Control of Air Pollution From New Motor Vehicles and New Motor Vehicle Engines: Evaporative and Refueling Emission Regulations for Gasoline- and Methanol-Fueled Light-Duty Vehicles and Light-Duty Trucks and Heavy-Duty Vehicles; Technical Amendments

Federal RegisterAug 23, 1995

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SUMMARY: On March 24, 1993 EPA finalized a new test procedure to

measure evaporative emissions from motor vehicles. The amendments

contained in this document modify several of the test procedure's

tolerances, equipment specifications, and procedural steps.

In compliance with the Paperwork Reduction Act, this document

announces that the information collection requirements contained in the

Evaporative Emissions Final Rule were approved by the Office of

Management and Budget on May 9, 1994.

Also, this document incorporates by reference the California

Regulatory Requirements Applicable to the Evaporative Emissions Program

(January 4, 1995). EPA will accept test data developed using the

California procedure for demonstrating compliance with the 1996 model

year federal evaporative emissions requirement for purposes of

certification.

DATES: The amendments to 40 CFR part 86 are effective October 23, 1995,

unless notice is received by September 22, 1995, that adverse or

critical comments will be submitted or that an opportunity to submit

such comments at a public hearing is requested. If the Agency receives

such comments or a request for a public hearing by September 22, 1995,

EPA will then publish a subsequent Federal Register document

withdrawing from this action only those items which are specifically

listed in those comments or in the request for a public hearing. See

Supplementary Information for further discussion on submission of

public comment.

The incorporation by reference of the publications listed in the

regulations is approved by the director of the Federal Register as of

October 23, 1995.

The information collection requirements contained in 40 CFR 86.096-

7, 86.096-8, 86.096-9, 86.096-10, 86.096-14, 86.096-21, 86.096-23,

86.096-26, 86.096-30, 86.096-35, 86.097-9, 86.098-23, 86.099-8, 86.099-

9, and 86.099-10, which were published at 58 FR 16002, March 24, 1993,

and the amendments to 40 CFR part 9 are effective August 23, 1995.

ADDRESSES: Interested parties may submit written comments (in

duplicate, if possible) to Public Docket No. A-94-35 at Air Docket

Section, U.S. Environmental Protection Agency, First Floor, Waterside

Mall, Room M-1500, 401 M Street SW., Washington, DC 20460 (telephone

202-260-7548). Materials relevant to the evaporative emissions final

rule and this direct final rule are available for inspection in Public

Dockets A-89-18 and A-94-35 at the above address.

FOR FURTHER INFORMATION CONTACT: Mr. Alan Stout, (313) 741-7805.

SUPPLEMENTARY INFORMATION:

Table of Contents

I. Introduction

II. Overview of Technical Amendments

III. List of Changes to Test Procedures

IV. Public Participation and Effective Date

V. Paperwork Reduction Act

VI. Administrative Designation

VII. Regulatory Flexibility Act

VIII. Unfunded Mandates Act

IX. Judicial Review

I. Introduction

On March 24, 1993 the Environmental Protection Agency (EPA)

published a final rule establishing new requirements to test vehicles

for evaporative emissions (58 FR 16002), which will apply to new motor

vehicles beginning in model year 1996 according to a phased-in

compliance schedule. The procedure was amended with several corrections

and minor changes by a direct final rule, which was published June 28,

1993 (58 FR 34535). As EPA and manufacturers have come closer to

implementing the new test procedure, it has become clear that there are

several potential changes to the test procedure that would make testing

simpler, safer, and less resource-intensive. In addition, the Agency

wants to harmonize its evaporative emission test procedure with that of

the California Air Resources Board (CARB).

EPA has worked closely with the California Air Resources Board and

manufacturers to identify all the changes to the test procedure

specifications that could improve the test without affecting test

stringency. The regulations contained in this document reflect these

discussions. This document is published as a direct final rule. In the

case of adverse comments received in response to this document by

September 22, 1995, EPA will remove from the regulations those

provisions that receive comment. EPA may, at its discretion, propose

such provisions in a future rulemaking action.

A copy of this document is also available electronically on the

Technology Transfer Network (TTN), which is an electronic bulletin

board system (BBS) operated by EPA's Office of Air Quality Planning and

Standards. The service is free of charge, except for the cost of the

phone call. Users are able to access and download TTN files on their

first call using a personal computer and modem according to the

following information.

TTN BBS: 919-541-5742

(1200-14400 bps, no parity, 8 data bits, 1 stop bit)

Voice Helpline: 919-541-5384

Also accessible via Internet: TELNET

ttnbbs.rtpnc.epa.gov

Off-line: Mondays from 8:00 AM to 12:00 Noon ET

Users who have not called TTN previously will first be required to

answer some basic informational questions for registration purposes.

After completing the registration process, users must proceed through

the following menu choices from the Top Menu to access information on

this rulemaking.

GATEWAY TO TTN TECHNICAL AREAS (Bulletin Boards)

OMS--Mobile Sources Information

Rulemaking & Reporting

Light Duty

File area #7. . . Evaporative Emissions

At this point, the system will list all available files in the

chosen category in reverse chronological order with brief descriptions.

To download files, users must select a transfer protocol that is

supported by the terminal software on their own computer, then set

their own software to receive the file using that same protocol.

If unfamiliar with handling compressed (i.e. ZIP'ed) files, users

should go to the TTN top menu, System Utilities (Command: 1) to

identify the program that must be downloaded to un-ZIP the files of

interest. After completing a session, users can quit the TTN BBS with

the command.

Please note that due to differences between the software used to

develop the document and the software into which the document may be

downloaded, changes in format, page length, etc. may occur.

[[Page 43881]]

II. Overview of Technical Amendments

In addition to the test procedure changes, EPA has in this rule

addressed the issue of reliance on CARB's test procedure (i.e., the

California Regulatory Requirements Applicable to the Evaporative

Emissions Program, January 4, 1995) for testing 1996 model year

vehicles for evaporative emissions. EPA is modifying the existing

evaporative emission regulations to accept manufacturers' data showing

compliance with CARB's 1996 model year certification requirements as

demonstration of compliance with the evaporative emissions portion of

the federal certification requirements for the 1996 model year. EPA's

confirmatory and in-use testing of 1996 model year vehicles certified

in this way will also rely on the CARB procedure for evaluating

compliance with test requirements. EPA's evaporative emission

regulations have been modified to incorporate by reference relevant

CARB regulations. EPA intends to evaluate CARB's pending technical

amendments, once finalized, and will approve use of the resulting

modified procedure for 1996 model year vehicles, provided the modified

procedure maintains at least the same level of control as CARB's

existing procedure.

The more flexible arrangement for certifying 1996 model year

vehicles should have no negative air quality impact. Because of the

uncertainty surrounding EPA's technical amendments to the evaporative

emission test procedure, especially where they affect procurement of

test equipment, manufacturers have been constrained in their ability to

conduct testing according to federal specifications. Given the

direction CARB has taken with its own pending technical amendments, EPA

is confident that the CARB procedure will be as stringent, or nearly as

stringent, as the EPA procedure. Furthermore, since the enhanced test

requirements apply to only 20 percent of each manufacturer's 1996 model

year fleet, the air quality impact of any compromise in test stringency

would be very limited.

Following promulgation of this rule and the pending changes to the

CARB procedure, the remaining differences of significance between EPA's

and CARB's evaporative emission test procedures are limited to the

specifications for temperatures and fuel volatility. EPA is pursuing a

test program to better understand the relative stringency of the two

sets of test conditions and to decide if data generated according to

the CARB test procedure will be acceptable for federal testing on a

long-term basis. The same information will be factored into the

decision related to carryover of data from the CARB test procedure for

federal certification in subsequent model years.

The most significant changes to the test procedure fall into three

categories: (1) Control of fuel tank temperature and pressure during

running loss testing, (2) air circulation during the diurnal emission

test, and (3) a provision for a simplified procedure for generating

fuel temperature profiles for the running loss test. Each of these

areas is briefly described below.

The issues of greatest concern relate to controlling fuel tank

temperature and pressure during the running loss test. These technical

amendments incorporate several changes to deal with these concerns. For

example, the procedure for outdoor testing to generate fuel temperature

profiles now allows the option of stabilizing vehicle and fuel

temperatures to 95 deg.F before driving. Also, determination of

compliance with the fuel tank pressure limit during driving on a

dynamometer would depend on control of vapor temperatures throughout

the running loss test; conversely, measurement of fuel tank pressure

and vapor temperature may be omitted at the discretion of those

responsible for testing. Another change allows temporary exceedances to

the fuel tank pressure limit during driving on a dynamometer to account

for potentially artificial tank heating effects in the laboratory.

Finally, equipment specifications related to heating and cooling the

vehicle's fuel tank have been broadened to increase the degree of

control that technicians have in controlling fuel tank temperatures.

Another important issue was the requirement in the initial final

rule to maintain a specified wind speed underneath the vehicle during

diurnal emission testing. The regulations contain a new requirement to

control ambient temperatures underneath the test vehicle and allow an

option to use an established fan configuration to meet the required

wind speed specification (5 mph). This change provides an option to

comply with the wind speed requirement without measuring underbody air

velocity on every test.

Also, EPA has included in the regulations a provision giving

general guidance for use of a heated wind tunnel for generating fuel

temperature profiles. Further work will be required in the

certification process to implement the policy; for example, to

determine what constitutes acceptable correlation between wind tunnel

and outdoor fuel temperature profiles, how often and on what vehicles

correlation would have to be demonstrated, and how fuel temperature

profiles could be carried over to subsequent model years.

Manufacturers are required to submit either test data or an

engineering evaluation to demonstrate compliance with evaporative

emission standards at high altitudes. One manufacturer has expressed to

EPA its concern that a fuel temperature profile generated at low

altitude has limited applicability for testing at high altitude, which

causes difficulty in testing methanol-fueled vehicles. The existing

regulatory language for high-altitude requirements provides the Agency

limited discretion to adjust the test procedure to accommodate changes

related to fuel temperature profiles. EPA believes it is inappropriate

to address this issue in a direct final rulemaking, since any change

that cannot be accommodated under the Agency's existing discretion

would require a formal proposal and a period for public comment. EPA

encourages interested manufacturers to work with EPA's Certification

Division to resolve this issue.

In addition to the changes to the evaporative emission test

procedure, these technical amendments include revised language related

to the test requirements for onboard refueling vapor recovery,

initially finalized April 6, 1994 (59 FR 16262), to clarify test

provisions and make typographical corrections.

III. List of Changes to Test Procedures

The following list describes the individual changes made to the

test procedure. Explanation and, where appropriate, EPA's

interpretation of the resulting regulatory language is provided.

Vehicle Preconditioning

1. Change initial soak to 6 hours minimum:

--The procedure previously called for a 12-hour minimum soak before the

preconditioning drive, though EPA reserved the option of conducting

testing with only a 6-hour soak. The shorter soak time is sufficient to

stabilize the vehicle.

2. Make the initial soak and refueling event optional for a second

test run on a vehicle (or optional for any SEA test):

--Vehicles that have already been tested in the laboratory have been

sufficiently stabilized with respect to temperature and fuel effects.

3. Require vehicles to be parked within 5 minutes after the

refueling procedure:

[[Page 43882]]

--The regulations previously required the test vehicle to be parked

within 5 minutes after completion of the preconditioning drive. Since

test vehicles must be refueled during the hour following the

preconditioning drive, the timing of the parking event is best

specified relative to completion of the refueling event.

4. Precondition multiple canisters as a set unless they are

arranged in parallel:

--While canisters configured in parallel should be preconditioned

individually, as the initial final rule required, EPA agrees that

evaporative canisters arranged in a series configuration should be

preconditioned as a set to best simulate normal vehicle operation.

5. Add requirement to use a service port on evaporative canisters

(if so equipped) for loading and purging steps:

--Provided that manufacturers install such service ports on their

production canisters, EPA agrees that it is appropriate to use the

ports for the preconditioning procedure.

6. Allow replacement canister to collect vapors during canister

preconditioning:

--The regulations have been modified to clarify that it is acceptable

to collect fuel tank vapors that may escape during the period that the

vehicle's canister is disconnected. This arrangement would provide a

safety benefit without affecting the condition of the test vehicle.

7. Specify a representative vapor load to the canister for all

flexible-fueled and methanol-fueled vehicles:

--The regulations previously called for representative vapor loading

for dedicated methanol-fueled vehicles only. A vehicle using any amount

of methanol should not have its canister loaded with pure butane, since

the engine's electronic controls depend on a vapor composition from the

canister being similar to that coming from the fuel tank. Using

repeated diurnal heat builds to precondition the canister for the two-

day diurnal sequence would provide, by definition, a representative

vapor composition. EPA anticipates that the best way to conduct bench-

loading for either test sequence would be to generate vapors from an

off-board fuel tank or other reservoir partially filled with the type

of fuel to be used in the subsequent test run.

8. Delete parenthetical reference to volumetric flow rate

equivalent to 40 g/hr butane load:

--The regulations previously provided a conversion of the mass flow

rate into volumetric units for the convenience of the reader. Because

this conversion is valid only at sea level, it has been deleted.

Diurnal Emission Test

9. Provide flexibility to satisfy 5-mph wind speed requirement near

tank with a demonstrated configuration:

--This provision allows one to conduct diurnal emission tests without

routinely measuring wind speed under the fuel tank. Consistently using

a given fan configuration that has been demonstrated to satisfy the

wind speed requirement on the test vehicle or a broad range of vehicles

would be sufficient to show adequate airflow underneath the test

vehicle.

10. Add undertank thermocouple for instantaneous and average

temperature tolerances and relax tolerance on sidewall temperatures to

5 deg.F:

--The new requirement to measure air temperatures under the fuel tank

becomes the primary measurement for following the ambient fuel

temperature profile. The sidewall temperature measurement serves the

purpose of ensuring adequate air mixing in the enclosure and providing

a temperature measurement representative of the overall enclosure

volume (for calculation of mass emissions).

11. Allow passive fixed-volume diurnal enclosures and change

pressure tolerance to 2 in. H2O:

--The regulatory language has been broadened to accommodate a different

design of a fixed-volume diurnal enclosure and to match the

specifications in place for variable-volume enclosures.

12. Delete maximum surface temperature:

--EPA believes that the specified maximum surface temperature does not

affect the test vehicle or the emission measurement, and so can be

deleted without compromising test effectiveness.

Hot Soak Test

13. Allow a 7-minute interval before the hot soak test; add

language to encourage making this interval as short as possible; add

language to make sure fans are off at the end of the running loss test:

--EPA continues to believe that the time between the running loss and

hot soak tests is very important for an accurate measurement of hot

soak emissions. EPA believes a relaxed time specification does not

compromise test stringency for several reasons. First, the language for

the hot soak tests for both test sequences specifies that the intent of

testing is to minimize the time before the hot soak test. Second, new

language specifying that fans must be turned off after the running loss

test should prevent technicians from artificially cooling the fuel

during the period between the test segments. Third, the vehicle

continues to operate at idle until just before entry into the hot soak

enclosure. Fourth, EPA may make an extra effort to minimize the time

interval before the hot soak measurement for its testing. Similarly,

EPA may conduct the hot soak test with no elapsed time between the end

of the running loss test and the beginning of the hot soak test by

making a continuous measurement of running loss and hot soak emissions

in a running loss enclosure.

14. Delete maximum surface temperature:

--EPA believes that the specified maximum surface temperature does not

affect the test vehicle or the emission measurement, and so can be

deleted without compromising test effectiveness.

Running loss test

15. Increase maximum flow rate for under-tank blower; increase

minimum temperature to 85 deg.F:

--Increasing the maximum flow rate of the under-tank blower to 4,000

cubic feet per minute (cfm) increases the degree of flexibility

available for controlling fuel temperatures. The regulations provide

for a maximum flow rate of 6,000 cfm for exceptional circumstances. To

prevent a high flow rate of chilled air from condensing generated fuel

vapors, the minimum temperature of air from the blower was increased

from 70 deg. to 85 deg.F.

16. Define a tolerance for vapor temperature control, but make

measurement of vapor temperature and pressure in the tank optional

during lab driving:

--Manufacturers have indicated to EPA that it is important to control

vapor temperatures during the running loss test, primarily to prevent

artificially high fuel tank pressures and vapor generation. EPA

believes it is appropriate to define a tolerance for controlling vapor

temperatures similar to that for controlling liquid fuel temperatures.

However, because of the technical difficulty of controlling vapor

temperatures during driving, the regulations provide the

[[Page 43883]]

discretion for any laboratory testing to omit measurement of vapor

temperatures. EPA recognizes fuel tank pressure is very dependent on

vapor temperatures; therefore, vehicles must comply with the limit on

fuel tank pressures only if vapor temperatures are measured and

controlled to the specified profile. If a manufacturer chooses not to

develop a vapor temperature profile, compliance with the limit on fuel

tank pressure will be limited to the required outdoor driving.

To address manufacturers' concern that vapor generation may be affected

by uncontrolled vapor temperatures, the regulations now state the

expectation that a facility be designed in a way that avoids

unrepresentative heating or cooling of the vapor space during the

running loss test. Also, in the case of EPA testing without measured

vapor temperatures, if a vehicle exceeds an emission standard, the

regulations provide manufacturers the opportunity to conduct subsequent

testing on that vehicle. If a manufacturer can show that the exceedance

is attributable to inadequate control of vapor temperatures, EPA will

invalidate its test run. To make such a demonstration, (1) a

manufacturer would be expected to conduct a complete test for

evaporative emissions, controlling vapor temperatures to the specified

tolerances; (2) the vehicle would have to meet the applicable standards

for running loss, hot soak and diurnal emissions; and (3) the

manufacturer would be expected to explain why the test facility for the

EPA test could have caused excessive vapor temperatures. To use this

provision, manufacturers would need to have developed a vapor

temperature profile prior to certification for the vehicle in question.

17. Allow temporary exceedances of fuel tank pressure limit:

--EPA is aware that characteristics of a laboratory's system for

managing fuel tank temperatures could cause the tank pressure during

driving on a dynamometer to show transient pressure behavior that does

not exist during on-road driving. In response, EPA has modified the

regulations to allow a vehicle to exceed the pressure limit for up to

10 percent of the total driving time during the running loss test.

18. Require proportional-speed fan for cooling engine:

--The fixed-speed fan originally specified in the regulations may in

some cases provide inadequate cooling for test vehicles. Additional

cooling capacity is needed because vehicles are operated on the

dynamometer with the hood closed or nearly closed. The regulations, as

amended by this final rule, now require a more complex fan; the new fan

is considerably more expensive, but does not compromise the

effectiveness of the test in any way. Because EPA believes that blowing

air underneath the test vehicle, past the engine and the fuel tank, is

the best primary source of heat for controlling fuel temperatures, the

original provision for this underbody blower is preserved as a

supplement to the proportional-speed fan.

19. Allow manufacturers to start the test with fuel at less than 95

deg.F:

--EPA recognizes that some future vehicles may be designed to keep fuel

temperatures below daily peak temperatures. The regulations now

describe what manufacturers must do to demonstrate the need for a

temperature offset (parking and driving on hot summer days), and set a

threshold of 3 deg.F as the minimum offset that must be demonstrated

to make use of this provision.

20. Specify a 6-hour maximum soak before the running loss test;

limit the fuel heating rate to 5 deg.F per hour; and require

stabilized fuel temperatures for 1 hour before the running loss test:

--The set of changes to the vehicle stabilization requirement provide

better control of fuel temperatures, and thus vapor generation, in the

time between the exhaust emission test and the running loss test. The

amended regulations provide for a faster heating rate or a longer

stabilization period for those vehicles that may have unusually cool

fuel following the exhaust emission test.

21. Set average ambient temperature to 2 deg.F for the

running loss test:

--This change resolves the inconsistency contained in EPA's original

regulations regarding specifications for an average ambient temperature

during the running loss test.

22. Require ambient temperature measurement at the inlet to the

frontal fan; require sidewall temperature measurement for enclosure

testing only:

--To clarify the original language, the regulations now specify that

temperature measurement upstream of the frontal fan is to be used for

demonstrating compliance with ambient temperature tolerances. In

enclosure testing, measurement of sidewall temperatures is also

required, but will likely be used only for calculation of mass

emissions.

23. Allow direct tank heating for controlling fuel tank

temperatures:

--The use of heat blankets or other direct methods of heating the fuel

tank during the running loss test may be needed for some vehicles whose

fuel temperatures cannot easily be controlled with circulating air. The

need to supplement the underbody blowers is most likely for designs in

which the fuel tank is isolated from the underbody in some way. This

provision gives EPA, manufacturers, and contract laboratories the

discretion to use direct tank heating if use of the specified fans is

insufficient to adequately control fuel temperatures. Direct tank

heating should be the exception and should be employed only after

attempting to control fuel temperatures with the specified fan

configuration. Also, the regulations add detailed cautionary language

to prevent the possibility of artificially increasing vapor generation

by this method.

24. Allow use of a naturally aspirated running loss enclosure, if

it is shown to yield equivalent results:

--EPA anticipates the possibility that running loss enclosures will

best be designed with a hybrid configuration; i.e., the test vehicle

would consume air from the enclosure ambient, with monitored makeup air

coming in through an orifice in a wall of the enclosure. The existing

language specifies that air be routed directly from outside the

enclosure into the engine's intake system. These technical amendments

allow use of a hybrid enclosure if testing shows that emission

measurement results are equivalent or superior to those from currently

specified enclosures.

25. Correct reference to duration of driving schedule:

--The original language incorrectly identified the duration of the

driving schedule for defining fuel temperature tolerances.

26. Adjust densities for 68 deg. F ambient temperature for point-

source calculations:

--The original regulations inadvertently based densities on a

temperature of 74 deg. F. The corrected densities are hydrocarbons =

16.88 g/ft3; methanol = 37.71 g/ft3.

27. Delete requirement for Type J thermocouple:

--Though EPA expects to continue to depend on installation of Type J

thermocouples for confirmatory

[[Page 43884]]

testing, this specification has been deleted from the regulations to

allow manufacturers to conduct their own testing using any temperature

sensor that meets the functional specifications for temperature

measurement.

Procedure for generating fuel temperature profiles

28. Add the option for developing vapor temperature profiles:

--If manufacturers wish to develop vapor temperature profiles,

subsequent testing on those models may include measurement and control

of vapor temperatures according to the profile.

29. Allow low-volatility fuel for generating profiles:

--Manufacturers expressed a desire to have the flexibility to use a

test fuel with a different volatility than that specified for the

outdoor driving procedure; in particular, manufacturers wish to use

California's phase II reformulated gasoline. EPA has observed that

gasoline with lower volatility corresponds to slightly higher fuel

temperatures during driving. EPA therefore believes that using a fuel

such as California phase II reformulated gasoline, which has a lower

volatility than that of federal test fuel, would not sacrifice test

stringency. The new regulatory language is intended to allow use of

California's specified test fuel, even though other parameters besides

volatility fall outside the federal test fuel specifications.

EPA will also accept demonstration of compliance with the fuel tank

pressure requirement using California phase II reformulated gasoline.

Using this fuel will cause somewhat lower fuel tank pressures, which

makes it easier to comply with the pressure limit. EPA believes this is

acceptable for a combination of reasons. First, vehicles tested on a

dynamometer to certify compliance with evaporative emission standards

will also demonstrate compliance with the fuel tank pressure

requirement, but with federal fuel. Also, because EPA may conduct its

own testing to measure pressure during outdoor driving, manufacturers

have no incentive to take advantage of the lower volatility fuel to

comply with the fuel tank pressure requirement.

30. Change speed measurement accuracy to 1 mph:

--Conventional equipment for measuring speeds during outdoor driving

cannot resolve speeds to the 0.1 mph tolerance originally

specified. Relaxing the accuracy to 1 mph would enable

manufacturers to use existing equipment and will not affect the

validity of the fuel temperature profiles.

31. Allow fuel heating/stabilization up to 953 deg. F

before drive:

--The regulations will continue to allow a 12-hour soak before starting

the outdoor drive, with no control of the fuel temperature during that

time. However, the regulations now include a provision to stabilize

fuel temperatures in a temperature-controlled environment before the

drive. When vehicles are stabilized in this way, manufacturers are

expected to attempt to start outdoor vehicle operation with fuel

temperatures at the nominal temperature of 95 deg. F. Manufacturers may

need to take steps to isolate the fuel tank from the pavement or other

heat sources and to begin the test drive as soon as possible after

exiting the enclosure.

32. Specify 125 deg. F as minimum pavement temperature throughout

the outdoor drive:

--EPA has learned that the requirement for pavement temperatures

staying 30 deg. F above ambient was sometimes difficult to meet,

because pavement temperatures might not increase fast enough to stay

30 deg. F ahead of increasing ambient temperatures. Since fuel

temperature is limited to a nominal starting point of 95 deg. F, fixing

the minimum pavement temperature at 125 deg. F satisfies EPA's desire

to keep the pavement temperature at least 30 deg. F above the initial

fuel temperature.

33. Allow rolling fuel temperature profiles:

--New language clarifies that manufacturers may use a rolling average

to derive fuel temperature profiles for testing.

34. Add general provision for hot wind tunnel approach to

generating temperature profiles:

--See Section II above.

35. Add provision to allow temporary wind gusts:

--Originally, wind speed was limited to a maximum of 15 mph throughout

the period of outdoor driving. EPA would like to avoid invalidating a

test run for occasional gusts of wind exceeding the 15 mph limit, since

fuel temperature profiles should be unaffected. To accommodate such a

situation, the regulations now allow wind speeds between 15 and 25 mph

for up to 5 percent of the total driving time.

36. Allow small-volume manufacturers to use alternate methods to

generate profiles:

--EPA realizes that small-volume manufacturers may not have the

resources to conduct a full test program according to the prescribed

procedure to establish fuel temperature profiles for their vehicles.

These manufacturers may use other means to generate fuel temperature

profiles, though EPA expects such profiles to be at least as stringent

as those that would be generated according to the full set of

specifications for outdoor testing.

37. Allow the possibility of alternate methodologies for correcting

fuel temperature profiles:

--One issue EPA has not resolved with manufacturers is the method of

correcting measured fuel temperature profiles to create a target

profile for running loss testing. EPA has agreed to add language to the

regulations allowing an alternate correction methodology, subject to

prior Agency approval. This change provides EPA the discretion to

accommodate a future resolution without requiring a subsequent change

to the regulations.

Spitback Test

38. Change refueling rate to 9.80.3 gallons per minute:

--The changed refueling rate matches that used for the refueling

emission test. Specifying consistent refueling rates allows use of the

same equipment for the two procedures.

39. Allow vehicle to be moved across lab with engine off:

--Safety regulations at some facilities prevent driving a test vehicle

from the dynamometer to the refueling site. The test procedure

therefore now includes an allowance for moving the vehicle with the

engine off, without changing the time constraints.

40. Add time specification for the period between the end of the

drive and the start of refueling (not just key-off):

--This time specification was missing from the original test procedure.

Equipment Calibration

41. Add the option to use alternate calibration data:

--The regulations have been modified to allow alternate calibration

techniques that are acceptable to EPA. Under the modified regulations,

EPA would approve use of the calibration methods currently required by

CARB for demonstrating compliance with equipment specifications for

federal testing.

[[Page 43885]]

42. Add the option to use new calibration procedures for pre-1996

testing:

--Manufacturers may use their upgraded facilities to continue testing

according to the test procedure specified in Sec. 86.130-78.

Miscellaneous

43. Allow limited subtraction of nonfuel background emissions for

certification vehicles:

--For certification vehicles only, manufacturers may conduct testing on

individual vehicles to quantify nonfuel background levels. Testing must

indicate the expected decay rate of the nonfuel emissions. In addition

manufacturers must indicate the primary source of the measured nonfuel

emissions. EPA will not approve use of a correction for nonfuel

emissions if (1) the emissions cannot be accounted for, (2) the source

can be easily removed, or (3) the rate of decay indicates a significant

potential for increased in-use emissions.

This change is consistent with EPA's long-standing position that

nonfuel background emissions should be included in testing for

evaporative emissions. By making no provision to treat nonfuel

emissions separately for in-use vehicles, EPA maintains this

fundamental position. EPA believes that the provision for special

treatment of some certification vehicles gives manufacturers some

flexibility to simplify vehicle selection and preparation, without

compromising EPA's expectation that manufacturers prevent nonfuel

emissions from constituting a significant source of in-use emissions.

Moreover, EPA still expects manufacturers routinely to take basic steps

to minimize nonfuel emissions from certification vehicles, for example,

to use weathered vehicles.

44. Allow continuous measurement of evaporative emissions

(hydrocarbon only):

--At various points through the procedure, the language has been

revised to allow continuous emission measurement, rather than just

testing at the beginning and end of a sampling period. Continuous

measurement would make it possible to terminate a test, without making

it invalid, if the vehicle has exceeded the standard well before the

end of the test.

45. Remove obsolete sections from the Code of Federal Regulations

(CFR):

--Sections of title 40 part 86 of the CFR that affect only 1990 model

year and older vehicles will not be printed in future CFR publications.

46. Change from ``alternate sampling systems'' to ``alternate

equipment or procedures'':

--The revised language clarifies the meaning of this provision in

Sec. 86.106-96.

47. Add simplified calculation for variable-volume enclosures for

diurnal emission testing:

--Variable volume enclosures trap a fixed mass of air for the duration

of the test; therefore, the ideal gas law dictates that the ratio of

PV/T must remain constant during the test. Carrying this assumption

into the calculation of mass emissions allows one to omit separate

determination at the end of the test of pressure, temperature, and

volume in the enclosure.

48. Revise the equation for calculating the mass of methanol

emissions:

--The equation is simplified by eliminating the explicit temperature

correction for the enclosure volume (Vn) and sample volume

(Ve), and instead requires that the sample volumes be corrected

for changes in temperature, to be consistent with Vn, prior to

being used in the equation.

Refueling Emission Test

49. Allow road-speed modulated fan during vehicle operation:

--EPA would like to allow the same road-speed modulated fans for engine

cooling during the refueling emission test that are specified for the

running loss test. Because these fans provide a better simulation of

on-road air cooling, the test vehicle's hood should be closed during

testing with these fans. If one continues to rely on the conventional

fixed-speed cooling fan, the test vehicle's hood should be left open to

increase the capacity for engine cooling.

IV. Public Participation and Effective Date

To prepare this final rule, EPA has worked actively with CARB and

the automobile manufacturers to reach a resolution on the many issues

involved. EPA twice distributed draft regulatory language for review

and met periodically with interested participants. EPA benefitted

greatly from this extensive interaction, so that the resulting set of

changes to the test procedure, reflecting this broad input, will

significantly improve EPA's and manufacturers' ability to conduct

testing more efficiently.

The Agency is publishing this action as a direct final rule because

it views the changes as not affecting test stringency and anticipates

no adverse or critical comments. This action will become effective

unless the Agency receives notice that adverse or critical comments

will be submitted, or that a party requests the opportunity to submit

such oral comments pursuant to section 307(d)(5) of the Clean Air Act,

as amended. If such notice is received regarding a change to a

particular regulatory provision by September 22, 1995, EPA will

withdraw the provision in question before the effective date by

publishing a subsequent Federal Register document removing the

identified provision from the direct final rule.

V. Paperwork Reduction Act

EPA is amending the table of currently approved information

collection request (ICR) control numbers issued by the Office of

Management and Budget (OMB) for various regulations. The amendments in

this document update the table to accurately display those information

requirements promulgated under the Evaporative Emissions Final Rule

(March 24, 1993, 58 FR 16002). The affected regulations are codified at

40 CFR part 86, subpart A. EPA will continue to present OMB control

numbers in a consolidated table format to be codified in 40 CFR part 9

and in each CFR volume containing EPA regulations. The table lists the

section numbers with reporting and recordkeeping requirements, and the

current OMB control numbers. This display of the OMB control number and

its subsequent codification in the Code of Federal Regulations

satisfies the requirements of the Paperwork Reduction Act (44 U.S.C.

3501 et seq.) and OMB's implementing regulations at 5 CFR part 1320.

This ICR was subject to public notice and comment prior to OMB

approval. As a result, EPA finds that there is ``good cause'' under

section 553(b)(B) of the Administrative Procedures Act (5 U.S.C.

553(b)(B)) to amend this table without additional notice and comment.

Due to the technical nature of the table, further notice and comment

would be unnecessary.

VI. Administrative Designation

Pursuant to Executive Order 12866 (58 FR 51735, October 4, 1993),

the Agency must determine whether a regulatory action is

``significant'' and therefore subject to OMB review and the

requirements of the Executive Order. The Order defines ``significant

regulatory action'' as one that is likely to result in a rule that may:

[[Page 43886]]

(1) Have an annual effect on the economy of $100 million or more

or adversely affect in a material way the economy, a sector of the

economy, productivity, competition, jobs, the environment, public

health or safety, or state, local, or tribal governments or

communities;

(2) Create a serious inconsistency or otherwise interfere with

an action taken or planned by another agency;

(3) Materially alter the budgetary impact of entitlements,

grants, user fees, or loan programs or the rights and obligations of

recipients thereof; or

(4) Raise novel legal or policy issues arising out of legal

mandates, the President's priorities, or the principles set forth in

the Executive Order.

Pursuant to the terms of Executive Order 12866, the Agency has

determined that this direct final rule is not a ``significant

regulatory action.''

VII. Regulatory Flexibility Act

The Regulatory Flexibility Act of 1980 requires federal agencies to

examine significant adverse impacts of federal regulations on a

substantial number of small entities. The Agency believes that the

changes to the test requirements published in this final action are

unlikely to have a significant economic impact on a substantial number

of small entities. In fact, the revisions expand the flexibility of

small businesses required to comply with existing regulations.

VIII. Unfunded Mandates Act

Under section 202 of the Unfunded Mandates Reform Act of 1995, EPA

must prepare a budgetary impact statement to accompany any proposed or

final rule that includes a federal mandate with estimated costs to the

private sector of $100 million or more, or to state, local, or tribal

governments of $100 million or more in the aggregate. Under section

205, EPA must select the most cost-effective and least burdensome

alternative that achieves the objectives of the rule and is consistent

with statutory requirements. Section 203 requires EPA to establish a

plan for informing and advising any small governments that may be

significantly or uniquely impacted by the rule.

EPA has determined that this direct final rule imposes no new

federal requirements and therefore does not include any federal mandate

with costs to the private sector or to state, local, or tribal

governments.

IX. Judicial Review

Under section 307(b) of the Clean Air Act, EPA hereby finds that

these regulations are of national applicability. Accordingly, judicial

review of this action is available only by filing a petition for review

in the United States Court of Appeals for the District of Columbia

Circuit within 60 days of publication. Under section 307(b)(2) of the

Act, the requirements that are the subject of this document may not be

challenged later in judicial proceedings brought by EPA to enforce

these requirements.

List of Subjects

40 CFR Part 9

Reporting and recordkeeping requirements.

40 CFR Part 86

Environmental protection, Administrative practice and procedures,

Air pollution control, Confidential business information, Gasoline,

Incorporation by reference, Labeling, Motor vehicle pollution, Motor

vehicles, Reporting and recordkeeping requirements.

40 CFR Part 600

Administrative practice and procedures, Electric power, Energy

conservation, Fuel economy, Gasoline, Labeling, Motor vehicles,

Reporting and recordkeeping requirements.

Dated: July 6, 1995.

Carol M. Browner,

Administrator.

For the reasons set out in the preamble, title 40, chapter I, parts

9 and 86 of the Code of Federal Regulations, are amended as set forth

below.

PART 9--[AMENDED]

1. The authority citation for part 9 continues to read as follows:

Authority: 7 U.S.C. 135 et seq., 136-136y; 15 U.S.C. 2001, 2003,

2005, 2006, 2601-2671; 21 U.S.C. 331j, 346a, 348; 31 U.S.C. 9701; 33

U.S.C. 1251 et seq., 1311, 1313d, 1314, 1321, 1326, 1330, 1344, 1345

(d) and (e), 1361; E.O. 11735, 38 FR 21243, 3 CFR 1971-1975 Comp. p.

973; 42 U.S.C. 241, 242b, 243, 246, 300f, 300g, 300g-1, 300g-2,

300g-3, 300g-4, 300g-5, 300g-6, 300j-1, 300j-2, 300j-3, 300j-4,

300j-9, 1857 et seq., 6901-6992k, 7401-7671q, 7542, 9601-9657,

11023, 11048.

2. Section 9.1 is amended by removing from the table entries

86.078-7, 86.082-14, 86.084-5, 86.084-14, 86.084-26, 86.085-8--86.085-

9, 86.085-21--86.085-25, 86.085-27--86.085-30, 86.085-35, 86.085-37--

86.085-38, 86.087-21, 86.087-23, 86.087-25, 86.087-28, 86.087-30,

86.087-35, 86.088-21, 86.088-23, 86.088-25, 86.088-28, 86.088-30,

86.088-35, 86.090-7, 86.090-14--86.090-15, 86.090-23, 86.090-25--

86.090-28, 86.090-30, 86.142-82, 86.144-78, 86.537-78, 86.542-78,

86.1310-84, 86.1310-88, 86.1335-84, 86.1341-84, 86.1342-84, 86.1344-84,

86.1344-88 and by adding new entries in numerical order under the

indicated heading to read as follows:

Sec. 9.1 OMB approvals under the Paperwork Reduction Act.

* * * * *

------------------------------------------------------------------------

OMB control

40 CFR citation No.

------------------------------------------------------------------------

* * * * *

Control of Air Pollution From New and In-Use Motor Vehicles and New

and In-Use Motor Vehicle Engines: Certification and Test Procedures

* * * * *

86.085-37.................................................. 2060-0104

* * * * *

86.090-14.................................................. 2060-0104

* * * * *

86.090-25.................................................. 2060-0104

86.090-26.................................................. 2060-0104

86.090-27.................................................. 2060-0104

* * * * *

86.096-7................................................... 2060-0104

86.096-10.................................................. 2060-0104

86.096-14.................................................. 2060-0104

86.096-26.................................................. 2060-0104

86.096-30.................................................. 2060-0104

86.099-10.................................................. 2060-0104

* * * * *

------------------------------------------------------------------------

PART 86--[AMENDED]

3. The authority citation for part 86 continues to read as follows:

Authority: Secs. 202, 203, 205, 206, 207, 208, 215, 216, 217,

and 301(a), Clean Air Act, as amended (42 U.S.C. 7521, 7522, 7524,

7525, 7541, 7542, 7549, 7550, 7552, and 7601(a)).

4. Part 86 is amended by removing the following sections: 86.078-7,

86.081-8, 86.082-8, 86.082-14, 86.083-30, 86.084-5, 86.084-14, 86.084-

15, 86.084-26, 86.085-8, 86.085-9, 86.085-10, 86.085-11, 86.085-21,

86.085-22, 86.085-23, 86.085-24, 86.085-25, 86.085-27, 86.085-28,

86.085-29, 86.085-30, 86.085-35, 86.085-38, 86.087-8, 86.087-9, 86.087-

10, 86.087-21, 86.087-23, 86.087-25, 86.087-28, 86.087-29, 86.087-30,

86.087-35, 86.088-9, 86.088-11, 86.088-21, 86.088-23, 86.088-25,

86.088-28, 86.088-29, 86.088-30, 86.088-35, 86.090-7, 86.090-10,

86.090-11, 86.090-15, 86.090-23, 86.090-28, 86.090-29, 86.090-30,

86.090-35, 86.106-82, 86.109-82, 86.110-82, 86.111-82, 86.112-82,

86.116-82, 86.119-78, 86.126-78, 86.139-82, 86.142-82, 86.144-78,

86.401-78, 86.410-78, 86.509-78, 86.511-78,

[[Page 43887]]

86.513-82, 86.516-78, 86.521-78, 86.526-78, 86.527-78, 86.535-78,

86.537-78, 86.540-78, 86.542-78, 86.544-78, 86.1309-84, 86.1310-84,

86.1310-88, 86.1311-84, 86.1335-84, 86.1341-84, 86.1342-84, 86.1344-84,

86.1344-88, 86.1501-84, 86.1504-84, 86.1506-84, 86.1513-84, 86.1513-87.

5. Section 86.1 is amended by adding paragraph (b)(4) to read as

follows:

Sec. 86.1 Reference materials.

* * * * *

(b) * * *

(4) California regulatory requirements. The following table sets

forth California regulatory requirements that have been incorporated by

reference. The first column lists the name and date of the material.

The second column lists the sections of the part, other than Sec. 86.1,

in which the matter is referenced. The second column is presented for

information only and may not be all-inclusive. Copies of these

materials may be obtained from U.S. EPA, Office of Air and Radiation,

401 M Street, S.W., Washington, DC 20460.

------------------------------------------------------------------------

Document No. and name 40 CFR part 86 reference

------------------------------------------------------------------------

California Regulatory Requirements 86.096-8; 86.096-9; 86.096-10.

Applicable to the Evaporative

Emissions Program, January 4, 1995.

------------------------------------------------------------------------

Subpart A--[Amended]

6. Section 86.096-8 of subpart A is amended by revising paragraph

(b) introductory text and adding paragraph (b)(5)(iv) to read as

follows:

Sec. 86.096-8 Emission standards for 1996 and later model year light-

duty vehicles.

* * * * *

(b) Evaporative emissions from light-duty vehicles shall not exceed

the following standards. The standards apply equally to certification

and in-use vehicles. The spitback standard also applies to newly

assembled vehicles. For certification vehicles only, manufacturers may

conduct testing to quantify a level of nonfuel background emissions for

an individual test vehicle. Such a demonstration must include a

description of the source(s) of emissions and an estimated decay rate.

The demonstrated level of nonfuel background emissions may be

subtracted from emission test results from certification vehicles if

approved in advance by the Administrator.

* * * * *

(5) * * *

(iv) For the 1996 model year, manufacturers may satisfy the testing

requirements for federal certification to the evaporative standards of

paragraph (b) of this section, except the fuel dispensing spitback

test, by presenting test results from the certification procedures

defined by the California Regulatory Requirements Applicable to the

Evaporative Emissions Program (January 4, 1995). These requirements

have been incorporated by reference (see Sec. 86.1).

* * * * *

7. Section 86.096-9 of subpart A is amended by revising paragraphs

(b) introductory text and (c) through (k), and adding paragraph

(b)(5)(iv) to read as follows:

Sec. 86.096-9 Emission standards for 1996 and later model year light-

duty trucks.

* * * * *

(b) Evaporative emissions from light-duty trucks shall not exceed

the following standards. The standards apply equally to certification

and in-use vehicles. The spitback standard also applies to newly

assembled vehicles. For certification vehicles only, manufacturers may

conduct testing to quantify a level of nonfuel background emissions for

an individual test vehicle. Such a demonstration must include a

description of the source(s) of emissions and an estimated decay rate.

The demonstrated level of nonfuel background emissions may be

subtracted from emission test results from certification vehicles if

approved in advance by the Administrator.

* * * * *

(5) * * *

(iv) For the 1996 model year, manufacturers may satisfy the testing

requirements for federal certification to the evaporative standards of

paragraph (b) of this section, except the fuel dispensing spitback

test, by presenting test results from the certification procedures

defined by the California Regulatory Requirements Applicable to the

Evaporative Emissions Program (January 4, 1995). These requirements

have been incorporated by reference (see Sec. 86.1).

(c) [Reserved]. For guidance see Sec. 86.094-9.

(d) through (f) [Reserved].

(g) through (k) [Reserved]. For guidance see Sec. 86.094-9.

8. Section 86.096-10 of subpart A is amended by revising paragraph

(b) introductory text and adding paragraph (b)(5)(iv) to read as

follows:

Sec. 86.096-10 Emission standards for 1996 and later model year Otto-

cycle heavy-duty engines and vehicles.

* * * * *

(b) Evaporative emissions from heavy-duty vehicles shall not exceed

the following standards. The standards apply equally to certification

and in-use vehicles. The spitback standard also applies to newly

assembled vehicles. For certification vehicles only, manufacturers may

conduct testing to quantify a level of nonfuel background emissions for

an individual test vehicle. Such a demonstration must include a

description of the source(s) of emissions and an estimated decay rate.

The demonstrated level of nonfuel background emissions may be

subtracted from emission test results from certification vehicles if

approved in advance by the Administrator.

* * * * *

(5) * * *

(iv) For the 1996 model year, manufacturers may satisfy the testing

requirements for federal certification to the evaporative standards of

paragraph (b) of this section, except the fuel dispensing spitback

test, by presenting test results from the certification procedures

defined by the California Regulatory Requirements Applicable to the

Evaporative Emissions Program (January 4, 1995). These requirements

have been incorporated by reference (see Sec. 86.1).

* * * * *

9. Section 86.096-11 of subpart A is amended by revising paragraph

(b)(5)(i) to read as follows:

Sec. 86.096-11 Emission standards for 1996 and later model year diesel

heavy-duty engines and vehicles.

* * * * *

(b) * * *

(5)(i) For vehicles with a Gross Vehicle Weight Rating of up to

26,000 lbs, the standards set forth in paragraphs (b)(3) and (b)(4) of

this section refer to a composite sample of evaporative emissions

collected under the conditions and measured in accordance with the

procedures set forth in subpart M of this part. For certification

vehicles only, manufacturers may conduct testing to quantify a level of

nonfuel background emissions for an individual test vehicle. Such a

demonstration must include a description of the source(s) of emissions

and an estimated decay rate. The demonstrated level of nonfuel

background emissions may be subtracted from emission test results from

certification vehicles if approved in advance by the Administrator.

* * * * *

[[Page 43888]]

10. Section 86.098-7 of subpart A is amended by adding paragraphs

(h)(1) through (h)(5) to read as follows:

Sec. 86.098-7 Maintenance of records; submittal of information; right

of entry.

* * * * *

(h)(1) through (h)(5) [Reserved]. For guidance see Sec. 86.094-7.

* * * * *

11. Section 86.098-11 of subpart A is amended by revising paragraph

(b)(3)(iii)(A) to read as follows:

Sec. 86.098-11 Emission standards for 1998 and later model year

diesel heavy-duty engines and vehicles.

* * * * *

(b) * * *

(3) * * *

(iii)(A) For vehicles with a Gross Vehicle Weight Rating of up to

26,000 lbs, the standards set forth in paragraph (b)(3) of this section

refer to a composite sample of evaporative emissions collected under

the conditions and measured in accordance with the procedures set forth

in subpart M of this part. For certification vehicles only,

manufacturers may conduct testing to quantify a level of nonfuel

background emissions for an individual test vehicle. Such a

demonstration must include a description of the source(s) of emissions

and an estimated decay rate. The demonstrated level of nonfuel

background emissions may be subtracted from emission test results from

certification vehicles if approved in advance by the Administrator.

* * * * *

12. Section 86.098-26 is amended by removing paragraphs

(a)(3)(i)(B) through (a)(3)(ii)(B) and adding paragraphs (a)(3)(i)(D)

through (a)(3)(ii)(B) to read as follows:

Sec. 86.098-26 Mileage and service accumulation; emission

measurements.

* * * * *

(a)(3)(i)(D) through (a)(3)(ii)(B) [Reserved]. For guidance see

Sec. 86.094-26.

* * * * *

13. Section 86.099-8 of subpart A is amended by revising paragraph

(b) introductory text to read as follows:

Sec. 86.099-8 Emission standards for 1999 and later model year light-

duty vehicles.

* * * * *

(b) Evaporative emissions from light-duty vehicles shall not exceed

the following standards. The standards apply equally to certification

and in-use vehicles. The spitback standard also applies to newly

assembled vehicles. For certification vehicles only, manufacturers may

conduct testing to quantify a level of nonfuel background emissions for

an individual test vehicle. Such a demonstration must include a

description of the source(s) of emissions and an estimated decay rate.

The demonstrated level of nonfuel background emissions may be

subtracted from emission test results from certification vehicles if

approved in advance by the Administrator.

* * * * *

14. Section 86.099-9 of subpart A is amended by revising paragraph

(b) introductory text to read as follows:

Sec. 86.099-9 Emission standards for 1999 and later model year light-

duty trucks.

* * * * *

(b) Evaporative emissions from light-duty trucks shall not exceed

the following standards. The standards apply equally to certification

and in-use vehicles. The spitback standard also applies to newly

assembled vehicles. For certification vehicles only, manufacturers may

conduct testing to quantify a level of nonfuel background emissions for

an individual test vehicle. Such a demonstration must include a

description of the source(s) of emissions and an estimated decay rate.

The demonstrated level of nonfuel background emissions may be

subtracted from emission test results from certification vehicles if

approved in advance by the Administrator.

* * * * *

15. Section 86.099-10 of subpart A is amended by revising paragraph

(b) introductory text to read as follows:

Sec. 86.099-10 Emission standards for 1999 and later model year Otto-

cycle heavy-duty engines and vehicles.

* * * * *

(b) Evaporative emissions from heavy-duty vehicles shall not exceed

the following standards. The standards apply equally to certification

and in-use vehicles. The spitback standard also applies to newly

assembled vehicles. For certification vehicles only, manufacturers may

conduct testing to quantify a level of nonfuel background emissions for

an individual test vehicle. Such a demonstration must include a

description of the source(s) of emissions and an estimated decay rate.

The demonstrated level of nonfuel background emissions may be

subtracted from emission test results from certification vehicles if

approved in advance by the Administrator.

* * * * *

16. Section 86.099-11 of subpart A is amended by revising paragraph

(b)(3)(iii)(A) to read as follows:

Sec. 86.099-11 Emission standards for 1999 and later model year

diesel heavy-duty engines and vehicles.

* * * * *

(b) * * *

(3) * * *

(iii)(A) For vehicles with a Gross Vehicle Weight Rating of up to

26,000 lbs, the standards set forth in paragraph (b)(3) of this section

refer to a composite sample of evaporative emissions collected under

the conditions and measured in accordance with the procedures set forth

in subpart M of this part. For certification vehicles only,

manufacturers may conduct testing to quantify a level of nonfuel

background emissions for an individual test vehicle. Such a

demonstration must include a description of the source(s) of emissions

and an estimated decay rate. The demonstrated level of nonfuel

background emissions may be subtracted from emission test results from

certification vehicles if approved in advance by the Administrator.

* * * * *

Subpart B--[Amended]

17. Section 86.106-96 of subpart B is amended by revising paragraph

(a) introductory text to read as follows:

Sec. 86.106-96 Equipment required; overview.

(a) This subpart contains procedures for exhaust emission tests on

petroleum-fueled, natural gas-fueled, liquefied petroleum gas-fueled,

and methanol-fueled light-duty vehicles and light-duty trucks, and for

evaporative emission tests on gasoline-fueled, natural gas-fueled,

liquefied petroleum gas-fueled, and methanol-fueled light-duty vehicles

and light-duty trucks. Certain items of equipment are not necessary for

a particular test, e.g., evaporative enclosure when testing petroleum-

fueled diesel vehicles. Alternate equipment, procedures, and

calculation methods may be used if shown to yield equivalent or

superior results, and if approved in advance by the Administrator.

Equipment required and specifications are as follows:

* * * * *

18. Section 86.107-96 of subpart B is amended by revising

paragraphs (a)(1) introductory text, (a)(1)(ii)(A), (a)(1)(ii)(B),

(a)(2), (a)(3)(i), (a)(3)(ii), (c)(1), (d), (e), and (f) to read as

follows:

Sec. 86.107-96 Sampling and analytical systems; evaporative emissions.

(a) Testing enclosures--(1) Diurnal emission test. The enclosure

shall be readily sealable, rectangular in shape, with space for

personnel access to all sides of the vehicle. When sealed, the

[[Page 43889]]

enclosure shall be gas tight in accordance with Sec. 86.117-96.

Interior surfaces must be impermeable and nonreactive to hydrocarbons

(and to methanol, if the enclosure is used for methanol-fueled

vehicles). The temperature conditioning system shall be capable of

controlling the internal enclosure air temperature to follow the

prescribed temperature versus time cycle as specified in Sec. 86.133-96

and Appendix II of this part, within an instantaneous tolerance of

3.0 deg. F of the nominal temperature versus time profile

throughout the test, and an average tolerance of 2.0 deg. F over the

duration of the test (where the average is calculated using the

absolute value of each measured deviation). The control system shall be

tuned to provide a smooth temperature pattern that has a minimum of

overshoot, hunting, and instability about the desired long-term ambient

temperature profile. Interior surface temperatures shall not be less

than 40 deg. F at any time during the diurnal emission test. To

accommodate the volume changes due to enclosure temperature changes,

either a variable-volume or fixed-volume enclosure may be used for

diurnal emission testing:

* * * * *

(ii) Fixed-volume enclosure. * * *

(A) The enclosure shall be equipped with a mechanism to maintain a

fixed internal air volume. This may be accomplished either by

withdrawing air at a constant rate and providing makeup air as needed,

or by reversing the flow of air into and out of the enclosure in

response to rising or falling temperatures. If inlet air is added

continuously throughout the test, it should be filtered with activated

carbon to provide a relatively low and constant hydrocarbon level. Any

method of volume accommodation shall maintain the differential between

the enclosure internal pressure and the barometric pressure to a

maximum value of 2.0 inches of water.

(B) The equipment shall be capable of measuring the mass of

hydrocarbon and methanol (if the enclosure is used for methanol-fueled

vehicles) in the inlet and outlet flow streams with a resolution of

0.01 gram per hour. A bag sampling system may be used to collect a

proportional sample of the air withdrawn from and admitted to the

enclosure. Alternatively, the inlet and outlet flow streams may be

continuously analyzed using an on-line FID analyzer and integrated with

the flow measurements to provide a continuous record of the mass

hydrocarbon and methanol removal.

(2) Running loss test. The enclosure shall be readily sealable,

rectangular in shape, with space for personnel access to all sides of

the vehicle. When sealed, the enclosure shall be gas tight in

accordance with Sec. 86.117-96. The enclosure may be equipped with a

personnel door, provided that the enclosure can still meet the

requirements of Sec. 86.117-96 with the door installed. Interior

surfaces must be impermeable and nonreactive to hydrocarbons and to

methanol (if the enclosure is used for methanol-fueled vehicles).

Interior surface temperatures shall not be less than 40 deg. F. If a

running loss enclosure meets all the requirements of paragraph (a)(1)

of this section, it may be used as a diurnal evaporative emission

enclosure. The enclosure must contain a dynamometer that meets the

requirements of Sec. 86.108. Provisions shall be made to remove exhaust

gases from the enclosure. During the running loss test, ambient

temperatures must be maintained at 955 deg. F

(952 deg. F on average). An air or oxygen cylinder with an

attached self-contained breathing apparatus may be provided for the

vehicle operator. The air required for vehicle operation shall be

provided by one of the following methods:

(i) The running loss enclosure may be equipped to supply air to the

vehicle, at a temperature of 955 deg. F, from sources

outside of the running loss enclosure directly into the operating

engine's air intake system. Supplemental air requirements (e.g., for an

air pump) shall be supplied by drawing air from the engine intake

source.

(ii) If it is shown to yield equivalent or superior results, the

running loss enclosure may be designed with an air makeup system that

brings outside air into the enclosure to accommodate the aspiration

needs of the engine and any auxiliary devices. The makeup air shall be

monitored to establish the background hydrocarbon levels (or

hydrocarbon and methanol, levels, if applicable) of the makeup air. A

filter may be used to provide dry air with a stable concentration of

background hydrocarbon. The makeup-air vent shall be readily sealable

for calibration of the enclosure and other purposes. For calculation of

running loss emissions, it may be assumed that the hydrocarbon and

methanol concentration in the air consumed by the vehicle is the same

as that of the rest of the air in the enclosure.

(3) Hot soak test. * * *

(i) If the hot soak test is conducted in the same enclosure as the

immediately preceding running loss test, interior surface temperatures

shall not be below 70 deg. F for the last 55 minutes of the hot soak

test.

(ii) If the hot soak test is not conducted in the same enclosure as

the immediately preceding running loss test, interior surface

temperatures shall not be below 70 deg. F for the duration of the hot

soak test.

* * * * *

(c) Evaporative emission hydrocarbon and methanol data recording

system.

(1) The electrical output of the FID used for measuring

hydrocarbons (or hydrocarbons plus methanol, as appropriate) shall be

recorded at least at the initiation and termination of each running

loss and hot soak test, and at least at the initiation and termination

of the enclosure sampling period(s) for the diurnal emission test, as

described in Sec. 86.133. The recording may be taken by means of a

strip chart potentiometric recorder, by use of an on-line computer

system or other suitable means. In any case, the recording system must

have operational characteristics (signal-to-noise ratio, speed of

response, etc.) equivalent to or better than those of the signal source

being recorded, and must provide a permanent record of results. The

record shall show a positive indication of the initiation and

completion of each hot soak, running loss, or diurnal emission test

(including initiation and completion of sampling period(s)), along with

the time elapsed during each soak.

* * * * *

(d) Fuel temperature control system. Fuel temperatures of the test

vehicle shall be controlled, as specified in Sec. 86.134(g)(1)(xv),

with the following combination of fans. The control system shall be

tuned and operated to provide a smooth and continuous fuel temperature

profile that is representative of the on-road temperature profile. The

running loss test configuration should be designed to avoid heating or

cooling the fuel tank's vapor space in a way that would cause vapor

temperature behavior to be unrepresentative of the vehicle's on-road

profile.

(1) A vehicle cooling fan shall discharge air to the front of the

vehicle. The fan shall be a road-speed modulated fan that is controlled

to a discharge velocity that follows the dynamometer roll speed, at

least up to speeds of 30 mph, throughout the driving cycle. If a

warning light or gauge indicates that the vehicle's engine coolant has

overheated, subsequent test runs on the vehicle must include a vehicle

cooling fan that follows the dynamometer roll speed at all speeds

throughout the test cycle. The fan may direct airflow to both the

[[Page 43890]]

vehicle radiator air inlet(s) and the vehicle underbody.

(2) An additional fan may be used to discharge airflow from the

front of the vehicle directly to the vehicle underbody to control fuel

temperatures. Such a fan shall provide a total discharge airflow not to

exceed 8,000 cfm.

(3) Additional fans may be used to route heating or cooling air

directly at the bottom of the vehicle's fuel tank. The air supplied to

the tank shall be between 85 deg. and 160 deg. F, with a total

discharge airflow not to exceed 4,000 cfm. For exceptional

circumstances, manufacturers may direct up to 6,000 cfm at the bottom

of the fuel tank with the advance approval of the Administrator.

(4) Direct fuel heating may be needed for canister preconditioning,

as specified in Sec. 86.132(j)(2). Also, under exceptional

circumstances in which airflow alone is insufficient to control fuel

temperatures during the running loss test, direct fuel tank heating may

be used (see Sec. 86.134-96(g)(1)(xv)). The heating system must not

cause hot spots on the tank wetted surface that could cause local

overheating of the fuel. Heat must not be applied directly to the

tank's vapor space, nor to the liquid-vapor interface.

(e) Temperature recording system. A strip chart potentiometric

recorder, an on-line computer system, or other suitable means shall be

used to record enclosure ambient temperature during all evaporative

emission test segments, as well as vehicle fuel tank temperature during

the running loss test. The recording system shall record each

temperature at least once every minute. The recording system shall be

capable of resolving time to 15 s and capable of resolving

temperature to 0.75 deg. F (0.42 deg. C). The

temperature recording system (recorder and sensor) shall have an

accuracy of 3 deg. F (1.7 deg. C). The recorder

(data processor) shall have a time accuracy of 15 s and a

precision of 15 s. Enclosures shall be equipped with two

ambient temperature sensors, connected to provide one average output,

located 3 feet above the floor at the approximate mid-length of each

side wall of the enclosure and within 3 to 12 inches of each side wall.

For diurnal emission testing, an additional temperature sensor shall be

located underneath the vehicle to provide a temperature measurement

representative of the air temperature under the fuel tank. For running

loss testing, an ambient temperature sensor shall be located at the

inlet to the fan that provides engine cooling. Manufacturers shall

arrange that vehicles furnished for testing at federal certification

facilities be equipped with temperature sensors for measurement of fuel

tank temperatures. Vehicles shall be equipped with two temperature

sensors installed to provide an average liquid fuel temperature. The

temperature sensors shall be placed to measure the temperature at the

mid-volume of the liquid fuel at a fill level of 40 percent of nominal

tank capacity. An additional temperature sensor may be placed to

measure vapor temperatures approximately at the mid-volume of the vapor

space, though measurement of vapor temperatures is optional during the

running loss test. In-tank temperature sensors are not required for the

supplemental two-diurnal test sequence specified in Sec. 86.130-96.

(f) Pressure recording system. A strip chart potentiometric

recorder, an on-line computer system, or other suitable means, shall be

used to record the enclosure gage pressure for any testing in an

enclosure, as well as the vehicle's fuel tank pressure during the

running loss test and the outdoor driving procedure specified in

Sec. 86.129-94(d). Fuel tank pressure measurement and recording

equipment are optional during the running loss test. The recording

system shall record each pressure at least once every minute. The

recording system shall be capable of resolving time to 15 s

and capable of resolving pressure to 0.1 inches of water.

The pressure recording system (recorder and sensor) shall have an

accuracy of 1.0 inch of water. The recorder (data

processor) shall have a time accuracy of 15 s and a

precision of 15 s. The pressure transducer shall be

installed to measure the pressure in the vapor space of the fuel tank.

* * * * *

19. Section 86.107-98 of subpart B is amended by revising paragraph

(e)(1) to read as follows:

Sec. 86.107-98 Sampling and analytical system.

* * * * *

(e) Temperature recording system--(1) For all emission testing. A

strip chart potentiometric recorder, an on-line computer system, or

other suitable means shall be used to record enclosure ambient

temperature during all evaporative emission test segments, as well as

vehicle fuel tank temperature during the running loss test. The

recording system shall record each temperature at least once every

minute. The recording system shall be capable of resolving time to

15 s and capable of resolving temperature to

0.75 deg. F (0.42 deg. C). The temperature

recording system (recorder and sensor) shall have an accuracy of

3 deg. F (1.7 deg. C). The recorder (data

processor) shall have a time accuracy of 15 s and a

precision of 15 s. Enclosures shall be equipped with two

ambient temperature sensors, connected to provide one average output,

located 3 feet above the floor at the approximate mid-length of each

side wall of the enclosure and within 3 to 12 inches of each side wall.

For diurnal emission testing, an additional temperature sensor shall be

located underneath the vehicle to provide a temperature measurement

representative of the temperature of the air under the fuel tank. For

running loss testing, an ambient temperature sensor shall be located at

the inlet to the fan that provides engine cooling. Manufacturers shall

arrange that vehicles furnished for testing at federal certification

facilities be equipped with temperature sensors for measurement of fuel

tank temperature. Vehicles shall be equipped with 2 temperature sensors

installed to provide an average liquid fuel temperature. The

temperature sensors shall be placed to measure the temperature at the

mid-volume of the liquid fuel at a fill level of 40 percent of nominal

tank capacity. An additional temperature sensor may be placed to

measure vapor temperatures approximately at the mid-volume of the vapor

space, though measurement of vapor temperatures is optional during the

running loss test. In-tank temperature sensors are not required for the

supplemental two-diurnal test sequence specified in Sec. 86.130-96 or

for the refueling test specified in Sec. 86.151-98.

* * * * *

20. Section 86.117-96 of subpart B is amended by revising the

introductory text and paragraphs (a)(1)(ii), (a)(1)(iii), (a)(7), (b),

(c) heading, (c)(1) introductory text, (c)(1)(iv), (c)(1)(v),

(c)(1)(vii), (d)(1) introductory text and equation, (d)(1)(v), and

(e)(1)(iii), adding paragraph (d)(3), and removing and reserving

paragraphs (d)(1)(iii) and (d)(1)(iv) to read as follows:

Sec. 86.117-96 Evaporative emission enclosure calibrations.

The calibration of evaporative emission enclosures consists of

three parts: initial and periodic determination of enclosure background

emissions (hydrocarbons and methanol); initial determination of

enclosure internal volume; and periodic hydrocarbon and methanol

retention check and calibration. Methanol measurements may be omitted

if methanol-fueled vehicles will not be tested in the evaporative

enclosure. Alternate calibration methods may be used if

[[Page 43891]]

shown to yield equivalent or superior results, and if approved in

advance by the Administrator; specifically, more extreme temperatures

may be used for determining calibration without affecting the validity

of test results.

(a) Initial and periodic determination of enclosure background

emissions. * * *

(1) * * *

(ii) Fixed-volume enclosures may be operated with inlet and outlet

flow streams either closed or open; if inlet and outlet flow streams

are open, the air flowing into and out of the enclosure must be

monitored in accordance with Sec. 86.107-96(a)(1)(ii)(B). Ambient

temperatures shall be maintained at 963 deg. F throughout

the 4-hour period.

(iii) For running loss enclosures ambient temperatures shall be

maintained at 953 deg. F throughout the 4-hour period. For

running loss enclosures designed with a vent for makeup air, the

enclosure shall be operated with the vent closed.

* * * * *

(7) Allow the enclosure to stand undisturbed for four hours.

* * * * *

(b) Initial determination of enclosure internal volume. Prior to

its introduction into service the enclosure internal volume shall be

determined by the following procedure:

(1) Carefully measure the internal length, width and height of the

enclosure, accounting for irregularities (such as braces) and calculate

the internal volume. For variable-volume enclosures, latch the

enclosure to a fixed volume when the enclosure is held at a constant

temperature; this nominal volume shall be repeatable within

0.5 percent of the reported value.

(2) [Reserved].

(3) [Reserved].

(c) Hydrocarbon and methanol (organic gas) retention check and

calibration. * * *

(1) An enclosure to be used for the diurnal emission test (see

Sec. 86.133-96) shall be calibrated according to the following

procedure. Calibration for hydrocarbon and methanol may be conducted

simultaneously or in sequential test runs.

* * * * *

(iv) [Reserved].

(v) Turn on the ambient temperature control system (if not already

on) and adjust it for an initial temperature of 96 deg. F (36 deg. C).

On variable-volume enclosures, latch the enclosure to the appropriate

volume position for the set temperature. On fixed-volume enclosures

close the outlet and inlet flow streams.

* * * * *

(vii) Inject into the enclosure 2 to 6 grams of pure methanol at a

temperature of at least 150 deg. F (65 deg. C) and/or 2 to 6 grams of

pure propane. The injected quantity may be measured by volume flow or

by mass measurement. The method used to measure the quantity of

methanol and propane shall have an accuracy of 0.2 percent

of the measured value (less accurate methods may be used with the

advance approval of the Administrator).

* * * * *

(d) Calculations. (1) The calculation of net methanol and

hydrocarbon mass change is used to determine enclosure background and

leak rate. It is also used to check the enclosure volume measurements.

The methanol mass change is calculated from the initial and final

methanol samples, the net withdrawn methanol (in the case of diurnal

emission testing with fixed-volume enclosures), and initial and final

temperature and pressure according to the following equation:

[GRAPHIC][TIFF OMITTED]TR23AU95.000

Where:

* * * * *

(iii) [Reserved].

(iv) [Reserved].

(v) VE=Volume of sample withdrawn, ft3. Sample volumes

must be corrected for differences in temperature to be consistent with

determination of Vn, prior to being used in the equation.

* * * * *

(3) For variable-volume enclosures, defined in

Sec. 86.107(a)(1)(i), the following simplified form of the hydrocarbon

mass change equation may be used:

[GRAPHIC][TIFF OMITTED]TR23AU95.001

(e) Calibration of equipment for point-source testing of running

losses. * * *

(1) * * *

(iii) Operate the vapor sampling system in the normal manner and

release a known quantity of pure propane into the most frequently used

fuel vapor collector during the sampling period (approximately 5

minutes).

* * * * *

21. Section 86.129-94 of subpart B is amended by revising

paragraphs (d)(1), (d)(2)(iii), (d)(3)(ii), (d)(3)(iii), (d)(4)(i),

(d)(4)(ii), (d)(4)(iii), (d)(7)(iii), and (d)(7)(iv) and adding

paragraph (d)(7)(v) to read as follows:

Sec. 86.129-94 Road load power, test weight, inertia weight class

determination, and fuel temperature profile.

* * * * *

(d) Fuel temperature profile--(1) General requirements. (i) To be

tested for running losses, as specified in Sec. 86.134, a vehicle must

have a fuel temperature profile. The following procedure is used to

generate the fuel temperature profile, which serves as a target for

controlling fuel temperatures during the running loss test. This

profile represents the fuel temperature change that occurs during on-

road driving. If a vehicle has more than one fuel tank, a profile shall

be established for each tank. Manufacturers may also simultaneously

generate a profile for vapor temperatures.

(ii) If a manufacturer uses a vehicle model to develop a profile to

represent multiple models, the vehicle model selected must have the

greatest expected fuel temperature increase during driving of all those

models it represents. Also, manufacturers must select test vehicles

[[Page 43892]]

with any available vehicle options that increase fuel temperatures

during driving (for example, any feature that limits underbody

airflow).

(iii) Manufacturers may conduct testing to develop fuel temperature

profiles in a laboratory setting, subject to approval by the

Administrator. The laboratory facility should simulate outdoor testing

to reproduce fuel and vapor temperature behavior over the specified

driving schedule. The design of the laboratory facility should include

consideration of any parameters that may affect fuel temperatures, such

as solar loading, pavement heat, and relative wind velocities around

and underneath the test vehicle. Indoor testing to develop the fuel

temperature profiles must be conducted with little or no vehicle-

specific adjustment of laboratory parameters. Manufacturers would need

to maintain an ongoing demonstration of correlation between laboratory

and outdoor measurement of fuel temperatures. Specifically, fuel

temperatures and pressures from indoor driving should be at least as

high as measured when driving outdoors according to the procedures

described in this section.

(iv) Small-volume manufacturers, as defined in Sec. 86.094-

14(b)(1), may use an alternate method for generating fuel temperature

profiles, subject to the approval of the Administrator.

(v) The Administrator may conduct testing to establish any

vehicle's temperature profiles or to verify compliance with fuel tank

pressure requirements.

(2) * * *

(iii) The data recording system described in paragraph (d)(2)(ii)

of this section shall be capable of resolving time to 1 s,

capable of resolving temperature to 2 deg. F, capable of

resolving pressure to 1.0 inch of water, and capable of

resolving speed to 1 mph. The temperature and pressure

signals shall be recorded at intervals of up to 1 minute; speed signals

shall be recorded at intervals of up to 1 second.

(3) * * *

(ii) Wind conditions shall be calm to light with maximum wind speed

of 15 mph. In the case of temporary gusting, wind speeds between 15 and

25 mph may occur for up to 5 percent of the total driving time without

invalidating the data collection. Wind speed shall be measured and

recorded in regular intervals of at least once per minute. Measure wind

speed with the following requirements (based on Federal Standard for

Siting Meteorological Sensors at Airports, FCM-S4-1987). The site

should be relatively level, but small gradual slopes are acceptable.

The sensor shall be mounted 30 to 33 feet (9 to 10 meters) above the

average ground height within a radius of 500 feet (150 meters). The

sensor height shall not exceed 33 feet, except as necessary to be at

least 15 feet (5 meters) above the height of any obstruction (e.g.

vegetation, buildings, etc.) within a 500 foot (150 meter) radius. An

object is considered to be an obstruction if the included lateral angle

from the sensor to the ends of the object is 10 degrees or more.

(iii) Road surface temperature shall be at least 125 deg.F

throughout the driving period. Pavement temperature shall be measured

and recorded in regular intervals of at least once per minute. The

track temperature may be measured with an embedded sensor, a portable

temperature probe, or an infrared pyrometer that can provide an

accuracy of 2 deg.F. Temperatures must be measured on a

surface representative of the surface where the vehicle is driven.

* * * * *

(4) Profile determination procedure. (i) Drain the fuel tank(s) and

fill with test fuel to the ``tank fuel volume'' defined in Sec. 86.082-

2. The test fuel should meet the specifications of Sec. 86.113, except

that fuel with a lower volatility may be used, subject to Administrator

approval. Manufacturers using a lower volatility fuel must generate a

vapor temperature profile for demonstrating compliance with the limit

on fuel tank pressure during the running loss test (see Sec. 86.134-

96).

(ii) The vehicle shall be moved to the location where the data is

to be collected. It may be driven a maximum distance of 5 miles and may

also be transported by other means. The vehicle shall be stabilized by

one of the following methods:

(A) The vehicle shall be parked for a minimum of 12 hours in an

open area on a surface that is representative of the test road, without

any artificial heating or cooling of the fuel. The orientation of the

front of the vehicle during parking (e.g., N, SW, etc.) shall be

documented.

(B) The vehicle may be soaked in a temperature-controlled

environment to stabilize fuel temperatures. Before starting the drive,

the vehicle shall be stabilized with fuel temperatures 95 3

deg.F for at least one hour. The fuel temperature may not exceed 98

deg.F at any time before the beginning of the driving schedule, during

which only whole-vehicle heating and cooling may be used to control

fuel temperatures. If a manufacturer uses the provisions of paragraph

(d)(7)(v) of this section to establish a lower initial fuel temperature

for the running loss test, the fuel in the test vehicle may not be

stabilized at a temperature higher than the newly established initial

fuel temperature.

(iii) Once the ambient conditions specified in paragraph (d)(3) of

this section are met and the vehicle has been stabilized according to

paragraph (d)(4)(ii) of this section, the vehicle's engine may be

started. The vehicle's air conditioning system (if so equipped) shall

be set to the ``normal'' air conditioning mode and adjusted to the

minimum discharge air temperature and high fan speed. Vehicles equipped

with automatic temperature controlled air conditioning systems shall be

set to operate in ``automatic'' temperature and fan modes with the

system set at 72 deg.F.

* * * * *

(7) * * *

(iii) If all these requirements are met, the following calculations

shall be performed to determine a profile for liquid fuel temperatures

and, if applicable, for vapor temperatures:

Ti,profile=Ti-To.

Where:

(A) Ti,profile=the series of temperatures that comprise the

relative temperature profile.

(B) Ti=the series of observed liquid fuel or vapor

temperatures during the drive.

(C) To=the liquid fuel or vapor temperature observed at the

start of the specified driving schedule.

(iv) The relative temperature profile consists of the set of

temperatures at each 1-minute interval. If temperatures are sampled

more frequently than once per minute, the temperature data points may

represent a rolling average of temperatures sampled for up to one-

minute intervals. If multiple valid test runs are conducted for any

model, then all the collected data shall be used to calculate a

composite profile, based on the average temperatures at each point. The

absolute temperature profile is determined by adding 95 deg.F (35

deg.C) to each point of the relative profile. Other methodologies for

developing corrected liquid fuel and vapor space temperature profiles

may be used if demonstrated to yield equivalent results and approved in

advance by the Administrator.

(v) Manufacturers may use a lower initial fuel temperature for the

running loss test, if approved in advance by the Administrator. To

demonstrate the need for such an adjustment, manufacturers would be

expected to determine the maximum fuel temperature experienced by a

vehicle during an extended park or after driving one UDDS cycle when

exposed to the ambient conditions described in paragraph (d)(3) of this

section. To use this provision,

[[Page 43893]]

manufacturers would have to show maximum fuel temperatures no greater

than 92 deg.F.

22. Section 86.130-96 of subpart B is amended by revising figure

B96-10 at the end of the section and adding paragraph (e) to read as

follows:

Sec. 86.130-96 Test sequence; general requirements.

* * * * *

(e) If tests are invalidated after collection of emission data from

previous test segments, the test may be repeated to collect only those

data points needed to complete emission measurements. Compliance with

emission standards may be determined by combining emission measurements

from different test runs. If any emission measurements are repeated,

the new measurements supersede previous values.

BILLING CODE 6560-50-P

[[Page 43894]]

[GRAPHIC][TIFF OMITTED]TR23AU95.008

BILLING CODE 6560-50-C

[[Page 43895]]

23. Section 86.131-96 of subpart B is amended by revising paragraph

(d) to read as follows:

Sec. 86.131-96 Vehicle preparation.

* * * * *

(d) For vehicles to be tested for running loss emissions, prepare

the fuel tank(s) for measuring and recording the temperature and

pressure of the fuel tank as specified in Sec. 86.107-96 (e) and (f).

Measurement of vapor temperature is optional during the running loss

test. If vapor temperature is not measured, fuel tank pressure need not

be measured.

* * * * *

24. Section 86.132-96 of subpart B is amended by revising

paragraphs (c), (f), (h) introductory text, (h)(1)(i), (h)(2), (j)

introductory text, (j)(1) introductory text, (j)(1)(i), and (j)(1)(vi)

to read as follows:

Sec. 86.132-96 Vehicle preconditioning.

* * * * *

(c)(1) Gasoline- and methanol-fueled vehicles shall be soaked for

at least 6 hours after being refueled. Petroleum-fueled diesel vehicles

and gaseous-fueled vehicles shall be soaked for at least 1 hour after

being refueled. Following this soak period, the test vehicle shall be

placed, either by being driven or pushed, on a dynamometer and operated

through one Urban Dynamometer Driving Schedule (UDDS), specified in

Sec. 86.115 and Appendix I of this part.

(2) Once a test vehicle has completed the refueling and vehicle

soak steps specified in paragraphs (b) and (c)(1) of this section,

these steps may be omitted in subsequent testing with the same vehicle

and the same fuel specifications, provided the vehicle remains under

laboratory ambient temperature conditions for at least 6 hours before

starting the next test. In such cases, each subsequent test shall begin

with the preconditioning drive specified in this paragraph. The test

vehicle may not be used to set dynamometer horsepower.

* * * * *

(f)(1) Gasoline- and methanol-fueled vehicles. After completion of

the preconditioning drive, the vehicle shall be driven off the

dynamometer. The vehicle's fuel tank(s) shall be drained and then

filled with test fuel, as specified in Sec. 86.113, to the ``tank fuel

volume'' defined in Sec. 86.082-2. The vehicle shall be refueled within

1 hour after completion of the preconditioning drive. The fuel cap(s)

shall be installed within 1 minute after refueling. The vehicle shall

be parked within five minutes after refueling.

(2) Petroleum-fueled diesel vehicles. Within five minutes after

completion after the preconditioning drive, the vehicle shall be driven

off the dynamometer and parked.

(3) Gaseous-fueled vehicles. After completion of the

preconditioning drive, the vehicle shall be driven off the dynamometer.

Vehicle fuel tanks shall be refilled with fuel that meets the

specifications in Sec. 86.113. Fuel tanks shall be filled to a minimum

of 75% of service pressure for natural gas-fueled vehicles or a minimum

of 75% of available fill volume for liquefied petroleum gas-fueled

vehicles. Prior draining of the fuel tanks is not called for if the

fuel in the tanks already meets the specifications in Sec. 86.113. The

vehicle shall be parked within five minutes after refueling, or, in the

absence of refueling, within five minutes after completion of the

preconditioning drive.

* * * * *

(h) During the soak period for the three-diurnal test sequence

described in Sec. 86.130-96, evaporative canisters, if the vehicle is

so equipped, shall be preconditioned according to the following

procedure. For vehicles with multiple canisters in a series

configuration, the set of canisters must be preconditioned as a unit.

For vehicles with multiple canisters in a parallel configuration, each

canister must be preconditioned separately. If production evaporative

canisters are equipped with a functional service port designed for

vapor load or purge steps, the service port shall be used during

testing to precondition the canister. In addition, for model year 1998

and later vehicles equipped with refueling canisters, these canisters

shall be preconditioned for the three-diurnal test sequence according

to the procedure in paragraph (j)(1) of this section. If a vehicle is

designed to actively control evaporative or refueling emissions without

a canister, the manufacturer shall devise an appropriate

preconditioning procedure, subject to the approval of the

Administrator.

(1)(i) Prepare the evaporative emission canister for the canister

purging and loading operation. The canister shall not be removed from

the vehicle, unless access to the canister in its normal location is so

restricted that purging and loading can only reasonably be accomplished

by removing the canister from the vehicle. Special care shall be taken

during this step to avoid damage to the components and the integrity of

the fuel system. A replacement canister may be temporarily installed

during the soak period while the canister from the test vehicle is

preconditioned.

* * * * *

(2) For methanol-fueled and flexible-fueled vehicles, canister

preconditioning shall be performed with a fuel vapor composition

representative of that which the vehicle would generate with the fuel

mixture used for the current test. Manufacturers shall develop a

procedure to precondition the evaporative canister, if the vehicle is

so equipped, for the different fuel. The procedure shall represent a

canister loading equivalent to that specified in paragraph (h)(1) of

this section and shall be approved in advance by the Administrator.

* * * * *

(j) For the supplemental two-diurnal test sequence described in

Sec. 86.130-96, one of the following methods shall be used to

precondition evaporative canisters during the soak period specified in

paragraph (g) of this section. For vehicles with multiple canisters in

a series configuration, the set of canisters must be preconditioned as

a unit. For vehicles with multiple canisters in a parallel

configuration, each canister must be preconditioned separately. In

addition, for model year 1998 and later vehicles equipped with

refueling canisters, these canisters shall be preconditioned for the

supplemental two-diurnal test sequence according to the procedure in

paragraph (j)(1) of this section. Canister emissions are measured to

determine breakthrough. Breakthrough is here defined as the point at

which the cumulative quantity of hydrocarbons emitted is equal to 2

grams.

(1) Butane loading to breakthrough. The following procedure

provides for emission measurement in an enclosure. Breakthrough may

also be determined by measuring the weight gain of an auxiliary

evaporative canister connected downstream of the vehicle's canister, in

which case, the following references to the enclosure can be ignored.

The auxiliary canister shall be well purged prior to loading. If

production evaporative canisters are equipped with a functional service

port designed for vapor load or purge steps, the service port shall be

used during testing to precondition the canister.

(i) Prepare the evaporative/refueling emission canister for the

canister loading operation. The canister shall not be removed from the

vehicle, unless access to the canister in its normal location is so

restricted that purging and loading can only reasonably be accomplished

by removing the canister from the vehicle. Special care shall be

[[Page 43896]]

taken during this step to avoid damage to the components and the

integrity of the fuel system. A replacement canister may be temporarily

installed during the soak period while the canister from the test

vehicle is preconditioned.

* * * * *

(vi)(A) For gasoline-fueled vehicles, load the canister with a

mixture composed of 50 percent butane and 50 percent nitrogen by volume

at a rate of 40 grams butane per hour.

(B) For methanol-fueled and flexible-fueled vehicles, canister

preconditioning shall be performed with a fuel vapor composition

representative of that which the vehicle would generate with the fuel

mixture used for the current test. Manufacturers shall develop a

procedure to precondition the evaporative canister, if the vehicle is

so equipped, for the different fuel.

* * * * *

25. Section 86.133-96 of subpart B is amended by revising

paragraphs (c), (h), and (i)(5) to read as follows:

Sec. 86.133-96 Diurnal emission test.

* * * * *

(c) The test vehicle shall be exposed to ambient temperatures

cycled according to the profile specified in Sec. 86.133 and Appendix

II of this part.

(1) Temperatures measured with the underbody temperature sensor

shall follow the profile with a maximum deviation of 3 deg. F at any

time and an average temperature deviation not to exceed 2 deg. F, where

the average deviation is calculated using the absolute value of each

measured deviation. In addition, the temperature from the sidewall

temperature sensors shall follow the profile with a maximum deviation

of 5 deg. F at any time.

(2) Ambient temperatures shall be measured at least every minute.

Temperature cycling shall begin when time=0 minutes, as specified in

paragraph (i)(5) of this section.

* * * * *

(h) Prior to sampling for emissions and throughout the period of

cycled ambient temperatures, the mixing fan(s) shall circulate the air

at a rate of 0.80.2 cfm per cubic foot of ambient volume.

The mixing fan(s), plus any additional fans if needed, shall also

maintain a minimum wind speed of 5 mph (8 km/hr) under the fuel tank of

the test vehicle. The Administrator may adjust fan speed and location

to ensure sufficient air circulation around the fuel tank. The wind

speed requirement may be satisfied by consistently using a fan

configuration that has been demonstrated to maintain a broad 5-mph air

flow in the vicinity of the vehicle's fuel tank, subject to

verification by the Administrator.

(i) * * *

(5) Within 10 minutes of closing and sealing the doors, analyze

enclosure atmosphere for hydrocarbons and record. This is the initial

(time=0 minutes) hydrocarbon concentration, CHCi, required in

Sec. 86.143. Hydrocarbon emissions may be sampled continuously during

the test period.

* * * * *

26. Section 86.134-96 of subpart B is amended by revising

paragraphs (a), (f), (g)(1)(v), (g)(1)(vii), (g)(1)(viii), (g)(1)(xii)

introductory text, (g)(1)(xii)(A), (g)(1)(xiv), (g)(1)(xv),

(g)(1)(xvi), (g)(2)(v), (g)(2)(vii), (g)(2)(x), and (g)(2)(xii) and

adding paragraphs (g)(1)(xx)(C) and (g)(2)(xv) to read as follows:

Sec. 86.134-96 Running loss test.

(a) Overview. Gasoline- and methanol-fueled vehicles are to be

tested for running loss emissions during simulated high-temperature

urban driving; this test is not required for gaseous-fueled vehicles.

During operation, tank temperatures are controlled according to a

prescribed profile to simulate in-use conditions. If the vehicle is

determined to have exceeded the standard before the end of the running

loss test, the test may be terminated without invalidating the data.

The test can be run either in a sealed enclosure or with the point-

source method, as specified in paragraph (g) of this section.

Measurement of vapor temperature is optional during the running loss

test; however, if testing by the Administrator shows that a vehicle has

exceeded an emission standard without measurement of vapor

temperatures, the manufacturer may, utilizing its own resources,

conduct subsequent testing on that vehicle to determine if the

exceedance is attributable to inadequate control of vapor temperatures.

* * * * *

(f) Temperature stabilization. Immediately after the hot transient

exhaust emission test, the vehicle shall be soaked in a temperature

controlled area for a maximum of 6 hours until the fuel temperature is

stabilized. The fuel may be heated or cooled to stabilize fuel

temperatures, but the fuel heating rate must not exceed 5 deg. F in any

1-hour interval during the soak period. A manufacturer may use a faster

heating rate or a longer period for stabilizing fuel temperatures if

the needed heating cannot be easily accomplished in the 6-hour period,

subject to Administrator approval.

(1) Fuel temperatures must be held at 95 3 deg. F for

at least one hour before the start of the running loss test.

(2) If a vehicle's fuel temperature profile has an initial

temperature lower than 95 deg. F, as described in Sec. 86.129-

94(d)(7)(v), the fuel in the test vehicle must be stabilized to within

3 deg. F of that temperature for at least one hour before the start of

the running loss test.

(g) Running loss test. * * *

(1) Enclosure method. * * *

(v) Fans shall be positioned as described in Secs. 86.107-96 (d)

and (h).

* * * * *

(vii) Connect the air intake equipment to the vehicle, if

applicable. This connection shall be made to minimize leakage.

(viii) The temperature and pressure recording systems shall be

started. Measurement of vapor temperature is optional during the

running loss test. If vapor temperature is not measured, fuel tank

pressure need not be measured.

* * * * *

(xii) When the ambient temperature is 955 deg. F

(353 deg. C) and the fuel has been stabilized according to

paragraph (f) of this section, the running loss test may begin. Measure

the initial ambient temperature and pressure.

(A) Analyze enclosure atmosphere for hydrocarbons and record. This

is the initial (time=0 minutes) hydrocarbon concentration, CHCi,

required in Sec. 86.143. Hydrocarbon emissions may be sampled

continuously during the test period.

* * * * *

(xiv) The ambient temperature shall be maintained at

955 deg. F (952 deg. F on average) during the

running loss test, measured at the inlet to the cooling fan in front of

the vehicle; it shall be recorded at least every 60 seconds.

(xv) The fuel temperature during the dynamometer drive shall be

controlled to match the fuel tank temperature profile determined in

Sec. 86.129. Measured fuel temperatures must be within

3 deg. F of the target profile throughout the test run.

Vapor temperatures, if measured, must be within 5 deg. F of

the target profile during the first 4186 seconds of the running loss

test, and within 3 deg. F for the remaining 120 seconds of

the test run. For any vehicle complying with the test standards, vapor

temperatures may be higher than the specified tolerances without

invalidating test results. For testing by the Administrator, vapor

temperatures may be lower than the specified tolerances without

invalidating test results. If the test vehicle has more than one fuel

tank, the temperatures for both fuel tanks shall

[[Page 43897]]

follow the target profiles determined in Sec. 86.129. The control

system shall be tuned and operated to provide smooth and continuous

tank temperature profiles that are representative of the on-road

profiles.

(xvi) Tank pressure shall not exceed 10 inches of water at any time

during the running loss test unless a pressurized system is used and

the manufacturer demonstrates that vapor would not be vented to the

atmosphere upon fuel cap removal. A vehicle may exceed the pressure

limit for temporary periods during the running loss test, up to 10

percent of the total driving time, provided that the vehicle has

demonstrated conformance with the pressure limit during the entire

outdoor driving period specified in Sec. 86.129. Measurement of fuel

tank pressures will be considered valid only if vapor temperatures are

measured and controlled to the tolerances specified in paragraph

(g)(1)(xv) of this section.

* * * * *

(xx) * * *

(C) Turn off all the fans specified in Sec. 86.107-96(d). Also, the

time that the vehicle's engine compartment cover is open for removal of

air intake equipment, if applicable, shall be minimized to avoid loss

of heat from the engine compartment.

* * * * *

(2) Point-source method. * * *

(v) Fans shall be positioned as described in Sec. 86.107-96(d).

* * * * *

(vii) The temperature and pressure recording systems shall be

started. Measurement of vapor temperature is optional during the

running loss test. If vapor temperature is not measured, fuel tank

pressure need not be measured.

* * * * *

(x) The ambient temperature shall be maintained at

955 deg. F (952 deg. F on average) during the

running loss test, measured at the inlet to the cooling fan in front of

the vehicle; it shall be recorded at least every 60 seconds.

* * * * *

(xii) The tank pressure requirements described in paragraph

(g)(1)(xvi) of this section apply also to running loss testing by the

point source method.

* * * * *

(xv) At the end of the running loss test, turn off all the fans

specified in Sec. 86.107-96(d).

* * * * *

27. Section 86.138-90 of subpart B is amended by revising paragraph

(b) to read as follows:

Sec. 86.138-90 Hot soak test.

* * * * *

(b) The enclosure doors shall be closed and sealed within two

minutes of engine shutdown and within seven minutes after the end of

the exhaust emission test. The steps after the end of the driving cycle

should be done as quickly as possible to minimize the time needed to

start the hot soak test.

* * * * *

28. Section 86.138-96 of subpart B is amended by revising

paragraphs (a)(2), (b)(2)(v)(A), and (b)(2)(viii) to read as follows:

Sec. 86.138-96 Hot soak test.

(a) * * *

(2) Gaseous-fueled vehicles. Since gaseous-fueled vehicles are not

required to perform a running loss test, the hot soak test shall be

conducted within seven minutes after completion of the hot start

exhaust test.

(b) * * *

(2) * * *

(v) * * *

(A) Analyze the enclosure atmosphere for hydrocarbons and record.

This is the initial (time = 0 minutes) hydrocarbon concentration,

CHCi, required in Sec. 86.143. Hydrocarbon emissions may be

sampled continuously during the test period.

* * * * *

(viii) The vehicle shall enter the enclosure; the enclosure doors

shall be closed and sealed within 2 minutes of engine shutdown and

within seven minutes after the end of the running loss test.

* * * * *

29. Section 86.143-96 of subpart B is amended by revising

paragraphs (b)(1)(i) introductory text and equation, (b)(1)(i)(D),

(b)(2)(i)(B), and (b)(2)(ii)(B), adding paragraph (b)(1)(iii), and

removing and reserving paragraphs (b)(1)(i)(C) and (b)(1)(i)(E) to read

as follows:

Sec. 86.143-96 Calculations; evaporative emissions.

* * * * *

(b) * * *

(1) * * *

(i) Methanol emissions:

[GRAPHIC][TIFF OMITTED]TR23AU95.002

Where:

* * * * *

(C) [Reserved].

(D) VE=Volume of sample withdrawn, ft\3\. Sample volumes must

be corrected for differences in temperature to be consistent with

determination of Vn, prior to being used in the equation.

(E) [Reserved].

* * * * *

(iii) For variable-volume enclosures, defined in

Sec. 86.107(a)(1)(i), the following simplified form of the hydrocarbon

mass change equation may be used:

[GRAPHIC][TIFF OMITTED]TR23AU95.003

(2) * * *

(i) * * *

(B) CH3OH= 37.71 g/ft\3\, density of pure vapor at

68 deg. F.

* * * * *

(ii) * * *

(B) HC= 16.88 g/ft\3\, density of pure vapor at

68 deg. F (for hydrogen to carbon ratio of 2.3).

* * * * *

30. Section 86.146-96 of subpart B is amended by revising

paragraphs (f), (i)(1), and (i)(2) to read as follows:

[[Page 43898]]

Sec. 86.146-96 Fuel dispensing spitback procedure.

* * * * *

(f) Following the preconditioning drive, the vehicle shall be moved

or driven at minimum throttle to the refueling area.

* * * * *

(i) * * *

(1) The fueling operation shall be started within 4 minutes after

the vehicle is turned off and within 8 minutes after completion of the

preconditioning drive. The average temperature of the dispensed fuel

shall be 655 deg. F (183 deg. C).

(2) The fuel shall be dispensed at a rate of 9.80.3

gallons/minute (37.11.1 L/min) until the automatic shutoff

is activated.

* * * * *

31. Section 86.152-98 of subpart B is amended by revising paragraph

(a) to read as follows:

Sec. 86.152-98 Vehicle preparation; refueling test.

(a) Provide additional fittings and adapters, as required, to

accommodate a fuel drain at the lowest point possible in the tank(s) as

installed on the vehicle. The canister shall not be removed from the

vehicle, unless access to the canister in its normal location is so

restricted that purging and loading can only reasonably be accomplished

by removing the canister from the vehicle. Special care shall be taken

during this step to avoid damage to the components and the integrity of

the fuel system. A replacement canister may be temporarily installed

during the soak period while the canister from the test vehicle is

preconditioned.

* * * * *

32. Section 86.153-98 is amended by revising paragraphs (a) and

(c)(2) to read as follows:

Sec. 86.153-98 Vehicle and canister preconditioning; refueling test.

(a) Vehicle and canister preconditioning. Vehicles and vapor

storage canisters shall be preconditioned in accordance with the

preconditioning procedures for the supplemental two-diurnal evaporative

emissions test specified in Sec. 86.132-96 (a) through (j). For

vehicles equipped with non-integrated refueling emission control

systems, the canister must be loaded using the method involving butane

loading to breakthrough (see Sec. 86.132-96(j)(1)).

* * * * *

(c) * * *

(2) To provide additional opportunity for canister purge, conduct

additional driving on a dynamometer, within one hour of completion of

the hot start exhaust test, by operating the test vehicle through one

UDDS, a 2 minute idle, two NYCCs, another 2 minute idle, another UDDS,

then another 2 minute idle (see Sec. 86.115-78 and Appendix I of this

part). Fifteen seconds after the engine starts, place the transmission

in gear. Twenty seconds after the engine starts, begin the initial

vehicle acceleration of the driving schedule. The transmission shall be

operated according to the specifications of Sec. 86.128-79 during the

driving cycles. The vehicle's air conditioner (if so equipped) shall be

turned off. Ambient temperature shall be controlled as specified in

Sec. 86.151-98. It is not necessary to monitor and/or control in-tank

fuel temperatures.

(i) The fixed-speed fan specified in Sec. 86.135-94(b) may be used

for engine cooling. If a fixed-speed fan is used, the vehicle's hood

shall be opened.

(ii) Alternatively, the roadspeed-modulated fan specified in

Sec. 86.107-96(d)(1) may be used for engine cooling. If a road-speed

modulated fan is used, the vehicle's hood shall be closed.

* * * * *

33. Section 86.154-98 is amended by revising paragraph (e)(3) to

read as follows:

Sec. 86.154-98 Measurement procedure; refueling test.

* * * * *

(e) * * *

(3) An electrical ground shall be attached to the vehicle. The

vehicle fuel filler cap shall be removed and the enclosure door shall

be closed and sealed within two minutes of cap removal. The FID (or

HFID) trace shall be allowed to stabilize.

* * * * *

Subpart G--[Amended]

34. Section 86.608-90 of subpart G is amended by revising paragraph

(a)(2)(ii) to read as follows:

Sec. 86.608-90 Test procedures.

(a) * * *

(2) * * *

(ii) The manufacturer may measure the temperature of the test fuel

at other than the approximate mid-volume of the fuel tank, as specified

in Sec. 86.131-96(a) with only a single temperature sensor, and may

drain the test fuel from other than the lowest point of the tank, as

specified in Sec. 86.131-96(b), provided an equivalent method is used.

Equivalency documentation shall be maintained by the manufacturers and

shall be made available to the Administrator upon request.

Additionally, for any test vehicle that has remained under laboratory

ambient temperature conditions for at least 6 hours prior to testing,

the vehicle soak described in Sec. 86.132-96(c) may be eliminated upon

approval of the Administrator. In such cases, the vehicle shall be

operated through the preconditioning drive described in Sec. 86.132-

96(c) immediately following the fuel drain and fill procedure described

in Sec. 86.132-96(b).

* * * * *

35. Section 86.608-98 of subpart G is amended by revising paragraph

(a)(2)(ii) to read as follows:

Sec. 86.608-98 Test procedures.

(a) * * *

(2) * * *

(ii) The manufacturer may measure the temperature of the test fuel

at other than the approximate mid-volume of the fuel tank, as specified

in Sec. 86.131-96(a) with only a single temperature sensor, and may

drain the test fuel from other than the lowest point of the tank, as

specified in Sec. 86.131-96(b) and Sec. 86.152-98(a), provided an

equivalent method is used. Equivalency documentation shall be

maintained by the manufacturers and shall be made available to the

Administrator upon request. Additionally, for any test vehicle that has

remained under laboratory ambient temperature conditions for at least 6

hours prior to testing, the vehicle soak described in Sec. 86.132-96(c)

may be eliminated upon approval of the Administrator. In such cases,

the vehicle shall be operated through the preconditioning drive

described in Sec. 86.132-96(c) immediately following the fuel drain and

fill procedure described in Sec. 86.132-96(b).

* * * * *

Subpart M--[Amended]

36. Section 86.1207-96 of subpart M is amended by revising

paragraphs (a)(1) introductory text, (a)(1)(ii)(A), (a)(1)(ii)(B),

(a)(2), (a)(3)(i), (a)(3)(ii), (c)(1), (d), (e), and (f) to read as

follows:

Sec. 86.1207-96 Sampling and analytical systems; evaporative

emissions.

(a) Testing enclosures--(1) Diurnal emission test. The enclosure

shall be readily sealable, rectangular in shape, with space for

personnel access to all sides of the vehicle. When sealed, the

enclosure shall be gas tight in accordance with Sec. 86.1217-96.

Interior surfaces must be impermeable and nonreactive to hydrocarbons

(and to methanol, if the enclosure is used for methanol-fueled

vehicles). The temperature conditioning system shall

[[Page 43899]]

be capable of controlling the internal enclosure air temperature to

follow the prescribed temperature versus time cycle as specified in

Sec. 86.1233-96 and Appendix II of this part, within an instantaneous

tolerance of 3.0 deg.F of the nominal temperature versus

time profile throughout the test, and an average tolerance of 2.0

deg.F over the duration of the test (where the average is calculated

using the absolute value of each measured deviation). The control

system shall be tuned to provide a smooth temperature pattern that has

a minimum of overshoot, hunting, and instability about the desired

long-term ambient temperature profile. Interior surface temperatures

shall not be less than 40 deg.F at any time during the diurnal

emission test. To accommodate the volume changes due to enclosure

temperature changes, either a variable-volume or fixed-volume enclosure

may be used for diurnal emission testing:

* * * * *

(ii) Fixed-volume enclosure. * * *

(A) The enclosure shall be equipped with a mechanism to maintain a

fixed internal air volume. This may be accomplished either by

withdrawing air at a constant rate and providing makeup air as needed,

or by reversing the flow of air into and out of the enclosure in

response to rising or falling temperatures. If inlet air is added

continuously throughout the test, it should be filtered with activated

carbon to provide a relatively low and constant hydrocarbon level. Any

method of volume accommodation shall maintain the differential between

the enclosure internal pressure and the barometric pressure to a

maximum value of 2.0 inches of water.

(B) The equipment shall be capable of measuring the mass of

hydrocarbon and methanol (if the enclosure is used for methanol-fueled

vehicles) in the inlet and outlet flow streams with a resolution of

0.01 gram per hour. A bag sampling system may be used to collect a

proportional sample of the air withdrawn from and admitted to the

enclosure. Alternatively, the inlet and outlet flow streams may be

continuously analyzed using an on-line FID analyzer and integrated with

the flow measurements to provide a continuous record of the mass

hydrocarbon and methanol removal.

(2) Running loss test. The enclosure shall be readily sealable,

rectangular in shape, with space for personnel access to all sides of

the vehicle. When sealed, the enclosure shall be gas tight in

accordance with Sec. 86.1217-96. The enclosure may be equipped with a

personnel door, provided that the enclosure can still meet the

requirements of Sec. 86.1217-96 with the door installed. Interior

surfaces must be impermeable and nonreactive to hydrocarbons and to

methanol (if the enclosure is used for methanol-fueled vehicles).

Interior surface temperatures shall not be less than 40 deg.F. If a

running loss enclosure meets all the requirements of paragraph (a)(1)

of this section, it may be used as a diurnal evaporative emission

enclosure. The enclosure must contain a dynamometer that meets the

requirements of Sec. 86.1208. Provisions shall be made to remove

exhaust gases from the enclosure. During the running loss test, ambient

temperatures must be maintained at 955 deg.F

(952 deg.F on average). An air or oxygen cylinder with an

attached self-contained breathing apparatus may be provided for the

vehicle operator. The air required for vehicle operation shall be

provided by one of the following methods:

(i) The running loss enclosure may be equipped to supply air to the

vehicle, at a temperature of 955 deg. F, from sources

outside of the running loss enclosure directly into the operating

engine's air intake system. Supplemental air requirements (e.g., for an

air pump) shall be supplied by drawing air from the engine intake

source.

(ii) If it is shown to yield equivalent or superior results, the

running loss enclosure may be designed with an air makeup system that

brings outside air into the enclosure to accommodate the aspiration

needs of the engine and any auxiliary devices. The makeup air shall be

monitored to establish the background hydrocarbon levels (or

hydrocarbon and methanol, levels, if applicable) of the makeup air. A

filter may be used to provide dry air with a stable concentration of

background hydrocarbon. The makeup-air vent shall be readily sealable

for calibration of the enclosure and other purposes. For calculation of

running loss emissions, it may be assumed that the hydrocarbon and

methanol concentration in the air consumed by the vehicle is the same

as that of the rest of the air in the enclosure.

(3) Hot soak test. * * *

(i) If the hot soak test is conducted in the same enclosure as the

immediately preceding running loss test, interior surface temperatures

shall not be below 70 deg. F for the last 55 minutes of the hot soak

test.

(ii) If the hot soak test is not conducted in the same enclosure as

the immediately preceding running loss test, interior surface

temperatures shall not be below 70 deg. F for the duration of the hot

soak test.

* * * * *

(c) Evaporative emission hydrocarbon and methanol data recording

system. (1) The electrical output of the FID used for measuring

hydrocarbons (or hydrocarbons plus methanol, as appropriate) shall be

recorded at least at the initiation and termination of each running

loss and hot soak test, and at least at the initiation and termination

of the enclosure sampling period(s) for the diurnal emission test, as

described in Sec. 86.1233. The recording may be taken by means of a

strip chart potentiometric recorder, by use of an on-line computer

system or other suitable means. In any case, the recording system must

have operational characteristics (signal-to-noise ratio, speed of

response, etc.) equivalent to or better than those of the signal source

being recorded, and must provide a permanent record of results. The

record shall show a positive indication of the initiation and

completion of each hot soak, running loss, or diurnal emission test

(including initiation and completion of sampling period(s)), along with

the time elapsed during each soak.

* * * * *

(d) Fuel temperature control system. Fuel temperatures of the test

vehicle shall be controlled, as specified in Sec. 86.1234(g)(1)(xv),

with the following combination of fans. The control system shall be

tuned and operated to provide a smooth and continuous fuel temperature

profile that is representative of the on-road temperature profile. The

running loss test configuration should be designed to avoid heating or

cooling the fuel tank's vapor space in a way that would cause vapor

temperature behavior to be unrepresentative of the vehicle's on-road

profile.

(1) A vehicle cooling fan shall discharge air to the front of the

vehicle. The fan shall be a road-speed modulated fan that is controlled

to a discharge velocity that follows the dynamometer roll speed, at

least up to speeds of 30 mph, throughout the driving cycle. If a

warning light or gauge indicates that the vehicle's engine coolant has

overheated, subsequent test runs on the that vehicle must include a

vehicle cooling fan that follows the dynamometer roll speed at all

speeds throughout the test cycle. The fan may direct airflow to both

the vehicle radiator air inlet(s) and the vehicle underbody.

(2) An additional fan may be used to discharge airflow from the

front of the vehicle directly to the vehicle underbody to control fuel

temperatures.

[[Page 43900]]

Such a fan shall provide a total discharge airflow not to exceed 8,000

cfm.

(3) Additional fans may be used to route heating or cooling air

directly at the bottom of the vehicle's fuel tank. The air supplied to

the tank shall be between 85 deg. and 160 deg. F, with a total

discharge airflow not to exceed 4,000 cfm. For exceptional

circumstances, manufacturers may direct up to 6,000 cfm at the bottom

of the fuel tank with the advance approval of the Administrator.

(4) Direct fuel heating may be needed for canister preconditioning,

as specified in Sec. 86.1232(j)(2). Also, under exceptional

circumstances in which airflow alone is insufficient to control fuel

temperatures during the running loss test, direct fuel tank heating may

be used (see Sec. 86.1234-96(g)(1)(xv)). The heating system must not

cause hot spots on the tank wetted surface that could cause local

overheating of the fuel. Heat must not be applied directly to the

tank's vapor space, nor to the liquid-vapor interface.

(e) Temperature recording system. A strip chart potentiometric

recorder, an on-line computer system, or other suitable means shall be

used to record enclosure ambient temperature during all evaporative

emission test segments, as well as vehicle fuel tank temperature during

the running loss test. The recording system shall record each

temperature at least once every minute. The recording system shall be

capable of resolving time to 15 s and capable of resolving

temperature to 0.75 deg. F (0.42 deg. C). The

temperature recording system (recorder and sensor) shall have an

accuracy of 3 deg. F (1.7 deg. C). The recorder

(data processor) shall have a time accuracy of 15 s and a

precision of 15 s. Enclosures shall be equipped with two

ambient temperature sensors, connected to provide one average output,

located 3 feet above the floor at the approximate mid-length of each

side wall of the enclosure and within 3 to 12 inches of each side wall.

For diurnal emission testing, an additional temperature sensor shall be

located underneath the vehicle to provide a temperature measurement

representative of the air temperature under the fuel tank. For running

loss testing, an ambient temperature sensor shall be located at the

inlet to the fan that provides engine cooling. Manufacturers shall

arrange that vehicles furnished for testing at federal certification

facilities be equipped with temperature sensors for measurement of fuel

tank temperatures. Vehicles shall be equipped with two temperature

sensors installed to provide an average liquid fuel temperature. The

temperature sensors shall be placed to measure the temperature at the

mid-volume of the liquid fuel at a fill level of 40 percent of nominal

tank capacity. An additional temperature sensor may be placed to

measure vapor temperatures approximately at the mid-volume of the vapor

space, though measurement of vapor temperatures is optional during the

running loss test. In-tank temperature sensors are not required for the

supplemental two-diurnal test sequence specified in Sec. 86.1230-96.

(f) Pressure recording system. A strip chart potentiometric

recorder, an on-line computer system, or other suitable means, shall be

used to record the enclosure gage pressure for any testing in an

enclosure, as well as the vehicle's fuel tank pressure during the

running loss test and the outdoor driving procedure specified in

Sec. 86.1229-85(d). Fuel tank pressure measurement and recording

equipment are optional during the running loss test. The recording

system shall record each pressure at least once every minute. The

recording system shall be capable of resolving time to 15 s

and capable of resolving pressure to 0.1 inches of water.

The pressure recording system (recorder and sensor) shall have an

accuracy of 1.0 inch of water. The recorder (data

processor) shall have a time accuracy of 15 s and a

precision of 15 s. The pressure transducer shall be

installed to measure the pressure in the vapor space of the fuel tank.

* * * * *

37. Section 86.1217-96 of subpart M is amended by revising the

introductory text and paragraphs (a)(1)(ii), (a)(1)(iii), (a)(7), (b),

(c) heading, (c)(1) introductory text, (c)(1)(v), (c)(1)(vii), (d)(1)

introductory text and equation, (d)(1)(v), and (e)(1)(iii), adding

paragraphs (d)(1)(xiii), (d)(1)(xiv), and (d)(3), and removing and

reserving paragraphs (c)(1)(iv), (d)(1)(iii) and (d)(1)(iv) to read as

follows:

Sec. 86.1217-96 Evaporative emission enclosure calibrations.

The calibration of evaporative emission enclosures consists of

three parts: initial and periodic determination of enclosure background

emissions (hydrocarbons and methanol); initial determination of

enclosure internal volume; and periodic hydrocarbon and methanol

retention check and calibration. Methanol measurements may be omitted

if methanol-fueled vehicles will not be tested in the evaporative

enclosure. Alternate calibration methods may be used if shown to yield

equivalent or superior results, and if approved in advance by the

Administrator; specifically, more extreme temperatures may be used for

determining calibration without affecting the validity of test results.

(a) Initial and periodic determination of enclosure background

emissions. * * *

(1) * * *

(ii) Fixed-volume enclosures may be operated with inlet and outlet

flow streams either closed or open; if inlet and outlet flow streams

are open, the air flowing into and out of the enclosure must be

monitored in accordance with Sec. 86.107-96(a)(1)(ii)(B). Ambient

temperatures shall be maintained at 963 deg. F throughout

the 4-hour period.

(iii) For running loss enclosures ambient temperatures shall be

maintained at 953 deg. F throughout the 4-hour period. For

running loss enclosures designed with a vent for makeup air, the

enclosure shall be operated with the vent closed.

* * * * *

(7) Allow the enclosure to stand undisturbed for four hours.

* * * * *

(b) Initial determination of enclosure internal volume. Prior to

its introduction into service the enclosure internal volume shall be

determined by the following procedure:

(1) Carefully measure the internal length, width and height of the

enclosure, accounting for irregularities (such as braces) and calculate

the internal volume. For variable-volume enclosures, latch the

enclosure to a fixed volume when the enclosure is held at a constant

temperature; this nominal volume shall be repeatable within

0.5 percent of the reported value.

(2) [Reserved].

(3) [Reserved].

(c) Hydrocarbon and methanol (organic gas) retention check and

calibration. * * *

(1) An enclosure to be used for the diurnal emission test (see

Sec. 86.1233-96) shall be calibrated according to the following

procedure. Calibration for hydrocarbon and methanol may be conducted

simultaneously or in sequential test runs.

* * * * *

(iv) [Reserved].

(v) Turn on the ambient temperature control system (if not already

on) and adjust it for an initial temperature of 96 deg. F (36 deg. C).

On variable-volume enclosures, latch the enclosure to the appropriate

volume position for the set temperature. On fixed-volume enclosures

close the outlet and inlet flow streams.

* * * * *

[[Page 43901]]

(vii) Inject into the enclosure 2 to 6 grams of pure methanol at a

temperature of at least 150 deg. F (65 deg. C) and/or 2 to 6 grams of

pure propane. The injected quantity may be measured by volume flow or

by mass measurement. The method used to measure the quantity of

methanol and propane shall have an accuracy of 0.2 percent

of the measured value (less accurate methods may be used with the

advance approval of the Administrator).

* * * * *

(d) Calculations. (1) The calculation of net methanol and

hydrocarbon mass change is used to determine enclosure background and

leak rate. It is also used to check the enclosure volume measurements.

The methanol mass change is calculated from the initial and final

methanol samples, the net withdrawn methanol (in the case of diurnal

emission testing with fixed-volume enclosures), and initial and final

temperature and pressure according to the following equation:

[GRAPHIC][TIFF OMITTED]TR23AU95.004

Where:

* * * * *

(iii) [Reserved].

(iv) [Reserved].

(v) VE=Volume of sample withdrawn, ft3. Sample volumes

must be corrected for differences in temperature to be consistent with

determination of Vn, prior to being used in the equation.

* * * * *

(xiii) MCH3OH,out=mass of methanol exiting the enclosure, in

the case of fixed-volume enclosures for diurnal emission testing,

g.

(xiv) MCH3OH,in=mass of methanol entering the enclosure, in

the case of fixed-volume enclosures for diurnal emission testing,

g.

* * * * *

(3) For variable-volume enclosures, defined in

Sec. 86.1207(a)(1)(i), the following simplified form of the hydrocarbon

mass change equation may be used:

[GRAPHIC][TIFF OMITTED]TR23AU95.005

(e) Calibration of equipment for point-source testing of running

losses. * * *

(1) * * *

(iii) Operate the vapor sampling system in the normal manner and

release a known quantity of pure propane into the most frequently used

fuel vapor collector during the sampling period (approximately 5

minutes).

* * * * *

38. Section 86.1229-85 of subpart M is amended by revising

paragraphs (d)(1), (d)(2)(iii), (d)(3)(ii), (d)(3)(iii), (d)(4)(i),

(d)(4)(ii), (d)(4)(iii), (d)(7)(iii), and (d)(7)(iv) and adding

paragraph (d)(7)(v) to read as follows:

Sec. 86.1229-85 Dynamometer load determination and fuel temperature

profile.

* * * * *

(d) Fuel temperature profile--(1) General requirements. (i) To be

tested for running losses, as specified in Sec. 86.1234, a vehicle must

have a fuel temperature profile. The following procedure is used to

generate the fuel temperature profile, which serves as a target for

controlling fuel temperatures during the running loss test. This

profile represents the fuel temperature change that occurs during on-

road driving. If a vehicle has more than one fuel tank, a profile shall

be established for each tank. Manufacturers may also simultaneously

generate a profile for vapor temperatures.

(ii) If a manufacturer uses a vehicle model to develop a profile to

represent multiple models, the vehicle model selected must have the

greatest expected fuel temperature increase during driving of all those

models it represents. Also, manufacturers must select test vehicles

with any available vehicle options that increase fuel temperatures

during driving (for example, any feature that limits underbody

airflow).

(iii) Manufacturers may conduct testing to develop fuel temperature

profiles in a laboratory setting, subject to approval by the

Administrator. The laboratory facility should simulate outdoor testing

to reproduce fuel and vapor temperature behavior over the specified

driving schedule. The design of the laboratory facility should include

consideration of any parameters that may affect fuel temperatures, such

as solar loading, pavement heat, and relative wind velocities around

and underneath the test vehicle. Indoor testing to develop the fuel

temperature profiles must be conducted with little or no vehicle-

specific adjustment of laboratory parameters. Manufacturers would need

to maintain an ongoing demonstration of correlation between laboratory

and outdoor measurement of fuel temperatures. Specifically, fuel

temperatures and pressures from indoor driving should be at least as

high as measured when driving outdoors according to the procedures

described in this section.

(iv) Small-volume manufacturers, as defined in Sec. 86.094-

14(b)(1), may use an alternate method for generating fuel temperature

profiles, subject to the approval of the Administrator.

(v) The Administrator may conduct testing to establish any

vehicle's temperature profiles or to verify compliance with fuel tank

pressure requirements.

(2) * * *

(iii) The data recording system described in paragraph (d)(2)(ii)

of this section shall be capable of resolving time to 1 s,

capable of resolving temperature to 2 deg. F, capable of

resolving pressure to 1.0 inch of water, and capable of

resolving speed to 1 mph. The temperature and pressure

signals shall be recorded at intervals of up to 1 minute; speed signals

shall be recorded at intervals of up to 1 second.

(3) * * *

(ii) Wind conditions shall be calm to light with maximum wind speed

of 15 mph. In the case of temporary gusting, wind speeds between 15 and

25 mph may occur for up to 5 percent of the total driving time without

invalidating the data collection. Wind speed shall be measured and

recorded in regular intervals of at least once per minute. Measure wind

speed with the following

[[Page 43902]]

requirements (based on Federal Standard for Siting Meteorological

Sensors at Airports, FCM-S4-1987). The site should be relatively level,

but small gradual slopes are acceptable. The sensor shall be mounted 30

to 33 feet (9 to 10 meters) above the average ground height within a

radius of 500 feet (150 meters). The sensor height shall not exceed 33

feet, except as necessary to be at least 15 feet (5 meters) above the

height of any obstruction (e.g. vegetation, buildings, etc.) within a

500 foot (150 meter) radius. An object is considered to be an

obstruction if the included lateral angle from the sensor to the ends

of the object is 10 degrees or more.

(iii) Road surface temperature shall be at least 125 deg. F

throughout the driving period. Pavement temperature shall be measured

and recorded in regular intervals of at least once per minute. The

track temperature may be measured with an embedded sensor, a portable

temperature probe, or an infrared pyrometer that can provide an

accuracy of 2 deg. F. Temperatures must be measured on a

surface representative of the surface where the vehicle is driven.

* * * * *

(4) Profile determination procedure. (i) Drain the fuel tank(s) and

fill with test fuel to the ``tank fuel volume'' defined in Sec. 86.082-

2. The test fuel should meet the specifications of Sec. 86.1213, except

that fuel with a lower volatility may be used, subject to Administrator

approval. Manufacturers using a lower volatility fuel must generate a

vapor temperature profile for demonstrating compliance with the limit

on fuel tank pressure during the running loss test (see Sec. 86.1234-

96).

(ii) The vehicle shall be moved to the location where the data is

to be collected. It may be driven a maximum distance of 5 miles and may

also be transported by other means. The vehicle shall be stabilized by

one of the following methods:

(A) The vehicle shall be parked for a minimum of 12 hours in an

open area on a surface that is representative of the test road, without

any artificial heating or cooling of the fuel. The orientation of the

front of the vehicle during parking (e.g., N, SW, etc.) shall be

documented.

(B) The vehicle may be soaked in a temperature-controlled

environment to stabilize fuel temperatures. Before starting the drive,

the vehicle shall be stabilized with fuel temperatures

953 deg. F for at least one hour. The fuel temperature may

not exceed 98 deg. F at any time before the beginning of the driving

schedule, during which only whole-vehicle heating and cooling may be

used to control fuel temperatures. If a manufacturer uses the

provisions of paragraph (d)(7)(v) of this section to establish a lower

initial fuel temperature for the running loss test, the fuel in the

test vehicle may not be stabilized at a temperature higher than the

newly established initial fuel temperature.

(iii) Once the ambient conditions specified in paragraph (d)(3) of

this section are met and the vehicle has been stabilized according to

paragraph (d)(4)(ii) of this section, the vehicle's engine may be

started. The vehicle's air conditioning system (if so equipped) shall

be set to the ``normal'' air conditioning mode and adjusted to the

minimum discharge air temperature and high fan speed. Vehicles equipped

with automatic temperature controlled air conditioning systems shall be

set to operate in ``automatic'' temperature and fan modes with the

system set at 72 deg. F.

* * * * *

(7) * * *

(iii) If all these requirements are met, the following calculations

shall be performed to determine a profile for liquid fuel temperatures

and, if applicable, for vapor temperatures: Ti,profile=Ti-

To.

Where:

(A) Ti,profile=the series of temperatures that comprise the

relative temperature profile.

(B) Ti=the series of observed liquid fuel or vapor

temperatures during the drive.

(C) To=the liquid fuel or vapor temperature observed at the

start of the specified driving schedule.

(iv) The relative temperature profile consists of the set of

temperatures at each 1-minute interval. If temperatures are sampled

more frequently than once per minute, the temperature data points may

represent a rolling average of temperatures sampled for up to one-

minute intervals. If multiple valid test runs are conducted for any

model, then all the collected data shall be used to calculate a

composite profile, based on the average temperatures at each point. The

absolute temperature profile is determined by adding 95 deg. F (35 deg.

C) to each point of the relative profile. Other methodologies for

developing corrected liquid fuel and vapor space temperature profiles

may be used if demonstrated to yield equivalent results and approved in

advance by the Administrator.

(v) Manufacturers may use a lower initial fuel temperature for the

running loss test, if approved in advance by the Administrator. To

demonstrate the need for such an adjustment, manufacturers would be

expected to determine the maximum fuel temperature experienced by a

vehicle during an extended park or after driving one UDDS cycle when

exposed to the ambient conditions described in paragraph (d)(3) of this

section. To use this provision, manufacturers would have to show

maximum fuel temperatures no greater than 92 deg. F.

39. Section 86.1230-96 of subpart M is amended by revising figure

M96-1 at the end of the section and adding paragraph (e) to read as

follows:

Sec. 86.1230-96 Test sequence; general requirements.

* * * * *

(e) If tests are invalidated after collection of emission data from

previous test segments, the test may be repeated to collect only those

data points needed to complete emission measurements. Compliance with

emission standards may be determined by combining emission measurements

from different test runs. If any emission measurements are repeated,

the new measurements supersede previous values.

BILLING CODE 6560-50-P

[[Page 43903]]

[GRAPHIC][TIFF OMITTED]TR23AU95.009

BILLING CODE 6560-50-C

[[Page 43904]]

40. Section 86.1231-96 of subpart M is amended by revising

paragraph (d) to read as follows:

Sec. 86.1231-96 Vehicle preparation.

* * * * *

(d) For vehicles to be tested for running loss emissions, prepare

the fuel tank(s) for measuring and recording the temperature and

pressure of the fuel tank as specified in Sec. 86.1207-96 (e) and (f).

Measurement of vapor temperature is optional during the running loss

test. If vapor temperature is not measured, fuel tank pressure need not

be measured.

* * * * *

41. Section 86.1232-96 of subpart M is amended by revising

paragraphs (c), (f), (h) introductory text, (h)(1)(i), (h)(2), (j)

introductory text, (j)(1) introductory text, (j)(1)(i), and (j)(1)(vi)

to read as follows:

Sec. 86.1232-96 Vehicle preconditioning.

* * * * *

(c) Gasoline- and methanol-fueled vehicles shall be soaked for at

least 6 hours after being refueled. Gaseous-fueled vehicles shall be

soaked for at least 1 hour after being refueled. Following this soak

period, the test vehicle shall be placed, either by being driven or

pushed, on a dynamometer and operated through one Heavy-Duty Vehicle

Urban Dynamometer Driving schedule, specified in Sec. 86.1215 and

Appendix I of this part. Once a test vehicle has completed the

refueling and vehicle soak steps specified in paragraphs (b) and (c) of

this section, these steps may be omitted in subsequent testing with the

same vehicle and the same fuel specifications, provided the vehicle

remains under laboratory ambient temperature conditions for at least 6

hours before starting the next test. In such cases, each subsequent

test shall begin with the preconditioning drive specified in this

paragraph. The test vehicle may not be used to set dynamometer

horsepower.

* * * * *

(f)(1) Gasoline- and methanol-fueled vehicles. After completion of

the preconditioning drive, the vehicle shall be driven off the

dynamometer. The vehicle's fuel tank(s) shall be drained and then

filled with test fuel, as specified in Sec. 86.1213, to the ``tank fuel

volume'' defined in Sec. 86.082-2. The vehicle shall be refueled within

1 hour after completion of the preconditioning drive. The fuel cap(s)

shall be installed within 1 minute after refueling. The vehicle shall

be parked within five minutes after refueling.

(2) Gaseous-fueled vehicles. After completion of the

preconditioning drive, the vehicle shall be driven off the dynamometer.

Vehicle fuel tanks shall be refilled with fuel that meets the

specifications in Sec. 86.1213. Fuel tanks shall be filled to a minimum

of 75% of service pressure for natural gas-fueled vehicles or a minimum

of 75% of available fill volume for liquefied petroleum gas-fueled

vehicles. Prior draining of the fuel tanks is not called for if the

fuel in the tanks already meets the specifications in Sec. 86.1213. The

vehicle shall be parked within five minutes after refueling, or, in the

absence of refueling, within five minutes after completion of the

preconditioning drive.

* * * * *

(h) During the soak period for the three-diurnal test sequence

described in Sec. 86.1230-96, evaporative canisters, if the vehicle is

so equipped, shall be preconditioned according to the following

procedure. For vehicles with multiple canisters in a series

configuration, the set of canisters must be preconditioned as a unit.

For vehicles with multiple canisters in a parallel configuration, each

canister must be preconditioned separately. If production evaporative

canisters are equipped with a functional service port designed for

vapor load or purge steps, the service port shall be used during

testing to precondition the canister. In addition, for model year 1998

and later vehicles equipped with refueling canisters, these canisters

shall be preconditioned for the three-diurnal test sequence according

to the procedure in paragraph (j)(1) of this section. If a vehicle is

designed to actively control evaporative or refueling emissions without

a canister, the manufacturer shall devise an appropriate

preconditioning procedure, subject to the approval of the

Administrator.

(1)(i) Prepare the evaporative emission canister for the canister

purging and loading operation. The canister shall not be removed from

the vehicle, unless access to the canister in its normal location is so

restricted that purging and loading can only reasonably be accomplished

by removing the canister from the vehicle. Special care shall be taken

during this step to avoid damage to the components and the integrity of

the fuel system. A replacement canister may be temporarily installed

during the soak period while the canister from the test vehicle is

preconditioned.

* * * * *

(2) For methanol-fueled and flexible-fueled vehicles, canister

preconditioning shall be performed with a fuel vapor composition

representative of that which the vehicle would generate with the fuel

mixture used for the current test. Manufacturers shall develop a

procedure to precondition the evaporative canister, if the vehicle is

so equipped, for the different fuel. The procedure shall represent a

canister loading equivalent to that specified in paragraph (h)(1) of

this section and shall be approved in advance by the Administrator.

* * * * *

(j) For the supplemental two-diurnal test sequence described in

Sec. 86.1230-96, one of the following methods shall be used to

precondition evaporative canisters during the soak period specified in

paragraph (g) of this section. For vehicles with multiple canisters in

a series configuration, the set of canisters must be preconditioned as

a unit. For vehicles with multiple canisters in a parallel

configuration, each canister must be preconditioned separately. In

addition, for model year 1998 and later vehicles equipped with

refueling canisters, these canisters shall be preconditioned for the

supplemental two-diurnal test sequence according to the procedure in

paragraph (j)(1) of this section. Canister emissions are measured to

determine breakthrough. Breakthrough is here defined as the point at

which the cumulative quantity of hydrocarbons emitted is equal to 2

grams.

(1) Butane loading to breakthrough. The following procedure

provides for emission measurement in an enclosure. Breakthrough may

also be determined by measuring the weight gain of an auxiliary

evaporative canister connected downstream of the vehicle's canister, in

which case, the following references to the enclosure can be ignored.

The auxiliary canister shall be well purged prior to loading. If

production evaporative canisters are equipped with a functional service

port designed for vapor load or purge steps, the service port shall be

used during testing to precondition the canister.

(i) Prepare the evaporative/refueling emission canister for the

canister loading operation. The canister shall not be removed from the

vehicle, unless access to the canister in its normal location is so

restricted that purging and loading can only reasonably be accomplished

by removing the canister from the vehicle. Special care shall be taken

during this step to avoid damage to the components and the integrity of

the fuel system. A replacement canister may be temporarily installed

during the soak period while the canister from the test vehicle is

preconditioned.

* * * * *

[[Page 43905]]

(vi)(A) For gasoline-fueled vehicles, load the canister with a

mixture composed of 50 percent butane and 50 percent nitrogen by volume

at a rate of 40 grams butane per hour.

(B) For methanol-fueled and flexible-fueled vehicles, canister

preconditioning shall be performed with a fuel vapor composition

representative of that which the vehicle would generate with the fuel

mixture used for the current test. Manufacturers shall develop a

procedure to precondition the evaporative canister, if the vehicle is

so equipped, for the different fuel.

* * * * *

42. Section 86.1233-96 of subpart M is amended by revising

paragraphs (c), (h), and (i)(5) to read as follows:

Sec. 86.1233-96 Diurnal emission test.

* * * * *

(c) The test vehicle shall be exposed to ambient temperatures

cycled according to the profile specified in Sec. 86.1233 and Appendix

II of this part.

(1) Temperatures measured with the underbody temperature sensor

shall follow the profile with a maximum deviation of 3 deg. F at any

time and an average temperature deviation not to exceed 2 deg. F, where

the average deviation is calculated using the absolute value of each

measured deviation. In addition, the temperature from the sidewall

temperature sensors shall follow the profile with a maximum deviation

of 5 deg. F at any time.

(2) Ambient temperatures shall be measured at least every minute.

Temperature cycling shall begin when time=0 minutes, as specified in

paragraph (i)(5) of this section.

* * * * *

(h) Prior to sampling for emissions and throughout the period of

cycled ambient temperatures, the mixing fan(s) shall circulate the air

at a rate of 0.80.2 cfm per cubic foot of ambient volume.

The mixing fan(s), plus any additional fans if needed, shall also

maintain a minimum wind speed of 5 mph (8 km/hr) under the fuel tank of

the test vehicle. The Administrator may adjust fan speed and location

to ensure sufficient air circulation around the fuel tank. The wind

speed requirement may be satisfied by consistently using a fan

configuration that has been demonstrated to maintain a broad 5-mph air

flow in the vicinity of the vehicle's fuel tank, subject to

verification by the Administrator.

(i) * * *

(5) Within 10 minutes of closing and sealing the doors, analyze

enclosure atmosphere for hydrocarbons and record. This is the initial

(time=0 minutes) hydrocarbon concentration, CHCi, required in

Sec. 86.1243. Hydrocarbon emissions may be sampled continuously during

the test period.

* * * * *

43. Section 86.1234-96 of subpart M is amended by revising

paragraphs (a), (f), (g)(1)(v), (g)(1)(vii), (g)(1)(viii), (g)(1)(xii)

introductory text, (g)(1)(xii)(A), (g)(1)(xiv), (g)(1)(xv),

(g)(1)(xvi), (g)(2)(v), (g)(2)(vii), (g)(2)(x), and (g)(2)(xii) and

adding paragraphs (g)(1)(xx)(C) and (g)(2)(xv) to read as follows:

Sec. 86.1234-96 Running loss test.

(a) Overview. Gasoline- and methanol-fueled vehicles are to be

tested for running loss emissions during simulated high-temperature

urban driving; this test is not required for gaseous-fueled vehicles.

During operation, tank temperatures are controlled according to a

prescribed profile to simulate in-use conditions. If the vehicle is

determined to have exceeded the standard before the end of the running

loss test, the test may be terminated without invalidating the data.

The test can be run either in a sealed enclosure or with the point-

source method, as specified in paragraph (g) of this section.

Measurement of vapor temperature is optional during the running loss

test; however, if testing by the Administrator shows that a vehicle has

exceeded an emission standard without measurement of vapor

temperatures, the manufacturer may, utilizing its own resources,

conduct subsequent testing on that vehicle to determine if the

exceedance is attributable to inadequate control of vapor temperatures.

* * * * *

(f) Temperature stabilization. Immediately after the hot transient

exhaust emission test, the vehicle shall be soaked in a temperature

controlled area for a maximum of 6 hours until the fuel temperature is

stabilized. The fuel may be heated or cooled to stabilize fuel

temperatures, but the fuel heating rate must not exceed 5 deg. F in any

1-hour interval during the soak period. A manufacturer may use a faster

heating rate or a longer period for stabilizing fuel temperatures if

the needed heating cannot be easily accomplished in the 6-hour period,

subject to Administrator approval.

(1) Fuel temperatures must be held at 953 deg. F for at

least one hour before the start of the running loss test.

(2) If a vehicle's fuel temperature profile has an initial

temperature lower than 95 deg. F, as described in Sec. 86.1229-

85(d)(7)(v), the fuel in the test vehicle must be stabilized to within

3 deg. F of that temperature for at least one hour before the start of

the running loss test.

(g) Running loss test. * * *

(1) Enclosure method. * * *

(v) Fans shall be positioned as described in Secs. 86.1207-96 (d)

and (h).

* * * * *

(vii) Connect the air intake equipment to the vehicle, if

applicable. This connection shall be made to minimize leakage.

(viii) The temperature and pressure recording systems shall be

started. Measurement of vapor temperature is optional during the

running loss test. If vapor temperature is not measured, fuel tank

pressure need not be measured.

* * * * *

(xii) When the ambient temperature is 955 deg. F

(353 deg. C) and the fuel has been stabilized according to

paragraph (f) of this section, the running loss test may begin. Measure

the initial ambient temperature and pressure.

(A) Analyze enclosure atmosphere for hydrocarbons and record. This

is the initial (time=0 minutes) hydrocarbon concentration, CHCi,

required in Sec. 86.1243. Hydrocarbon emissions may be sampled

continuously during the test period.

* * * * *

(xiv) The ambient temperature shall be maintained at

955 deg. F (952 deg. F on average) during the

running loss test, measured at the inlet to the cooling fan in front of

the vehicle; it shall be recorded at least every 60 seconds.

(xv) The fuel temperature during the dynamometer drive shall be

controlled to match the fuel tank temperature profile determined in

Sec. 86.1229. Measured fuel temperatures must be within

3 deg. F of the target profile throughout the test run.

Vapor temperatures, if measured, must be within 5 deg. F of

the target profile during the first 4186 seconds of the running loss

test, and within 3 deg. F for the remaining 120 seconds of

the test run. For any vehicle complying with the test standards, vapor

temperatures may be higher than the specified tolerances without

invalidating test results. For testing by the Administrator, vapor

temperatures may be lower than the specified tolerances without

invalidating test results. If the test vehicle has more than one fuel

tank, the temperatures for both fuel tanks shall follow the target

profiles determined in Sec. 86.1229. The control system shall be tuned

and operated to provide smooth and continuous tank temperature profiles

that are representative of the on-road profiles.

(xvi) Tank pressure shall not exceed 10 inches of water at any time

during

[[Page 43906]]

the running loss test unless a pressurized system is used and the

manufacturer demonstrates that vapor would not be vented to the

atmosphere upon fuel cap removal. A vehicle may exceed the pressure

limit for temporary periods during the running loss test, up to 10

percent of the total driving time, provided that the vehicle has

demonstrated conformance with the pressure limit during the entire

outdoor driving period specified in Sec. 86.1229. Measurement of fuel

tank pressures will be considered valid only if vapor temperatures are

measured and controlled to the tolerances specified in paragraph

(g)(1)(xv) of this section.

* * * * *

(xx) * * *

(C) Turn off all the fans specified in Sec. 86.1207-96(d). Also,

the time that the vehicle's engine compartment cover is open for

removal of air intake equipment, if applicable, shall be minimized to

avoid loss of heat from the engine compartment.

* * * * *

(2) Point-source method. * * *

(v) Fans shall be positioned as described in Sec. 86.1207-96(d).

* * * * *

(vii) The temperature and pressure recording systems shall be

started. Measurement of vapor temperature is optional during the

running loss test. If vapor temperature is not measured, fuel tank

pressure need not be measured.

* * * * *

(x) The ambient temperature shall be maintained at

955 deg. F (952 deg. F on average) during the

running loss test, measured at the inlet to the cooling fan in front of

the vehicle; it shall be recorded at least every 60 seconds.

* * * * *

(xii) The tank pressure requirements described in paragraph

(g)(1)(xvi) of this section apply also to running loss testing by the

point source method.

* * * * *

(xv) At the end of the running loss test, turn off all the fans

specified in Sec. 86.1207-96(d).

* * * * *

44. Section 86.1238-90 of subpart M is amended by revising

paragraph (i) to read as follows:

Sec. 86.1238-90 Hot soak test.

* * * * *

(i) The enclosure doors shall be closed and sealed within two

minutes of engine shutdown and within seven minutes after the end of

the exhaust emission test. The steps after the end of the driving cycle

should be done as quickly as possible to minimize the time needed to

start the hot soak test.

* * * * *

45. Section 86.1238-96 of subpart M is amended by revising

paragraphs (a)(2), (b)(2)(v)(A), and (b)(2)(viii) to read as follows:

Sec. 86.1238-96 Hot soak test.

(a) * * *

(2) Gaseous-fueled vehicles. Since gaseous-fueled vehicles are not

required to perform a running loss test, the hot soak test shall be

conducted within seven minutes after completion of the hot start

exhaust test.

(b) * * *

(2) * * *

(v) * * *

(A) Analyze the enclosure atmosphere for hydrocarbons and record.

This is the initial (time = 0 minutes) hydrocarbon concentration,

CHCi, required in Sec. 86.1243. Hydrocarbon emissions may be

sampled continuously during the test period.

* * * * *

(viii) The

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