, during sampling times in particular, and hence should not
be a consideration.
While samples in underground metal and nonmetal mines could be
taken with a submicrometer impactor, this could lead to underestimating
the total amount of dpm present. This is because the fraction of dpm
particles greater than 1 micron in size in the environment of noncoal
mines can be as great as 20% (Vuk, Jones, and Johnson, 1976).
When sampling diesel particulate in coal mines, the NIOSH method
recommends that a specialized impactor with a submicrometer cut point,
such as the one developed by the former BOM, be used. Use of the
submicron impactor minimizes the collection of coal particles, which
have an organic carbon content. However, if 10% of coal particles are
submicron, this means that up to 200 micrograms of submicrometer coal
dust could be collected in face areas under current coal dust
standards. Accordingly, for samples collected in underground coal
mines, an adjustment may have to be made for interference from
submicrometer coal dust; however, outby areas where little coal mine
dust is present may not need such an adjustment.
NIOSH further recommends that in using its method in coal mines,
the sample only be analyzed for the EC component. Measuring only the EC
component ensures that only diesel particulate material is being
measured in such cases. However, there are no established relationships
between the concentration of EC and total dpm under various operating
conditions. (The organic carbon component of dpm can vary with engine
type and duty cycle; hence, the amount of whole dpm present for a
measured amount of EC may vary). The Agency welcomes data and
suggestions that would help it ascertain if and how measurements of
submicrometer elemental carbon could realistically be used to measure
dpm concentrations in underground coal mines.
Although NIOSH Method 5040 requires no specialized equipment for
collecting a dpm sample, the sample would most probably require
analysis by a commercial laboratory. MSHA recognizes that the number of
laboratories currently capable of analyzing samples using the thermal-
optical method is limited. However, there are numerous laboratories
available that have the ability to perform a TC analysis without
identifying the different species of carbon in the sample. Total carbon
determinations using these laboratories would provide the mine with
good information relative to the levels of dpm to which miners are
potentially exposed. MSHA believes that once there is a need (e.g., as
a result of the requirements of the proposed rule), more commercial
laboratories will develop the capability to analyze dpm samples using
the thermo-optical analytical method. Currently, the cost to analyze a
submicrometer particulate sample for its TC content ranges from $30 to
$50. This cost is consistent with costs associated with similar
analysis of minerals such as quartz.
RCD Method. Another method, referred to as the Respirable
Combustible Dust Method (RCD), has been developed in Canada for
measuring dpm concentrations in noncoal mines. Respirable dust is
collected with a respirable dust sampler consisting of a 10 millimeter
nylon cyclone and a filter capsule containing a preweighed,
preconditioned silver membrane filter. Samples are collected at a flow
rate of 1.7 liters per minute. The respirable sample collected includes
both combustible and noncombustible particulate matter.
[[Page 58130]]
Samples collected in accordance with the RCD method require
analysis by a commercial laboratory. Total respirable dust is
determined gravimetrically by weighing the filter after the sample is
collected. After the sample has been subjected to a controlled
combustion process at 400 deg.C for two hours, the remainder of the
sample is weighed, and the amount of the particulate burned off
determined by subtraction. This is the RCD. The combustible particulate
matter consists of the soluble organic fraction, the EC core of the
dpm, and any other combustible material collected. Thus, only a portion
of the RCD is attributable to dpm. Oil mist and other combustible
matter collected on the filter are interferants that can affect the
accuracy of dpm concentration determination using this method. Because
the mass of RCD is determined by weighing, the relative insensitivity
of this method is similar to that obtained with the size selective
gravimetric method (approximately 200 g/m\3\).
One commenter (Inco Limited) indicated experience with this method
for identifying diesel particulate in their mining operations and
suggested that this technique may be appropriate for determining eight
hour exposures. Although this method was commonly used by the commenter
for assessing dpm levels, concerns for the efficiency of the cyclones
used to sample the respirable fraction of the particulate along with
interference from oil mist were expressed.
Canada is now experimenting with the use of a submicron impactor
with the RCD method.
Sampler Availability. The components for conducting sampling
according to the submicrometer and the RCD methods are commercially
available, as are those for NIOSH Method 5040, without a submicrometer
particulate separator (impactor).
A reusable impactor can be manufactured by machine shops following
the design specifications developed by the former U.S. Bureau of Mines
(BOM IC 9324, 1992). The use of the size-selective samplers requires
some training and laboratory time to prepare the impaction plate and
assemble the unit. The cost to manufacture the size-selective units is
approximately $35.
In addition, MSHA has requested NIOSH to develop and provide a
commercially available disposable submicrometer particulate separator
that would be used with existing personal respirable dust sampling
equipment. The commercially available separator will be manufactured
according to design criteria specified by NIOSH. It is anticipated that
other sampling instrument manufacturers will develop commercial units
once there is an established need for such a sampling device.
Use of Alternative Surrogates to Assess DPM Concentrations. A
number of commenters on the ANPRM indicated that a number of surrogates
were available to monitor diesel particulate. Of the surrogates
suggested, the most desirable to use would be carbon dioxide because of
its ease of measurement. In 1992 the former Bureau of Mines (BOM IC
9324, 1992) reported on research being conducted to investigate the use
of CO2 as a surrogate to assess mine air quality where
diesel equipment is utilized. However, because the relationship between
CO2 and other exhaust components depends on the number, type
and duty cycle of the engines in operation, no acceptable measurement
method based on the use of CO2 has been developed.
(4) Reducing Soot at the Source--Engine Standards. One way to limit
diesel particulate emissions is to redesign diesel engines so they
produce fewer pollutants. Engine manufacturers around the world are
being pressed to do this pursuant to environmental regulations. These
cleaner engine requirements are sometimes referred to as tailpipe
standards because compliance is measured by checking for pollutants as
the exhaust emerges from the engine's tailpipe--before any
aftertreatment devices. This section reviews developments in this area,
and explains the relationship between the environmental standards on
new engines and MSHA engine ``approval'' requirements.
The Clean Air Act and Mobile Sources. The Clean Air Act authorized
the Federal Environmental Protection Agency (EPA) to establish
nationwide standards for new mobile vehicles, including those powered
by diesel engines. These standards are designed, over time, to reduce
the volume of certain harmful atmospheric pollutants emanating from
mobile sources: particulate matter, nitrogen oxides (which as
previously noted, can result in the generation of particulates in the
atmosphere), hydrocarbons and carbon monoxide.
California has its own standards. New engines destined for use in
California must meet standards under the law of that State. The
standards are issued and administered by the California Air Resources
Board (CARB). In recent years, EPA and CARB have worked together with
industry in establishing their respective standards, so most of them
are identical.
Regulatory responsibility for implementation of the Clean Air Act
is vested in the Office of Mobile Sources (OMS), part of the Office of
Air and Radiation of the EPA. Some of the discussion which follows was
derived from materials which can be accessed from the OMS home page on
the World Wide Web at (http://www.epa.gov/docs/omswww/omshome.htm).
Information about the CARB standards may be found at the home page of
that agency at (http://www.arbis.arb.ca.gov/homepage.htm).
Engines are generally divided into three broad categories for
purposes of environmental emissions standards, in accordance with the
primary use for which the type of engine is designed: (1) cars and
light duty trucks (i.e., to power passenger transport); (2) heavy duty
trucks (i.e., to power over-the-road hauling); and (3) nonroad vehicles
(i.e., to power small equipment, construction equipment, locomotives
and other non-highway uses). Engines used in mining equipment are not
regulated as a separate category in this regard, but engines in all
three categories are engaged in mining work, from generator sets to
pickup trucks to huge earth movers and haulers.
New vs. Used. The environmental tailpipe requirements are
applicable only to new engines. In the mining industry, used engines
are often purchased; and, of course, the existing fleet consists of
engines that are not new. Thus, although these tailpipe requirements
will bring about gradual reduction in the overall contribution of
diesel pollution to the atmosphere, the beneficial effects on mining
atmospheres may require a longer timeframe, absent actions to
accelerate the turnover of mining fleets to the cleaner engines.
In underground coal mining, MSHA has already taken actions which
will have such an effect on the fleet. The diesel equipment rule issued
in late 1996 requires that by November 25, 1999, all diesel equipment
used in underground coal mines use an approved engine and maintain that
engine in approved condition (30 CFR 75.1907). MSHA expects this will
result in the replacement of about 47 percent of the diesel engines now
in the underground coal mine inventory with engines that emit fewer
pollutants. The timeframe permitted for the turnover was based upon
MSHA's estimates of the useful life in an underground mining
environment of the ``outby'' equipment involved.
Technology-Forcing Schedule. As noted above, the exact
environmental tailpipe requirements which a new
[[Page 58131]]
diesel engine must meet varies with the date of manufacture. The Clean
Air Act, which was most recently amended in 1990, establishes a
schedule for the reduction of particular pollutants from mobile
sources. EPA and CARB, working closely with the diesel engine industry,
have endeavored to turn this into a regulatory schedule that forces
technology while taking into account certain technological realities
(e.g., actions taken to reduce particulate emissions may increase
NOX emissions, and vice versa). Existing EPA regulations for
on-highway engines (both for light duty vehicles and heavy duty trucks)
and non-road engines schedule the tailpipe standards that must be met
for the rest of this century. Agreements between EPA, CARB and the
engine industry are now leading to proposed rules for engine standards
to be met during the early part of the next century. These standards
will be stricter and will lower the levels of diesel emissions.
Light-Duty Engines. The current regulations on light duty vehicle
engines (cars and passenger trucks) were set in 1991 (56 FR 25724). EPA
is currently considering proposing new standards for this category.
Pursuant to a specific requirement in the Clean Air Act Amendments of
1990, EPA is to study and report to Congress on whether further
reductions in this category should be pursued. A public workshop was
held in the Spring of 1997. EPA plans provide for a draft report to be
available for public comment by Spring of 1998, and a final report
completed by July 1998, although a notice of citizen suit has been
filed to speed the process. Up-to-date information about the progress
of this initiative can be found at the home page for the study (http://
www.epa.gov/omswww/tr2home.htm).
On-highway Heavy Duty Truck Engines. The first phase of the on-
highway standards for heavy duty diesel engines was applicable to
engines manufactured in 1985 (40 CFR 86.085-11). For the first time,
separate standards for nitrogen oxide (NOX) and hydrocarbons
(HC) were established. The nitrogen oxides and hydrocarbons are
precursors of ground level ozone, a major component of smog. A number
of hydrocarbons are also toxic, while nitrogen oxides contribute to the
formation of acid rain and can, as previously noted, precipitate into
particulate matter. In 1988, a specific standard limiting particulate
matter emitted from the heavy duty on-highway diesel engines went into
effect (40 CFR 86.088-11). The Clean Air Act Amendments and the
regulations provided for phasing in even tighter controls on
NOX and particulate matter through 1998. Reductions in
NOX took place in 1990 and 1991 and are to occur again in
1998, and reductions in PM took place in 1991 and 1994. Certain types
of trucks in particularly polluted urban areas must reach even tighter
requirements.
On October 21, 1997, EPA issued a new rule for on-highway engines
that will take effect for engine model years starting in 2004 (62 FR
54693). The rule establishes a combined requirement for NOX
and HC. The combined standard is set at 2.5gm/bhp-hr, which includes a
cap of 0.5gm/bhp-hr for HC. Prior to the rule, the EPA, CARB, and the
engine manufacturers signed a Statement of Principles (SOP) that agreed
on harmonization of the emission standards and the feasible levels that
could be achieved. The rule allows manufacturers a choice of two
combinations of NOX and HC, with a net expected reduction in
NOX emissions of 50%. The rule does not require further
reductions in tailpipe emissions of PM.
Non-road Engines. Of particular interest to the mining community is
the EPA's regulatory work on the standards that will be applicable to
non-road engines, for these include the engines used in the heaviest
mining equipment.
The 1990 Clean Air Act Amendments specifically directed EPA to
study the contribution of nonroad engines to air pollution, and
regulate them if warranted. In 1991, EPA released a study that
documented higher than expected emission levels across a broad spectrum
of nonroad engines and equipment (EPA Fact Sheet, EPA420-F-96-009,
1996). In response, EPA initiated several regulatory programs. One of
these set emission standards for land-based nonroad engines greater
than 50 horsepower (other than for rail use). Limits are established
for tailpipe emissions of hydrocarbons, carbon monoxide,
NOX, and dpm. The limits are phased in from 1996 to 2000:
starting in 1996 with nonroad engines from 175 to 750 hp, then smaller
engines, and by 2000 the larger nonroad engines. Moreover, in February
1997, restrictions on nonroad engines for locomotives were proposed (62
FR 6366).
In September 1996, EPA announced another Statement of Principles
(SOP) with the engine industry and CARB on new rounds of restrictions
for non-road engines to begin to take place in this century. This led
in September 1997 to a proposed rule setting standards for almost all
types of engines in this category manufactured after 1999-2006 (the
actual year depends on the category) (62 FR 50151). The applicable
standards for an engine category would be gradually tightened through
three tiers. They would set a cap on the combined NOX and HC
(similar to the on-highway), set CO standards, and lower standards on
PM. The implementation of the final tier of the proposed reductions is
subject to a technology review in 2001 to ensure that the
appropriateness of the levels to be set is feasible.
Will the Diesel Engine Industry Meet Mining Industry Requirements?
Concern has been expressed from time to time that the diesel industry
might not be able to meet the ever tightening standards on tailpipe
emissions, and might, therefore, stop producing certain engines needed
by the mining community or other industries (Gushee, 1995). To date,
however, such concerns have not been realized. The fact that the most
recent regulations have been developed through a consensus process with
the engine industry, and that the non-road plan includes a scheduled
technology review to ensure the proposed emission standards can really
be achieved, suggests that although the EPA standards are technology
forcing, diesel engines will continue to be available to meet the needs
of the mining community for the foreseeable future. In addition, the
nonroad engine agreement with the industry calls for development of a
separate research agreement involving stakeholders in the exploration
of technologies that can achieve very low emission levels of
NOX and PM ``while preserving performance, reliability,
durability, safety, efficiency, and compatibility with nonroad
equipment'' (EPA420-F-96-015, September 1996). Also, Vice President
Gore has recently noted that the Administration is committed to
emissions research that would clean up both the diesels currently on
the road, as well as enabling these engines an opportunity to compete
as a new generation of vehicles is developed that are far more
efficient than today's vehicles (White House Press Release, July 23,
1997). It is always possible, of course, that some new technological
problems could emerge that could impact diesel engine availability--
e.g., confirmation that some of the newer engines produce high levels
of ``nanoparticles'' particulates and that such emissions pose some
sort of a health problem. Research of nanoparticles and their health
effects is currently a topic of investigation (Bagley et al., 1996).
A related question has been whether the costs of the ``high-tech''
diesel engines will make them unaffordable in practice to the mining
community.
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MSHA believes the new engines will be affordable. The fact that the
engine industry has agreed to the new standards, and has some assurance
of what the applicable standards will be for the foreseeable future,
should help keep costs in check.
In theory, underground mines can control costs by purchasing
certain types of new engines that do not have to meet the new EPA
standards. The rules on heavy duty on-highway truck engines were not
applied to engines intended to be used in underground coal mines (59 FR
31336), and the new proposed rules on nonroad vehicles would likewise
not be mandatory for engines intended for any underground mining use.
In practice, however, it is not likely that engine manufacturers will
produce special engines once they switch over their production lines to
meet the new EPA standards, because there are few types and sizes of
engines in production for which the mining community is the major
market. Moreover, the larger engines (above 750 hp) are specifically
covered by the EPA nonroad rules (Engine Manufacturers Assn. v. EPA, 88
F.3d 1075, 319 U.S. App.D.C. 12 (1996).
MSHA Approved Engines. Acting under its own authority to protect
miner safety and health, MSHA requires that diesel engines used in
certain types of mining operations be ``approved'' as meeting certain
tailpipe standards.
In some ways, the standards are akin to those of EPA and CARB. For
example, MSHA, CARB and EPA generally use the same tests to check
emissions. MSHA uses a steady state, 8-mode test cycle, the same as EPA
and CARB use to test engines designed for use in off-road equipment;
however, EPA uses a different, transient test for on-highway engines.
But to be approved by MSHA, an engine does not have to be as clean
as the newer diesel engines, every generation of which must meet ever
tighter EPA and CARB tailpipe standards. Approval of an engine by MSHA
merely ensures that the tailpipe emissions from that engine meet
certain basic standards of cleanliness--cleaner than the engines which
many mines continue to use.
The MSHA approval rules were revised in 1996 (as part of the 1996
rule on the use of diesel equipment in underground coal mines) to
provide the mining community with additional information about the
cleanliness of the emissions emerging from the tailpipe of various
engines. Specifically, the agency now requires that a particulate index
(PI) be reported as part of MSHA's engine approval. This index permits
operators to evaluate the contribution of a proposed new addition to
the fleet to the mine's particulate concentrations.
There is no requirement that approved engines meet a particular PI;
rather, the requirement is for information purposes only. In its 1996
rulemaking addressing diesel equipment in underground coal mines, MSHA
explicitly deferred until this rulemaking the question of whether to
require engines used in mining environments to meet a particular PI (61
FR 55420-21, 55437). The Agency has decided not to take that approach,
for the reasons discussed in Part V of this preamble.
(5) Limiting the Public's Exposure to Soot--Ambient Air Quality
Standards. Pursuant to the Clean Air Act, EPA is responsible for
setting air pollution standards to protect the public from toxic air
contaminants. These include standards to limit exposure to particulate
matter. The pressures to comply with these limits have an impact upon
the mining industry, which contributes various types of particulate
matter into the environment during mining operations, and a special
impact on the coal mining industry whose product is used extensively in
emission-generating power facilities. But those standards hold interest
for the mining community in other ways as well, for underlying some of
them is a large body of evidence on the harmful effects of airborne
particulate matter on human health. Increasingly, that evidence has
pointed toward the risks of the smallest particulates--including the
particles generated by diesel engines.
This section provides an overview of EPA rulemaking on particulate
matter. For more detailed information, commenters are referred to ``The
Plain English Guide to the Clean Air Act,'' EPA 400-K-93-001, 1993, to
the ``Review of the National Ambient Air Quality Standards for
Particulate Matter: Policy Assessment of Scientific and Technical
Information'', EPA-452/R-96-013, 1996; and, on the latest rule, to EPA
Fact Sheets, July 17, 1997. These and other documents are available
from EPA's Web site.
Background. Air quality standards involve a two-step process:
standard setting by EPA, and implementation by each State.
Under the law, EPA is specifically responsible for reviewing the
scientific literature concerning air pollutants, and establishing and
revising National Ambient Air Quality Standards (NAAQS) to minimize the
risks to health and the environment associated with such pollutants. It
is supposed to do a review every five years. Feasibility of compliance
by pollution sources is not supposed to be a factor in establishing
NAAQS. Rather, EPA is required to set the level that provides ``an
adequate margin of safety'' in protecting the health of the public.
Implementation of each national standard is the responsibility of
the states. Each must develop a state implementation plan that ensures
air quality in the state consistent with the ambient air quality
standard. Thus, each state has a great deal of flexibility in targeting
particular modes of emission (e.g., mobile or stationary, specific
industry or all, public sources of emissions vs. private-sector
sources), and in what requirements to impose on polluters. However, EPA
must approve the state plans pursuant to criteria it establishes, and
then take pollution measurements to determine whether all counties
within the state are meeting each ambient air quality standard. An area
not meeting an NAAQS is known as a ``nonattainment area''.
TSP. Particulate matter originates from all types of stationary,
mobile and natural sources, and can also be created from the
transformation of a variety of gaseous emissions from such sources. In
the context of a global atmosphere, all these particles are mixed
together, and both people and the environment are exposed to a
``particulate soup'' the chemical and physical properties of which vary
greatly with time, region, meteorology, and source category. The first
ambient air quality standards dealing with particulate matter did not
distinguish among these particles. Rather, the EPA established a single
NAAQS for ``total suspended particulates'', known as ``TSP.'' Under
this approach, the states could come into compliance with the ambient
air requirement by controlling any type or size of TSP. As long as the
total TSP was under the NAAQS--which was established based on the
science available in the 1970s--the state met the requirement.
PM10. When the EPA completed a new review of the
scientific evidence in the mid-eighties, its conclusions led it to
revise the particulate NAAQS to focus more narrowly on those
particulates less than 10 microns in diameter, or PM10. The
standard issued in 1987 contained two components: an annual average
limit of 150 g/m3, and a 24-hour limit of 50
g/m3. This new standard required the states to
reevaluate their situations and, if they had areas that exceeded the
new PM10 limit, to refocus their compliance plans on
reducing those particulates smaller than 10 microns in size. Sources of
PM10 include power plants, iron and steel production,
chemical and wood products
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manufacturing, wind-blown and roadway fugitive dust, secondary aerosols
and many natural sources.
Some state implementation plans required surface mines to take
actions to help the state meet the PM10 standard. In
particular, some surface mines in Western states were required to
control the coarser particles--e.g., by spraying water on roadways to
limit dust. The mining industry has objected to such controls, arguing
that the coarser particles do not adversely impact health, and has
sought to have them excluded from the EPA ambient air standards (Shea,
1995; comments of Newmont Gold Company, March 11, 1997, EPA docket
number A-95-54, IV-D-2346).
PM2.5. The next scientific review was completed in 1996,
following suit by the American Lung Association and others. A proposed
rule was published in November of 1996, and, after public hearings and
review by the Office of the President, a final rule was promulgated on
July 18, 1997 (62 FR 38651).
The new rule further modifies the standard for particulate matter.
Under the new rule, the existing national ambient air quality standard
for PM10 remains basically the same--an annual average limit
of 150 g/m3 (with some adjustment as to how this is
measured for compliance purposes), and a 24-hour ceiling of 50
g/m3. In addition, however, a new NAAQS has now
been established for ``fine particulate matter'' that is less than 2.5
microns in size. The PM2.5 annual limit is set at 15
g/m3, with a 24-hour ceiling of 65 g/
m3.
The basis for the PM2.5 NAAQS is a new body of
scientific data suggesting that particles in this size range are the
ones responsible for the most serious health effects associated with
particulate matter. The evidence was thoroughly reviewed by a number of
scientific panels through an extended process. (A chart of the
scientific review process is available on EPA's web site--http://
ttnwww.rtpnc.epa.gov/naaqspro/pmnaaqs.gif). The proposed rule resulted
in considerable press attention, and hearings by Congress, in which
this scientific evidence was further discussed. Following a careful
review, President Clinton announced his concurrence with the rulemaking
in light of the scientific evidence of risk. However, the
implementation schedule for the rule is long enough so that the next
review of the science is scheduled to be completed before the states
are required to meet the new NAAQS for PM2.5--hence,
adjustment of the standard is still possible before implementation.
Implications for the Mining Community. As noted earlier in this
part, diesel particulate matter is mostly less than 1.0 micron in size.
It is, therefore, a fine particulate. The body of evidence of human
health risk from environmental exposure to fine particulates must,
therefore, be considered in assessing the risk of harm to miners of
occupational exposure to one type of fine particulate--diesel
particulate. MSHA has accordingly done so in its risk assessment (see
Part III of this preamble).
(6) Controlling Diesel Particulate Emissions in Mining--a Toolbox.
Efforts to control diesel particulate emissions have been under review
for some time within the mining community, and accordingly, there is
considerable practical information available about controls--both in
general terms, and with respect to specific mining situations.
Workshops. In 1995, MSHA sponsored three workshops ``to bring
together in a forum format the U.S. organizations who have a stake in
limiting the exposure of miners to diesel particulate (including) mine
operators, labor unions, trade organizations, engine manufacturers,
fuel producers, exhaust aftertreatment manufacturers, and academia.''
(McAteer, 1995). The sessions provided an overview of the literature
and of diesel particulate exposures in the mining industry, state-of-
the-art technologies av
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