National Emission Standards for Hazardous Air Pollutants: Chemical Manufacturing Area Sources Technology Review
Federal RegisterApr 1, 2026
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ENVIRONMENTAL PROTECTION AGENCY
40 CFR Part 63
[EPA-HQ-OAR-2024-0303; FRL-7623-02-OAR]
RIN 2060-AU73
National Emission Standards for Hazardous Air Pollutants: Chemical Manufacturing Area Sources Technology Review
AGENCY:
Environmental Protection Agency (EPA).
ACTION:
Final rule.
SUMMARY:
The Environmental Protection Agency (EPA) is finalizing amendments to the National Emission Standards for Hazardous Air Pollutants (NESHAP) for the Chemical Manufacturing Area Source (CMAS) categories pursuant to a technology review under Clean Air Act (CAA) section 112(d)(6). Specifically, the EPA is finalizing new leak detection and repair (LDAR) requirements for equipment leaks and heat exchange systems in organic hazardous air pollutant (HAP) service. In addition, the EPA is taking final action to add standards for pressure relief devices (PRDs) and pressure vessels; require electronic reporting for notification of compliance status (NOCS), performance test reports, and periodic reports; and require continuous performance testing of non-flare air pollution control devices (APCD). The EPA is not finalizing the proposed area source category for chemical manufacturing with ethylene oxide (EtO) or related standards at this time.
DATES:
This final rule is effective on April 1, 2026. The Director of the
Federal Register
(FR) has approved incorporation by reference of certain publications listed in the rule as of April 1, 2026.
ADDRESSES:
The EPA established a docket for this action under Docket ID No. EPA-HQ-OAR-2024-0303. All documents in the docket are available at
https://www.regulations.gov.
Although listed, some information is not publicly available,
e.g.,
Confidential Business Information or other information whose disclosure is restricted by statute. The EPA does not place certain other material, such as copyrighted material, on the internet; this material is publicly available only as portable document format (PDF) versions accessible only on EPA computers in the docket office reading room. The public cannot download certain databases and physical items from the docket but may request these items by contacting the docket office at (202) 566-1744. The docket office has 10 business days to respond to these requests. With the exception of such material, publicly available docket materials are available electronically at
https://www.regulations.gov
or on the EPA computers in the docket office reading room at the EPA Docket Center, WJC West Building, Room Number 3334, 1301 Constitution Ave. NW, Washington, DC. The Public Reading Room hours of operation are 8:30 a.m. to 4:30 p.m. Eastern Time (ET), Monday through Friday. The telephone number for the Public Reading Room is (202) 566-1744, and the telephone number for the EPA Docket Center is (202) 566-1742.
FOR FURTHER INFORMATION CONTACT:
For information about this final rule, contact U.S. EPA, Attn: William Gallagher, Mail Drop: Industrial Processing and Power Division (E140C), 109 T.W. Alexander Drive, P.O. Box 12055, Research Triangle Park, North Carolina 27711; telephone number: (919) 541-2336; and email address:
Gallagher.William@epa.gov.
SUPPLEMENTARY INFORMATION:
Preamble acronyms and abbreviations.
Throughout this notice the use of “we,” “us,” or “our” refers to the EPA. We use multiple acronyms and terms in this preamble. While this list may not be exhaustive, to ease the reading of this preamble and for reference purposes, the EPA defines the following terms and acronyms here:
AMEL Alternative Means of Emission Limitation
APCD air pollution control device
CAA Clean Air Act
CDX Central Data Exchange
CEDRI Compliance and Emissions Data Reporting Interface
CFR Code of Federal Regulations
CMAS Chemical Manufacturing Area Source(s)
CMPU chemical manufacturing process unit
EAV equivalent annualized value
EPA Environmental Protection Agency
ERT Electronic Reporting Tool
EtO ethylene oxide
FR Federal Register
GACT generally available control technology
gpm gallons per minute
G/V gas/vapor
HAP hazardous air pollutant(s)
HL heavy liquid
HON Hazardous Organic NESHAP
ICR information collection request
kPa kilopascal(s)
LDAR leak detection and repair
LDSN leak detection and sensor network
LL light liquid
MACT maximum achievable control technology
MON Miscellaneous Organic Chemical Manufacturing NESHAP
NAICS North American Industry Classification System
NESHAP national emission standards for hazardous air pollutants
NOCS notification of compliance status
NRDC Natural Resources Defense Council
NTTAA National Technology Transfer and Advancement Act
OAR Office of Air and Radiation
OGI optical gas imaging
OMB Office of Management and Budget
OSHA Occupation Safety and Health Administration
PDF portable document format
PEPO Polyether Polyols
ppmv parts per million by volume
ppmw parts per million by weight
PRA Paperwork Reduction Act
PRD pressure relief device
PV present value
RFA Regulatory Flexibility Act
RTR risk and technology review
tpy tons per year
UMRA Unfunded Mandates Reform Act
U.S.C. United States Code
VCS voluntary consensus standards
VOC volatile organic compound(s)
Table of Contents
I. General Information
A. Executive Summary
B. Does this action apply to me?
C. What is the statutory authority for this final action?
D. Where can I get a copy of this document and other related information?
E. Judicial Review and Administrative Reconsideration
F. Severability
II. Background
A. What are the CMAS categories, and how does the NESHAP regulate HAP emissions from the source categories?
B. What changes did we propose for the CMAS categories in our January 22, 2025, proposal?
C. What outreach did we conduct following the proposal?
III. What is included in this final rule?
A. What are the final rule amendments pursuant to CAA section 112(d)(5) for organic HAP?
B. What are the final rule amendments based on the technology review for the CMAS categories?
C. What other changes have we made to the NESHAP?
D. What are the effective and compliance dates of the standards?
IV. What is the rationale for our final decisions and amendments for the CMAS categories?
A. Amendments Pursuant to CAA Section 112(d)(5) for Organic HAP for the CMAS Categories
B. Technology Review for the CMAS Categories
C. Other Amendments to the CMAS NESHAP
V. Summary of Cost, Environmental, and Economic Impacts and Additional Analyses Conducted
A. What are the affected facilities?
B. What are the air quality impacts?
C. What are the cost impacts?
D. What are the economic impacts?
E. What are the benefits?
VI. Statutory and Executive Order Reviews
A. Executive Order 12866: Regulatory Planning and Review and Executive Order 13563: Improving Regulation and Regulatory Review
B. Executive Order 14192: Unleashing Prosperity Through Deregulation
C. Paperwork Reduction Act (PRA)
D. Regulatory Flexibility Act (RFA)
E. Unfunded Mandates Reform Act (UMRA)
F. Executive Order 13132: Federalism
G. Executive Order 13175: Consultation and Coordination With Indian Tribal Governments
H. Executive Order 13045: Protection of Children From Environmental Health Risks and Safety Risks
I. Executive Order 13211: Actions Concerning Regulations That Significantly Affect Energy Supply, Distribution, or Use
J. National Technology Transfer and Advancement Act (NTTAA) and 1 CFR Part 51
K. Congressional Review Act (CRA)
Background information.
On January 22, 2025, the EPA proposed revisions to the CMAS NESHAP based on the Agency's technology review undertaken pursuant to CAA section 112(d)(6).
1
In that action, the EPA also proposed to list and establish standards, pursuant to CAA sections 112(c)(3) and (d)(5) respectively, for a new source category for area sources that produce a material or family of materials described by North American Industry Classification System (NAICS) code 325 using EtO.
2
1
90 FR 7942 (Jan. 22, 2025).
2
Id.
In this final rule, the EPA is establishing standards for existing CMAS categories based on the CAA section 112(d)(6) technology review. This preamble summarizes some of the more significant comments the EPA received regarding the proposed CAA section 112(d)(6) technology review and provides the Agency's responses. A summary of all other public comments on the proposed CAA section 112(d)(6) technology review and the EPA's responses to those comments are in the document
Summary of Public Comments and Responses for National Emission Standards for Hazardous Air Pollutants for Chemical Manufacturing Area Sources,
which is in the docket for this rulemaking.
3
A “track changes” version of the regulatory language that incorporates the changes in this action is also in the docket for this rulemaking.
3
Docket ID No. EPA-HQ-OAR-2024-0303.
The EPA is not taking final action at this time on the proposed listing and regulation of EtO from area sources producing a material or family of materials described by NAICS code 325. The EPA received numerous comments and information both in favor of and opposed to the proposed listing and regulation of EtO from area sources that produce a material or family of materials described by NAICS code 325 (chemical manufacturing), and the Agency needs additional time to consider those comments before taking final action. The EPA intends to coordinate a final action on this issue with the regulation of EtO from major sources of HAP. The EPA will address EtO-specific comments on the proposed listing and regulation when the Agency takes final action on those portions of the proposal.
I. General Information
A. Executive Summary
In 2009, the EPA promulgated standards to regulate HAP emissions of 15 air toxics from CMAS pursuant to CAA section 112(c)(3) and (k)(3). In 2012, the EPA granted and finalized reconsideration of the CMAS NESHAP in response to petitioner concerns on topics such as title V permitting, overlap provisions, leak inspections, requirements for covers and lids, and the applicability of the NESHAP. As part of the 2012 rules, the EPA proposed and finalized additional standards for periods of startup, shutdown, and malfunction, metal HAP process vents, and technical corrections.
CAA section 112(d)(6) requires the EPA to review and revise emission standards “as necessary” no less often than every eight years (
i.e.,
a technology review). On January 22, 2025, the EPA proposed changes to the CMAS NESHAP and solicited public comment.
4
This final action fulfills the EPA's obligation under CAA section 112(d)(6) and an associated consent decree. The EPA proposed addressing EtO emissions from area source chemical manufacturers by proposing to list a new area source category and proposing EtO-specific standards for several emission process groups. In addition, the EPA proposed more general standards and management practices to address fugitive emissions from CMAS chemical manufacturing process units (CMPUs), including updates to water monitoring methods for heat exchange systems, an instrument monitoring program, and new standards for PRDs and pressure vessels. Also, the EPA proposed several changes to align the CMAS NESHAP with other, similar chemical sector rules. The proposed changes included establishing electronic reporting, requiring regular performance testing, restricting bypasses, and removing certain affirmative defense provisions.
4
90 FR 7942 (Jan. 22, 2025).
In this final rule, the EPA is finalizing the non-EtO provisions as proposed with only clarifying changes and technical corrections. The EPA determined that the costs of the final revisions are reasonable and not overly burdensome based on the Agency's technical analyses, which are available in the docket, and on the Agency's assumption that CMAS CMPUs operate similarly to CMPUs subject to major source NESHAP.
5
While commenters expressed some concerns with the proposed standards, the EPA did not receive sufficient information to change the analyses. The EPA is not taking final action on the proposed EtO area source category and emission standards at this time.
5
Docket ID No. EPA-HQ-OAR-2024-0303.
The EPA estimates that this action will have present value (PV) costs of $72 million at a three percent discount rate and $56 million at a seven percent discount rate over the 2027 to 2041 timeframe (in 2024 dollars). The EPA estimates that the final action will have an equivalent annualized value (EAV) of $6.1 million and $6.2 million per year at the same discount rates, respectively (in 2024 dollars).
B. Does this action apply to me?
Regulated entities.
Table 1 of this preamble lists categories and entities potentially regulated by this action.
Table 1—NESHAP and Industrial Source Categories Affected by This Final Action
NESHAP and source categories
NAICS code
Agricultural Chemicals and Pesticides Manufacturing
325311, 325312, and 325320.
Cyclic Crude and Intermediate Production
32511 and 325120.
Industrial Inorganic Chemical Manufacturing
325120, 325130, and 32518.
Industrial Organic Chemical Manufacturing
325130, 32519, 3256, and 3259.
Inorganic Pigments Manufacturing
325130.
Miscellaneous Organic Chemical Manufacturing
325130, 32519, 3256, and 3259.
Pharmaceutical Production Manufacturing
325411, 325412, and 325414.
Plastic Materials and Resins
325211.
Synthetic Rubber Manufacturing
325212.
The EPA does not intend table 1 of this preamble to be exhaustive but rather to provide a guide for readers regarding entities that this final action likely affects for the source categories listed. To determine if this action affects your facility, you should examine the applicability criteria in the appropriate NESHAP. If you have any questions regarding the applicability of any aspect of this NESHAP, please contact the appropriate person listed in the preceding
FOR FURTHER INFORMATION CONTACT
section of this preamble.
C. What is the statutory authority for this final action?
CAA section 112, as amended (42 U.S.C. 7401
et seq.
), provides the statutory authority for this final action. CAA section 112(d)(6) requires the EPA to review technology-based standards and revise them “as necessary (taking into account developments in practices, processes, and control technologies)” no less often than every eight years following promulgation of those standards. The EPA must conduct this “technology review” for standards established under CAA section 112(d), including generally available control technology (GACT) standards that apply to area sources.
6
This action finalizes the CAA section 112(d)(6) technology review for the nine area source categories affected by the CMAS NESHAP.
6
For categories of area sources subject to GACT standards, CAA sections 112(d)(5) and (f)(5) do not require the EPA to conduct a residual risk review pursuant to CAA section 112(f)(2). However, the EPA must conduct periodic technology reviews under CAA section 112(d)(6).
Several additional CAA sections are relevant to this action, as they specifically address regulation of HAP emissions from area sources. Collectively, CAA sections 112(c)(3), (d)(5), and (k)(3) are the basis of the Area Source Program under the Urban Air Toxics Strategy, which provides the framework for regulation of area sources under CAA section 112.
CAA section 112(k)(3)(B) requires the EPA to identify at least 30 HAP that pose the greatest potential health threat in urban areas with a primary goal of achieving a 75 percent reduction in cancer incidence attributable to HAP emitted from stationary sources. As discussed in the Integrated Urban Air Toxics Strategy, the EPA identified 30 HAP emitted from area sources that pose the greatest potential health threat in urban areas, and these HAP are commonly referred to as the “30 urban HAP.”
7
7
64 FR 38706, 38715 (July 19, 1999).
CAA section 112(c)(3), in turn, requires the EPA to list sufficient categories or subcategories of area sources to ensure that area sources representing 90 percent of the emissions of the 30 urban HAP are subject to regulation. The EPA implemented these requirements through the Integrated Urban Air Toxics Strategy by identifying and setting standards for categories of area sources, including the nine CMAS categories that are addressed in this action.
8
8
See id.
CAA section 112(d)(5) provides that for area source categories, the EPA may promulgate standards or requirements for area sources “which provide for the use of generally available control technology or management practices [GACT] by such sources to reduce emissions of hazardous air pollutants” in lieu of setting maximum achievable control technology (MACT) standards (which are generally required for major source categories). In developing GACT standards, the EPA evaluates the control technologies and management practices that reduce HAP emissions that are generally available for each area source category. Consistent with the legislative history, the EPA can consider costs and economic impacts in determining what constitutes GACT.
9
The EPA set GACT standards for the nine CMAS categories in 2009.
10
9
Sen. Rep. No. 101-228 (1989).
10
74 FR 56008 (Oct. 29, 2009).
D. Where can I get a copy of this document and other related information?
In addition to the docket, an electronic copy of this final action is available on the internet at
https://www.epa.gov/stationary-sources-air-pollution/chemical-manufacturing-area-sources-national-emission-standards.
Following publication in the
Federal Register
, the EPA will post the
Federal Register
version and key technical documents at this same website.
E. Judicial Review and Administrative Reconsideration
Under CAA section 307(b)(1), judicial review of this final action is available only by filing a petition for review in the United States Court of Appeals for the District of Columbia Circuit by June 1, 2026. Under CAA section 307(b)(2), a party cannot challenge the requirements established by this final rule separately in any civil or criminal proceedings brought by the EPA to enforce the requirements.
CAA section 307(d)(7)(B) further provides that only an objection to a rule or procedure which a party raised with reasonable specificity during the period for public comment (including any public hearing) may be raised during judicial review. This section also provides a mechanism for the EPA to reconsider the rule if the person raising an objection can demonstrate to the Administrator that it was impracticable to raise such objection within the period for public comment or if the grounds for such objection arose after the period for public comment (but within the time specified for judicial review) and if such objection is of central relevance to the outcome of the rule. Any person seeking to make such a demonstration should submit a Petition for Reconsideration to the Office of the Administrator, U.S. EPA, Room 3000, WJC South Building, 1200 Pennsylvania Ave. NW, Washington, DC 20460, with a copy to both the person(s) listed in the preceding
FOR FURTHER INFORMATION CONTACT
section and the Associate General Counsel for the Air and Radiation Law Office, Office of General Counsel (Mail Code 2344A), U.S. EPA, 1200 Pennsylvania Ave. NW, Washington, DC 20460.
F. Severability
This final rule contains several discrete components, which the EPA views as severable as a practical matter—
i.e.,
they are functionally independent and will operate in
practice without relying on the other components. Sections III.A through III.C of this preamble and the technical memoranda available in the docket provide detail about these discrete components. In addition, as this final rule revises an existing NESHAP, the standards promulgated in the 2012 final rule would remain in place in the event of an adverse result upon judicial review of this final rule.
II. Background
A. What are the CMAS categories, and how does the NESHAP regulate HAP emissions from the source categories?
The source categories that are the subject of this final action are the Agricultural Chemicals and Pesticides Manufacturing, Cyclic Crude and Intermediate Production, Industrial Inorganic Chemical Manufacturing, Industrial Organic Chemical Manufacturing, Inorganic Pigments Manufacturing, Miscellaneous Organic Chemical Manufacturing, Pharmaceutical Production, Plastic Materials and Resins Manufacturing, and Synthetic Rubber Manufacturing source categories. The EPA promulgated the CMAS NESHAP on October 29, 2009, and codified the NESHAP at 40 Code of Federal Regulations (CFR) part 63, subpart VVVVVV.
11
As promulgated in 2009 and amended on December 21, 2012, the CMAS NESHAP regulates CMPUs at an area source of HAP emissions if HAP listed in table 1 to 40 CFR part 63, subpart VVVVVV are used as a feedstock, generated as a byproduct, or generated as a product by the CMPU.
12
A CMPU includes all process vessels, equipment, and activities necessary to operate a chemical manufacturing process that produces a material or a family of materials described by NAICS code 325, subject to certain exclusions.
13
A CMPU consists of one or more-unit operations and any associated recovery devices. A CMPU also includes each storage tank, transfer operation, surge control vessel, and bottoms receiver associated with the production of such NAICS code 325 materials. The affected source is the facility-wide collection of CMPUs, and each heat exchange system and wastewater system associated with a CMPU that contains one of the table 1 HAP.
11
74 FR 56008 (Oct. 29, 2009).
12
74 FR 56008 (Oct. 29, 2009); 77 FR 75740 (Dec. 21, 2012).
13
Exclusions: (1) processes classified in NAICS Code 325222, 325314, 325413, or 325998; (2) processes subject to standards for other listed area source categories in NAICS 325; (3) certain fabricating operations; (4) manufacture of photographic film, paper, and plate where material is coated or contains chemicals (but the manufacture of the photographic chemicals is regulated); and (5) manufacture of radioactive elements or isotopes, radium chloride, radium luminous compounds, strontium, and uranium.
The nine affected CMAS categories encompass facilities that use as feedstocks, generate as byproducts, or produce as products any of the following 15 HAP: 1,3-butadiene; 1,3-dichloropropene; acetaldehyde; chloroform; ethylene dichloride; hexachlorobenzene; methylene chloride; quinoline (these eight HAP are referred to as the “Table 1 organic HAP”); compounds of arsenic, cadmium, chromium, lead, manganese, or nickel (these six HAP are referred to as the “Table 1 metal HAP”); or hydrazine.
14 15
In this preamble, we refer to the nine source categories collectively as the CMAS categories. Descriptions of the nine source categories are as follows:
14
Feedstocks are reactants, solvents, or any other additives to the process.
15
“Table 1” refers to table 1 to the CMAS NESHAP.
Agricultural Chemicals and Pesticides Manufacturing.
NAICS codes 325311 (nitrogenous fertilizer manufacturing), 325312 (phosphatic fertilizer manufacturing), and 325320 (pesticide and other agricultural chemical manufacturing) define the agricultural chemicals and pesticides manufacturing source category. Products of this industry include nitrogenous and phosphatic fertilizer materials including anhydrous ammonia, nitric acid, ammonium nitrate, ammonium sulfate, urea, phosphoric acid, superphosphates, ammonium phosphates, and calcium metaphosphates. The source category also includes the formulation and preparation of ready-to-use agricultural and household pest control chemicals from technical chemicals or concentrates, the production of concentrates which require further processing before use as agricultural pesticides, and the manufacturing or formulating of other agricultural chemicals such as minor or trace elements and soil conditioners.
Organic Chemical Production.
This section discusses cyclic crude and intermediate production, industrial organic chemical manufacturing, and miscellaneous organic chemical manufacturing source categories collectively because there is considerable overlap in the NAICS codes that apply to these source categories. These source categories include cellulosic organic fiber manufacturing as well as other source categories designated by NAICS codes 32511 (petrochemical manufacturing), 325130 (synthetic dye and pigment manufacturing), 32519 (other basic organic chemical manufacturing), and 3256 (soap, cleaning compound, and toilet preparation manufacturing). The source category also includes organic gases designated by NAICS code 325120 (industrial gas manufacturing) and production of chemicals such as explosives and photographic chemicals designated by NAICS code 3259 (other chemical product and preparation manufacturing). Raw materials for this industry include, for example, refined petroleum chemicals, coal tars, and wood. The industry manufactures a wide variety of final products as well as numerous chemicals that are used as feedstocks to produce these final products and products in other chemical manufacturing source categories. Examples of types of products include solvents, organic dyes and pigments, plasticizers, alcohols, detergents, and flavorings.
Industrial Inorganic Chemical Manufacturing.
NAICS code 325120 (industrial gas manufacturing), manufacturing of inorganic dyes that are designated by NAICS code 325130 (synthetic dye and pigment manufacturing), and most manufacturing designated by NAICS code 325180 (other basic inorganic chemical manufacturing) define the industrial inorganic chemical manufacturing source category. The NESHAP excludes certain NAICS code 325180 productions such as carbon black and mercury cell chlor-alkali production, which are separate source categories.
Inorganic Pigment Manufacturing.
Inorganic pigments are part of NAICS code 325130 (synthetic dye and pigment manufacturing). Most inorganic pigments are oxides, sulfides, oxide hydroxides, silicates, sulfates, or carbonates that normally consist of single component particles. Inorganic pigment manufacturing processes can generally be divided between those that use partial combustion and those that use pure pyrolysis. Manufacturers mainly use inorganic pigments to impart colors to a variety of compounds. They may also impart properties of rust inhibition, rigidity, and abrasion resistance. Inorganic pigments are generally insoluble and remain unchanged physically and chemically when mixed with a carrier. Pigment manufacturers supply inorganic colors in a variety of forms including powders, pastes, granules, slurries, and suspensions. Manufacturers of paints and stains, printing inks, plastics, synthetic textiles, paper, cosmetics, contact lenses, soaps, detergents, wax, modeling clay, chalks, crayons, artists'
colors, concrete, masonry products, and ceramics use these pigments for those products.
Pharmaceutical Production.
The pharmaceutical manufacturing source category consists of chemical production operations that produce drugs and medication. These operations include chemical synthesis (deriving a drug's active ingredient) and chemical formulation (producing a drug in its final form). NAICS codes 325411 (medicinal and botanical manufacturing), 325412 (pharmaceutical preparation manufacturing), and 325414 (biological product, except diagnostic, manufacturing) define the source category.
Plastic Materials and Resins Manufacturing.
NAICS code 325211 (plastics material and resin manufacturing) designates the plastic materials and resins manufacturing source category. Examples of products in this source category include epoxy resins, nylon resins, phenolic resins, polyesters, polyethylene resins, and styrene resins. The source category does not include polyvinyl chloride and copolymers production, which is a separate source category.
Synthetic Rubber Manufacturing.
NAICS code 325212 (synthetic rubber manufacturing) defines the synthetic rubber manufacturing source category. Facilities in this source category manufacture synthetic rubber or vulcanizable elastomers by polymerization or copolymerization. For this source category, an elastomer is defined as a rubber-like material capable of vulcanization, such as copolymers of butadiene and styrene, copolymers of butadiene and acrylonitrile, polybutadienes, chloroprene rubbers, and isobutylene-isoprene copolymers.
The HAP emission sources at facilities subject to the CMAS NESHAP include process vents, storage tanks, equipment leaks, transfer operations, and wastewater. Additionally, some facilities have cooling towers or other heat exchangers. The GACT standards for CMAS include emission standards in the form of management practices for each CMPU as well as emission limits for certain emission sources including process vents and storage tanks. The rule also establishes management practices and other emission reduction requirements for wastewater systems and heat exchange systems.
As of September 1, 2025, the EPA identified 251 facilities in operation that are subject to the CMAS NESHAP. In this preamble, the EPA refers to these facilities collectively as “CMAS facilities.” The document entitled
List of Facilities Subject to the CMAS NESHAP,
which is in the docket for this rulemaking, presents the list of CMAS facilities located in the United States that are part of the CMAS categories with processes subject to the CMAS NESHAP.
16
The EPA notes that where the Agency refers to “area source chemical manufacturers,” we are referring to area sources that manufacture chemicals but are not subject to the CMAS NESHAP.
16
Docket ID No. EPA-HQ-OAR-2024-0303-0028.
B. What changes did we propose for the CMAS categories in our January 22, 2025, proposal?
This section provides a brief summary of the EPA's proposed revisions to the CMAS NESHAP.
17
For additional background information, such as how the EPA developed the facility list, refer to section II of the proposal preamble.
18
For descriptions of how the EPA determined GACT and how the EPA conducted the technology review, refer to section III of the proposal preamble.
19
17
On May 24, 2022, the EPA received a complaint alleging that the Agency failed to undertake non-discretionary duties related to the technology review of the CMAS NESHAP. As a result, on December 19, 2023, the EPA entered into a consent decree to finalize a technology review of the CMAS NESHAP by September 17, 2025, later amended by stipulations to March 31, 2026. The EPA issued the 2025 proposal as part of the Agency's efforts to fulfill the consent decree and the Agency's statutory obligations.
18
90 FR 7942 (Jan. 22, 2025).
19
Id.
1. Proposed Actions Related to CAA Section 112(d)(5) for Organic HAP
The EPA proposed first-time requirements under CAA section 112(d)(5) for pressure vessels, PRDs, and closed vent systems containing bypass lines. Specifically, the EPA proposed:
• new monitoring requirements for pressure vessels in organic HAP service,
• new management practices for emissions from PRDs in organic HAP service, and
• expressly prohibiting bypassing an APCD.
2. Proposed Actions Related to CAA Section 112(d)(6) Technology Review
Pursuant to the CAA section 112(d)(6) technology review for the CMAS NESHAP, the EPA proposed that no revisions to the current standards are necessary for wastewater, storage tanks, transfer operations, or flares. However, the EPA proposed additional changes under CAA section 112(d)(6) for equipment leaks, heat exchange systems, and certain process vents.
• For equipment leaks at new and existing affected sources, the EPA proposed that owners and operators with equipment in organic HAP service must monitor pumps in light liquid (LL) service, valves in gas/vapor (G/V) service and LL service, and connectors in G/V service and LL service annually via EPA Method 21 with a leak definition of 10,000 parts per million by volume (ppmv). Additionally, the EPA proposed to incorporate the monitoring requirements from 40 CFR part 63, subpart H for compressors, sampling connection systems, open-ended valves or lines, equipment in heavy liquid (HL) service, closed vent systems and control devices, and agitators in organic HAP service.
• For heat exchange systems in organic HAP service with flow rates greater than or equal to 8,000 gallons per minute (gpm), the EPA proposed requirements that owners or operators conduct quarterly monitoring (after an initial six months of monthly monitoring if not already completed) using the Modified El Paso Method and a leak definition of 6.2 ppmv of total strippable hydrocarbon concentration (as methane) in the stripping gas.
20
20
The Modified El Paso Method uses a dynamic or flow-through system for air stripping a sample of the water and analyzing the resultant off-gases for VOC using a common flame ionization detector analyzer. Appendix P of the Texas Commission on Environmental Quality's Sampling Procedures Manual: The Air Stripping Method (Modified El Paso Method) for Determination of Volatile Organic Compound (VOC) Emissions from Water Sources describes this method in detail. Appendix P is in the docket for this rulemaking (see Docket ID No. EPA-HQ-OAR-2024-0303-0030).
• For process vents, the EPA proposed to remove the 50 ppmv concentration threshold from the definition of “metal HAP process vent.”
Other Proposed Actions
In addition to the actions described in sections II.B.1 and II.B.2 of this preamble, the EPA proposed:
• to change the recordkeeping and reporting requirements to require the use of the EPA's Central Data Exchange (CDX) using the Compliance and Emissions Data Reporting Interface (CEDRI) for notifications of compliance status (NOCS), performance test reports, and periodic reports;
• to remove affirmative defense provisions from the CMAS NESHAP in compliance with
Natural Resources Defense Council (NRDC)
v.
EPA,
749 F.3d 1055 (D.C. Cir. 2014);
• to require subsequent performance testing once every five years to demonstrate compliance with emission limits for certain process vents;
• to remove an exemption for certain wastewater streams during periods of startup and shutdown;
• to revise the phrasing used in 40 CFR 63.11502(a) to refer to NESHAP
subpart F in instances where a definition in the CMAS NESHAP points to either NESHAP subpart G or H; and
• to make other technical and editorial corrections for the CMAS NESHAP.
C. What outreach did we conduct following the proposal?
As part of this rulemaking, the EPA conducted listening sessions with representatives of CMAS facility owners and operators through meetings with the American Chemistry Council and Harcros Chemicals Inc. in September 2025. Additional details about these meetings are in the document
Documentation of Meetings with Industry Stakeholders—August and September,
which is in the docket for this rulemaking.
21
21
Docket ID No. EPA-HQ-OAR-2024-0303-0084.
III. What is included in this final rule?
In this action, the EPA is finalizing the Agency's determinations pursuant to the technology review provisions of CAA section 112 for the CMAS categories and amending the CMAS NESHAP based on those determinations (see sections III.A and III.B of this preamble). The EPA also is finalizing other changes to the CMAS NESHAP described in section III.C of this preamble. This action also reflects several changes from the January 22, 2025, proposal in consideration of comments received during the public comment period as described in section IV of this preamble. For the EPA's complete responses to the submitted comments, please see the document entitled
Summary of Public Comments and Responses for National Emission Standards for Hazardous Air Pollutants for Chemical Manufacturing Area Sources
in the docket for this rulemaking.
The EPA is not taking final action on the proposed listing and regulation of EtO emissions from chemical manufacturing area sources because the Agency needs additional time to consider the comments on the proposed listing and regulation of such emissions and because the Agency wants to coordinate the regulation of EtO emissions from area sources with the regulation of such emissions from major sources. The proposed rule distinguished the new listing and regulation of EtO emissions from the mandatory technology review of the CMAS rule. The EPA listed CMAS categories for specific HAP emissions as part of the Urban Air Toxics program under CAA sections 112(c)(3) and 112(k)(3)(B), and EtO emissions were not in that listing. For that reason, the EPA's responsibility under CAA section 112(d)(6) and the consent decree do not apply to the listing and regulation of EtO emissions from chemical manufacturing area sources. Thus, the Agency is deferring a final decision on the proposed listing and regulation of EtO emissions at this time.
A. What are the final rule amendments pursuant to CAA section 112(d)(5) for organic HAP?
For pressure vessels, the EPA is finalizing, as proposed, the definition for pressure vessel by reference to the Hazardous Organic NESHAP (HON) at 40 CFR 63.101, the removal of the exemption for “pressure vessels designed to operate in excess of 204.9 kilopascals (kPa) and without emissions to the atmosphere,” from the definition of a storage tank, and a no detectable emissions requirement for pressure vessels (
i.e.,
each point on the pressure vessel where total organic HAP could potentially be emitted must have an instrument reading less than 500 ppmv). The no detectable emissions provisions also require initial and annual monitoring using EPA Method 21 of 40 CFR part 60, Appendix A-7 and routing organic HAP through a closed vent system to a control device (
i.e.,
no releases to the atmosphere through any points on the pressure vessel).
For PRDs, the EPA is finalizing, as proposed, the incorporation of various practices to minimize emissions from PRD releases and leaks. Specifically, the EPA is finalizing PRD management practices that require owners and operators to monitor PRDs in organic HAP service for leaks after placing a PRD into organic HAP service following a pressure release from the PRD. These final provisions also require, as proposed, owners and operators to implement preventative measures, perform root cause analysis and corrective action if a PRD releases directly to atmosphere, and monitor PRDs such that the time and duration of each pressure release can be recorded. The EPA is also finalizing the Agency's proposed definitions for “pressure relief device or valve” and “pressure release” without changes.
For closed vent systems with bypass lines, the EPA is finalizing, as proposed, that owners and operators may not bypass the APCD at any time and that doing so is a deviation from the emission standards. The EPA is also finalizing, as proposed, that the use of a cap, blind flange, plug, or second valve on open-ended valves or lines is sufficient to prevent a bypass. Lastly, the EPA is finalizing, as proposed, the removal of the exemption for gas streams exiting analyzers.
B. What are the final rule amendments based on the technology review for the CMAS categories?
For equipment leaks in the CMAS categories, the EPA determined that there are developments in practices, processes, and control technologies that warrant revisions to the GACT standards in the CMAS NESHAP pursuant to CAA section 112(d)(6). After considering public input, the EPA is finalizing the proposed instrument monitoring program (
i.e.,
annual monitoring of pumps in LL service, valves in G/V and LL service, and connectors in G/V and LL service) using a leak definition of 10,000 ppmv. Additionally, the EPA is finalizing the Agency's proposal to incorporate all the requirements from 40 CFR part 63, subpart H for compressors, sampling connections systems, open-ended valves or lines, equipment in HL service, closed vent systems and control devices, and agitators.
For heat exchange systems in the CMAS categories, the EPA determined that there are developments in practices, processes, and control technologies that warrant revisions to the GACT standards in the CMAS NESHAP pursuant to CAA section 112(d)(6). After considering public input, the EPA is finalizing the proposed GACT standards, requiring owners and operators to conduct quarterly monitoring for new and existing heat exchange systems with flowrates greater than or equal to 8,000 gpm (after an initial six months of monthly monitoring if not already completed) using the Modified El Paso Method and repair leaks of total strippable hydrocarbon concentration (as methane) in the stripping gas of 6.2 ppmv or greater without changes. The EPA is also finalizing, as proposed, that owners and operators may use the current leak monitoring requirements for heat exchange systems at 40 CFR 63.104(b) in lieu of using the Modified El Paso Method, provided that 99 percent by weight or more of the organic compounds that could leak into the heat exchange system are water soluble and have a Henry's Law Constant less than 5.0E-6 atmospheres-cubic meters per mole at 25 degrees Celsius.
For process vents in the CMAS categories, the EPA determined that there are developments in practices, processes, and control technologies that warrant revisions to the GACT standards in the CMAS NESHAP pursuant to CAA section 112(d)(6). After
considering public input, the EPA is revising the definition of “metal HAP process vent” to remove the 50 ppmv metal HAP concentration threshold, as proposed.
For storage tanks, wastewater streams, and transfer operations in the CMAS categories, the EPA is finalizing its proposed determination in the technology review that there are no developments in practices, processes, and control technologies that warrant revisions to the GACT standards. The EPA notes that the Agency is finalizing standards for pressure vessels pursuant to CAA section 112(d)(5) (see section III.A of this preamble), which eliminates their exemption from the definition of “storage tank” in the CMAS NESHAP.
Section III.D of this preamble provides a detailed discussion of the effective and compliance dates for the requirements the EPA is finalizing in this action for the CMAS NESHAP. Section IV.B.3 of this preamble provides a summary of key comments the EPA received on the CAA section 112(d)(6) provisions and the Agency's responses.
C. What other changes have we made to the NESHAP?
This rule also finalizes, as proposed, revisions to several other CMAS NESHAP requirements. The EPA describes these revisions in this section as well as other proposed provisions that have changed since the proposal.
To increase the ease and efficiency of data submittal and data accessibility, the EPA is finalizing, as proposed, a requirement that owners or operators submit electronic copies of certain required performance test reports, NOCS, and periodic reports through the EPA's CDX using the CEDRI. The document
Electronic Reporting Requirements for New Source Performance Standards (NSPS) and National Emission Standards for Hazardous Air Pollutants (NESHAP) Rules,
available in the docket for this rulemaking, provides a description of the electronic data submissions process.
22
The final rule requires that owners and operators submit performance test results in the format generated through the use of the EPA's Electronic Reporting Tool (ERT) or an electronic file consistent with the XML schema on the ERT website.
23
Electronic files consistent with the XML schema on the ERT website must accompany all information required by 40 CFR 63.7(g)(2) in PDF format. For periodic reports, the final rule requires that owners or operators use the appropriate spreadsheet template to submit information to CEDRI. The EPA has made minor clarifying edits to the spreadsheet templates based on comments received during the public comment period. The final version of the template for these reports will be available on the CEDRI website.
24
The final rule requires that owners or operators submit NOCS as a PDF upload in CEDRI. For a more detailed discussion of these final amendments, see section IV.D.1 of the proposal preamble and sections IV.C and VI.C of this preamble.
22
Docket ID No. EPA-HQ-OAR-2024-0303-0006.
23
https://www.epa.gov/electronic-reporting-air-emissions/electronic-reporting-tool-ert.
24
https://www.epa.gov/electronic-reporting-air-emissions/cedri.
The EPA also is finalizing, as proposed, initial and recurring performance testing to demonstrate compliance with certain process vent and storage tank provisions. Additionally, the EPA proposed and is finalizing the removal of the design evaluation and engineering assessment options for process vents in organic HAP service or metal HAP service, respectively. Additionally, consistent with
NRDC,
the EPA is finalizing, as proposed, the elimination of the affirmative defense provisions at 40 CFR 63.11501(e) and the definition of “affirmative defense” in 40 CFR 63.11502(b).
Lastly, the EPA is finalizing many of the revisions that the Agency proposed for clarifying text or correcting typographical errors, grammatical errors, and cross-reference errors. These include but are not limited to specifying which version of NAICS codes to reference when reviewing applicability per 40 CFR 63.11494(c)(2)(iv), removing redundant provisions at 40 CFR 63.11496(g)(5), and adding headings at 40 CFR 63.11497(a) and (c). Section IV.D.3 of the proposal preamble discusses the proposed editorial corrections and clarifications. The document entitled
Summary of Public Comments and Responses for National Emission Standards for Hazardous Air Pollutants for Chemical Manufacturing Area Sources,
which is in the docket for this rulemaking, contains the comments on these changes and the EPA's specific responses to these items.
D. What are the effective and compliance dates of the standards?
For the requirements the EPA is finalizing under CAA sections 112(d)(5) and (6), all existing affected sources and all affected sources that were new sources under the previous CMAS NESHAP (
i.e.,
sources that commenced construction or reconstruction after October 6, 2008, and on or before January 22, 2025), must comply with all of the amendments no later than April 1, 2029, or upon startup, whichever is later, as proposed. For existing sources, CAA section 112(i) provides that the compliance date for standards promulgated under CAA section 112(d) shall be as expeditious as practicable but no later than three years after the effective date of the standard.
25
The EPA agrees with the commenters that owners and operators need three years to implement the requirements the Agency is finalizing under CAA sections 112(d)(5) and (6).
26
This rulemaking impacts 251 sources, many of which may be addressing fugitive emissions from certain sources for the first time (
e.g.,
implementing an instrument monitoring program for equipment leaks). Facilities need time to purchase and install additional equipment or systems, such as preventative measures for PRDs. Additionally, the number of CMAS facilities that are near one another could potentially strain certain local resources such as LDAR contractors or equipment vendors. Owners, operators, and relevant authorities may also need to update permits (
e.g.,
New Source Review and/or title V operating permit modifications) to account for the additional NESHAP requirements. Moreover, we recognize that owners and operators may need at least three years to understand the final rule changes; revise site guidance and compliance programs; ensure operations can meet the standards during startup and shutdown; update operation, maintenance, and monitoring plans; and upgrade emissions capture and control systems.
25
Ass'n of Battery Recyclers
v.
EPA,
716 F.3d 667, 672 (D.C. Cir. 2013) (“Section 112(i)(3)'s three-year maximum compliance period applies generally to any emission standard . . . promulgated under [section 112].”).
26
See section 6.0 of the document entitled
Summary of Public Comments and Responses for National Emission Standards for Hazardous Air Pollutants for Chemical Manufacturing Area Sources
in the docket for this rulemaking.
As provided in CAA section 112(i) and 5 U.S.C. 801(a)(3), all new affected sources that commenced construction or reconstruction after January 22, 2025, must comply with all requirements under CAA sections 112(d)(5) and (6) by April 1, 2026, or upon startup, whichever is later. The EPA provided additional rationale for these compliance dates in the preamble to the proposed rule. For the EPA's complete responses regarding compliance dates, please see section 6.0 of the document
entitled
Summary of Public Comments and Responses for National Emission Standards for Hazardous Air Pollutants for Chemical Manufacturing Area Sources
in the docket for this rulemaking.
The EPA is also finalizing provisions that allow up to 150 days after the publication date of the final rule for owners or operators of affected sources to comply with the requirement to submit NOCS reports electronically. The EPA is finalizing, as proposed, provisions that allow 60 days after the publication date of the final rule for owners or operators of affected sources to comply with the requirement to submit the results of performance tests electronically, and three years after the publication date of the final rule for owners or operators of affected sources to comply with the requirement to submit periodic reports electronically.
IV. What is the rationale for our final decisions and amendments for the CMAS categories?
For each issue, this section provides a description of what the EPA proposed and what the Agency is finalizing, the EPA's rationale for the final decisions and amendments, and a summary of key comments and responses. For all comments not discussed in this preamble, the document
Summary of Public Comments and Responses for National Emission Standards for Hazardous Air Pollutants for Chemical Manufacturing Area Sources,
which is in the docket for this rulemaking, contains the comment summaries and the EPA's responses to those comments.
A. Amendments Pursuant to CAA Section 112(d)(5) for Organic HAP for the CMAS Categories
What did we propose pursuant to CAA section 112(d)(5) for organic HAP for the CMAS categories?
Based on the EPA's review of existing standards affecting CMPUs in the CMAS categories, the Agency proposed under CAA section 112(d)(5) additional standards for pressure vessels, PRDs, and closed vent systems containing bypass lines. The EPA provides a summary of the Agency's findings, as proposed, in this section.
a. Pressure Vessels
The EPA proposed to define pressure vessel at 40 CFR 63.11502(a)—by reference to 40 CFR 63.101—to mean “a storage vessel that is used to store liquids or gases and is designed not to vent to the atmosphere as a result of compression of the vapor headspace in the pressure vessel during filling of the pressure vessel to its design capacity” and to remove the exemption for “pressure vessels designed to operate in excess of 204.9 kilopascals and without emissions to the atmosphere” from the definition of storage tank in 40 CFR 63.11502(b). The EPA also proposed to require no detectable emissions at all times (
i.e.,
each point on the pressure vessel where total organic HAP could potentially be emitted must have an instrument reading less than 500 ppmv) at 40 CFR 63.11497(f) and item 6 of table 5 to the CMAS NESHAP; initial and annual monitoring using EPA Method 21 of 40 CFR part 60, Appendix A-7; and routing organic HAP through a closed vent system to a control device (
i.e.,
no releases to the atmosphere through any points on the pressure vessel).
b. PRDs
The EPA proposed requirements at 40 CFR 63.11495(a)(6)(iv) (incorporating 40 CFR 63.165(e)(1) through (8)) that owners and operators must: (1) operate each PRD in organic HAP gas or vapor service with less than a 500 ppm difference above background as measured by the method specified in 40 CFR 63.180(c); (2) conduct instrument monitoring no later than five calendar days after the PRD returns to organic HAP gas or vapor service following a pressure release or, if applicable, install a replacement rupture disk as soon as practicable after a pressure release, but no later than five calendar days after the pressure release; (3) implement at least three prevention measures; (4) perform root cause analysis and corrective action if a PRD releases emissions directly to the atmosphere; and (5) monitor PRDs using a system that can identify and record the time and duration of each pressure release and notify operators when a pressure release occurs. The EPA also proposed to define “pressure relief device or valve” at 40 CFR 63.11502(a)—by reference to the HON (40 CFR 63.101)—to mean “a valve, rupture disk, or similar device used only to release an unplanned, nonroutine discharge of gas from process equipment in order to avoid safety hazards or equipment damage. A PRD discharge can result from an operator error, a malfunction such as a power failure or equipment failure, or other unexpected causes. Such devices include conventional, spring-actuated relief valves, balanced bellows relief valves, pilot-operated relief valves, rupture disks, and breaking, buckling, or shearing pin devices. Devices that are actuated either by a pressure of less than or equal to 2.5 pounds per square inch gauge or by a vacuum are not pressure relief devices.” In addition, the EPA proposed to define “pressure release” at 40 CFR 63.11502(a)—by reference to the HON (40 CFR 63.101)—to mean “the emission of materials resulting from the system pressure being greater than the set pressure of the pressure relief device.
27
This release can be one release or a series of releases over a short time period.”
27
The HON includes multiple part 63 subparts, including 40 CFR part 63, subparts F, G, and H. 40 CFR 63.101 refers to the definitions section of 40 CFR part 63, subpart F.
c. Closed Vent Systems Containing Bypass Lines
The EPA proposed at 40 CFR 63.11495(e) that an owner or operator may not bypass an APCD at any time, that a bypass is an emission standard deviation, and that owners and operators must estimate, maintain records of, and report the quantity of organic HAP released. The EPA also proposed that the use of a cap, blind flange, plug, or second valve on open-ended valves or lines (following the requirements specified in 40 CFR 60.482-6(a)(2), (b), and (c) or following requirements codified in another regulation that are the same as 40 CFR 60.482-6(a)(2), (b), and (c)) is sufficient to prevent a bypass. Lastly, the EPA proposed to remove the exemption for gas streams exiting analyzers from the definition of continuous process vent at 40 CFR 63.11502(b) and to clarify at 40 CFR 63.11495(e) that analyzer vents are not exempt from the continuous process vent standards.
2. How did the new standards for organic HAP from the CMAS categories change?
Except for a clarification regarding the pressure vessel provisions, the EPA is finalizing the new standards pursuant to CAA section 112(d)(5) as proposed. For pressure vessels, based on a comment received during the public comment period, the EPA is revising the final requirements at 40 CFR 63.11497(e)(2) to clarify that the unsafe and difficult/inaccessible monitoring provisions apply to components on pressure vessels as well. Notably, the EPA proposed to include unsafe and difficult/inaccessible monitoring provisions via reference to 40 CFR 63.168(h) and (i) (for valves in G/V and in LL service) and 40 CFR 63.174(f) and (h) (for connectors in G/V and in LL service). However, the EPA's revisions instead incorporate the unsafe and difficult/inaccessible monitoring provisions the Agency proposed and is finalizing as part of the final instrument monitoring program for equipment leaks
from valves in G/V or LL service, pumps in LL service, and connectors in G/V or LL service (see section IV.B.3.b of this preamble) for components on pressure vessels.
3. What key comments did we receive on the proposal revisions pursuant to CAA section 112(d)(5) for organic HAP, and what are our responses?
This section provides summaries of and responses to the key comments received regarding (1) the EPA's authority to establish requirements for certain emissions sources pursuant to CAA section 112(d)(5) and (2) the Agency's proposed new monitoring requirements for pressure vessels in organic HAP service. The EPA did not receive many substantive comments on the other amendments discussed in this section IV.A of this preamble. The document entitled
Summary of Public Comments and Responses for National Emission Standards for Hazardous Air Pollutants for Chemical Manufacturing Area Sources,
which is in the docket for this rulemaking, contains the comments and the EPA's specific responses to these issues.
a. CAA Authority
Comment:
Commenters claimed that the EPA failed to appropriately recognize the fundamental differences between area and major sources as distinct sets of sources with different characteristics, including area sources' unique challenges and constraints, such as facility personnel, time demands, and available resources. The commenters stated that area sources often face these and other pressures in ways that are different but no less serious than their major source counterparts. A commenter provided an example, saying that the smaller universe of facility employees at area sources often means that staff spend more time evaluating, understanding, and planning for new regulatory requirements and the associated compliance needs. As such, the commenter expressed that staff commitments may lead to unplanned disruptions in routine operations elsewhere, which can further strain smaller sources that are already more resource-constrained than other entities.
The commenter stated that CAA section 112(d)(5) allows GACT requirements to accommodate these challenges and is intentionally more streamlined and cost-conscious than other CAA regulatory schemes. However, the commenter asserted that the EPA purposefully erased the distinction in favor of imposing costly new regulatory burdens on smaller entities that would not yield commensurate environmental benefit. The commenter stated that the EPA based the proposed standards on MACT standards, which, they argued, were never intended to apply to area sources. The commenter opined that MACT-level requirements such as quarterly instrument monitoring programs would require a dedicated LDAR contractor and data management system (resulting in several thousand dollars per year of new and potentially unnecessary costs to small facilities) while audio, visual, and olfactory programs (GACT level requirements) are effectively implemented with minimal facility resources.
Response:
The EPA acknowledges that some area sources may face distinct challenges from some major sources but disagrees with the commenter that the Agency failed to adequately identify and account for the differences between major and area sources. The EPA establishes MACT standards pursuant to CAA sections 112(d)(2) and (3) using data from the best performing sources. The EPA does not consider cost or burden when establishing the minimum level of stringency required by CAA section 112(d)(3) for initial MACT standards for a source category; rather, the EPA does so when determining whether requiring reductions beyond the minimum level of stringency is appropriate pursuant to CAA section 112(d)(2). Where it is not feasible to prescribe or enforce an emission standard, the EPA may promulgate work practice standards pursuant to CAA section 112(h).
In lieu of MACT standards, the EPA may establish GACT standards for area sources pursuant to CAA section 112(d)(5). GACT includes commercially available methods, practices, and techniques that are appropriate for application considering economic impacts and the technical capabilities of the affected sources.
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As such, consistent with the EPA's obligations under CAA section 112(d)(5) and the Agency's obligation to complete a technology review pursuant to CAA section 112(d)(6), the EPA reviewed similar NESHAP, assessed existing technologies and practices, and considered other relevant information to identify potential control options to consider when proposing and finalizing revisions to the CMAS NESHAP. Commenters did not present adequate evidence to challenge the EPA's position that many CMAS CMPUs subject to GACT standards resemble process units regulated under MACT standards in the HON, the Miscellaneous Organic Chemical Manufacturing NESHAP (MON), and the Polyether Polyols (PEPO) Production NESHAP. In addition, the EPA is aware that many of the affected CMAS CMPUs are synthetic area sources that have taken emissions limitations or installed federally enforceable control devices to remain below the major source emissions threshold of emitting fewer than 10 tpy of a single HAP and fewer than 25 tpy of any combination of HAP. If not for the emissions limits or control devices, these affected CMAS likely would be major sources of HAP and thus subject to major source NESHAP. Thus, the EPA maintains that CMAS CMPUs operate similarly to CMPUs subject to major source chemical sector rules such as the HON, MON, and PEPO NESHAP.
28
Sen. Rep. No. 101-228 (1989).
Also, the EPA considered costs for all of the proposed standards and found that the costs were comparable or less than those the Agency deemed reasonable for organic HAP standards for other chemical sector rulemakings such as the MON, Ethylene Production NESHAP, and PEPO Production NESHAP. Additionally, the EPA compared the cost of complying with the final rule to the annual revenue of an affected entity and found that the cost-to-sales ratio was approximately 0.06 percent (see the document entitled
Economic Impact Analysis for the Final National Emission Standards for Hazardous Air Pollutants: Chemical Manufacturing Area Sources
in the docket for this rulemaking). The EPA notes that while the commenters are correct that area sources may have fewer resources than major sources, operations at area sources are often smaller and less complex (
e.g.,
there are fewer components in organic HAP service to monitor) than those at major sources, and so owners and operators will need comparatively fewer resources to comply with new regulatory requirements.
Further, where the EPA finds it reasonable to establish or revise standards, the level of stringency of a GACT standard may equal the level of stringency of a MACT standard. For example, the GACT standards in 40 CFR part 63, subpart DDDDDD, which is the polyvinyl chlorides and copolymers area source NESHAP, require sources to meet the major source MACT requirements of 40 CFR part 63, subpart HHHHHHH for polyvinyl chlorides and copolymers for equipment leaks. Further, the EPA notes that the GACT standards for process vent emissions for the area source PVC manufacturers are more stringent than the process vent emission limits for major source PVC
manufacturers. The proposal preamble as well as the EPA's technical analyses (those referenced in sections IV.A through IV.C of the proposal preamble, and the document entitled
Updated Impact Calculations for the CMAS Categories—Final,
which is in the docket for this rulemaking) outline the basis for the Agency's conclusions that the final standards are both reasonable and cost-effective for area sources regulated under the CMAS NESHAP.
Comment:
Commenters asserted that the EPA violated the CAA by only setting standards for area sources that use, generate, or produce one of 15 of the 30 urban HAP to produce a material or family of materials described by NAICS code 325. These commenters argued that the EPA must finalize standards for all area sources within the listed CMAS categories.
A commenter stated that when the EPA listed the nine CMAS categories, the Agency did not limit those listings to sources within those categories that use, generate, or produce one of 15 of the 30 urban HAP, and none of the listing documents limit the CMAS categories to any specific HAP. Additionally, the commenter pointed out that the EPA explained as part of the 2009 CMAS rulemaking that while the Agency limited the final standards to the emissions points that emit one of the 15 urban HAP and were sufficient to satisfy the requirements of CAA sections 112(c)(3) and (k)(3)(B), the EPA was not “prohibit[ed] . . . from regulating other [hazardous air pollutants] emitted from area sources.”
The commenter continued that the EPA is not prohibited from setting standards for all CMAS but is required to set standards that apply to all sources in the listed source categories. Referencing CAA section 112(c)(1), the commenter claimed that it refers to all HAP, not just the 30 urban HAP. As such, the commenter argued that the EPA can no more set standards for only a subset of area sources than it could for major sources. In addition, the commenter noted that the EPA listed some area source categories alongside categories that are not limited to sources that use, generate, or produce specific urban HAP and provided the example of area source hazardous waste combustors.
To that point, the commenter expressed that the EPA's prior failure to regulate all area sources within the listed CMAS categories resulted in facilities operating unregulated by NESHAP standards. They said that there are many facilities emitting known and unknown HAP that are unlawfully evading regulation and that these facilities are particularly dangerous when considered in the aggregate and combined with major sources. The commenter said that of the 1,300 potentially unregulated area sources within the listed CMAS categories that the EPA identified as part of the 2009 rulemaking, 127 are in Texas and approximately half of those facilities are concentrated in the Greater Houston area. They asserted that areas with concentrations of unregulated area source chemical manufacturers often overlap with cancer risk and other health risk hotspots.
Also, the commenter added that it is critical that the EPA set standards for all area sources within the listed CMAS categories now because major sources may attempt to reclassify as area sources (or subdivide and reclassify as area sources) to evade HAP regulations.
Finally, the commenter identified several facilities that the existing standards do not cover. The commenter noted that these sources emit approximately 75 tons per year (tpy) of methanol, 55 tpy of styrene, 35 tpy of ethylene glycol, 20 tpy of hydrogen chloride, 15 tpy of formaldehyde, and many tons of other HAP. The commenter stated that based on their review of area sources identified by the EPA's Integrated Compliance Information System for Air database, when compared to CMAS facilities regulated by the CMAS NESHAP, unregulated area source chemical manufacturers reported nearly all the emissions of certain HAP including ethylene glycol, formaldehyde, xylene, HCl, styrene, and methanol.
The commenter referenced the 2020 National Emissions Inventory and said that it included more than 700 facilities within the relevant NAICS codes that have emissions less than 10 tpy of one HAP and less than 25 tpy of all HAP. They said that of these facilities, more than 250 do not report emissions of the 15 HAP covered by the existing CMAS standards but still report approximately 481 tpy of HAP emissions. The commenter also provided several example facilities emitting HAP that do not appear to be currently subject to any NESHAP.
The commenter recommended that the EPA conduct a comprehensive analysis to identify all unregulated area source chemical manufacturers, assess whether the unregulated area sources present a threat of adverse effects to human health or the environment, and set strong standards that leave no area sources unregulated.
Response:
The EPA disagrees with the commenter that the Agency has not fulfilled our CAA obligations to the CMAS categories pursuant to CAA sections 112(c)(1) and 112(k)(3)(B), which set forth the requirements for the Urban Air Toxics program. CAA section 112(c)(1) states that the Administrator shall “list categories and subcategories of major sources and area sources (listed under [CAA section 112(c)(3)])” of the HAP listed pursuant to CAA section 112(b). CAA section 112(c)(3) states that the Administrator shall list sufficient categories or subcategories of area sources such that “90 percent of the area source emissions of the 30 hazardous air pollutants that present the greatest threat to public health” are subject to regulation under CAA section 112.
As the commenter identifies, the EPA listed the nine CMAS categories and set standards for CMPUs emitting at least one of 15 urban HAP (see table 1 to the CMAS NESHAP) and producing a material or family of materials described by NAICS code 325 in the CMAS NESHAP to meet these obligations, as well as those of CAA section 112(k)(3)(B). While the commenter is correct that the EPA is not prohibited from establishing standards for other HAP emitted by CMAS, the CAA does not require the EPA to do so. In addition, the EPA notes that the Agency did not propose to expand the applicability of the CMAS NESHAP to include all CMAS within the nine affected source categories. It would not be appropriate for the EPA to finalize an applicability change that could potentially subject hundreds or thousands of facilities to the CMAS NESHAP for the first time without presenting the regulated community an opportunity to comment. The purpose of this action is to fulfill the EPA's statutory review obligations to conduct a technology review pursuant to CAA section 112(d)(6), and this final rule satisfies those mandatory review obligations.
b. Pressure Vessels
Comment:
A commenter opposed the proposed requirement to operate a pressure vessel as a closed system that vents through a closed vent system to a control device. The commenter stated that pressure vessels are designed to not vent during filling and argued that the proposed requirements are not necessary, are not cost-effective, would not reduce emissions, and do not represent GACT. As an example, the commenter said that one facility would need to install a flare at an estimated cost of $3,000,000 to control emissions from their pressure vessels even though the facility has not reported any emissions or releases from the affected pressure vessels in the past five years.
The commenter continued that the existing Occupation Safety and Health Administration (OSHA) Process Safety Management requirements that determine the layers of protection needed for accidental releases already adequately control such releases.
Response:
The EPA disagrees with the commenter that the requirement to operate a pressure vessel as a closed system that vents through a closed vent system to a control device does not represent GACT. As the commenter states, pressure vessels are designed not to vent during filling so releases from a PRD during filling would reflect irregular operation, and the EPA maintains that these emissions should be controlled given the potential for high volume releases. Additionally, prior to this final action, the definition of storage tank in 40 CFR 63.11502(b) only exempted pressure vessels designed to operate in excess of 204.9 kPa and without emissions to the atmosphere. As such, the EPA expects that most pressure vessels affected by the addition of the standards at 40 CFR 63.11497(e) and table 5 to the CMAS NESHAP already should have in place preventative measures as well as capture and containment systems capable of preventing emissions from a pressure vessel's PRD(s) releasing to atmosphere. In situations where a facility must vent a pressure vessel to a control device, the EPA anticipates that most facilities will rely on existing APCDs rather than purchasing and installing a new APCD, as the EPA expects emissions from pressure vessels to be irregular and infrequent, as identified by the commenter's example. For additional details on the EPA's expected emissions reductions and cost estimates, see the document entitled
Clean Air Act Section 112(d)(5) GACT Standard Analysis for Pressure Vessels Associated with Processes Subject to the CMAS NESHAP,
in the docket for this rulemaking.
29
In addition, refer to the document entitled
Updated Impact Calculations for the CMAS Categories—Final,
also in the docket for this rulemaking.
29
Docket ID No. EPA-HQ-OAR-2024-0303-0035.
While the requirements of other regulations are outside the scope of this action, the EPA emphasizes that OSHA's Process Safety Management provisions do not categorically limit the applicability of or need for NESHAP requirements.
Comment:
A commenter pointed out that some pressure vessels that store regulated chemicals are inside containment areas or partially buried such that monitoring the vessel's surface per EPA Method 21 is not possible. The commenter added that some of these vessels are double-walled tanks designed with an additional external shell outside of the pressure vessel shell (
i.e.,
a tank within a shell). As such, the commenter recommended that the EPA require monitoring only for those points on the pressure vessel that are readily accessible and not unsafe-to-monitor.
Response:
The EPA proposed to include provisions for exempting equipment that are unsafe or difficult/inaccessible to monitor from the proposed pressure vessel requirements by referencing 40 CFR 63.168(h) and (i) (for valves in G/V and LL service) and 40 CFR 63.174(f) and (h) (for connectors in G/V and LL service). However, because the requirements are the same, for clarity the EPA is revising the final rule to specify that equipment meeting the criteria specified in 40 CFR 63.11495(a)(6)(ii)(A) and (C) (for valves in LL or G/V service) and 40 CFR 63.11495(a)(6)(ii)(A) and (E) (for connectors in LL or G/V service) are exempt from the monitoring requirements for pressure vessels.
4. What is the rationale for our final approach and decisions for the revisions pursuant to CAA section 112(d)(5) for organic HAP?
The EPA evaluated all comments on the Agency's proposed amendments to include standards for pressure vessels, PRDs, and closed vent systems containing bypass lines. The rule did not previously regulate these emissions sources, and the EPA considered whether control of these sources would be cost effective and feasible for CMAS. Based on the analyses discussed in section IV.B of the proposal preamble, the document entitled
Clean Air Act Section 112(d)(5) GACT Standard Analysis for Pressure Vessels Associated with Processes Subject to the CMAS NESHAP,
the document entitled
Clean Air Act Section 112(d)(5) GACT Standards Analysis for Pressure Relief Devices Associated with Processes Subject to the CMAS NESHAP,
and the document entitled
Updated Impact Calculations for the CMAS Categories—Final,
all of which are in the docket for this rulemaking, as well as the prevalence of similar standards in multiple other chemical sector rulemakings, the EPA finds the requirements reasonable and cost-effective for CMAS to implement.
30
31
While the EPA received several comments on the proposed standards, the commenters did not present any information that led us to change our proposed determinations, and the Agency is finalizing the standards as proposed. However, the EPA is changing the pressure vessel standards to clarify, based on comment, that the unsafe and difficult/inaccessible monitoring provisions apply to equipment on pressure vessels. Section IV.A.3 of this preamble and in the document entitled
Summary of Public Comments and Responses for National Emission Standards for Hazardous Air Pollutants for Chemical Manufacturing Area Sources,
which is in the docket for this rulemaking, contain the relevant comments and the EPA's specific responses and rationale for the Agency's final decisions.
30
Docket ID No. EPA-HQ-OAR-2024-0303-0032.
31
Docket ID No. EPA-HQ-OAR-2024-0303-0035.
B. Technology Review for the CMAS Categories
1. What did we propose pursuant to CAA section 112(d)(6) for the CMAS categories?
Based on the EPA's technology review for the CMAS categories, the Agency proposed under CAA section 112(d)(6) changes to the CMAS NESHAP for heat exchange systems, process vents, and equipment leaks. The EPA proposed no change under CAA section 112(d)(6) for storage tanks, transfer operations, and wastewater streams. Additionally, with respect to fenceline monitoring, the EPA proposed that none of the 15 urban HAP regulated on table 1 to the CMAS NESHAP either had established fenceline monitoring methods or were sufficiently prevalent across the nine CMAS categories to serve as reasonable surrogates for fugitive emissions. Also, with respect to flaring for compliance with the process vent standards, the EPA proposed that it was not cost effective to update CMAS flares with the suite of monitoring and operational requirements in 40 CFR 63.670 and 40 CFR 63.671. The EPA provides a summary of the Agency's findings, as proposed, in this section of the preamble.
a. Heat Exchange Systems
In the EPA's technology review for the CMAS categories, the Agency identified one development in practices and processes for CMAS heat exchange systems: the use of the Modified El Paso Method for monitoring for leaks from heat exchange systems. The EPA determined that this method is more effective at identifying leaks and measures a larger number of compounds than the methods previously required in
the CMAS NESHAP. After evaluating State and Federal regulations requiring the Modified El Paso Method, as well as emissions data collected for the Refinery Sector risk and technology review (RTR) (see section II.D of the proposal preamble and the Refinery Sector RTR rulemaking docket), pursuant to CAA section 112(d)(6) the EPA proposed to require the use of the Modified El Paso Method at 40 CFR 63.11499(d) and item 1.c of table 8 to the CMAS NESHAP—by reference to the HON (40 CFR 63.104(a) and (f) through (l))—for both new and existing heat exchange systems with flow rates greater than or equal to 8,000 gpm.
32
The EPA proposed a leak definition of 6.2 ppmv of total strippable hydrocarbon concentration (as methane) in the stripping gas to further reduce HAP emissions from these heat exchange systems and proposed to disallow delay of repair of leaks if the measured concentration meets or exceeds 62 ppmv. Based on an evaluation of incremental HAP cost effectiveness to increase the leak monitoring frequency, the EPA proposed no changes to the monitoring frequency previously required by the CMAS NESHAP for heat exchange systems (
i.e.,
monthly monitoring for the first six months following startup of a source and quarterly monitoring thereafter). The EPA also proposed to require re-monitoring at the monitoring location where owners and operators identified a leak to ensure that they fixed any leaks found. Further, the EPA proposed that none of these proposed requirements for heat exchange systems apply to heat exchange systems that have a maximum cooling water flow rate of 10 gallons per minute or less. Additionally, the EPA proposed that owners and operators may use the current leak monitoring requirements for heat exchange systems at 40 CFR 63.104(b) in lieu of using the Modified El Paso Method, provided that 99 percent by weight or more of the organic compounds that could leak into the heat exchange system are water soluble and have a Henry's Law Constant less than 5.0E-6 atmospheres-cubic meters per mole at 25 degrees Celsius. Finally, the EPA proposed that owners and operators may not inject or dispose of water in a heat exchange system if the water is wastewater as defined in 40 CFR 63.11502. Refer to section IV.C.2 of the proposal preamble for a summary of the EPA's rationale for selecting the proposed leak method, leak definition, and limitation on delay of repairs, as well as the Agency's rationale for retaining the previous monitoring schedule. For a detailed discussion of the EPA's findings, see the document entitled
Clean Air Act Section 112(d)(5) GACT Standard Analysis for Heat Exchange Systems that Emit Ethylene Oxide and Section 112(d)(6) Technology Review for Heat Exchange Systems Associated with Chemical Manufacturing Process Units at Area Sources Subject to the CMAS NESHAP.
33
32
Docket ID No. EPA-HQ-OAR-2010-0682.
33
Docket ID No. EPA-HQ-OAR-2024-0303-0031.
b. Process Vents
As part of the EPA's technology review for the CMAS categories, the Agency investigated the basis for the concentration threshold of “at least 50 ppmv metal HAP” included in the definition of “metal HAP process vent.” The EPA added this threshold to the definition in 40 CFR 63.11502(b) as part of the 2012 reconsideration of the NESHAP in response to commenters arguing that it was necessary to better represent GACT as their sulfuric acid regeneration units already achieved over 95 percent reduction in metal HAP.
34
However, the Agency did not at that time conduct any analysis to justify the change. As such, the EPA proposed pursuant to CAA section 112(d)(6) to remove the 50 ppmv concentration threshold from the definition of “metal HAP process vent” to ensure that process vents emitting metal HAP were subject to control. See section IV.C.3 of the proposal preamble for a summary of the EPA's rationale for proposing to remove the concentration threshold from the definition of “metal HAP process vent.”
34
77 FR 75740 (Dec. 21, 2012).
c. Equipment Leaks
In the EPA's technology review for the CMAS categories, the Agency identified three control options for further reducing emissions from equipment leaks at CMAS facilities. See section IV.C.1 of the proposal preamble for a summary of the three options. Based on the EPA's evaluation of the feasibility, costs, and emission reductions of each option, the Agency proposed pursuant to CAA section 112(d)(6) to revise the CMAS NESHAP at 40 CFR 63.11495(a)(6) such that owners and operators of new and existing affected sources with equipment in organic HAP service must conduct annual leak detection monitoring of all pumps in LL service, valves in G/V service and LL service, and connectors in G/V service and LL service by following EPA Method 21, with certain exceptions (
e.g.,
pumps, valves, and connectors that are unsafe to monitor). The EPA also proposed at 40 CFR 63.11495(a)(6) that owners and operators must consider a leak from any of these types of equipment “detected” if the instrument reading equals or exceeds 10,000 ppmv and that owners and operators must make a first repair attempt no later than five calendar days after a leak is detected. Also, the EPA proposed that owners and operators must repair equipment as soon as practicable but no later than 15 calendar days after the leak is detected, except as allowed in 40 CFR part 63, subpart H for delay of repair at 40 CFR 63.171. Additionally, the EPA proposed the incorporation at 40 CFR 63.11495(a)(6) of the HON LDAR requirements for compressors, sampling connection systems, open-ended valves or lines, equipment in HL service, closed vent systems and control devices, and agitators in G/V or LL service.
35
For a detailed discussion of the EPA's findings, see the document entitled
Clean Air Act Section 112(d)(5) GACT Standard Analysis for Equipment Leaks that Emit Ethylene Oxide and Section 112(d)(6) Technology Review for Equipment Leaks from Chemical Manufacturing Process Units at Area Sources Subject to the CMAS NESHAP.
36
35
The HON LDAR requirements for compressors, sampling connection systems, open-ended valves or lines, equipment in HL service, closed vent systems and control devices, and agitators in G/V or LL service appear respectively at 40 CFR 63.164, 40 CFR 63.166, 40 CFR 63.167, 40 CFR 63.169, 40 CFR 63.172, and 40 CFR 63.173.
36
Docket ID No. EPA-HQ-OAR-2024-0303-0027.
2. How did the technology review change for the CMAS categories?
Apart from a minor reference adjustment to the proposed requirements for heat exchange systems in organic HAP service, the EPA is finalizing the results of the technology review pursuant to CAA section 112(d)(6) for the CMAS categories as proposed without changes. The EPA is revising 40 CFR 63.11499(d) and item 1.c of table 8 to the CMAS NESHAP to remove the reference to 40 CFR 63.104(k) and instead revising 40 CFR 63.11499(d)(6) to provide similar language prohibiting owners and operators from injecting or disposing of wastewater via any heat exchange system in an affected CMPU.
3. What key comments did we receive on the technology review, and what are our responses?
This section provides summaries of and responses to the key comments received regarding the portions of the
EPA's technology review for the CMAS categories related to heat exchange systems, equipment leaks, and flares. The EPA did not receive many substantive comments on the other amendments discussed in this section IV.C of this preamble. Based on the comments the EPA received on the proposed technology review provisions, the Agency is finalizing, as proposed, to require monitoring via the Modified El Paso Method for heat exchange systems with one minor change. The EPA also is finalizing, as proposed, an annual instrument monitoring program for equipment leaks and the Agency's decision not to apply the suite of operational and monitoring requirements outlined in 40 CFR 63.670 and 40 CFR 63.671 to flares in organic HAP service at CMAS facilities.
While the EPA received comments on the Agency's determination that there were no cost-effective developments for storage tanks and wastewater, commenters did not provide any additional information that suggested our analyses were incorrect. Therefore, the EPA is not finalizing any changes to the requirements in the CMAS NESHAP for storage tanks and wastewater at this time. The document entitled
Summary of Public Comments and Responses for National Emission Standards for Hazardous Air Pollutants for Chemical Manufacturing Area Sources,
which is in the docket for this rulemaking, contains the comment summaries and the EPA's responses to these issues as well as to additional issues raised regarding the Agency's technology review's proposed requirements for the CMAS categories. Notably, the EPA did not receive any comments on the Agency's proposal arguing that there are no developments in practices, processes, and control technologies that warrant revisions to the GACT standards for transfer operations.
a. Heat Exchange Systems
Comment:
Some commenters objected to the EPA's proposal to replace the existing delay of repair options in 40 CFR 63.104(e) (as referenced in table 8 to the CMAS NESHAP) with those in 40 CFR 63.104(j), which only allow delay of repair for heat exchange systems in organic HAP service if the leak is below an action level of 62 ppmv (as methane) in the stripping gas. The commenters argued that the proposed option will likely lead to facilities with smaller recirculation rates emitting more HAP because they may be required to isolate equipment or to shut down process equipment as opposed to calculating the emissions from a continued leak and delaying repair if they are less than the emissions from a shutdown event. In addition, the commenters argued that the proposed provisions impose a requirement to fix leaks in scenarios that will result in unnecessary emissions and unwarranted safety risks. The commenters requested that the EPA not finalize the proposed delay of repair requirements and instead keep the existing requirements as they provide flexibility for facilities while minimizing environmental impact and safety risks.
Response:
The EPA disagrees with the commenters' request to not finalize the incorporation of the delay of repair provisions at 40 CFR 63.104(j) via 40 CFR 63.11499(d) and item 1.c. of table 8 to the CMAS NESHAP. First, the commenters appear to have misunderstood the EPA's proposal to replace the existing delay of repair options in 40 CFR 63.104(e) (as referenced in table 8 to the CMAS NESHAP) with those in 40 CFR 63.104(j). In contrast to the commenters' interpretation, the EPA's proposed rule text at 40 CFR 63.104(j), which the Agency is finalizing, does allow delay of repair until the next scheduled shutdown of the heat exchange system, if the repair is technically infeasible without a shutdown and the total strippable hydrocarbon concentration or total hydrocarbon mass emissions rate is initially and remains less than the delay of repair action level for all monitoring periods during the delay of repair.
37
Second, the final CMAS NESHAP only requires monitoring via the Modified El Paso Method for heat exchange systems with flow rates greater than or equal to 8,000 gpm, and as previously mentioned, the final requirements allow owners and operators of these heat exchange systems to delay repair until the next scheduled shutdown under certain circumstances. Moreover, heat exchange systems with flow rates less than 8,000 gpm are subject to 40 CFR 63.11495(b), which requires owners and operators to develop and operate in accordance with a heat exchange system inspection plan that describes the inspections owners and operators must perform at least once per quarter.
38
As such, the EPA expects that the final requirements already minimize the burden to facilities with heat exchange systems with smaller recirculation rates as they will not be subject to monitoring via the Modified El Paso Method nor the associated repair requirements.
37
The delay of repair action level is a total strippable hydrocarbon concentration (as methane) in the stripping gas of 62 ppmv or, for heat exchange systems with a recirculation rate of 10,000 gallons per minute or less, the delay of repair action level is a total hydrocarbon mass emissions rate (as methane) of 1.8 kg/hr.
38
Inspections as required by 40 CFR 63.11495(b) must provide evidence of hydrocarbons in the cooling water and may include checks for visible floating hydrocarbon on the water, hydrocarbon odor, discolored water, and/or chemical addition rates. Owners and operators of these heat exchange systems must also perform repairs to eliminate the leak within 45 calendar days after indications of the leak are identified but may delay the repair if a reason is documented in the next semiannual compliance report.
Even considering the minimum flow rate of 8,000 gpm, the EPA believes it is important to address sufficiently large leaks (that are at least an order of magnitude larger than the leak definition) quickly given the potential for large amounts of emissions and a facility's general duty to minimize emissions. Notably, the EPA determined that large leaks are also significantly more cost-effective to fix than small leaks and that the final requirements for heat exchange systems in organic HAP service with flow rates greater than or equal to 8,000 gpm are cost-effective and reasonable when considering a distribution of potential leaks, not just those an order of magnitude larger than the leak definition. For additional details on the expected emissions reductions and costs estimated by the EPA, see the document entitled
Clean Air Act Section 112(d)(5) GACT Standard Analysis for Heat Exchange Systems that Emit Ethylene Oxide and Section 112(d)(6) Technology Review for Heat Exchange Systems Associated with Chemical Manufacturing Process Units at Area Sources Subject to the CMAS NESHAP,
which is in the docket for this rulemaking.
39
In addition, see the document entitled
Updated Impact Calculations for the CMAS Categories—Final,
also in the docket for this rulemaking.
39
Docket ID No. EPA-HQ-OAR-2024-0303-0031.
Comment:
Commenters requested that the EPA amend the inclusion of the language at 40 CFR 63.104 to clarify that the rule will not require owners and operators to monitor regulated heat exchange systems using water sampling methods or a surrogate indicator pursuant to 40 CFR 63.104(b) or (c) if the heat exchange system is monitored for leaks according to 40 CFR 63.104(g) (
i.e.,
via the Modified El Paso Method). The commenters pointed out that the current language does not allow sources to stop monitoring using the methods in 40 CFR 63.104(b) or (c) once they have begun using the Modified El Paso method. In addition, the commenters noted that neither 40 CFR 63.104 nor the referencing language in table 8 to the CMAS NESHAP provide a means of ceasing compliance with 40 CFR
63.104(d) once a facility begins complying with 40 CFR 63.104(h) through (j).
Response:
The EPA agrees with commenters that the final rule should allow sources to stop monitoring using methods in 40 CFR 63.104(b) or (c) once they have begun monitoring using the Modified El Paso method. However, the EPA disagrees with the commenter that the proposed 40 CFR 63.11499(d) did not permit sources to discontinue using water sampling methods or a surrogate indicator once they begin monitoring via the Modified El Paso method. The EPA also disagrees that the proposed provisions did not offer a mechanism to end compliance with the repair requirements at 40 CFR 63.104(d) after a facility begins complying with the repair requirements at 40 CFR 63.104(h) through (j). Under the final rule at 40 CFR 63.11499(a), owners and operators must follow the requirements outlined in table 8 to the CMAS NESHAP, unless certain exceptions apply. According to item 1.c of table 8 to the CMAS NESHAP, once the compliance dates have passed, the provisions in items 1.a and 1.b (
i.e.,
referring to the current monitoring and repair requirements in 40 CFR 63.104(b) through (e)) will no longer apply. Instead, owners and operators then must comply with the requirements in 40 CFR 63.104(f) through (j) and (l). Therefore, no revisions to the requirements are necessary in response to the commenter's request. The EPA is finalizing the proposed rule text without changes, except that in the final rule, the EPA is removing the reference to 40 CFR 63.104(k) and rephrasing 40 CFR 63.11499(d)(7) such that after the compliance dates specified in the final 40 CFR 63.11494(i), owners and operators may not inject water into or dispose of water in a heat exchange system if the water is considered wastewater as defined in 40 CFR 63.11502(b).
b. Equipment Leaks
Comment:
A commenter generally supported the EPA's proposed CAA section 112(d)(6) practices for reducing equipment leaks from equipment in organic HAP service (
i.e.,
annual instrument monitoring of connectors in G/V and LL service, valves in G/V and LL service, and pumps in LL service via EPA Method 21 with a leak definition of 10,000 ppmv and following the requirements of 40 CFR part 63, subpart H for compressors, sampling connection systems, open-ended valves or lines, and agitators). However, another commenter contended that the proposed instrument monitoring program was inadequate because the EPA failed to consider certain developments including fenceline monitoring, low-leak and leakless equipment, area monitoring, and “enhanced LDAR” programs. The commenter argued that although the EPA considered optical gas imaging (OGI) and leak detection and sensor networks (LDSNs) as developments, the basis for the EPA's rejection was insufficient. The commenter suggested that the EPA could require OGI in conjunction with the existing leak detection practices and processes directed at lower-level leaks given the EPA has previously stated that OGI is less effective at finding smaller leaks. In response to the EPA's statements that OGI cannot observe all chemical compounds, the commenter asserted that OGI does not need to observe all chemicals emitted by CMAS to be an effective tool in identifying leaks.
With respect to LDSNs, the commenter suggested that the EPA has sufficient information to require the practice given what the commenter characterizes as the EPA's collaborative role in developing and testing the technology. The commenter said that the EPA could develop LDSNs for CMAS and pointed out that the EPA has recently approved the use of an LDSN as an Alternative Means of Emission Limitation (AMEL) at the Flint Hills Resources West Refinery in Corpus Christi, Texas.
The commenter also referenced comments on the 2023 HON and 2024 PEPO Production NESHAP RTR proposals and stated that they contain additional information on low-leak and leakless equipment, area monitoring, including components of “enhanced LDAR programs,” OGI, and LDSN.
Response:
The EPA acknowledges the commenters' support for and opposition to the proposed instrument monitoring program for equipment in organic HAP service. However, the EPA disagrees with the commenter that the Agency failed to account for developments in equipment leak controls pursuant to CAA section 112(d)(6). The EPA assessed feasible options for additional control measures and incorporated those into the proposed rule where they demonstrated cost-effective emissions reductions and could be reasonably implemented.
With respect to OGI, as stated in the technical analysis, the EPA maintains that CMAS emit a wide variety of chemicals and that OGI cannot observe all of them.
40
While the EPA agrees with the commenter that OGI does not necessarily have to observe all chemicals to identify a leak, the CMAS NESHAP covers a wide variety of sources using hundreds of different chemicals. OGI cameras can detect only compounds that have a peak in the spectral range of the filter on the OGI camera (generally around 3.2 to 3.4 micron for cameras used to detect hydrocarbons). While some of the compounds of interest do have a peak in this range, several of the organic compounds listed in table 1 to the CMAS NESHAP have very weak peaks or no peaks in the spectral range common to OGI camera filters, making it extremely difficult for an OGI camera to see these compounds. For example, chloroform's response in this spectral range makes it almost impossible to detect with an OGI camera. For those compounds that an OGI camera can observe, the detection range of the camera varies, and some compounds must be present in high quantities before being detectable. As such, the EPA maintains that the proposed (and finalized) instrument monitoring program for equipment in organic HAP service is most appropriate for detecting equipment leaks from CMAS CMPUs at this time.
40
Docket ID No. EPA-HQ-OAR-2024-0303-0027.
With respect to LDSNs, as stated in the technical analysis document, the EPA does not have the information necessary to develop appropriate monitoring requirements that could be incorporated into the final rule.
41
The CMAS NESHAP covers a wide variety of operations that involve numerous different HAP, and while the EPA did participate in developing and testing LDSNs, the EPA recognizes that consent decrees and AMELs are often specific to a facility and not necessarily applicable to the wider source category (or source categories in the case of the CMAS NESHAP). Additionally, some AMELs, like the one mentioned by the commenter, are in use for the first time and need further study before the EPA can apply the AMEL's approach more broadly.
41
Docket ID No. EPA-HQ-OAR-2024-0303-0027.
With respect to the additional information provided by the commenter via their comments on the 2023 HON and 2024 PEPO Production NESHAP RTR proposals (which the commenter submitted to the docket for this action), the EPA notes that the final instrument monitoring program for this action is less stringent than the instrument monitoring programs in the HON and the PEPO Production NESHAP. It would not be necessary to use low-leak and
leakless equipment to achieve compliance with the final CMAS management practices, and low-leak and leakless equipment are typically more expensive than standard components. As such, the EPA did not evaluate a requirement for low-leak or leakless equipment, as standard equipment should be sufficient to meet the proposed, and final, provisions.
With respect to area monitoring, the CMAS NESHAP regulates a wide variety of operations and sources, and the emissions are variable, both in expected compounds and magnitude. Based on that variability, the EPA does not have sufficient data (
e.g.,
designation of monitored compounds for different source categories and different operations, appropriate action levels, and spacing of monitors) to establish an area monitoring program for the wide variety of operations affected by the CMAS NESHAP.
Also, as the commenter noted, “enhanced LDAR programs” contain many of the requirements that the EPA proposed and is finalizing in this action. The EPA explained earlier in this response why the Agency chose not to include other elements, such as leakless and low-emission equipment. Owners and operators may need to add other elements of “enhanced LDAR programs” to improve an existing LDAR program, but because the CMAS NESHAP did not previously require instrument monitoring for LDAR, the EPA is unable to assess at this time whether additional guidance is necessary.
c. Flares
Comment:
Some commenters supported the EPA's decision not to apply the suite of operational and monitoring requirements outlined in 40 CFR 63.670 and 40 CFR 63.671 to flares in organic HAP service at CMAS facilities. Commenters noted that although the EPA has incorporated the revised flare requirements into several recent rules, the EPA has done so selectively based on the flare characteristics of those industries. Additionally, the commenter noted that while the EPA has determined that the general provisions at 40 CFR 63.11 cannot ensure 98 percent control of organic HAP, the GACT process vent and storage tank standards applicable to CMAS CMPUs do not require 98 percent control, and the costs to apply the revised standards outweigh any incremental emissions reductions.
On the other hand, another commenter argued that the EPA should include the suite of flare operational and monitoring requirements in the Refinery Sector NESHAP (outlined in 40 CFR 63.670 and 40 CFR 63.671) in the CMAS NESHAP because some process vent or storage tank standards require control efficiencies that are greater than what the flare standards in 40 CFR 63.11 can guarantee. The commenter noted that the EPA assumed a baseline control efficiency for flares operating under the requirements of 40 CFR 63.11 of 85.9 percent and pointed out that the only CMAS standards below the assumed baseline control efficiency are those for existing batch process vents and periods of startup and shutdown for continuous process vents. The commenter referenced the EPA's proposal, noting that when the EPA promulgated the original CMAS NESHAP in 2009, available data indicated that the provisions in 40 CFR 63.11 would enable flares to achieve 98 percent control of emissions from process vents and storage tanks. The commenter argued that the EPA implied the Agency would not have proposed or finalized flaring as a compliance option in the original rulemaking if the Agency knew that sources could not reliably achieve the assumed 98 percent control level underlying those provisions. The commenter urged the EPA to use the same rationale used in the HON and Group I Polymer and Resins NESHAP (where the flare requirements were updated under CAA section 112(d)(2) and (3)) to update the CMAS standards with the suite of flare operational and monitoring requirements outlined in 40 CFR 63.670 and 40 CFR 63.671.
Response:
The EPA acknowledges the commenters' support for and opposition to the requirement that owners and operators operate CMAS flares pursuant to the requirements outlined in 40 CFR 63.670 and 40 CFR 63.671. The EPA agrees with commenters that none of the process vent or storage tank standards for non-flare control devices require a reduction of organic HAP emissions by at least 98 percent by weight, whether through removal or destruction; those standards only require 85 to 95 percent control by weight. The EPA also concurs with the commenter that flares complying with 40 CFR 63.11 have an assumed control efficiency greater than some of the required non-flare APCD control efficiencies. However, the EPA disagrees with the commenter's assertion that the Agency implied that if we were aware that flares complying with 40 CFR 63.11 were not achieving 98 percent control efficiency, then we would not have allowed compliance by use of a flare. GACT standards consider relevant factors such as cost and burden to facilities, whereas MACT standards established under CAA sections 112(d)(2) and (3) do not. The EPA revised the major source flare requirements identified by the commenter pursuant to CAA sections 112(d)(2) and (3) to ensure compliance with the MACT floor that the EPA had established in previous iterations of those rules. However, the CMAS NESHAP does not include MACT standards where the EPA identified potential underperformance requiring updates to those standards, such as changes to the flare requirements in other NESHAP. As such, for the EPA's review of the existing flare standards and practices, the Agency relied on the technology review authority of CAA section 112(d)(6) and considered the development of the suite of operational and monitoring requirements outlined in 40 CFR 63.670 and 40 CFR 63.671, consistent with our typical approaches. It would be speculative to opine on whether the EPA would have established different standards in the original rulemaking if the EPA were aware of the costs of ensuring flares achieve 98 percent control efficiency. Nonetheless, at this time, the EPA considers the costs and burden of operating CMAS flares pursuant to the flare requirements in 40 CFR part 63, subpart CC (
i.e.,
40 CFR 63.670 and 40 CFR 63.671) unreasonable and not cost-effective for CMAS. The EPA notes that the commenters did not provide sufficient information for the EPA to consider revising this proposed, and now finalized, determination.
Comment:
A commenter argued that CAA section 112(d)(6) does not allow the EPA to dismiss developments and refuse to update standards based on cost. The commenter asserted that the D.C. Circuit has recognized that developments are a core requirement of CAA section 112(d)(6) and that it is unlawful, arbitrary, and capricious for the EPA to propose not to incorporate the flare monitoring and operational requirements at 40 CFR 63.670 and 40 CFR 63.671 into the CMAS NESHAP because it ignores statutory purposes that the Agency is required to consider pursuant to
NRDC.
Response:
The EPA disagrees that the Agency has ignored the statutory purpose of CAA section 112(d)(6) and that we are prohibited from considering costs when determining whether additional controls are “necessary” when conducting a section 112(d)(6) review. The D.C. Circuit has repeatedly held to the contrary.
42
The purpose of
CAA section 112(d)(6) is to periodically review and update emissions standards as necessary. The EPA did not propose any changes to the level of control necessary to comply with the process vent and storage tank standards, nor did the Agency propose that flares are no longer a compliance option for those standards, as established in the original rulemaking. Consistent with the requirements of CAA section 112(d)(6), the EPA reviewed applying the monitoring and operational requirements at 40 CFR 63.670 and 40 CFR 63.671 because those requirements represent a development in the control technology. However, reviews conducted under CAA section 112(d)(6) are not cost-blind. Considering the costs of operating a flare in accordance with 40 CFR 63.670 and 40 CFR 63.671 and other relevant factors, the EPA determined that it was not reasonable or cost-effective to revise the monitoring or operational requirements for CMAS flares in this final action. As such, the EPA is not finalizing any changes to the final rule in response to this comment.
42
See, e.g., Ass'n of Battery Recyclers,
716 F.3d at 67;
Nat. Res. Def. Council
v.
EPA,
529 F.3d 1077, 1081-82 (D.C. Cir. 2008) (holding that EPA's
consideration of costs does not invalidate the Agency's determination under Section 112(d)(6)).
4. What is the rationale for our final approach and decisions for the technology review?
The EPA's technology review focused on the identification and evaluation of developments in practices, processes, and control technologies that have occurred since the 2012 reconsideration.
43
Specifically, the EPA's technology review focused on the existing GACT standards for the various emissions sources in the CMAS categories, including heat exchange systems, storage tanks, process vents, transfer operations, wastewater, and equipment leaks. In the proposal, the EPA identified cost-effective and feasible developments for CMAS heat exchange systems, process vents, and equipment leaks, and the Agency proposed to revise the standards for these three emissions sources under the technology review. The EPA did not identify cost-effective and feasible developments in practices, processes, or control technologies for transfer operations, storage tanks, and wastewater. The proposed rule and the supporting materials in the docket materials for this rulemaking contain further information regarding the technology review.
43
77 FR 75740 (Dec. 21, 2012).
During the public comment period, the EPA received several comments on the Agency's proposed determinations for the technology review. The document entitled
Summary of Public Comments and Responses for National Emission Standards for Hazardous Air Pollutants for Chemical Manufacturing Area Sources,
which is in the docket for this rulemaking, contains the comments and the EPA's specific responses and rationale for the Agency's final decisions. Commenters did not present information that led us to change our proposed developments for CMAS heat exchange systems, process vents, and equipment leaks, and the EPA is finalizing revised standards for these three emissions sources, as proposed under the technology review. Commenters did not present any information that led us to change our proposed determinations under CAA section 112(d)(6) for transfer operations, storage tanks, wastewater, and flares, and the EPA is finalizing the Agency's determination that no changes to these standards are warranted.
C. Other Amendments to the CMAS NESHAP
1. What other amendments did we propose for the CMAS categories?
The EPA proposed provisions at 40 CFR 63.11496(g)(1)(iv), 40 CFR 63.11497(g)(1)(iv), and 40 CFR 63.11501(b) and (d) that require owners or operators to submit electronic copies of certain required NOCS, performance test reports, and periodic reports through the EPA's CDX using CEDRI. The EPA also proposed two narrow circumstances in which owners or operators may seek extensions to the deadline if conditions outside of their control prevent reporting within five business days of the reporting deadline. The EPA proposed that an extension may be warranted due to outages of the EPA's CDX or CEDRI that precludes an owner or operator from accessing the system and submitting required reports. The EPA proposed that an extension also may be warranted due to a
force majeure
event, such as an act of nature, act of war or terrorism, or equipment failure or safety hazards beyond the control of the facility.
Also, the EPA proposed at 40 CFR 63.11496(f)(2)(i)(E)(ii) that owners or operators conduct performance testing once every five years to demonstrate compliance with emission limits for certain process vents and storage tanks if a source routes emissions to a non-flare control device. Specifically, the EPA proposed removing the design evaluation option at 40 CFR 63.11496(g)(2) and table 5 of the CMAS NESHAP and the engineering assessment option at 40 CFR 63.11496(f)(3)(ii) and instead requiring ongoing performance tests at proposed 40 CFR 63.11496(f)(3)(iv), (4), and (5), and 40 CFR 63.11496(g)(1)(iii) for owners and operators using a control device other than a flare to comply with the emission limits and other requirements for batch and continuous process vents and at 40 CFR 63.11497(g)(1)(iii) for owners and operators using a control device other than a flare to comply with the emission limits and other requirements for storage tanks.
In addition, the EPA proposed to eliminate an exemption for certain wastewater streams related to periods of startup and shutdown. More specifically, the EPA proposed to remove the language at 40 CFR 63.11498(b) stating that the requirements of item 2 to table 6 of 40 CFR part 63, subpart VVVVVV for wastewater streams with a partially soluble HAP concentrations greater than 10,000 parts per million by weight (ppmw) and a separate organic phase do not apply during periods of startup or shutdown.
Additionally, in light of
NRDC,
which vacated affirmative defense provisions in the Portland Cement Manufacturing NESHAP, the EPA proposed eliminating the regulatory affirmative defense provisions from the CMAS NESHAP at 40 CFR 63.11501(e) in their entirety and the definition of “affirmative defense” in 40 CFR 63.11502(b).
Finally, the EPA proposed revisions to clarify text or correct typographical errors, grammatical errors, and cross-reference errors. These proposed changes include but are not limited to: referring only to 40 CFR part 63, subpart F when referring to definitions in the HON; identifying the specific version of NAICS codes used to determine rule applicability; removing redundant language; and requiring basic facility details for reporting purposes. Section IV.D.3 of the proposal preamble discusses other proposed editorial corrections and clarifications.
2. How did the other amendments for the CMAS categories change since proposal?
Based on comments received on the proposed rulemaking, the EPA is making a limited number of minor changes to the amendments described in section IV.D.1 of this preamble. With regard to electronic reporting, the EPA is making minor clarifying edits to the spreadsheet reporting templates; the CEDRI website will contain the final versions of these templates. Additionally, the EPA is revising the proposed provisions to allow in the final rule owners and operators to
submit the NOCS up to 150 days after the effective date of the rule. Otherwise, the EPA is finalizing the proposed changes to the CMAS NESHAP identified in section III.C of this preamble and IV.D of the proposal preamble without change.
3. What key comments did we receive on the other amendments for the CMAS categories, and what are our responses?
This section provides summaries of and responses to the key comments received regarding the EPA's proposal to eliminate (1) the design evaluation option at 40 CFR 63.11496(g)(2) and table 5 to the CMAS NESHAP and (2) an exemption at 40 CFR 63.11498(b) for certain wastewater streams during periods of startup and shutdown. The EPA did not receive many substantive comments on the other amendments discussed in this section IV.C of this preamble. The comments the EPA received generally supported the Agency's proposal for owners or operators to submit electronic copies of specified performance test reports and periodic reports via the EPA's CDX using CEDRI, as well as our proposal to remove the affirmative defense provisions. The comments the EPA received regarding other amendments generally include issues related to electronic reporting, ongoing performance testing, and revisions that the Agency proposed for addressing technical and editorial corrections. The document entitled
Summary of Public Comments and Responses for National Emission Standards for Hazardous Air Pollutants for Chemical Manufacturing Area Sources,
available in the docket for this rulemaking, contains the comments and the EPA's specific responses to these issues.
a. Performance Testing
Comment:
Some commenters opposed the EPA's proposal to remove the design evaluation option at 40 CFR 63.11496(g)(2) and table 5 to the CMAS NESHAP and instead favored retaining that option rather than requiring periodic performance testing to demonstrate compliance with the storage tank or process vent control requirements.
Commenters claimed that area sources face unique challenges to conducting stack testing, including low flow, small duct/vent diameters, and other measurement obstacles. The commenters also remarked that performance testing represents a significant expense for smaller area sources compared to major sources. These commenters noted that it was unclear why the EPA proposed eliminating the design evaluation option for CMAS, given that in other major source rulemakings the EPA retained similar provisions, such as those for storage vessels with closed vent systems, transfer racks, and wastewater control devices under the HON, as well as those for storage vessels and small control devices under the MON.
Another commenter asserted that periodic performance testing is overly burdensome to facilities that use non-flare control devices for operational or cost reasons and will not result in a commensurate benefit to human health or the environment. The commenter provided that in many instances sampling at the inlet to a control device can create a safety hazard. The commenter requested that, at minimum, the EPA incorporate provisions in the final rule that allow for reduced performance testing frequency based on a history of good performance. Additionally, the commenter asked that the EPA not require repeat performance testing unless there has been a change to the process or to the control device. Conversely, another commenter expressed support for the EPA's proposal to require performance testing of non-flare control devices every five years.
Response:
The EPA acknowledges the commenters' support for and opposition to the provisions requiring a performance test of non-flare control devices initially and once every five years subsequently. However, the commenters provided no supporting information for their claim that performance testing represents a significant cost to area sources. The economic analysis conducted for the proposed action identified that the average annual revenue for an affected CMAS entity was approximately $12,500 million.
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Even for small businesses exclusively, the analysis determined that the average annual revenue was $230 million. As part of the EPA's information collection request (ICR) supporting statement, the Agency estimated that a performance test would cost less than $50,000.
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As such, the EPA does not anticipate that the costs of initial and subsequent performance tests will significantly impact an average or small entity, given that the estimated costs represent approximately 0.02 percent of the total annual costs to a small entity and are incurred only once every five years.
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Docket ID No. EPA-HQ-OAR-2024-0303-0025.
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Docket ID No. EPA-HQ-OAR-2024-0303-0039.
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See the document entitled
Economic Impact Analysis for the Final National Emission Standards for Hazardous Air Pollutants: Chemical Manufacturing Area Sources,
available in the docket for this rulemaking.
With respect to unique challenges at area sources, the EPA acknowledges that control devices at CMAS may be smaller than those at major source facilities. While low flow and small duct/vent diameters can present some measurement challenges, the EPA expects facilities will be able to purchase or install equipment, increase throughput, or otherwise address these concerns, as facilities subject to other area source NESHAP that require regular performance testing, such as the gasoline distribution NESHAP, the polyvinyl chloride and copolymers production NESHAP, and the hazardous waste combustors NESHAP, have achieved compliance with similar requirements for many years.
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Additionally, the EPA notes that many CMAS subject to the NESHAP are synthetic area sources already subject to title V requirements and as such already conduct performance tests to revise and update their permits on a five-year basis. The EPA notes that owners and operators may apply to use an alternative test method in accordance with the provisions of 40 CFR 63.7(f) for site-specific issues that may make the specified methods difficult to use, such as interferants, unusual flow situations,
etc.
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See 40 CFR part 63 subparts BBBBB, DDDDDD, and EEE, respectively.
In response to the commenters who pointed out that the EPA has retained the design evaluation option in certain major source rulemakings, the EPA emphasizes that verifying compliance with the standards is especially critical for CMAS. The EPA has found that control devices often fall short of the efficiency levels claimed by manufacturers for various reasons. However, the CAA limits area sources to having a potential to emit less than 10 tpy for any single HAP and 25 tpy for any combination of HAP. Therefore, reduced control efficiency can lead to higher-than-expected emissions, potentially causing a facility to exceed the 10/25 tpy thresholds established by regulation. This potential impact is particularly relevant for synthetic area sources, which take enforceable limits on their control device(s) to remain below major source thresholds. The EPA also notes that a single compliant performance test does not guarantee future good performance. Control efficiency can degrade over time, and it is important to reassess the operation of the control device as it ages. Additionally, operators and practices
may change over time, and a performance test every five years ensures that APCDs continue to meet the standards.
Comment:
A commenter requested that the EPA extend the deadline for submitting a NOCS from the proposed 60 days to 150 days after the final rule's effective date. This NOCS, as proposed, would include a summary of performance test results and/or an engineering assessment related to the proposed removal of the design evaluation option in 40 CFR 63.11496(g)(2) and table 5 to the CMAS NESHAP. The commenter stated that additional time is needed to conduct the performance test and that compiling some of the required submission information would involve significant effort. The commenter also noted that other major source rules, like the HON and PEPO Production NESHAP, provide 150 days after the effective date of the final rule to submit the NOCS report. Therefore, the commenter concluded, the final CMAS rule should also provide the same timeline.
Response:
The EPA agrees with the commenter that some sources may need to conduct performance testing which can take time to contract, execute, and obtain results. Additionally, the EPA acknowledges that the number of affected CMAS may strain the availability of resources for conducting the required performance tests. Therefore, the EPA is revising the final rule at 40 CFR 63.11496(f)(3)(ii) and 40 CFR 63.11501(b) to extend the NOCS submission deadline to 150 days following the rule's effective date, although sources may submit prior to the deadline.
b. Wastewater
Comment:
A commenter objected to the EPA's proposal to remove the language at 40 CFR 63.11498(b) that exempts certain wastewater streams from the control requirements of item 2 in table 6 to the CMAS NESHAP during periods of startup and shutdown. The commenter stated that maintenance wastewater is typically generated during shutdown of process equipment; therefore, the elimination of the exemption would subject maintenance wastewater to the control requirements of item 2 in table 6 to the CMAS NESHAP. As such, the commenter requested that the EPA incorporate the HON's maintenance wastewater provisions at 40 CFR 63.105 into the CMAS NESHAP. The commenter added that in the original HON rulemaking, the EPA acknowledged that maintenance wastewater was distinctly separate from process wastewater and should be managed through facility-specific procedures. Additionally, the commenter stated that determining the stream characteristics of maintenance wastewater is often difficult, given that a controlled drain system does not capture all maintenance wastewater.
Response:
The EPA considers the existing standards reasonable to address maintenance wastewater generated by CMAS CMPUs and therefore finds no need to incorporate the provisions at 40 CFR 63.105 into the CMAS NESHAP.
40 CFR 63.11498(a) requires that all wastewater streams from a CMPU subject to the CMAS NESHAP comply with item 1 of table 6 to the CMAS NESHAP (
i.e.,
owners and operators must discharge wastewater streams to onsite or offsite wastewater or hazardous waste treatment). According to 40 CFR 63.11498(a)(1), owners and operators of CMAS must understand the applicability of requirements to all wastewater streams, including maintenance wastewater, based on their concentration at all points in time. While the commenter is correct that 40 CFR 63.11498(b) previously stated that the requirements of item 2 of table 6 to the CMAS NESHAP did not apply during periods of startup or shutdown, that provision did not exempt sources from complying with the other aspects of 40 CFR 63.11498 or table 6 to the CMAS NESHAP. Therefore, owners and operators should already know the concentration of most wastewater streams (including maintenance wastewater) from CMAS CMPUs, and those streams should already be captured and sent to treatment, as required by the original rule.
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48
74 FR 56008 (Oct. 29, 2009).
For maintenance wastewater streams that contain partially soluble HAP at a concentration greater than or equal to 10,000 ppmw and separate water and organic phases, the EPA expects that facilities already have capture and control systems in place due to other wastewater restrictions (
e.g.,
National Pollutant Discharge Elimination System permits, local publicly owned treatment works discharge criteria,
etc.
). Given these other applicable and existing wastewater restrictions, the EPA anticipates that owners and operators cannot discharge wastewater streams containing an unseparated water and organic phase or being treated as hazardous waste (per item 2.b. of table 6 to the CMAS NESHAP). Moreover, the EPA does not expect that facilities would change capture and control systems for these wastewater streams during periods of startup or shutdown. Accordingly, the EPA believes the removal of the exemption to control wastewater for periods of startup and shutdown from the CMAS NESHAP has no impact on CMAS facility operations and still ensures that a CAA section 112 standard is in place at all times.
4. What is the rationale for our final approach and decisions regarding the other amendments for the CMAS categories?
Based on the comments received for these other amendments, the EPA is generally finalizing all proposed requirements. In a few instances, the EPA received comments that led to additional minor editorial corrections and technical clarifications being made in the final rule. Section IV.D.3 of this preamble and the document entitled
Summary of Public Comments and Responses for National Emission Standards for Hazardous Air Pollutants for Chemical Manufacturing Area Sources,
which is in the docket for this rulemaking, contain the EPA's rationale for these corrections and technical clarifications.
V. Summary of Cost, Environmental, and Economic Impacts and Additional Analyses Conducted
A. What are the affected facilities?
The EPA estimates that this final rule will affect 251 facilities subject to the CMAS NESHAP. The document entitled
List of Facilities Subject to the CMAS NESHAP
which is in the docket for this rulemaking, lists these facilities.
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Docket ID No. EPA-HQ-OAR-2024-0303-0028.
B. What are the air quality impacts?
This final action will reduce HAP and volatile organic compound (VOC) emissions from CMAS. The EPA estimates that the final amendments to the NESHAP will reduce overall HAP emissions from CMAS by approximately 160 tpy based on the finalized provisions detailed in sections III.A through C of this preamble. Additionally, the EPA estimates that the final amendments will reduce VOC emissions by 1,582 tpy.
The document entitled
Economic Impact Analysis for the Final National Emission Standards for Hazardous Air Pollutants: Chemical Manufacturing Area Sources
(which is in the docket for this rulemaking), the analyses referenced in sections IV.B through D of the proposal preamble, and the document entitled
Updated Impact Calculations for the CMAS Categories—Final Rule
(which is in the docket for this rulemaking) contain more information about the estimated
emissions reductions associated with this final rulemaking.
C. What are the cost impacts?
The EPA estimates the costs of the final requirements detailed in sections III.A through III.C of this preamble will be approximately $18.4 million in total capital costs (in 2024 dollars for the entire period of analysis) and $5.7 million in total annual costs (including product recovery). The “total annual costs” are the sum of the annualized capital costs and other annual costs (
e.g.,
operating and maintenance costs, recordkeeping and reporting costs). To obtain annualized capital costs, the EPA multiplies a capital recovery factor by the capital costs. The EPA bases the capital recovery factor on the lifetime of the capital equipment as well as the interest rate.
The documents referenced in sections IV.B through IV.D of the preamble to the proposed rule and in the document entitled
Updated Impact Calculations for the CMAS Categories—Final,
which is in the docket for this rulemaking, contain more information about the estimated cost of this final action for the CMAS NESHAP.
D. What are the economic impacts?
The document entitled
Economic Impact Analysis for the Final National Emission Standards for Hazardous Air Pollutants: Chemical Manufacturing Area Sources,
which is in the docket for this rulemaking, discusses expected economic impacts, including the impacts to small entities, of this final action.
The EPA estimates the PV of the costs over the 15-year analytical period from 2027 to 2041 in accordance with Executive Orders 12866 and 13563. Costs are in 2024 dollars, and the EPA discounts them to 2025 at 3 and 7 percent discount rates per the recommendation in Office of Management and Budget (OMB) Circular A-4 (2003) and the EPA's Guidelines for Preparing Economic Analyses (2024).
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The EPA also presents the EAV at 3 and 7 percent discount rates. The EAV takes the non-uniform stream of costs (
i.e.,
different costs in different years) and converts them into a single annual value that, if paid each year from 2027 to 2041, would equal the original stream of values in PV terms.
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https://www.whitehouse.gov/wp-content/uploads/2025/08/CircularA-4.pdf.
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https://www.epa.gov/system/files/documents/2024-12/guidelines-for-preparing-economic-analyses_final_508-compliant_compressed.pdf.
The EPA estimates the PV of the costs over the 15-year period from 2027 to 2041 including the value of product recovery (
i.e.,
the cost savings) to be $72 million at a 3 percent discount rate and the EAV is $6.1 million. Additionally, the EPA estimates the PV of the costs including the value of product recovery to be $56 million at a 7 percent discount rate and the EAV is $6.2 million.
This final action impacts 55 small entities, which own a total of 61 CMAS facilities. The EPA evaluates economic impacts of rulemakings on small entities by examining total annual cost estimates compared to the annual revenues of the companies (
i.e.,
entities) that are the ultimate owners of the facilities affected by the rule. The EPA estimates cost-to-sales ratios, which are the total annual costs estimated for each entity divided by the entity's annual revenues. This ratio provides a measure of the direct economic impact to ultimate owners of CMAS facilities.
The EPA estimates the average cost-to-sales ratio for small entities impacted by this final rule will be 0.18 percent with a maximum cost-to-sales ratio estimated at 1.37 percent, not considering the value of product recovery due to compliance. With product recovery, the EPA estimates that the average cost-to-sales ratio for small entities impacted by this final rule will be 0.14 percent with a maximum cost-to-sales ratio of 1.35 percent. The EPA estimates that approximately 5 percent of impacted small entities (three small entities out of a total of 55) will incur total annual costs greater than 1 percent of their annual revenue, and zero small entities will incur total annual costs greater than 3 percent of their annual revenue. The EPA does not anticipate that this final rule will have a substantial impact on a significant number of small entities. The EPA also does not expect this final rule to have significant market impacts or employment impacts. For more explanation of these economic impacts, refer to section VI.D of this preamble and the economic impact analysis accompanying this rulemaking.
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Refer to the document entitled
Economic Impact Analysis for the Final National Emission Standards for Hazardous Air Pollutants: Chemical Manufacturing Area Sources,
available in the docket for this rulemaking.
E. What are the benefits?
The emissions impacts estimated for this final include reductions in HAP emissions. In keeping with longstanding practice, the EPA did not monetize the benefits from the estimated HAP emission reductions associated with this final action. The EPA currently does not have sufficient methods to monetize benefits associated with HAP reductions and risk reductions for this rulemaking. While they are not monetized, the EPA expects that there will be health benefits associated with the estimated HAP emissions reductions. For additional information on the nonmonetized benefits of this rulemaking, refer to the economic impact analysis accompanying this rulemaking.
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Id.
The emission impacts estimated for this final action include net reductions in VOC emissions. Consistent with the proposed rulemaking, the EPA was not able to monetize the health and environmental impacts associated with the estimated changes in criteria air pollutant emissions for this final rule, which includes changes in VOC emissions, which impact the formation of ground-level ozone. Specifically, the EPA did not attempt to monetize the health benefits of reductions in HAP emissions in this analysis due to methodology and data limitations.
VI. Statutory and Executive Order Reviews
Additional information about these statutes and Executive Orders can be found at
https://www.epa.gov/laws-regulations/laws-and-executive-orders.
A. Executive Order 12866: Regulatory Planning and Review and Executive Order 13563: Improving Regulation and Regulatory Review
This action is a significant regulatory action that the EPA submitted to the OMB for review. Any changes made in response to Executive Order 12866 review have been documented in the docket. The EPA prepared an economic analysis of the potential costs and benefits associated with this action. This analysis,
Economic Impact Analysis for the Final National Emission Standards for Hazardous Air Pollutants: Chemical Manufacturing Area Sources,
is in the docket for this rulemaking.
B. Executive Order 14192: Unleashing Prosperity Through Deregulation
This action is considered an Executive Order 14192
de minimis
regulatory action, rendering this action exempt from applicable Executive Order 14192 requirements.
C. Paperwork Reduction Act (PRA)
The EPA submitted information collection activities in this rule for approval to OMB under the PRA. The ICR document that the EPA prepared has been assigned EPA ICR number 2323.10. You can find a copy of the ICR in the docket for this rulemaking, and it is briefly summarized here. The
information collection requirements are not enforceable until OMB approves them.
The EPA is finalizing amendments to the CMAS NESHAP to add new monitoring requirements for heat exchange systems, add monitoring requirements for pressure vessels, add new monitoring practices for PRDs, clarify regulatory provisions for vent control bypasses, and add practices for instrument monitoring of equipment in organic HAP service. In addition, the EPA is finalizing amendments to the CMAS NESHAP that add requirements for electronic reporting of NOCS, periodic reports, and performance test results and make other minor clarifications and corrections. The EPA will collect this information to ensure compliance with the CMAS NESHAP.
Respondents/affected entities:
Owners or operators of CMAS facilities.
Respondent's obligation to respond:
Mandatory (40 CFR part 63, subpart VVVVVV).
Estimated number of respondents:
251 (assumes 0 new respondents over the next three years).
Frequency of response:
Initially, semiannually, and annually.
Total estimated burden:
10,700 hours (per year). Burden is defined at 5 CFR 1320.3(b).
Total estimated cost:
Average annual cost is $3,710,000 (per year) which includes $2,530,000 annualized capital or operation & maintenance costs.
An agency may not conduct or sponsor, and a person is not required to respond to, a collection of information unless it displays a currently valid OMB control number. The OMB control numbers for the EPA's regulations in 40 CFR are listed in 40 CFR part 9. When OMB approves this ICR, the EPA will announce that approval in the
Federal Register
and publish a technical amendment to 40 CFR part 9 to display the OMB control number for the approved information collection activities in this final rule.
D. Regulatory Flexibility Act (RFA)
I certify that this action will not have a significant economic impact on a substantial number of small entities under the RFA. The small entities subject to the requirements of this action are small businesses with the CMAS categories (see section II.A of this preamble). The EPA identified 55 small entities that this final action will affect. The EPA has determined that three of the 251 facilities in the CMAS categories affected by this final action may experience an impact greater than 1 percent of their total annual revenue. The EPA estimates that these three facilities will each incur approximately $81,000 in total capital costs and $31,000 in annual costs not including the value of product recovery (in 2024 dollars). Additional details of this analysis are presented in section V.D of this preamble and the document entitled
Economic Impact Analysis for the Final National Emission Standards for Hazardous Air Pollutants: Chemical Manufacturing Area Sources,
which is in the docket for this rulemaking.
E. Unfunded Mandates Reform Act (UMRA)
This action does not contain an unfunded mandate of $100 million (adjusted annually for inflation) or more (in 1995 dollars) as described in UMRA, 2 U.S.C. 1531-1538, and does not significantly or uniquely affect small governments. The costs involved in this action are estimated not to exceed $187 million in 2024 dollars ($100 million in 1995 dollars adjusted for inflation using the GDP implicit price deflator) or more in any one year.
F. Executive Order 13132: Federalism
This action does not have federalism implications. It will not have substantial direct effects on the States, on the relationship between the national government and the States, or on the distribution of power and responsibilities among the various levels of government.
G. Executive Order 13175: Consultation and Coordination With Indian Tribal Governments
This action does not have Tribal implications as specified in Executive Order 13175. This action will not impose substantial direct compliance costs on Federally recognized Tribal governments nor preempt Tribal law. Thus, Executive Order 13175 does not apply to this action.
Consistent with the EPA Policy on Consultation and Coordination with Indian Tribes, the EPA offered to consult with Tribal officials during the development of this action. A copy of that government-to-government consultation offer is in a letter dated January 8, 2025, in the docket for this rulemaking.
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Docket ID No. EPA-HQ-OAR-2024-0303-0037.
H. Executive Order 13045: Protection of Children From Environmental Health Risks and Safety Risks
Executive Order 13045 directs Federal agencies to include an evaluation of the health and safety effects of the planned regulation on children in Federal health and safety standards and explain why the regulation is preferable to potentially effective and reasonably feasible alternatives. This action is not subject to Executive Order 13045 because it is not a significant regulatory action under section 3(f)(1) of Executive Order 12866, and because the EPA does not believe the environmental health or safety risks addressed by this action present a disproportionate risk to children. The final rule lowers HAP emissions and is projected to improve overall health for all individuals, including children.
However, EPA's
Policy on Children's Health
applies to this action. The EPA does not believe this final action affecting the nine CMAS categories will result in a disproportionate impact to children's health. While the EPA is finalizing provisions that will reduce HAP emissions (see sections IV.A through IV.C of this preamble), these emission reductions will not benefit children more significantly than any other group.
I. Executive Order 13211: Actions Concerning Regulations That Significantly Affect Energy Supply, Distribution, or Use
This action is not a “significant energy action” because it is not likely to have a significant adverse effect on the supply, distribution or use of energy. The EPA expects this final action would not reduce crude oil supply, fuel production, coal production, natural gas production, or electricity production. The EPA estimates that this final action would have minimal impact on the amount of imports or exports of crude oils, condensates, or other organic liquids used in the energy supply industries. Given the minimal impacts on energy supply, distribution, and use as a whole nationally, no significant adverse energy effects are expected to occur.
J. National Technology Transfer and Advancement Act (NTTAA) and 1 CFR Part 51
This action involves technical standards. The EPA incorporates by reference and is finalizing VCS ASTM D6784-24, “Standard Test Method for Elemental, Oxidized, Particle-Bound and Total Mercury Gas Generated from Coal-Fired Stationary Sources (Ontario Hydro Method)” as an acceptable alternative to EPA Method 29 (referenced in the CMAS NESHAP at 40 CFR 63.11496(f)(3)(iii)) in this action with the following caveats. The EPA has approved this ASTM procedure as an alternative to EPA Method 29 only when the target compound is mercury,
and the ASTM procedure applies only to concentrations approximately 0.5 to 100 micrograms per cubic meter. This test method was developed initially for the measurement of mercury in coal-fired power plants; however, it has also been extensively used on other stationary combustion sources including sources having a flue gas composition with high levels of hydrochloric acid and low levels of sulfur dioxide. The test method includes equipment and procedures for obtaining samples from effluent ducts and stacks, equipment and procedures for laboratory analysis, and procedures for calculating results of elemental, oxidized, particle-bound, and total mercury emissions. ASTM D6784-24 is available at ASTM International, 100 Barr Harbor Drive, P.O. Box C700, West Conshohocken, PA 19428-2959.
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The cost of obtaining these methods is not a significant financial burden, making the methods reasonably available to stakeholders.
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https://www.astm.org/.
As discussed in the proposal preamble, the EPA conducted searches for the CMAS NESHAP through the Enhanced National Standards Systems Network Database managed by the American National Standards Institute. The EPA also conducted a review of voluntary consensus standards (VCS) organizations and accessed and searched their databases. The EPA conducted searches for EPA Methods 5, 5D, 21, and 29 of 40 CFR part 60, appendix A. During the EPA's VCS search, if the title or abstract (if provided) of the VCS described technical sampling and analytical procedures that are similar to the EPA's reference method, the EPA ordered a copy of the standard and reviewed it as a potential equivalent method. The EPA reviewed all potential standards to determine the practicality of the VCS for this rulemaking. This review requires significant method validation data that meet the requirements of EPA Method 301 for accepting alternative methods or scientific, engineering, and policy equivalence to procedures in the EPA reference methods. The EPA may reconsider determinations of impracticality when additional information is available for particular VCS.
While the EPA identified seven other VCS as potentially applicable, the Agency decided these methods are impractical as alternatives because of the lack of equivalency, documentation, validation data, and other important technical and policy considerations. The EPA did not identify any applicable VCS for EPA Methods 5D and 21, and none were brought to its attention in comments. The EPA documented the search and review results in the document entitled
Voluntary Consensus Standard Results for Technology Review of the National Emissions Standards for Hazardous Air Pollutants for Chemical Manufacturing Area Sources,
which is in the docket for this rulemaking.
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Additional information for the VCS search and determinations is in this document.
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Docket ID No. EPA-HQ-OAR-2024-0303-0005.
K. Congressional Review Act (CRA)
This action is subject to the CRA, and the EPA will submit a rule report to each House of the Congress and to the Comptroller General of the United States. This action is not a “major rule” as defined by 5 U.S.C. 804(2).
List of Subjects in 40 CFR Part 63
Environmental protection, Administrative practice and procedures, Air pollution control, Hazardous substances, Incorporation by reference, Intergovernmental relations, Reporting and recordkeeping requirements.
Lee Zeldin,
Administrator.
For the reasons stated in the preamble, the Environmental Protection Agency amends part 63 of title 40, chapter I, of the Code of Federal Regulations as follows:
PART 63—NATIONAL EMISSION STANDARDS FOR HAZARDOUS AIR POLLUTANTS FOR SOURCE CATEGORIES
1. The authority citation for part 63 continues to read as follows:
Authority:
42 U.S.C. 7401,
et seq.
Subpart A—General Provisions
2. Amend § 63.14 by:
a. Redesignating paragraphs (i)(106) through (120) as (i)(107) through (121); and
b. Adding new paragraph (i)(106).
The addition reads as follows:
§ 63.14
Incorporations by reference.
(i) * * *
(106) ASTM D6784-24, Standard Test Method for Elemental, Oxidized, Particle-Bound and Total Mercury Gas Generated from Coal-Fired Stationary Sources (Ontario Hydro Method), Approved March 1, 2024; IBR approved for § 63.11496(f).
Subpart VVVVVV—National Emission Standards for Hazardous Air Pollutants for Chemical Manufacturing Area Sources
3. Amend § 63.11494 by revising paragraph (a)(2) introductory text, paragraphs (a)(2)(i), (c)(2)(iv), and (f) through (h) and adding paragraph (i) to read as follows:
§ 63.11494
What are the applicability requirements and compliance dates?
(a) * * *
(2) HAP listed in table 1 to this subpart (Table 1 HAP) are present in the CMPU, as specified in paragraph (a)(2)(i), (ii), (iii), or (iv) of this section.
(i) The CMPU uses as feedstock, any material that contains quinoline, manganese, and/or trivalent chromium at an individual concentration greater than 1.0 percent by weight, or any other Table 1 HAP at an individual concentration greater than 0.1 percent by weight. To determine the Table 1 HAP content of feedstocks, you may rely on formulation data provided by the manufacturer or supplier, such as the Safety Data Sheet (SDS) for the material. If the concentration in an SDS is presented as a range, use the upper bound of the range.
(c) * * *
(2) * * *
(iv) Manufacture of chemicals classified using the 2007 version of NAICS code 325222, 325314, 325413, or 325998.
(f) If you own or operate an existing affected source, you must achieve compliance with the applicable provisions in this subpart no later than March 21, 2013, except as specified otherwise in paragraph (i) of this section.
(g) If you start up a new affected source on or before October 29, 2009, you must achieve compliance with the applicable provisions of this subpart no later than October 29, 2009, except as specified otherwise in paragraph (i) of this section.
(h) If you start up a new affected source after October 29, 2009, you must achieve compliance with the provisions in this subpart upon startup of your affected source, except as specified otherwise in paragraph (i) of this section.
(i) All affected sources that commenced construction or reconstruction on or before January 22, 2025, must be in compliance with the requirements in §§ 63.11495(a)(6), (b)(4), and (e), 63.11496(e)(6)(iii), (f)(3)(iv), (f)(4), (g)(1)(iii), (g)(2)(ii), and (g)(4)(iii),
and 63.11499(d), item 5 to table 5 to this subpart, and item 1.c to table 8 to this subpart upon initial startup, or on April 1, 2029, whichever is later. All affected sources that commenced construction or reconstruction after January 22, 2025, must be in compliance with the requirements in §§ 63.11495(a)(6), (b)(4), and (e), 63.11496(e)(6)(iii), (f)(3)(iv), (f)(4), (g)(1)(iii), (g)(2)(ii), and (g)(4)(iii), and 63.11499(d), item 5 to table 5 to this subpart, and item 1.c to table 8 to this subpart upon initial startup, or on April 1, 2026, whichever is later.
4. Amend § 63.11495 by:
a. Revising paragraph (a) and paragraph (b) introductory text;
b. Adding paragraph (b)(4);
c. Revising paragraph (d); and
d. Adding paragraph (e).
The revisions and additions read as follows:
§ 63.11495
What are the management practices and other requirements?
(a)
Management practices.
If you have a CMPU subject to this subpart, you must comply with paragraphs (a)(1) through (6) of this section.
(1) Each process vessel must be equipped with a cover or lid that must be closed at all times when it is in organic HAP service or metal HAP service, except for manual operations that require access, such as material addition and removal, inspection, sampling and cleaning. This requirement does not apply to process vessels containing only metal HAP that are in a liquid solution or other form that will not result in particulate emissions of metal HAP (
e.g.,
metal HAP that is in ingot, paste, slurry, or moist pellet form or other form).
(2) You must use any of the methods listed in paragraphs (a)(2)(i) through (iv) of this section to control total organic HAP emissions from transfer of liquids containing HAP listed in table 1 to this subpart to tank trucks or railcars. You are not required to comply with this paragraph (a)(2) if you have notified the Administrator in your initial notification that a material is reactive or resinous, and you will not be able to comply with any of the methods in paragraphs (a)(2)(i) through (iv) of this section for the transfer of such material.
(i) Use submerged loading or bottom loading.
(ii) Route emissions to a fuel gas system or process in accordance with § 63.982(d).
(iii) Vapor balance back to the storage tank or another storage tank connected by a common header.
(iv) Vent through a closed-vent system to a control device.
(3) Except as specified in paragraph (a)(6) of this section, you must conduct inspections of process vessels and equipment for each CMPU in organic HAP service or metal HAP service, as specified in paragraphs (a)(3)(i) through (v) of this section, to demonstrate compliance with paragraph (a)(1) of this section and to determine that the process vessels and equipment are sound and free of leaks. Alternatively, except when the subject CMPU contains metal HAP as particulate, inspections may be conducted while the subject process vessels and equipment are in VOC service, provided that leaks can be detected when in VOC service.
(i) Inspections must be conducted at least quarterly.
(ii) For these inspections, detection methods incorporating sight, sound, or smell are acceptable. Indications of a leak identified using such methods constitute a leak unless you demonstrate that the indications of a leak are due to a condition other than loss of HAP. If indications of a leak are determined not to be HAP in one quarterly monitoring period, you must still perform the inspection and demonstration in the next quarterly monitoring period.
(iii) As an alternative to conducting inspections, as specified in paragraph (a)(3)(ii) of this section, you may use Method 21 of 40 CFR part 60, appendix A-7, with a leak definition of 500 ppmv to detect leaks. You may also use Method 21 with a leak definition of 500 ppmv to determine if indications of a leak identified during an inspection conducted in accordance with paragraph (a)(3)(ii) of this section are due to a condition other than loss of HAP. The procedures in this paragraph (a)(3)(iii) may not be used as an alternative to the inspection required by paragraph (a)(3)(ii) of this section for process vessels that contain metal HAP as particulate.
(iv) Inspections must be conducted while the subject CMPU is operating.
(v) No inspection is required in a calendar quarter during which the subject CMPU does not operate for the entire calendar quarter and is not in organic HAP service or metal HAP service. If the CMPU operates at all during a calendar quarter, an inspection is required.
(4) Except as specified in paragraph (a)(6) of this section, you must repair any leak within 15 calendar days after detection of the leak, or document the reason for any delay of repair. For the purposes of this paragraph (a)(4), a leak will be considered “repaired” if a condition specified in paragraph (a)(4)(i), (ii), or (iii) of this section is met.
(i) The visual, audible, olfactory, or other indications of a leak to the atmosphere have been eliminated; or
(ii) No bubbles are observed at potential leak sites during a leak check using soap solution; or
(iii) The system will hold a test pressure.
(5) Except as specified in paragraph (a)(6) of this section, you must keep records of the dates and results of each inspection event, the dates of equipment repairs, and, if applicable, the reasons for any delay in repair.
(6) Beginning no later than the compliance dates specified in § 63.11494(i) for equipment in organic HAP service, as determined by § 63.180(d), paragraphs (a)(3) through (5) of this section no longer apply. Instead, you must comply with the requirements specified in paragraphs (a)(6)(i) through (xiv) of this section. Equipment that is in vacuum service is excluded from the requirements of this paragraph (a)(6). Equipment that is in organic HAP service less than 300 hours per calendar year is excluded from the requirements of this paragraph (a)(6) if it is identified as required in § 63.11501(c)(9)(i)(D).
(i) Except as specified in paragraph (a)(6)(ii) of this section, conduct leak detection monitoring annually for all pumps in light liquid service, valves in gas/vapor service and in light liquid service, and connectors in gas/vapor service and in light liquid service as specified in paragraphs (a)(6)(i)(A) through (C) of this section.
(A) Use the method specified in § 63.180(b)(1) through (3).
(B) The calibration gases must be zero air (less than 10 ppm of hydrocarbon in air); and methane and air at a concentration of 10,000 ppm methane. At the end of each monitoring day, check the instrument using the same calibration gas that was used to calibrate the instrument before use. Follow the procedures specified in Method 21 of 40 CFR part 60, appendix A-7, section 10.1, except do not adjust the meter readout to correspond to the calibration gas value. If multiple scales are used, record the instrument reading for each scale used. Divide the arithmetic difference of the initial and post-test calibration response by the corresponding calibration gas value for each scale and multiply by 100 to express the calibration drift as a percentage. If a calibration drift assessment shows a negative drift of more than 10 percent, then re-monitor all equipment monitored since the last calibration with instrument readings between the leak definition and the leak definition multiplied by (100 minus the
percent of negative drift) divided by 100. If any calibration drift assessment shows a positive drift of more than 10 percent from the initial calibration value, then, at your discretion, all equipment with instrument readings above the leak definition and below the leak definition multiplied by (100 plus the percent of positive drift) divided by 100 monitored since the last calibration may be re-monitored.
(C) The instrument reading that defines a leak is 10,000 ppm or greater. When a leak is detected, the following requirements apply:
(
1
) Clearly identify the leaking equipment. A weatherproof and readily visible identification, marked with the equipment identification number, must be attached to the leaking equipment. The identification on the equipment may be removed after it is repaired.
(
2
) A first attempt at repair must be made no later than 5 calendar days after the leak is detected.
(
3
) The piece of equipment must be repaired as soon as practicable, but no later than 15 calendar days after the leak is detected, except as provided in paragraph (a)(6)(viii) of this section.
(
4
) The leak is repaired when instrument re-monitoring of the equipment does not detect a leak.
(
5
) It is a deviation to fail to take action to repair the leaks within the specified time.
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