United States Standards for Condition of Food Containers
Federal RegisterJan 18, 2012
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DEPARTMENT OF AGRICULTURE
Agricultural Marketing Service
7 CFR Part 42
RIN 0581-AC52
[Doc. No. AMS-FV-08-0027; FV-05-332]
United States Standards for Condition of Food Containers
AGENCY:
Agricultural Marketing Service, USDA.
ACTION:
Proposed rule.
SUMMARY:
The Agricultural Marketing Service (AMS) proposes to amend the regulations governing the United States (U.S.) Standards for Condition of Food Containers. The proposed revisions would remove the Operating Characteristic (OC) curves for on-line sampling and inspection and make other minor non-substantive changes. These revisions are necessary in order to provide standards that reflect current industry practices.
DATES:
Comments must be received on or before March 19, 2012.
ADDRESSES:
Interested persons are invited to submit written comments or comments on the Internet. Comments may be sent to Lynne Yedinak, Food Technologist, Processed Products Division, Fruit and Vegetable Programs, Agricultural Marketing Service, U.S. Department of Agriculture, 1400 Independence Avenue SW., Room 0709, South Building Stop 0247, Washington, DC 20250-0247; FAX: (202) 690-1527; or Internet:
http://www.regulations.gov.
The current U.S. Standards for Condition of Food Containers is available through the address cited below by accessing the Internet at:
http://www.access.gpo.gov/nara/cfr/waisidx_00/7cfr42_00.html.
All comments should reference the document number, date, and page number of this issue of the
Federal Register
. All comments will be posted without change, including any personal information provided. All comments submitted in response to this notice will be included in the record and will be made available to the public on the Internet via:
http://www.regulations.gov.
FOR FURTHER INFORMATION CONTACT:
Lynne Yedinak at the above address, Telephone: (202) 720-9939, Fax: (202) 690-1527, or email
FQAStaff@ams.usda.gov.
SUPPLEMENTARY INFORMATION:
Executive Order 12866 Regulatory Flexibility Act
This proposed rule has been determined to be not significant for purposes of Executive Order 12866 and, therefore, has not been reviewed by the Office of Management and Budget.
Pursuant to requirements set forth in the Regulatory Flexibility Act (RFA) (5 U.S.C. 601-612), AMS has considered the economic impact of this action on small entities. Accordingly, AMS has prepared this initial regulatory flexibility analysis.
The purpose of the RFA is to fit regulatory action to the scale of business subject to such actions in order that small businesses will not be unduly or disproportionately burdened. Food manufacturers are determined to be small businesses if they have 1,000 or less employees per 13 CFR part 121.
There are approximately 22,058 establishments identified in the 2007 Economic Census as belonging to the North American Industry Classification System under the classification of “food manufacturing” and any number of these establishments could request their product containers be inspected under the provisions of the U.S. Standards for Condition of Food Containers. Only 402 of these establishments would qualify as small businesses under the definition provided by the Small Business Administration.
We have examined the economic implications of this proposed rule on small entities. Under the proposed rule, utilization of the U.S. Standards for Condition of Food Containers continues to be voluntary. Small entities would only incur direct costs when purchasers of their packaged food products stipulate in their procurement documents that the food containers should conform to the requirements of the U.S. Standards for Condition of Food Containers. Since the standards were previously amended in May 1983, innovations in packaging technologies have provided an increasingly wide variety of acceptable new food containers. These new food containers are not represented by the current standards. Accordingly, we believe that the economic impact of this proposed rule will be minimal because the revisions are necessary in order to provide standards that reflect current industry practices. Finally, the changes concerning removal of OC curves and other non-substantive changes will have no adverse impact on small or large entities.
This rule would not impose any additional reporting or recordkeeping requirements on either small or large establishments. In addition, the Department has not identified any relevant Federal rules that duplicate, overlap, or conflict with the Standards.
AMS is committed to complying with the E-Government Act, to promote the use of the Internet and other information technologies to provide increased opportunities for citizen access to Government information and services, and for other purposes.
Executive Order 12988
The rule has been reviewed under Executive Order 12988, Civil Justice Reform. There are no administrative procedures which must be exhausted prior to any judicial challenge to the provisions of this rule.
Background
The U.S. Standards for Condition of Food Containers (Standards) currently provide sampling procedures and acceptance criteria for the inspection of stationary lots of filled food containers, which includes skip lot sampling and inspection procedures. It also provides on-line sampling and inspection procedures for food containers during production.
Stationary lot sampling is the process of randomly selecting sample units from a lot whose production has been completed. This type of lot is usually stored in a warehouse or in some other storage facility and is offered for inspection.
Skip lot sampling is a special procedure for inspecting stationary lots in which only a fraction of the submitted lots are inspected. Skip lot inspection can only be instituted when a certain number of lots of essentially the same quality have been consecutively accepted.
To be acceptable under the examination criteria in the standards, lots may contain only a limited number of defects classified as minor, major, or critical. Acceptance criteria are based on sampling plans for different lot sizes and levels of inspection such as normal, reduced, or tightened. Defect tables classify the severity of defects.
On-line sampling and inspection is a procedure in which subgroups of sample units or individual containers are selected randomly from pre-designated portions of production. The acceptability of these portions of production is determined by inspecting, at the time of sampling, the subgroups which represent these portions. For this type of sampling, only portions of a lot, rather than a whole lot, may be rejected. This helps to identify trouble spots in a production cycle quickly, and enables the producer to make timely corrections. This can reduce the corrective action costs and the amount of product destroyed as a result of packaging problems.
These standards were developed for use by Government agencies when requested to certify filled primary containers or shipping cases, or both, for condition. The standards are permissive, and they may be used in their entirety or in part by private parties as well.
AMS proposes to revise the Standards to include:
(1) Separating Tables I, I-A, II, II-A, III, III-A, and III-B of sampling plans for normal, tightened, and reduced inspection by the type of sampling plan used (single or double), as well as updating the Acceptable Quality Levels (AQLs) for these tables; (2) Updating Table IV—Metal Containers (Rigid and Semi-Rigid), Table VI—Glass Containers (currently Table V), Table VIII—Rigid and Semi-Rigid Containers (Corrugated or Solid Fiberboard, Chipboard, Wood, Tetra Pak, Gable-Tops, Polymeric Trays,
etc.
) (currently Table VI), Table IX—Flexible Containers (Plastic Bags, Cello, Paper, Textile, Laminated Multi-Layer Pouch, Bag,
etc.
) (currently Table VII), and Table XI—Defects of Label, Marking, or Code (currently Table VIII) to incorporate new defects and revise existing defects to reflect new packaging technologies such as aseptic packaging, metal cans with easy open lids, and plastic rings that hold several containers together; (3) Adding new defect tables, Table V—Composite Containers (Semi-Rigid Laminated or Multi-Layer Paperboard Body with Metal, Plastic, or Combination of Metal and Plastic Ends and a Safety Seal Inside the Cap), Table VII—Plastic Containers (Rigid and Semi-Rigid Bottles, Jars, Tubs, Trays, Pails,
etc.
), and Table XII—Interior Can Defects; (4) removing the Operating Characteristic (OC) curves; and (5) other minor non-substantive changes to clarify the text.
These revisions to existing tables, addition of new tables, removal of OC curves, and updating language in the U.S Standards for Condition of Food Containers would enable the standards to be applicable to most types of food containers and align the standards to reflect current industry practices.
OC curves found in §§ 42.140, 42.141, 42.142, and 42.143 from Subpart E—Miscellaneous, are proposed to be completely removed. While these curves show the ability of the various sampling plans to distinguish between accepted and rejected lots, it is our experience that the inclusion of these curves is not critical to use of the standards. Furthermore, they are readily available in literature and on the Internet. Also, Standards for sampling plans including OC Curves are currently available in 7 CFR part 43.
While incorporating the suggested change received during the comment period to the Standards, AMS determined, after further analysis that additional changes were essential to properly reflect current industry practice. These changes included: Critical defect number one in Tables IV—Metal Containers, VI—Glass Containers, and IX—Flexible Containers was incompletely written and reflected inconsistencies with other defects listed in each table; the organization of the defects listed in Table IX—Flexible Containers (Plastic, Cellophane, Paper, Textile, Laminated Multi-Layer Pouch, Bag,
etc.
) did not clearly categorize the defects unique to thermostabilized (heat-treated) products in flexible containers; and that many plastic containers currently utilized by food manufacturers did not belong in Table IX—Flexible Containers (Plastic, Cellophane, Paper, Textile, Laminated Multi-Layer Pouch, Bag,
etc.
) since they maintain their shape when empty.
A proposed rule regarding the revision of the U.S. Standards for Condition of Food Containers was published in the
Federal Register
on November 19, 2009 [74 FR 59920]. A comment period of sixty days was issued which closed on January 19, 2010. AMS received and analyzed two comments in regards to the proposed revisions.
Comments
One commenter requested substances such as BPA not be used in containers. No changes were made based on this comment as it is outside the scope of the rule.
The other commenter supported the proposed rule revision and provided statements regarding § 42.112—Defects of containers. The commenter stated that while Table IV of § 42.112 has defects for “for” composite cans listed as a subset of the metal can defects, composite cans also exhibit defects consistent with defects listed in Table VI (Rigid and Semi-rigid containers). The comment proposed a separate table be added for composite cans extracting the composite can defects from the two current tables. Based on this comment, AMS removed the composite information in § 42.112 Table IV and added an additional table to § 42.112, Table V. Composite information from Table VI was also included in the new table.
AMS is reproposing the Standards with a sixty-day comment period to provide for all interested persons to comment on AMS' proposed modifications. All written comments received will be considered before a final determination is made on this matter.
List of Subjects in 7 CFR Part 42
Food packaging, Reporting and recordkeeping requirements.
For the reasons set forth in the preamble, 7 CFR part 42 is proposed to be amended as follows:
PART 42—[AMENDED]
1. The authority citation for part 42 continues to read as follows:
Authority:
Secs. 203, 205, 60 Stat. 1087, as amended, 1090, as amended (7 U.S.C. 1622, 1624).
2. Section 42.102 is amended by:
a. Removing the definitions “
Operating Characteristic Curve (OC Curve)”
and “
Probability of acceptance (a) For stationary lot sampling
and
(b) For On-line Sampling”.
b. Revising the definitions “Administrator”, “Lot or inspection lot”, “Sample size (n)”, “Stationary lot sampling” to read as follows:
§ 42.102
Definitions, general.
Administrator.
The Administrator of the Agricultural Marketing Service (AMS) of the Department or any other officer or employee of the Agency who is delegated, or who may be delegated the authority to act in the Administrator's stead.
Lot or inspection lot.
A collection of filled food containers of the same size, type, and style. The term shall mean
“inspection lot,”
i.e.,
a collection of units of product from which a sample is to be drawn and inspected to determine conformance with the applicable acceptance criteria. An inspection lot may differ from a collection of units designated as a lot for other purposes (
e.g.,
production lot, shipping lot,
etc.
).
Sample size (n).
The number of sample units included in the sample.
Stationary lot sampling.
The process of randomly selecting sample units from a lot whose production has been completed. This type of lot is usually stored in a warehouse or in some other storage facility and is offered in its entirety for inspection.
§ 42.106
[Amended]
3. In § 42.106, paragraph (a)(1), remove the word “atributed” and add in its place the word “attributed”.
4. Revise § 42.109, to read as follows:
§ 42.109
Sampling plans for normal condition of container inspection, Tables I and I-A.
Table I—Single Sampling Plans for Normal Condition of Container Inspection
Code
Lot size ranges—number of
containers in lot
Type of plan
Acceptable quality levels
Origin inspection
Sample size
0.25
Ac
Re
1.5
Ac
Re
6.5
Ac
Re
Other than origin inspection
0.25
Ac
Re
2.5
Ac
Re
10.0
Ac
Re
CA
6,000 or less
Single
84
0
1
3
4
9
10
0
1
4
5
13
14
CB
6,001-12,000
Single
168
1
2
5
6
16
17
1
2
7
8
23
24
CC
12,001-36,000
Single
315
2
3
8
9
28
29
2
3
13
14
41
42
CD
Over 36,000
Single
500
3
4
12
13
42
43
3
4
18
19
62
63
CE
Single
800
4
5
18
19
64
65
4
5
27
28
95
96
Ac = Acceptance number.
Re = Rejection number.
BILLING CODE 3410-02-P
EP18JA12.000
BILLING CODE 3401-02-C
5. Revise § 42.110, to read as follows:
§ 42.110
Sampling plans for tightened condition of container inspection; Tables II and II-A.
Table II—Single Sampling Plans for Tightened Condition of Container Inspection
Code
Lot size ranges—number of
containers in lot
Type of plan
Acceptable quality levels
Origin inspection
Sample size
0.25
Ac
Re
1.5
Ac
Re
6.5
Ac
Re
Other than origin inspection
0.25
Ac
Re
2.5
Ac
Re
10.0
Ac
Re
CB
6,000 or less
Single
168
0
1
4
5
11
12
0
1
5
6
16
17
CC
6,001-12,000
Single
315
1
2
6
7
19
20
1
2
8
9
28
29
CD
12,001-36,000
Single
500
2
3
9
10
28
29
2
3
12
13
42
43
CE
Over 36,000
Single
800
3
4
13
14
42
43
3
4
18
19
64
65
CF
Single
1,250
4
5
19
20
63
64
4
5
26
27
96
97
Table II-A—Double Sampling Plans for Tightened Condition of Container Inspection
Code
Lot size ranges—
number of containers in lot
Type of plan
Sample size
Acceptable quality levels
Origin inspection
0.25
Ac
Re
1.5
Ac
Re
6.5
Ac
Re
Other than origin inspection
0.25
Ac
Re
2.5
Ac
Re
10.0
Ac
Re
CB
6,000 or less
Double
1st—120
(*)
(*)
2
5
6
10
(*)
(*)
2
6
10
14
2d—60
Total—180
(*)
(*)
4
5
12
13
(*)
(*)
5
6
17
18
CC
6,001-12,000
Double
1st—168
0
2
1
5
7
13
0
2
2
7
12
18
2d—180
Total—348
1
2
7
8
21
22
1
2
9
10
31
32
CD
12,001-36,000
Double
1st—228
0
3
2
7
8
17
0
3
3
9
15
24
2d—288
Total—516
2
3
9
10
29
30
2
3
12
13
43
44
CE
Over 36,000
Double
1st—456
0
4
5
10
21
28
0
4
8
13
32
41
2d—408
Total—864
3
4
14
15
44
45
3
4
19
20
69
70
(*) = Reject on one or more defects.
6. Revise § 42.111, to read as follows:
§ 42.111
Sampling plans for reduced condition of container inspection, Tables III and III-A; and limit number for reduced inspection, Table III-B.
Table III—Single Sampling Plans for Reduced Condition of Container Inspection
Code
Lot size ranges—number of
containers in lot
Type of plan
Acceptable quality levels
Origin inspection
Sample size
0.25
Ac
Re
1.5
Ac
Re
6.5
Ac
Re
Other than origin inspection
0.25
Ac
Re
2.5
Ac
Re
10.0
Ac
Re
CAA
6,000 or less
Single
29
1
2
1
2
4
5
1
2
2
3
5
6
CA
6,001-36,000
Single
84
1
2
3
4
9
10
1
2
4
5
13
14
CB
Over 36,000
Single
168
1
2
5
6
16
17
1
2
7
8
23
24
CC
Single
315
2
3
8
9
28
29
2
3
13
14
41
42
Table III-A—Double Sampling Plans for Reduced Condition of Container Inspection
Code
Lot size ranges—
number of containers in lot
Type of plan
Sample size
Acceptable quality levels
Origin inspection
0.25
Ac
Re
1.5
Ac
Re
6.5
Ac
Re
Other than origin inspection
0.25
Ac
Re
2.5
Ac
Re
10.0
Ac
Re
CAA
6,000 or less
Double
1st—18
0
2
0
2
1
4
0
2
0
3
2
5
2d—18.
Totals—36
1
2
1
2
5
6
1
2
2
3
6
7
CA
6,001-36,000
Double
1st—36,
0
2
0
4
2
7
0
2
0
4
3
9
2d—60.
Total........96
1
2
3
4
10
11
1
2
4
5
15
16
CB
Over 36,000
Double
1st—120
0
2
2
6
10
14
0
2
3
7
14
19
2d—60.
Total—180
1
2
5
6
17
18
1
2
8
9
25
26
Table III—B—Limit Numbers for Reduced Inspection
Number of sample units from last 10 lots inspected within 6 months
Acceptable quality level
0.25
1.5
2.5
6.5
10.0
320-499
(*)
1
4
14
24
500-799
(*)
3
7
25
40
800-1,249
0
7
14
42
68
1,250-1,999
0
13
24
69
110
2,000-3,149
2
22
40
115
181
3,150-4,999
4
38
67
186
293
5,000-7,999
7
63
110
302
472
8,000-12,499
14
105
181
491
765
12,500-19,999
24
169
290
777
1207
* Denotes that the number of sample units from the last 10 inspection lots is not sufficient for reduced inspection for this AQL. In this instance more than 10 inspection lots may be used for the calculations if; the inspection lots used are the most recent ones in sequence within the last 6 months, they have all been on normal inspection, and none has been rejected on original inspection.
7. Section § 42.112, is revised to read as follows:
§ 42.112
Defects of containers: Tables IV, V, VI, VII, VIII, IX, and X.
Table IV—Metal Containers (Rigid and Semi-Rigid)
Defects
Categories
Critical
Major
Minor
Type or size of container or component parts not as specified
None permitted.
Closure incomplete, not located correctly or not sealed, crimped, or fitted properly:
(a) Heat processed primary container
1
(b) Non-heat processed primary container
101
(c) Other than primary container
201
Dirty, stained, or smeared container
202
Key opening metal containers (when required):
(a) Key missing
102
(b) Key does not fit tab
103
(c) Tab of opening band insufficient to provide accessibility to key
104
(d) Improper scoring (band would not be removed in one continuous strip)
105
Metal pop-top:
(a) Missing or broken pull tab
106
(b) Missing or incomplete score line
107
Flexible pop-top:
(a) Poor seal (wrinkle, entrapped matter,
etc.
)
108
(b) Short pull tab
203
(c) Missing pull tab
109
(d) Torn pull tab
204
Open top with plastic overcap (when required):
(a) Plastic overcap missing
110
(b) Plastic overcap warped (making opening or reapplication difficult)
111
Outside tinplate or coating (when required):
(a) Missing or incomplete
205
(b) Blistered, flaked, sagged, or wrinkled
206
(c) Scratched or scored
207
(d) Fine cracks
208
Rust (rust stain confined to the top or bottom double seam or rust that can be removed with a soft cloth is not scored a defect):
(a) Rust stain
209
(b) Pitted rust
112
Wet cans (excluding refrigerated containers)
210
Dent:
(a) Materially affecting appearance but not usability
211
(b) Materially affecting usability
113
Buckle:
(a) Not involving end seam
212
(b) Extending into the end seam
114
Collapsed container
115
Paneled side materially affecting appearance but not usability
213
Solder missing when required
116
Cable cut exposing seam
117
Improper side seam
118
Swell, springer, or flipper (not applicable to gas or pressure packed product or frozen products)
2
Leaker or blown container
3
Frozen products only:
(a) Bulging ends
3/16
-inch to
1/4
-inch beyond lip
214
(b) Bulging ends more than
1/4
-inch beyond lip
119
Metal drums: leaking filling seal (bung) swell
1
4
120
1
Defect classification depends on the severity of the defect.
Table V—Composite Containers (Fiberboard Body With Metal Lids or Metal Bottoms, Plastic or Foil Top With Cap)
Defects
Categories
Critical
Major
Minor
Type or size of container or component parts not as specified
None permitted.
Closure incomplete, not located correctly or not sealed, crimped, or fitted properly:
1
Dirty, stained, or smeared container
201
Easy open closure:
(a) Pull tab:
1. Missing or broken pull tab
101
2. Missing or incomplete score line
102
(b) Membrane top:
1. Poor seal (wrinkle, entrapped matter,
etc.
)
103
2. Short pull tab
104
3. Missing pull tab
105
4. Torn pull tab
106
(c) Open top with plastic overcap (when required):
1. Plastic overcap missing
107
2. Plastic overcap warped (making opening or reapplication difficult)
108
Outside tinplate or coating on ends (when required):
(a) Missing or incomplete
202
(b) Blistered, flaked, sagged, or wrinkled
203
(c) Scratched or scored
204
(d) Fine cracks
205
Collapsed container
109
Paneled side materially affecting appearance but not usability
206
Leaker
2
Wet or damp:
(a) Materially affecting appearance but not usability
207
(b) Materially affecting usability
110
Crushed or torn area:
1. Materially affecting appearance but not usability
208
2. Materially affecting usability
111
Table VI—Glass Containers (Bottles, Jars)
Defects
Categories
Critical
Major
Minor
Type or size of container or component parts not as specified
None permitted.
Closure not sealed, crimped, or fitted properly:
(a) Heat processed
1
(b) Non-heat processed
101
Dirty, stained, or smeared container
201
Chip in glass
202
Stone (unmelted material) in glass
203
Pits in surface of glass
204
Sagging surface
205
Bead (bubble within glass):
(a)
1/8
-inch to
3/16
-inch in diameter
206
(b) Exceeding
1/8
-inch in diameter
102
Checked
103
Thin spot in glass
104
Blister (structural defect)
105
Bird swing (glass appendage inside container)
2
Broken or leaking container
3
Cap (nonheat processed):
(a) Cross-threaded
207
(b) Loose but not leaking
208
(c) Pitted rust
106
Cap (heat processed):
(a) Cross-threaded or loose
4
(b) Pitted rust
107
Sealing tape or cello band (when required):
(a) Improperly placed
209
(b) Not covering juncture of cap and glass
108
(c) Ends overlap by less than
1/2
-inch
109
(d) Loose or deteriorating
110
Missing or torn outer safety seal
111
Inner safety seal—missing, torn, poor seal
112
Table VII—Plastic Containers (Rigid and Semi-Rigid, Bottles, Jars, Tubs, Trays, Pails, etc.)
Defects
Categories
Critical
Major
Minor
Type or size of container or component parts not as specified
None permitted.
Closure not sealed, crimped, or fitted properly:
(a) Heat processed
1
(b) Non-heat processed
101
Dirty, stained, or smeared container
201
Chip in plastic
202
Un-melted gels in plastic
203
Pits in surface of plastic
204
Sagging surface
205
Air bubble within plastic:
(a)
1/8
-inch to
1/16
-inch in diameter
206
(b) Exceeding
1/8
-inch in diameter
102
Checked
103
Thin spot in plastic
104
Blister (structural defect)
105
Broken or leaking container
2
Cap (non-heat processed):
(a) Cross-threaded
207
(b) Loose but not leaking
208
Cap (heat processed), cross-threaded or loose
3
Security seals:
(a) Closure ring missing
106
(b) Missing or torn outer safety seal
107
(c) Inner safety seal—missing, torn, or poor seal
108
(d) Sealing tape or cello band (when required):
1. Improperly placed
209
2. Not covering juncture of cap and plastic
109
3. Ends overlap by less than
1/2
-inch
110
4. Loose or deteriorating
111
Closure not sealed, crimped, or fitted properly
Table VIII—Rigid and Semi-Rigid Containers—Corrugated or Solid Fiberboard, Chipboard, Wood, Aseptic, Polymeric Trays, etc.
[Excluding metal, glass, and plastic]
Defects
Categories
Critical
Major
Minor
Type or size of container or component parts not as specified
None permitted.
Component part missing
101
Closure not sealed, crimped, or fitted properly:
(a) Primary container
1
(b) Other than primary container
201
Dirty, stained, or smeared container
202
Wet or damp (excluding ice packs):
(a) Materially affecting appearance but not usability
203
(b) Materially affecting usability
102
Moldy area
2
Crushed or torn area:
(a) Materially affecting appearance but not usability
204
(b) Materially affecting usability
103
Separation of lamination (corrugated fiberboard):
(a) Materially affecting appearance but not usability
205
(b) Materially affecting usability
104
Product sifting or leaking
105
Nails or staples (when required):
(a) Not as required, insufficient number or improperly positioned
206
(b) Nails or staples protruding
106
Glue or adhesive (when required); not holding properly, not covering area specified, or not covering sufficient area to hold properly:
(a) Primary container
107
(b) Other than primary container
207
Flap:
(a) Projects beyond edge of container more than 1/4-inch
208
(b) Does not meet properly, allowing space of more than 1/4-inch
209
Sealing tape or strapping (when required):
(a) Missing.
108
(b) Improperly placed or applied
210
Missing component (straw,
etc.
)
211
Aseptic containers:
Missing re-sealable cap or tab
109
Inner or outer safety seal—missing, torn, poor seal
3
Thermostabilized polymeric trays:
Tray body:
(a) Swollen container
4
(b) Tear, crack, hole, abrasion through more than one layer of multi-layer laminate for the tray
5
(c) Presence of delamination in multi-layered laminate
212
(d) Presence of any permanent deformation, such that deformed area is discolored or roughened in texture
213
Lid material:
(a) Closure seal not continuous along tray flange surface
6
(b) Foldover wrinkle in seal area extends into the closure seal such that the closure seal is reduced to less than 1/8-inch
7
(c) Any impression or design on the seal surfaces which conceals or impairs visual detection of seal defects
110
(d) Areas of “wave-like” striations or wrinkles along the seal area that spans the entire width of seal
214
(e) Abrasion of lid material:
1. Within
1/16
-inch of food product edge of seal such that barrier layer is exposed
8
2. Greater than
1/16
-inch from food product edge of seal that barrier layer is exposed
215
(f) Presence of entrapped matter within
1/16
-inch of the food product edge of seal or entrapped moisture or vapor with
1/16
-inch of the food product edge of seal that results in less than
1/16
-inch of defect free seal width at the outside edge
9
(g) Presence of any seal defect or anomaly (for example, entrapped moisture, gases,
etc.
) within
1/16
-inch of food product edge of seal
111
(h) Closure seal width less than
1/8
-inch
216
Table IX—Flexible Containers (Plastic, Cellophane, Paper, Textile, Laminated Multi-Layer Pouch, Bag, etc.)
Defects
Categories
Critical
Major
Minor
Type or size of container or component parts not as specified
None permitted.
Closure not sealed, crimped, stitched, or fitted properly:
(a) Heat processed primary container
1
(b) Non-heat processed primary container
101
(c) Other than primary container
201
Dirty, stained, or smeared container
202
Unmelted gels in plastic
203
Torn or cut container or abrasion (non-leaker):
(a) Materially affecting appearance but not usability
204
(b) Materially affecting usability
102
Moldy area
2
Individual packages sticking together or to shipping case (tear when separated)
103
Not fully covering product
104
Wet or damp (excluding ice packs):
(a) Materially affecting appearance but not usability
205
(b) Materially affecting usability Over wrap (when required):
105
(a) Missing
106
(b) Loose, not sealed, or closed
206
(c) Improperly applied
207
Sealing tape, strapping, or adhesives (when required):
(a) Missing
107
(b) Improperly placed, applied, torn, or wrinkled
208
Tape over bottom and top closures (when required):
(a) Not covering stitching
108
(b) Torn (exposing stitching)
109
(c) Wrinkled (exposing stitching)
110
(d) Not adhering to bag:
1. Exposing stitching
111
2. Not exposing stitching
209
(e) Improper placement
210
Product sifting or leaking:
(a) Non-heat processed
112
(b) Heat processed
3
Flexible pop-top:
(a) Poor seal (wrinkle, entrapped matter,
etc.
) reducing intact seal to less than
1/16
-inch
4
(b) Short pull tab (materially affecting usability)
212
(c) Missing pull tab
113
(d) Torn pull tab (materially affecting usability)
213
Missing component (straw,
etc.
)
214
Two part container (poly lined box or bag in box):
(a) Outer case torn
215
(b) Poly liner:
1. Missing
5
2. Improper closure
114
Missing “zip lock” (re-sealable containers)
216
Loss of vacuum (in vacuum-packed)
115
Pre-formed containers:
(a) Dented or crushed area
217
(b) Deformed container
218
Missing re-sealable cap
116
Inner or outer safety seal—missing, torn, poor seal
6
Air bubble in plastic
117
Thermostabilized products (includes but not limited to tubes, pouches, etc.):
Foldover wrinkle in seal area (thermostabilized pouches):
(a) Extends through all plies across seal area or reduces seal less than
1/16
-inch
7
(b) Does not extend through all plies and effective seal to is
1/16
-inch or greater
219
Incomplete seal (thermostabilized pouches)
8
Non-bonding seal (thermostabilized pouches)
9
Laminate separation in body of pouch or in seal within
1/16
-inch of food product edge:
(a) If food contact layer is exposed
10
(b) If food contact surface is exposed after manipulation or laminate separation expands after manipulation
118
(c) If lamination separation is limited to isolated spots that do not propagate with manipulation or is outer ply separation in seal within
1/16
-inch of food product edge of seal
220
Flex cracks (cracks in foil layer only)
221
Swollen container
11
Blister (in seal) reducing intact seal to less than
1/16
-inch
12
Compressed seal (overheated to bubble or expose inner layer) reducing intact seal to less than
1/16
-inch
13
Stringy seal (excessive plastic threads showing at edge of seal area)
222
Contaminated seal (entrapped matter) reducing intact seal to less than
1/16
-inch
14
Seal creep (product in pouch “creeping” into seal) reducing intact seal to less than
1/16
inch
15
Misaligned or crooked seal reducing intact seal to less than
1/16
-inch
16
Seal formed greater than 1-inch from edge of pouch (unclosed edge flaps)
223
Waffling (embossing on surface from retort racks; not scorable unless severe)
224
Poor or missing tear notch (when required)
225
Table X—Unitizing (Plastic or Other Type of Casing/Unitizing)
Defects
Categories
Major
Minor
Not specified method
101
Missing tray (when required)
102
Missing shrink wrap (when required)
103
Loose or improperly applied wrap
201
Torn or mutilated
202
Off-center wrap (does not overlap both ends)
203
8. Section 42.113 is revised to read as follows:
§ 42.113
Defects of label, marking, or code.
Table XI—Label, Marking, or Code
Defects
Categories
Major
Minor
Not specified method
101
Missing (when required)
102
Loose or improperly applied
201
Torn or mutilated
202
Torn or scratched, obliterating any markings on the label
103
Text illegible or incomplete
203
Incorrect
104
In wrong location
204
9. Add § 42.114 to read as follows:
§ 42.114
Procedures for Evaluating Interior Container Defects.
(a) Sections 42.101 through 42.136 of this part provide procedures for determining lot conformance with the U.S. Standards for Condition of Food Containers. This determination is based on the examination of the external characteristics of the food containers.
(b) As an option, if a user of the inspection service requests to have the interior characteristics of containers examined, and apply these results in the determination of lot acceptability, the defects listed in Table XII of this section may be used.
(c) The determination of lot acceptability based on internal container defects shall be independent of the determination of lot acceptability for U.S. Standards for Condition of Food Containers. A user of the inspection service may choose to require inspection for internal can defects as well as inspection for U.S. Standards for Condition of Food Containers.
(d) If a user of the inspection service requests an examination for internal container defects in addition to an official USDA/USDC inspection for product quality and/or U.S. grade, the containers opened by the official inspection service for inspection of product quality and/or U.S. grade will be used for examination of interior container defects. The minimum sample size for evaluation of interior container
defects will be 13 containers. As a result, additional containers will be required if the inspection for quality or U.S. grade calls for fewer than 13 containers. Table XIII of this section provides acceptance numbers for internal container defects for selected sample sizes.
Table XII—Interior Container Defects
Defects
Categories
Major
Minor
De-tinning in metal container materially affecting usability
101
De-tinning in metal container not materially affecting usability
201
Black spots in metal container
202
Enamel missing (when required) in metal container
102
Enamel breakdown in metal container material affecting usability
103
Enamel cracked in metal container material not affecting usability
203
Interior of container damaged materially affecting usability
104
Interior of container damaged not materially affecting usability
204
Other anomaly (ies) of the interior of the container (metal, plastic, paper, rigid,
etc.
) that materially affects usability
105
Other anomaly (ies) of the interior of the container (metal, plastic, paper, rigid,
etc.
) that materially affects appearance but not usability
205
Table XIII—Acceptance Numbers for Internal Container Defects
Sample size
(n = number of containers)
Major
Interior
defects
Ac
Re
Total
Interior
defects
Ac
Re
n—13
0
1
2
3
n—21
1
2
3
4
n—29
1
2
4
5
n—38
2
3
5
6
n—48
2
3
6
7
n—60
2
3
7
8
Dated: January 10, 2012.
David R. Shipman,
Acting Administrator, Agricultural Marketing Service.
[FR Doc. 2012-833 Filed 1-17-12; 8:45 am]
BILLING CODE 3410-02-P
This is a copy of a public record, reproduced as it was published. It is not legal advice, and it may not be the version a court would rely on. Check the official source before you cite it.