Occupational Exposure to Respirable Crystalline Silica
Federal RegisterSep 12, 2013
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DEPARTMENT OF LABOR
Occupational Safety and Health Administration
29 CFR Parts 1910, 1915, and 1926
[Docket No. OSHA-2010-0034]
RIN 1218-AB70
Occupational Exposure to Respirable Crystalline Silica
AGENCY:
Occupational Safety and Health Administration (OSHA), Department of Labor.
ACTION:
Proposed rule; request for comments.
SUMMARY:
The Occupational Safety and Health Administration (OSHA) proposes to amend its existing standards for occupational exposure to respirable crystalline silica. The basis for issuance of this proposal is a preliminary determination by the Assistant Secretary of Labor for Occupational Safety and Health that employees exposed to respirable crystalline silica face a significant risk to their health at the current permissible exposure limits and that promulgating these proposed standards will substantially reduce that risk.
This document proposes a new permissible exposure limit, calculated as an 8-hour time-weighted average, of 50 micrograms of respirable crystalline silica per cubic meter of air (50 μg/m
3
). OSHA also proposes other ancillary provisions for employee protection such as preferred methods for controlling exposure, respiratory protection, medical surveillance, hazard communication, and recordkeeping. OSHA is proposing two separate regulatory texts—one for general industry and maritime, and the other for construction—in order to tailor requirements to the circumstances found in these sectors.
DATES:
Written comments.
Written comments, including comments on the information collection determination described in Section IX of the preamble (OMB Review under the Paperwork Reduction Act of 1995), must be submitted (postmarked, sent, or received) by December 11, 2013.
Informal public hearings.
The Agency plans to hold informal public hearings beginning on March 4, 2014, in Washington, DC. OSHA expects the hearings to last from 9:30 a.m. to 5:30 p.m., local time; a schedule will be released prior to the start of the hearings. The exact daily schedule may be amended at the discretion of the presiding administrative law judge (ALJ). If necessary, the hearings will continue at the same time on subsequent days. Peer reviewers of OSHA's Health Effects Literature Review and Preliminary Quantitative Risk Assessment will be present in Washington, DC to hear testimony on the second day of the hearing, March 5, 2014;
see
Section XV for more information on the peer review process.
Notice of intention to appear at the hearings.
Interested persons who intend to present testimony or question witnesses at the hearings must submit (transmit, send, postmark, deliver) a notice of their intention to do so by November 12, 2013. The notice of intent must indicate if the submitter requests to present testimony in the presence of the peer reviewers.
Hearing testimony and documentary evidence.
Interested persons who request more than 10 minutes to present testimony, or who intend to submit documentary evidence, at the hearings must submit (transmit, send, postmark, deliver) the full text of their testimony and all documentary evidence by December 11, 2013.
See
Section XV below for details on the format and how to file a notice of intention to appear, submit documentary evidence at the hearing, and request an appropriate amount of time to present testimony.
ADDRESSES:
Written comments.
You may submit comments, identified by Docket No. OSHA-2010-0034, by any of the following methods:
Electronically:
You may submit comments and attachments electronically at
http://www.regulations.gov,
which is the Federal e-Rulemaking Portal. Follow the instructions on-line for making electronic submissions.
Fax:
If your submissions, including attachments, are not longer than 10 pages, you may fax them to the OSHA Docket Office at (202) 693-1648.
Mail, hand delivery, express mail, messenger, or courier service:
You must submit your comments to the OSHA Docket Office, Docket No. OSHA-2010-0034, U.S. Department of Labor, Room N-2625, 200 Constitution Avenue NW., Washington, DC 20210, telephone (202) 693-2350 (OSHA's TTY number is (877) 889-5627). Deliveries (hand, express mail, messenger, or courier service) are accepted during the Department of Labor's and Docket Office's normal business hours, 8:15 a.m.-4:45 p.m., E.T.
Instructions:
All submissions must include the Agency name and the docket number for this rulemaking (Docket No. OSHA-2010-0034). All comments, including any personal information you provide, are placed in the public docket without change and may be made available online at
http://www.regulations.gov.
Therefore, OSHA cautions you about submitting personal information such as social security numbers and birthdates.
If you submit scientific or technical studies or other results of scientific research, OSHA requests (but is not requiring) that you also provide the following information where it is available: (1) Identification of the funding source(s) and sponsoring organization(s) of the research; (2) the extent to which the research findings were reviewed by a potentially affected party prior to publication or submission to the docket, and identification of any such parties; and (3) the nature of any financial relationships (
e.g.,
consulting agreements, expert witness support, or research funding) between investigators who conducted the research and any organization(s) or entities having an interest in the rulemaking. If you are submitting comments or testimony on the Agency's scientific and technical analyses, OSHA requests that you disclose: (1) The nature of any financial relationships you may have with any organization(s) or entities having an interest in the rulemaking; and (2) the extent to which your comments or testimony were reviewed by an interested party prior to its submission. Disclosure of such information is intended to promote transparency and scientific integrity of data and technical information submitted to the record. This request is consistent with Executive Order 13563, issued on January 18, 2011, which instructs agencies to ensure the objectivity of any scientific and technological information used to support their regulatory actions. OSHA emphasizes that all material submitted to the rulemaking record will be considered by the Agency to develop the final rule and supporting analyses.
Informal public hearings.
The Washington, DC hearing will be held in the auditorium of the U.S. Department of Labor, 200 Constitution Avenue NW., Washington, DC 20210.
Notice of intention to appear, hearing testimony and documentary evidence.
You may submit (transmit, send, postmark, deliver) your notice of intention to appear, hearing testimony, and documentary evidence, identified by docket number (OSHA-2010-0034), by any of the following methods:
Electronically: http://www.regulations.gov.
Follow the instructions online for electronic submission of materials, including attachments.
Fax:
If your written submission does not exceed 10 pages, including attachments, you may fax it to the OSHA Docket Office at (202) 693-1648.
Regular mail, express delivery, hand delivery, and messenger and courier service:
Submit your materials to the OSHA Docket Office, Docket No. OSHA-2010-0034, U.S. Department of Labor, Room N-2625, 200 Constitution Avenue NW., Washington, DC 20210; telephone (202) 693-2350 (TTY number (877) 889-5627). Deliveries (express mail, hand delivery, and messenger and courier service) are accepted during the Department of Labor's and OSHA Docket Office's normal hours of operation, 8:15 a.m. to 4:45 p.m., ET.
Instructions:
All submissions must include the Agency name and docket number for this rulemaking (Docket No. OSHA-2010-0034). All submissions, including any personal information, are placed in the public docket without change and may be available online at
http://www.regulations.gov.
Therefore, OSHA cautions you about submitting certain personal information, such as social security numbers and birthdates. Because of security-related procedures, the use of regular mail may cause a significant delay in the receipt of your submissions. For information about security-related procedures for submitting materials by express delivery, hand delivery, messenger, or courier service, please contact the OSHA Docket Office. For additional information on submitting notices of intention to appear, hearing testimony or documentary evidence,
see
Section XV of this preamble, Public Participation.
Docket:
To read or download comments, notices of intention to appear, and materials submitted in response to this
Federal Register
notice, go to Docket No. OSHA-2010-0034 at
http://www.regulations.gov
or to the OSHA Docket Office at the address above. All comments and submissions are listed in the
http://www.regulations.gov
index; however, some information (
e.g.,
copyrighted material) is not publicly available to read or download through that Web site. All comments and submissions are available for inspection and, where permissible, copying at the OSHA Docket Office.
Electronic copies of this
Federal Register
document are available at
http://regulations.gov.
Copies also are available from the OSHA Office of Publications, Room N-3101, U.S. Department of Labor, 200 Constitution Avenue NW., Washington, DC 20210; telephone (202) 693-1888. This document, as well as news releases and other relevant information, is also available at OSHA's Web site at
http://www.osha.gov.
FOR FURTHER INFORMATION CONTACT:
For general information and press inquiries, contact Frank Meilinger, Director, Office of Communications, Room N-3647, OSHA, U.S. Department of Labor, 200 Constitution Avenue NW., Washington, DC 20210; telephone (202) 693-1999. For technical inquiries, contact William Perry or David O'Connor, Directorate of Standards and Guidance, Room N-3718, OSHA, U.S. Department of Labor, 200 Constitution Avenue NW., Washington, DC 20210; telephone (202) 693-1950 or fax (202) 693-1678. For hearing inquiries, contact Frank Meilinger, Director, Office of Communications, Room N-3647, OSHA, U.S. Department of Labor, 200 Constitution Avenue NW., Washington, DC 20210; telephone (202) 693-1999; email
meilinger.francis2@dol.gov.
SUPPLEMENTARY INFORMATION:
The preamble to the proposed standard on occupational exposure to respirable crystalline silica follows this outline:
I. Issues
II. Pertinent Legal Authority
III. Events Leading to the Proposed Standards
IV. Chemical Properties and Industrial Uses
V. Health Effects Summary
VI. Summary of the Preliminary Quantitative Risk Assessment
VII. Significance of Risk
VIII. Summary of the Preliminary Economic Analysis and Initial Regulatory Flexibility Analysis
IX. OMB Review Under the Paperwork Reduction Act of 1995
X. Federalism
XI. State Plans
XII. Unfunded Mandates
XIII. Protecting Children From Environmental Health and Safety Risks
XIV. Environmental Impacts
XV. Public Participation
XVI. Summary and Explanation of the Standards
(a) Scope and Application
(b) Definitions
(c) Permissible Exposure Limit (PEL)
(d) Exposure Assessment
(e) Regulated Areas and Access Control
(f) Methods of Compliance
(g) Respiratory Protection
(h) Medical Surveillance
(i) Communication of Respirable Crystalline Silica Hazards to Employees
(j) Recordkeeping
(k) Dates
XVII. References
XVIII. Authority and Signature
OSHA currently enforces permissible exposure limits (PELs) for respirable crystalline silica in general industry, construction, and shipyards. These PELs were adopted in 1971, shortly after the Agency was created, and have not been updated since then. The PEL for quartz (the most common form of crystalline silica) in general industry is a formula that is approximately equivalent to 100 micrograms per cubic meter of air (μg/m
3
) as an 8-hour time-weighted average. The PEL for quartz in construction and shipyards is a formula based on a now-obsolete particle count sampling method that is approximately equivalent to 250 μg/m
3
. The current PELs for two other forms of crystalline silica (cristobalite and tridymite) are one-half of the values for quartz in general industry. OSHA is proposing a new PEL for respirable crystalline silica (quartz, cristobalite, and tridymite) of 50 μg/m
3
in all industry sectors covered by the rule. OSHA is also proposing other elements of a comprehensive health standard, including requirements for exposure assessment, preferred methods for controlling exposure, respiratory protection, medical surveillance, hazard communication, and recordkeeping.
OSHA's proposal is based on the requirements of the Occupational Safety and Health Act (OSH Act) and court interpretations of the Act. For health standards issued under section 6(b)(5) of the OSH Act, OSHA is required to promulgate a standard that reduces significant risk to the extent that it is technologically and economically feasible to do so.
See
Section II of this preamble, Pertinent Legal Authority, for a full discussion of OSHA legal requirements.
OSHA has conducted an extensive review of the literature on adverse health effects associated with exposure to respirable crystalline silica. The Agency has also developed estimates of the risk of silica-related diseases assuming exposure over a working lifetime at the proposed PEL and action level, as well as at OSHA's current PELs. These analyses are presented in a background document entitled “Respirable Crystalline Silica—Health Effects Literature Review and Preliminary Quantitative Risk Assessment” and are summarized in this preamble in Section V, Health Effects Summary, and Section VI, Summary of OSHA's Preliminary Quantitative Risk Assessment, respectively. The available evidence indicates that employees exposed to respirable crystalline silica well below the current PELs are at increased risk of lung cancer mortality and silicosis mortality and morbidity. Occupational exposures to respirable crystalline silica also may result in the development of kidney and autoimmune diseases and in death from other nonmalignant respiratory diseases, including chronic obstructive pulmonary disease (COPD).
As discussed in Section VII, Significance of Risk, in this preamble, OSHA preliminarily finds that worker exposure to respirable crystalline silica constitutes a significant risk and that the proposed standard will substantially reduce this risk.
Section 6(b) of the OSH Act requires OSHA to determine that its standards are technologically and economically feasible. OSHA's examination of the technological and economic feasibility of the proposed rule is presented in the Preliminary Economic Analysis and Initial Regulatory Flexibility Analysis (PEA), and is summarized in Section VIII of this preamble. For general industry and maritime, OSHA has preliminarily concluded that the proposed PEL of 50 μg/m
3
is technologically feasible for all affected industries. For construction, OSHA has preliminarily determined that the proposed PEL of 50 μg/m
3
is feasible in 10 out of 12 of the affected activities. Thus, OSHA preliminarily concludes that engineering and work practices will be sufficient to reduce and maintain silica exposures to the proposed PEL of 50 μg/m
3
or below in most operations most of the time in the affected industries. For those few operations within an industry or activity where the proposed PEL is not technologically feasible even when workers use recommended engineering and work practice controls, employers can supplement controls with respirators to achieve exposure levels at or below the proposed PEL.
OSHA developed quantitative estimates of the compliance costs of the proposed rule for each of the affected industry sectors. The estimated compliance costs were compared with industry revenues and profits to provide a screening analysis of the economic feasibility of complying with the revised standard and an evaluation of the potential economic impacts. Industries with unusually high costs as a percentage of revenues or profits were further analyzed for possible economic feasibility issues. After performing these analyses, OSHA has preliminarily concluded that compliance with the requirements of the proposed rule would be economically feasible in every affected industry sector.
OSHA directed Inforum—a not-for-profit corporation (based at the University of Maryland) well recognized for its macroeconomic modeling—to run its LIFT (Long-term Interindustry Forecasting Tool) model of the U.S. economy to estimate the industry and aggregate employment effects of the proposed silica rule. Inforum developed estimates of the employment impacts over the ten-year period from 2014-2023 by feeding OSHA's year-by-year and industry-by-industry estimates of the compliance costs of the proposed rule into its LIFT model. Based on the resulting Inforum estimates of employment impacts, OSHA has preliminarily concluded that the proposed rule would have a negligible—albeit slightly positive—net impact on aggregate U.S. employment.
OSHA believes that a new PEL, expressed as a gravimetric measurement of respirable crystalline silica, will improve compliance because the PEL is simple and relatively easy to understand. In comparison, the existing PELs require application of a formula to account for the crystalline silica content of the dust sampled and, in the case of the construction and shipyard PELs, a conversion from particle count to mg/m
3
as well. OSHA also expects that the approach to methods of compliance for construction operations included in this proposal will improve compliance with the standard. This approach, which specifies exposure control methods for selected construction operations, gives employers a simple option to identify the control measures that are appropriate for these operations. Alternately, employers could conduct exposure assessments to determine if worker exposures are in compliance with the PEL. In either case, the proposed rule would provide a basis for ensuring that appropriate measures are in place to limit worker exposures.
The Regulatory Flexibility Act, as amended by the Small Business Regulatory Enforcement Fairness Act (SBREFA), requires that OSHA either certify that a rule would not have a significant economic impact on a substantial number of small firms or prepare a regulatory flexibility analysis and hold a Small Business Advocacy Review (SBAR) Panel prior to proposing the rule. OSHA has determined that a regulatory flexibility analysis is needed and has provided this analysis in Section VIII.G of this preamble. OSHA also previously held a SBAR Panel for this rule. The recommendations of the Panel and OSHA's response to them are summarized in Section VIII.G of this preamble.
Executive Orders 13563 and 12866 direct agencies to assess all costs and benefits of available regulatory alternatives. Executive Order 13563 emphasizes the importance of quantifying both costs and benefits, of reducing costs, of harmonizing rules, and of promoting flexibility. This rule has been designated an economically significant regulatory action under section 3(f)(1) of Executive Order 12866. Accordingly, the rule has been reviewed by the Office of Management and Budget, and the remainder of this section summarizes the key findings of the analysis with respect to costs and benefits of the rule and then presents several possible alternatives to the rule.
Table SI-1—which, like all the tables in this section, is derived from material presented in Section VIII of this preamble—provides a summary of OSHA's best estimate of the costs and benefits of the proposed rule using a discount rate of 3 percent. As shown, the proposed rule is estimated to prevent 688 fatalities and 1,585 silica-related illnesses annually once it is fully effective, and the estimated cost of the rule is $637 million annually. Also as shown in Table SI-1, the discounted monetized benefits of the proposed rule are estimated to be $5.3 billion annually, and the proposed rule is estimated to generate net benefits of $4.6 billion annually. These estimates are for informational purposes only and have not been used by OSHA as the basis for its decision concerning the choice of a PEL or of other ancillary requirements for this proposed silica rule. The courts have ruled that OSHA may not use benefit-cost analysis or a criterion of maximizing net benefits as a basis for setting OSHA health standards.
1
1
Am. Textile Mfrs. Inst., Inc.
v.
Nat'l Cotton Council of Am.,
452 U.S. 490, 513 (1981);
Pub. Citizen Health Research Group
v.
U.S. Dep't of Labor,
557 F.3d 165, 177 (3d Cir. 2009);
Friends of the Boundary Waters Wilderness
v.
Robertson,
978 F.2d 1484, 1487 (8th Cir. 1992).
EP12SE13.000
Both the costs and benefits of Table SI-1 reflect the incremental costs and benefits associated with achieving full compliance with the proposed rule. They do not include (a) costs and benefits associated with current compliance that have already been achieved with regard to the new requirements, or (b) costs and benefits associated with achieving compliance with existing requirements, to the extent that some employers may currently not be fully complying with applicable regulatory requirements. They also do not include costs or benefits associated with relatively rare, extremely high exposures that can lead to acute silicosis.
Subsequent to completion of the PEA, OSHA identified an industry, hydraulic fracturing, that would be impacted by the proposed standard. Hydraulic fracturing, sometimes called “fracking,” is a process used to extract natural gas and oil deposits from shale and other tight geologic formations. A recent cooperative study by the National Institute for Occupational Safety and Health (NIOSH) and industry partners identified overexposures to silica among workers conducting hydraulic fracturing operations. An industry focus group has been working with OSHA and NIOSH to disseminate information about this hazard, share best practices, and develop engineering controls to limit worker exposures to silica. OSHA finds that there are now sufficient data to provide the main elements of the economic analysis for this rapidly growing industry and has done so in Appendix A to the PEA.
Based on recent data from the U.S. Census Bureau and industry sources, OSHA estimates that roughly 25,000 workers in 444 establishments (operated by 200 business entities) in hydraulic fracturing would be affected by the proposed standard. Annual benefits of the proposed 50 μg/m
3
PEL include approximately 12 avoided fatalities—2.9 avoided lung cancers (mid-point estimate), 6.3 prevented non-cancer respiratory illnesses, and 2.3 prevented cases of renal failure—and 40.8 avoided cases of silicosis morbidity. Monetized benefits are expected to range from $75.1 million at a seven percent discount rate to $105.4 million at a three percent discount rate to undiscounted benefits of $140.3 million. OSHA estimates that under the proposed standard, annualized compliance costs for the hydraulic fracturing industry will total $28.6 million at a discount rate of 7 percent or $26.4 million at a discount rate of 3 percent.
In addition to the proposed rule itself, this preamble discusses several regulatory alternatives to the proposed OSHA silica standard. These are presented below as well as in Section VIII of this preamble. OSHA believes that this presentation of regulatory alternatives serves two important functions. The first is to explore the possibility of less costly ways (than the proposed rule) to provide an adequate level of worker protection from exposure to respirable crystalline silica. The second is tied to the Agency's statutory requirement, which underlies the proposed rule, to reduce significant risk to the extent feasible. If, based on evidence presented during notice and comment, OSHA is unable to justify its preliminary findings of significant risk and feasibility as presented in this preamble to the proposed rule, the Agency must then consider regulatory alternatives that do satisfy its statutory obligations.
Each regulatory alternative presented here is described and analyzed relative to the proposed rule. Where appropriate, the Agency notes whether the regulatory alternative, to be a legitimate candidate for OSHA consideration, requires evidence contrary to the Agency's findings of significant risk and feasibility. To facilitate comment, the regulatory alternatives have been organized into four categories: (1) Alternative PELs to the proposed PEL of 50 μg/m
3
; (2) regulatory alternatives that affect proposed ancillary provisions; (3) a regulatory alternative that would modify the proposed methods of compliance; and (4) regulatory alternatives concerning when different provisions of the proposed rule would take effect.
In addition, OSHA would like to draw attention to one possible modification to the proposed rule, involving methods of compliance, that the Agency would not consider to be a legitimate regulatory alternative: To permit the use of respiratory protection as an alternative to engineering and work practice controls as a primary means to achieve the PEL.
As described in Section XVI of the preamble, Summary and Explanation of the Proposed Standards, OSHA is proposing to require primary reliance on engineering controls and work practices because reliance on these methods is consistent with long-established good industrial hygiene practice, with the Agency's experience in ensuring that workers have a healthy workplace, and with the Agency's traditional adherence to a hierarchy of preferred controls. The Agency's adherence to the hierarchy of controls has been successfully upheld by the courts (
see AFL-CIO
v.
Marshall,
617 F.2d 636 (D.C. Cir. 1979) (cotton dust standard);
United Steelworkers
v.
Marshall,
647 F.2d 1189 (D.C. Cir. 1980),
cert. denied,
453 U.S. 913 (1981) (lead standard);
ASARCO
v.
OSHA,
746 F.2d 483 (9th Cir. 1984) (arsenic standard);
Am. Iron & Steel
v.
OSHA,
182 F.3d 1261 (11th Cir. 1999) (respiratory protection standard);
Pub. Citizen
v.
U.S. Dep't of Labor,
557 F.3d 165 (3rd Cir. 2009) (hexavalent chromium standard)).
Engineering controls are reliable, provide consistent levels of protection to a large number of workers, can be monitored, allow for predictable performance levels, and can efficiently remove a toxic substance from the workplace. Once removed, the toxic substance no longer poses a threat to employees. The effectiveness of engineering controls does not generally depend on human behavior to the same extent as personal protective equipment does, and the operation of equipment is not as vulnerable to human error as is personal protective equipment.
Respirators are another important means of protecting workers. However, to be effective, respirators must be individually selected; fitted and periodically refitted; conscientiously and properly worn; regularly maintained; and replaced as necessary. In many workplaces, these conditions for effective respirator use are difficult to achieve. The absence of any of these conditions can reduce or eliminate the protection that respirators provide to some or all of the employees who wear them.
In addition, use of respirators in the workplace presents other safety and health concerns. Respirators impose substantial physiological burdens on some employees. Certain medical conditions can compromise an employee's ability to tolerate the physiological burdens imposed by respirator use, thereby placing the employee wearing the respirator at an increased risk of illness, injury, and even death. Psychological conditions, such as claustrophobia, can also impair the effective use of respirators by employees. These concerns about the burdens placed on workers by the use of respirators are the basis for the requirement that employers provide a medical evaluation to determine the employee's ability to wear a respirator before the employee is fit tested or required to use a respirator in the workplace. Although experience in industry shows that most healthy workers do not have physiological problems wearing properly chosen and fitted respirators, common health problems can sometime preclude an employee from wearing a respirator. Safety problems created by respirators that limit vision and communication must also be considered. In some difficult or dangerous jobs, effective vision or communication is vital. Voice transmission through a respirator can be difficult and fatiguing.
Because respirators are less reliable than engineering and work practice controls and may create additional problems, OSHA believes that primary reliance on respirators to protect workers is generally inappropriate when feasible engineering and work practice controls are available. All OSHA substance-specific health standards have recognized and required employers to observe the hierarchy of controls, favoring engineering and work practice controls over respirators. OSHA's PELs, including the current PELs for respirable crystalline silica, also incorporate this hierarchy of controls. In addition, the industry consensus standards for crystalline silica (ASTM E 1132-06, Standard Practice for Health Requirements Relating to Occupational Exposure to Respirable Crystalline Silica, and ASTM E 2626-09, Standard Practice for Controlling Occupational Exposure to Respirable Crystalline Silica for Construction and Demolition Activities) incorporate the hierarchy of controls.
It is important to note that the very concept of technological feasibility for OSHA standards is grounded in the hierarchy of controls. As indicated in Section II of this preamble, Pertinent Legal Authority, the courts have clarified that a standard is technologically feasible if OSHA proves a reasonable possibility,
. . . within the limits of the best available evidence . . . that the typical firm will be able to develop and install engineering and work practice controls that can meet the PEL in most of its operations. [
See United Steelworkers
v.
Marshall,
647 F.2d 1189, 1272 (D.C. Cir. 1980)]
Allowing use of respirators instead of engineering and work practice controls would be at odds with this framework for evaluating the technological feasibility of a PEL.
Alternative PELs
OSHA has examined two regulatory alternatives (named Regulatory Alternatives #1 and #2) that would modify the PEL for the proposed rule. Under Regulatory Alternative #1, the proposed PEL would be changed from 50 μg/m
3
to 100 μg/m
3
for all industry sectors covered by the rule, and the action level would be changed from 25 μg/m
3
to 50 μg/m
3
(thereby keeping the action level at one-half of the PEL). Under Regulatory Alternative #2, the proposed PEL would be lowered from 50 μg/m
3
to 25 μg/m
3
for all industry sectors covered by the rule, while the action level would remain at 25 μg/m
3
(because of difficulties in accurately measuring exposure levels below 25 μg/m
3
).
Tables SI-2 and SI-3 present, for informational purposes, the estimated costs, benefits, and net benefits of the proposed rule under the proposed PEL of 50 μg/m
3
and for the regulatory alternatives of a PEL of 100 μg/m
3
and a PEL of 25 μg/m
3
(Regulatory Alternatives #1 and #2), using alternative discount rates of 3 and 7 percent. These two tables also present the incremental costs, the incremental benefits, and the incremental net benefits of going from a PEL of 100 μg/m
3
to the proposed PEL of 50 μg/m
3
and then of going from the proposed PEL of 50 μg/m
3
to a PEL of 25 μg/m
3
. Table
SI-2 breaks out costs by provision and benefits by type of disease and by morbidity/mortality, while Table SI-3 breaks out costs and benefits by major industry sector.
EP12SE13.001
EP12SE13.002
As Tables SI-2 and SI-3 show, going from a PEL of 100 μg/m
3
to a PEL of 50 μg/m
3
would prevent, annually, an additional 357 silica-related fatalities and an additional 632 cases of silicosis. Based on its preliminary findings that the proposed PEL of 50 μg/m
3
significantly reduces worker risk from silica exposure (as demonstrated by the number of silica-related fatalities and silicosis cases avoided) and is both technologically and economically
feasible, OSHA cannot propose a PEL of 100 μg/m
3
(Regulatory Alternative #1) without violating its statutory obligations under the OSH Act. However, the Agency will consider evidence that challenges its preliminary findings.
As previously noted, Tables SI-2 and SI-3 also show the costs and benefits of a PEL of 25 μg/m
3
(Regulatory Alternative #2), as well as the incremental costs and benefits of going from the proposed PEL of 50 μg/m
3
to a PEL of 25 μg/m
3
. Because OSHA preliminarily determined that a PEL of 25 μg/m
3
would not be feasible (that is, engineering and work practices would not be sufficient to reduce and maintain silica exposures to a PEL of 25 μg/m
3
or below in most operations most of the time in the affected industries), the Agency did not attempt to identify engineering controls or their costs for affected industries to meet this PEL. Instead, for purposes of estimating the costs of going from a PEL of 50 μg/m
3
to a PEL of 25 μg/m
3
, OSHA assumed that all workers exposed between 50 μg/m
3
and 25 μg/m
3
would have to wear respirators to achieve compliance with the 25 μg/m
3
PEL. OSHA then estimated the associated additional costs for respirators, exposure assessments, medical surveillance, and regulated areas (the latter three for ancillary requirements specified in the proposed rule).
As shown in Tables SI-2 and SI-3, going from a PEL of 50 μg/m
3
to a PEL of 25 μg/m
3
would prevent, annually, an additional 335 silica-related fatalities and an additional 186 cases of silicosis. These estimates support OSHA's preliminarily finding that there is significant risk remaining at the proposed PEL of 50 μg/m
3
. However, the Agency has preliminarily determined that a PEL of 25 μg/m
3
(Regulatory Alternative #2) is not technologically feasible, and for that reason, cannot propose it without violating its statutory obligations under the OSH Act.
Regulatory Alternatives That Affect Ancillary Provisions
The proposed rule contains several ancillary provisions (provisions other than the PEL), including requirements for exposure assessment, medical surveillance, training, and regulated areas or access control. As shown in Table SI-2, these ancillary provisions represent approximately $223 million (or about 34 percent) of the total annualized costs of the rule of $658 million (using a 7 percent discount rate). The two most expensive of the ancillary provisions are the requirements for medical surveillance, with annualized costs of $79 million, and the requirements for exposure monitoring, with annualized costs of $74 million.
As proposed, the requirements for exposure assessment are triggered by the action level. As described in this preamble, OSHA has defined the action level for the proposed standard as an airborne concentration of respirable crystalline silica of 25 μg/m
3
calculated as an eight-hour time-weighted average. In this proposal, as in other standards, the action level has been set at one-half of the PEL.
Because of the variable nature of employee exposures to airborne concentrations of respirable crystalline silica, maintaining exposures below the action level provides reasonable assurance that employees will not be exposed to respirable crystalline silica at levels above the PEL on days when no exposure measurements are made. Even when all measurements on a given day may fall below the PEL (but are above the action level), there is some chance that on another day, when exposures are not measured, the employee's actual exposure may exceed the PEL. When exposure measurements are above the action level, the employer cannot be reasonably confident that employees have not been exposed to respirable crystalline silica concentrations in excess of the PEL during at least some part of the work week. Therefore, requiring periodic exposure measurements when the action level is exceeded provides the employer with a reasonable degree of confidence in the results of the exposure monitoring.
The action level is also intended to encourage employers to lower exposure levels in order to avoid the costs associated with the exposure assessment provisions. Some employers would be able to reduce exposures below the action level in all work areas, and other employers in some work areas. As exposures are lowered, the risk of adverse health effects among workers decreases.
OSHA's preliminary risk assessment indicates that significant risk remains at the proposed PEL of 50 μg/m
3
. Where there is continuing significant risk, the decision in the Asbestos case (
Bldg. and Constr. Trades Dep't, AFL-CIO
v.
Brock,
838 F.2d 1258, 1274 (D.C. Cir. 1988)) indicated that OSHA should use its legal authority to impose additional requirements on employers to further reduce risk when those requirements will result in a greater than
de minimis
incremental benefit to workers' health. OSHA's preliminary conclusion is that the requirements triggered by the action level will result in a very real and necessary, but non-quantifiable, further reduction in risk beyond that provided by the PEL alone. OSHA's choice of proposing an action level for exposure monitoring of one-half of the PEL is based on the Agency's successful experience with other standards, including those for inorganic arsenic (29 CFR 1910.1018), ethylene oxide (29 CFR 1910.1047), benzene (29 CFR 1910.1028), and methylene chloride (29 CFR 1910.1052).
As specified in the proposed rule, all workers exposed to respirable crystalline silica above the PEL of 50 μg/m
3
are subject to the medical surveillance requirements. This means that the medical surveillance requirements would apply to 15,172 workers in general industry and 336,244 workers in construction. OSHA estimates that 457 possible silicosis cases will be referred to pulmonary specialists annually as a result of this medical surveillance.
OSHA has preliminarily determined that these ancillary provisions will: (1) Help ensure that the PEL is not exceeded, and (2) minimize risk to workers given the very high level of risk remaining at the PEL. OSHA did not estimate, and the benefits analysis does not include, monetary benefits resulting from early discovery of illness.
Because medical surveillance and exposure assessment are the two most costly ancillary provisions in the proposed rule, the Agency has examined four regulatory alternatives (named Regulatory Alternatives #3, #4, #5, and #6) involving changes to one or the other of these ancillary provisions. These four regulatory alternatives are defined below and the incremental cost impact of each is summarized in Table SI-4. In addition, OSHA is including a regulatory alternative (named Regulatory Alternative #7) that would remove all ancillary provisions.
EP12SE13.003
Under Regulatory Alternative #3, the action level would be raised from 25 μg/m
3
to 50 μg/m
3
while keeping the PEL at 50 μg/m
3
. As a result, exposure monitoring requirements would be triggered only if workers were exposed
above the proposed PEL of 50 μg/m
3
. As shown in Table SI-4, Regulatory Option #3 would reduce the annualized cost of the proposed rule by about $62 million, using a discount rate of either 3 percent or 7 percent.
Under Regulatory Alternative #4, the action level would remain at 25 μg/m
3
but medical surveillance would now be triggered by the action level, not the PEL. As a result, medical surveillance requirements would be triggered only if workers were exposed at or above the proposed action level of 25 μg/m
3
. As shown in Table SI-4, Regulatory Option #4 would increase the annualized cost of the proposed rule by about $143 million, using a discount rate of 3 percent (and by about $169 million, using a discount rate of 7 percent).
Under Regulatory Alternative #5, the only change to the proposed rule would be to the medical surveillance requirements. Instead of requiring workers exposed above the PEL to have a medical check-up every three years, those workers would be required to have a medical check-up annually. As shown in Table SI-4, Regulatory Option #5 would increase the annualized cost of the proposed rule by about $69 million, using a discount rate of 3 percent (and by about $66 million, using a discount rate of 7 percent).
Regulatory Alternative #6 would essentially combine the modified requirements in Regulatory Alternatives #4 and #5. Under Regulatory Alternative #6, medical surveillance would be triggered by the action level, not the PEL, and workers exposed at or above the action level would be required to have a medical check-up annually rather than triennially. The exposure monitoring requirements in the proposed rule would not be affected. As shown in Table SI-4, Regulatory Option #6 would increase the annualized cost of the proposed rule by about $342 million, using a discount rate of either 3 percent or 7 percent.
OSHA is not able to quantify the effects of these preceding four regulatory alternatives on protecting workers exposed to respirable crystalline silica at levels at or below the proposed PEL of 50 μg/m
3
—where significant risk remains. The Agency solicits comment on the extent to which these regulatory options may improve or reduce the effectiveness of the proposed rule.
The final regulatory alternative affecting ancillary provisions, Regulatory Alternative #7, would eliminate all of the ancillary provisions of the proposed rule, including exposure assessment, medical surveillance, training, and regulated areas or access control. However, it should be carefully noted that elimination of the ancillary provisions does not mean that all costs for ancillary provisions would disappear. In order to meet the PEL, employers would still commonly need to do monitoring, train workers on the use of controls, and set up some kind of regulated areas to indicate where respirator use would be required. It is also likely that employers would increasingly follow the many recommendations to provide medical surveillance for employees. OSHA has not attempted to estimate the extent to which the costs of these activities would be reduced if they were not formally required, but OSHA welcomes comment on the issue.
As indicated previously, OSHA preliminarily finds that there is significant risk remaining at the proposed PEL of 50 μg/m
3
. However, the Agency has also preliminarily determined that 50 μg/m
3
is the lowest feasible PEL. Therefore, the Agency believes that it is necessary to include ancillary provisions in the proposed rule to further reduce the remaining risk. OSHA anticipates that these ancillary provisions will reduce the risk beyond the reduction that will be achieved by a new PEL alone.
OSHA's reasons for including each of the proposed ancillary provisions are detailed in Section XVI of this preamble, Summary and Explanation of the Standards. In particular, OSHA believes that requirements for exposure assessment (or alternately, using specified exposure control methods for selected construction operations) would provide a basis for ensuring that appropriate measures are in place to limit worker exposures. Medical surveillance is particularly important because individuals exposed above the PEL (which triggers medical surveillance in the proposed rule) are at significant risk of death and illness. Medical surveillance would allow for identification of respirable crystalline silica-related adverse health effects at an early stage so that appropriate intervention measures can be taken. OSHA believes that regulated areas and access control are important because they serve to limit exposure to respirable crystalline silica to as few employees as possible. Finally, OSHA believes that worker training is necessary to inform employees of the hazards to which they are exposed, along with associated protective measures, so that employees understand how they can minimize potential health hazards. Worker training on silica-related work practices is particularly important in controlling silica exposures because engineering controls frequently require action on the part of workers to function effectively.
OSHA expects that the benefits estimated under the proposed rule will not be fully achieved if employers do not implement the ancillary provisions of the proposed rule. For example, OSHA believes that the effectiveness of the proposed rule depends on regulated areas or access control to further limit exposures and on medical surveillance to identify disease cases when they do occur.
Both industry and worker groups have recognized that a comprehensive standard is needed to protect workers exposed to respirable crystalline silica. For example, the industry consensus standards for crystalline silica, ASTM E 1132-06, Standard Practice for Health Requirements Relating to Occupational Exposure to Respirable Crystalline Silica, and ASTM E 2626-09, Standard Practice for Controlling Occupational Exposure to Respirable Crystalline Silica for Construction and Demolition Activities, as well as the draft proposed silica standard for construction developed by the Building and Construction Trades Department, AFL-CIO, have each included comprehensive programs. These recommended standards include provisions for methods of compliance, exposure monitoring, training, and medical surveillance (ASTM, 2006; 2009; BCTD 2001). Moreover, as mentioned previously, where there is continuing significant risk, the decision in the Asbestos case (
Bldg. and Constr. Trades Dep't, AFL-CIO
v.
Brock,
838 F.2d 1258, 1274 (D.C. Cir. 1988)) indicated that OSHA should use its legal authority to impose additional requirements on employers to further reduce risk when those requirements will result in a greater than
de minimis
incremental benefit to workers' health. OSHA preliminarily concludes that the additional requirements in the ancillary provisions of the proposed standard clearly exceed this threshold.
A Regulatory Alternative That Modifies the Methods of Compliance
The proposed standard in general industry and maritime would require employers to implement engineering and work practice controls to reduce employees' exposures to or below the PEL. Where engineering and/or work practice controls are insufficient, employers would still be required to implement them to reduce exposure as much as possible, and to supplement them with a respiratory protection program. Under the proposed construction standard, employers would
be given two options for compliance. The first option largely follows requirements for the general industry and maritime proposed standard, while the second option outlines, in Table 1 (Exposure Control Methods for Selected Construction Operations) of the proposed rule, specific construction exposure control methods. Employers choosing to follow OSHA's proposed control methods would be considered to be in compliance with the engineering and work practice control requirements of the proposed standard, and would not be required to conduct certain exposure monitoring activities.
One regulatory alternative (Regulatory Alternative #8) involving methods of compliance would be to eliminate Table 1 as a compliance option in the construction sector. Under that regulatory alternative, OSHA estimates that there would be no effect on estimated benefits but that the annualized costs of complying with the proposed rule (
without
the benefit of the Table 1 option in construction) would increase by $175 million, totally in exposure monitoring costs, using a 3 percent discount rate (and by $178 million using a 7 percent discount rate), so that the total annualized compliance costs for all affected establishments in construction would increase from $495 to $670 million using a 3 percent discount rate (and from $511 to $689 million using a 7 percent discount rate).
Regulatory Alternatives That Affect the Timing of the Standard
The proposed rule would become effective 60 days following publication of the final rule in the
Federal Register
. Provisions outlined in the proposed standard would become enforceable 180 days following the effective date, with the exceptions of engineering controls and laboratory requirements. The proposed rule would require engineering controls to be implemented no later than one year after the effective date, and laboratory requirements would be required to begin two years after the effective date.
OSHA will strongly consider alternatives that would reduce the economic impact of the rule and provide additional flexibility for firms coming into compliance with the requirements of the rule. The Agency solicits comment and suggestions from stakeholders, particularly small business representatives, on options for phasing in requirements for engineering controls, medical surveillance, and other provisions of the rule (
e.g.,
over 1, 2, 3, or more years). These options will be considered for specific industries (
e.g.,
industries where first-year or annualized cost impacts are highest), specific size-classes of employers (
e.g.,
employers with fewer than 20 employees), combinations of these factors, or all firms covered by the rule.
Although OSHA did not explicitly develop or quantitatively analyze the multitude of potential regulatory alternatives involving longer-term or more complex phase-ins of the standard, the Agency is soliciting comments on this issue. Such a particularized, multi-year phase-in could have several advantages, especially from the viewpoint of impacts on small businesses. First, it would reduce the one-time initial costs of the standard by spreading them out over time, a particularly useful mechanism for small businesses that have trouble borrowing large amounts of capital in a single year. Second, a differential phase-in for smaller firms would aid very small firms by allowing them to gain from the control experience of larger firms. Finally, a phase-in would be useful in certain industries—such as foundries, for example—by allowing employers to coordinate their environmental and occupational safety and health control strategies to minimize potential costs. However a phase-in would also postpone the benefits of the standard.
OSHA analyzed one regulatory alternative (Regulatory Alternative #9) involving the timing of the standard which would arise if, contrary to OSHA's preliminary findings, a PEL of 50
µ
g/m
3
with an action level of 25
µ
g/m
3
were found to be technologically and economically feasible some time in the future (say, in five years), but not feasible immediately. In that case, OSHA might issue a final rule with a PEL of 50
µ
g/m
3
and an action level of 25
µ
g/m
3
to take effect in five years, but at the same time issue an interim PEL of 100
µ
g/m
3
and an action level of 50
µ
g/m
3
to be in effect until the final rule becomes feasible. Under this regulatory alternative, and consistent with the public participation and “look back” provisions of Executive Order 13563, the Agency could monitor compliance with the interim standard, review progress toward meeting the feasibility requirements of the final rule, and evaluate whether any adjustments to the timing of the final rule would be needed. Under Regulatory Alternative #9, the estimated costs and benefits would be somewhere between those estimated for a PEL of 100
µ
g/m
3
with an action level of 50
µ
g/m
3
and those estimated for a PEL of 50
µ
g/m
3
with an action level of 25
µ
g/m
3
, the exact estimates depending on the length of time until the final rule is phased in. OSHA emphasizes that this regulatory alternative is contrary to the Agency's preliminary findings of economic feasibility and, for the Agency to consider it, would require specific evidence introduced on the record to show that the proposed rule is not now feasible but would be feasible in the future.
OSHA requests comments on these regulatory alternatives, including the Agency's choice of regulatory alternatives (and whether there are other regulatory alternatives the Agency should consider) and the Agency's analysis of them.
I. Issues
OSHA requests comment on all relevant issues, including health effects, risk assessment, significance of risk, technological and economic feasibility, and the provisions of the proposed regulatory text. In addition, OSHA requests comments on all of the issues raised by the Small Business Regulatory Fairness Enforcement Act (SBREFA) Panel, as summarized in Table VIII-H-4 in Section VIII.H of this preamble.
OSHA is including Section I on issues at the beginning of the document to assist readers as they review the proposal and consider any comments they may want to submit. However, to fully understand the questions in this section and provide substantive input in response to them, the parts of the preamble that address these issues in detail should be read and reviewed. These include: Section V, Health Effects Summary; Section VI, Summary of the Preliminary Quantitative Risk Assessment; Section VII, Significance of Risk; Section VIII, Summary of the Preliminary Economic Analysis and Initial Regulatory Flexibility Analysis; and Section XVI, Summary and Explanation of the Standards. In addition, OSHA invites comment on additional technical questions and discussions of economic issues presented in the Preliminary Economic Analysis (PEA) of the proposed standards. Section XIX is the text of the standards and is the final authority on what is required in them.
OSHA requests that comments be organized, to the extent possible, around the following issues and numbered questions. Comment on particular provisions should contain a heading setting forth the section and the paragraph in the standard that the comment is addressing. Comments addressing more than one section or paragraph will have correspondingly more headings.
Submitting comments in an organized manner and with clear reference to the issue raised will enable all participants
to easily see what issues the commenter addressed and how they were addressed. This is particularly important in a rulemaking such as silica, which has multiple adverse health effects and affects many diverse processes and industries. Many commenters, especially small businesses, are likely to confine their interest (and comments) to the issues that affect them, and they will benefit from being able to quickly identify comments on these issues in others' submissions. Of course, the Agency welcomes comments concerning this proposal that fall outside the issues raised in this section. However, OSHA is especially interested in responses, supported by evidence and reasons, to the following questions:
Health Effects
1. OSHA has described a variety of studies addressing the major adverse health effects that have been associated with exposure to respirable crystalline silica. Has OSHA adequately identified and documented all critical health impairments associated with occupational exposure to respirable crystalline silica? If not, what adverse health effects should be added? Are there any additional studies, other data, or information that would affect the information discussed or significantly change the determination of material health impairment? Submit any relevant information, data, or additional studies (or the citations), and explain your reasoning for recommending the inclusion of any studies you suggest.
2. Using currently available epidemiologic and experimental studies, OSHA has made a preliminary determination that respirable crystalline silica presents risks of lung cancer, silicosis, and non-malignant respiratory disease (NMRD) as well as autoimmune and renal disease risks to exposed workers. Is this determination correct? Are there additional studies or other data OSHA should consider in evaluating any of these adverse health risks? If so, submit the studies (or citations) and other data and include your reasons for finding them germane to determining adverse health effects of exposure to crystalline silica.
Risk Assessment
3. OSHA has relied upon risk models using cumulative respirable crystalline silica exposure to estimate the lifetime risk of death from occupational lung cancer, silicosis, and NMRD among exposed workers. Additionally, OSHA has estimated the lifetime risk of silicosis morbidity among exposed workers. Is cumulative exposure the correct metric for exposure for each of these models? If not, what exposure measure should be used?
4. Some of the literature OSHA reviewed indicated that the risk of contracting accelerated silicosis and lung cancer may be non-linear at very high exposures and may be described by an exposure dose rate health effect model. OSHA used the more conservative model of cumulative exposure that is more protective to the worker. Are there additional data to support or rebut any of these models used by OSHA? Are there other models that OSHA should consider for estimating lung cancer, silicosis, or NMRD risk? If so, describe the models and the rationale for their use.
5. Are there additional studies or sources of data that OSHA should have included in its qualitative and quantitative risk assessments? What are these studies and have they been peer-reviewed, or are they soon to be peer-reviewed? What is the rationale for recommending the studies or data?
6. Steenland et al. (2001a) pooled data from 10 cohort studies to conduct an analysis of lung cancer mortality among silica-exposed workers. Can you provide quantitative lung cancer risk estimates from other data sources? Have or will the data you submit be peer-reviewed? OSHA is particularly interested in quantitative risk analyses that can be conducted using the industrial sand worker studies by McDonald, Hughes, and Rando (2001) and the pooled center-based case-control study conducted by Cassidy et al. (2007).
7. OSHA has made a preliminary determination that the available data are not sufficient or suitable for quantitative analysis of the risk of autoimmune disease, stomach cancer, and other cancer and non-cancer health effects. Do you have, or are you aware of, studies, data, and rationale that would be suitable for a quantitative risk assessment for these adverse health effects? Submit the studies (or citations), data, and rationale.
Profile of Affected Industries
8. In its PEA of the proposed rule, summarized in Section VIII of this preamble, OSHA presents a profile of the affected worker population. The profile includes estimates of the number of affected workers by industry sector or operation and job category, and the distribution of exposures by job category. If your company has potential worker exposures to respirable crystalline silica, is your industry among those listed by North American Industry Classification System (NAICS) code as affected industries? Are there additional data that will enable the Agency to refine its profile of the worker population exposed to respirable crystalline silica? If so, provide or reference such data and explain how OSHA should use these data to revise the profile.
Technological and Economic Feasibility of the Proposed PEL
9. What are the job categories in which employees are potentially exposed to respirable crystalline silica in your company or industry? For each job category, provide a brief description of the operation and describe the job activities that may lead to respirable crystalline silica exposure. How many employees are exposed, or have the potential for exposure, to respirable crystalline silica in each job category in your company or industry? What are the frequency, duration, and levels of exposures to respirable crystalline silica in each job category in your company or industry? Where responders are able to provide exposure data, OSHA requests that, where available, exposure data be personal samples with clear descriptions of the length of the sample, analytical method, and controls in place. Exposure data that provide information concerning the controls in place are more valuable than exposure data without such information.
10. Please describe work environments or processes that may expose workers to cristobalite. Please provide supporting evidence, or explain the basis of your knowledge.
11. Have there been technological changes within your industry that have influenced the magnitude, frequency, or duration of exposure to respirable crystalline silica or the means by which employers attempt to control such exposures? Describe in detail these technological changes and their effects on respirable crystalline silica exposures and methods of control.
12. Has there been a trend within your industry or an effort in your firm to reduce or eliminate respirable crystalline silica from production processes, products, and services? If so, please describe the methods used and provide an estimate of the percentage reduction in respirable crystalline silica, and the extent to which respirable crystalline silica is still necessary in specific processes within product lines or production activities. If you have substituted another substance(s) for crystalline silica, identify the substance(s) and any adverse health effects associated with exposure to the substitute substances, and the cost impact of substitution (cost of materials, productivity impact). OSHA also
requests that responders describe any health hazards or technical, economic, or other deterrents to substitution.
13. Has your industry or firm used outsourcing or subcontracting, or concentrated high exposure tasks in-house, in order to expose fewer workers to respirable crystalline silica? An example would be subcontracting for the removal of hardened concrete from concrete mixing trucks, a task done typically 2-4 times a year, to a specialty subcontractor. What methods have you used to reduce the number of workers exposed to respirable crystalline silica and how were they implemented? Describe any trends related to concentration of high exposure tasks and provide any supporting information.
14. Does any job category or employee in your workplace have exposures to respirable crystalline silica that air monitoring data do not adequately portray due to the short duration, intermittent or non-routine nature, or other unique characteristics of the exposure? Explain your response and indicate peak levels, duration, and frequency of exposures for employees in these job categories.
15. OSHA requests the following information regarding engineering and work practice controls to control exposure to crystalline silica in your workplace or industry:
a. Describe the operations and tasks in which the proposed PEL is being achieved most of the time by means of engineering and work practice controls.
b. What engineering and work practice controls have been implemented in these operations and tasks?
c. For all operations and tasks in facilities where respirable crystalline silica is used, what engineering and work practice controls have been implemented to control respirable crystalline silica? If you have installed engineering controls or adopted work practices to reduce exposure to respirable crystalline silica, describe the exposure reduction achieved and the cost of these controls.
d. Where current work practices include the use of regulated areas and hygiene facilities, provide data on the implementation of these controls, including data on the costs of installation, operation, and maintenance associated with these controls.
e. Describe additional engineering and work practice controls that could be implemented in each operation where exposure levels are currently above the proposed PEL to further reduce exposure levels.
f. When these additional controls are implemented, to what levels can exposure be expected to be reduced, or what percent reduction is expected to be achieved?
g. What amount of time is needed to develop, install, and implement these additional controls? Will the added controls affect productivity? If so, how?
h. Are there any processes or operations for which it is not reasonably possible to implement engineering and work practice controls within one year to achieve the proposed PEL? If so, how much additional time would be necessary?
16. OSHA requests information on whether there are any specific conditions or job tasks involving exposure to respirable crystalline silica where engineering and work practice controls are not available or are not capable of reducing exposure levels to or below the proposed PEL most of the time. Provide data and evidence to support your response.
17. OSHA has made a preliminary determination that compliance with the proposed PEL can be achieved in most operations most of the time through the use of engineering and work practice controls. OSHA has further made a preliminary determination that the proposed rule is technologically feasible. OSHA solicits comments on the reasonableness of these preliminary determinations.
Compliance Costs
18. In its PEA (summarized in Section VIII.3 of this preamble), OSHA developed its estimate of the costs of the proposed rule. The Agency requests comment on the methodological and analytical assumptions applied in the cost analysis. Of particular importance are the unit cost estimates provided in tables and text in Chapter V of the PEA for all major provisions of the proposed rule. OSHA requests the following information regarding unit and total compliance costs:
a. If you have installed engineering controls or adopted work practices to reduce exposure to respirable crystalline silica, describe these controls and their costs. If you have substituted another substance(s) for crystalline silica, what has been the cost impact of substitution (cost of materials, productivity impact)?
b. OSHA has proposed to limit the prohibition on dry sweeping to situations where this activity could contribute to exposure that exceeds the PEL and estimated the costs for the use of wet methods to control dust. OSHA requests comment on the use of wet methods as a substitute for dry sweeping and whether the prohibition on dry sweeping is feasible and cost-effective.
c. In its PEA, OSHA presents estimated baseline levels of use of personal protective equipment (PPE) and the incremental PPE costs associated with the proposed rule. Are OSHA's estimated PPE compliance rates reasonable? Are OSHA's estimates of PPE costs, and the assumptions underlying these estimates, consistent with current industry practice? If not, provide data and evidence describing current industry PPE practices.
d. Do you currently conduct exposure monitoring for respirable crystalline silica? Are OSHA's estimates of exposure assessment costs reasonable? Would your company require outside consultants to perform exposure monitoring?
e. Are OSHA's estimates for medical surveillance costs—including direct medical costs, the opportunity cost of worker time for offsite travel and for the health screening, and recordkeeping costs—reasonable?
f. In its PEA, OSHA presents estimated baseline levels of training and information concerning respirable crystalline silica-related hazards and the incremental costs associated with the additional requirements for training and information in the proposed rule. OSHA requests information on information and training programs addressing respirable crystalline silica that are currently being implemented by employers and any necessary additions to those programs that are anticipated in response to the proposed rule. Are OSHA's baseline estimates and unit costs for training reasonable and consistent with current industry practice?
g. Are OSHA's estimated costs for regulated areas and written access control plans reasonable?
h. The cost estimates in the PEA take the much higher labor turnover rates in construction into account when calculating costs. For the proposed rule, OSHA used the most recent BLS turnover rate of 64 percent for construction (versus a turnover rate of 27.2 percent for general industry). OSHA believes that the estimates in the PEA capture the effect of high turnover rates in construction and solicits comments on this issue.
i. Has OSHA omitted any costs that would be incurred to comply with the proposed rule?
Effects on Small Entities
19. OSHA has considered the effects on small entities raised during its SBREFA process and addressed these concerns in Chapter VIII of the PEA. Are there additional difficulties small
entities may encounter when attempting to comply with requirements of the proposed rule? Can any of the proposal's requirements be deleted or simplified for small entities, while still providing equivalent protection of the health of employees? Would allowing additional time for small entities to comply make a difference in their ability to comply? How much additional time would be necessary?
Economic Impacts
20. OSHA, in its PEA, has estimated compliance costs per affected entity and the likely impacts on revenues and profits. OSHA requests that affected employers provide comment on OSHA's estimate of revenue, profit, and the impacts of costs for their industry or application group. The Agency also requests that employers provide data on their revenues, profits, and the impacts of cost, if available. Are there special circumstances—such as unique cost factors, foreign competition, or pricing constraints—that OSHA needs to consider when evaluating economic impacts for particular applications and industry groups?
21. OSHA seeks comment as to whether establishments will be able to finance first-year compliance costs from cash flow, and under what circumstances a phase-in approach will assist firms in complying with the proposed rule.
22. The Agency invites comment on potential employment impacts of the proposed silica rule, and on Inforum's estimates of the employment impacts of the proposed silica rule on the U.S. economy.
Outreach and Compliance Assistance
23. If the proposed rule is promulgated, OSHA will provide outreach materials on the provisions of the standards in order to encourage and assist employers in complying. Are there particular materials that would make compliance easier for your company or industry? What materials would be especially useful for small entities? Submit recommendations or samples.
Benefits and Net Benefits
24. OSHA requests comments on any aspect of its estimation of benefits and net benefits from the proposed rule, including the following:
a. The use of willingness-to-pay measures and estimates based on compensating wage differentials.
b. The data and methods used in the benefits calculations.
c. The choice of discount rate for annualizing the monetized benefits of the proposed rule.
d. Increasing the monetary value of a statistical life over time resulting from an increase in real per capita income and the estimated income elasticity of the value of life.
e. Extending the benefits analysis beyond the 60-year period used in the PEA.
f. The magnitude of non-quantified health benefits arising from the proposed rule and methods for better measuring these effects. An example would be diagnosing latent tuberculosis (TB) in the silica-exposed population and thereby reducing the risk of TB being spread to the population at large.
Overlapping and Duplicative Regulations
25. Do any federal regulations duplicate, overlap, or conflict with the proposed respirable crystalline silica rule? If so, provide or cite to these regulations.
Alternatives/Ways to Simplify a New Standard
26. Comment on the alternative to new comprehensive standards (which have ancillary provisions in addition to a permissible exposure limit) that would be simply improved outreach and enforcement of the existing standards (which is only a permissible exposure limit with no ancillary provisions). Do you believe that improved outreach and enforcement of the existing permissible exposure limits would be sufficient to reduce significant risks of material health impairment in workers exposed to respirable crystalline silica? Provide information to support your position.
27. OSHA solicits comments on ways to simplify the proposed rule without compromising worker protection from exposure to respirable crystalline silica. In particular, provide detailed recommendations on ways to simplify the proposed standard for construction. Provide evidence that your recommended simplifications would result in a standard that was effective, to the extent feasible, in reducing significant risks of material health impairment in workers exposed to respirable crystalline silica.
Environmental Impacts
28. Submit data, information, or comments pertaining to possible environmental impacts of adopting this proposal, including any positive or negative environmental effects and any irreversible commitments of natural resources that would be involved. In particular, consideration should be given to the potential direct or indirect impacts of the proposal on water and air pollution, energy use, solid waste disposal, or land use. Would compliance with the silica rule require additional actions to comply with federal, state, or local environmental requirements?
29. Some small entity representatives advised OSHA that the use of water as a control measure is limited at their work sites due to potential water and soil contamination. OSHA believes these limits may only apply in situations where crystalline silica is found with other toxic substances such as during abrasive blasting of metal or painted metal structures, or in locations where state and local requirements are more restrictive than EPA requirements. OSHA seeks comments on this issue, including cites to applicable requirements.
a. Are there limits on the use of water controls in your operations due to environmental regulations? If so, are the limits due to the non-silica components of the waste stream? What are these non-silica components?
b. What metals or other toxic chemicals are in your silica waste streams and what are the procedures and costs to filter out these metals or other toxic chemicals from your waste streams? Provide documentation to support your cost estimates.
Provisions of the Standards
Scope
30. OSHA's Advisory Committee on Construction Safety and Health (ACCSH) has historically advised the Agency to take into consideration the unique nature of construction work environments by either setting separate standards or making accommodations for the differences in work environments in construction as compared to general industry. ASTM, for example, has separate silica standards of practice for general industry and construction, E 1132-06 and E 2625-09, respectively. To account for differences in the workplace environments for these different sectors, OSHA has proposed separate standards for general industry/maritime and construction. Is this approach necessary and appropriate? What other approaches, if any, should the Agency consider? Provide a rationale for your response.
31. OSHA has proposed that the scope of the construction standard include all occupational exposures to respirable crystalline silica in construction work as defined in 29 CFR 1910.12(b) and covered under 29 CFR part 1926, rather
than restricting the application of the rule to specific construction operations. Should OSHA modify the scope to limit what is covered? What should be included and what should be excluded? Provide a rationale for your position. Submit your proposed language for the scope and application provision.
32. OSHA has not proposed to cover agriculture because the Agency does not have data sufficient to determine the feasibility of the proposed PEL in agricultural operations. Should OSHA cover respirable crystalline silica exposure in agriculture? Provide evidence to support your position. OSHA seeks information on agricultural operations that involve respirable crystalline silica exposures, including information that identifies particular activities or crops (
e.g.,
hand picking fruit and vegetables, shaking branches and trees, harvesting with combines, loading storage silos, planting) associated with exposure, information indicating levels of exposure, and information relating to available control measures and their effectiveness. OSHA also seeks information related to the development of respirable crystalline silica-related adverse health effects and diseases among workers in the agricultural sector.
33. Should OSHA limit coverage of the rule to materials that contain a threshold concentration (
e.g.,
1%) of crystalline silica? For example, OSHA's Asbestos standard defines “asbestos-containing material” as any material containing more than 1% asbestos, for consistency with EPA regulations. OSHA has not proposed a comparable limitation to the definition of respirable crystalline silica. Is this approach appropriate? Provide the rationale for your position.
34. OSHA has proposed to cover shipyards under the general industry standard. Are there any unique circumstances in shipyard employment that would justify development of different provisions or a separate standard for the shipyard industry? What are the circumstances and how would they not be adequately covered by the general industry standard?
Definitions
35. Competent person. OSHA has proposed limited duties for a competent person relating to establishment of an access control plan. The Agency did not propose specific requirements for training of a competent person. Is this approach appropriate? Should OSHA include a competent person provision? If so, should the Agency add to, modify, or delete any of the duties of a competent person as described in the proposed standard? Provide the basis for your recommendations.
36. Has OSHA defined “respirable crystalline silica” appropriately? If not, provide the definition that you believe is appropriate. Explain the basis for your response, and provide any data that you believe are relevant.
37. The proposed rule defines “respirable crystalline silica” in part as “airborne particles that contain quartz, cristobalite, and/or tridymite.” OSHA believes that tridymite is rarely found in nature or in the workplace. Please describe any instances of occupational exposure to tridymite of which you are aware. Please provide supporting evidence, or explain the basis of your knowledge. Should tridymite be included in the scope of this proposed rule? Please provide any evidence to support your position.
PEL and Action Level
38. OSHA has proposed a TWA PEL for respirable crystalline silica of 50 µg/m
3
for general industry, maritime, and construction. The Agency has made a preliminary determination that this is the lowest level that is technologically feasible. The Agency has also determined that a PEL of 50 µg/m
3
will substantially reduce, but not eliminate, significant risk of material health impairment. Is this PEL appropriate, given the Agency's obligation to reduce significant risk of material health impairment to the extent feasible? If not, what PEL would be more appropriate? The Agency also solicits comment on maintaining the existing PELs for respirable crystalline silica. Provide evidence to support your response.
39. OSHA has proposed a single PEL for respirable crystalline silica (quartz, cristobalite, and tridymite). Is a single PEL appropriate, or should the Agency maintain separate PELs for the different forms of respirable crystalline silica? Provide the rationale for your position.
40. OSHA has proposed an action level for respirable crystalline silica exposure of 25 µg/m
3
in general industry, maritime, and construction. Is this an appropriate approach and level, and if not, what approach or level would be more appropriate and why? Should an action level be included in the final rule? Provide the rationale for your position.
41. If an action level is included in the final rule, which provisions, if any, should be triggered by exposure above or below the action level? Provide the basis for your position and include supporting information.
42. If no action level is included in the final rule, which provisions should apply to all workers exposed to respirable crystalline silica? Which provisions should be triggered by the PEL? Are there any other appropriate triggers for the requirements of the rule?
Exposure Assessment
43. OSHA is proposing to allow employers to initially assess employee exposures using air monitoring or objective data. Has OSHA defined “objective data” sufficiently for an employer to know what data may be used? If not, submit an alternative definition. Is it appropriate to allow employers to use objective data to perform exposure assessments? Explain why or why not.
44. The proposed rule provides two options for periodic exposure assessment: (1) A fixed schedule option, and (2) a performance option. The performance option provides employers flexibility in the methods used to determine employee exposures, but requires employers to accurately characterize employee exposures. The proposed approach is explained in the Summary and Explanation for paragraph (d) Exposure Assessment. OSHA solicits comments on this proposed exposure assessment provision. Is the wording of the performance option in the regulatory text understandable and does it clearly indicate what would constitute compliance with the provision? If not, suggest alternative language that would clarify the provision, enabling employers to more easily understand what would constitute compliance.
45. Do you conduct initial air monitoring or do you rely on objective data to determine respirable crystalline silica exposures? If objective data, what data do you use? Have you conducted historical exposure monitoring of your workforce that is representative of current process technology and equipment use? Describe any other approaches you have implemented for assessing an employee's initial exposure to respirable crystalline silica.
46. OSHA is proposing specific requirements for laboratories that perform analyses of respirable crystalline silica samples. The rationale is to improve the precision in individual laboratories and reduce the variability of results between laboratories, so that sampling results will be more reliable. Are these proposed requirements appropriate? Will the laboratory requirements add necessary reliability and reduce inter-lab variability, or might they be overly proscriptive? Provide the basis for your response.
47. Has OSHA correctly described the accuracy and precision of existing methods of sampling and analysis for
respirable crystalline silica at the proposed action level and PEL? Can worker exposures be accurately measured at the proposed action level and PEL? Explain the basis for your response, and provide any data that you believe are relevant.
48. OSHA has not addressed the performance of the analytical method with respect to tridymite since we have found little available data. Please comment on the performance of the analytical method with respect to tridymite and provide any data to support your position.
Regulated Areas and Access Control
49. Where exposures exceed the PEL, OSHA has proposed to provide employers with the option of either establishing a regulated area or establishing a written access control plan. For which types of work operations would employers be likely to establish a written access control plan? Will employees be protected by these options? Provide the basis for your position and include supporting information.
50. The Summary and Explanation for paragraph (e) Regulated Areas and Access Control clarifies how the regulated area requirements would apply to multi-employer worksites in the proposed standard. OSHA solicits comments on this issue.
51. OSHA is proposing limited requirements for protective clothing in the silica rule. Is this appropriate? Are you aware of any situations where more or different protective clothing would be needed for silica exposures? If so, what type of protective clothing and equipment should be required? Are there additional provisions related to protective clothing that should be incorporated into this rule that will enhance worker protection? Provide the rationale and data that support your conclusions.
Methods of Compliance
52. In OSHA's cadmium standard (29 CFR 1910.1027(f)(1)(ii),(iii), and (iv)), the Agency established separate engineering control air limits (SECALs) for certain processes in selected industries. SECALs were established where compliance with the PEL by means of engineering and work practice controls was infeasible. For these industries, a SECAL was established at the lowest feasible level that could be achieved by engineering and work practice controls. The PEL was set at a lower level, and could be achieved by any allowable combination of controls, including respiratory protection. In OSHA's chromium (VI) standard (29 CFR 1910.1026), an exception similar to SECALs was made for painting airplanes and airplane parts. Should OSHA follow this approach for respirable crystalline silica in any industries or processes? If so, in what industries or processes, and at what exposure levels, should the SECALs be established? Provide the basis for your position and include supporting information.
53. The proposed standards do not contain a requirement for a written exposure control program. The two ASTM standards for general industry and construction (E 1132-06, section 4.2.6, and E 2626-09, section 4.2.5) state that, where overexposures are persistent (such as in regulated areas or abrasive blasting operations), a written exposure control plan shall establish engineering and administrative controls to bring the area into compliance, if feasible. In addition, the proposed regulatory language developed by the Building and Construction Trades Department, AFL-CIO contains provisions for a written program. The ASTM standards recommend that, where there are regulated areas with persistent exposures or tasks, tools, or operations that tend to cause respirable crystalline silica exposure, the employer will conduct a formal analysis and implement a written control plan (an abatement plan) on how to bring the process into compliance. If that is not feasible, the employer is to indicate the respiratory protection and other protective procedures that will be used to protect employee(s) permanently or until compliance will be achieved. Should OSHA require employers to develop and implement a written exposure control plan and, if so, what should be required to be in the plans?
54. Table 1 in the proposed construction standard specifies engineering and work practice controls and respiratory protection for selected construction operations, and exempts employers who implement these controls from exposure assessment requirements. Is this approach appropriate? Are there other operations that should be included, or listed operations that should not be included? Are the specified control measures effective? Should any other changes be made in Table 1? How should OSHA update Table 1 in the future to account for development of new technologies? Provide data and information to support your position.
55. OSHA requests comments on the degree of specificity used for the engineering and work practice controls for tasks identified in Table 1, including maintenance requirements. Should OSHA require an evaluation or inspection checklist for controls? If so, how frequently should evaluations or inspections be conducted? Provide any examples of such checklists, along with information regarding their frequency of use and effectiveness.
56. In the proposed construction standard, when employees perform an operation listed in Table 1 and the employer fully implements the engineering controls, work practices, and respiratory protection described in Table 1 for that operation, the employer is not required to assess the exposure of the employees performing such operations. However, the employer must still ensure compliance with the proposed PEL for that operation. OSHA seeks comment on whether employers fully complying with Table 1 for an operation should still need to comply with the proposed PEL for that operation. Instead, should OSHA treat compliance with Table 1 as automatically meeting the requirements of the proposed PEL?
57. Are the descriptions of the operations (specific task or tool descriptions) and control technologies in Table 1 clear and precise enough so that employers and workers will know what controls they should be using for the listed operations? Identify the specific operation you are addressing and whether your assessment is based on your anecdotal experience or research. For each operation, are the data and other supporting information sufficient to predict the range of expected exposures under the controlled conditions? Identify operations, if any, where you believe the data are not sufficient. Provide the reasoning and data that support your position.
58. In one specific example from Table 1, OSHA has proposed the option of using a wet method for hand-operated grinders, with respirators required only for operations lasting four hours or more. Please comment and provide OSHA with additional information regarding wet grinding and the adequacy of this control strategy. OSHA is also seeking additional information on the second option (commercially available shrouds and dust collection systems) to confirm that this control strategy (including the use of half-mask respirators) will reduce workers' exposure to or below the PEL.
59. For impact drilling operations lasting four hours or less, OSHA is proposing in Table 1 to allow workers to use water delivery systems without the use of respiratory protection, as the Agency believes that this dust suppression method alone will provide
consistent, sufficient protection. Is this control strategy appropriate? Please provide the basis for your position and any supporting evidence or additional information that addresses the appropriateness of this control strategy.
60. In the case of rock drilling, in order to ensure that workers are adequately protected from the higher exposures that they would experience working under shrouds, OSHA is proposing in Table 1 that employers ensure that workers use half-mask respirators when working under shrouds at the point of operation. Is this specification appropriate? Please provide the basis for your position and any supporting evidence or additional information that addresses the appropriateness of this specification.
61. OSHA has specified a control strategy for concrete drilling in Table 1 that includes use of a dust collection system as well as a low-flow water spray. Please provide to OSHA any data that you have that describes the efficacy of these controls. Is the control strategy in Table 1 adequate? Please provide the basis for your position and any supporting evidence or additional information regarding the adequacy of this control strategy.
62. One of the control options in Table 1 in the proposed construction standard for rock-crushing operations is local exhaust ventilation. However, OSHA is aware of difficulties in applying this control to this operation. Is this control strategy appropriate and practical for rock-crushing operations? Please provide any information that you have addressing this issue.
63. OSHA has not proposed to prohibit the use of crystalline silica as an abrasive blasting agent. Abrasive blasting, similar to other operations that involve respirable crystalline silica exposures, must follow the hierarchy of controls, which means, if feasible, that substitution, engineering, or administrative controls or a combination of these controls must be used to minimize or eliminate the exposure hazard. Is this approach appropriate? Provide the basis for your position and any supporting evidence.
64. The technological feasibility study (PEA, Chapter 4) indicates that employers use substitutes for crystalline silica in a variety of operations. If you are aware of substitutes for crystalline silica that are currently being used in any operation not considered in the feasibility study, please provide to OSHA relevant information that contains data supporting the effectiveness, in reducing exposure to crystalline silica, of those substitutes. Provide any information you may have on the health hazards associated with exposure to these substitutes.
65. Information regarding the effectiveness of dust control kits that incorporate local exhaust ventilation in the railroad transportation industry in reducing worker exposure to crystalline silica is not available from the manufacturer. If you have any relevant information on the effectiveness of such kits, please provide it to OSHA.
66. The proposed rule prohibits the use of compressed air and dry brushing and sweeping for cleaning of surfaces and clothing in general industry, maritime, and construction and promotes the use of wet methods and HEPA-filter vacuuming as alternatives. Are there any circumstances in general industry, maritime, or construction work where dry sweeping is the only kind of sweeping that can be done? Have you done dry sweeping and, if so, what has been your experience with it? What methods have you used to minimize dust when dry sweeping? Can exposure levels be kept below the proposed PEL when dry sweeping is conducted? How? Provide exposure data for periods when you conducted dry sweeping. If silica respirable dust samples are not available, provide real time respirable dust or gravimetric respirable dust data. Is water available at most sites to wet down dust prior to sweeping? How effective is the use of water? Does the use of water cause other problems for the worksite? Are there other substitutes that are effective?
67. A 30-day exemption from the requirement to implement engineering and work practice controls was not included in the proposed standard for construction, and has been removed from the proposed standard for general industry and maritime. OSHA requests comment on this issue.
68. The proposed prohibition on employee rotation is explained in the Summary and Explanation for paragraph (f) Methods of Compliance. OSHA solicits comment on the prohibition of employee rotation to achieve compliance when exposure levels exceed the PEL.
Medical Surveillance
69. Is medical surveillance being provided for respirable crystalline silica-exposed employees at your worksite? If so:
a. How do you determine which employees receive medical surveillance (
e.g.,
by exposure level or other factors)?
b. Who administers and implements the medical surveillance (
e.g.,
company doctor or nurse, outside doctor or nurse)?
c. What examinations, tests, or evaluations are included in the medical surveillance program? Does your medical surveillance program include testing for latent TB? Do you include pulmonary function testing in your medical surveillance program?
d. What benefits (
e.g.,
health, reduction in absenteeism, or financial) have been achieved from the medical surveillance program?
e. What are the costs of your medical surveillance program? How do your costs compare with OSHA's estimated unit costs for the physical examination and employee time involved in the medical surveillance program? Are OSHA's baseline assumptions and cost estimates for medical surveillance consistent with your experiences providing medical surveillance to your employees?
f. How many employees are included in your medical surveillance program?
g. What NAICS code describes your workplace?
70. Is the content and frequency of proposed examinations appropriate? If not, how should content and frequency be modified?
71. Is the specified content of the physician or other licensed health care professional's (PLHCP) written medical opinion sufficiently detailed to enable the employer to address the employee's needs and potential workplace improvements, and yet appropriately limited so as to protect the employee's medical privacy? If not, how could the medical opinion be improved?
72. Is the requirement for latent TB testing appropriate? Does the proposed rule implement this requirement in a cost-effective manner? Provide the data or cite references that support your position.
73. Is the requirement for pulmonary function testing initially and at three-year intervals appropriate? Is there an alternate strategy or schedule for conducting follow-up testing that is better? Provide data or cite references to support your position.
74. Is the requirement for chest X-rays initially and at three-year intervals appropriate? Is there an alternate strategy or schedule for conducting follow-up chest X-rays that you believe would be better? Provide data or cite references to support your position.
75. Are there other tests that should be included in medical surveillance?
76. Do you provide medical surveillance to employees under another OSHA standard or as a matter of company policy? If so, describe your program in terms of what standards the program addresses and such factors as content and frequency of examinations
and referrals, and reports to the employer.
77. Is exposure for 30 days at or above the PEL the appropriate number of days to trigger medical surveillance? Should the appropriate reference for medical monitoring be the PEL or the action level? Is 30 days from initial assignment a reasonable amount of time to provide a medical exam? Indicate the basis for your position.
78. Are PLHCPs available in your geographic area to provide medical surveillance to workers who are covered by the proposed rule? For example, do you have access to qualified X-ray technicians, NIOSH-certified B-readers, and pulmonary specialists? Describe any difficulties you may have with regard to access to PLHCPs to provide surveillance for the rule. Note what you consider your “geographic area” in responding to this question.
79. OSHA is proposing to allow an “equivalent diagnostic study” in place of requirements to use a chest X-ray (posterior/anterior view; no less than 14 x 17 inches and no more than 16 x 17 inches at full inspiration; interpreted and classified according to the International Labour Organization (ILO) International Classification of Radiographs of Pneumoconioses by a NIOSH-certified “B” reader). Two other radiological test methods, computed tomography (CT) and high resolution computed tomography (HRCT), could be considered “equivalent diagnostic studies” under paragraph (h)(2)(iii) of the proposal. However, the benefits of CT or HRCT should be balanced with risks, including higher radiation doses. Also, standardized methods for interpreting and reporting results of CT or HRCT are not currently available. The Agency requests comment on whether CT and HRCT should be considered “equivalent diagnostic studies” under the rule. Provide a rationale and evidence to support your position.
80. OSHA has not included requirements for medical removal protection (MRP) in the proposed rule, because OSHA has made a preliminary determination that there are few instances where temporary worker removal and MRP will be useful. The Agency requests comment as to whether the respirable crystalline silica rule should include provisions for the temporary removal and extension of MRP benefits to employees with certain respirable crystalline silica-related health conditions. In particular, what medical conditions or findings should trigger temporary removal and for what maximum amount of time should MRP benefits be extended? OSHA also seeks information on whether or not MRP is currently being used by employers with respirable crystalline silica-exposed workers, and the costs of such programs.
Hazard Communication and Training
81. OSHA has proposed that employers provide hazard information to employees in accordance with the Agency's Hazard Communication standard (29 CFR 1910.1200). Compliance with the Hazard Communication standard would mean that there would be a requirement for a warning label for substances that contain more than 0.1 percent crystalline silica. Should this requirement be changed so that warning labels would only be required of substances more than 1 percent by weight of silica? Provide the rationale for your position. The Agency also has proposed additional training specific to work with respirable crystalline silica. Should OSHA include these additional requirements in the final rule, or are the requirements of the Hazard Communication standard sufficient?
82. OSHA is providing an abbreviated training section in this proposal as compared to ASTM consensus standards (
see
ASTM E 1132-06, sections 4.8.1-5). The Hazard Communication standard is comprehensive and covers most of the training requirements traditionally included in an OSHA health standard. Do you concur with OSHA that performance-based training specified in the Hazard Communication standard, supplemented by the few training requirements of this section, is sufficient in its scope and depth? Are there any other training provisions you would add?
83. The proposed rule does not alter the requirements for substances to have warning labels, specify wording for labels, or otherwise modify the provisions of the OSHA's Hazard Communication standard. OSHA invites comment on these issues.
Recordkeeping
84. OSHA is proposing to require recordkeeping for air monitoring data, objective data, and medical surveillance records. The proposed rule's recordkeeping requirements are discussed in the Summary and Explanation for paragraph (j) Recordkeeping. The Agency seeks comment on the utility of these recordkeeping requirements as well as the costs of making and maintaining these records. Provide evidence to support your position.
Dates
85. OSHA requests comment on the time allowed for compliance with the provisions of the proposed rule. Is the time proposed appropriate, or should there be a longer or shorter phase-in of requirements? In particular, should requirements for engineering controls and/or medical surveillance be phased in over a longer period of time (
e.g.,
over 1, 2, 3, or more years)? Should an extended phase-in period be provided for specific industries (
e.g.,
industries where first-year or annualized cost impacts are highest), specific size-classes of employers (
e.g.,
employers with fewer than 20 employees), combinations of these factors, or all firms covered by the rule? Identify any industries, processes, or operations that have special needs for additional time, the additional time required, and the reasons for the request.
86. OSHA is proposing a two-year start-up period to allow laboratories time to achieve compliance with the proposed requirements, particularly with regard to requirements for accreditation and round robin testing. OSHA also recognizes that requirements for monitoring in the proposed rule will increase the required capacity for analysis of respirable crystalline silica samples. Do you think that this start-up period is enough time for laboratories to achieve compliance with the proposed requirements and to develop sufficient analytic capacity? If you think that additional time is needed, please tell OSHA how much additional time is required and give your reasons for this request.
Appendices
87. Some OSHA health standards include appendices that address topics such as the hazards associated with the regulated substance, health screening considerations, occupational disease questionnaires, and PLHCP obligations. In this proposed rule, OSHA has included a non-mandatory appendix to clarify the medical surveillance provisions of the rule. What would be the advantages and disadvantages of including such an appendix in the final rule? If you believe it should be included, comment on the appropriateness of the information included. What additional information, if any, should be included in the appendix?
II. Pertinent Legal Authority
The purpose of the Occupational Safety and Health Act, 29 U.S.C. 651 et seq. (“the Act”), is to “. . . assure so far as possible every working man and
woman in the nation safe and healthful working conditions and to preserve our human resources.” 29 U.S.C. 651(b).
To achieve this goal Congress authorized the Secretary of Labor (the Secretary) to promulgate and enforce occupational safety and health standards. 29 U.S.C. 654(b) (requiring employers to comply with OSHA standards), 655(a) (authorizing summary adoption of existing consensus and federal standards within two years of the Act's enactment), and 655(b) (authorizing promulgation, modification or revocation of standards pursuant to notice and comment).
The Act provides that in promulgating health standards dealing with toxic materials or harmful physical agents, such as this proposed standard regulating occupational exposure to respirable crystalline silica, the Secretary, shall set the standard which most adequately assures, to the extent feasible, on the basis of the best available evidence that no employee will suffer material impairment of health or functional capacity even if such employee has regular exposure to the hazard dealt with by such standard for the period of his working life. 29 U.S.C. 655(b)(5).
The Supreme Court has held that before the Secretary can promulgate any permanent health or safety standard, she must make a threshold finding that significant risk is present and that such risk can be eliminated or lessened by a change in practices.
Industrial Union Dept., AFL-CIO
v.
American Petroleum Institute,
448 U.S. 607, 641-42 (1980) (plurality opinion) (“
The Benzene case”
). Thus, section 6(b)(5) of the Act requires health standards to reduce significant risk to the extent feasible.
Id.
The Court further observed that what constitutes “significant risk” is “not a mathematical straitjacket” and must be “based largely on policy considerations.”
The Benzene case,
448 U.S. at 655. The Court gave the example that if,
. . . the odds are one in a billion that a person will die from cancer . . . the risk clearly could not be considered significant. On the other hand, if the odds are one in one thousand that regular inhalation of gasoline vapors that are 2% benzene will be fatal, a reasonable person might well consider the risk significant. [
Id.
]
OSHA standards must be both technologically and economically feasible.
United Steelworkers
v.
Marshall,
647 F.2d 1189, 1264 (D.C. Cir. 1980) (“The Lead I case”). The Supreme Court has defined feasibility as “capable of being done.”
Am. Textile Mfrs. Inst.
v.
Donovan,
452 U.S. 490, 509-510 (1981) (“
The Cotton Dust case”
). The courts have further clarified that a standard is technologically feasible if OSHA proves a reasonable possibility,
. . . within the limits of the best available evidence . . . that the typical firm will be able to develop and install engineering and work practice controls that can meet the PEL in most of its operations. [
See The Lead I case,
647 F.2d at 1272]
With respect to economic feasibility, the courts have held that a standard is feasible if it does not threaten massive dislocation to or imperil the existence of the industry.
Id.
at 1265. A court must examine the cost of compliance with an OSHA standard,
. . . in relation to the financial health and profitability of the industry and the likely effect of such costs on unit consumer prices . . . [T]he practical question is whether the standard threatens the competitive stability of an industry, . . . or whether any intra-industry or inter-industry discrimination in the standard might wreck such stability or lead to undue concentration. [
Id.
(citing
Indus. Union Dep't, AFL-CIO
v.
Hodgson,
499 F.2d 467 (D.C. Cir. 1974))]
The courts have further observed that granting companies reasonable time to comply with new PELs may enhance economic feasibility.
The Lead I case
at 1265. While a standard must be economically feasible, the Supreme Court has held that a cost-benefit analysis of health standards is not required by the Act because a feasibility analysis is required.
The Cotton Dust case,
453 U.S. at 509.
Finally, sections 6(b)(7) and 8(c) of the Act authorize OSHA to include among a standard's requirements labeling, monitoring, medical testing, and other information-gathering and -transmittal provisions. 29 U.S.C. 655(b)(7), 657(c).
III. Events Leading to the Proposed Standards
OSHA's current standards for workplace exposure to respirable crystalline silica were adopted in 1971, pursuant to section 6(a) of the OSH Act (36 FR 10466, May 29, 1971). Section 6(a) provided that in the first two years after the effective date of the Act, OSHA had to promulgate “start-up” standards, on an expedited basis and without public hearing or comment, based on national consensus or established Federal standards that improved employee safety or health. Pursuant to that authority, OSHA in 1971 promulgated approximately 425 permissible exposure limits (PELs) for air contaminants, including silica, derived principally from Federal standards applicable to government contractors under the Walsh-Healey Public Contracts Act, 41 U.S.C. 35, and the Contract Work Hours and Safety Standards Act (commonly known as the Construction Safety Act), 40 U.S.C. 333. The Walsh-Healey Act and Construction Safety Act standards, in turn, had been adopted primarily from recommendations of the American Conference of Governmental Industrial Hygienists (ACGIH).
For general industry (
see
29 CFR 1910.1000, Table Z-3), the PEL for crystalline silica in the form of respirable quartz is based on two alternative formulas: (1) A particle-count formula, PEL
mppcf
= 250/(% quartz + 5); and (2) a mass formula proposed by ACGIH in 1968, PEL = (10 mg/m
3
)/(% quartz + 2). The general industry PELs for cristobalite and tridymite are one-half of the value calculated from either of the above two formulas. For construction (29 CFR 1926.55, Appendix A) and shipyards (29 CFR 1915.1000, Table Z), the formula for the PEL for crystalline silica in the form of quartz (PEL
mppcf
= 250/(% quartz + 5)), which requires particle counting, is derived from the 1970 ACGIH threshold limit value (TLV).
2
The formula based on particle-counting technology used in the general industry, construction, and shipyard PELs is now considered obsolete.
2
The Mineral Dusts tables that contain the silica PELs for construction and shipyards do not clearly express PELs for cristobalite and tridymite. 29 CFR 1926.55; 29 CFR 1915.1000. This lack of textual clarity likely results from a transcription error in the Code of Federal Regulations. OSHA's current proposal provides the same PEL for quartz, cristobalite, and tridymite, in general industry, construction, and shipyards.
In 1974, the National Institute for Occupational Safety and Health (NIOSH) evaluated crystalline silica as a workplace hazard and issued criteria for a recommended standard on occupational exposure to crystalline silica (NIOSH, 1974). NIOSH recommended that occupational exposure to crystalline silica be controlled so that no worker is exposed to a time-weighted average (TWA) of free (respirable crystalline) silica greater than 50 μg/m
3
as determined by a full-shift sample for up to a 10-hour workday, 40-hour workweek. The document also recommended a number of ancillary provisions for a standard, such as exposure monitoring and medical surveillance.
In December 1974, OSHA published an Advanced Notice of Proposed Rulemaking (ANPRM) based on the recommendations in the NIOSH criteria document (39 FR 44771, Dec. 27, 1974). In the ANPRM, OSHA solicited “public participation on the issues of whether a new standard for crystalline silica
should be issued on the basis of the [NIOSH] criteria or any other information, and, if so, what should be the contents of a proposed standard for crystalline silica.” OSHA also set forth the particular issues of concern on which comments were requested. The Agency did not pursue a final rule for crystalline silica at that time.
As information developed during the 1980s and 1990s, national and international classification organizations came to recognize crystalline silica as a human carcinogen. In June 1986, the International Agency for Research on Cancer (IARC) evaluated the available evidence regarding crystalline silica carcinogenicity and concluded that it was “probably carcinogenic to humans” (IARC, 1987). An IARC working group met again in October 1996 to evaluate the complete body of research, including research that had been conducted since the initial 1986 evaluation. IARC concluded that “crystalline silica inhaled in the form of quartz or cristobalite from occupational sources is carcinogenic to humans” (IARC, 1997).
In 1991, in the Sixth Annual Report on Carcinogens, the U.S. National Toxicology Program (NTP) concluded that respirable crystalline silica was “reasonably anticipated to be a human carcinogen” (NTP, 1991). NTP reevaluated the available evidence and concluded, in the Ninth Report on Carcinogens (NTP, 2000), that “respirable crystalline silica (RCS), primarily quartz dust occurring in industrial and occupational settings, is known to be a human carcinogen, based on sufficient evidence of carcinogenicity from studies in humans indicating a causal relationship between exposure to RCS and increased lung cancer rates in workers exposed to crystalline silica dust” (NTP, 2000). ACGIH listed respirable crystalline silica (in the form of quartz) as a suspected human carcinogen in 2000, while lowering the TLV to 0.05 mg/m
3
(ACGIH, 2001). ACGIH subsequently lowered the TLV for crystalline silica to 0.025 mg/m
3
in 2006, which is the current value (ACGIH, 2010).
In 1989, OSHA established 8-hour TWA PELs of 0.1 for quartz and 0.05 mg/m
3
for cristobalite and tridymite, as part of the Air Contaminants final rule for general industry (54 FR 2332, Jan. 19, 1989). OSHA stated that these limits presented no substantial change from the Agency's former formula limits, but would simplify sampling procedures. In providing comments on the proposed rule, NIOSH recommended that crystalline silica be considered a potential carcinogen.
In 1992, OSHA, as part of the Air Contaminants proposed rule for maritime, construction, and agriculture, proposed the same PELs as for general industry, to make the PELs consistent across all the OSHA-regulated sectors (57 FR 26002, June 12, 1992). However, on July 7 of the same year, the U.S. Court of Appeals for the Eleventh Circuit vacated the 1989 Air Contaminants final rule for general industry (
Am. Fed'n of Labor and Cong. of Indus. Orgs.
v.
OSHA,
965 F.2d 962 (1992)), which also mooted the proposed rule for maritime, construction, and agriculture. The Court's decision to vacate the rule forced the Agency to return to the PELs adopted in the 1970s.
In 1994, OSHA launched a process to determine which safety and health hazards in the U.S. needed most attention. A priority planning committee included safety and health experts from OSHA, NIOSH, and the Mine Safety and Health Administration (MSHA). The committee reviewed available information on occupational deaths, injuries, and illnesses and held an extensive dialogue with representatives of labor, industry, professional and academic organizations, the States, voluntary standards organizations, and the public. The National Advisory Committee on Occupational Safety and Health and the Advisory Committee on Construction Safety and Health also made recommendations. Rulemaking for crystalline silica exposure was one of the priorities designated by this process. OSHA indicated that crystalline silica would be added to the Agency's regulatory agenda as other standards were completed and resources became available.
In August 1996, the Agency initiated enforcement efforts under a Special Emphasis Program (SEP) on crystalline silica. The SEP was intended to reduce worker silica dust exposures that can cause silicosis. It included extensive outreach as well as inspections. Among the outreach materials available were slides presenting information on hazard recognition and crystalline silica control technology, a video on crystalline silica and silicosis, and informational cards for workers explaining crystalline silica, health effects related to exposure, and methods of control. The SEP provided guidance for targeting inspections of worksites with employees at risk of developing silicosis.
As a follow-up to the SEP, OSHA undertook numerous non-regulatory actions to address silica exposures. For example, in October of 1996, OSHA launched a joint silicosis prevention effort with MSHA, NIOSH, and the American Lung Association (DOL, 1996). This public education campaign involved distribution of materials on how to prevent silicosis, including a guide for working safely with silica and stickers for hard hats to remind workers of crystalline silica hazards. Spanish language versions of these materials were also made available. OSHA and MSHA inspectors distributed materials at mines, construction sites, and other affected workplaces. The joint silicosis prevention effort included a National Conference to Eliminate Silicosis in Washington, DC, in March of 1997, which brought together approximately 650 participants from labor, business, government, and the health and safety professions to exchange ideas and share solutions to reach the goal of eliminating silicosis. The conference highlighted the best methods of eliminating silicosis and included problem-solving workshops on how to prevent the disease in specific industries and job operations; plenary sessions with senior government, labor, and corporate officials; and opportunities to meet with safety and health professionals who had implemented successful silicosis prevention programs.
In 2003, OSHA examined enforcement data for the years between 1997 and 2002 and identified high rates of noncompliance with the OSHA respirable crystalline silica PEL, particularly in construction. This period covers the first five years of the SEP. These enforcement data, presented in Table 1, indicate that 24 percent of silica samples from the construction industry and 13 percent from general industry were at least three times the OSHA PEL. The data indicate that 66 percent of the silica samples obtained during inspections in general industry were in compliance with the PEL, while only 58 percent of the samples collected in construction were in compliance.
Table III-1—Results of Time-Weighted Average (TWA) Exposure Respirable Crystalline Silica Samples for Construction and General Industry
[January 1, 1997-December 31, 2002]
Exposure (severity relative to the PEL)
Construction
Number of
samples
Percent
Other than construction
Number of
samples
Percent
< 1 PEL
424
58
2226
66
1 × PEL to < 2 × PEL
86
12
469
14
2 × PEL to < 3 × PEL
48
6
215
6
≥ 3 × PEL and higher (3+)
180
24
453
13
Total # of samples
738
3363
Source: OSHA Integrated Management Information System.
In an effort to expand the 1996 SEP, on January 24, 2008, OSHA implemented a National Emphasis Program (NEP) to identify and reduce or eliminate the health hazards associated with occupational exposure to crystalline silica (OSHA, 2008). The NEP targeted worksites with elevated exposures to crystalline silica and included new program evaluation procedures designed to ensure that the goals of the NEP were measured as accurately as possible, detailed procedures for conducting inspections, updated information for selecting sites for inspection, development of outreach programs by each Regional and Area Office emphasizing the formation of voluntary partnerships to share information, and guidance on calculating PELs in construction and shipyards. In each OSHA Region, at least two percent of inspections every year are silica-related inspections. Additionally, the silica-related inspections are conducted at a range of facilities reasonably representing the distribution of general industry and construction work sites in that region.
A recent analysis of OSHA enforcement data from January 2003 to December 2009 (covering the period of continued implementation of the SEP and the first two years of the NEP) shows that considerable noncompliance with the PEL continues to occur. These enforcement data, presented in Table 2, indicate that 14 percent of silica samples from the construction industry and 19 percent for general industry were at least three times the OSHA PEL during this period. The data indicate that 70 percent of the silica samples obtained during inspections in general industry were in compliance with the PEL, and 75 percent of the samples collected in construction were in compliance.
Table III-2—Results of Time-Weighted Average (TWA) Exposure Respirable Crystalline Silica Samples for Construction and General Industry
[January 1, 2003-December 31, 2009]
Exposure (severity relative to the PEL)
Construction
Number of
samples
Percent
Other than construction
Number of
samples
Percent
< 1 PEL
548
75
948
70
1 × PEL to < 2 × PEL
49
7
107
8
2 × PEL to < 3 × PEL
32
4
46
3
≥ 3 × PEL and higher (3+)
103
14
254
19
Total # of samples
732
1355
Source: OSHA Integrated Management Information System.
Both industry and worker groups have recognized that a comprehensive standard is needed to protect workers exposed to respirable crystalline silica. For example, ASTM (originally known as the American Society for Testing and Materials) has published recommended standards for addressing the hazards of crystalline silica, and the Building and Construction Trades Department, AFL-CIO also has recommended a comprehensive program standard. These recommended standards include provisions for methods of compliance, exposure monitoring, training, and medical surveillance. The National Industrial Sand Association has also developed exposure assessment, medical surveillance, and training guidance products.
In 1997, OSHA announced in its Unified Agenda under Long-Term Actions that it planned to publish a proposed rule on crystalline silica “because the agency has concluded that there will be no significant progress in the prevention of silica-related diseases without the adoption of a full and comprehensive silica standard, including provisions for product substitution, engineering controls, training and education, respiratory protection and medical screening and surveillance. A full standard will improve worker protection, ensure adequate prevention programs, and further reduce silica-related diseases.” (62 FR 57755, 57758, Oct. 29, 1997). In November 1998, OSHA moved “Occupational Exposure to Crystalline Silica” to the pre-rule stage in the Regulatory Plan (63 FR 61284, 61303-304, Nov. 9, 1998). OSHA held a series of stakeholder meetings in 1999 and 2000 to get input on the rulemaking. Stakeholder meetings for all industry sectors were held in Washington, Chicago, and San Francisco. A separate stakeholder meeting for the construction sector was held in Atlanta.
OSHA initiated Small Business Regulatory Enforcement Fairness Act (SBREFA) proceedings in 2003, seeking the advice of small business representatives on the proposed rule (68 FR 30583, 30584, May 27, 2003). The SBREFA panel, including representatives from OSHA, the Small Business Administration (SBA), and the Office of Management and Budget (OMB), was convened on October 20, 2003. The panel conferred with small entity representatives (SERs) from general industry, maritime, and construction on November 10 and 12, 2003, and delivered its final report, which included comments from the SERs and recommendations to OSHA for the proposed rule, to OSHA's Assistant Secretary on December 19, 2003 (OSHA, 2003).
Throughout the crystalline silica rulemaking process, OSHA has presented information to, and has consulted with, the Advisory Committee on Construction Safety and Health (ACCSH) and the Maritime Advisory Committee on Occupational Safety and Health (MACOSH). In December of 2009, OSHA representatives met with ACCSH to discuss the rulemaking and receive their comments and recommendations. On December 11, ACCSH passed motions supporting the concept of Table 1 in the draft proposed construction rule and recognizing that the controls listed in Table 1 are effective. (As discussed with regard to paragraph (f) of the proposed rule, Table 1 presents specified control measures for selected construction operations.) ACCSH also recommended that OSHA maintain the protective clothing provision found in the SBREFA panel draft regulatory text and restore the “competent person” requirement and responsibilities to the proposed rule. Additionally, the group recommended that OSHA move forward expeditiously with the rulemaking process.
In January 2010, OSHA completed a peer review of the draft Health Effects analysis and Preliminary Quantitative Risk Assessment following procedures set forth by OMB in the Final Information Quality Bulletin for Peer Review, published on the OMB Web site on December 16, 2004 (
see
70 FR 2664, Jan. 14, 2005). Each peer reviewer submitted a written report to OSHA. The Agency revised its draft documents as appropriate and made the revised documents available to the public as part of this Notice of Proposed Rulemaking. OSHA also made the written charge to the peer reviewers, the peer reviewers' names, the peer reviewers' reports, and the Agency's response to the peer reviewers' reports publicly available with publication of this proposed rule. OSHA will schedule time during the informal rulemaking hearing for participants to testify on the Health Effects analysis and Preliminary Quantitative Risk Assessment in the presence of peer reviewers and will request the peer reviewers to submit any amended final comments they may wish to add to the record. The Agency will consider amended final comments received from the peer reviewers during development of a final rule and will make them publicly available as part of the silica rulemaking record.
IV. Chemical Properties and Industrial Uses
Silica is a compound composed of the elements silicon and oxygen (chemical formula SiO
2
). Silica has a molecular weight of 60.08, and exists in crystalline and amorphous states, both in the natural environment and as produced during manufacturing or other processes. These substances are odorless solids, have no vapor pressure, and create non-explosive dusts when particles are suspended in air (IARC, 1997).
Silica is classified as part of the “silicate” class of minerals, which includes compounds that are composed of silicon and oxygen and which may also be bonded to metal ions or their oxides (Hurlbut, 1966). The basic structural units of silicates are silicon tetrahedrons (SiO
4
), pyramidal structures with four triangular sides where a silicon atom is located in the center of the structure and an oxygen atom is located at each of the four corners. When silica tetrahedrons bond exclusively with other silica tetrahedrons, each oxygen atom is bonded to the silicon atom of its original ion, as well as to the silicon atom from another silica ion. This results in a ratio of one atom of silicon to two atoms of oxygen, expressed as SiO
2
. The silicon-oxygen bonds within the tetrahedrons use only one-half of each oxygen's total bonding energy. This leaves negatively charged oxygen ions available to bond with available positively charged ions. When they bond with metal and metal oxides, commonly of iron, magnesium, aluminum, sodium, potassium, and calcium, they form the silicate minerals commonly found in nature (Bureau of Mines, 1992).
In crystalline silica, the silicon and oxygen atoms are arranged in a three-dimensional repeating pattern. Silica is said to be polymorphic, as different forms are created when the silica tetrahedrons combine in different crystalline structures. The primary forms of crystalline silica are quartz, cristobalite, and tridymite. In an amorphous state, silicon and oxygen atoms are present in the same proportions but are not organized in a repeating pattern. Amorphous silica includes natural and manufactured glasses (vitreous and fused silica, quartz glass), biogenic silica, and opals which are amorphous silica hydrates (IARC, 1997).
Quartz is the most common form of crystalline silica and accounts for almost 12% by volume of the earth's crust. Alpha quartz, the quartz form that is stable below 573 °C, is the most prevalent form of crystalline silica found in the workplace. It accounts for the overwhelming majority of naturally found silica and is present in varying amounts in almost every type of mineral. Alpha quartz is found in igneous, sedimentary, and metamorphic rock, and all soils contain at least a trace amount of quartz (Bureau of Mines, 1992). Alpha quartz is used in many products throughout various industries and is a common component of building materials (Madsen et al., 1995). Common trade names for commercially available quartz include: CSQZ, DQ 12, Min-U-Sil, Sil-Co-Sil, Snowit, Sykron F300, and Sykron F600 (IARC, 1997).
Cristobalite is a form of crystalline silica that is formed at high temperatures (>1470 °C). Although naturally occurring cristobalite is relatively rare, volcanic eruptions, such as Mount St. Helens, can release cristobalite dust into the air. Cristobalite can also be created during some processes conducted in the workplace. For example, flux-calcined diatomaceous earth is a material used as a filtering aid and as a filler in other products (IARC, 1997). It is produced when diatomaceous earth (diatomite), a geological product of decayed unicellular organisms called diatoms, is heated with flux. The finished product can contain between 40 and 60 percent cristobalite. Also, high temperature furnaces are often lined with bricks that contain quartz. When subjected to prolonged high temperatures, this quartz can convert to cristobalite.
Tridymite is another material formed at high temperatures (>870 °C) that is associated with volcanic activity. The creation of tridymite requires the presence of a flux such as sodium oxide. Tridymite is rarely found in nature and rarely reported in the workplace (Smith, 1998).
When heated or cooled sufficiently, crystalline silica can transition between the polymorphic forms, with specific transitions occurring at different temperatures. At higher temperatures the linkages between the silica
tetrahedrons break and reform, resulting in new crystalline structures. Quartz converts to cristobalite at 1470 °C, and at 1723 °C cristobalite loses its crystalline structure and becomes amorphous fused silica. These high temperature transitions reverse themselves at extremely slow rates, with different forms co-existing for a long time after the crystal cools.
Other types of transitions occur at lower temperatures when the silica-oxygen bonds in the silica tetrahedron rotate or stretch, resulting in a new crystalline structure. These low-temperature, or alpha to beta, transitions are readily and rapidly reversed as the crystal cools. At temperatures encountered by workers, only the alpha form of crystalline silica exists (IARC, 1997).
Crystalline silica minerals produce distinct X-ray diffraction patterns, specific to their crystalline structure. The patterns can be used to distinguish the crystalline polymorphs from each other and from amorphous silica (IARC, 1997).
The specific gravity and melting point of silica vary between polymorphs. Silica is insoluble in water at 20 °C and in most acids, but its solubility increases with higher temperatures and pH, and it dissolves readily in hydrofluoric acid. Solubility is also affected by the presence of trace metals and by particle size. Under humid conditions water vapor in the air reacts with the surface of silica particles to form an external layer of silinols (SiOH). When these silinols are present the crystalline silica becomes more hydrophilic. Heating or acid washing reduces the amount of silinols on the surface area of crystalline silica particles. There is an external amorphous layer found in aged quartz, called the Beilby layer, which is not found on freshly cut quartz. This amorphous layer is more water soluble than the underlying crystalline core. Etching with hydrofluoric acid removes the Beilby layer as well as the principal metal impurities on quartz.
Crystalline silica has limited chemical reactivity. It reacts with alkaline aqueous solutions, but does not readily react with most acids, with the exception of hydrofluoric acid. In contrast, amorphous silica and most silicates react with most mineral acids and alkaline solutions. Analytical chemists relied on this difference in acid reactivity to develop the silica point count analytical method that was widely used prior to the current X-ray diffraction and infrared methods (Madsen et al., 1995).
Crystalline silica is used in industry in a wide variety of applications. Sand and gravel are used in road building and concrete construction. Sand with greater than 98% silica is used in the manufacture of glass and ceramics. Silica sand is used to form molds for metal castings in foundries, and in abrasive blasting operations. Silica is also used as a filler in plastics, rubber, and paint, and as an abrasive in soaps and scouring cleansers. Silica sand is used to filter impurities from municipal water and sewage treatment plants, and in hydraulic fracturing for oil and gas recovery. Silica is also used to manufacture artificial stone products used as bathroom and kitchen countertops, and the silica content in those products can exceed 93 percent (Kramer et al., 2012).
There are over thirty major industries and operations where exposures to crystalline silica can occur. They include such diverse workplaces as foundries, dental laboratories, concrete products and paint and coating manufacture, as well as construction activities including masonry cutting, grinding and tuckpointing, operating heavy equipment, and road work. A more detailed discussion of the industries affected by the proposed standard is presented in Section VIII of this preamble. Crystalline silica exposures can also occur in mining, and in agriculture during plowing and harvesting.
V. Health Effects Summary
This section presents a summary of OSHA's review of the health effects literature for respirable crystalline silica. OSHA's full analysis is contained in Section I of the background document entitled “Respirable Crystalline Silica—Health Effects Literature Review and Preliminary Quantitative Risk Assessment,” which has been placed in rulemaking docket OSHA-2010-0034. OSHA's review of the literature on the adverse effects associated with exposure to crystalline silica covers the following topics:
(1) Silicosis (including relevant data from U.S. disease surveillance efforts);
(2) Lung cancer and cancer at other sites;
(3) Non-malignant respiratory disease (other than silicosis);
(4) Renal and autoimmune effects; and
(5) Physical factors affecting the toxicity of crystalline silica.
The purpose of the Agency's scientific review is to present OSHA's preliminary findings on the nature of the hazards presented by exposure to respirable crystalline silica, and to present an adequate basis for the quantitative risk assessment section to follow. OSHA's review reflects the relevant literature identified by the Agency through previously published reviews, literature searches, and contact with outside experts. Most of the evidence that describes the health risks associated with exposure to silica consists of epidemiological studies of worker populations; in addition, animal and
in vitro
studies on mode of action and molecular toxicology are also described. OSHA's review of the silicosis literature focused on a few particular issues, such as the factors that affect progression of the disease and the relationship between the appearance of radiological abnormalities indicative of silicosis and pulmonary function decline. Exposure to respirable crystalline silica is the only known cause of silicosis and there are literally thousands of research papers and case studies describing silicosis among working populations. OSHA did not review every one of these studies, because many of them do not relate to the issues that are of interest to OSHA.
OSHA's health effects literature review addresses exposure only to airborne respirable crystalline silica since there is no evidence that dermal or oral exposure presents a hazard to workers. This review is also confined to issues related to inhalation of respirable dust, which is generally defined as particles that are capable of reaching the gas-exchange region of the lung (
i.e.,
particles less than 10 μm in aerodynamic diameter). The available studies include populations exposed to quartz or cristobalite, the two forms of crystalline silica most often encountered in the workplace. OSHA was unable to identify any relevant epidemiological literature concerning a third polymorph, tridymite, which is also currently regulated by OSHA and included in the scope of OSHA's proposed crystalline silica standard.
OSHA's approach in this review is based on a weight-of-evidence approach, in which studies (both positive and negative) are evaluated for their overall quality, and causal inferences are drawn based on a determination of whether there is substantial evidence that exposure increases the risk of a particular effect. Factors considered in assessing the quality of studies include size of the cohort studied and power of the study to detect a sufficiently low level of disease risk; duration of follow-up of the study population; potential for study bias (such as selection bias in case-control studies or survivor effects in cross-sectional studies); and adequacy of underlying exposure information for
examining exposure-response relationships. Studies were deemed suitable for inclusion in OSHA's Preliminary Quantitative Risk Assessment where there was adequate quantitative information on exposure and disease risks and the study was judged to be sufficiently high quality according to the criteria described above. The Preliminary Quantitative Risk Assessment is included in Section II of the background document and is summarized in Section VI of this preamble.
A draft health effects review document was submitted for external scientific peer review in accordance with the Office of Management and Budget's “Final Information Quality Bulletin for Peer Review” (OMB, 2004). A summary of OSHA's responses to the peer reviewers' comments appears in Section III of the background document. Since the draft health effects review document was submitted for external scientific peer review, new studies or reviews examining possible associations between occupational exposure to respirable crystalline silica and lung cancer have been published. OSHA's analysis of that new information is presented in a supplemental literature review and is available in the docket (OSHA, 2013).
A. Silicosis and Disease Progression
1. Pathology and Diagnosis
Silicosis is a progressive disease in which accumulation of respirable crystalline silica particles causes an inflammatory reaction in the lung, leading to lung damage and scarring, and, in some cases, progresses to complications resulting in disability and death. Three types of silicosis have been described: an
acute
form following intense exposure to respirable dust of high crystalline silica content for a relatively short period (
i.e.,
a few months or years); an
accelerated
form, resulting from about 5 to 15 years of heavy exposure to respirable dusts of high crystalline silica content; and, most commonly, a
chronic
form that typically follows less intense exposure of usually more than 20 years (Becklake, 1994; Balaan and Banks, 1992). In both the accelerated and chronic form of the disease, lung inflammation leads to the formation of excess connective tissue, or fibrosis, in the lung. The hallmark of the chronic form of silicosis is the silicotic islet or nodule, one of the few agent-specific lesions in pathology (Balaan and Banks, 1992). As the disease progresses, these nodules, or fibrotic lesions, increase in density and can develop into large fibrotic masses, resulting in progressive massive fibrosis (PMF). Once established, the fibrotic process of chronic silicosis is thought to be irreversible (Becklake, 1994), and there is no specific treatment for silicosis (Davis, 1996; Banks, 2005). Unlike chronic silicosis, the acute form of the disease almost certainly arises from exposures well in excess of current OSHA standards and presents a different pathological picture, one of pulmonary alveolar proteinosis.
Chronic silicosis is the most frequently observed type of silicosis in the U.S. today. Affected workers may have a dry chronic cough, sputum production, shortness of breath, and reduced pulmonary function. These symptoms result from airway restriction and/or obstruction caused by the development of fibrotic scarring in the alveolar sacs and lower region of the lung. The scarring can be detected by chest x-ray or computerized tomography (CT) when the lesions become large enough to appear as visible opacities. The result is restriction of lung volumes and decreased pulmonary compliance with concomitant reduced gas transfer (Balaan and Banks, 1992). Early stages of chronic silicosis can be referred to as either
simple
or nodular silicosis; later stages are referred to as either
pulmonary massive fibrosis
(PMF),
complicated,
or
advanced
silicosis.
The clinical diagnosis of silicosis has three requisites (Balaan and Banks, 1992; Banks, 2005). The first is the recognition by the physician that exposure to crystalline silica adequate to cause this disease has occurred. The second is the presence of chest radiographic abnormalities consistent with silicosis. The third is the absence of other illnesses that could resemble silicosis on chest radiograph,
e.g.,
pulmonary fungal infection or miliary tuberculosis. To describe the presence and severity of silicosis from chest x-ray films or digital radiographic images, a standardized system exists to classify the opacities seen on chest radiographs (the International Labor Organization (ILO) International Classification of Radiographs of the Pneumoconioses (ILO, 1980, 2002, 2011; Merchant and Schwartz, 1998; NIOSH, 2011). This system standardizes the description of chest x-ray films or digital radiographic images with respect to the size, shape, and density of opacities, which together indicate the severity and extent of lung involvement. The density of opacities seen on chest x-ray films or digital radiographic images is classified on a 4-point major category scale (0, 1, 2, or 3), with each major category divided into three subcategories, giving a 12-point scale between 0/0 and 3/+. (For each subcategory, the top number indicates the major category that the profusion most closely resembles, and the bottom number indicates the major category that was given secondary consideration.) Major category 0 indicates the absence of visible opacities and categories 1 to 3 reflect increasing profusion of opacities and a concomitant increase in severity of disease. Biopsy is not necessary to make a diagnosis and a diagnosis does not require that chest x-ray films or digital radiographic images be rated using the ILO system (NIOSH, 2002). In addition, an assessment of pulmonary function, though not itself necessary to confirm a diagnosis of silicosis, is important to evaluate whether the individual has impaired lung function.
Although chest x-ray is typically used to examine workers exposed to respirable crystalline silica for the presence of silicosis, it is a fairly insensitive tool for detecting lung fibrosis (Hnizdo et al., 1993; Craighead and Vallyathan, 1980; Rosenman et al., 1997). To address the low sensitivity of chest x-rays for detecting silicosis, Hnizdo et al. (1993) recommended that radiographs consistent with an ILO category of 0/1 or greater be considered indicative of silicosis among workers exposed to a high concentration of silica-containing dust. In like manner, to maintain high specificity, chest x-rays classified as category 1/0 or 1/1 should be considered as a positive diagnosis of silicosis.
Newer imaging technologies with both research and clinical applications include computed tomography, and high resolution tomography. High- resolution computed tomography (HRCT) uses thinner image slices and a different reconstruction algorithm to improve spatial resolution over CT. Recent studies of high-resolution computerized tomography (HRCT) have found HRCT to be superior to chest x-ray imaging for detecting small opacities and for identifying PMF (Sun et al., 2008; Lopes et al., 2008; Blum et al., 2008).
The causal relationship between exposure to crystalline silica and silicosis has long been accepted in the scientific and medical communities. Of greater interest to OSHA is the quantitative relationship between exposure to crystalline silica and development of silicosis. A large number of cross-sectional and retrospective studies have been conducted to evaluate this relationship (Kreiss and Zhen, 1996; Love et al., 1999; Ng and Chan, 1994; Rosenman et al., 1996; Hughes et al., 1998; Muir et al., 1989a, 1989b; Park et al., 2002; Chen
et al., 2001; Hnizdo and Sluis-Cremer, 1993; Miller et al., 1998; Buchanan et al., 2003; Steenland and Brown, 1995b). In general, these studies, particularly those that included retirees, have found a risk of radiological silicosis (usually defined as x-ray films classified ILO major category 1 or greater) among workers exposed near the range of cumulative exposure permitted by current exposure limits. These studies are presented in detail in OSHA's Preliminary Quantitative Risk Assessment (Section II of the background document and summarized in Section VI of this preamble).
2. Silicosis in the United States
Unlike most occupational diseases, surveillance statistics are available that provide information on the prevalence of silicosis mortality and morbidity in the U.S. The most comprehensive and current source of surveillance data in the U.S. related to occupational lung diseases, including silicosis, is the National Institute for Occupational Safety and Health (NIOSH) Work-Related Lung Disease (WoRLD) Surveillance System; the WoRLD Surveillance Report is compiled from the most recent data from the WoRLD System (NIOSH, 2008c). National statistics on mortality associated with occupational lung diseases are also compiled in the National Occupational Respiratory Mortality System (NORMS, available on the Internet at
http://webappa.cdc.gov/ords/norms.html
), a searchable database administered by NIOSH. In addition, NIOSH published a recent review of mortality statistics in its MMWR Report Silicosis Mortality, Prevention, and Control—United States, 1968-2002 (CDC, 2005). For each of these sources, data are compiled from death certificates reported to state vital statistics offices, which are collected by the National Center for Health Statistics (NCHS). Data on silicosis morbidity are available from only a few states that administer occupational disease surveillance systems, and from data on hospital discharges. OSHA believes that the mortality and morbidity statistics compiled in these sources and summarized below indicate that silicosis remains a significant occupational health problem in the U.S. today.
From 1968 to 2002, silicosis was recorded as an underlying or contributing cause of death on 16,305 death certificates; of these, a total of 15,944 (98 percent) deaths occurred in males (CDC, 2005). From 1968 to 2002, the number of silicosis deaths decreased from 1,157 (8.91 per million persons aged
≥
15 years) to 148 (0.66 per million), corresponding to a 93-percent decline in the overall mortality rate. In its most recent WoRLD Report (NIOSH, 2008c), NIOSH reported that the number of silicosis deaths in 2003, 2004, and 2005 were 179, 166, and 161, respectively, slightly higher than that reported in 2002. The number of silicosis deaths identified each year has remained fairly constant since the late 1990's.
NIOSH cited two main factors that were likely responsible for the declining trend in silicosis mortality since 1968. First, many of the deaths in the early part of the study period occurred among persons whose main exposure to crystalline silica dust probably occurred before introduction of national standards for silica dust exposure established by OSHA and the Mine Safety and Health Administration (MSHA) (
i.e.,
permissible exposure limits (PELs)) that likely led to reduced silica dust exposure. Second, there has been declining employment in heavy industries (
e.g.,
foundries) where silica exposure was prevalent (CDC, 2005). Although the factors described by NIOSH are reasonable explanations for the steep reduction in silicosis-related mortality, it should be emphasized that the surveillance data are insufficient for the analysis of residual risk associated with current occupational exposure limits for crystalline silica. Analyses designed to explore this question must make use of appropriate exposure-response data, as is presented in OSHA's Preliminary Quantitative Risk Assessment (summarized in Section VI of this preamble).
Although the number of deaths from silicosis overall has declined since 1968, the number of silicosis-associated deaths reported among persons aged 15 to 44 had not declined substantially prior to 1995 (CDC 1998). Unfortunately, it is not known to what extent these deaths among younger workers were caused by acute or accelerated forms of silicosis.
Silicosis deaths among workers of all ages result in significant premature mortality; between 1996 and 2005, a total of 1,746 deaths resulted in a total of 20,234 years of life lost from life expectancy, with an average of 11.6 years of life lost. For the same period, among 307 decedents who died before age 65, or the end of a working life, there were 3,045 years of life lost to age 65, with an average of 9.9 years of life lost from a working life (NIOSH, 2008c).
Data on the prevalence of silicosis morbidity are available from only three states (Michigan, Ohio, and New Jersey) that have administered disease surveillance programs over the past several years. These programs rely primarily on hospital discharge records, reporting of cases from the medical community, workers' compensation programs, and death certificate data. For the reporting period 1993-2002, the last year for which data are available, three states (Michigan, New Jersey and Ohio) recorded 879 cases of silicosis (NIOSH 2008c). Hospital discharge records represent the primary ascertainment source for all three states. It should be noted that hospital discharge records most likely include cases of acute silicosis or very advance chronic silicosis since it is unlikely that there would be a need for hospitalization in cases with early radiographic signs of silicosis, such as for an ILO category 1/0 x-ray. Nationwide hospital discharge data compiled by NIOSH (2008c) and the Council of State and Territorial Epidemiologists (CSTE, 2005) indicates that there are at least 1,000 hospitalizations each year due to silicosis.
Data on silicosis mortality and morbidity are likely to understate the true impact of exposure of U.S. workers to crystalline silica. This is in part due to underreporting that is characteristic of passive case-based disease surveillance systems that rely on the health care community to generate records (Froines et al., 1989). Health care professionals play the main role in such surveillance by virtue of their unique role in recognizing and diagnosing diseases, but most health care professionals do not take occupational histories (Goldman and Peters, 1981; Rutstein et al., 1983). In addition to the lack of information about exposure histories, difficulty in recognizing occupational illnesses that have long latency periods, like silicosis, contributes to under-recognition and underreporting by health care providers. Based on an analysis of data from Michigan's silicosis surveillance activities, Rosenman et al. (2003) estimated that the true incidence of silicosis mortality and morbidity were understated by a factor of between 2.5 and 5, and that there were estimated to be from 3,600 to 7,300 new cases of silicosis occurring in the U.S. annually between 1987 and 1996. Taken with the surveillance data presented above, OSHA believes that exposure to crystalline silica remains a cause of significant mortality and morbidity in the U.S.
3. Progression of Silicosis and Its Associated Impairment
As described above, silicosis is a progressive lung disease that is usually first detected by the appearance of a
diffuse nodular fibrosis on chest x-ray films. To evaluate the clinical significance of radiographic signs of silicosis, OSHA reviewed several studies that have examined how exposure affects progression of the disease (as seen by chest radiography) as well as the relationship between radiologic findings and pulmonary function. The following summarizes OSHA's preliminary findings from this review.
Of the several studies reviewed by OSHA that documented silicosis progression in populations of workers, four studies (Hughes et al., 1982; Hessel et al., 1988; Miller et al., 1998; Ng et al., 1987a) included quantitative exposure data that were based on either current or historical measurements of respirable quartz. The exposure variable most strongly associated in these studies with progression of silicosis was cumulative respirable quartz (or silica) exposure (Hessel et al., 1988; Hughes et al., 1982; Miller et al., 1998; Ng et al., 1987a), though both average concentration of respirable silica (Hughes et al., 1982; Ng et al., 1987a) and duration of employment in dusty jobs have also been found to be associated with the progression of silicosis (Hughes et al., 1982; Ogawa et al., 2003).
The study reflecting average exposures most similar to current exposure conditions is that of Miller et al. (1998), which followed a group of 547 British coal miners in 1990-1991 to evaluate chest x-ray changes that had occurred after the mines closed in 1981. This study had data available from chest x-rays taken during health surveys conducted between 1954 and 1978, as well as data from extensive exposure monitoring conducted between 1964 and 1978. The mean and maximum cumulative exposure reported in the study correspond to average concentrations of 0.12 and 0.55 mg/m
3
, respectively, over the 15-year sampling period. However, between 1971 and 1976, workers experienced unusually high concentrations of respirable quartz in one of the two coal seams in which the miners worked. For some occupations, quarterly mean quartz concentrations ranged from 1 to 3 mg/m
3
, and for a brief period, concentrations exceeded 10 mg/m
3
for one job. Some of these high exposures likely contributed to the extent of disease progression seen in these workers; in its Preliminary Quantitative Risk Assessment, OSHA reviewed a study by Buchanan et al. (2003), who found that short-term exposures to high (>2 mg/m
3
) concentrations of silica can increase the silicosis risk by 3-fold over what would be predicted by cumulative exposure alone (
see
Section VI).
Among the 504 workers whose last chest x-ray was classified as ILO 0/0 or 0/1, 20 percent had experienced onset of silicosis (
i.e.,
chest x-ray was classified as ILO 1/0 by the time of follow up in 1990-1991), and 4.8 percent progressed to at least category 2. However, there are no data available to continue following the progression of this group because there have been no follow-up surveys of this cohort since 1991.
In three other studies examining the progression of silicosis, (Hessel et al., 1988; Hughes et al., 1982; Ng et al., 1987a) cohorts were comprised of silicotics (individuals already diagnosed with silicosis) that were followed further to evaluate disease progression. These studies reflect exposures of workers to generally higher average concentrations of respirable quartz than are permitted by OSHA's current exposure limit. Some general findings from this body of literature follow. First, size of opacities on initial radiograph is a determinant for further progression. Individuals with large opacities on initial chest radiograph have a higher probability of further disease progression than those with small opacities (Hughes et al., 1982; Lee, et al., 2001; Ogawa et al., 2003). Second, although silicotics who continue to be exposed are more likely to progress than silicotics who are not exposed (Hessel et al., 1988), once silicosis has been detected there remains a likelihood of progression in the absence of additional exposure to silica (Hessel et al., 1988; Miller et al., 1998; Ogawa, et al., 2003; Yang et al., 2006). There is some evidence in the literature that the probability of progression is likely to decline over time following the end of the exposure, although this observation may also reflect a survivor effect (Hughes et al., 1982; Lee et al., 2001). In addition, of borderline statistical significance was the association of tuberculosis with increased likelihood of silicosis progression (Lee et al., 2001).
Of the four studies reviewed by OSHA that provided quantitative exposure information, two studies (Miller et al., 1998; Ng et al., 1987a) provide the information most relevant to current exposure conditions. The range of average concentration of respirable crystalline silica to which workers were exposed in these studies (0.12 to 0.48 mg/m
3
, respectively) is relatively narrow and is of particular interest to OSHA because current enforcement data indicate that exposures in this range or not much lower are common today, especially in construction and foundries, and sandblasting operations. These studies reported the percentage of workers whose chest x-rays show signs of progression at the time of follow-up; the annual rate at which workers showed disease progression were similar, 2 percent and 6 percent, respectively.
Several cross-sectional and longitudinal studies have examined the relationship between progressive changes observed on radiographs and corresponding declin
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