Confined and Enclosed Spaces and Other Dangerous Atmospheres in Shipyard Employment; Final Rule
Federal RegisterJul 25, 1994
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DEPARTMENT OF LABOR
Occupational Safety and Health Administration
29 CFR Part 1915
[Docket No. S-050]
Confined and Enclosed Spaces and Other Dangerous Atmospheres in
Shipyard Employment
AGENCY: Occupational Safety and Health Administration (OSHA),
Department of Labor.
ACTION: Final rule.
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SUMMARY: The previous Subpart B of part 1915 sets out requirements for
work in explosive and other dangerous atmospheres in vessels and vessel
sections and applies to shipbuilding, ship repairing, and shipbreaking
operations and to related employment. The final rule being promulgated
today extends the protection afforded by these previous rules to
employees entering any confined or enclosed space or working in any
other dangerous atmosphere in or out of a shipyard. The final rule also
simplifies and clarifies some of the requirements in the previous
standards.
The final rule includes requirements for a shipyard competent
person, a Marine Chemist, a Certified Industrial hygienist, or a Coast
Guard authorized person to evaluate conditions within a confined or
enclosed space and to institute measures to ensure that entrants are
protected. It also contains requirements for posting unsafe spaces, for
safe performance of cleaning, cold work, and hot work, and for
classifying a person as a shipyard competent person.
EFFECTIVE DATE: The Final Rule becomes effective on October 24, 1994.
ADDRESSES: In compliance with 28 U.S.C. 2112(a), the Agency designates
for receipt of petitions for review of the standard the Associate
Solicitor of Labor for Occupational Safety and Health, Office of the
Solicitor, room S4004, U.S. Department of Labor, 200 Constitution Ave.
NW., Washington, DC 20210.
FOR FURTHER INFORMATION CONTACT: Mr. James F. Foster, U.S. Department
of Labor, Occupational Safety and Health Administration, room N3647,
200 Constitution Ave., NW., Washington, DC 20210 (202-219-8148).
SUPPLEMENTARY INFORMATION: The principal authors of this final rule are
Joseph V. Daddura, Project Officer and Odet Shaw, Office of Maritime
Standards; Michael B. Moore, Office of Fire Protection Engineering and
Safety Systems; Paul Bolon, Office of Regulatory Analysis: and Claudia
Thurber, Project Attorney, Office of the Solicitor, U.S. Department of
Labor.
Table of Contents
I. Background
II. Summary and Explanation of Final Rule
III. Statutory Considerations
IV. Summary of Final Regulatory Impact Analysis, Regulatory
Flexibility Certification, and Environmental Impact Assessment
V. Effective Date
VI. Information Collection Requirements
VII. Federalism
VIII. State Plans
IX. Authority
I. Background
A. History of the Regulation
In May 1971, the Occupational Safety and Health Administration
(OSHA), under authority granted by section 6(a) of the Occupational
Safety and Health Act of 1970 (OSH Act, 84 Stat. 1590; 29 U.S.C.
655(a)), adopted established Federal standards issued under section 41
of the Longshore and Harbor Workers' Compensation Act (44 Stat. 1444,
as amended; 33 U.S.C. 941), as standards applicable to ship repairing
(29 CFR part 1915), shipbuilding (29 CFR part 1916), and shipbreaking
(29 CFR part 1917) operations. Additionally, other Federal standards
and national consensus standards were similarly adopted as general
industry standards (29 CFR part 1910) and were made applicable to all
aspects of shipyard operations not specifically covered by parts 1915,
1916, and 1917. On April 20, 1982 (47 FR 16984), parts 1915, 1916, and
1917 were consolidated into a single part 1915, for shipyard
employment. The consolidated set of standards, entitled ``Occupational
Safety and Health Standards for Shipyard Employment,'' eliminated
duplicate and overlapping provisions within the former three parts, but
did not alter any substantive requirements. The consolidation had no
effect on the applicability of the general industry standards, in part
1910, to hazards or conditions in shipyard employment not specifically
addressed in the shipyard standards.
On November 29, 1988, OSHA published a proposed rule in the Federal
Register (53 FR 48092) that would revise its previous standards on
explosive and other dangerous atmospheres in vessels and vessel
sections, contained in Subpart B of part 1915. The proposed standards
covered safe entry into and work on board vessels and vessel sections
in shipyards. The NPRM proposed the following revisions to the previous
Subpart B:
* Expanding the scope so that the entire subpart applied to all
phases of shipyard work on board vessels and vessel sections;
* Adding several definitions; changing the sequence of testing so
that requirements for oxygen, flammability, and toxicity testing are
presented in that order (the proposal would not, however, have required
testing in that order);
* Increasing the oxygen content required for unprotected confined
or enclosed space entry from 16.5 percent by volume to 19.5 percent by
volume; adding a requirement that spaces containing concentrations of
toxic contaminants above the permissible exposure limit be labeled
``Not Safe for Workers'';
* Adding a requirement for hot work that the concentration of
oxygen not exceed 22 percent by volume; adding a requirement to label
spaces if those spaces contain, or are adjacent to a space containing,
concentrations of flammable gases or vapors at or above 10 percent of
their lower explosive limit; and
* Adding two new appendices to aid employers and employees.
The NPRM also proposed a revision of Sec. 1915.7, Competent Person.
The previous Sec. 1915.7, which is contained in Subpart A of the
Shipyard Standards, defines a competent person for the purposes of
Subparts B, C (Surface Preparation and Preservation), D (Welding,
Cutting, and Heating), and H (Tools and Related Equipment). The
proposed revision was intended to eliminate the paperwork burden
involved in designating competent persons, to clarify the skills
required of them, and to simplify requirements relating to logging of
inspections and tests.
The notice of proposed rulemaking (NPRM) gave interested persons
until February 27, 1989, to submit comments with respect to the
proposal, to file objections, and to request a hearing. OSHA received
over 40 comments in response to the proposed rulemaking. There were no
hearing requests, and no hearing was held.
A short time after the shipyard proposed rule (Subpart B) was
published, in November 1988, the Shipyard Employment Standards Advisory
Committee (SESAC) was established to provide OSHA with guidance in
revising its shipyard standards and in developing a vertical standard
for the shipyard industry. At several SESAC meetings, the proposed
rules in Subpart B were on the agenda.
Subsequently, on June 5, 1989 (several months after the comment
period closed for the proposed revision of Subpart B), OSHA published a
proposed rule for permit-required confined spaces in general industry
(54 FR 24080). This general industry permit space proposal was intended
to apply to land-side (that is, other than on vessels or vessel
sections) operations within shipyards, including all operations and
work areas, such as fabricating shops, machine shops, and staging
areas. As a result, shipyard employers would have been required to
comply with one set of standards for shipboard operations (part 1915,
Subpart B) and another for land-side operations (part 1910,
Sec. 1910.146).
The general industry permit space proposal was discussed at several
SESAC meetings with a view toward incorporating applicable requirements
into a vertical confined space standard for the entire shipyard. This
would make it unnecessary for the general industry standard to apply to
hazardous atmospheres in confined spaces in shipyards, as had been
proposed in the 1910 rulemaking.
At SESAC's meeting of April 25-26, 1990, the Committee recommended
that the scope of the proposed shipyard standard on vessels and vessel
sections be expanded to include all confined and enclosed space
operations within the shipyard (Tr. 102, 4/25/90). The committee also
recommended that the title of the subpart, originally called
``Explosive and Dangerous Atmospheres in Vessels and Vessel Sections,''
be changed to clarify that this standard addresses all confined and
enclosed spaces and dangerous atmospheres encountered in shipyard
employment. Additionally, SESAC recommended that several provisions
similar to those proposed for general industry be added to subpart B to
make it a comprehensive standard for shipyard employment. The
provisions they recommended included a paragraph covering training
requirements and duties of confined space entrants; a new paragraph on
self-rescue and rescue teams; and a new paragraph addressing the duties
of employers with respect to on-site contractors. As recommended by
SESAC, the additional provisions would make subpart B a comprehensive
set of requirements applicable to the hazards posed by confined and
enclosed spaces and dangerous atmospheres encountered throughout
shipyard employment.
In response to issues raised in various comments submitted to the
docket concerning the general industry permit-required confined spaces
proposal and to enable OSHA to place the SESAC recommendations into the
subpart B rulemaking record, the Agency reopened the subpart B record
for additional comment (57 FR 28152). In the notice reopening the
record, which was published on June 24, 1992, OSHA invited public
comment on seven issues. These issues were:
(1) Whether or not land-side confined and enclosed spaces and other
dangerous atmospheres should be treated separately from spaces in
vessels and vessel sections.
(2) What kind of training should shipyard confined space workers
receive.
(3) Whether or not subpart B should require attendants for shipyard
confined spaces.
(4) What should be a shipyard employer's duty with respect to
rescue services.
(5) What should be a shipyard employer's duty with respect to
contractors and other employers.
(6) Whether or not hot work permits should be required.
(7) What are the costs associated with applying requirements from
the generic confined spaces standard to shipyards.
Interested persons were given until September 22, 1992, to submit
comments. OSHA received 53 comments in response to the notice reopening
the record on the revision of subpart B.
The final rule on general industry permit-required confined spaces
was published in the Federal Register on January 14, 1993 (58 FR 4462).
Shipyards were omitted from the scope of the final general industry
standard because the Agency felt that it would be more appropriate to
address them in the revision of subpart B of part 1915. The
relationship between subpart B and Sec. 1910.146 and OSHA's reasons for
adopting a separate rule in subpart B are presented in the summary and
explanation discussion of the scope and application section for subpart
B (Sec. 1915.11).
The information OSHA relied upon to prepare the Notice of Proposed
Rulemaking (NPRM), comments received in response to the (NPRM), to the
notice of the reopening of the record, and the exhibits (including the
written transcripts of relevant SESAC meetings) submitted during the
period allowed for such submissions, constitute the rulemaking record
for this proceeding. The entire record was carefully considered in the
preparation of this final rule.
B. Significant Risk
The Occupational Safety and Health Administration (OSHA) has
determined that there is a significant risk to the health and safety of
workers who enter confined spaces in shipyards. According to the most
recent data from the Bureau of Labor Statistics (BLS), SIC 3731 (Ship
building and Repairing) has the highest lost workday case incidence
rate for injuries of any industry (``Occupational Injuries and
Illnesses in the United States by Industry, 1991,'' Bureau of Labor
Statistics, May, 1993).
The industry as a whole therefore poses the highest risk of injury
from all hazards for its employees in the U.S. Within shipyards,
confined space operations are one of the riskiest activities, which is
why the industry developed its own effective confined space procedures
that were adopted by OSHA as subpart B in 29 CFR part 1915 in the early
1970s.
At the present time, work in confined spaces on vessels is covered
by the current shipyard confined space regulations in subpart B of part
1915, but work in ``land-side'' confined spaces is not. This work on
land-side operations is therefore not currently addressed by a specific
OSHA regulation. These operations were originally included in the scope
of the proposed general industry confined space rule (Sec. 1910.146)
but were omitted in the final rule. In the preamble to that final rule,
the Agency noted its intention to cover confined spaces, both on
vessels and on land, in its revision of subpart B of part 1915. (58 FR
4471)
Confined space work on ships is extremely hazardous, and accidents
and fatalities still occur when the procedures of subpart B are not
adhered to. OSHA has recorded 20 deaths in the shipyard and boat-
building industries from 1983 to 1992 from confined space accidents.
The Agency has concluded that the new elements in final subpart B will
address non-compliance and lack of discipline in applying subpart B and
will reduce significant risk in confined and enclosed spaces and other
dangerous atmosphere work. These new elements include training, duty to
employers (contractors), and rescue. In addition, the Agency concludes
that other additions in the final will reduce risk in confined and
enclosed spaces and other dangerous atmospheres work, including:
specifying the order of testing of atmospheres, increasing the required
oxygen content from 16.5 percent to 19.5 percent by volume, restricting
oxygen content of spaces for hot work to 22 percent by volume, and
posting notification if spaces contain or are adjacent to spaces that
contain, concentration of flammable gases or vapors at or above 10
percent of there LEL.
II. Summary and Explanation of the Final Rule
A. Introduction
The final rule consists of two parts--a revision of the previous
shipyard competent person requirements found in subpart A and a
revision of the requirements for explosive and other dangerous
atmospheres found in subpart B. In this section of the preamble, OSHA
is providing a brief explanation of these two revisions to help explain
the final rule, together with a brief overview and explanation of the
revised standards. A later section will provide a full summary and
explanation of individual provisions, with complete details and
discussion of the rulemaking record.
OSHA is revising Sec. 1915.7, which sets out requirements for the
designation and qualification of competent persons. Under this section,
employers must designate one or more competent persons. The employer
must provide a roster of competent persons, which must contain the
names of these persons and the dates of their training. Competent
persons are required to know and understand the requirements of subpart
B (confined and enclosed spaces and other dangerous atmospheres), C
(surface preparation and preservation), D (welding, cutting, and
heating), and H (tools and related equipment); to know the locations
and designations of spaces where work is to be performed; to have the
ability to calibrate and use test equipment and perform the tests
required by subparts B, C, D, and H; to be able to evaluate whether
spaces need to be tested further by a Marine Chemist, Certified
Industrial Hygienist, or Coast Guard authorized person; to have the
ability to understand and carry out instructions and other information
provided by Marine Chemists, Certified Industrial Hygienists, or U.S.
Coast Guard authorized persons; and to have the ability to maintain the
records required by Sec. 1915.7. The final rule eliminates the
requirement for the employer to complete OSHA Forms 73 (Designation of
Competent Persons) and 74 (Log of Inspection and Tests by Competent
Person); however, the employer must continue to keep records of all
testing performed under subparts B, C, D, and H.
OSHA is also revising subpart B of part 1915. This subpart sets out
requirements for safe entry into and work in shipyard confined spaces,
enclosed spaces, and other dangerous atmospheres. The provisions of
this subpart apply to spaces that might contain oxygen-deficient,
oxygen-enriched, flammable, or toxic atmospheres. Examples of such
spaces include spaces that have been sealed, spaces that contain or
have contained materials that are flammable, toxic, corrosive, or
irritant, and spaces that are adjacent to these spaces. These spaces
must be tested by a competent person to determine whether or not it is
safe for an employee to enter into and work within or on the space.
The revised subpart B uses a two-tiered approach for evaluating the
hazards posed by confined and enclosed spaces and dangerous
atmospheres. The initial evaluation of all spaces is performed by a
shipyard competent person. When this evaluation discovers hazards
greater than those that a competent person is capable of handling, the
services of a Marine Chemist or certified industrial hygienist are
necessary. The shipyard competent person and these other qualified
individuals work in tandem to ensure the safe entry into and work in
confined and enclosed spaces and other dangerous atmospheres.
If the tests demonstrate that it is safe, then employees may enter
the space. If the tests show that it is not safe, then the space must
undergo further evaluation by a Marine Chemist or certified industrial
hygienist, and corrective action must be taken before employees may
enter. After further evaluation, the space must be designated as ``Not
Safe for Workers--Enter with Restrictions'' (for example, when
ventilation is necessary to maintain flammable concentrations below 10
percent of the lower explosive limit of a gas or vapor) or ``Not Safe
for Workers'' (for example, spaces with atmospheres that are
immediately dangerous to life or health). Spaces designated as ``Not
Safe for Workers--Enter with Restrictions'' or ``Not Safe for Workers''
must be posted with their designation so that employees do not enter
the spaces accidentally.
Employees who enter confined or enclosed spaces or dangerous
atmospheres must be trained to perform their work safely. The standard
requires training in hazard recognition, in the use of protective
equipment, and in self-rescue techniques. The employer must certify
that entrants have been trained before they are allowed to enter
confined and enclosed spaces or dangerous atmospheres. In addition,
employers must provide for rescue, either by having an on-site rescue
team or by arranging for the use of outside rescue services.
A space that has contained a flammable or toxic substance must be
cleaned before it can be made ``Safe for entry'' without restrictions.
The final rule sets requirements for performing the necessary cold work
(such as cleaning, scraping, inspecting the structure, and surveying
the space) usually to prepare the spaces for hot work. First, residues
of hazardous materials must be removed (for example, flammable liquids
are pumped out, then the space is cleaned). The atmosphere within the
space must be tested for flammability, and these tests must be repeated
as often as necessary throughout the course of work to ensure that the
concentration of flammable gases and vapors is in a safe range. (These
tests are in addition to the tests required before entry.) The standard
also requires ignition sources to be controlled or eliminated during
cold work to limit further the possibility of explosion or fire.
If hot work is to be performed, confined and enclosed spaces and
dangerous atmospheres are classified in two groups. If the spaces
contain or have contained flammable liquids or gases or if the spaces
are adjacent to such spaces, then a Marine Chemist or Coast Guard
authorized person must test and certify the space as safe for hot work.
Other types of confined and enclosed spaces and hazardous atmospheres
must be tested for safety by a competent person before hot work is
allowed.
The standard also contains provisions for maintaining safe working
conditions. Pipelines that carry hazardous materials must be blocked or
flushed and cleaned to prevent hazardous materials from discharging
into a space. The space must be tested periodically to ensure that safe
working conditions are maintained. Additionally, work operations must
be halted and the space exited when conditions change and the space no
longer meets the criteria specified by the Marine Chemist or Coast
Guard authorized person for safe work in or on the space.
The standard sets requirements for the posting of confined and
enclosed spaces and dangerous atmospheres. The signs must be understood
by all employees working in the area and must be posted at the means of
access to the work area.
The following summary and explanation of the individual provisions
within the standard discusses the important elements of the final
standard, explains the purpose of the individual requirements, and
explains any differences between the final rule and previous standards.
This section also discusses and resolves issues that were raised during
the rulemaking period, significant comments received as part of the
rulemaking record, and substantive changes from the language of the
proposed rule. References in parentheses are to exhibits (Ex.) and
transcripts (Tr.)1 in the rulemaking record.
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\1\ Transcript of the SESAC meeting of September 2-3, 1992,
Baltimore, MD.
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B. Subpart A, Sec. 1915.7--Competent Person
In this final rule, OSHA is revising various requirements related
to the designation and use of competent persons. Among the revised
provisions are the following: allowing an employer to avoid designating
competent persons if their tasks are always performed by a Marine
Chemist; allowing employers to select the form in which they may keep
records on competent persons; clarifying the criteria competent persons
must meet; and simplifying the way the competent person's records of
tests and inspections may be kept. In this regard, and as proposed,
OSHA is only revising Sec. 1915.7, which establishes both the duty for
employers to designate competent persons and the criteria for
designating such persons. The definition for competent person in
Sec. 1915.4 remains the same. The duties of competent persons, other
than the duties contained in Subpart B and addressed below in this
rulemaking, also remain the same.
In addition to substantive and editorial revisions to the
regulatory text of Sec. 1915.7 contained in the final rule, OSHA has
reorganized the paragraphs for clarity and coherence. OSHA prefers to
place paragraphs addressing the scope or application of a regulation at
the beginning of the applicable paragraphs, sections, or subparts of
that regulation. The previous paragraph addressing the application of
Sec. 1915.7 is contained in paragraph (d) located at the end of
Sec. 1915.7. To be consistent with other OSHA rulemaking, OSHA has
redesignated the paragraphs of Sec. 1915.7 so that the previous
paragraph (d) entitled, ``Application,'' becomes new paragraph (a) in
the final rule. Previous paragraphs (a), (b), and (c) have been
redesignated (b), (c), and (d), respectively.
Application. Paragraph (a) of the final standard sets forth the
application of Sec. 1915.7 that was previously contained in paragraph
(d) as discussed above. In addition, editorial changes have been made
to improve the language. For example, the old paragraph specified that
application would be to ``employers engaged in general ship repair,
shipbuilding and shipbreaking'' while in the new paragraph the general
inclusive term ``shipyard employment'' is used. The coverage provided
to employees by the new language is identical.
Designation of a competent person. In paragraph (b)(1), OSHA
continues the requirement in old paragraph (a)(1) of Sec. 1915.7 that
the employer designate at least one competent person for the purpose of
testing the atmospheres of work spaces in shipyard employment unless
all of the employer's testing under Subpart B is performed by an NFPA
Certified Marine Chemist.
OSHA also proposed to delete ``National Fire Protection Association
Certified Marine Chemist'' in previous paragraph (a)(1) and to replace
it with ``Marine Chemist.'' The phrase ``National Fire Protection
Association Certified'' which modifies ``Marine Chemist'' is redundant
since the term ``Marine Chemist'' will be defined in the final rule as
``an individual who possesses a current Marine Chemist Certificate
issued by the National Fire Protection Association.''
OSHA proposed to allow an employer to avoid designating competent
persons when the employer states that atmospheric testing is done by
other qualified individuals, who include NFPA Certified Marine
Chemists. Some commenters (e.g., Exs. 6-3, 6-12, 6-15) asserted that
competent persons were as capable as the Marine Chemist in performing
the atmospheric tests required in Subparts B, C, D, and H. For example,
Bay Shipbuilding Corp.
(Ex. 6-15) commented:
If an employer is just dealing with a common element like high
flash point fuels, oxygen content, carbon monoxide, or hydrogen
sulfide, which are easily detectable with electronic measuring
devices, you do not need a skilled chemist, provided you have a well
trained and equipped competent person.
OSHA agrees that a competent person is capable of testing
atmospheric conditions and certifying spaces for entry, and that Marine
Chemists are certainly capable of performing that testing. However, the
proposal would also have allowed the employer not to designate a
competent person if the testing were done by a Coast Guard authorized
person. OSHA has determined that this would not promote adequate safety
because the Coast Guard authorized person may not have been trained to
have all the skills and knowledge of a competent person. In fact, Coast
Guard authorized persons are only allowed to authorize someone to test
and certify a space ``Safe for Hot Work.'' (See the text of 46 CFR
35.01-1(a) through (c), 71.60(c)(1), and 91.50-1(c)(1) in Appendix B to
subpart B). A shipyard that relied only upon Coast Guard approved
persons would not have an individual who had all the skills and
knowledge necessary to protect employees from atmospheric hazards in
confined and enclosed spaces and other dangerous atmospheres.
Therefore, consistent with the previous standard, an employer can only
avoid designating a competent person(s) if the employer states that all
testing will be done by a Marine Chemist.
In paragraph (b)(2), OSHA has carried forth most of the
requirements of previous paragraph (a)(2), which addressed the
recording of information on employees who have been designated
competent persons. An employer is still required to keep a list of his
or her competent persons, but the employer will have more flexibility
in determining the form of the record, and instead of being required to
send the list to the OSHA area office, employers will be required to
maintain the list and make it available upon request.
Paragraph (a)(2) of the previous rule required the employer to
indicate on a ``Designation of Competent Person'' (OSHA 73 form) either
the names of employees designated as competent persons or that the
prescribed functions of a competent person would always be carried out
by a NFPA Certified Marine Chemist. In addition, a new OSHA 73 form had
to be completed when additions or changes were made to the information
concerning persons designated as competent persons and that it be filed
with the local OSHA area office.
The exception in paragraph (b)(1) which allows an employer to
designate ``any person who meets the applicable portion of the criteria
[for competent persons] set forth in paragraph (c)'' in certain
situations was in the previous standard at Sec. 1915.7(d) Application.
OSHA proposed that the employer prepare a ``certification record,''
that would include the employer's name, the identification of the
designated competent person or a statement that a Marine Chemist or a
Coast Guard authorized person would be used, the date of training, and
that the employer maintain the most recent record on file. Coast Guard
authorized persons were also to be added to the exception from
designating a competent person. The proposal also eliminated the need
to use an OSHA 73 form for recording the information required by the
standard.
In this final rule, OSHA addresses the proposed requirements under
three separate paragraphs. In paragraph (b)(2)(i) of the final rule,
OSHA continues to require employers to keep a record of employees who
have been designated as competent persons or a statement that the
employer plans to use a Marine Chemist for the testing of atmospheres.
Paragraph (b)(2)(ii) continues the requirement that the record of
designated persons be maintained but adds a requirement that the
employer make the record available for inspection by OSHA, NIOSH,
employees, or their designated representatives. This is consistent with
other OSHA standards including Secs. 1915.1025(l)(2) and 1915.1027(o),
and with industry practice. OSHA believes it is imperative that
competent persons be easily identified because their skills are
critical for the provision and maintenance of a safe workplace. In
addition, the new requirement will facilitate enforcement of the
maintenance of records requirement.
OSHA has eliminated the requirement to use an OSHA 73 because OSHA
believes that the OSHA 73 form requires more information than is
necessary. The primary purpose of the ``Designation of Competent
Person'' form was to provide the identification of employees designated
as competent persons or to indicate that a Marine Chemist would be used
to perform tests. OSHA believes that such information can be recorded
and provided in other ways.
Since the OSHA 73 form is no longer required, it no longer needs to
be provided to the OSHA area office each time a change is made. Now
employers can maintain the record of designated employees at the place
of employment or other location, such as the main office of the
employer, so long as the record can be provided for inspection upon
request.
The U.S. Coast Guard MIONY (Ex. 6-4) and Mr. Alan Spackman (Ex. 6-
5) supported the elimination of OSHA Form 73, but only if the employer
is required to maintain the alternative method of certification. Mr.
Spackman (Ex. 6-5) stated,
This action is acceptable only if the employer is required to
either post or make the competent person's certification record
available upon request and without retaliation to employee and other
persons who may be in the workplaces. The proposal fails to give
this assurance.
OSHA believes that by allowing alternative reporting media for
identifying designated employees and by requiring that records be
maintained and made available for inspection rather than submitted to
the local OSHA area office, the final rule addresses Mr. Spackman's
concerns. Bay Shipbuilding Corp. (Ex. 6-15) commented,
Form 73 is non-productive and obsolete. The form could be
revised to indicate information such as name, date, employment/
experience in shipbuilding/repairs/ship breaking, and schooling or
training * * *
Therefore, in the final rule, the employer is permitted to use any
form or format of reporting that identifies the employees who are
designated as competent persons and the date they were trained or that
a Marine Chemist will be used to perform atmospheric testing. Under the
final rule, OSHA will continue to recognize the OSHA 73 form as an
acceptable recordkeeping medium, but will not require its use.
Employers are free to use whatever recordkeeping medium they choose as
long as the record contains the minimum information required in the
final rule and can be presented for inspection upon request. By
requiring that the record be made available for inspection upon
request, OSHA is eliminating the need for employers to file new OSHA 73
forms or certifications of designated persons with the nearest OSHA
area office as required in the previous language of Sec. 1915.7(a)(2).
In paragraph (b)(2)(iii), OSHA has reorganized the requirements of
the certificate designating employees as competent persons, keeping
most that were proposed, but eliminating the requirement to include the
date the record was made and adding a requirement to include the date
the competent person was trained. As long as the list of competent
persons represents the current situation, there is no need to know when
it was created. However, knowing when a competent person was trained
will enable OSHA to determine easily that the employee was trained,
thus facilitating enforcement and ensuring that the employer is aware
of the date the employee was trained.
Criteria for a competent person. In the proposal, the Agency
requested public comment on whether there should be OSHA-approved or
OSHA-required training for competent persons, whether competent persons
should be certified, when such requirements could be implemented, and
how many persons would need training and certification.
Several commenters believed that OSHA should not require training
or certification of shipyard competent persons. For example, the
Shipbuilders Council of America (SCA) (Ex. 6-3) and Newport News
Shipbuilding (Ex. 6-6), commented:
The vast majority of confined space entry incidents are the
result of poor application of confined space entry procedures. There
are few, if any, confined space incidents involving errors by a
competent person. The criteria for designating competent persons in
the present standard in Sec. 1915.7 are sufficiently specific and
rigorous to ensure qualified individuals, and should be retained.
SCA (Ex. 6-3) additionally suggested that,
OSHA should continue to offer and support Shipyard Competent
Person training courses. However, the fact that an individual has
taken the course alone does not ensure competency.
Other commenters urged OSHA to institute mandatory training and
certification (e.g., Ex. 6-14, 6-24, 6-31). For instance, NIOSH
recommended that OSHA require and take responsibility for the
certification and training of shipyard competent persons (Ex. 6-14).
The U.S. Navy's Environmental Health Center (Ex. 6-31) related the
issue of shipyard competent persons to their Gas Free Engineers by
stating that:
OSHA should adopt a formal policy on this issue. Naval shipyards
currently have a 3 week Gas Free Engineer (GFE) course which is
given to Navy personnel so that they may perform as Gas Free
Engineering Technicians.
Another commenter, Independent Testing and Consulting, Inc. (Ex. 6-
24) expressed this viewpoint:
The NFPA in conjunction with OSHA has re-introduced a voluntary
training program for Competent Persons * * *. The provision of
training by outside agencies lifts a burden from the employer and
the benefits outweigh the costs.
The requirements of 1915.7 are adequate but every effort should
be made to provide employers with the opportunity to send personnel
to training courses which should be OSHA approved. Such approval
should require that persons be recertified periodically, say every
3-5 years. This would assure that competent persons keep abreast of
changes in technology, law etc.
OSHA received support for periodic re-training and many suggestions
with a variety of time limits (Ex. 6-4, 6-12, 6-14, 6-21, 6-22, 6-27,
6-28, 6-33, 6-36). For example, the U.S. Coast Guard MIONY (Ex. 6-4)
and the Navy's Sea Systems Command (Ex. 6-12) believe that competent
persons should attend initial training and then attend refresher
training each year thereafter. NIOSH (Ex. 6-14) recommended that annual
training of the competent person be required for recertification.
Several commenters, however, believed that the criteria for
designating a competent person should remain the same as the previous
standard. The NFPA (Ex. 6-10), for example, stated :
* * * Emphasis should be placed upon enforcement of existing
requirements (the performance requirements to be designated for a
competent person) and that formal training be directed toward the
existing duties and responsibilities of a competent person.
And as expressed by Delta Laboratory and Gas Testing, Inc. (Ex. 6-
35):
* * * the present system provides a tried and tested system of
confined space entry and work * * *. To change the basic format of
the system would be sheer folly and would benefit the few at the
expense of many.
While OSHA supports the need for training requirements, OSHA agrees
with the position of the majority of commenters that the competent
person criteria contained in Sec. 1915.7 achieve the same result, that
is, a highly trained individual who has knowledge of the unique aspects
of shipyard operations and the ability to carry out and perform the
required atmospheric tests. The criterion in paragraph (c) of
Sec. 1915.7 requires the shipyard competent person to have the skill
and knowledge necessary to perform atmospheric testing. Because each
shipyard is unique, how much training a shipyard competent person must
have and how often it must be repeated is left to the employer who is
in the best position to determine what skills and knowledge must be
reinforced and what resource information needs to be presented. As
such, OSHA is of the opinion that by continuing the previous competent
person criteria, employers will ensure that the necessary training will
continue to be provided to shipyard employers who are so designated as
competent persons. Furthermore, OSHA believes that this performance-
oriented approach will allow the most flexibility in ensuring the
availability of competent person services and in ensuring that the
unique conditions in each shipyard can be addressed.
Paragraph (c)(1) is the same as previous paragraph (b)(1) except
that the competent person is now required to be able to understand and
carry out the written or oral instructions left by the Certified
Industrial Hygienist as well as the Marine Chemist and the Coast Guard
Authorized Person. Certificates issued by the Marine Chemist, Certified
Industrial Hygienist, or Coast Guard authorized person are written
instructions. OSHA had proposed to separate the requirements to
understand certificates and to carry out verbal instructions left by
the Marine Chemist or Certified Industrial Hygienist or Coast Guard
authorized person but the Agency has concluded that the requirements
are sufficiently interrelated that they can continue to be listed
together in paragraph (c)(1).
Paragraph (c)(2) continues the requirement of previous paragraph
(b)(3) that competent persons have a knowledge of Subparts B, C, D, and
H of part 1915. OSHA did not propose to change this requirement, and
has made only an editorial change in order to improve clarity.
Paragraph (c)(3) is the same as old paragraph (b)(4), requiring
that competent persons have a familiarity with the structure and
knowledge of the location and designation of spaces on the types of
vessels on which repair work is done. OSHA did not propose to change
this requirement but in the final rule reflects OSHA's decision to
expand the scope of Subpart B to cover all phases of shipyard
employment.
In paragraph (c)(4), OSHA continues to require competent persons to
have the ability to use and interpret the readings of oxygen
indicators, combustible gas indicators, and carbon dioxide indicators,
but consistent with the proposal, the Agency has added a requirement
that the competent person be able to calibrate the testing equipment
and that the equipment not be limited to these monitors.
The proposed language in paragraph (b)(3) was performance-oriented
in that it did not limit the testing equipment to the types recognized
specifically in paragraph (b)(2) of the previous rule. As new
technologies develop and new chemical hazards are encountered in the
shipyard working environment, it becomes necessary for competent
persons to use new types of environmental monitors and detectors. Skill
in the use of this new equipment is necessary for competent persons to
be able to identify sources of hazardous exposures in shipyard
employment. In addition, OSHA believes that in order for the competent
person to have the ability to read and interpret the readings of any
type of chemical indicator that may be needed to test atmospheres in
the shipyard, a competent person must be familiar enough with the
instrumentation to capably calibrate it.
In paragraph (c)(5), OSHA continues the requirement contained in
the first portion of paragraph (b)(5) in the previous rule. Paragraph
(b)(5) of the previous rule contains two requirements and OSHA has
decided to divide the previous rule into two separate requirements in
the final rule: Paragraphs (c)(5) and (c)(7). Paragraph (c)(5) requires
that competent persons must have the capability to perform the tests
and inspections required by Subparts B, C, D, and H of part 1915. The
requirement in the final rule is consistent with the language proposed
in paragraph (b)(6) of the proposal. There were no comments objecting
to this change and OSHA considers it to be editorial.
In paragraph (c)(6) OSHA is adding a new requirement to the final
rule that coincides with shipyard industry practice. Paragraph (c)(6)
requires competent persons to have the ability to evaluate spaces after
a test to determine the need for further testing by Marine Chemists,
Certified Industrial Hygienists, or by the U.S. Coast Guard authorized
persons. OSHA has added this new language to make it clear that there
may be atmospheric conditions present in the shipyard that can not be
evaluated effectively by a person trained only to the competent person
level and that more highly trained individuals may be needed to
accurately evaluate an atmosphere. In such cases, OSHA believes this
new language would make it clear that an individual such as a Marine
Chemist, a Certified Industrial Hygienist, or a Coast Guard authorized
person must be called for assistance.
The State of Washington, Department of Transportation (WADOT) (Ex.
6-26) noted the ``tremendous responsibility'' placed upon the competent
person and even recommended further training.
WADOT commented,
Regarding changes to 1915.7 Competent person: Throughout the
existing and proposed regulation, the competent person is given
tremendous responsibility to ensure worker safety through inspection
and testing. * * *
* * * a requirement should be added at 1915.7(b)(8): Knowledge
of the physical hazards and the air contaminants which may be
produced in the course of the work to be done, the means of
preventing employee exposure to them.'' The regulation could even go
so far as to require the competent person to attend a 2-day training
class certified by the National Fire Protection Association. NFPA
maintains a list of certified classes.
OSHA agrees that it may appear from the proposal that competent
persons are expected to perform some duties equivalent to those of the
Marine Chemist, Certified Industrial Hygienist, or Coast Guard
authorized person. This was not the intent. OSHA does not believe,
based upon the duties that are expected from a competent person, that
it is necessary to specify the competent persons be trained by the NFPA
as suggested by Washington State. Rather, OSHA believes the knowledge
and training requirements in paragraph (c) are appropriate for the
testing that a competent person is allowed to do. However, the
competent person needs to be trained to recognize the need for more
sophisticated assistance and must know how to call for that assistance.
This new requirement makes it clear that competent persons, rather than
perform all tests and evaluations alone, must have the ability to
determine when the expert assistance of the Marine Chemist, Certified
Industrial Hygienist, or Coast Guard authorized person is needed.
In paragraph (c)(7) OSHA is continuing the requirement found in the
second part of paragraph (b)(5) in the previous rule. Paragraph (c)(7)
requires that a competent person must have the capability to maintain
the records required by the standard. As noted earlier, OSHA has
divided the previous requirements of paragraph (b)(5) into two separate
paragraphs, (c)(5) and (c)(7). There were no objections to this change
as it was proposed in paragraph (b)(6) and (b)(7). Therefore, OSHA
considers paragraph (c)(7) to be an editorial change to previous
paragraph (b)(5).
Recordkeeping. OSHA has redesignated the logging of inspections and
test requirements as paragraph (d) Recordkeeping. The changes proposed
to the requirements of previous paragraph (c) addressing logging of
inspections and tests were contained in paragraph (c) of the proposal.
In paragraph (d)(1) OSHA has made substantive changes to the
language of previous paragraph (c)(1). OSHA is requiring that the
employer ensure that the competent person, Marine Chemist or Certified
Industrial Hygienist performing any tests required by Subparts B, C, D,
or H of this part, records the test locations, time, date, location of
inspected spaces, and the operations performed, as well as the test
results and any instructions. OSHA has combined paragraphs (c)(1) and
(c)(2) of the proposal and eliminated the need for the OSHA 74 form.
The new language continues the previous requirement that persons
conducting tests and inspections record the results of those tests and
inspections. However, it eliminates the mandated use of the OSHA 74
form. OSHA believes that the format or instrument of the test report is
not important, so long as the information required by OSHA is contained
in the record.
OSHA received a number of comments urging the Agency to allow other
forms of reporting the atmospheric testing results in addition to the
OSHA 74 form.
The Navy's Sea Systems Command (Ex. 6-12) commented that,
[Section] 1915.7(c) requires that all tests be logged on the
OSHA Form 74. Recommend insertion of the words ``or equivalent'' to
allow for use of locally developed (e.g. computer-generated) forms
which include at least all of the information required by the OSHA
Form 74.
Marine Hydraulics International (Ex. 6-21), Colonna's Shipyard (Ex.
6-22), S.T.A.S. (Ex. 6-37) and Moon Engineering (Ex. 6-38) agreed and
submitted identical comments that stated:
We suggest that the following words be added to the end of this
paragraph: ``or equivalent.'' The OSHA 74 does not possess room for
additional instructions to workers, and by allowing the use of an
equivalent form, workers could be informed of other requirements
that the Shipyard Competent Person may invoke.
In previous paragraph (c)(1), competent persons were required to
make a record of the locations, operations performed and the date,
time, and results of any test they performed on a ``Log of Inspections
and Tests by Competent Person'' (OSHA 74 form). Competent persons were
also required under previous paragraph (c)(1) to use a separate form
for each vessel on which tests and inspections were made. By allowing
the use of alternative forms to record atmospheric test results, the
employer will have more flexibility in complying. However, employees
will be protected and OSHA will be aided in its enforcement by the fact
that employers will still be required to maintain records of tests and
inspections.
In paragraph (d)(2) of the final rule, OSHA continues the
maintenance of records requirement of previous paragraph (c)(2). OSHA
is requiring the employer to ensure that records created to comply with
the recordkeeping requirements of this section are posted in the
immediate vicinity of the affected operations while work is progress
and for a period of at least three months from the completion date of
the specific job for which they were generated. OSHA considers the new
language to be a non-substantive change.
In paragraph (d)(3) of the final rule, OSHA continues the
availability of records requirement of previous paragraph (c)(2).
Paragraph (d)(2) requires the employer to ensure that the records
required in this section are available for inspection by the Assistant
Secretary, Director, employees, or their representatives while work in
the affected spaces is in progress. The new language contains editorial
corrections for clarity and consistency with other OSHA record
inspection requirements. OSHA considers the changes to this paragraph
to be non-substantive.
C. Subpart B, Sections 1915.11 through 1915.16
1. Sec. 1915.11 Scope and Application
The scope contained in previous Sec. 1915.11 applies the
requirements in Subpart B to vessels and vessel sections found in
shipyards during ship repair and ship breaking; Sec. 1915.16 applies to
ship repair only. On November 29, 1988, OSHA proposed to amend its
shipyard standards addressing safe entry into and work within spaces
containing explosive and other dangerous atmospheres on board vessels
and vessel sections in shipyards (53 FR 48092). Under this proposal,
OSHA would have applied Subpart B to all types of shipyard work on
vessels and vessel sections, including ship building, ship repair, and
shipbreaking. The Agency proposed extending the scope of Subpart B in
this manner to protect employees entering and working in explosive and
other dangerous atmospheres, regardless of the type of work they were
performing.
Subsequently, after the closing date for comments on this proposed
shipyard rule, OSHA also proposed new rules for confined spaces in
general industry (54 FR 24080, June 5, 1989). The general industry
proposal would have had the effect of covering land-side (that is,
other than shipboard) confined spaces in shipyards, such as piping
systems in shops or confined spaces in staging areas.
As noted earlier, SESAC reviewed the general industry proposal and
made recommendations regarding its possible application to shipyard
work. In June 1992, OSHA reopened the record for Subpart B (57 FR
28172, June 24, 1992), to place the SESAC recommendations in the
rulemaking record and to gather additional information on whether or
not the proposed general industry confined spaces standard was
appropriate for land-side confined spaces entered during shipyard work.
The scope of revised Subpart B has been expanded so that the final
rule covers all shipyard work, and the title of the Subpart, originally
called ``Explosive and Other Dangerous Atmospheres in Vessel and Vessel
Sections,'' has been changed to ``Confined and Enclosed Spaces and
Other Dangerous Atmospheres in Shipyard Employment.'' OSHA believes
this change more accurately reflects the scope of this Subpart, which
now addresses all shipyard employment operations and which is not
limited to confined spaces. The entire subpart applies regardless of
whether shipbuilding, ship repair, or shipbreaking is being done.
The scope of the 1988 proposal differed from the previous standard
in two major respects:
(1) The proposed standard would have extended coverage to employees
in shipbuilding, who were not protected by previous Secs. 1915.12
through 1915.16, and
(2) the proposed standard would have extended coverage to employees
in shipbreaking who were not protected by the previous Sec. 1915.16.
The notice of proposed rulemaking listed two reasons for extending
the scope of Subpart B in this manner:
(1) That the national consensus standard corresponding to Subpart B
(NFPA 306, Control of Gas Hazards on Vessels) imposes the same basic
requirements to all shipyard work, regardless of whether ship building,
ship breaking, or ship repair is being performed; and
(2) that the protective measures required under the previous
Secs. 1915.12 through 1915.16 are current industry practice in all
aspects of shipyard work.
NFPA 306 (1988) is the national consensus standard that applies to
work covered by revised Subpart B. Like Subpart B, it contains
requirements for atmospheric testing, for cold work and hot work, and
for maintaining safe atmospheres for employees while shipbuilding,
shipbreaking, or ship repairing is being performed. Under section
6(b)(8) of the OSH Act, any standard that OSHA adopts in regard to
atmospheric hazards on vessels must be at least as protective as the
NFPA document unless another standard would be more consistent with the
purpose of the act.2 Expanding the scope of the current standard
to all of shipyard employment is consistent with the scope of NFPA 306
and therefore providing at least equivalent protection.
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\2\ Section 6(b)(8) of the OSH Act reads as follows:
Whenever a rule promulgated by the Secretary differs
substantially from an existing national consensus standard, the
Secretary shall, at the same time, publish in the Federal Register a
statement of the reasons why the rule as adopted will better
effectuate the purposes of this Act than the national consensus
standard.
---------------------------------------------------------------------------
Before the publication of the 1988 proposal, 30 groups,
representing government agencies, employers, unions, and associations,
commented on the first draft rewrite of Subpart B. All of these groups
supported the concept of expanding Subpart B coverage to both
shipbuilding and shipbreaking (53 FR 48094). As noted in the preamble
to the proposal, OSHA believes that this is because the shipyard
industry was already applying the requirements of previous Subpart B to
the entire shipyard. In fact, the preliminary regulatory impact
analysis identified no cost impact from the application of the proposal
to shipbuilding, shipbreaking, and ship repair (53 FR 48104).
In response to the 1988 notice of proposed rulemaking, OSHA
received no comments in opposition to the extension of this coverage
and several expressions of support for applying the standard uniformly
throughout the shipyard (Ex. 6-3, 6-6, 6-23). The position of the 39
commenters is best expressed by the following statements. The
Shipbuilders Council of America (SCA) (Ex. 6-3), which represents 25
major U.S. shipyards that employ 95 percent of shipyard production
workers, stated:
* * * having a single standard addressing this issue would
achieve the objective of providing employees and employers with one
set of rules for given situations.
Newport News Shipbuilding (Ex. 6-6), the largest shipyard in the
western hemisphere:
* * * the industry treats confined spaces ashore and afloat in a
similar manner.
The American Waterways Shipyard Conference (AWSC) (Ex. 6-23),
representing the interests of small- to medium-sized commercial
shipbuilding and repair industry stated:
AWSC is very supportive of OSHA's efforts to develop this
vertical standard. The end product will eliminate the confusion
which currently exists concerning the applicability of the General
Industry Standards to the shipbuilding and repair industry, and will
up-date all standards to the existing technology level.
* * * * *
The alternative to the expansion of the scope of this subpart
appears to be the institution of a different program for [shore-
side] confined spaces. To introduce a new type of confined space
entry program into a shipyard facility which already has a workable
program seems ludicrous. Two programs would only confuse the
employee. By extending the current program, employees will be
protected and will immediately recognize the program.
OSHA has concluded that the requirements contained in revised
Subpart B are necessary for the protection of employees exposed to
hazardous atmospheres in shipyards, regardless of the type of work
being performed. Hazardous atmospheres can be found in shipbuilding, as
well as in shipbreaking and ship repair. The work practices implemented
by employees working in vessels and vessel sections should be the same
from one job to the next. The atmospheric hazards will basically be the
same and the employees move from job to job within the entire shipyard,
so the work practices should be consistent. Using one set of work
procedures for atmospheric hazards in a shipbuilding job and another
for the same hazards for a ship repair job would serve to confuse the
employee and could easily lead to accidents. Therefore, revised Subpart
B applies to shipbuilding, shipbreaking, and ship repair.
A short time after the November 1988 publication of the proposed
rule on Explosive and Other Dangerous Atmospheres in Vessel and Vessel
Sections, the Shipyard Employment Standards Advisory Committee (SESAC)
was established. SESAC was chartered to provide OSHA with guidance in
revising, consolidating, and modernizing the varying sets of
regulations that were being applied in the shipyard industry into what
is ultimately intended to be a truly vertical standard for all shipyard
employment. Shipyard employers would be required to comply with a
single set of occupational safety and health standards as opposed to a
mixture of shipyard and general industry standards. Consequently, the
newly developed shipyard employment standards would apply to all
shipyard employment regardless of the type of work being performed (for
example, vessel repair or fabrication of railroad cars) or location
(for example, in the traditional shipyard or ``up river'' or on sea
trials). As a step towards this goal, SESAC recommended that the scope
of the proposed Subpart B be expanded beyond vessels and vessel
sections, to cover all land-side confined space and hazardous
atmosphere situations (Tr. 101, 4/25/90).
In order for OSHA to include SESAC's recommendations into the
rulemaking record and to consider fully comments submitted to the
docket concerning the general industry confined spaces proposal, OSHA
reopened the record on Subpart B (57 FR 28152, June 24, 1992). The
Agency raised a number of questions in the notice reopening the record.
The most significant issue that underlines a number of the specific
questions is rooted in the unique concept of confined space entry that
has been the accepted practice in the shipyard industry for over 25
years (36 FR 10466, May 29, 1971). The fundamental basis of OSHA's
shipyard standard has been a reliance on preventing employees from ever
being exposed to confined space atmospheric hazards. This has been
accomplished by the built-in system of testing and ventilating that has
become industry practice and has been very successful at preventing
confine and enclosed spaces and other dangerous atmospheres accidents.
The concept of a single standard, Subpart B, for all shipyard
employment was unanimously endorsed by SESAC as well as supported by
all of the commenters who addressed this issue in the June 1992, notice
(Ex. 11-3, 11-4, 11-5, 11-6, 11-8, 11-10, 11-13, 11-14, 11-15, 11-16,
11-18, 11-19, 11-20, 11-21, 11-24, 11-26, 11-29, 11-31, 11-33, 11-34,
11-35, 11-39, 11-41, 11-48, 11-50). For example, the National Fire
Protection Association (Ex. 11-19), a voluntary membership organization
dedicated to the protection of people and property from fire and
related hazards, set out this position as follows:
NFPA favors the development of a single standard which provides
for safety during entry and work in confined spaces within the
shipyard.
* * * * *
In general, application of two distinctly different standards
for vessels and [land-side] operations would be a burden on the
industry and would be confusing to employees. Specific points are as
follows:
First, * * * employees in the shipyard are familiar with the
dangers of all confined spaces, not just those confined spaces
associated with tanks aboard ships. This has occurred due to the
absence of prior safety requirements for general industry.
The shipyards have already adapted the practices and procedures
derived from the vessel requirements and applied them to the [land-
side], as appropriate.
Second, the shipyard industry has demonstrated the effectiveness
of the current and proposed 29 CFR 1915, Subpart B requirements over
the past 10 years.
Third, requiring the 1910 general industry requirements for
[land-side] activities instead of the current and proposed 1915
shipyard requirements complicates the training element, by
necessitating dual procedures. The training for both sets of
requirements will be incompatible, since the standards each take a
different approach--1915 Subpart B utilizes a ``performance
oriented'' approach, while 1910.146 relies on specifications to
achieve its objectives.
Ingalls Shipbuilding (Ex. 11-20) agreed, stating:
The SESAC recommendation stresses preventions, training and
self-rescue. This approach, which relies on testing before entry and
use of engineering controls to eliminate the hazards is, in our
opinion, much safer than the general industry standard which
requires the use of attendants at each confined space to summon
rescue personnel when an emergency occurs. (SESAC'S recommendations
put the emphasis on prevention). In addition to being safer it is
also more economical than the general industry standard.
The industry has adopted a single approach to working in and around
explosive and dangerous atmospheres throughout the shipyard for several
reasons:
(1) The number and type of atmospheric hazards associated with
products contained in the spaces is unpredictable. Some vessel
repairers encounter over 100 different chemical cargoes (Ex. 11-27);
(2) The complexity of confined spaces is increased due to the
extensive internal structures, adjacent spaces, pipelines, vent
systems, heating coils, and the like (Ex. 11-7, 11-27); and
(3) The cross-contamination of previous and successive products
complicates the atmospheric evaluation process (Ex. 11-7).
(4) The nature of the work associated with the confined space entry
in shipyards tends to be more complex. This work frequently involves
hot work which can greatly affect atmospheric conditions within the
space (Ex. 11-7, 11-27).
Based on the record, OSHA has made a determination that a single
standard should be applied for entry into confined and enclosed spaces
and other dangerous atmospheres throughout the shipyard industry,
following the Subpart B approach. OSHA has arrived at this conclusion
for two basic reasons:
(1) A single procedure, applicable throughout the shipyard and
addressing hazards related to confined and enclosed spaces and other
dangerous atmospheres will best protect employees, and
(2) That the provisions adopted in revised Subpart B will provide
shipyard employees with a comprehensive set of protective safety
measures.
A single standard applying to all shipyard confined and enclosed
spaces and other dangerous atmospheres will provide employees with one
procedure for working in any shipyard location, whether on a vessel or
on land. The commenters overwhelmingly agreed that this approach would
best protect employees (Ex. 11-3, 11-6, 11-9, 11-13, 11-14, 11-15, 11-
18, 11-19, 11-20, 11-24, 11-25, 11-26, 11-29, 11-35, 11-39, 11-41, 11-
50). OSHA agrees with these commenters that two procedures for dealing
with confined and enclosed space and dangerous atmosphere hazards would
confuse employees who have to implement those procedures. The Agency is
concerned that the confusion resulting from different standards for
shipboard and land-side spaces would actually lead to accidents rather
than prevent them.
As in the past, the primary focus of Subpart B will continue to be
atmospheric hazards. Non-atmospheric hazards such as those relating to
slips, trips, or falls are covered by other provisions of the shipyard
standards. A more specific detailed discussion of non-atmospheric
hazards is contained in the following paragraph.
OSHA believes that land-side confined spaces in shipyards pose
hazards similar in nature to those found in vessels and vessel sections
covered by revised Subpart B. The evidence in the record demonstrates
that the atmospheric and non-atmospheric hazards in vessels and vessel
sections are also present in land-side confined spaces (Ex. 11-19, 11-
26, 11-27, 11-32, 11-39, 11-41, 11-47). The Agency agrees with the vast
majority of commenters who stated that the procedures used to protect
workers from these hazards in vessels and vessel sections could readily
be adopted for use in land-side confined space operations (Ex. 11-1,
11-3, 11-6, 11-9, 11-10, 11-11, 11-13, 11-14, 11-15, 11-18, 11-19, 11-
20, 11-24, 11-25, 11-26, 11-29, 11-30, 11-31, 11-32, 11-33, 11-34, 11-
37, 11-39, 11-41, 11-42, 11-44, 11-45, 11-46, 11-47, 11-49, 11-50, 11-
51).
A few commenters stated that vessels and vessel sections pose
greater hazards (Ex. 11-7, 11-8, 11-11, 11-13, 11-22, 11-27, 11-30, 11-
35, 11-46). They noted such differences as greater complexity with
respect to the hazards involved in vessels and vessel sections,
movement of the vessel (which causes movement of atmospheric hazards),
the total number of spaces involved, the multitude of systems (for
example, fuel, refrigeration, and compressed air) present on-board
ships, and the interrelationships between adjacent vessel sections
(that is, hazards in one section can affect procedures to be used in
adjacent sections). Nonetheless, most of these commenters contended
that the Subpart B requirements were still appropriate for land-side
confined spaces (Ex. 11-11, 11-13, 11-30, 11-31, 11-35, 11-44, 11-46).
They argued that the Subpart B provisions would afford employees with
greater protection than would be provided by Sec. 1910.146, and that
procedures necessary to comply with Subpart B were already in place in
most shipyards.
OSHA has concluded that it is appropriate to apply revised Subpart
B to all phases of shipyard work. The Agency has determined, based on
the record, that shipyard employers can readily adapt their ship-side
procedures which already conform to these requirements, for use in
land-side confined space entry, as well.
OSHA has included the phrase ``regardless of geographic location''
in the scope only as a clarification since it has been the Agency's
position that this section, and indeed the entire Part 1915, apply to
inland shipyard employment.
SESAC examined requirements proposed in the general industry
confined space standard Sec. 1910.146, to determine to what extent that
proposal should address shipyard work and to determine whether or not
specific provisions within that proposal were appropriate for
application to work in shipyard confined and enclosed spaces and other
dangerous atmospheres. The committee agreed that a single standard
should apply to this work and recommended the addition to Subpart B of
several provisions based on proposed Sec. 1910.146 so that the shipyard
standard would be as comprehensive as its part 1910 counterpart (Tr.
102, 4/25/90). As noted earlier, OSHA reopened the record on the
proposed revision of Subpart B to request comments on SESAC's
recommendations in this regard, as well as to explore the possible
expansion of the scope of Subpart B to all aspects of shipyard work.
The issues raised in the notice reopening the record addressed how
Subpart B could be revised to make it as protective as the general
industry permit space standard.
Paragraph (c)(1) of Sec. 1910.146 requires employers to evaluate
the workplace to determine if any spaces are permit-required confined
spaces. Paragraph (c)(6) of that standard requires employers to
reevaluate non-permit confined spaces whenever there are changes that
might increase the hazards to entrants. The notice reopening the record
on Subpart B requested comments on whether or not shipyard employers
should similarly evaluate their workplaces.
Most commenters agreed that the shipyard standard should not adopt
requirements comparable to paragraphs (c)(1) and (c)(6) of
Sec. 1910.146 (Ex. 11-1, 11-3, 11-6, 11-7, 11-9, 11-10, 11-11, 11-13,
11-14, 11-15, 11-18, 11-19, 11-20, 11-22, 11-24, 11-25, 11-26, 11-29,
11-30, 11-31, 11-34, 11-39, 11-41, 11-42, 11-45, 11-47, 11-49, 11-50,
11-51). They argued that proposed Subpart B was adequate since it
already required testing before initial entry of all confined spaces
that could contain atmospheric hazards and additional frequent testing
to ensure that atmospheric conditions are maintained. A few contended
that the shipyard industry treated all confined spaces alike,
evaluating them for hazardous conditions before entry (Ex. 11-13, 11-
19, 11-31, 11-49). For example, Mr. Joseph J. Ocken (Ex. 11-31) stated:
The present practice is to consider ANY confined space NOT SAFE
until currently tested and posted otherwise. This is a simple fail-
safe work practice for workers. To expect every space to have been
evaluated and posted properly invites simple error to lead to
catastrophe. There are too many confined spaces in shipyards to
count on 100% perfection at all times. Enclosed spaces can also
contain confined space hazards and must be approached with suspicion
by workers as well.
On the other hand, a few commenters stated that OSHA should adopt
requirements similar to those in Sec. 1910.146 for evaluating confined
spaces (Ex. 11-2, 11-28, 11-33, 11-37, 11-38). They believed that
evaluating confined spaces for the types and extent of hazards is a
useful tool in any confined space program. Con-Space Communications,
Ltd. (Ex. 11-28), argued as follows:
Evaluation of a workplace to determine if it contains Confined
Spaces is the very first step that an employer must take in a
serious company wide entry program. An inventory of Confined Spaces
would be a permanent reference which, if updated on each entry,
could be a useful planning tool. In the event of a rescue, this
information would be invaluable especially if the Confined Space is
assigned a number along with a list of potential hazards associated
with it and special equipment needed for safe entry. Physical
attributes of the space could also be listed.
Section 1910.146 places confined spaces into two categories:
permit-required confined spaces and non-permit-required confined
spaces. The purpose of paragraphs (c)(1) and (c)(6) of Sec. 1910.146 is
to ensure that employers have properly identified confined spaces
posing hazards to entrants. The large class of confined spaces are
determined not to be permit entry spaces, are evaluated only as
required in these two paragraphs. Entry into such spaces is essentially
performed without reference to the permit entry procedures of
Sec. 1910.146 (unless the entrants bring a hazard into the space or
create one during entry operations).
By contrast, Subpart B treats all confined spaces and other spaces
that might contain a hazardous atmosphere equally. Initial testing and
inspection, followed by continuous ventilation and further testing, is
required of all these spaces to ensure the safety of employees working
within them. Because of these additional protection which Subpart B
requires on a routine bases, OSHA has determined that no separate,
formal evaluation requirements need be adopted in Subpart B.
Paragraph (e) of Sec. 1910.146 requires general industry employers
to institute a permit system for permit space entry operations. This
paragraph requires the employer to document, by means of a permit, the
completion of measures required for the safety of entrants. A permit
must be completed before entry is allowed into any permit space. The
notice, reopening the record on Subpart B, requested comments on
whether or not such permits should be required for entry into spaces
addressed by the shipyard standard.
The vast majority of commenters stated that a permit system as set
out in proposed Sec. 1910.146 was unnecessary for incorporation into
Subpart B (Ex. 11-1, 11-3, 11-6, 11-7, 11-9, 11-10, 11-11, 11-13, 11-
14, 11-15, 11-18, 11-19, 11-20, 11-22, 11-24, 11-25, 11-26, 11-29, 11-
31, 11-32, 11-35, 11-36, 11-39, 11-40, 11-41, 11-42, 11-44, 11-45, 11-
46, 11-47, 11-49, 11-50, 11-51). They argued that shipyard employee
safety would not be increased through the imposition of such a
requirement. Many also argued that the system in use in shipyards and
required by proposed Subpart B was the equivalent of a permit system
(Ex. 11-3, 11-6, 11-10, 11-11, 11-13, 11-14, 11-18, 11-20, 11-24, 11-
25, 11-26, 11-29, 11-32, 11-35, 11-36, 11-39, 11-41, 11-44, 11-49, 11-
50, 11-51). These commenters noted that the only spaces employees were
permitted to enter were those designated as ``Safe for Workers'' after
initial inspection and testing. For example, Moon Engineering Co., Inc.
(Ex. 11-14), stated:
Moon Engineering feels a permit system is necessary for any
confined space entry aboard vessels or any land-side operations. We
do not believe the proposed system described in 1910.146 is feasible
for shipboard applications.
The system, used successfully by Moon Engineering since the
early 1970's, is simple and applicable to our operation. The
individual shipyard shops communicate with the Safety Department on
a daily basis and advises what spaces they will be working the
following day. The Safety Department uses OSHA Competent Persons
and/or NFPA certified Marine Chemist to test all spaces due to be
worked for that particular day. The results of inspection are posted
at the entrance of the space and highlight inspection date, time,
tester and whether the space is SAFE FOR WORKERS/SAFE FOR HOT WORK
or whatever the status. This designation is consistent with the
language of the existing 1915 standard. This Log of Inspections is
available and it is the responsibility of all employees to view this
documentation prior to beginning their work. This system works and
has an excellent track record.
Other commenters believed that a permit system similar to that
required under Sec. 1910.146(e) should be imposed (Ex. 11-2, 11-28, 11-
30, 11-33, 11-34, 11-37). NIOSH (Ex. 11-33) explained this position as
follows:
NIOSH recommends that entry into a confined space be by permit
only. * * * The permit is an authorization and approval in writing
that specifies the location and type of work to be done, certifies
that all existing hazards have been evaluated by the qualified
person, and that necessary protective measures have been taken to
ensure the safety of each worker. The permit requirements will vary
by the nature of the space, the nature of the hazard, and the work
to be performed. All confined spaces should be evaluated by
appropriately trained and qualified persons to determine that the
space involved and the work to be performed will not present a
hazard to the worker; the permit system ensures that this evaluation
has been performed.
OSHA has not incorporated a requirement for a formal permit system
in the final revised subpart B. The Agency agrees with the commenters
who stated that subpart B provides an informal permit system that
contains evaluation mechanisms, tracking criteria, and control measures
that are as protective as the formal one required under
Sec. 1910.146(e). Confined and enclosed spaces on vessels and vessel
sections that might contain a dangerous atmosphere are certified ``Safe
for Workers'' when they are safe for employees to enter, and entry is
not permitted until that certification. Shipyard employees are also
trained to remain outside of any space not so certified. Additionally,
under Sec. 1915.14(a)(1), a Marine Chemist (or, with certain
restrictions, a Coast Guard authorized person) must inspect and test
the space and certify its safety before work in the most hazardous
conditions can begin. Furthermore, OSHA believes that imposing a
Sec. 1910.146-type permit system for shipyard work because of the
content and placement of the permits could undermine the effectiveness
of the Marine Chemist's certificate, which is the primary vehicle for
certifying certain spaces ``Safe for Hot Work.''
Paragraph (d)(6) of Sec. 1910.146 requires at least one attendant
outside a permit space while entry operations are underway. This
attendant monitors entrants and conditions inside and outside the
space, prevents the entry of unauthorized persons, and summons rescue
services in an emergency. The notice reopening the record requested
comments on whether attendants should be required for ``permit-
required'' confined spaces covered by Subpart B.
Nearly every commenter stated that attendants were unnecessary for
the safety of employees performing work in dangerous atmospheres or in
confined or enclosed spaces in shipyards (Ex. 11-1, 11-2, 11-3, 11-6,
11-7, 11-9, 11-10, 11-11, 11-13, 11-14, 11-15, 11-18, 11-19, 11-20, 11-
22, 11-24, 11-25, 11-26, 11-29, 11-30, 11-31, 11-33, 11-34, 11-36, 11-
37, 11-38, 11-39, 11-40, 11-41, 11-42, 11-43, 11-44, 11-45, 11-46, 11-
49, 11-50, 11-51). They argued that the procedures required by Subpart
B would make spaces safe for workers and that, as a result, there would
be no need for an attendant. Many of these commenters also contended
that the cost of providing attendants for every entry, if such would be
necessary, would be prohibitive (Ex. 11-1, 11-3, 11-11, 11-13, 11-25,
11-29, 11-43, 11-44, 11-49, 11-50).
One commenter supported a requirement for an attendant to monitor
any confined space that was designated as a permit space (Ex. 11-28).
Other commenters, who opposed a general requirement for attendants,
acknowledged that there is a need for an attendant to monitor spaces
posing unusual hazards, such as entry into IDLH atmospheres, entry by
an employee working alone, and non-routine entry (Ex. 11-2, 11-3, 11-7,
11-10, 11-13, 11-14, 11-15, 11-18, 11-19, 11-20, 11-24, 11-25, 11-29,
11-30, 11-31, 11-33, 11-34, 11-41, 11-51). The statement of the NFPA
(Ex. 11-19) typified these comments, as follows:
NFPA believes that the permit described in proposed
1910.146(b)(9) contains information that is not needed by entrants
into confined spaces and could be confusing. NFPA believes that such
a permit would not be feasible for confined spaces in the vessel
construction and repair industry, for either vessel or shore-side
activities. The proposed 1910.146 permit systems, described in
1910.146(d) establishes specifications for a permit system designed
to satisfy several problems with one form.
Accident statistics indicate that workers do not recognize the
dangers of confined spaces. Statistics also point out that workers
involved in accidents have commonly been authorized to enter the
space (source (NIOSH FACE study). Additionally, a high percentage of
fatalities in confined space incidents are personnel attempting to
effect worker rescue. OSHA, with this permit system, has attempted
to alert the worker (entrant), establish a control point (person
authorizing entry), and ensure safe rescue attempts are performed by
specifying relevant information on one form.
Throughout the industry, shipyards have adapted entry permit
systems to make the system simple. Frequently, shipyards have
incorporated a color-coded tag and sign system. The foundation for
the various shipyard systems is linked to the Marine Chemist
Certificate and Shipyard Competent Person Inspection Form (OSHA 74
Log of Inspections and Tests). This allows individual shipyards to
tailor their system to the type of confined spaces and work
performed at their yard. In the larger shipyards, the permit and
sign system has been incorporated throughout the yard, including
both vessel and shore-side work sites.
NFPA believes that a specification requiring a permit system as
described in 1910.146 would be excessive for many shipyards since
the nature of the spaces and hazards is so variable. NFPA also
believes that such a requirement would not provide any increase in
the level of safety. The key to the effectiveness of any permit
system will be its simplicity and the training of workers on its
implementation. The 1910.146 proposed system introduces increased
confusion for many of the shipyard applications and will not
necessarily result in increased safety. OSHA needs to recognize that
the shipyard industry currently uses a dual permit system for
documenting initial and follow-up conditions for its vessel confined
space activities. The advantage of this system has been the lack of
specification, thus enabling individual shipyards to adapt their
systems with the performance requirements of current proposed
Subpart B. This approach would work in land-side confined spaces
within the shipyard, as well. Use of one system throughout the
shipyard facilitates the training of all workers.
The final revised Subpart B does not require the presence of an
attendant for confined and enclosed spaces or for work in dangerous
atmospheres. OSHA notes that the purpose of Subpart B is to ensure that
a space is completely safe to enter and work in. In this regard,
Sec. 1910.146(c)(5) of the general industry generic confined space
standard sets detailed requirements for atmospheric testing and
ventilation for some spaces, and also, recognizes that there are some
permit spaces which can be made safe for entry without the need for
written permits or attendants. Final revised Subpart B provides
equivalent requirements for confined and enclosed spaces and for work
in dangerous atmospheres in shipyards. If the testing requirements
contained in Subpart B do not indicate a safe atmosphere, then entry is
restricted to emergencies and periods of short duration to accomplish
ventilation and additional precautions are required (such as posting
the space as Not Safe for Workers, continuous monitoring, and the
absence of ignition sources), by Sec. 1915.152 (such as air line
respirators, attendants and life lines) and by Sec. 1915.94 (frequent
checks of employees working in a confined or enclosed space or alone in
an isolated location). Once the hazard is removed and the space is safe
for entry, the employer is required to test frequently to monitor and
maintain the space as safe for workers. As a result, OSHA does not
believe it is necessary to require attendants in Subpart B as well.
Paragraph (c)(2) of Sec. 1910.146 requires general industry
employers to post signs or use other effective means of informing
employees about the existence and location of and the danger posed by
permit spaces; paragraphs (c)(3) and (d)(1) require general industry
employers to take measures to prevent unauthorized entry into permit
spaces; and paragraph (i)(8) requires attendants to take measures to
keep unauthorized persons out of permit spaces. The notice reopening
the record requested comments on whether or not shipyard employers
should be required to take measures, such as those proposed in
Sec. 1910.146, to prevent unauthorized entry into work areas covered by
Subpart B.
The commenters agreed that the systems being employed by the
shipyard industry have been effective at preventing unauthorized access
under the previous Subpart B (Ex. 11-3, 11-6, 11-7, 11-10, 11-11, 11-
13, 11-14, 11-15, 11-18, 11-19, 11-20, 11-24, 11-25, 11-26, 11-31, 11-
32, 11-39, 11-41, 11-42, 11-43, 11-44, 11-45, 11-49, 11-50). They
contended that all spaces are made safe before entry and that the
posting and training requirements proposed in Subpart B and outlined in
the notice reopening the record would keep employees from entering
unsafe areas. The Jonathan Corporation (Ex. 11-18) presented these
arguments as follows:
As a result of routine training, our employees are cognizant of
the fact that only spaces which have been tested and posted as being
SAFE FOR WORKERS are cleared for entry. This system has served our
company very well. This proposal does not recognize our daily
involvement with confined spaces.
Mr. Joseph J. Ocken (Ex. 11-31) agreed, stating:
Any expectation that every confined space (or enclosed space
presenting confined space hazards) will somehow be properly
barricaded courts disaster. My Coast Guard training emphasizes a
straight forward safe work practice: ANY SPACE presenting confined
space hazards must be RECENTLY tested by THOROUGHLY trained and
equipped individuals and have appropriate ENGINEERING CONTROLS
applied BEFORE ENTRY. Any other space, REGARDLESS OF BARRIERS, is
treated as UNSAFE.
OSHA concurs with these comments. The revised Subpart B protects
employees from ``unauthorized'' entry through the use of several
protective techniques. First, Sec. 1915.12(d) requires employees to be
trained to recognize the characteristics of confined spaces and the
hazards involved. They are also required to be trained to perform their
duties safely (Sec. 1915.12(d)) and to understand all warning signs and
labels (Sec. 1915.16(a)). Second, confined spaces and spaces containing
dangerous atmospheres must be tested and found safe before entry under
paragraphs (a), (b), and (c) of Sec. 1915.12. Third, under these same
paragraphs, spaces found not to be safe for entry are labeled ``Not
Safe for Workers''. Under the unique conditions of shipyard employment,
these measures are effective at preventing unauthorized employees from
entering spaces containing dangerous atmospheres. To illustrate, when a
space is marked ``Not Safe for Workers,'' the only authorized entrants
are those who are entering for emergencies or for short durations to
accomplish ventilation to make the space safe. It is not until the
space is retested and certified as ``Safe for Workers'' that employees
are allowed to do work in the space.
Under the general industry standard, only a confined space
containing a hazard that may expose an employee to the risk of death,
incapacitation, or impairment of ability to self-rescue is deemed to be
a permit space, requiring the adoption of the protective measures set
out in Sec. 1910.146. The general industry standard addresses hazards
that are exacerbated by the lack of adequate means of access and egress
and by the enclosing nature of the space. By contrast, Subpart B treats
all confined and enclosed spaces and other dangerous atmospheres that
could present an atmospheric hazard as having this potential, and
requires protective measures before entry takes place. In the shipyard
context, this approach provides an effective means of protecting
employees who must enter confined and enclosed spaces and other
dangerous atmospheres.
Section 1910.146 also requires employers to consider non-
atmospheric hazards, such as engulfment and internal configuration of
the space, in determining whether or not a confined space is a permit
space. The proposed revision of Subpart B did not address non-
atmospheric issues. Because OSHA was considering the expansion of
Subpart B to land-side confined spaces in lieu of applying
Sec. 1910.146, the notice reopening the record requested comments on
whether or not Subpart B, as expanded, would adequately address non-
atmospheric hazards that may be encountered in confined space work
(Specific Issue B-1, Question J).
The vast majority of commenters agreed that Subpart B, in
combination with other requirements in part 1915, adequately protected
employees (Ex. 11-2, 11-3, 11-6, 11-9, 11-13, 11-14, 11-15, 11-18, 11-
19, 11-20, 11-24, 11-25, 11-26, 11-28, 11-29, 11-30, 11-31, 11-35, 11-
37, 11-39, 11-40, 11-41, 11-45, 11-47, 11-49, 11-50). These commenters
contended that non-atmospheric hazards are readily identified, are
covered by other part 1915 standards, and are the responsibility of
line supervisors and employees. The statement of Ingalls Shipbuilding
(Ex. 11-30) was typical of these comments:
Ingalls believes that such non-atmospheric hazards are
adequately addressed by their current respective standards.
Ingalls further believes the foreman or supervisor of the
workers is responsible for the above listed non-atmospheric hazards.
Subsequent to an 'inspection by the competent person, non-
atmospheric hazards may develop as a result of ongoing work (for
example, a welder installing his welding leads which create a
tripping hazard). The foreman or supervisor is responsible for the
health and safety of his employees and for the actions of his
employees on a continual basis throughout the workday. Non-
atmospheric hazards are obvious without the need for special
instrumentation, whereas, the tests performed by the competent
person are used to detect unseen atmospheric hazards using
specialized instrumentation.
The Department of the Navy (Ex. 11-30) noted that while Subpart B
does not address non-atmospheric hazards, it should not be amended to
address such hazards:
As proposed, Subpart B does not address other dangers in
confined spaces. However, the dangers from slips, falls,
electricity, machine guarding etc. are not unique to or necessarily
intensified in confined spaces. Precautions to guard against general
non-atmospheric shipyard hazards should be specified for the entire
shipyard (all workplaces). Therefore, it is recommended that Subpart
B not be expanded to include general safety hazards; rather, these
should be covered elsewhere in 29 CFR 1915 (e.g., Subpart E/Access
and Egress, Subpart F/General Working Conditions, and/or Subpart M/
Fall Protection).
OSHA does believe that a confined or enclosed space can exacerbate
the risk faced by an employee working in a confined space containing
serious non-atmospheric hazards. If an employee is injured in a
confined space the limited means of access and egress makes emergency
medical assistance problematic. For this reason, OSHA adopted language
in Sec. 1910.146 for general industry so as to define permit-required
confined space ``in the broadest possible terms'' so that employers are
required to protect affected employees from any serious hazards which
may be confronted in a permit space [58 FR 4478-4479].''
The Agency believes that shipyard employees will be adequately
protected under revised Subpart B without incorporating additional
requirements directed towards non-atmospheric hazards. As part of the
pre-entry test, the competent person is required to make a visual
inspection of the confined or enclosed space. At this time, they can
alert the employer to non-atmospheric hazards that are addressed by
other standards. For further information, see the discussion of visual
inspection in the preamble to Sec. 1915.12 below.
The notice reopening the record on Subpart B also requested
comments on whether or not OSHA should adopt various provisions from
proposed Sec. 1910.146 that SESAC had recommended for inclusion in
revised Subpart B. These provisions included those on training, rescue,
and exchanging information between employers. The summary and
explanation of Sec. 1915.12 discusses comments received on these
provisions. Additionally, OSHA requested comments on whether any other
requirements from proposed Sec. 1910.146 would be appropriate for
inclusion in revised Subpart B. No one suggested the adoption of any
proposed Sec. 1910.146 provisions other than those relating to
attendants, permits, and unauthorized entry discussed earlier.
Paragraph (b) of Sec. 1915.11 sets definitions for revised Subpart
B. These definitions, derived in large part from NFPA 306, are intended
to facilitate compliance with the revised standard.
Previous Subpart B contains no definitions. The few definitions
relating to the previous subpart are contained in Sec. 1915.4, which
defines the following Subpart B related terms: hazardous substance,
competent person, confined space, enclosed space, hot work, and cold
work.
In Sec. 1915.11(b), the NPRM proposed to add definitions
specifically applicable to revised Subpart B. This paragraph in the
proposed rule included the terms ``competent person'' and ``hot work,''
which as noted previously, are also defined in existing Sec. 1915.4.
The NPRM also raised issues regarding the definitions of ``inert or
inerted atmospheres,'' ``Marine Chemist,'' and ``Not Safe for
Workers.''
The definitions contained in revised Subpart B are discussed in the
following summary and explanation of Sec. 1915.11(b). This discussion
provides a brief explanation of each defined term, justifies any
differences between the existing or proposed definitions and those
contained in the final rule, and discusses comments received regarding
the three terms that were raised as issues in the NPRM (no substantive
comments were received on any other terms proposed in Sec. 1915.11(b)).
``Adjacent spaces'' means spaces bordering another space in all
directions. The wording of the definition of this term has been revised
editorially from the definition in the proposal for consistency with
NFPA 306. Additionally, the final rule defines the term ``adjacent
spaces,'' whereas the proposal defined the term ``adjacent compartments
or spaces,'' because the final rule does use the term ``adjacent
compartments''.
The final rule includes a definition of the term ``Assistant
Secretary'', which means the Assistant Secretary of Labor for
Occupational Safety and Health or his or her designated representative.
This term is used in revised Subpart B, so OSHA has adopted a
definition based on Sec. 1910.2.
OSHA has not carried forward into the final rule the proposed
definition of ``bulk''. The Agency believes that a definition of this
term is not necessary to the meaning of the standard.
``Certified Industrial Hygienist'' (CIH) means an industrial
hygienist certified by the American Board of Industrial Hygiene. This
definition is unchanged from the proposal.
A ``Coast Guard authorized person'' is one who meets the U.S. Coast
Guard regulations concerning persons designated to perform the
functions of a Marine Chemist when a Marine Chemist is not reasonably
available. The definition in the final rule is essentially the same as
that contained in proposed Sec. 1915.11(b); however, substantive
requirements proposed in that definition have not been carried forward,
as they are inappropriate for use in a definition.
OSHA has not carried forward into the final rule the proposed
definition of ``competent person''. As noted earlier, this term is
defined in Sec. 1915.4, and this definition is appropriate for
application to revised Subpart B.
``Dangerous atmosphere'' means an atmosphere that may expose
employees to the risk of death, incapacitation, impairment of ability
to self-rescue (i.e., escape unaided from a confined or enclosed
space), injury, or acute illness. Although no definition of this term
was proposed, the Agency believes that it is essential for employers
and employees to know what a dangerous atmosphere is in the application
of revised Subpart B.
The final rule includes a definition of the term ``Director'',
which means the Director of the National Institute for Occupational
Safety and Health or his or her designated representative. This term is
used in revised Subpart B, so OSHA has adopted a definition based on
Section 3 of the OSH Act.
The term ``entry'' refers to the act by which a person passes
through an opening into a space and to the work performed in that
space. Entry is considered to have occurred as soon as any part of the
entrant's body breaks the plane of an opening into the space. This term
was not included in the proposed revision of Subpart B, but OSHA
believes that its inclusion is necessary for clarity. The definition
has been taken from Sec. 1910.146(b).
The term ``Enter with Restrictions'' denotes a space where entry is
only permitted under specified conditions of engineering controls,
personal protective equipment, clothing, and time. Although this term
was not defined in the proposal, the definition of this term has been
included in the final rule to help clarify when entry is permitted and
when it is prohibited.
In the NPRM, the term ``Not Safe for Workers'' was used to describe
compartments or spaces that do not meet the minimum safety criteria
necessary to permit unrestricted entry. The term was used to describe
either of two situations that occur. In the first, the space was not
safe for workers to enter unless personal protective equipment was worn
or unless the length of time of employee exposure was limited. In the
second, the space was not safe for entry under any circumstances,
regardless of whether personal protective equipment was worn. To
address this seeming contradiction, OSHA requested comments on the
issue of whether or not a separate category of ``Safe with
Restrictions'' should be included in proposed Subpart B.
Three commenters opposed the adoption of an additional category of
spaces (Ex. 6-4, 6-5, 6-8). They argued that the term ``Safe with
Restrictions'' might not be understood by all workers and that the term
``Not Safe for Workers'' was not only more appropriate, but safer as
well. For example, Sound Testing, Inc. (Ex. 6-8), stated:
If everyone, or even if most people, in the shipyards wore
respirators, I would see ``safe with restrictions'' as a primary
designation. But, that's not the case. Moreover, some one third of
shipyard workers are reputed to be functionally illiterate. Thus,
``Safe with Restrictions'' needlessly complicates certificate
language. In the most simple terms, a tank is either safe or not
safe, and the workman deserves to be told straightforwardly which is
the case.
Other commenters supported the additional designation (Ex. 6-10, 6-
13, 6-15, 6-18, 6-21, 6-22, 6-23, 6-24, 6-27, 6-28, 6-33, 6-34, 6-37,
6-38). They believed that the extra designation would recognize
existing safe work practices under the OSHA standard. For example, the
U.S. Department of Transportation (Ex. 6-13) stated:
Engineering controls are not always capable of reducing confined
space hazards to ``safe'' levels. By recognizing and addressing the
existing use of certificates with restrictions, additional
protection may be realized. Particular restrictions will be placed
on a space after consideration by the Marine Chemist and an
employer's representative.
Such certificates should not be issued for convenience or for
the purpose of avoiding the use of preferred control measures. In
addressing this practice under Part 1915, OSHA should specify that
entering such spaces is only allowed when preferred engineering
controls are used to the greatest extent feasible and found to be
inadequate.
Some of these rulemaking participants believed that the term
``Enter with Restrictions'' was a more appropriate description of the
type of location involved (Ex. 6-10, 6-21, 6-22, 6-23, 6-24, 6-27, 6-
28, 6-33, 6-34, 6-37, 6-38). NFPA (Ex. 6-10) stated their reasoning
behind this suggested term, as follows:
NFPA supports the addition of some provision for ``restricted
entry''. NFPA does not support the use of the word ``safe'' in this
case since it may be misconstrued and it would be inconsistent with
the ``Enter With Restrictions'' designation in NFPA 306.
OSHA agrees with the commenters who supported the use of the term
``Enter with Restrictions''. The Agency believes that this term better
describes the intent of requirements that are intended to limit rather
than strictly prohibit employee entry under all conditions. For
example, Sec. 1915.12(c)(3) recognizes that a Marine Chemist or a
Certified industrial hygienist may designate a space as ``Enter with
Restrictions'' and may provide a list of protective measures to be
taken before entry is allowed. Additionally, this term is consistent
with the terminology used in NFPA 306, with which most shipyard
employers are familiar and with which they are complying. For these
reasons, OSHA is incorporating this term in revised Subpart B wherever
entry is permitted under certain conditions and is using the term ``Not
Safe for Workers'' wherever entry is strictly forbidden.
``Hot work'' means any activity involving fire- or heat-producing
operations, such as riveting, welding, and burning. The definition of
this term also indicates that grinding, drilling, abrasive blasting,
and similar spark-producing operations are also considered to be hot
work unless they are isolated from atmospheres containing a
concentration of any flammable or combustible substance greater than 10
percent of the lower explosive limit of that substance. While the
definition in the final rule is substantially the same as that
contained in the proposed standard, it has been editorially revised for
clarity. It should be noted that the definition of ``hot work'' in
revised Subpart B will be applied to Subpart B whereas the definition
of the same term in Sec. 1915.4 applies to the rest of part 1915.
``Immediately dangerous to life or health''3 (IDLH) means an
atmosphere that poses an immediate threat to life or that is likely to
result in acute or immediate severe health effects. This definition has
been adopted without substantive change from the proposal.
---------------------------------------------------------------------------
\3\The definition of ``immediately dangerous to life or health''
in Sec. 1910.146 reads as follows:
Immediately dangerous to life or health (IDLH) means any
condition that poses an immediate or delayed threat to life or that
would cause irreversible adverse health effects or that would
interfere with an individual's ability to escape unaided from a
permit space.
---------------------------------------------------------------------------
``Inert or inerted atmosphere'' means an atmospheric condition in
which:
(1) The oxygen content of the atmosphere is maintained at a level
less than or equal to 8 percent by volume or at a level of 50 percent
of the amount required to support combustion, whichever is lower, or
(2) The space is flooded with water and the vapor concentration of
flammable or combustible materials in the free space above the water
line is less than 10 percent of the lower explosive limit for the
material. This definition has been adopted without substantive change
from the proposal.
In the NPRM, OSHA raised the issue of whether or not the proposed
definition of ``inert or inerted atmosphere'' was appropriate,
especially with respect to the maximum permissible level of oxygen. The
Agency asked for guidance on whether or not specific oxygen levels for
various substances should be published along with the rule.
The persons who commented on this issue felt that OSHA should not
publish specific levels in the final rule (Ex. 6-10, 6-18, 6-23, 6-24,
6-27, 6-28, 6-33, 6-34). They argued that since a Marine Chemist would
be the person authorizing and monitoring the inerting of atmospheres
and since Marine Chemists are thoroughly familiar with the selection of
appropriate procedures involved, specifying oxygen levels in the OSHA
standard was unnecessary. Endorsing this view, NFPA (Ex. 6-10) stated:
Inerting in the marine industry is overseen by Marine Chemists
in accordance with the requirements of the ``Control of Gas Hazards
on Vessels--NFPA 306 (1988).'' The provisions for inerting as
contained in NFPA 306, 2-3.7(a), are based upon the industry
accepted practice for inerting. It takes into account the
theoretical lower limit for the amount of oxygen to support
combustion, which is approximately 11% by volume for most petroleum
products. The procedure specifies either reducing the oxygen content
to 8% by volume or 50% of the amount to support combustion,
whichever is less. In practice, because the value of 50% of the
amount to support combustion is usually less than 8% by volume, an
even greater margin of safety is achieved. The minimum oxygen for
combustion values are contained in Appendix B, ``Explosion
Prevention Systems--NFPA 69 (1986)''. NFPA 306 requires in 2-3.7(a),
(c) that the selection and disposal of the inert gas medium be
acceptable to the Marine Chemist who provides specific instructions
on his/her Marine Chemist Certificate.
NFPA supports the addition of the definition for inerting and
the levels as specified in the definition since these levels are
industry accepted and provide for an adequate level of safety when
administered by a Marine Chemist in accordance with NFPA 306.
The Marine Chemist Association, Inc. (Ex. 6-34), agreed stating:
The Marine Chemist Association feels that inerting is not a
procedure free of potential hazards and that inerting for hot work
should only be attempted with the proper skill to determine each of
the above mentioned factors. If OSHA provides only partial details
of these factors, it may lead to unauthorized personnel attempting
the procedure outside current regulatory requirement, and could
possibly result in the generation of hazardous situations.
For the reasons stated by NFPA and the Marine Chemist Association,
OSHA is not specifying the precise levels of oxygen acceptable under
the definition of ``inert or inerted atmosphere'', either directly in
the definition or in an appendix. Under Sec. 1915.14(a), an atmosphere
to be inerted must be tested and certified by a Marine Chemist or a
U.S. Coast Guard authorized person, who would be thoroughly familiar
with the proper techniques involved. The Agency fully concurs with the
Marine Chemist Association that setting out these levels within the
standard itself might encourage unqualified persons to undertake the
inerting of a hazardous atmosphere, possibly leading to a severe
accident.
``Labeled'' means identified with a sign, placard, or other form of
written communication that informs all employees of the status or
condition of the work space to which it is attached. This term was not
included in the proposed revision of Subpart B, but OSHA believes that
its inclusion is necessary for clarity.
``Lower explosive limit'' (LEL) means the minimum concentration of
vapor below which propagation of a flame does not occur in the presence
of an ignition source. This definition is unchanged from the proposal.
``Marine Chemist'' means an individual who possesses a current
Marine Chemist Certificate issued by the National Fire Protection
Association. This definition is substantially the same as the one in
the proposal.
In the NPRM, OSHA requested comments related to the definition of
``Marine Chemist''. Although some comments were received on this
subject, they all related to the issue of whether or not anyone else
could perform the duties required of a Marine Chemist. These comments
are discussed under the summary and explanation of Secs. 1915.12(c)(3)
and 1915.14(a)(1), later in this preamble.
``Nationally Recognized Testing laboratory'' (NRTL) means a
laboratory recognized by OSHA as meeting the provisions of Appendix A
of Sec. 1910.7. In the previous standard, OSHA referred to
``Underwriters Laboratories'' as one of the organizations that could
approve lamps for use in Class I, Group D atmospheres. Since OSHA has
promulgated the NRTL standard, laboratories meeting that standard are
the appropriate organizations to approve such lamps.
``Not Safe for Hot Work'' denotes a space where hot work may not be
performed. This definition is substantially the same as the one in the
proposal.
``Not Safe for Workers'' denotes a space that employees may not
enter. The proposed definition of ``Not Safe for Workers'' contained
criteria to be used to determine whether or not a space was safe for
entry. OSHA has not carried these criteria forward into the definition
of this term in the final rule. The same criteria also appeared under
the proposed definition of ``Safe for Workers''. OSHA believes that
removing the redundancy will help clarify revised Subpart B. (See the
summary and explanation of the definition of ``Enter with
Restrictions'', earlier in this preamble, for additional discussion of
issues regarding the use of the term ``Not Safe for Workers''.)
``Oxygen-deficient atmosphere'' means an atmosphere having an
oxygen concentration of less than 19.5 percent by volume. ``Oxygen-
enriched atmosphere'' means an atmosphere that contains 22.0 percent or
more oxygen by volume. These two definitions have been carried forward
from the proposal without substantive change.
``Safe for Hot Work'' denotes a space that meets the following
criteria:
(1) The atmosphere is not oxygen-enriched;
(2) The concentration of flammable vapors in the atmosphere is less
than 10 percent of the LEL;
(3) Residues or materials within the space, under existing
atmospheric conditions in the presence of hot work and while maintained
as directed by the Marine Chemist or competent person, are not capable
of producing a higher concentration of oxygen or flammable vapors than
permitted under the first two criteria; and
(4) All adjacent spaces have been cleaned or inerted or otherwise
treated sufficiently to prevent the spread of fire.
The definition in the final rule is substantively the same as the
corresponding definition in the proposal; however, the language has
been improved for clarity.
``Safe for Workers'' denotes a space that meets the following
criteria:
(1) The atmosphere is neither oxygen-deficient nor oxygen-
enriched;
(2) The concentration of flammable vapors is below 10 percent of
the LEL;
(3) Any toxic materials associated with cargo, fuel, tank coatings,
inerting mediums, or fumigants are within permissible concentrations at
the time of inspection; and
(4) Residues or materials associated with the work authorized by
the Marine Chemist, Certified Industrial Hygienist, or competent person
will not produce uncontrolled toxic materials under existing
atmospheric conditions while maintained as directed.
The definition in the final rule is substantively the same as the
corresponding definition in the proposal, except that the language has
been improved for clarity and the ``exception'' in the proposal
regarding the concentration of flammable vapors has not been carried
forward. OSHA believes that this exception, which is recognized in
Sec. 1915.13(b)(6) in the final rule, more properly falls under the new
term ``Enter with Restrictions''.
``Space'' means an area on a vessel, vessel section or within a
shipyard such as, but not limited to, a cargo tank or hold, pump or
engine room, storage locker, tank containing flammable or combustible
liquids, gases, or solids; a room within a building, crawl space,
tunnel, and accessway. Although no definition of this word was
proposed, its meaning is essential to the content of revised Subpart B.
The final rule uses the word ``space'' broadly to encompass all the
different types of areas in a shipyard where dangerous atmospheres
might be found. The definition of this word in the final rule is
intended to convey this meaning to employers and employees who must
comply with the standard.
``Upper explosive limit'' (UEL) means the maximum concentration of
flammable vapor above which propagation of flame does not occur on
contact with a source of ignition. This definition is unchanged from
the proposal.
``Vessel section'' means a subassembly, module, or other component
of a vessel being built, repaired, or broken. This definition is
unchanged from the proposal.
``Visual inspection'' means the physical survey of the space,
surroundings and contents by the competent person, Marine Chemist, or
Certified Industrial Hygienist to identify hazards such as, but not
limited to, restricted accessibility, residues, unguarded machinery,
and piping or electrical systems that could create or enhance hazards.
This term is defined in the final rule to clarify what is required of
the person preforming the inspection.
OSHA has not carried forward into the final rule the proposed
definition of ``weather deck''. The Agency believes that a definition
of this term is not necessary to the meaning of the standard.
2. Sec. 1915.12 Precaution Before Entering Spaces.
OSHA has made several significant changes to Sec. 1915.12. First,
OSHA has reformatted this section to address more appropriately the
order of atmospheric testing to be conducted by competent persons when
determining hazards within confined and enclosed spaces and other
dangerous atmospheres prior to employee entry. Second, OSHA has raised
the minimum level of oxygen for entry and addressed oxygen-enriched
atmospheres in this section. Third, the Agency has specified when and
under what conditions an employee may enter a space that has been found
``not safe for workers.'' Finally, OSHA has added new paragraphs to
this section to address: (1) The training of individuals who enter
dangerous and confined spaces (paragraph (d)), (2) rescue teams
(paragraph (e)), and (3) the exchange of hazard information between
employers (paragraph (f)).
OSHA is also making the requirement to visually inspect each space
explicit in this final standard. In the NPRM, comments were solicited
on whether the shipyard competent person should be required to conduct
a physical examination of the tank and pipelines when making an
inspection. Many commenters supported OSHA's decision (Ex. 6-4, 6-10,
6-12, 6-13, 6-15, 6-18, 6-24, 6-28, 6-31, 6-33, 6-34). For example,
NFPA (Ex. 6-10) stated:
NFPA strongly supports the inclusion of a requirement that in
addition to atmospheric testing the shipyard competent person should
also be required to conduct a physical examination of the space and
associated pipelines. NFPA 306, 2-1 requires the Marine Chemist to
conduct a physical inspection and to conduct test within the space.
For high flash point, low vapor pressure products such as diesel, a
test for flammable or combustible vapors is not sufficient, since at
atmospheric temperatures there are not enough vapors being evolved
for the combustible gas indicator to detect. It is essential that
physical inspections be conducted.
OSHA has decided that a visual inspection is a crucial element in
ascertaining that confined and enclosed spaces and other dangerous
atmospheres are safe for entrants. Based on the visual inspection and
other information available to the employer about non-atmospheric
hazards, the employer is required to take specific actions as required
by other subparts. For example, precautions to be taken for electrical
hazards are covered by Sec. 1915.181 (shipboard) and Sec. 1910.147
(shipboard) and machinery is addressed by Sec. 1915.164 (for vessels)
and Sec. 1910.212 (land-side).
In paragraphs (a), (b), and (c) of final Sec. 1915.12, OSHA is
requiring atmospheres to be tested for oxygen content first,
flammability second, and toxicity third. The format of the previous
standard implied that atmospheres be tested for flammability first,
toxicity second, and oxygen deficiency third.
Even before the revision of Subpart B was proposed, Newport News
Shipbuilding and Harbor Testing Laboratory commented that the proper
sequence is testing for oxygen, then flammability, then toxicity (53 FR
48096). To address this problem, OSHA proposed to present the testing
requirements in the proper sequence. However, as noted in the NPRM, the
proposed rule would not have required testing in any particular order.
OSHA believes that it is important for atmospheric testing to be
conducted in the proper sequence. The Agency reached the same
conclusion in the rulemaking on Sec. 1910.146, which adopted a rule
requiring atmospheric testing in the correct order in that final rule,
for the following reasons:
A test for oxygen must be performed first because most
combustible gas meters are oxygen dependent and will not provide
reliable readings in an oxygen deficient atmosphere. In fact, the
Johnson Wax Company (Ex. 14-222) stated that ``there is [a] specific
(sensor dependent) oxygen level below which the combustible gas
sensor will not respond at all [emphasis was supplied in
original].'' Combustible gases are tested for next because the
threat of fire or explosion is both more immediate and more life
threatening, in most cases, than exposure to toxic gases. [53 FR
48096]
This reasoning applies to the revision of Subpart B as well.
Atmospheric testing in confined and enclosed spaces and other dangerous
atmospheres in shipyards is basically the same as atmospheric testing
in general industry permit spaces. Therefore, the revision of
Sec. 1915.12 requires shipyard employers to perform atmospheric testing
in the following sequence: oxygen content, flammability, toxicity.
In paragraph (a)(1), OSHA continues the requirement (in
Sec. 1915.12(c)(1)) for competent persons to test atmospheres of
specific spaces that may contain oxygen-deficient atmospheres. These
spaces are listed specifically as follows:
(1) Spaces that have been sealed,
(2) Spaces and adjacent spaces that contain or have contained
combustible or flammable liquids or gases,
(3) Spaces and adjacent spaces that contain or have contained
liquids, gases, or solids that are toxic, corrosive, or irritant,
(4) Spaces that have been fumigated, and
(5) Spaces containing materials or residues that could create an
oxygen-deficient atmosphere. This final rule adopts the language from
the NPRM to require competent persons to test atmospheres of these
spaces for ``oxygen content'' rather than just ``oxygen deficiency.''
Paragraph (a)(2) of final Sec. 1915.12 addresses the maximum
permissible oxygen concentration within confined and enclosed spaces
and other dangerous atmospheres. Therefore, the testing to be performed
must be for content rather than for oxygen deficiency alone. (The
rationale for adopting a requirement for maximum permissible oxygen
exposure is discussed under the summary and explanation of final
Sec. 1915.12(a)(2).)
In the previous rule Sec. 1915.12(c)(1) required tests to be
conducted ``[b]efore employees are initially permitted to enter'' any
of the regulated spaces. Paragraphs (b)(1) and (c)(1) contain this
identical language for pre-entry testing for flammable gases and vapors
and for toxic substances. The NPRM used the language ``prior to initial
entry'' in proposed Sec. 1915.12(a)(1) and the language ``prior to
entry'' in proposed Sec. 1915.12 (b)(1) and (c)(1). The preamble to the
proposal noted that questions had arisen regarding what was intended by
``initial entry'' in the previous standard and that the Coast Guard had
interpreted the OSHA standard to require retesting if more than 24
hours had elapsed since the previous testing. The NPRM raised the
issues of whether ``initial entry'' should be defined in Subpart B and,
if so, what that definition should be.
Several commenters believed that OSHA should not specify the
maximum time permitted to elapse before additional testing is required
(Ex. 6-3, 6-6, 6-8, 6-12, 6-18). They argued that the length of time
between testing and entry could vary depending on the space and the
possible hazards involved. For example, Mr. Charles K. Klein,
representing Newport News Shipbuilding, stated:
OSHA should not specify a time limit regarding re-certification
of spaces after ``initial entry'' certification has been given. The
Coast Guard's interpretation for re-certification is based on a 24-
hour lapse period since a tank has been previously determined safe
for entry. However, we feel that as long as conditions have not
changed since the space was certified for ``initial entry'',
additional certification is not required. Periods longer than 24
hours may be appropriate in cases where a confined space does not
contain a hazardous substance, is not connected to a system which
contains a hazardous substance and has not been closed except for an
air or hydrostatic test. However, certain evolutions involving
hazardous substances in or near confined spaces may require testing
on a shift basis or more often. A time limit imposed on ``initial
entry'' is unnecessarily restrictive and reduces the employer's
flexibility in providing a safe and healthful work environment in an
effective, cost-efficient manner. [Ex. 6-6]
Two commenters maintained that the certificate issued by a Marine
Chemist would control whether or not a space had to be retested beyond
a certain period (Ex. 6-8, 6-18). They believed that retesting was
unnecessary unless conditions changed or unless the Marine Chemist's
certificate required it. Sound Testing, Inc., expressed this position
as follows:
It should be made clear that a Marine Chemist's certificate is
voided not by the passage of time, but by the change of conditions.
Therefore, if a competent person can ascertain that conditions have
not drastically changed, the chemist's certificate remains in force,
regardless of how long between competent person inspections. The
corollary of this is that there should be no explicit time limit on
the chemist's certificate unless the chemist himself sees a reason
for such a limit. [Ex. 6-8]
Other rulemaking participants argued that the regulation should
clarify what constitutes initial entry or when additional testing is
required before the first entry into the space (Ex. 6-4, 6-5, 6-10, 6-
13, 6-21, 6-22, 6-24, 6-27, 6-28, 6-33, 6-34, 6-37, 6-38). Several of
these commenters stated that the standard should specify the maximum
interval permitted before additional testing would have to be performed
(Ex. 6-4, 6-5, 6-10, 6-24, 6-27). The intervals suggested ranged from
immediately before the entry (Ex. 6-24) to 24 hours (Ex. 6-27). For
example, the U.S. Coast Guard stated:
It has been our experience that if a minimum is not set the
retesting is not done or is done infrequently because of the
competent person's other work obligations. Our policy does not
prohibit the inspector from requiring additional testing if he feels
the conditions warrant. We have required additional retesting
because of rises in temperature, excess quantity of cargo residues,
and lack of confidence in the competent person. [Ex. 6-4]
Other commenters thought that a definition of ``initial entry''
would clarify the standard (Ex. 6-21, 6-22, 6-23, 6-28, 6-33, 6-34, 6-
37, 6-38). Four of them recommended that ``initial entry'' refer to the
first entry after testing and that additional testing be required for
entry on subsequent days to ensure that safe conditions are still
present (Ex. 6-21, 6-22, 6-37, 6-38). Two of them suggested that it
refer to the time immediately after the initial opening of a space,
when the tests and inspections performed to determine whether or not
the space is safe for entry are conducted (Ex. 6-28, 6-34). The
American Waterways Shipyard Conference (AWSC) maintained that ``initial
entry'' should be defined as the first entry by shipyard personnel
after the space has been certified by the Marine Chemist (Ex. 6-23).
They explained the reasons for their position as follows:
The United States Coast Guard has interpreted the term to mean
``more than 24 hours have elapsed since a tank has been determined
safe for entry and/or hot work.'' If that time period has elapsed
then the tank must be recertified. However, this interpretation does
not take into account the shipyard facility's requirements to
maintain conditions. The shipyard facility must commence work on the
vessel within 24 hours, after the certificate has been issued or the
Marine Chemist certificate becomes invalid. As long as the
conditions listed on the certificate are maintained, then the
certificate is valid. However, if the conditions, as specified on
the certificate change, then the Marine Chemist is recalled to
recheck the space.
Including the definition for initial entry recommended by AWSC
will eliminate confusion within the industry and impose a standard
practice around the country. [Ex. 6-23]
OSHA believes that it is important to clarify the term ``initial
entry'' so that employers and employees understand clearly what OSHA
means by the term. With respect to spaces that require certification by
a Marine Chemist, it is OSHA's intent that ``initial entry'' means the
first entry into a certificated space after the Marine Chemist's
certificate has been posted. The period of time during which the Marine
Chemist's certificate is valid is established by the Marine Chemist and
is logged on the certificate as posted. OSHA believes that the Marine
Chemist performing the tests and inspection of a space to be entered is
in the best position to determine the duration of the permit's
validity. With respect to spaces that must be tested but need not be
certificated by a Marine Chemist, the Agency will interpret the
``initial entry'' to be the very first entry into the space after
testing is performed. (No entry is allowed before those tests have been
performed.) In addition, the tests must be performed close enough to
the time of entry to ensure that they accurately reflect conditions in
the spaces. To meet this standard, testing will nearly always be done
just prior to entry by employees; seldom will tests be performed prior
to an hour before employees are to enter a space.
There are also requirements in Sec. 1915.15 for periodic monitoring
and maintaining atmospheric conditions within a space as found by the
Marine Chemist, Coast Guard authorized person, or competent person.
Tests must be repeated as often as necessary to ensure that the
required atmospheric conditions within the space are maintained
(paragraphs (c) and (e)). Additionally, when a change occurs that could
alter conditions within a tested space, work in the space must stop and
employees must exit, and the area must be retested (paragraphs (b),
(d), and (f)).
OSHA believes it is unnecessary to establish within the regulatory
text of Sec. 1915.12 a specific time limit beyond which the initial
entry is not permitted after pre-entry testing. As noted in several
comments, periods longer than 24 hours may be appropriate if a confined
or enclosed space or other dangerous atmosphere does not contain a
hazardous substance, is not connected to a piping or exhaust
ventilation system that contains a hazardous substance, and has not
been closed except for an air or hydrostatic test (Ex. 6-3, 6-6). OSHA
has determined that the need for testing is directly related to the
potential for change to occur within spaces. The duty to test as
conditions warrant is imposed by Sec. 1915.12 and Sec. 1915.15, in
combination. These two sections require that, in all cases, testing of
the space must be conducted before employees enter the space and as
often as necessary to monitor conditions within the space as work
progresses. Obviously, any change in conditions that could affect the
designation of a space as ``Safe for Workers'' require reinspection,
retesting, and recertification of the space by the competent person or
Marine Chemist.
Therefore, for the purposes of this rule, the term ``initial
entry'' is interpreted by OSHA to mean the first entry into a space.
The time period between pre-entry testing and initial entry may vary.
However, the space must be reinspected, retested, and recertified any
time conditions in the space might have become unsafe for employees.
As noted earlier, in paragraph (a)(1), OSHA is continuing the
previous requirement (in Sec. 1915.12(c)(1)) for competent persons to
test atmospheres of specific spaces that may contain oxygen-deficient
atmospheres. The following paragraphs describe each of the spaces
itemized in paragraph (a)(1).
Paragraph (a)(1)(i) of final Sec. 1915.12 lists spaces that have
been sealed, e.g., those that have been coated and closed up and those
that have been painted and that lack ventilation. OSHA has combined the
spaces listed in paragraphs (c)(1) (ii), (iii), and (iv) of the
previous Sec. 1915.12 into one paragraph because OSHA considers the
hazards within these spaces to be similar. The primary hazard of these
spaces is the lack of proper ventilation and the resultant possible
lack of oxygen. OSHA considers the consolidation of the previous
paragraphs into one paragraph to be an editorial change for clarity
because none of the spaces currently listed have been deleted nor have
any been added.
Paragraph (a)(1)(ii) lists spaces and adjacent spaces that contain
or have contained combustible or flammable liquids or gases. Paragraphs
(a)(1)(iii) and (a)(1)(iv) list spaces and adjacent spaces that contain
or have contained liquids, gases, or solids that are toxic, corrosive,
or irritant or that have been fumigated. These three paragraphs refer
to spaces that were included under the previous Sec. 1915.12(c)(1)(i),
which reads as follows:
(i) Spaces in which the test[s] required by paragraphs (a) and
(b) of this section indicate that no flammable or toxic contaminants
are present in the atmosphere.
Under this previous provision, spaces that require flammability and
toxicity testing must also be tested for oxygen deficiency. In revised
subpart B, OSHA has simply named the spaces that are covered under the
previous Sec. 1915.12 (a) and (b) in lieu of specifying them by
reference. Additionally, the final rule requires these spaces to be
tested for oxygen regardless of whether they are found to be safe with
respect to the hazards of flammable and toxic substances. Under the
previous standard, which implied that the flammability and toxicity
tests were performed before the oxygen test, once a space was found to
be unsafe due to the presence of flammable gases or vapors or toxic air
contaminants, further testing for oxygen deficiency was unnecessary.
Under the final rule, tests for oxygen content are conducted first and
must always be performed.
Paragraph (a)(1)(v) lists spaces containing materials or residues
that could create an oxygen-deficient atmosphere. The previous
Sec. 1915.12(c)(1)(v) covers only cargo spaces containing cargoes or
residues that can create an oxygen-deficient atmosphere. The
corresponding paragraph in the proposal (proposed
Sec. 1915.12(a)(viii)) also addressed only cargo spaces. The proposed
and previous language also provide examples of cargos that can absorb
oxygen and create an oxygen-deficient atmosphere (scrap iron, fresh
fruit and molasses, and various vegetable drying oils).
As noted in the summary and explanation of final Sec. 1915.11(a),
earlier in this preamble, the scope of subpart B is being expanded to
address all confined and enclosed spaces and other dangerous
atmospheres throughout shipyard employment. While the previous standard
recognizes that the hazard of oxygen deficiency may be found in cargo
spaces, many other confined and enclosed spaces in shipyard employment
also pose this hazard. OSHA believes that it is essential that all such
spaces be tested for oxygen content before entry to assure their
safety. Therefore, the Agency is eliminating the reference to cargo
spaces and is requiring all spaces containing materials or residues
that could create an oxygen deficiency to be tested.
Paragraph (a)(2) requires spaces that have been tested and found to
contain oxygen-deficient atmospheres to be labeled ``Not Safe for
Workers.'' Spaces found to be oxygen-enriched are required to be
labeled ``Not Safe for Workers--Not Safe for Hot Work.'' If employees
are to enter a space that has an oxygen-enriched or oxygen-deficient
atmosphere, then ventilation must be provided to maintain the oxygen
content of the atmosphere at or above 19.5 percent and below 22.0
percent by volume. After the ventilation produces an acceptable level
of oxygen, the warning signs may be removed.
The previous Sec. 1915.12(c)(2) only requires ventilation for
spaces containing less than 16.5 percent oxygen by volume. It does not
require spaces with oxygen-deficient or oxygen-enriched atmospheres to
be labeled, nor does it address oxygen-enriched atmospheres.
Additionally, it requires ventilation to be provided only when the
oxygen content in the space is below 16.5 percent by volume, rather
than below 19.5 percent.
Unlike either the proposal or the previous rule, the final rule
addresses hazards associated with oxygen-enriched atmospheres. Oxygen-
enriched atmospheres create significant risks to employees entering
confined and enclosed spaces and other dangerous atmospheres, and
precautions must be taken before entry into such atmospheres. The
proposal would have required atmospheres to be tested for oxygen
content rather than for oxygen deficiency alone. No rulemaking
participant objected to this requirement. NFPA 306, in Section 2-3.1,
sets the criteria for compartments and spaces to be found ``Safe for
Workers.'' The first criterion listed in this section is that the
oxygen content of the space be ``at least 19.5 percent and not greater
than 22 percent by volume.'' Thus, OSHA is consistent with the existing
national consensus standard which has adopted provisions restricting
entry into oxygen-enriched atmospheres.
The hazards of working in an oxygen-enriched atmosphere are widely
recognized. The presence of greater than normal amounts of oxygen
increases the flammability of materials and lowers the flash point of
flammable materials. An ignition source, such as a spark, that would
ordinarily be of insufficient energy to ignite a flammable mixture may
ignite such mixture in oxygen-enriched atmospheres. The presence of
greater than normal amounts of oxygen can also increase the chances of
spontaneous combustion of flammable materials. Thus, an oxygen-enriched
atmosphere in a confined or enclosed space or other dangerous
atmosphere can place employees at an unacceptable risk of injury due to
fire or explosion. Employers must take measures to find the source of
oxygen and then eliminate that source and ventilate the space in order
to control the hazards involved.
For the foregoing reasons, OSHA has adopted requirements in final
Sec. 1915.12(a) that are intended to eliminate the hazards posed by
oxygen-enriched atmospheres. The Agency has adopted NFPA's criterion
for oxygen enrichment (that is, an oxygen concentration of 22 percent
or more by volume). Thus, the final rule sets a standard that protects
employees to a level equal to that provided by the relevant national
consensus standard for the work involved.
The proposed rule, under Sec. 1915.12(a)(4) and (a)(5), would have
required labeling spaces with oxygen-deficient (that is less than 19.5
percent oxygen) atmospheres, but would have permitted employees to
enter such spaces provided they were wearing respirators.
The final rule raises the minimum acceptable concentration of
oxygen from 16.5 percent to 19.5 percent by volume. As noted earlier,
the NPRM proposed raising the minimum acceptable level of oxygen, and
several rulemaking participants commented on this issue (Ex. 6-3, 6-6,
6-10, 6-11, 6-15, 6-18, 6-24, 6-28, 6-33). All of them agreed with the
proposed minimum oxygen level. For example, the Shipbuilders Council of
America (Ex. 6-3) stated:
Routine entry should be allowed only if the oxygen level is at
least 19.5 percent.
Northwest Marine Chemist (Ex. 6-18) maintained that the existing
minimum acceptable concentration of oxygen in Sec. 1915.12(c)(1) was
outdated, as follows:
The use of 16.5% oxygen by OSHA is archaic, and not used in the
industry in my area.
Additionally, OSHA's generic confined space standard, in
Sec. 1910.146(b), defines ``oxygen-deficient atmosphere'' as ``an
atmosphere containing less than 19.5 percent oxygen by volume.''
OSHA has previously concluded that permitting employees to work in
atmospheres in which the concentration of oxygen is below 19.5 percent
by volume presents an unacceptable risk of acute adverse health
effects. In the preamble to final Sec. 1910.146, OSHA described the
possible results of exposure to oxygen-deficient atmospheres as:
dizziness, tiredness, difficulty in breathing, confusion,
unconsciousness, and death (58 FR 4476). Considering these possible
consequences, the Agency continues to believe that the minimum
acceptable concentration of oxygen, in the absence of control measures,
is 19.5 percent by volume.
As noted earlier, Sec. 1915.12(a)(2) requires spaces containing
oxygen-deficient and oxygen-enriched atmospheres to be labeled ``Not
Safe for Workers'' or ``Not Safe for Workers--Not Safe for Hot Work,''
respectively. The previous standard does not require such labeling. The
proposed rule would have required labeling only for oxygen deficiency,
under Sec. 1915.12(a)(5). No one objected to the labeling requirement
proposed in Sec. 1915.12(a)(5), and OSHA believes that this labeling is
necessary to warn employees to keep out of spaces containing
insufficient oxygen to work safely. Therefore, the Agency is carrying
forward the proposed provision that spaces with oxygen-deficient
atmospheres be labeled ``Not Safe for Workers.'' Because OSHA has found
it necessary and appropriate to prohibit entry into oxygen-enriched
atmospheres, the Agency also believes that it is necessary to label
spaces containing such atmospheres. Because of the increased risk of
fire and explosion associated with these atmospheres, the final rule
requires them to be labeled as ``Not Safe for Hot Work'' as well as
``Not Safe for Workers.''
Final Sec. 1915.12(a)(2) requires ventilation to be provided to
maintain the oxygen content of the atmosphere in a safe range.
Paragraph (c)(2) of the previous Sec. 1915.12 contains the same
requirement, except that it applies only when an oxygen deficiency is
found. The proposed revision of Subpart B would not have required
ventilation but would have permitted employees to enter oxygen-
deficient atmospheres if they were wearing respirators (proposed
Sec. 1915.12(a)(4)).
OSHA has decided not to allow employees to enter confined or
enclosed spaces or other dangerous atmospheres that are designated
``Not Safe for Workers,'' except under tight restriction. (See the
summary and explanation of final Sec. 1915.12(c)(3), later in this
preamble, for a discussion of issues related to employee entry into
such spaces.) Therefore, the final rule adopts a requirement, similar
to the one in the previous Sec. 1915.12(c)(2), for ventilation to be
provided any time a space is hazardous because of oxygen deficiency or
oxygen enrichment. Once the ventilation brings the oxygen content to a
safe level, signs labeling the space as ``Not Safe for Workers'' or
``Not Safe for Workers--Not Safe for Hot Work'' may be removed.
Paragraph (a)(3) of final Sec. 1915.12 prohibits employees from
entering any confined or enclosed space or other dangerous atmosphere
that is oxygen-deficient or is oxygen-enriched. Exceptions are granted
for emergency rescue and for entries of short duration to install
ventilation equipment, provided that the atmosphere is continuously
monitored for oxygen content and that respiratory protection and other
personal protective equipment and clothing are provided in accordance
with Subpart I of part 1915.
The previous Sec. 1915.12 prohibits entry into IDLH atmospheres.
Paragraph (d) of that section presents exceptions to the general
prohibition which recognize emergency entries and short duration
entries performed for the purpose of installing ventilation equipment
or starting operations, provided the work is performed in accordance
with paragraphs (a) and (b) of the previous Sec. 1915.152 (contained in
Subpart I) relating to respiratory protection.
Proposed Sec. 1915.12(d) presented the same exceptions as the
previous rule, but with three additional provisos:
(1) That no ignition sources are present, and
(2) That the atmosphere in the space is maintained above the upper
explosive limit, and
(3) That the atmosphere is monitored continuously.
The reference to the Subpart I requirements was placed in a note
following the proposed paragraph. As noted earlier, proposed
Sec. 1915.12(a)(4) would also have allowed entry into oxygen-deficient
atmospheres by employees wearing respirators in accordance with Subpart
I of part 1915. No restrictions on the purpose or length of entry were
proposed.
The NPRM requested comments on the issues of whether or not work in
IDLH atmospheres should ever be permitted and on what control measures
are necessary for the protection of employees working in IDLH
atmospheres. In the preamble to the NPRM, OSHA recognized that
atmospheres containing flammable vapor concentrations greater than the
UEL for a particular vapor do not present a fire or explosion hazard to
employees because the atmosphere is too rich in flammable vapors or
gases to burn. However, OSHA expressed concern about employees who work
in such atmospheres because such atmospheres may contain chemical
exposures from the flammable vapor that are above the permissible
exposure limit (PEL) for the particular chemical creating the vapors.
Only one commenter supported OSHA's proposal to allow work in IDLH
atmospheres. The American Waterways Shipyard Conference (Ex. 6-23)
stated that OSHA should not put a time limit on ``short duration'' and
that the proposal was appropriate, as follows:
Due to the vast differences in vessel design, it would be
extremely difficult to define an ``emergency work'' situation.
Similarly, a time limit for ``brief duration'' would be difficult to
ascertain since the work to be performed differs in every situation.
By instituting a time factor for work of brief duration, shipyard
employees may be required to skip safety steps in order to finish
the work in the required time frame.
Work in atmospheres in the Upper Explosive Limit (UEL) should
not be prohibited. The work done in an UEL atmosphere is done on a
very infrequent basis, but it is work that could not be done
otherwise such as entry of a cargo tank during tank cleaning
operations to set a cargo suction hose.
By contrast, many other rulemaking participants believed that work
in IDLH atmospheres is unnecessary and should be prohibited, either
under all conditions (Ex. 6-4, 6-15, 6-18, 6-24, 6-31) or under all but
emergency conditions (Ex. 6-7, 6-8, 6-10, 6-12, 6-21, 6-22, 6-28, 6-33,
6-34, 6-37, 6-38). Independent Testing and Consultation, Inc. (Ex. 6-
24), presented the following arguments against work in atmospheres
above the upper explosive limit for a flammable gas or vapor:
The paragraph 1915.12(d) should be deleted for the following
reasons.
(a) There is no way to keep the atmosphere above the upper
explosive limit (UEL). If entry to the tank is required, it follows
that there must be a region where the tank atmosphere mixes with the
outside atmosphere. In this region the concentration of gas will be
in the explosive range.
(b) The equipment used to measure gas concentrations above the
UEL is not usually available.
(c) All ignition sources cannot easily be eliminated. There
remains possible ignition due to static electricity. It has been my
experience that owners and operators would rather clean or otherwise
make safe a tank or compartment even if the work required in the
compartment is of the briefest duration.
NFPA (Ex. 6-10) addressed work in IDLH atmospheres as follows:
NFPA does not believe that work in IDLH atmospheres should be
encouraged, except for the purposes of emergency rescue. NFPA does
not support the proposal of working in UEL atmospheres. The
potential hazards associated with ignition sources, such as static
electricity, and the introduction of air to bring an atmosphere
above the UEL within the flammable range, are significant and
difficult to control. The additional testing requirements would also
be significant. NFPA 306 only permits such a practice in the case of
inerting for flammable compressed gas as described in 2-3.8. In this
case now work is permitted on the tank or pipelines.
OSHA agrees with the commenters who stated that working in IDLH
atmospheres or in atmospheres containing concentrations of flammable
gases or vapors above their UEL is very hazardous. The limitations on
maintaining an atmosphere above a gas's or vapor's UEL, as noted by
Independent Testing and Consultation, Inc., are severe indeed. If a
mistake is made in such an atmosphere, an explosion will almost
certainly result. Atmospheres that are IDLH because of toxicity also
present a very serious danger to employees. A failure of the
respiratory protective equipment protecting an employee in this type of
atmosphere could quickly lead to his or her death.
OSHA further believes that conditions somewhat less hazardous than
those posed by IDLH atmospheres pose unnecessary dangers for shipyard
employees. The generic permit-required confined space standard, in
Sec. 1910.146(b), defines a hazardous atmosphere, in part, as follows:
Hazardous atmosphere means an atmosphere that may expose
employees to the risk of death, incapacitation, impairment of
ability to self-rescue (that is, escape unaided from a permit
space), injury, or acute illness from one or more of the following
causes:
(1) Flammable gas, vapor, or mist in excess of 10 percent of its
lower flammable limit (LFL);
* * * * *
(3) Atmospheric oxygen concentration below 19.5 percent or above
23.5 percent;
OSHA has already determined that these conditions constitute
serious hazards, ones that are tightly regulated in the generic permit-
space standard in Sec. 1910.146. These conditions can also be found in
confined and enclosed spaces and in other dangerous atmosphere in
shipyard work. In order for Subpart B to be as protective as the
general industry permit-space standard, which permits employees to work
in hazardous atmospheres using a system of permits and attendants not
required by Subpart B, OSHA believes that Subpart B must require
measures that ensure that employees are not exposed to such hazardous
conditions. For this reason, the Agency is adopting requirements in
final Subpart B that prohibit employee entry into confined and enclosed
spaces and other dangerous atmospheres presenting an oxygen-deficient
or oxygen-enriched atmosphere or containing concentrations of flammable
gases or vapors greater than or equal to 10 percent of the gas's or
vapor's lower explosive limit.
OSHA concludes, however, that entry into such spaces can safely be
permitted under certain conditions. First, in emergencies, where
persons are endangered, entry might be necessary to save the life of an
entrant or the lives of every person on that transport. Second, because
these spaces will have to be ventilated to make the atmosphere safe for
employees, entry might be necessary to set up the proper ventilation
equipment. For these reasons, final Subpart B permits entry into IDLH
and other hazardous atmospheres for emergency rescue and for periods of
short duration to install ventilation equipment necessary for normal
entry.
During such emergency or short duration entries, however,
additional precautions must be taken to protect the entrants. The
additional precautions to be taken must be appropriate for the hazards
presented by the particular space involved. Thus, the final rule treats
oxygen enrichment and deficiency, the presence of flammable gases and
vapors, and atmospheres containing toxic contaminants at IDLH levels
separately. For oxygen-enriched and oxygen-deficient atmospheres, the
space must be continuously monitored for oxygen content (so that
appropriate control measures can be taken if it changes), and
respiratory protection and other personal protective equipment and
clothing must be provided in accordance with Subpart I (so that
appropriate personal protective equipment is provided and so that an
attendant will be present if the oxygen content makes the space IDLH).
The hazards of flammable atmospheres and toxicity are treated
separately in their respective paragraphs (final Sec. 1915.12 (b)(3)
and (c)(4)).
Paragraph (b) of final Sec. 1915.12 sets precautions to be taken
before employees enter areas that present hazards related to flammable
atmospheres. Paragraph (b)(1) applies to spaces that contain or have
contained combustible or flammable liquids or gases and to spaces
(called, appropriately, ``adjacent spaces'') that are adjacent to those
spaces. These spaces must be: (1) inspected by a competent person to
determine whether or not combustible or flammable liquids are present,
and (2) tested by a competent person before entry by any employee to
determine the concentration of flammable gases and vapors within the
space. These precautions also apply to adjacent spaces.
Previous Sec. 1915.12(a)(1) requires the same spaces to be tested
by a competent person to determine the concentration of flammable gases
and vapors.
The proposed rule contained requirements equivalent to the previous
standard in paragraphs (b)(1), (b)(2), and (b)(3) of proposed
Sec. 1915.12.
The final rule differs from the previous and proposed rules only in
that Sec. 1915.12(b)(1) includes a requirement for the competent person
to inspect the space, as well as test it, for the presence of
combustible or flammable liquids. The inspection is necessary so that
the competent person will be more likely to be made aware of any
malfunction in the testing instrument. Obviously, if the inspection
reveals the presence of a flammable liquid, a flammability test can be
expected to result in some detectable concentration of flammable gases
or vapors. The lack of any such reading from the test instrument would
be an indication that the device might be defective and should lead to
further investigation of the problem. The inspections will also be
necessary if a hazardous concentration of flammable gases or vapors is
found so that the proper precautions can be taken to eliminate the
hazard. Although in the previous Sec. 1915.12(a) does not specify that
an inspection is to take place, in the previous Sec. 1915.7(c), which
requires tests and inspections to be entered into the ``Log of
Inspections and Tests,'' implies that the competent person is to
perform inspections in addition to any tests that are required.
Paragraph (b)(2) requires spaces that have been tested and found to
contain concentrations of a flammable gas or vapor greater than or
equal to 10 percent of the gas's or vapor's lower explosive limit (LEL)
are required to be labeled ``Not Safe for Workers--Not Safe for Hot
Work.'' If employees are to enter a space that has flammable gases or
vapors in such concentrations, then ventilation must be provided to
ensure that the concentration of these gases or vapors is maintained
below 10 percent of their LELs. After the ventilation produces an
acceptable atmosphere, the warning signs may be removed.
Paragraph (a)(2) of the previous Sec. 1915.12 requires spaces
containing hazardous concentrations of flammable gases or vapors to be
ventilated until the concentration drops below 10 percent of the gas's
or vapor's LEL before workers are permitted to enter the space. No
labeling of these spaces is required under the previous standard.
Paragraph (b)(5) of proposed Sec. 1915.12 would have required
labeling of spaces in a manner equivalent to that required under the
final rule. Paragraph (b)(4) of proposed Sec. 1915.12 would have
prohibited entry when the concentration of flammable gases or vapors
was at or above 10 percent of the LEL, but the proposal did not
specifically require ventilation in Sec. 1915.12. Ventilation
requirements related to flammable atmospheres were proposed in
Sec. 1915.13(b)(8).
No rulemaking participant objected to the proposed labeling
requirement. Therefore, OSHA has carried it forward into the final
rule. The final rule, unlike the proposal, continues to require spaces
that are hazardous because of the presence of flammable gases or vapors
to be labeled even when employees are permitted to enter for emergency
purposes or for short durations to install ventilation. The proposal
did not require the spaces to be labeled during these entries (in
effect permitting employers to remove the signs at these times).
However, such entries require the adoption of special precautions (see
the summary and explanation of final Sec. 1915.12(b)(3), later in this
preamble). OSHA believes that the labeling must be maintained during
these entries so that unauthorized, unprotected entry is prevented.
Paragraph (b)(3) of final Sec. 1915.12 prohibits employees from
entering spaces containing concentrations of flammable gases or vapors
at or above their LELs. However, employees may enter these spaces for
emergency rescue or for a short duration for the installation of
ventilation equipment provided that:
(1) No ignition sources are present,
(2) The atmosphere in the space is monitored continuously;
(3) The concentrations of flammable gases and vapors in the
atmosphere in the space are maintained above their upper explosive
limits (UEL), and
(4) Respiratory protection and other personal protective equipment
and clothing must be provided in accordance with Subpart I of part
1915.
Previous Sec. 1915.12(a)(2) prohibits workers from entering areas
containing concentrations of flammable gases or vapors at or above 10
percent of their LELs. The only exception to this rule is contained in
the previous Sec. 1915.13(a)(2) for highly volatile residues. (This
provision has not been carried forward into the final rule. See the
summary and explanation of final Sec. 1915.13, later in this preamble,
for a discussion of the reasons why this exception has been dropped.)
The proposal also contained a general prohibition against employees
entering spaces containing hazardous concentrations of flammable gases
or vapors. However, as noted earlier, proposed Sec. 1915.12(d) also
provided exceptions for emergencies and for brief duration entries. The
proposal would have required the same precautionary measures required
by the final rule, except that respiratory equipment and other personal
protective equipment was identified as being required, under Subpart I,
through means of a note following proposed Sec. 1915.12(d)(3).
As explained earlier, OSHA has decided to permit entries for
emergency rescue and for short duration entries to install ventilation
equipment even if the space contains a hazardous atmosphere. No one
objected to the precautionary measures proposed in Sec. 1915.12(d), and
they have been carried forward into the final rule. The proposed note
regarding the use of respiratory protection and other personal
protective equipment has been converted into a requirement
(Sec. 1915.12(b)(3)(iv)). Even though employers are already obligated
to comply with these requirements under Subpart I, OSHA believes that
providing a mandatory reference in the text of the regulation will
serve to emphasize the importance of the required personal protective
equipment.
The Agency has concluded that entry made following the requirements
contained in the exception to Sec. 1915.12(b)(3) will protect employees
by controlling and minimizing the hazards involved. No ignition sources
may be present in the space so that, if the atmosphere becomes
flammable, there will be no energy source to ignite it. The atmosphere
in the space must be maintained above the UEL, and the atmosphere must
be continuously monitored to minimize the possibility that a flammable
atmosphere could develop. Lastly, personal protective equipment must be
worn to protect the employee from exposure to the hazardous materials
involved.
Paragraph (c) of final Sec. 1915.12 sets precautions to be taken
before employees enter areas that present hazards related to toxic
atmospheres. Paragraph (c)(1) of final Sec. 1915.12 requires spaces and
adjacent spaces that contain or have contained gases, liquids, or
solids that are toxic, corrosive, or irritant to be:
(1) Inspected visually by a competent person to determine whether
or not toxic, corrosive, or irritant residue contaminants are present,
and
(2) Tested by a competent person before initial entry by any
employee, to determine the concentration of toxics, corrosives, and
irritants in the air within the space.
The previous Sec. 1915.12(b)(1) requires the following spaces to be
inspected and tested by a Marine Chemist, industrial hygienist, or
other qualified person:
(1) Cargo spaces and other spaces containing or having last
contained bulk gases, liquids, or solids of a toxic, corrosive, or
irritant nature,
(2) Spaces that have been fumigated, and
(3) Spaces immediately adjacent to these two types of spaces.
Paragraphs (c)(1), (c)(2), and (c)(3) of proposed Sec. 1915.12
would have continued the previous language without change, except that
the proposal specified that the tests had to be performed by a Marine
Chemist, a certified industrial hygienist, or a U.S. Coast Guard
authorized person. Although this may have appeared to be a departure
from the previous standard, the NPRM explained that the proposal simply
codified OSHA interpretation of the previous standard. The NPRM also
requested comments on the proposed definition of ``certified industrial
hygienist.''
Most commenters agreed that a Marine Chemist or a Certified
Industrial Hygienist was qualified to perform the toxicity tests
required under Sec. 1915.12(c) (Ex. 6-10, 6-12, 6-13, 6-20, 6-23, 6-24,
6-28, 6-33). They noted that the intensive training in toxicology and
in appropriate control measures these persons receive makes them
uniquely qualified to test and inspect confined and enclosed spaces and
other dangerous atmospheres.
OSHA agrees with these comments, and the final rule recognizes that
tests and inspections for the presence of toxic, corrosive, or irritant
substances may be performed by Marine Chemists and Certified Industrial
Hygienists.
The rulemaking participants expressed some disagreement, however,
over whether or not a Coast Guard authorized person had the proper
qualifications to test and inspect areas for hazards related to the
toxicity of various chemicals. Some believed that a Coast Guard
authorized person would be qualified to perform the required tests and
inspections (Ex. 6-24, 6-28, 6-33). These commenters stated that the
use of a Coast Guard authorized person would be limited to situations
in which a Marine Chemist or certified industrial hygienist was not
available. Several other commenters argued that a Coast Guard
authorized person is not required to receive training in hazards
related to the toxicity of various chemicals (Ex. 6-13, 6-15). In fact,
the U.S. Department of Transportation (Ex. 6-13), which administers
requirements in Title 46 of the Code of Federal Regulations related to
Coast Guard authorized persons, stated:
Testing required by 46 CFR 35.01, 71.60, and 91.50 is primarily
concerned with oxygen deficiency and combustibility prior to
conducting hot work. ``Coast Guard authorized persons'' who would be
expected to conduct such testing under Coast Guard regulations
should not be considered equivalent to a Marine Chemist or
Industrial Hygienist for the purpose of evaluating toxic hazards in
shipyards.
These persons would be acting under authority of a Coast Guard
license or document for compliance with regulations contained in 46
CFR, but it is not clear that they could be effectively held
accountable for their performance related to OSHA regulations.
Coast Guard authorized persons do not typically have training in
hazards related to the toxicity of various chemicals. Since such
training is nec
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