Petition for Writ of Certiorari — Chapman v. Casner (No. 09-320)
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Supreme Court, U.S.
(i) ee BOS
\? No. 09- 09-320 SEP 1 0 2009
Intyp OFFICE OF THE CLERK
Supreme Court of the United States
ROBERT CHAPMAN, LONN S. RIDER, Qi Honc, DONALD KYLE
AND ROBERT KUPPER,
Petitioners,
v.
MICHAEL LAWRENCE CASNER, JEN-SEN DUNG,
ERRNO M. KESKENY AND JIN LUO,
Respondents.
ON PETITION FOR A Writ OF CERTIORARI TO THE
UNITED STATES COURT OF APPEALS
FOR THE FEDERAL CIRCUIT
PETITION FOR A WRIT OF CERTIORARI
PHILLIP C. STRASSBURGER JOSEPH R. ROBINSON*
PURDUE PHARMA L.P Counsel of Record
One Stamford Forum Darpy & Darsy PC.
Stamford, CT 06901 7 World Trade Center
250 Greenwich Street
New York, NY 10007
(212) 527-7700
+ Admission pending
Attorneys for Petitioners
24953 ce
(S00) 274 382] © (S00) 359 6859
2
QUESTIONS PRESENTED
Two questions are presented:
1. How is the principle in Eibel Process Co. v.
Minnesota & Ontario Paper Co., 261 U.S. 45, 68 (1923),
that a claim may be non-obvious when the inventor
discovers a “source [of trouble or a problem] not before
known” and then claims the resulting “application of the
remedy,” applied in light of ASR International Co. v.
Teleflex, 550 U.S. 398 (2007)?
2. Does #£ibel require recitation of the newly
discovered source of the problem as claim limitations?
mm)
LIST OF PARTIES
The parties below are listed in the caption of this
Petition:
Robert Chapman, Lonn S. Rider, Qi Hong,
Donald Kyle and Robert Kupper (collectively,
“Chapman”), Petitioners, Appellants and
Senior Party in the Interference; and
Michael Lawrence Casner, Jen-Sen Dung,
Erno M. Keskeny and Jin Luo (collectively,
“Casner”), Respondents, Cross-Appellants
and Junior Party in the Interference.
The real party-in-interest for Chapman is Purdue
Pharma L.P
The real party-in-interest for Casner is Johnson-
Matthey Public Limited Company.
CORPORATE DISCLOSURE
The parent corporations and publicly held
companies that own ten percent or more of the
partnership interests of Purdue L.P:
NONE.
Upon information and belief, the parent
corporations and publicly held companies that own ten
percent or more of the stock of Johnson-Matthey Public
Limited Company:
Johnson Matthey Inc.
iil
TABLE OF CONTENTS
Pave
QUESTIONS PRESENTED ................ j
eG We Pee Ee i eee ee eee ii
CORPORATE DISCLOSURE ............... ii
TAB iss OF CAI EIOPC ED és 0s 6 cee se ovens lii
TABLE OF APPENDICES .................. iv
TABLE OF CITED AUTHORITIES ......... Vv
OPINION AND JUDGMENT BELOW ....... l
STATEMENT OF JURISDICTION .......... 1
STATUTORY PROVISION INVOLVED ...... ]
STATEMENT OF THE CASE ............... 4
SUMMARY OF THE ARGUMENT .......... 10
A. The Discovery of the Previously Unknown
Source of a Known or Unknown Problem
Must Still Indicate that the Remedy to
that Problem Is Non-Obvious .......... 10
BK. FEibel Does not Require the Problem or
Its Cause to Be Claim Limitations ...... 17
CHIP EASORUIEN 6 os as kas Vea ease ee 19
iv
TABLE OF APPENDICES
Appendix A — Opinion Of The United States
Court Of Appeals For The Federal Circuit
Decided’ Maren 11, ZOOS onc cess ccc ce sececes
Appendix B — Memorandum Opinion And Order
Of The United States Patent And Trademark
Office Board Of Patent Appeals And
Interferences Entered March 18, 2008......
Appendix C — Order Of The United States
Court Of Appeals For The Federal Circuit
Denying Petition For Rehearing Filed June
Se Pe rr ee er rr ery mere
Appendix D — Judgment Of The United States
Court Of Appeals For The Federal Circuit
EXOCOG DEBTOR 14, Bee cc ccs is cccccccevccsess
Appendix E — Chapman Clean Copy Of Involved
Claims Dated May 3, 2007 .................
80a
TABLE OF CITED AUTHORITIES
Page
Cases:
Chapman v. Casner,
Appeal Nos. 2008-1427
(Fed. Cir. March 11, 2009) ................. l
Fibel Process Co.
v. Minnesota & Ontario Paper Co.,
ee Si ED ok eee ks peered cee yee passim
Graham v. Deere,
ee ae a vk vee ee ae a eee 14, 16
In re Peehs,
GIS Fee 1667 (CRA TORO) nn ccc ccc ceciucs 7
In re Sponnoble,
405 F.2d 678 (C.C.PA. 1969) ......cccccscces t
KSR International Co. v. Teleflex,
Oe Sis ED ns bc bs te eneeteeeeses passim
U.S. Constitution:
PETIOLES F.C TION © ck. s 0 cao 400060 0kdensenves 16
vi
Cited Authorities
Page
Statutes:
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wa ose sade eh sos 660 0K 8 860088 2
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OPINION AND JUDGMENT BELOW
The opinion of the United States Court of Appeals
for the Federal Circuit is unreported and is dated March
11, 2009. Appendix A. The Judgment of the United
States Court of Appeals for the Federal Circuit is dated
March 11, 2009 and issued as a mandate on June 22,
2009. Appendix D. A timely request for rehearing was
denied on June 15, 2009. Appendix C.
STATEMENT OF JURISDICTION
This Court’s jurisdiction is invoked under 28 U.S.C.
§ 1254(1). This is a petition for a writ of certiorari from
a judgment of the United States Court of Appeals for
the Federal Circuit entered on March 11, 2009, and
issued as a mandate on June 22, 2009, in Chapman v.
Casner, Appeal Nos. 2008-1427, -1428 (Fed. Cir. March
11, 2009). Appendix D. See also Appendix A. A timely
request for rehearing was denied on June 15, 2009.
Appendix C,
STATUTORY PROVISION INVOLVED
Title 35 United States Code, Section 103(a)
§ 103. Conditions for patentability; non-
obvious subject matter
(a) A patent may not be obtained though the
invention is not identically disclosed or
described as set forth in section 102 of this
title, if the differences between the subject
matter sought to be patented and the prior
2
art are such that the subject matter as a
whole would have been obvious at the time
the invention was made to a person having
ordinary skill in the art to which said subject
matter pertains.
Patentability shall not be negatived by the manner
in which the invention was made.!
' Reference is made to Title 35 United States Code, Section
102 which reads:
§ 102. Conditions for patentability; novelty and loss
of right to patent
A person shall be entitled to a patent unless—
(a) the invention was known or used by others in
this country, or patented or described in a printed
publication in this or a foreign country, before the
invention thereof by the applicant for patent, or
(b) the invention was patented or described in a
printed publication in this or a foreign country or in
public use or on sale in this country, more than one
year prior to the date of the application for patent
in the United States, or
(c) he has abandoned the invention, or
(d) the invention was first patented or caused to be
patented, or was the subject of an inventor’s
certificate, by the applicant or his lega!
representatives or assigns in a foreign country prior
to the date of the application for patent in this
country on an application for patent or inventor's
certificate filed more than twelve months before the
filing of the application in the United States, or
(Cont'd)
(Cont’d)
(e) the invention was described in
(1) an application for patent, published under
section 122 (b), by another filed in the United States
before the invention by the applicant for patent or
(2) a patent granted on an application for patent by
another filed in the United States before the
invention by the applicant for patent, except that an
internationa! application filed under the treaty
defined in section 351 (a) shall have the effects for
the purposes of this subsection of an application
filed in the United States only if the international
application designated the United States and was
published under Article 21(2) of such treaty in the
English language; or
(f) he did not himself invent the subject matter
sought to be patented, or
(g) (1) during the course of an interference
conducted under section 135 or section 291, another
inventor involved therein establishes, to the extent
permitted in section 104, that before such person’s
invention thereof the invention was made by such
other inventor and not abandoned, suppressed, or
concealed, or
(2) before such person’s invention thereof, the
invention was made in this country by another
inventor who had not abandoned, suppressed, or
concealed it. In determining priority of invention
under this subsection, there shall be considered not
only the respective dates of conception and
reduction to practice of the invention, but also the
reasonable diligence of one who was first to conceive
and last to reduce to practice, from a time prior to
conception by the other.
4
STATEMENT OF THE CASE
The Court of Appeals for the Federal Circuit
affirmed the order of the United States Patent and
Trademark Office Board of Appeals and Interferences
(“Board”) that all of the claims of Chapman’s U.S.
patent application no. 11/391,897 (Supplemental
Appendix and Appendix E) are unpatentable under
35 U.S.C. § 103(a) as obvious, not-withstanding that
Chapman discovered the previously unknown source of
a problem and then claimed the remedy. The Board’s
basis for federal jurisdiction was under 35 U.S.C. §§ 6(b)
and 135(a). The Federal Circuit’s basis for federal
jurisdiction was under 28 U.S.C. § 1295(a)(4)(A) and
35 U.S.C. § 141. Ada.
The Court of Appeals addressed the question of
obviousness in a manner contrary to 35 U.S.C. § 103
and the precedents of this Court. The Federal Circuit’s
majority decision (A2a-8a) directly conflicts with this
Court’s holding in Fibel Process Co. v. Minnesota &
Ontario Paper Co., 261 U.S. 45 (1923) that a claim may
be non-obvious when the inventor discovers a previously
unknown source or cause of trouble or a problem and
then claims the resulting application of the remedy. The
Federal Circuit’s decision also highlights a conflict
between Hibel and this Court’s decision in ASR
International Co. v. Teleflex, 550 U.S. 398 (2007).
The wisdom of Libel is of utmost importance today.
The Court should note that extraordinary amounts of
human and financial resources are expended by the
pharmaceutical industry in discovering the causes and
sources of medical problems such as diseases.
Pharmaceutical inventions are not the result of simply
5
a need or the knowledge that a problem exists. If so,
cancer and heart disease would have been cured decades
ago. Real and inventive research is directed to the
causes or sources of these known problems and diseases,
and this research must be patentable if the industry is
to continue its large investments. This Court should
affirm the modern relevance of #ibel and direct that
the discovery of the source of a problem is an important,
non-obvious part of the inventive process.
Here, Chapman invented a method for preparing
pharmaceutical oxycodone salts that have low levels of
the potentially toxic impurity, 14-hydroxy. *:’ A22a-24a.
' The following abbreviated chemical terms are used:
Ra = &a,14-dihydroxy-7,8-dihydrocodeinone;
8 = 8$,14-dihydroxy-7,8-dihydrocodeinone;
14-hydroxy = 14-hydroxycodeinone; and
ABUK = oa,f-unsaturated ketone.
’ Chapman’s sole independent claim reads as follows
(A2l1a):
96. A process for preparing oxycodone or an
oxycodone salt, which process comprises steps
of:
(a) preparing a mixture of oxycodone, solvent and
an acid;
(b) ineubating the mixture under conditions
suitable to promote reaction of 8,14-dihydroxy
7,8-dihydrocodeinone to 14-hydroxycodeinone;
and subsequently
(c) exposing the mixture to hydrogenation
reayents under conditions sufficient for
conversion of 14-hydroxycodeinone to
oxycodone.
6
Chapman’s invention was based upon their discovery of
the previously unknown cause (the formation of 8a, a
compound that Chapman first discovered and that
converts to new 14-hydroxy) of a problem (the impurities
in oxycodone salts that Chapman discovered were from
the formation of new 14-hydroxy) that was
misunderstood by the prior art. A9¥a, 40a-41a.
Oxycodone salt is a potent pain reliever (A3a, 23a)
prepared by the following steps: (1) converting thebaine
to 14-hydroxy; (2) converting the 14-hydroxy to
oxycodone; and (3) adding dilute acid at room
temperature to convert the oxycodone to its salt. Ada-
4a. However, oxycodone salts prepared in this manner
contain relatively high amounts of 14-hydroxy
impurities. A3a, 22a-23a.
The prior art believed that the 14-hydroxy
impurities in oxycodone salts were old 14-hydroxy that
was created in step (1), was unreacted in step (2), and
was carried over through step (3). A9¥a, 25a-26a. The
prior art taught that step (1) only produced a single by-
product, 88, which was of no concern because, in step
(3), 88 was converted to its benign, inert, stable salt, 8
salt. A43a-47a.
Chapman proved that the prior art understanding
of how 14-hydroxy impurities appeared in oxycodone salt
was wrong. Chapman discovered that the actual problem
was not old, carry-over 14-hydroxy created in step (1);
rather, it was 14-hydroxy that was newly formed in step
(3) from a previously unknown source. A3a-4a, Ya.
Chapman discovered that step (1) also produced a
previously unknown compound, 8a, which, when salted
7
in step (3), was converted into new 14-hydroxy. A3a-4a,
9a-10a. This was why, no matter how thoroughly the
prior art tried to remove old, left-over, excess 14-hydroxy
that was formed in step (1), but which remained
unconverted in step (2), pharmaceutical oxycodone salts
still had unaccountable and unexpected higher levels of
14-hydroxy impurities.
Chapman remedied this problem by designing the
claimed process: first, mixing the ingredients for salting
oxycodone (Chapman step (a), which starts at the end
of typical oxycodone production); second, letting the
salting progress to convert all of the 8, 14-dihydroxy to
something else (8 becoming its benign, inert, stable
salt (A5a) and 8a becoming new 14-hydroxy (A3a-5a,
9a-10a)) (Chapman step (b)); and third, converting the
new 14-hydroxy derived from 8@ to oxycodone with little
or no 14-hydroxy impurities remaining (Chapman step
(c)). Ada.
The Federal Circuit majority erred by ignoring this
Court’s holding in £7bel.* The majority below looked to
the obviousness of only a single step out of the sequence
that Chapman claimed. A6a-7a. The Federal Circuit
reasoned that Chapman’s invention was obvious because
the prior art disclosed that “8B, at least, will under
certain reaction conditions form 14-hydroxy.” A8a;
see also A6a-7a.
‘ The Court of Customs and Patent Appeals had followed
this Court’s holding in Libel. See, e.g., 1n re Pechs, 612 F.2d 1287,
1290 (C.C.PA 1980); Jn re Sponnoble, 405 F.2d 578, 586 (C.C.PA.
1969); Alla-12a.
8
This reasoning begs the question: why would anyone
apply the foregoing reaction to a mixture of benign,
inert, stable 8B salt and oxycodone salt in the absence
of Chapman’s discoveries that 8a was also there and
formed new 14-hydroxy? The answer is that no one
would and no one did. That is why Eibel should be
followed even in light of this Court’s discussion of
obviousness in ASR.
The Federal Circuit majority relied upon the United
States Food and Drug Administration’s recognition that
there was a need to eliminate impurities in oxycodone,
as sufficient reason to combine elements of the prior
art. A7a-8a. However, despite ASR, a mere need,
regardless of the number of possible remedies, cannot
serve as the reason to combine prior art elements if the
application of the remedy is the result of a new discovery,
as here.
There is a sharp conflict between this Court’s
decision in Hibel and this Court’s decision in ASR. The
application of Hibel here clearly results in the non-
obviousness of Chapman’s claims; however, the
application of ASR can force obviousness. There was
an industry need here, and when the source of the
problem was discovered by Chapman, the remedy may
have been to use well-known reactions. The fact
remains, however, that, despite this need, the prior art
did not disclose or suggest 8a, that 8a was also formed
in step (1), or that step (3) converted 8a into new 14-
hydroxy. These discoveries were Chapman’s alone and
were what led Chapman to the starting point and the
subsequent steps in their claimed process.
9
Since one of ordinary skill at the time of Chapman’s
invention did not know that 8,14-dihydroxy was actually
two compounds (the prior art 88 and Chapman’s newly
discovered 8a, each of which reacted differently under
similar conditions), the skilled person would not have
applied any prior knowledge about oxycodone
production or about 8B to 8a. Furthermore, it would not
have been even remotely obvious to try the foregoing
reaction in the absence of Chapman’s discovery that 8a
existed. If one did not know that 8a existed, one could
not have known to react it or how it reacted in
comparison to 8B under oxycodone salting conditions.
In fact, once one skilled in the art was told by Chapman
of 8a’s existence, it would have been a total surprise
that it reacted entirely differently than 88 under the
pertinent conditions.
Therefore, it was error for the Federal Circuit
majority to have ignored this Court’s holding in Ebel
and to have concluded that Chapman’s remedy to a
problem with a previously unknown cause was obvious
at the time of its invention. A8a. It is illogical for an
industry need, with or without a finite number of
remedies, to serve as a reason to combine references or
to find obviousness when the source of the problem
confronting the industry had previously been completely
misunderstood. The discovery of the source of the
problem is an innovation. Necessity can be the mother
of a patentable invention, not its antithesis. ASR and
Eibel must be reconciled.
10
As Judge Rader correctly stated in his dissent:
Chapman, thus, was the first person to identify
the true nature of the “leftover” 14-hydroxy
problem and the first to solve it. ... this
important and innovative solution deserves a
patent over the prior art.
AQa.
SUMMARY OF THE ARGUMENT
A. The Discovery of the Previously Unknown Source
of a Known or Unknown Problem Must Still
Indicate that the Remedy to that Problem Is Non-
Obvious
Chapman’s discovery of the previously unknown
compound, 8a, as the source of problematic 14-hydroxy
impurities in oxycodone salts is precisely the type of
discovery that gave rise to a patent in Libel Process Co.
v. Minnesota & Ontario Paper Co., 261 U.S. 45, 67-68
(1923). Eibel discovered the previously unknown source
of a problem and then was granted a patent to the
problem’s remedy.
Eibel concerned a newsprint paper-making
machine. Before Eibel entered the field, a standard
paper-making machine could only run at about 500 feet/
minute. Faster speeds resulted in defective paper.
Inventor Eibel discovered that the defects were due to
disturbances and ripples in the stock used to make the
paper as the stock was forming (through the removal of
water) on a traveling wire screen. He observed that the
11
wire screen was traveling much faster than the stock.
This led him to conclude that, if the speed of the stock
could be increased to approximately the speed of the
wire, the disturbance and rippling in the stock would
cease and the paper defects would disappear. Hibel
proposed to increase the speed of the stock through the
use of gravity, by inclining the wire. The use of an incline
and gravity was known in the prior art to increase speed.
However, no one had previously used an incline and
gravity to increase stock speed to match the speed of
the wire in paper production, because no one had
previously understood the cause or source of the paper
defects. Eibel made that discovery. The accused
infringer alleged, inter alia, that the obvious application
of the well-known principles of an incline and gravity
made Eibel’s invention unpatentable.
This Court confirmed the validity of Eibel’s patent
and held that although Libel did not invent the paper-
making machine, he did discover what caused the paper
defects and used well known principles to fix it. Chief
Justice Taft wrote:
[OJne essential part of Eibel’s discovery was
that the trouble causing the defective paper
product under high machine speed was in the
disturbance and ripples some ten feet from
the discharge and that they were due to the
unequal speeds of stock and wire at that point
and could be removed by equalizing the
speeds. The invention was not the mere use
of a high or substantial pitch to remedy a
known source of trouble. It was the discovery
12
of the source not before known and the
application of the remedy for which Eibel was
entitled to be rewarded in his patent.
FKibel, 261 U.S. at 67-68 (emphasis added).
Chapman’s invention, like Eibel’s, is patentable.
Chapman addressed a market need, as did Eibel,
discovered the cause or source of a problem, as did Eibel,
and applied a remedy, as did Eibel; and Chapman, as
Eibel, is entitled to a patent covering that remedy.
It is irrelevant whether Chapman used known
reaction schemes. They were never before applied to
Chapman’s reactants; nor were they ever before applied
to remedy the previously unknown source (which
Chapman first discovered) of the problem Chapman
addressed. Chapman’s discoveries and invention have
allowed the industry to move forward and to make low
ABUK oxycodone.
As Judge Rader aptly summarized the matter in his
dissent:
Chapman unexpectedly discovered that the
stereoisomer 8a, when salted, creates
additional 14-hydroxy. This additional
14-hydroxy can be isolated and hydrogenated
to create additional oxycodone, containing
much less of the 14-hydroxy that the FDA
desired removed from oxycodone salt.
Persons of ordinary skill] in the art never
discovered or appreciated the presence of 8a
as the source of the additional 14-hydroxy. The
13
prior art disclosed that 14-hydroxy was a
carry-over from the oxidation of thebaine,
resulting in leftover, unreacted 14-hydroxy in
the oxycodone salt. “[T]he challenges of this
inventive process would have prevented one
of ordinary skill in this art from traversing the
multiple obstacles to easily produce the
invention in light of the evidence available at
the time of the invention.” Ortho-McNeil,
52 F.3d at 1365. Chapman, therefore,
unexpectedly discovered the true source of
the additional 14-hydroxy and solved the
problem by removing the impurity from
oxycodone salt. Because the prior art could
not have intended or appreciated Chapman’s
discovery or solution, the invention deserves
patent protection.
Alda.
The application of KSR International Co. v. Teleflex,
550 U.S. 398 (2007) gives a contrary result. This Court
stated in ASR that:
any need or problem known in the field of
endeavor at the time of invention and
addressed by the patent can provide a reason
for combining the elements in the manner
claimed.
KSR, 550 U.S. at 420 (emphasis added).
14
However, this is in conflict with the facts and
reasoning of this Court in Hibel. See Fibel, 261 U.S. at
68 (“It was the discovery of the source not before known
and the application of the remedy for which Eibel was
entitled to be rewarded in his patent.” (emphasis
added)). There was a need in the newspaper industry,
and the problem was known to be defects in the paper.
Eibel discovered the unknown source of the known
problem and, then, claimed a remedy using known
principles of physics to satisfy an industry need.
The Federal Circuit majority, in the case now before
this Court, pointed out that “the Board noted that the
FDA ‘recognized that there was a need to eliminate
impurities in oxycodone,’ and then proceeded to walk
through the prior art... .” A7a-8a. The alleged “need”
was the Federal Circuit majority’s invitation to combine
elements of the prior art and directly resulted in the
holding of obviousness of Chapman’s claims. See KSR,
550 U.S. at 420 (any known need or problem can provide
a reason to combine elements as claimed).°
However, in this case, as in Libel, there was no
reason to combine any prior art elements before the
® It is also incongruous that in KSR, a need is a reason to
combine prior art elements and make an invention obvious, but
in Graham, 383 U.S. at 17, this Court found long-felt need to be
objective evidence of non-obviousness. The speed at which an
inventor makes his or her invention should not be a determining
factor in the obviousness analysis. Speed of invention can be
inventor-specific and dependent upon many different factors,
including the skill of the inventor, the depth of his or her
understanding of the problem or its source, the financial
resources at his or her disposal, or even luck. None of these
negates an inventor’s innovation.
15
inventors’ new discovery of the source of the problem.
KSR is in conflict with /ibel on this point. The reasoning
of ASR would make Ejibel’s invention unpatentable
because the problem in £2bel was previously known and
because there was an industry need. [t was the
previously unknown source of the problem that was
Eibel’s discovery and was the key to Eibel’s claimed
invention.
This conflict cannot be what this Court intended its
reasoning in KSR to create. An examination of the facts
of KSR is useful here. The patent-at-issue in KSR
claimed a combination of a sensor and an adjustable
pedal, where the pedal’s position could be transmitted
to a computer controlling the vchicle’s throttle. The
prior art, Asano, disclosed pedals that could be adjusted
to change their position where one of the pedal’s pivot
points stayed fixed even when the pedal was adjusted.
Appropriate electronic sensors and preferred sensor
positions were also in the prior art, as were the facts
that it was better to detect the position of the pedal
position from within the pedal assembly rather than from
within the engine and that it was better to place the
sensor on a fixed part of the pedal assembly rather than
on the pedal’s footpad because of wire chaffing caused
by the movement of a moveable sensor. The legal
question was “whether a pedal designer of ordinary skill
starting with Asano would have found it obvious to put
the sensor on a fixed pivot point.” ASR, 550 U.S. at
424-25.
This Court concluded that the ASF invention was
obvious because a designer would have known to place
the sensor on a non-moving point of the structure and
16
the most obvious suitable non-moving point was the
pivot point. ASR, 550 U.S. at 425. The starting point,
the problem, and the source of the problem were known
at the time of the ASR invention; and the analysis could
be performed without hindsight.
However, neither the starting point nor the source
of the problem was known at the times of Ejibel’s or
Chapman’s inventions. Regarding the former, no one
knew where to start. The prior art believed that
14-hydroxy was only created in step (1). No one knew
that new 14-hydroxy was created in step (3), that 8a
was its source, or that 8a reacted differently than 86
under the pertinent conditions. The source of the
impurities, 8a, was Chapman’s discovery alone, and
absent the license of KSR to combine references based
upon a “need” or a “known problem”, only hindsight of
Eibel’s or Chapman’s discovery could lead to a
conclusion that their respective inventions were obvious.
See KSR, 550 U.S. at 421 citing Graham v. Deere, 383
U.S. 1, 36 (1966) “(See Graham, 336 U.S. at 36 (warning
against “temptation to read into the prior at the
teachings of the invention in issue” and instructing
courts to “‘guard against slipping into the use of
hindsight’” (quoting Monroe Auto Equipment Co. v.
Keckethorn Mfg. & Supply Co., 332 F.2d 406, 412 (CA6
1964)))).”
It is important for the promotion of the progress of
science and useful arts, that this Court clarify that ASR
does not abrogate its earlier holding in Aibel. See Fibel,
261 U.S. 45 at 68; see also U.S. ConsTITUTION, ARTICLE
1, Section 8. A claimed remedy may be non-obvious
when any one of the starting point for the remedy, the
17
problem, or the source of the problem was unknown
before it was discovered by the applicant for a patent
claiming the remedy.
Accordingly, since Chapman discovered the
previously unknown source of a problem, Chapman’s
claims are non-obvious.
B. Eibel Does not Require the Problem or Its Cause
to Be Claim Limitations
Nothing in £ibel requires the problem or its cause
to be limitations of the claimed remedy. However, the
Federal Circuit majority required just that. The majority
stated:
Chapman argues that he was the first to
recognize that additional 14-hydroxy is
created from 8a during the reaction’s salting
step, and that the “new” 14-hydroxy can
therefore yield additional oxycodone.
Chapman purports to claim this method of
eliminating the “new” 14-hydroxy in claim 96.
The claim does not, however, differentiate
between the 8a and 8f forms of 8,14
dihydroxy, nor does the claim language
specifically disclose which conditions are
“suitable” for promoting the desired reaction
from 8, 14-dihydroxy to 14-hydroxy.
Ada.
13
Differentiation between the 8a and 8f forms of 8,14-
dihydroxy and the conditions “suitable” for promoting
the desired reaction from 8, 14-dihydroxy to 14-hydroxy
are pertinent to Chapman’s discovery of a new problem
and its source. They are not necessary to claim a remedy
to these problems and are not required claim limitations.
Eibel discovered that defects in paper were due to
the fact that the wire screen on which stock formed
paper traveled faster than the stock. This lead him to
conclude that if the speed of the stock were increased
to about the speed of the wire, disturbances and rippling
in the stock would cease and the paper defects would
disappear. The problem was disturbances and rippling
in the stock, and this was caused by mismatched stock
and wire speeds. The solution was to decline the wire
and to move the suction boxes of the paper-making
machine, neither of which was much of an invention
absent the fact that these moves solved the problem.
However, Eibcl’s claims 7 and 8 read:
7. A Fourdrinier machine having the paper-
making wire declined from the breast-roll to
the guide-roll, and the suction-boxes
supported at corresponding declination,
substantially as described.
8. A Fourdrinier machine having the paper
making wire declined from the breast-roll to
the guide-roll, and the several suction-boxes
arranged at different elevations, substantially
as described.
19
Eibel, 261 U.S. at Prior History. Neither claim stated
the problem or its source. However, this Court found
that these claims were patentable.
Similarly, Chapman’s claims as drafted (7.e., absent
the term 8a and species of suitable conditions) are
patentable. Chapman’s claims, even in their broadest
interpretation, do not read on any single reference, and
there was no reason to combine any references in the
absence of Chapman’s discovery. Therefore, Chapman’s
claims as written are non-obvious.
CONCLUSION
Wor all of the foregoing reasons, petitioners request
that the Supreme Court grant this petition for a writ of
certiorari and review this matter.
Respectfully submitted,
JOSEPH R. ROBINSON *
Counsel of Record
Darey & Darry PC.
7 World Trade Center
250 Greenwich Street
New York, NY 10007
(212) 527-7700
PHILLIP C. STRASSBURGER
PURDUE PHARMA L.P
One Stamford Forum
Stamford, CT 06901
Attorneys for Petitioners
Ys,
+ Admission pending
APPENDIX
la
APPENDIX A — OPINION OF THE UNITED
STATES COURT OF APPEALS FOR THE FEDERAL
CIRCUIT DECIDED MARCH 11, 2909
UNITED STATES COURT OF APPEALS
FOR THE FEDERAL CIRCUIT
2008-1427, -1428
(Interference No. 105,553)
ROBERT CHAPMAN, LONN S. RIDER, QI HONG,
DONALD KYLE, and ROBERT KUPPER,
Appellants,
V.
MICHAEL LAWRENCE CASNER, JEN-SEN
DUNG, ERNO M. KESKENY, and JIN LUO,
Cross Appellants.
Appeals from the United States Patent and Trademark
Office, Board of Patent Appeals and Interferences.
DECIDED: March 11, 2009
Before LOURIE, RADER, and PROST, Circuit Judges.
Opinion for the court filed by Circuit Judge PROST.
Dissenting opinion filed by C?rcuit Judge RADER.
2a
Appendix A
PROST, Circuit Judge.
Robert Chapman, Lonn Rider, Qi Hong, Donald
Kyle, and Robert Kupper’s (“Chapman’s”) U.S. Patent
Application No. 11/391,897 (“the ’897 application”) and
Michael Casner, Jen-Sen Dung, Erno Keskeny, and Jin
Luo’s (“Casner’s”) U.S. Patent No. 7,153,966 (“the 966
patent”) both claim methods of preparing oxycodone
that reduce the levels of a potentially toxic intermediate,
14-hydroxycodeinone. In Interference No. 105,553, the
Board of Patent Appeals and Interferences (“the
Board”) granted Casner’s motion seeking judgment that
Chapman claims 96-118 were unpatentable under
35 U.S.C. § 103(a). Chapman appeals, asking us to hold
claims 96-118 of the ’897 application nonobvious. Casner
maintains that those claims were obvious, but has also
lodged a cross-appeal, arguing that if we reverse the
Board’s holdings as to the ’897 application, we should
reverse its holdings on the ’966 patent and remand for
a priority determination. For the reasons set forth below,
we affirm the Board’s obviousness determination.
I. BACKGROUND
The ’897 application is entitled “Process for
Preparing Oxycodone Hydrochloride Having Less Than
25 ppm 14-Hydroxycodeinone.” The only independent
claim at issue is claim 96, which recites:
A process for preparing oxycodone or an
oxycodone salt, which process comprises steps
of:
3a
Appendix A
(a) preparing a mixture of oxycodone, solvent
and an acid;
(b) incubating the mixture under conditions
suitable to promote reaction of 8, 14-
dihydroxy-7, 8-dihydrocodeinone to 14-
hydroxycodeinone; and subsequently
(c) exposing the mixture to hydrogenation
reagents under conditions sufficient for
conversion of 14-hydroxycodeinone to
oxycodone.
J.A. 77 (emphases added).
Oxycodone is a synthetic analgesic opioid used to
relieve pain. Typically, one prepares oxycodone by
first oxidizing thebaine. This step converts thebaine into
two types of compounds: 14-hydroxycodeinone
(“14-hydroxy”) and the 8, 14-dihydroxy-7, &-
dihydrocodeinones (collectively, “8, 14-dihydroxys”). The
14-hydroxy is converted via hydrogenation into
oxycodone, which is then treated with acid during a final
“salting” step to yield pharmaceutical grade oxycodone.
Any 14-hydroxy remaining at the end of the reaction is
problematic, as the compound is potentially toxic.
The 8, 14-dihydroxys created during the initial
oxidation step are stereoisomers—there are two forms,
designated “8a” and an “8,” that differ only by the
relative orientation of a hydroxyl group. Chapman
claims that prior to the ’897 application, persons of
4a
Appendix A
ordinary skill in the art did not know that 8a formed
during the reaction. Instead, they believed that thebaine
oxidized to form 14-hydroxy and 88, and that any 14-
hydroxy remaining at the end of the reaction was
leftover, unreacted 14-hydroxy. In fact, during the
salting step at least one of the 8, 14-dihydroxys reacts
with acid to form “new” 14-hydroxy; this 14-hydroxy can
then, of course, undergo hydrogenation to become
additional oxycodone.
Chapman argues that he was the first to recognize
that additional 14-hydroxy is created from 8a during
the reaction’s salting step, and that the “new” 14-
hydroxy can therefore yield additional oxycodone.
Chapman purports to claim this method of eliminating
the “new” 14-hydroxy in claim 96. The claim does not,
however, differentiate between the 8a and 8B forms of
8, 14-dihydroxy, nor does the claim language specifically
disclose which conditions are “suitable” for promoting
the desired reaction from 8, 14-dihydroxy to 14-hydroxy.
We have jurisdiction under 28 U.S.C. § 1295(a)(4)(A).
Il. DISCUSSION
Obviousness is a legal conclusion based on
underlying findings of fact. Jn re DBC, 545 F.3d 1373,
1377 (Fed.Cir.2008). We review the Board’s ultimate
determination of obviousness de novo, while we review
the Board’s underlying factual findings for substantial
evidence. /d.
Sa
Appendix A
We first turn to Chapman’s arguments. Chapman
claims that prior to the ’897 application, no one knew
that 8a was formed during thebaine oxidation. Nor,
according to Chapman, was it known that 8a could react
with acid under certain “commercial conditions” to form
additional 14-hydroxy. Chapman admits that the prior
art disclosed 88, but claims that “under commercial
oxycodone production conditions,” 8f converts into a
benign salt, not into 14-hydroxy. In his view, the prior
art would lead a person of ordinary skill in the art to
believe that 8 must be treated with “stronger than
commercially used” amounts of hydrochloric acid before
it converts to 14-hydroxy.
Casner states that Chapman never claimed 8a@ as
crucial to the invention before the Board; in other words,
Chapman never tried to distinguish the prior art based
on stereochemistry. Casner likewise argues that
Chapman waived any “commercial conditions” limitation.
Chapman responds that both issues were raised,
although the stereochemistry argument is emphasized
on appeal because Casner did not produce the “Proksa”’
reference (upon which the Board relied) until its
response, leaving Chapman little opportunity to analyze
and respond to the specific issues raised by that
reference. Chapman also argues that since the Board
identified a “commercial need” for reduced levels of
14-hydroxy, and found that a person of skill in the art
would work in the “highly competitive pharmaceutical
industry,” the Board understood that commercial
conditions were at issue.
6a
Appendix A
Chapman does not direct us to specific arguments
in submissions to the Board where counsel pursued the
claim that commercial conditions were necessary; nor
has Chapman clarified which conditions would qualify
as “commercial conditions.” Similarly, although 8a is
identified in some of the ’897 application’s figures, and
Chapman’s expert made references to stereoisomers in
reviewing the prior art, Chapman has not identified any
statement before the Board that explicitly differentiated
between the invention and the prior art based on
stereochemistry.
Regardless, we need not resolve the waiver issue
definitively. Chapman maintains, and we agree, that
“{t]he term ‘8, 14-dihydroxy’ properly includes 8a, but
there is no reason for that term to be limited to that
isomer in Chapman’s claims. The term ‘conditions’
properly includes commercial conditions, but there is
no reason to limit that term to commercial conditions in
Chapman’s claims.” Appellant’s Reply Br. 27. Further,
the ’897 application states: “The term 8, 14-dihydroxy-
7, 8-dihydrocodeinone includes either 8a, 14-dihydroxy-
7, 8-dihydrocodeinone; or 8B, 14-dihydroxy-7, 8-
dihydrocodeinone or can include a mixture of both
compounds.” ’897 application 11 0043.
Thus, claim 96 merely requires one to incubate the
mixture “under conditions suitable to promote reaction”
of 8, 14-dihydroxy to 14-hydroxy. Therefore, prior art
references that disclose either the 8a or 8B form of &,
14-dihydroxy converting to 14-hydroxy, or disclose any
reaction condition (whether “commercial” or not) that
Ta
Appendix A
promotes the conversion of 8a or 8B to 14-hydroxy, may
render the claim obvious. See In re May, 574 F.2d 1082,
1088-89 (C.C.PA.1978) (“{The reference] expressly
discloses .. . a species within the genus of claim 1.
Therefore, [the reference] is a technical anticipation of
claim 1. Appellants’ assertions to the contrary
notwithstanding, this finding does not constitute a new
ground of rejection; lack of novelty is the epitome of
obviousness.”); cf Medichem, S.A. v. Rolabo, S.L., 353
F.3d 928, 934-35 (Fed. Cir. 2003) (concluding that first
step of an interference-in-fact inquiry was satisfied
where two method claims had a genus/species
relationship, since “ ‘[i]t is .. . an elementary principle
of patent law that when, as by a recitation of ranges or
otherwise, a claim covers several compositions, the claim
is “anticipated” if one of them is in the prior art.’ ”)
(quoting Titanium Metals Corp. v. Banner, 778 F.2d 775,
782 (Fed.Cir.1985)); Eli Lilly & Co. v. Barr Labs., Ine.,
251 F.3d 955, 971 (Fed. Cir. 2001) (in context of an
obviousness-type double patenting analysis, noting that
“(t]he only other difference between [the two method
claims] is that the former is directed to humans while
the latter is directed to animals,” and “[ojur case law
firmly establishes that a later genus claim limitation is
anticipated by, and therefore not patentably distinct
from, an earlier species claim.”).
The Board found that the prior art discloses
methods under which at least one 8, 14-dihydroxy reacts
to yield 14-hydroxy under certain conditions. Specifically,
the Board noted that the FDA “recognized that there
was a need to eliminate impurities in oxycodone,” and
8a
Appendix A
then proceeded to walk through the prior art, which
disclosed: that both 14-hydroxy and 8, 14-dihydroxy were
known impurities during the thebaine oxidation
reaction; that treatment of 8, 14-dihydroxy with
hydrochloric acid converts 8, 14-dihydroxy into
14-hydroxy under certain reaction conditions; that one
of skill in the art would be able to identify those
conditions; and that 14-hydroxy may be removed from
oxycodone via hydrogenation.
As mentioned, claim 96 would have been obvious if
properly-combinable references disclosed conditions
suitable to promote reaction of 8, 14-dihydroxy to
14-hydroxy. The prior art references here do just that:
they indicate that 8B, at least, will under certain reaction
conditions form 14-hydroxy. Given that claims directed
to the genus (methods for eliminating 8, 14-dihydroxys)
can be anticipated or rendered obvious by references
disclosing the species (methods for eliminating either
the 8a or 8B form of 8, 14-dihydroxy), we agree with the
Board that the method described in claim 96 would have
been obvious. As a result, we need not address Casner’s
cross appeal.
Ill. CONCLUSION
For the reasons detailed above, we affirm the
Board’s decision to reject claims 96-118 of the ’897
application under 385 U.S.C. § 103(a).
Qa
Appendix A
RADER, Circuit Judge, dissenting.
The Food and Drug Administration seeks the
removal of impurities such as 14-hydroxy from the pain
medicine oxycodone salt. During research on oxycodone,
Chapman discovered that oxidation of thebaine creates
the stereoisomer 8a, which in turn creates additional
14-hydroxy during formulation of this important
pharmaceutical. Until this discovery, this field of art
believed that the original oxidation step created the
additional 14-hydroxy impurity. After discovering 8a,
Chapman learned to isolate and hydrogenate the
additional 14-hydroxy to eliminate most of these
impurities. Chapman, thus, was the first person to
identify the true nature of the “leftover” 14-hydroxy
problem and the first to solve it. Because this important
and innovative solution deserves a patent over the prior
art, I would reverse the Board.
Chapman’s invention calls to mind the Supreme
Court’s resolution of Hibel Process Co. v. Minnesota &
Ontario Paper Co., 261 U.S. 45, 43 S.Ct. 322, 67 L.Ed.
523 (1923). In Hibel, the primary distinction of the
invention over the prior art was discovery of the problem
in that discipline. /d. at 67-68, 43 S.Ct. 322. Eibel
discovered that unequal speeds of stock and wire
produced a defective paper product under high machine
speeds. /d. The variance in paper speed created
disturbances and ripples some ten feet from the
discharge. /d. With the problem defined, Ejibel easily
prescribed the solution by elevating one end of the paper
10a
Appendix A
feed to equalize the speeds of the wire and the paper
stock by gravity. /d. at 64, 43 S.Ct. 322.
In this case, Chapman discovered that the salting
of stereoisomer 8a, not the oxidation of thebaine,
created the additional 14-hydroxy impurity in oxycodone
salt. He solved this problem by isolating and
hydrogenating the 14-hydroxy to form additional
oxycodone. Chapman’s invention was not the mere use
of a known technique to remedy a known source of
trouble, but was, as Chief Justice Taft stated, “the
discovery of the source not before known and the
application of the remedy” for which he seeks reward of
the grant of a patent. /d. at 68, 43 S.Ct. 322.
Similarly, in /n re Conover, Conover discovered a
solution to the problem of connecting a rod to an
outboard motor engine containing compact, anti-friction
roller bearings. 49 C.C.PA. 1205, 304 F.2d 680, 681 (1962).
A phenomenon known as “galling” could destroy the
bearings at unpredictable times by heating of the roller
elements. /d. at 681-82. To overcome this “galling,”
Conover put a non-galling material, such as silver, on
the end faces of the connecting rod bearings. /d. at 682.
Citing the rationale of Erbel, the Court of Customs and
Patent Appeals (“CCPA”) found that the differences
between Conover’s patent application and the prior art
were such that “the subject matter as a whole,” 7.¢., (a)
“the discovery of the cause of the bearing failures” and
(b) “its elimination by the claimed plating of... the
contacting areas of the face portions of the connecting
rods and the crank cheeks, were not obvious from the
lla
Appendix A
prior art at the time the invention was made to a person
having ordinary skill in this art.” /d. at 684.
In In re Sponnoble, the pharmaceutical industry
faced the problem of unwanted moisture leakage
between liquid and solid compartments in vials.
56 C.C.PA. 823, 405 F.2d 578, 586 (1969). Sponnoble
discovered that the cause of this leakage was the passage
of moisture through, rather than around, the center
plug of the vial. 7d. He solved the problem by fabricating
a center seal plug of butyl rubber with a silicone coating.
Id, The CCPA found, “a patentable invention may lie in
the discovery of the source of a problem even though
the remedy may be obvious once the source of the
problem is identified. This is part of the ‘subject matter
as a whole’ which should always be considered in
determining the obviousness of an invention under
35 USC 103.” Jd. at 585. In resolving the issue of
obviousness, the court stated, “The crux of the matter
.. is the discovery by appellant that passage through
the center plug was a major cause of moisture
transmission.” Jd. at 586. The court reasoned that “[t]he
question here is whether the prior art recognized the
cause of the problem,” which it did not. /d.
The CCPA in Jn re Peehs found that Peehs had
represented to the Patent and Trademark Office that
up until the time of the claimed invention, “the nuclear
[power] industry faced the problem of undesirable
stressing of fuel rod claddings in gas-cooled nuclear
reactors.” 612 F.2d 1287, 1290 (C.C.PA.1980). Peehs
discovered that “the cause of this stressing was sticking
|2a
Appendix A
between the metal surfaces of the claddings and the
contact elements of the spacer grids.” /d. He solved this
problem by “roughening one of the contact surfaces.”
Id. Thus, as in Libel, Conover, and Sponnoble, “the crux
of the matter is the discovery by appellants of the cause
of a problem, and the determinative question is whether
that cause would have been recognized by one of
ordinary skill in the art at the time the invention was
made.” Jd.
In reversing the Board’s holding of obviousness, the
CCPA found “no support for the conclusion that those
of ordinary skill in the art would have recognized that
sticking between the fuel rod cladding and the spacer
grid contact elements caused the stressing of the
claddings.” /d. The court also found that “ [where] there
is no evidence of record that a person of ordinary skill
in the art at the time of [an applicant’s] invention would
have expected [a problem]’, e.g., sticking, ‘to exist at
all, it is not proper to conclude that [an invention]’, e.g.,
roughening one of the contact surfaces, ‘which solves
this problem, ... would have been obvious to that
hypothetical person of ordinary skill in the art.’” /d.
(citing Jr re Nomiya, 509 F.2d 566, 572 (C.C.PA.1975)).
The Supreme Court in ASR /nternational Co. v.
Teleflex Inc. recently held that “[w]hen there is a design
need or market pressure to solve a problem and there
are a finite number of identified, predictable solutions,
a person of ordinary skill has good reason to pursue the
known options within his or her technical grasp. If this
leads to the anticipated success, it is likely the product
l3a
Appendix A
not of innovation but of ordinary skill and common
sense.” 127 S.Ct. 1727, 1742 (2007). This case, as are
Kibel, Conover, Sponnoble, and Peehs, is distinguished
from ASR because there were no “finite number of
identified, predictable solutions” that were used to
discover the source of and solution to the problems. /d.
No persons of ordinary skill in the art knew of the
existence of 8a before Chapman and, in fact, were trying
to solve the problem of removing excess 14-hydroxy
impurities from oxycodone salt by other means. Because
no other persons had discovered and solved this
problem as Chapman did, his invention is the product
of innovation and not of “ordinary skill and common
sense.” /d.
Following ASR, this court in 2008 in Ortho-McNeil
Pharmaceutical, Inc. v. Mylan Laboratories, Inc.,
found an invention worthy of a patent when a researcher
in his search for a new antidiabetic drug, accidentally
discovered topiramate. 520 F.3d 1358 (Fed. Cir. 2008).
Topiramate is a reaction intermediate that has powerful
anticonvulsant properties marketed by Ortho-McNeil
as TOPOMAX® for the treatment of epilepsy. /d. at
1360. This court attached particular importance to the
objective criteria of nonobviousness, including the
powerful, unexpected results of topiramate (7.e.,
anticonvulsive activity), skepticism of experts, copying,
and commercial success. /d. at 1365. “As this court has
repeatedly explained, this evidence is not just a
cumulative or confirmatory part of the obviousness
calculus but constitutes independent evidence of
nonobviousness.” /d. (citing Catalina Lighting, Ine. v.
l4a
Appendix A
Lamps Plus, /nc., 295 F.3d 1277, 1288 (Fed.Cir.2002)
(“Objective indicia may often be the most probative and
cogent evidence of nonobviousness in the record.”)).
Chapman unexpectedly discovered that the
stereoisomer 8a, when salted, creates additional 14-
hydroxy. This additional 14-hydroxy can be isolated and
hydrogenated to create additional oxycodone,
containing much less of the 14-hydroxy impurities that
the FDA desired removed from oxycodone salt. Persons
of ordinary skill in the art never discovered or
appreciated the presence of 8a as the source of the
additiona! 14-hydroxy. The prior art disclosed that
14-hydroxy was a carry-over from the oxidation of
thebaine, resulting in leftover, unreacted 14-hydroxy in
the oxycodone salt. “{Tlhe challenges of this inventive
process would have prevented one of ordinary skill in
this art from traversing the multiple obstacles to easily
produce the invention in light of the evidence available
at the time of invention.” Ortho-McNeil, 520 F.3d at 1365.
Chapman, therefore, unexpectedly discovered the true
source of the additional 14-hydroxy and solved the
problem by removing the impurity from oxycodone salt.
Because the prior art could not have intended or
appreciated Chapman’s discovery or solution, this
invention deserves patent protection.
For the foregoing reasons, | respectfully dissent.
lSa
APPENDIX B — MEMORANDUM OPINION AND
ORDER OF THE UNITED STATES PATENT AND
TRADEMARK OFFICE BOARD OF PATENT
APPEALS AND INTERFERENCES
ENTERED MARCH 13, 2008
UNITED STATES PATENT AND TRADEMARK
OFFICE BOARD OF PATENT APPEALS AND
INTERFERENCES
Patent Interference 105,553 McK
Technology Center 1600
MICHAEL LAWRENCE CASNER, JEN-SEN
DUNG, ERNO M. KESKENY and JIN LUO,
Patent 7,153,966 B2,
Junior Party,
V.
ROBERT CHAPMAN, LONN S. RIDER, QI HONG,
DONALD KYLE and ROBERT KUPPER,
Application 11/391,897,
Senior Party,
Before: FRED E. McKELVEY, Senior Administrative
Patent Judge, and RICHARD TORCZON and
MICHAEL P. TIERNEY, Administrative Patent
Judges.
l6a
Appendix B
McKELVEY, Senior Administrative Patent Judge.
MEMORANDUM OPINION and ORDER
Decisions on Motions
A. Statement of the case
The interference is before a motions panel for
consideration of non-priority motions filed by the parties.
Chapman Motion 1
Chapman Motions 1-2 seeks an earlier constructive
reduction to practice. Paper 24.
Casner timely filed Casner Oppositions 1-2. Paper 42.
Chapman timely filed Chapman Replies 1-2. Paper 59.
Chapman Motion 1 is dismissed as moot.
Casner Motion 1
Casner Motion 1 seeks judgment based on no
interference-in-fact. Paper 28.
Chapman timely filed Chapman Opposition 1. Paper
44.
Casner timely filed Casner Reply 1. Paper 58.
Chapman Motion 1] is denied.
17a
Appendix B
Casner Motion 2
Casner Motions 2-5 seeks to deny earlier
constructive reductions to practice accorded to
Chapman when the interference was declared. Paper
“ao.
Chapman timely filed Chapman Oppositions 2-5.
Paper 45.
Casner timely filed Casner Replies 2-5. Paper 54.
Casner Motions 2-5 is dismissed as moot.
Casner Motions 6-7
Casner Motions 6-7 seeks judgment based on an
alleged lack of written description on the part of
Chapman. Paper 30.
Chapman timely filed Chapman Oppositions 6-7.
Paper 46.
Casner timely filed Casner Replies 6-7. Paper 55.
Casner Motions 6-7 is denied.
18a
Appendix B
Casner Motions 9-10
Casner Motions 9-10 seeks judgment based on
alleged unpatentability of the Chapman claims. Paper
32.
Chapman timely filed Chapman Oppositions 9-10.
Paper 48.
Casner timely filed Casner Replies 9-10. Paper 57.
Casner Motions 9-10 is granted. We also hold that
involved Casner claims 1-12 are unpatentable under
35 U.S.C. § 103.
Order of deciding motions
The rules authorize the Board to take up motions
for decisions in any order. 37 C.ER. § 41.125(a) (2007).
First, we elect to consider first Casner Motions 9-
10 which urges unpatentability under 35 U.S.C. § 103.
We do so because we believe the case is more easily
understood by discussing the evidence relevant to that
motion.
Second, we then take up Casner Motion 1 urging
no interference-in-fact.
Third, we take up Casner Motions 6-7 urging
unpatentability for lack of written description and lack
of enablement.
19a
Appendix B
In view of the disposition of Casner Motions 9-10,
Casner Motion 1 and Casner Motions 6-7, we do not
believe it necessary to consider the remaining motions.
The interference—parties
The interference involves junior party patentee
Casner versus senior party applicant Chapman.
Junior party patentee Casner is involved on the
basis of Casner patent 7,153,966 B2 issued 26 December
2006, which is based on application 11/234,627 filed 23
September 2005.
The Casner real party in interest is Johnson
Matthey Public Limited Company. Paper 6.
Casner has been accorded earlier constructive
reductions to practice (7.e., benefit for the purpose of
priority) based on the following applications:
British patent application 04-21149.6 filed 23
September 2004
Senior party applicant Chapman is involved on the
basis of Chapman application 11/391,897, filed 29 March
2006.
The Chapman real party in interest is Purdue
Pharma L.P. Paper 9.
20a
Appendix B
Chapman has been accorded earlier constructive
reductions to practice based on the following
applications:
Application 11/093,626,
filed 30 March 2005,
now U.S. Patent 7,129,248,
issued 3] October 2006
Provisional application 60/620,072,
filed 18 October 2004
Provisional application 60/601,534,
filed 13 August 2004
Provisional application 60/557,492,
filed 30 March 2004
The interference—subject matter (2.e., count)
A process according to claim 1 of Casner Patent
7,153,966 B2 or a process according to claim 96 of
Chapman application 11/391,897.
Claim 1 of Casner reads:
A process for preparing oxycodone or an
oxycodone salt, comprising the steps of:
a) preparing a mixture comprising
oxycodone and a solvent, adjusting
the pH of the mixture to less than 6
2la
Appendix B
and heating the mixture at the
temperature of at least 55°C fora
period of at least 1 hour; and
subsequently
b) exposing the mixture to
hydrogenation reagents for a period
of at least 1 hour.
Claim 96 of Chapman reads:
A process for preparing oxycodone or an
oxycodone salt, which process comprises [the]
steps of:
(a) preparing a mixture of
oxycodone, solvent and an acid;
(b) incubating the mixture under
conditions suitable to promote
reaction of 8,14-dihydroxy-7,8-
dihydrocodeinone to 14-hydrox-
ycodeinone; and subsequently
(c) exposing the mixture to
hydrogenation reagents under
conditions sufficient for conversion of
14-hydroxycodeinone to oxycodone.
22a
Appendix B
The claims of the parties are:
Casner: 1-12
Chapman: 96-118
The claims that correspond to Count 1 are:
Casner: 1-12
Chapman: 96-118
The claims that do not correspond to Count 1 are:
Casner: None
Chapman: None
B. Findings of fact
The following findings of fact are believed to be
supported by a preponderance of the evidence. To the
extent that a finding of fact is a conclusion of law, it may
be treated as such. Additional findings as necessary may
appear in the Discussion portions of the opinion.
The rnvention
The invention relates to a method for making
oxycodone using a hydrogenation step. An object of the
method is the formation of oxycodone having low levels
(i.e., a few parts per million (ppm)) of o,B-unsaturated
23a
Appendix B
ketone impurities. Ex 2001, col. 1:65 to col. 2:9; Ex 2002,
page 1, 11 0002 & 0014. See also Ex 1028, 4 4.
Oxycodone is known to be useful in pharmaceutical
products as an analgesic. Ex 2001, col. 3:42-45; Ex 2002,
page 1, 1 0003.
Oxycodone has a ring structure.
The ring-numbering system used by the parties
appears to be the Chemical Abstracts numbering
system, an example of which appears in Chin, U.S.
Patent 6,177,567 B1, col. 2:15-20.
Specifically, oxycodone has the chemical structure
shown in Figure 1. Ex 1008, page 4, { 15 (ring positions
7,8 and 14 are hand-labeled).
24a
Appendix B
Figure 1—Structural formula of oxycodone
Important features of the structure are (1) a
hydroxyl group [—OH] attached at the 14-position and
(2) the absence of unsaturation |2z.e., a double bond
(—-CH=CH—)] between the 7- and 8-positions.
The principal a,f-unsaturated ketone impurity,
which the invention seeks to minimize, if not remove, is
14-hydroxycodeinone.
14-hydroxycodeinone has the chemical structure
shown in Figure 2. Ex 2001, col. 1:40 (formula on the
right); Ex 2002, page 070, Fig. 2 (ring positions 7, 8 and
14 hand-labeled).
eae
25a
Appendix B
Figure 2—Structural formula of 14-hydroxycodeinone
An important feature of the structure is the double
bond between the 7- and 8-positions.
The double bond results in an o,f-unsaturated
compound with o being the 7-position and {3 being the
8-position.
Oxycodone can be manufactured from a compound
known as “thebaine” by a known process disclosed in
U.S. Patent 6,090,943. Ex 2001, col. 1:31-38.
The involved Chapman application explains the
overall process in the following words. Ex 2002, page
006, {1 0013.
26a
Appendix B
During the oxidation of thebaine to give 14
hydroxycodeinone, several overoxidized products are
formed including 8,14-dihydroxy-7,8-dihydrocodeinone.
In the production of oxycodone free base from 14-
hydroxycodeinone, the 8,14-dihydroxy-7,8-dihydro-
codeinone is carried through the process. During
conversion of the oxycodone free base to oxycodone
hydrochloride, the impurity [i.e., 8,14-dihydroxy-7,8-
dihydrocodeinone| undergoes’ acid-catalyzed
dehydration and is converted into 14-hydroxycodeinone.
Thus, 14-hydroxycodeinone can be present in the final
oxycodone hydrochloride composition.
Thebaine has the structural formula shown in
‘
Figure 3.
CH,O
SS
a
] 14 NCH,
CH,O
Figure 3—Structural formula of thebaine
27a
Appendix B
The structural formula of thebaine was copied from
U.S. Patent 6,090,943, col. 1:20, the patent mentioned
in the involved Casner patent. Ex 2001, col. 1:31-33.
By oxidation, Chapman means a reaction which
results in 14-hydroxycodeinone by (1) addition of a
hydroxy group (—OH) at the 14-position, (2) conversion
of the methoxy group [—OCII,] at the 6-position to a
keto group | =O], and (3) replacing the two double bonds
between the 6- and 7- and 8- and 14-positions with a
single double bond between the 7- and 8-positions.
Compare Figure 3 (thebaine) with Figure 2
(14-hydroxycodeinone) and see Ex 1028, page 5, 9 13.
By overoxidized, Chapman means a reaction which
results in (1) addition of a hydroxyl group (—OH) at both
the 8- and 14-positions along with (2) elimination of a
double bond between the 8-position and the 14-position
resulting in formation of 8,14-dihydroxy-7,8-
dihydrocodeinone.
8a,14-dihydroxy-7,8-dihydrocodeinone has the
structural formula shown in Figure 4 (ring positions 7,
8 and 14 and two methyl groups (—CH,) are hand-
labeled).
28a
Appendix B
ck,—O Oo
8a, 14-dih ydroxy-7,8-dihydrocodcinone
Figure 4-Structure of 8a,14-dihydroxy-7,8-
dihydrocodeinone
As shown in Figure 4, there is a hydroxyl group at
both the 8- and 14-positions and there is no double bond
between the 7- and 8-positions. The chemical structure
was reproduced from Ex 2002, page 070, Fig. 2.
Casner process
The Casner invention provides a process for
preparing oxycodone or an oxycodone salt having low
levels of impurities, comprising the steps of:
(a) preparing a mixture comprising oxycodone
and a solvent and adjusting the pH of the
mixture to less than 6; and subsequently
29a
Appendix B
(b) exposing the mixture to hydrogenation
reagents for a period of at least 1 hour. Ex
2001, col. 2:7-15.
According to Casner, the process is said to
surprisingly provide oxycodone with low levels of a,(-
unsaturated ketone impurities, 7.e., 14-hydro-
xycodeinone at Jess than 15 ppm. Ex 2001, col. 2:16-19.
Further according to Casner, in order to achieve low
levels of 14-hydroxycodeinone, the pH must be adjusted
by adding an acid before the hydrogenation step.
Ex 2001, col. 2:16-21.
More specifically, Casner discloses that suitably the
mixture is heated after the pH of the mixture is
adjusted, so that the process comprises the steps of:
(a) preparing a mixture comprising oxycodone
and a solvent, adjusting the pH of the mixture
to less than 6 and heating the mixture at the
temperature of at least 55° C. for a period of
at least 1 hour; and subsequently
(b) exposing the mixture to hydrogenation
reagents for a period of at least 1 hour. Ex
2001, col. 2:21-29.
The process is said to provide oxycodone with very
low levels of a,B-unsaturated ketone impurities, 7.e., 14-
hydroxycodeinone at less than 5 ppm.
30a
Appendix B
Chapman process
One object of Chapman is a process for reducing
the 14-hydroxycodeinone in an oxycodone hydrochloride
composition to an amount of less than about 5 ppm.
Ex 2002, pages 0006-0007, 1 0016.
In one embodiment, Chapman describes
hydrogenating a mixture of oxycodone and 14-
hydroxycodeinone to prepare a mixture having less than
5 ppm of 14-hydroxycodeinone. Ex 2002, page 008,
1 0023.
Example 3 describes one method of implementing
the Chapman invention. Ex 2002, pages 043-044,
11 0180-0187 |]
EXAMPLE 3
[0180] In Example 3, 27.83 g of oxycodone
free-base, water wet (24.57 g dry basis, 0.0779
mol, ca. 3000 ppm 14-hydroxycodeinonc), 39.8
g of deionized water, 81.9 g of isopropanol, 0.49
g 5% Pd/C [palladium on carbon] catalyst, 50%
water wet Johnson Matthey type 87L), and
conc. HC] [hydrochloric acid] (11.3 g, 0.117 mol,
1.50 equivalents based on 37.7% HCl assay)
were combined in a 500 ml Parr shaker bottle.
[0181] The mixture was placed under an
inert atmosphere and heated to 75° C. with
3la
Appendix B
shaking. The pressure in the bottle was
relieved, and the system was pressurized with
hydrogen (45 PSIG). The solution was held
under these conditions for 21.7 hours.
Analysis by HPLC [high performance liquid
chromatography] showed that the ratio of the
area of the 8,14-dihydroxy-7,8-dihydro-
codeinone peak to that of oxycodone was
reduced from 0.29% to 0.04% during this time.
[0182] The hydrogen pressure was vented
and the system was placed under an inert
atmosphere. In order to prevent further
dehydration of any residual &,14-dihydroxy-
7,8-dihydrocodeinone, the pH of the solution
was adjusted from 0.5 to 1.8 with 20.7 g NaOH
[sodium hydroxide] saturated isopropanol
(some solid sodium hydroxide was also
present).
[0183] The solution was re-heated to 75°
C. and then pressure filtered through a 0.2
um PTFE membrane filter housed in
heat-traced 47 mm SS filter holder into a
500 ml jacketed cylindrical reactor (condenser,
N2, mechanical stirrer, programmable
refrigerated recirculator). The Parr bottle
was rinsed with 8.6 g of deionized water, which
was added to the flask through the filter.
32a
Appendix B
[0184} Isopropanol (222.5 g) was added to
the solution in the flask and the resulting
slurry was heated to approximately 75° C. to
re-dissolve the solids. After reaching the
desired temperature, the solution was held for
two hours (to simulate typical processing
times). No 14-hydroxycodeinone was detected
inasample of the crystallization mixture after
this hold.
{0185] The circulator was set to cool from
80° C. to 0° C. over 8 hours. Approximately 24
hours after starting the cooling program, the
solids were collected by suction filtration and
washed three times with 95:5 isopropanol/
water (232.8 g total). The material was dried
as described in Example 1.
[0186] Analysis of the dried material
using the low 14-hydroxycodeinone method of
Example 4 below gave a result of 5 ppm of 14-
hydroxycodeinone.
[0187] Analysis of the dried material
using the method of Example 6 below gave a
result of < 5ppm of codeinone and 10 ppm of
14-hydroxycodeinone.
33a
Appendix B
Chapman original claim 33 describes the following
(Ex 2002, page 061):
A process for preparing an oxycodone
hydrochloride composition having a 14-
hydroxycodeinone level in an amount of less
than 25 ppm comprising reacting in a suitable
solvent an oxycodone base composition
having an amount of 8,14-dihydroxy-7,8-
dihydrocodeinone; with hydrochloric acid in an
amount greater than 1.0 molar equivalent as
compared to the oxycodone base composition
to promote the dehydration of the 8,14-
dihydroxy-7,8-dihydrocodeinone to 14-
hydroxycodeinone to form an oxycodone
hydrochloride composition having a
14-hydroxycodeinone level in an amount of
less than 25 ppm; the reacting step
being performed under reducing conditions
to promote the conversion of 14-
hydroxycodeinone to oxycodone.
Chapman original claim 38 describes the process of
claim 33 comprising hydrogenating the resultant
oxycodone hydrochloride composition having 14-
hydrocodeinone level in an amount of less than 25 ppm.
Ex 2002, page 062.
34a
Appendix B
Marketplace demands
What marketplace demands were distributors of
oxycodone facing in early 2004?
It appears that in the January 2004 time-frame, the
FDA [Food and Drug Administration] may have been
concerned about high levels of 14-hydroxycodeinone in
oxycodone approved for use in the United States.
The first hint we have of the DA's concern is
testimony by Dr. Steven W. Baldwin, a witness for
Chapman.
During cross-examination, Dr. Baldwin was asked
whether he had an understanding of why there was a
continuing need in the art to provide an oxycodone
hydrochloride composition with reduced amounts of 14-
hydroxycodeinone. Ex 1027, page 85:14-18.
According to Dr. Baldwin, the FDA wanted a
commercial product that had lower amounts of the 14-
hydroxycodeinone. Ex 1027, page 85:21-23.
Further cross-examination revealed that Dr. Baldwin
gained his knowledge about FDA concerns from a
conversation with Dr. Samuel 8S. Woodley, Esq., backup
counsel for Chapman. Ex 1027, page &86:4-6.
Dr. Baldwin testified that Dr. Woodley had told
Dr. Baldwin that the FDA told Purdue that it needed to
decreased the amount of 14-hydroxycodeinone from its
35a
Appendix B
product and that was the driving force behind finding a
way to do that. Ex 1027, page 86:14-22.
The record also contains a Citizen Petition filed by
Purdue Pharma L.P with the FDA. Ex 2034.
The Purdue Citizen Petition requests that the FDA
adopt, announce and implement a standard for the
acceptable level of 14-hydroxycodeinone impurity in
oxycodone HC! active ingredient approved by the FDA
in use for drug products. Ex 2034, page 1 (Action
Requested).
At some point, Purdue sought approval from the
FDA to use oxycodone HCl active ingredient. Fx 2034,
page 1 (Statement of Grounds).
According to Purdue, the FDA approval was
contingent on successfully addressing the presence of
14-hydrocodeinone (an a,f-unsaturated ketone)
impurity common to all commercial supplies of oxycodone
HCl active ingredient. Id.
Specifically, in January of 2004, the FDA instructed
Purdue to (1) provide extensive safety qualification data
or (2) reduce the 14-hydrocodeinone level to not more
than 10 parts per million (ppm). Ex 2034, page 002, first
paragraph.
The representations in the Citizen Petition are
consistent with statements in the Casner patent and the
(Chapman application.
36a
Appendix B
Casner says that “[rjecently there has been a
concern about the presence of «,f-unsaturated ketone
impurities in pharmaceuticals and the Casner invention
seeks to offer oxycodone having preferably below 10 ppm
14-hydroxcodeinone. Ex 2001, page 002, col. 1:65 through
col. 2:6.
Likewise Chapman reveals that there is a need in
the art to provide an oxycodone hydrochloride
composition that contains reduced amounts of
14-hydroxycodeinone as compared to compositions
known in the art.
To the extent that the need was a result of FDA
directive in January of 2004 (Ex 2034, paragraph
bridging pages 001-002), we note that on 30 March 2004,
Purdue filed a provisional application containing
Example 3 (reproduced above) describing a
14-hydrocodeinone content of 5 ppm. Ex 2008, page 035-
36 (see last sentence of Example 3 on page 036).
On 23 September 2004, Casner filed a British patent
application describing a method for making oxycodone
with less than 5 ppm of 14-hydrocodeinone.
Of course it is possible that both Casner and
Chapman were working on the known problem before
the FDA directive in January of 2004.
However, based on the evidence—including the
testimony, documents and statements in the
specifications—we find that there was a commercial
37a
Appendix B
need to reduce the amount of 14-hydrocodeine in
oxycodone around the time Casner and Chapman made
their inventions.
Both Casner and Chapman represent that they
solved the commercial need. Ex 2002, pages 006-007,
{1 0016; Ex 2001, page 002, col. 2:7-32.
Level of skill in the art
Dr. Gilbert Stork, a professor emeritus at Columbia
University, testified on behalf of Casner. Ex 2004, page
4,115.
Dr. Steven W. Baldwin, a professor at Duke
University, testified on behalf of Chapman. Ex 1008,
page 1,1 2.
Both Dr. Stork and Dr. Baldwin have been awarded
a Ph.D. in Chemistry and have worked extensively in
the field of synthetic organic chemistry.
The invention involved in this interference falls
within the scientific field of synthetic organic chemistry.
Both Dr. Stork and Dr. Baldwin are qualified as
experts in the field of synthetic organic chernistry.
Accordingly, we find that both Dr. Stork and
Dr. Baldwin are competent to give opinions in the field
synthetic organic chemistry, the subject matter involved
in this interference.
38a
Appendix B
Both Dr. Stork and Dr. Baldwin testified on level of
skill of a hypothetical person skilled in the art involved
in this interference.
As will become apparent, Dr. Stork's and
Dr. Baldwin's views on the level of skill in the art went
through a metamorphosis from (1) an early view for a
need for a B.S. degree or equivalent training to (2) to
an ultimate view for a need for a Ph.D. degree.
Since the testimony regarding the level of skill in
the art was based on an evolving understanding of a
hypothetical legal personality, we do not fault the
metamorphosis in any respect.
Instead we commend the flexible manner in which
both Dr. Stork and Dr. Baldwin adjusted their views in
reaching their ultimate positions for the need for a Ph.D.
According to his direct declaration testimony,
Dr. Stork expressed an opinion that a "skilled person"
would have at least the equivalent of a Bachelor of
Science degree in chemistry and will have had a least
one year of laboratory experience either in academia or
in industry. Ex 2004, page 008, 11 26.
On cross-examination when asked the basis for his
opinion, Dr. Stork candidly acknowledged that that is
what counsel for Casner had told him. Ex 2025,
transcript page 18:22 through page 19:19.
39a
Appendix B
Dr. Stork later clarified that the skilled person would
be capable of following directions of a person working
in the same laboratory, preferably in a pharmaceutical
house. Ex 2025, transcript page 20:4-8; Ex 2025,
transcript page 58:9-15.
Dr. Stork further clarified that the skilled person
probably would have a Ph.D. Ex 2025, transcript page
24:20-24.
In his direct declaration testimony, Dr. Baldwin did
not testify extensively as to the qualifications, as such,
of a person having ordinary skill in the art.
However, Dr. Baldwin initially expressed an opinion
that the steps involved in the “count” “involve only
routine techniques that students with an undergraduate
degree in chemistry or an equivalent level of education
and training are able to perform. Ex 1008, page 27-28,
1 95. See also Ex 1008, page 22, 1 75.
On cross-examination (agreeing gencrally with
Dr. Stork), Dr. Baldwin felt that a person with an
undergraduate degree and some experience, working
in a pharmaceutical company, would be able to perform
the manipulations involved with direction from their
supervisor, who of course, would have more training.
See generally Ex 1027, page 72:25 through page 76:25.
Dr. Baldwin noted that (1) a supervisor typically
would have at least a Ph.D. in synthetic organic
chemistry and (2) it is the level of the supervisor—not a
40a
Appendix B
technician —who is skilled in the synthetic chemistry art.
Ix 1028, page 3, 11 9-10.
In general, we have no trouble agreeing with Dr.
Stork and Dr. Baldwin that a person of ordinary skill in
this art would have been awarded a Ph.D. degree and
would have experience in synthetic organic chemistry.
The person would know how to research the
scientific literature to gain knowledge concerning any
particular synthetic chemical reaction.
The person would know that experimental work may
be necessary to optimize result oriented variables.
Scope and content of the prior art
Oxycodone (Figure 1) can be made from thebaine
(Figure 38).
When oxycodone is made from thebaine, a 14-
hydroxycodeinone (Figure 2) by-product is produced.
As earlier noted, the presence of 14-
hydroxycodeinone in commercially marketed oxycodone
is not desirable.
Chapman, but not Casner, states in its specification
that in addition to 14-hydroxycodeinone, another
compound known as 8a,14-dihydroxy-7,8-dihydro-
codeinone (Figure 4) is also produced when making
oxycodone from thebaine. Ex 2002, page 006, 1) 0013.
4la
Appendix B
Specifically, Chapman revealed in the Background
of the Invention in its 2004 specification the following
(Ex 2008, page 002, third paragraph—bracketed matter
added):
During the oxidation of thebaine to give 14-
hydroxycodeinone [Figure 2], several
overoxidized products are formed including
[the impurity] 8,14-dihydroxy-7,8-
dihydrocodeinone [Figure 4]. In the
production of oxycodone free base from the
14 hydroxycodeinone, the 8,14-dihydroxy-7,8-
dihydrocodeinone is carried through the
process. During conversion of the
oxycodone free base to oxycodone
hydrochloride, the impurity undergoes acid-
catalyzed dehydration and is converted into
14-hydro|xy]-codeinone. Thus, 14-
hydroxycodeinone is present in the final
oxycodone composition.
The parties are in disagreement whether the
Chapman Background of the Invention is prior art.
Casner says yes and Chapman says no.
Here is what Chapman has to say (Chapman
Opposition 9-10, Paper 48, page 1—citations to the
record omitted and bracketed matter added):
Chapman's invention was his |there are
co-inventors] discovery of the’source of that
42a
Appendix B
14-hydroxycodeinone and * * * how to remove
it. Chapman discovered that when the * * *
thebaine is converted by H,O, (hydrogen
peroxide] oxidation to the originally desired
intermediate, 14-hydroxycodeinone, a
contaminating by-product, 8,14-dihydroxy-7,8-
dihydrocodeinone, is also formed. This
contaminating 8,14-by-product” is unreacted
when the original 14-hydroxycodeinone is
hydrogenated to oxycodone. Rather, the 8,14-
by-product is converted to new 14-
hydroxycodeinone, when the oxycodone is
reacted with hydrochloric acid to form a salt.
The new 14-hydroxycodeinone is
contaminating 14-hydroxycodeinone that
Chapman's invention eliminates. No one
before Chapman knew that contaminating
8,14-by-product was being formed and
converted to new 14-hydroxycodeinone in the
production of oxycodone HCL. Chapman's
discovery lead to his method to convert the
new 14-hydroxycodeinone to oxycodone using
two well-known chemical reactions: [1] the acid
catalyzed dehydration of (}-hydroxyl carbony!
fi.e., the 8,14-by-product (see Ex 2028, 1] 28)|
and |2| hydrogenation.
Casner's reply is that the prior art reveals that the
information contained in the Background of the
Invention was known-—-whether or not Chapman
“independently” discovered that information. Casner
Reply 9-10, Paper 57, page 1.
43a
Appendix B
Dr. Stork did a search on “SciFinder” and found
Proksa, 10-Hydroxythebaine, Arch. Pharm. Med.
Chem. 369-70 (1999). Ex 2039, pages 12-13, 91 28.
As Dr. Stork explains, in 1999 Proksa described that
the oxidation of thebaine with H,0, {hydrogen peroxide |
in the presence of a strong acid resulted in the formation
of 14-hydroxycodeinone [Proksa Structure 2] as well
other compounds including a compound identified as
Proksa Structure 5. /d.
A person having ordinary skill in the art would have
understood in 1999, and would understand today, that
the Proksa compound having Structure 5 is &,14-
dihydroxy-7,8-dihydrocodeinone. /d.
It may be true that Chapman discovered
independently from Proksa that when thebaine is
converted by H,O, [hydrogen peroxide] oxidation to the
desired intermediate, 14-hydroxycodeinone, a
contaminating by-product, 8,14-dihydroxy-7,8-
dihydrocodeinone, is also formed.
However, Chapman's discovery that 8,14-dihydroxy-
7,8-dihydrocodeinone is also formed was known in the
prior art.
Whatis the significance of this prior art knowledge?
One skilled in the art would have understood—based
on Proksa—that when step (a) of Chapman claim 96 calls
for preparing a mixture of (i) oxycodone, (11) solvent and
44a
Appendix B
(iii) an acid what is being prepared is a mixture which
comprises (1) oxycodone, (2) 14-hydroxycodeinone, (3)
8,14-dihydroxy-7,8-dihydrocodeinone, (4) a solvent and
(5) an acid.
One skilled in the art also would have known that
the 14-hydroxycodeinone is “removed” (via conversion
to oxycodone) through a hydrogenation process. See (1)
Ex 2016, Chiu, col. 11:51-60, Example 5 (col. 15) and col.
16:33-34; (2) Ex 2002, page 006, {1 0012 referring to a
scientific article by Krabnig; and (3) Ex 1028, page 21,
1 60 [testimony of Dr. Baldwin]
Would one skilled in the art also have known how to
“remove” the 8,14-dihydroxy-7,8-dihydrocodeinone?
Referring to Weiss, Derivatives of Morphine. IT.
Demethylation of 14-hydroxycodeinone, 14-Hydroxy-
morphincve and 8,14-dihydroxydihydro-morphinone,
22 J. Org. Chem. 1505-08 (1957) (Ex 2027), Dr. Stork
testified that Weiss reveals that treatment with dilute
HCl (1:1) in a boiling water bath for 20 minutes converted
8,14-dihydroxy-7,8-dihydrocodeinone into a compound
having structure III. Ex 2081, page 010,
1 30; Ex 2027, page 1508 (sentence bridging cols. 1
and 2).
Dr. Stork further testified that one skilled in the
art (v.e., a synthetic organic chemist) would have
understood that the compound having structure I{]
(see page 1507 structure III which results when R =
CH.) is 14-hydroxycodcinone. Ex 2031, page 010, 1 30.
45a
Appendix B
Dr. Stork's testimony is consistent with his cross-
examination where he stated that the “reaction,
changing 8,14-dihydroxy[-7,8-dihydrocodeinone] into 14-
hydro-codeinone, did exist in the literature before 2003
** *” Ex 2025, transcript page 30:7-21.
On cross-examination, Dr. Stork also testified about
other aspects of Weiss, but not about treatment of 8, 14-
dibydroxy-7,8-dihydrocodeinone being converted to 14-
hydroxy-codeinone. Ex 2025, transcript page 202:4
through transcript page 204:23.
Referring to Iijima, The Oxidation of Thebaine with
m-Chloroperbenzoic Acid Studies in the (+)-
Morphinan Series. IIT, 60 Helvetica Chimica Acta, 2135-
37 (1977) (Ex 2028), Dr. Stork observes that lijima
reports obtaining a compound having structure 5. Ex
2031, page 010, 1 33.
Dr. Stork testified that the compound having
structure 5 (Ex 2028, page 2) would have been
understood to correspond to 8,14-dihydroxy-7,8-
dihydrocodeinone. Ex 2081, page 010, 11 33, last
sentence.
Dr. Stork is of the opinion that if 8,14-
dihydroxydihydrothebaine |not 8,14-dihydroxy, 7,8-
dihydrocodeinone] is heated to 80° C. for 15 minutes in
the presence of 5% hydrochloric acid [HCl], a stable
(because it has a melting point) hydrochloride salt of
8,14-dihydroxy-7,8-dihydrocodeinone may exist.
Ex 2031, pages 010-011, 111 34-35.
46a
Appendix B
Referring to Tada, Ketalisation of «,B-Unsaturated
Ketones, Part I 3-Methoxy-N-methylmorphinan
Derivatives and 14-Hydroxycodeinone, 22 Tetrahedron
Letter, 1805-09 (1969) (Ex 2029), Dr. Stork notes that
Compound 11 was obtained when Compound 7 was
treated with 6N HCl [hydrochloric acid] at 100° C. for 3
hours. Ex 2031, page 011, 11 38.
Compound 7 would be understood by one skilled in
the art to be 14-hydroxycodeinone. Ex 2031, page 011,
1 39.
Compound 11 would have been understood by one
skilled in the art to be 8,14-dihydroxy-7,8-
dihydrocodeinone. /d.
Dr. Stork's point seems to be that while some
conditions result in 8,14-dihydroxy-7,8-dihydro-
codeinone being converted to 14-dihydroxycodeinone
(e.g., Weiss), other conditions result in just the opposite
(e.g., Tada). Ex 2031, page 012, If 41.
Dr. Stork expressed the opinion that a person having
ordinary skill in the art would understand that the
pH, the temperature, and reaction time can each affect
the compound or compounds produced from the
combination of 8,14-dihydroxy-7,8-dihydrocodeinone and
hydrochlorie acid [HCl] in a solvent. Ex 2031, page 011,
1 37.
Weiss and lijima support Dr. Stork's opinion.
47a
Appendix B
Based on Tada, Dr. Stork expressed the view that
greater specificity as to the particular reaction
conditions, including the pH, time and temperature, is
necessary to practice the 8,14-dihydroxy-7,8-
dihydrocodeinone to 14-hydroxycodeinone reaction
recited in what Dr. Stork refers to as Element IV of
Chapman's claim 96. Ex 2031, page 012, 141.
Element IV is “incubating the mixture under
conditions suitable to promote reaction of 8,1 4-dihydroxy-
7,8-dihydrocodeinone to 14-hydro-xycodeinone.” See Paper
48, Appendix 3.
Dr. Baldwin agrees with Dr. Stork that a person
having ordinary skill in the art (e.g., a person with a
Ph.D. and specializing in synthetic organic chemistry)
would understand that the pH, the temperature, and
reaction time can each affect the compound or
compounds produced from the combination of 8,14-
dihydroxy-7,8-dihydrocodeinone and hydrochloric acid
{HCl} in a solvent.
Dr. Baldwin expressed the view that a person of
ordinary skill would have no trouble identifying
conditions suitable to promote reaction of
8,14-dihydroxy-7,8-dihydrocodeinone to 14-hydro-
xycodeinone. Ex 1028, page 20, 11 55.
Referring to a standard text book (Ex 1029) and
testimony by Dr. Stork, Dr. Baldwin explained that it
was known that decreasing the pH of a reaction mixture
promotes and accelerates dehydration. Ex 1028, page
20, 156.
48a
Appendix B
Referring to the same standard text book (Ex 1029)
and testimony of Dr. Stork, Dr. Baldwin further
explained that it was known that heat also promotes
acid catalyzed dehydration reactions, of which
conversion of 8,14-dihydroxy-7,8-dihydrocodeinone to
)4-hydrocodeine is one example. Ex 1028, page 20, 1 57.
Dr. Baldwin still further explained that
hydrogenation of 14-hydroxycodeinone to oxycodone was
a traditional step in the synthesis of oxycodone before
March 2004. Ex 1028, page 20, 1 59.
Differences
The principal differences between the "prior art" and
the subject matter claims by Casner and Chapman is
that no one reference describes all of the claimed process
steps.
On the other hand each process step is generally
known.
Furthermore, both Casner and Chapman use each
step for its known purpose to achieve what one skilled
in the art would have expected.
Level of skill in the art
As our findings make clear, both Dr. Stork initially
expressed an opinion that a person skilled in the art
had a relatively low skill level, e.g., a B.S. degree and
some lab experience (a technician in the lab).
49a
Appendix B
Dr. Stork's initial opinion was based on what he was
told by counsel.
Dr. Baldwin had a similar initial opinion.
However, as they gained insight during cross-
examination, both came to the view that the skilled
person would have had a Ph.D. and would have had
knowledge in synthetic organic chemistry.
What happened in this case is that while an initial
“low” level was suggested by Dr. Stork and Dr. Baldwin,
both came to an ultimate view that the skill level was
quite “high.”
In DyStar Textilfarben GmbH. v. C.H. Patrick Co.,
464 F.3d 1356, 1862-63 (Fed. Cir. 2006), the level of skill
in the art was disputed.
The Federal Circuit held that the person of ordinary
skill was not a “dyer” (as urged by one party) but a
“person designing an optimal dyeing process” (as urged
by the other party). 464 F.3d at 1363.
The person skilled in the art in the case before is
not the “technician” in the lab taking direction from a
supervisor; rather it is a synthetic organic chemist
with considerable and sophisticated knowledge of
(1) chemical reactions relevant to the field, (2) how to
search the relevant literature and (3) how to accomplish
complicated organic chemistry reactions in the relevant
field.
50a
Appendix B
To the extent that there is any lingering view by
either party that the person is a “technician” with a B.S.
degree in chemistry, we would point out that such a view
is inconsistent with prior art called to our attention by
Dr. Stork and Dr. Baldwin.
We do not think that prior art can be ignored in the
case before us anymore than the Brochet, Wimmer, and
Chaumat prior art was implicitly ignored by the jury in
DyStar. 464 F.3d at 1363.
Resolution of credibility
Dr. Stork and Dr. Baldwin, while agreeing on many
points, disagree on significant points relevant to
resolution of the factual and legal issues before us.
Based on a consideration of their direct testimony
and cross-examination, as a whole, and because we fee]
that Dr. Baldwin's explanations are more persuasive and
faithful to the content of the patent and application
before us, as well as the prior art, we credit the testimony
of Dr. Baldwin over that of Dr. Stork to the extent that
their testimony is conflicting.
It is manifest that Dr. Baldwin has high respect for
Dr. Stork (“professionally he's first rate, he's terrific and
personally he's a great guy, very nice, very nice fellow”)
and that Dr. Stork is qualified to offer opinions in the
field of synthetic organic chemistry. Ex 1027, page 15:5
through page 17:11.
Sla
Appendix B
It is also manifest that Dr. Stork has a high regard
for Dr. Baldwin. Ex 2025, transcript page 208:8-12.
We wish to make clear that in making our credibility
findings that we are confident that both Dr. Stork and
Dr. Kaldwin have candidly stated their respective
opinions.
In our experience it is not unusual for highly
qualified scientists to disagree on a point, particularly
when the point involves application of what Dr. Stork
legitimately characterized “legalese” (e.g., the definition
of a person having ordinary skill in the art). Ex 2025,
transcript page 98:10-13 (“my knowledge of legalese was
[understandably] not up to some of them”).
Interference-in-fact
Casner moves for entry of a judgment of no
interference-in-fact. Paper 28.
Casner does not deny that the subject matter of
Casner claim 1 anticipates (35 U.S.C. § 102) the subject
matter of Chapman claim 96.
Casner maintains, however, that the subject matter
of Chapman claim 96 does not anticipate or render
obvious (35 U.S.C. § 103) the subject matter of Casner
claim 1.
The differences between the subject matter of
Casner claim | and the subject matter of Chapman claim
96 are manifest from Appendix 3 of Casner Motion 1.
52a
Appendix B
APPENDIX 3
COMPARISON OF CASNER CLAIM | AND CHAPMAN CLAIM 9%
ChartA
Element
Casner Claim 1
Chapman Claim 96
A process for preparing oxycodone or
an oxycodone salt, comprising the
A process for preparing oxycodone or an
oxycodone sah, which process comprises
steps of. Steps of.
i (a) preparing a mixture comprising | (a) preparing a mixture of oxycodune,
oxycodone and a solvent, solvent,
Til =| adjusting the pH of the mixture to and an acid
less than 6,
IV and heating the mixture (b) incubsting the mixture under condi iuns
suitable (o promote reaction of 8, 14-
dihydroxy-7, 8-dihydrocodcinone to |4-
hydroxycodeinone;
Vv at the temperature of at least $5°C (Element not present}
vi for a period of at least | hour; [Element not present]
VU | and subsequent ly (b) exposing the and subsequently (c) exposing the mixture
mixture (o hydrogenation reagents to hydrogenation reagents under conditions
sufficrent for converswn of |4-
hydroxycodeinone to oxycodone.
VILE | for a period of at least | hour [Element not present]
Elements I and Il in Casner Appendix 3 are present
in both Casner claim 1 and Chapman claim 96.
53a
Appendix B
pH
Element III differs in that Casner adjusts the pH
to less than 6 while Chapman adds an “acid” to the
mixture of oxycodone and solvent.
Casner discloses that the pH is suitably adjusted
by addition of a strong acid, such as concentrated
hydrochloric acid, preferably at least one equivalent.
The pH is to be adjusted to below 6 and can be adjusted
to as low as l.
Nothing critical is set out in Casner revealing that
use of a pH higher than 6, but lower than 7, will not
achieve (albeit perhaps inefficiently) the result sought
be Casner. Ex 2001, page 002, col. 2:52-57,
The Casner patent does not explain why the pH has
to be lower than 6.
Chapman Example 3 describes mixing inter alia
oxycodone free-base and 1.50 equivalents of HC]
(hydrochloric acid).
Dr. Baldwin agrees one cannot rigorously calculate
the precise pH of the mixture described in Chapman
Example 3.
Nevertheless we find convincing, Dr. Baldwin
explanation why the pH in Chapman Example 3 would
probably be in the 1-2 range.
54a
Appendix B
As Dr. Baldwin notes, there are 1.5 equivalents of
HCl with no apparent base present to neutralize the
acid effect of adding HCI. Ex 1027, page 98:10 through
page 100:11.
Based on Dr. Baldwin's testimony, one skilled in the
art would recognize that the pH in the first step of
Example 3 is probably in the 1-2 range.
In any event, it is manifest that sufficient HC] has
to be added to achieve a pH of less than 7 if one skilled
in the art seeks to achieve Chapman’s objective of
obtaining an HC] salt of oxycodone.
Dr. Stork's testimony is that the pH would almost
certainly be below 7 and depending on concentration of
the acid, could be below 6. Ex 2004, page 010, 4] 35;
Kix 2025, transcript page 120:21 through page 121:13.
Dr. Stork apparently was not asked to explicitly
comment on the presence of 1.5 equivalents of acid.
Incubation v. heating
Casner maintains that ‘incubating” (used in
Chapman claim 96) and “heating” (used in Casner claim
1) are not the same thing.
Dr. Stork says “incubating” is not a term commonly
used in the field of synthetic organic chemistry. Ex 2004,
page 010, 11 39.
55a
Appendix B
Dr. Stork goes on to say that “incubating” means
maintaining a temperature and does not necessarily
include heating the material to be incubated to that
temperature. Ex 2004, page 011, 9% 42.
Dr. Stork says that Chapman’s use of the term
“incubating” does not permit one skilled in the art to
know the meets and bounds of Chapman claim 96.
Ex 2004, page 011, 9 44.
Dr. Stork undertook no convincing analysis of the
Chapman specification to see if it might shed some light
on his understanding of “incubating.”
Dr. Baldwin acknowledged that he typically does not
use the terms “incubation” or “incubating” in his
writings. Ex 1027, page 44:16 through page 45:2.
Nevertheless, Dr. Baldwin, referring to the
Chapman specification, had no difficulty understanding
that “incubating” was to be conducted to achieve a
result set out in the Chapman specification. Ex 1008,
1 31-35.
As earlier mentioned, we have credited the
testimony of Dr. Baldwin over that of Dr. Stork.
Dr. Baldwin's reference to and analysis of the
Chapman specification and Dr. Stork’s absence of a
similar analysis is an example of why generally we credit
Dr. Baldwin's testimony over that of Dr. Stork.
Sha
Appendix B
Example 3 describes mixing ingredients and heating
to 75° C. with shaking. Ex 2002, page 043, 110181.
Dr. Baldwin's analysis is consistent with Chapman
Example 3.
In the context of the invention described by
Chapman, we have no difficulty finding that “incubating”
means maintaining a temperature to achieve the result
set out in Chapman claim 96: promoting a stated
reaction.
It seems rather apparent to us that, given the
testimony and the nature of the Chapman invention, an
incubating temperature is above room temperature that
one has to “heat” before one can “incubate.”
Temperature of 55° C for at least 1 hour
As Appendix 3, supra, reveals, Elements V and VI
are not recited in involved Chapman claim 96.
Casner claim | requires that the mixture of Element
II be heated to at least 55°C for a period of at least |
hour.
Chapman claim 96 has no temperature or time period
requirement.
Casner, of course, maintains that since Chapman
claim 96 does not have the temperature and time
limitation, the subject matter of Chapman claim 96
S7a
Appendix B
cannot render obvious the subject matter of Casner
claim 1.
Step (b) of Chapman claim 96 says, however, that
the “incubating” must occur “under conditions suitable”
to promote a stated reaction.
Dr. Stork testified that “promote” has a variety of
meanings. Ex 2004, page 011, {1 47.
On cross-examination, however, Dr. Stork
acknowledged that an individual with a Ph.D. would
know where to search the prior art literature to find
the conditions necessary to accomplish the stated
objective of Chapman's “incubating.” Ex 2025,
transcript page 30:6-21.
Dr. Baldwin recognized that the conditions had to
be suitable to accomplish a stated objective. Ex 1008,
1 33-35.
On cross-examination, Dr. Baldwin was asked to
elaborate on his views. Ex 1027, pages 101-110.
In particular, Dr. Baldwin discussed why the data in
Chapman Example 8 describes a reported reduction of
8,14 dihydroxy-7,8-dihydrocodeinone from 0.29% to
0.04%. Ex 2002, page 043, 1 0181 and Ex 1027, page
103:25 through page 104:24.
Based on Dr. Baldwin's testimony, we find that the
temperature and time conditions are result oriented
58a
Appendix B
variables which one skilled in the art (someone with a
Ph.D. with experience in synthetic organic chemistry)
would be able to determine through routine
experimentation.
Nothing in the Casner specification reveals why the
claimed temperature and time period are critical,
provided of course that the desired reaction takes place.
Hydrogenation for at least 1 hour
Casner Appendix reveals that Casner claim 1
requires hydrogenation for at least 1 hour while
Chapman claim 96 is silent about the time needed for
hydrogenation. See Element VIII.
Casner also notes that in Element VII Chapman
uses the “under conditions sufficient” language.
Dr. Stork testified that “conditions sufficient” has
to take into account various reaction parameters,
including temperature and pH, as well as time. Ex 2004,
page 015, 9155.
Casner claim 1 does not mention a hydrogenation
temperature or the pII under which hydrogenation
takes place.
Dr. Baldwin testified that hydrogenation is a term
used by chemists and that a typical hydrogenation
reaction is used to convert a double bond into a single
bond consistent with the following general reaction
scheme. Fx 1008, 11 37-38.
59a
Appendix B
H oH
: Catalyst fh Mn, | | nll
4 \
Hydrogenation reactions are fundamental to
chemistry and are routinely taught in university
curricula. Ex 1028, page 6, 197 15-16.
Dr. Baldwin testified about the conditions needed
to accomplish hydrogenation.
As the reaction scheme reveals, hydrogen (e.g., H,)
is needed. Ex 1008, 1 39.
A catalyst is also needed. Ex 1008, {1 40.
Dr. Baldwin testified that the Chapman application
teaches the use of hydrogen and a catalyst. Ex 1008,
1 44.
On cross-examinaticn, Dr. Baldwin elaborated.
Ex 1027, page 66:21 through page 68:6.
Chapman Example 8 confirms the need for
hydrogen (“pressurized with hydrogen”) and a catalyst
(“0.49 g 5% Pd/C catalyst”). Ex 2002, page 043, 11 0180-
0181.
60a
Appendix B
The “subsequently” limitation
Casner notes that Casner claim 1 requires
“hydrogenation” to take place “subsequently” to Casner
step (b), whereas Chapman claim 96 does not mention
“subsequently.”
Dr. Baldwin testified that he understood
“subsequently” to mean that hydrogenation step (c) has
to occur after step (b) is performed. Ex 1008, {| 47.
On cross-examination, Dr. Baldwin further testified
that: “Until the dehydration [step (b)] has occurred
hydrogenation will have no impact, and so for this whole
process to work, we have to generate this double bond
* * *” 1.e., the double bond between the 7- and 8-
position of 14-dihydrocodeinone.
Once the “double bond is generated, then we can
hydrogenate it.” Ex 1027, page 58:18 through page 59:2.
Dr. Stork said essentially the same thing. Ex 2025,
transcript page 86:22 through page 87:21.
In the context of this invention, the broadest
reasonable construction of “subsequently” includes, but
is not limited to, [1] completing step (b) by making all
the 14-hydrocodeinone you are going to make, [2]
stopping the making of 14-hydrocodeinone, and then [3]
starting hydrogenating all of it to remove the double
bond in 14-hydrocodeinone.
6la
Appendix B
Rather, it means that hydrogenation must take place
after dehydration of 8,14-dihydroxy-7,8-dihydro-
codeinone to 14-hydroxycodeinone otherwise their
would be no "dehydration" 14-hydroxycodeinone product
to hydrogenate.
Ilowever, even if step (b) has to be completed before
starting step (c), and assuming Chapman does not
explicitly describe a stop/start process, one skilled in
the art would find the difference insignificant because
as Dr. Baldwin points out until you have 14-
hydrocodeinone to hydrogenate, there is no reason to
hydrogenate.
C. Casner Motions 9-10-obviousness
Legal principles
The legal principles application to the cbviousness
issues before us are straightforward.
A claimed invention is not patentable if the subject
matter of the claimed invention would have been obvious
to a person having ordinary skill in the art. 35 U.S.C.
§ 103(a); ASR Int'l Co. v. Teleflivx Inc., 1278S. Ct. 1727
(2007); Graham v. John Deere Co., 383 U.S. 1 (1966).
Facts relevant to a determination of obviousness
include (1) the scope and content of the prior art, (2)
any differences between the claimed invention and the
prior art, (3) the level of skill in the art and (4) any
62a
Appendix B
relevant objective evidence of obviousness or non-
obviousness. KSR, 127 S. Ct. at 1734; 1389, Graham,
383 U.S. at 17-18.
A person having ordinary skill in the art uses known
elements and process steps for their intended purpose.
Anderson's-Black Rock, Inc. v. Pavement Salvage Co..,
396 U.S. 57 (1969) (radiant-heat burner used for its
intended purpose in combination with a spreader and a
tamper and screed); Sukraida v. AG Pro, Inc., 425 U.S.
273, 282 (1976) (the involved patent simply arranges old
elements with each performing the same function it had
been known to perform); Dunbar v. Myers, 4 Otto (94
U.S.) 187, 195 (1876) (ordinary mechanics know how to
use bolts, rivets and screws and it is obvious that any
one knowing how to use such devices would know how
to arrange a deflecting plate at one side of a circular
saw which had such a device properly arranged on the
other side); DyStar Textilfarben GmbH. v. C.H. Patrick
Co., 464 F.3d 1356, 1862-63 (Fed. Cir. 2006).
Chapman claim 96
Oxycodone has been made from thebaine. Ex 2002,
page 005, 1 0006; Ex 2001, page 002, col. 1:65 through
col. 2:6.
The FDA and the oxycodone industry recognized
that there was a need to eliminate impurities in
oxycodone.
63a
Appendix B
Those skilled in the art recognized that one known
impurity in oxycodone made from thebaine was
14-hydroxycodeinone.
The Chapman background of the invention states,
and Proksa confirms, that another known impurity was
8,14-dihydroxy-7,8-dihydrocodeinone. In view of Proksa,
we need not resolve whether or not the Chapman
background of the invention is prior art.
The 14-hydroxycodeinone impurity can be removed
from oxycodone made from thebaine by a well-known
hydrogenation process. Ex 2016, page 007, col. 11:46-
60.
The hydrogenation process removes the double
bond between the 7- and 8-positions.
However, since 8,14-dihydroxy-7,8-dihydrocodeinone
impurity does not have a double bond between the
7- and 8-positions, one skilled in the art would have
recognized that hydrogenation would not eliminate or
reduce the amount of that impurity in oxycodone.
One skilled in the art, a synthetic organic chemist
having at least a Ph.D. degree, would have known based
on Weiss that appropriate treatment of &,14-dihydroxy-
7,8-dihydrocodeinone with hydrochloric acid would
convert the 8,14-dihydroxy-7,8-dihydrocodeinone to
14-hydroxycodeinone.
64a
Appendix B
We will divert from a straightforward analysis at this
point to address a concern raised by Dr. Stork, namely,
that of making 14-hydroxycodeinone from 8,14-
dihydroxy-7,8-dihydrocodeinone.
Based on lijima and Tada, Dr. Stork expressed an
opinion that the art is not predictable, that 8,14-
dihydroxy-7,8-dihydrocodeinone may be a stable
compound (Lijima), and that there are conditions under
which treatment 14-hydroxycodeinone results in 8,14-
dihydroxy-7,8-dihydrocodeinone (Tada).
We do not share Dr. Stork’s concern, because one
skilled in this art seeking to convert 8,14-dihydroxy-7,8-
dihydrocodeinone to 14-hydrocodeinone would not use
process conditions which do not accomplish the desired
result.
Accordingly, one skilled in the art—while perhaps
advised to be careful by lijima and Tada—is going to
use process conditions which achieve the desired result,
those being shown by Weiss.
We agree instead with Dr. Baldwin's testimony that
one skilled in the art would be able to identify the
conditions suitable to promote reaction of 8,14-
dihydroxy-7,8-dihydrocodeinone to 14-hydrocodeinone.
Ix 1028, page 20, {I 55.
The facts in this case confirm the observation in
KASH that “la] person of ordinary skill is a person of
ordinary creativity, not automaton.” 127 S. Ct. at 1742.
65a
Appendix B
The person of ordinary skill in the art in this case is a
highly sophisticated synthetic organic chemist who
known how to search the literature and implement
processes to achieve particular reactions. To that we
would add that the person skilled in the art works in a
highly competitive pharmaceutical industry. One skilled
in the art in this case would have had a very high
incentive to solve the problem identified by the FDA.
The literature tells one skilled in the art how to do so.
Back to the analysis, one skilled in the art would
have known that once the 8,14-dihydroxy-7,8-
dihydrocodeinone is converted to 14-hydrocodeinone
then hydrogenation would have converted most of the
converted 14-hydrocodeinone to oxycodone.
Casner claim 1
Casner maintains that its involved claims are not
unpatentable over the art it relies on to attack Chapman.
We disagree.
The differences between Casner claim 1 and
Chapman claim 96 are set out in Appendix 3 reproduced
above.
What these differences amount to (1) use of a pH
below 6, (2) a step (a) reaction temperature of at least
55°C for a period of at least 1 hour, and (3) hydrogenation
for at least | hour.
66a
Appendix B
In our view these differences do not make the
subject matter of Casner claim 1 non-obvious over the
prior art.
While Casner does not mention in its specification
any problem associated with the presence of 8,14-
dihydroxy-7,8-dihydrocodeinone impurity, the relevant
literature, of which one skilled in the art would have
been aware, reveals what needs to be done. To be sure,
Casner does not have to actually know why its invention
works—only that it does work. However, one skilled in
the art aware of the literature called to our attention
would immediately know why the Casner invention
works—it works for the same reason that Chapman's
invention works.
Back to the differences related to pH and reaction
times and temperatures.
We will start with the proposition that one skilled in
the art would have known that a pH would be necessary
and that reactions times and temperatures would be
necessary. The question is: “Would one skilled in the
art know, or be able to figure out, what pH, reaction
time and reaction temperatures to use?” In our view
the answer, based on Dr. Baldwin's testimony—and in
part on Dr. Stork's testimony--is “yes.”
First, one skilled in the art would have known that
reaction conditions affect the compound or compounds
produced from the combination of 8,14-dihydroxy-7,8-
dihydrocodeinone and hydrochloric acid. Dr. Stork seems
to agree.
67a
Appendix B
Second, dehydration is a well-known process.
Dr. Baldwin convincing|y told us that dehydration, along
with hydrogenation, is a well known chemical process—
processes which are taught in college chemical curricula
and that hydrogenation is a traditional step in making
oxycodone.
Third, when, as here, “there is a... market pressure
to solve a problem and there are a finite number of
identified, predictable solutions [determining pII and
reaction times and temperatures], a person of ordinary
skill has good reason to pursue the known options
[dehydration and hydrogenation] within his or her
technical grasp. If this leads to the anticipated success,
[as did here,] it is likely the product not of innovation
but of ordinary skill and common sense.” ASR, 127
S. Ct. at 1742.
Fourth, there is no credible evidence before us which
would make ovt a case that any unexpected result is
achieved by use of the particular parameters ultimately
described to be useful by Casner.
Based on the record before us, we hold that the
subject matter of Chapman claim 96 and the subject
matter of Casner claim 1 would have been obvious within
the meaning of 35 U.S.C. § 103.
68a
Appendix B
Chapman and Casner dependent claims
What about the dependent claims of the parties?
In presenting Casner Motions 9-10, Casner was
under a burden to establish unpatentability of all of the
Chapman claims, including the dependent claims.
37 C.E.R. § 41.121(b) (2007) and 37 C.FE.R. § 41.207(b),
last sentence (2007).
In its motion, Casner addresses all of Chapman's
claims. Paper 32, pages 14-18.
In Chapman Oppositions 9-10, Chapman does not
Single out any of its dependent claims for separate
consideration, Instead, Chapman bottoms its argument
on Chapman claim 96,
In Casner Motions 9-10, Casner makes an attempt
to establish that its claims are not unpatentable even if
the Chapman claims are unpatentable. See 37 C.F.R.
§ 4).207(c) (2007). Paper 32, pages 18-20.
In Chapman Oppositions 9-10, Chapman expressed
disagreement concerning the Casner dependent claims.
Paper 48, pages 14-20.
In Casner Replies 9-10, Casner does not single out
any dependent claim for separate consideration. Paper
57, pages 8-10.
69a
Appendix B
In this inter partes case, the parties have elected
to argue the patentability of their respective dependent
claims along with the patentability of Chapman claim 96
and Casner claim 1.
In view of the manner in which the case has been
presented, in our view the dependent claims stand or
fall together with Chapman claim 96 and Casner claim
1. We prefer to decide the contested issues rather than
issues which might have been, but apparently for
litigation reasons, were not contested. Cf Brand ».
Miller, 487 F.3d 862 (Fed. Cir. 2007).
The Fibel Process argument
Chapman attempts to convince us that the case is
controlled by Libel Process Co. v. Minnesota & Ontario
Paper Co., 261 U.S. 45 (1923). The inventor in Fibel
solved an industrial problem of long-standing using a
technique which a person skilled in the art would not
have appreciated. It took many years for the inventor
to solve a long-standing problem of trying to reach
printing speeds of 500-600 feet per minute. The same is
true of the invention found patentable in Webster Loom
Co. v. Higgins, 15 Otto (105 U.S.) 580 (1881), where a
loom was invented which would produce 50 yards of
product per day when no one had been able to produce
more than 40 yards per day. Here, on the other hand,
the IDA and the pharmaceutical industry were faced
with a problem which seems to have been solved in
rather short order by those skilled in the art using their
sophisticated skilled through application of known
70a
Appendix B
techniques reported in the literature or which were
otherwise known.
Conclusion of law
All the involved claims of both parties are
unpatentable under 35 U.S.C. § 103 and a judgment
against both parties is entered concurrently with this
MEMORANDUM OPINION and ORDER.
D. Casner Motion 1-interference-in-fact
The underlying legal principles governing the
motion are relatively simple.
An interference exists if the subject matter of a
claim of one party (e.g., Casner claim 1) would, if prior
art, have anticipated (35 U.S.C. § 102) or rendered
obvious (35 U.S.C. § 103) the subject matter of a claim
of the opposing party (e.g., Chapman claim 96) and vice
versa. 37 C.FR. § 41.208(a) (2007).
Casner, as movant, has the burden of proof on the
issue of no interference-in-fact. 837 C.FR. § 41.121(b)
(2007).
Casner does not contest the fact that the subject
matter of its claim 1 anticipates (35 U.S.C. § 102) the
subject matter of Chapman claim 96,
Tla
Appendix B
Rather, Casner maintains that given differences
between the subject matter of Chapman claim 96 and
Casner claim 1 that the subject matter of Chapman claim
96 does not render obvious (35 U.S.C. § 108) the subject
matter of Casner claim 1.
We disagree with Casner and deny Casner Motion 1.
Casner claim 1 is unpatentable over the prior art
under 35 U.S.C. § 103.
When patentability under § 103 is considered in
light of that art, and the additional presumed prior art
embodied in the subject matter of Chapman
claim 96, it is not difficult to see that Chapman and
Casner are claiming the same “patentable” (perhaps
“unpatentable” would be a better word) invention.
The scope and content of Chapman claim 96, when
interpreted in light of the Chapman specification
(including Example 3) appears in the findings.
Like the differences between Chapman claim 96 and
Casner claim 1 appear in the findings.
There is not much we need to add to findings already
made for the reader to understand why we believe
Casner has failed to establish that the subject matter
of Chapman claim 96 does not render obvious the subject
matter of Casner claim 1.
72a
Appendix B
While Chapman did not have the burden of proof, it
has not gone unnoticed by that Dr. Baldwin's testimony
more than establishes the obviousness of the subject
matter of Casner claim 1] vis-a-vis Chapman claim 96 to
a person having ordinary skill in the art.
Much of the Casner argument is about differences.
However, the mere existence of differences is not
enough to render subject matter non-obvious under
§ 103. Dann v. Johnston, 425 U.S. 219, 230 (1976) [the
mere existence of difference between the prior art
(Chapman claim 96) and an invention (Casner claim 1)
does not establish the invention's non-obviousness }.
Dr. Baldwin has convincingly established why those
differences do not overcome the § 103 hurdle in the
context of a no interference-in-fact analysis.
Conclusion of law
Casner has failed to establish that there is no
interference-in-fact.
E. Casner Motions 6-7—lack of written
description/enablement
The legal principles applicable to a written
description issue are set out in /n re Alton, 76 F:3d 1168
(Fed. Cir. 1996), and need not be repeated here.
73a
Appendix B
The legal principles applicable to an enablement
issue are straightforward.
A specification must teach a person of ordinary skill
in the art how to make and use the invention without
resort to undue experimentation. A’nzo biochem Ine. v.
Calgene, Inc., 188 F.3d 13862, 1371-72 (Fed. Cir. 1999).
Factors which can be taken into account to
determine whether undue experimentation is involved
are set out in /n re Wands, 858 F.2d 731, 737 (Fed. Cir.
1988), adopting factors previously set out in Ax parte
Forman, 230 USPQ 546, 547 (Bd. Pat. App. & Int. 1986).
The following observations by the Supreme Court
are also applicable: the specification of the patent is not
addressed to lawyers, or even to the public generally,
but to those skilled in the art; and any description which
is sufficient to apprise them in the language of the art
of the definite feature of the invention, and to serve as
a warning to others of what the patent claims as a
monopoly, is sufficiently definite to sustain the patent
and an inventor may assume that what was already
known in the relevant art was known to those skilled in
the art. Carnegie Steel Co. v. Cambria Iron Co., 185 U.S.
403, _ (1902) (specification involving manufacturing of
steel addressed to manufacturers of steel). See also
Webster Loom Co. v. Higgins, 15 Otto (105 U.S.) 580,
586 (1881) (an inventor may begin a description of an
invention at the point where his invention begins, and
describe what he has made that is new, and what it
replaces of the old; that which is common and known is
74a
Appendix B
as if it were written out in the patent and delineated in
the drawings).
Casner starts with the assertion that "Incubation"
is undefined. Dr. Baldwin explained otherwise and we
are comfortable with Dr. Baldwin's explanation.
Arguing that conversion of 8,14-dihydroxy-7,8-
dihydrocodeinone to 14-hydroxycodeinone would be
dependent on a number of variable (including
temperature, pH, and reaction times), Casner says the
Chapman claims are unacceptable because those
variables are not set out in the claims.
Dr. Baldwin and Dr. Stork acknowledged that one
skilled in the art would know that those variables would
need to be considered and Dr. Baldwin testified that one
skilled in the art would be able to determine appropriate
reaction temperatures, pH, and times.
We credit Dr. Baldwin's testimony.
Casner next attacks the language “under conditions
suitable to promote dehydration.”
However, the claim states the objective to be
achieved and Dr. Baldwin testified that one skilled in
the art would have been able to determine appropriate
conditions.
Nor have we overlooked Chapman Example 3 which
seems to provide a roadmap for carrying out the
Chapman process.
75a
Appendix B
The complaint Casner has with Example 3 is that
while Chapman had possession of a temperature,
Chapman did not have possession of a time of reaction.
Dr. Baldwin disagrees maintaining that one skilled
in the art would have been able to determine an
appropriate time.
Casner maintains that Chapman flunks /n7 re
Wands.
Dr. Baldwin disagrees.
We agree with Dr. Baldwin.
The fact that some search of the literature and some
experimentation may be necessary is not per se
sufficient to say any experimentation is “undue.”
Casner has failed to establish that the
experimentation which Dr. Baldwin found to be routine
is “undue.”
In addition to the points made by Dr. Baldwin,
Example 3 and original claim 33 provide additional
evidence that Chapman has a written description of the
invention it now claims.
76a
Appendix B
Conclusions of law
Casner has failed to establish that Chapman lacks a
written description.
Casner has filed to establish that Chapman has
failed to provide an enabling disclosure.
EK Other motions
The other motions before us seek earlier
constructive reductions to practice or attack earlier
constructive reductions to practice accorded in the
declaration of the interference.
Since all the claims of the parties are unpatentable
under 35 U.S.C. § 103, we see no occasion to reach the
other motions.
They are dismissed as moot.
G. Observation on “objections” during cross-
examination
During cross-examination, both parties often made
an “Objection” without any brief reason in support of
the objection.
The objections were technical violations of the
Guidelines for Cross-examination.
77a
Appendix B
We note that neither Dr. Stork nor Dr. Baldwin
(much to their credit) seem to have been affected—
hence we find there was no unwarranted witness
coaching.
For further discussion and education, we call
attention to Pevarello v. Lan, 85 USPQ2d 1771 (Bd. Pat.
App. & Int. 2007).
H. Order
Upon consideration of the motions, and for the
reasons given, it is
ORDERED that Chapman Motion 1 seeking an
earlier constructive reduction to practice is dismissed
as moot.
FURTHER ORDERED that Casner Motion 1
seeking judgment based on no interference-in-fact is
denied.
FURTHER ORDERED that Casner Motion 2
attacking earlier constructive reductions to practice
accorded to Chapman is dismissed as moot.
FURTHER ORDERED that Casner Motions 6-7
seeking judgment based on lack of written description
and enablement is denied.
FURTHER ORDERED that Casner Motions 9-10
seeking judgment that the involved Chapman claims are
unpatentable under 35 U.S.C. § 103 is granted.
78a
Appendix B
FURTHER ORDERED that the involved Casner
claims are also unpatentable under 35 U.S.C. § 103.
FURTHER ORDERED a judgment against both
parties is entered concurrently herewith.
/ss/ Fred E. McKelvey
FRED E. McKELVEY
Senior Administrative
Patent Judge
/ss/ Richard Torezon BOARD OF
RICHARD TORCZON PATENT
Administrative Patent Judge APPEALS
AND
/ss/ Michael P Tierney INTERFERENCES
MICHAEL P TIERNEY
Administrative Patent Judge
ec (via electronic mail):
Attorney for Casner
(real party in interest
Johnson Matthey Public Limited Company):
F.dward V. Filardi, Fisq.
Douglas R. Nemec, Esq.
SKADDEN, ARPS, SLATE, MEAGHER & FLOM LLP
Four Times Square
New York, NY 10036
79a
Appendix B
Tel: 212-735-3060 (Filardi)
Tel: ele- 735-2419 (Nemec)
Fax: 212-777-3060 (Filardi)
TT-%
)
Fax: 212-777-2419 (Nemec)
Email: efilardi@skadden.com
Email: dnemec@skadden.com
Attorney for Chapman
(real party in interest
Purdue Pharma L.P):
Joseph R. Robinson, Esq.
Samuel S. Woodley, Esq.
DARBY & DARBY PC
PO. Box 5257, New York, NY 10150
7 World ‘lrade Center
250 Greenwich Street
New York, NY 10007-0042
Tel: 212-527-7700
Fax: 212-527-7001
J
Email: 7robinson@darbylaw.corm
Kmail: swoodley@darbylaw.com
SOa
APPENDIX C — ORDER OF THE UNITED STATES
COURT OF APPEALS FOR THE FEDERAL
CIRCUIT DENYING PETITION FOR REHEARING
FILED JUNE 15, 2009
2008-1427, -1428
(Interference No. 105,553)
ROBERT CHAPMAN, LONNS. RIDER, QI HONG,
DONALD KYLE, and ROBERT KUPPER,
Appellants,
MICHAEL LAWRENCE CASNER,
JEN-SEN DUNG, ERNO M. KESKENY,
and JIN LUO,
Cross Appellants.
Appeals from the United States Patent and Trademark
Office, Board of Patent Appeals and Interferences.
ORDER
A combined petition for panel rehearing and for
rehearing en banc having been filed by the Appellants,
and a response thereto having been invited by the court
and filed by the Cross-Appellants, and the petition for
rehearing and response, having been referred to the
panel that heard the appeal, and thereafter tne petition
for rehearing en bane and response having been referred
to the circuit judges who are in regular active service,
Sila
Appendix ©
UPON CONSIDERATION THEREOR it i:
ORDERED that the petition for panel rehearing be,
and the same hereby is, DENIED and it is further
ORDERED that the petition for rehearing en banc
be, and the same hereby is, DENIED.
The mandate of the court will issue on June 22, 2009
FOR THE COURT
s/ Jan Horbaly
Jan Horbaly
Clerk
Dated: 06/15/2009
Ra
APPENDIX D — JUDGMENT OF THE UNITED
STATES COURT OF APPEALS FOR THE FEDERAL
CIRCUIT DATED MARCH I11, 2009
UNITED STATES COURT OF APPEALS
FOR THE FEDERAL CIRCUIT
2008-1427, -1428
(Interference No. 105,553)
ROBERT CHAPMAN, LONN 8S. RIDER, QI HONG,
DONALD KYLE, and ROBERT KUPPER,
Appellants,
MICHAEL LAWRENCE CASNER, JEN-SEN DUNG,
KERNO M. KESKENY, and JIN LUO,
(ross Appellants.
ON APPEAL from the lInited States Patent and
lrademark Office, Board of
Patent Appeals and Interfer
ence:
his CAUSE having been heard and considered, it j
ORDERED and ADJUDGED:
LhEIRMED
ip; Child
LNTERED BY ORDER OF THE COURT
Jan Horbaly/kw
Jan Horbaly, Clerk
DATED MAR 11 2009
ISSUED AS A MANDATI JUN 22 2009
Xa
APPENDIX E — CHAPMAN CLEAN COPY OF
INVOLVED CLAIMS DATED MAY 3, 2007
Paper No
Dated filed: 03 Vay 2OO7
l’iled on behalf of Chapman et a/
By: Joseph R. Robinson
Samuel 8S. Woodley
DARBY & DARBY RC
S05 Third Avenue
New York, New York 10022-7513
Tel: (212) 527-7700
Fax: (212) 753-770]
Email: jrobinson@darbylaw.com
swoodley@darbylaw.com
(Attorney Docket No. 02755/7001437-000
UNITED STATES PATENT AND
TRADEMARK OFFICE
BOARD OF PATENT APPEALS
AND INTERFERENCES
Interference 105.553 (McK)
Technology Center 1625
MICHAEL LAWRENCE CASNER, JEN-SEN DUNG
MRNOM. KENSKENY and JIN LUO
Patent No. 7.153.966 B2.
Junior Party
85a
Appendix E
ROBERT CHAPMAN, LONN S. RIDER, QI HONG,
DONALD KYLE and ROBERT KUPPER,
Application No. 11/391,897
Senior Party
CHAPMAN CLEAN COPY OF INVOLVED CLAIMS
Pursuant to the requirements of Bd. R. 110(a), the
senior party Chapman et al. submits herewith, at
Appendix 1 of this paper, a clean copy of its involved
claims in this interference; ?7.e., claims 96-118 of
Application No. 11/391,897.
Dated, 03 May 2007
Respectfully submitted,
/Samuel 8. Woodley/
Joseph R. Robinson (Reg. No. 33,448)
Samuel S. Woodley (Reg. No. 43,287)
DARBY & DARBY PC.
805 Third Avenue
New York, New York 10022-7513
Tel: (212) 527-7700
Fax: (212) 753-7701
Kmail: jrobinson@darbylaw.com
swoodley@ darbylaw.com
Attachment: Appendix 1 - Clean Copy of Claims 96-118
of Chapman’s Application No. 11/391,897
cc (by Federal Express overnight delivery):
RATNER & PRESTIA
(Attorney for Casner et al.)
1235 Westlak Drive, Suite 301
Berwyn, PA 19312
%6a
Appendix F
APPENDIX 1: CLEAN COPY OF CLAIMS 96-118
(Of Chapman’s Application No. 11/391,897)
Claim 96: A process for preparing oxycodone or an
oxycodone salt, which process comprises steps of:
(a) preparing a mixture of oxycodone,
solvent and an acid;
(b) ineubating the mixture under conditions
suitable to promote reaction of 8,14-
dihydroxy-7,8-dihydrocodeinone to 14-
hydroxycodeinone; and subsequently
(c) exposing the mixture to hydrogenation
reagents under conditions sufficient for
conversion of 14-hydroxycodeinone to
oxycodone.
Claim 97: The process according to claim 96,
vherein in step (b) the mixture is heated to a
temperature of about 75 °C.
Claim 98: The process according to claim 96,
wherein the mixture has a pH of about 2.5 or less.
Claim 99: The process according to claim 98,
wherein the mixture has a pH of about 1.8 or less.
Claim 100: The process according to claim 99,
wherein the mixture has a pH of about 1.5 or less.
87a
Appendix E
Claim 101: The process according to claim 100,
wherein the mixture has a pH of about 1 or less.
Claim 102: The process according to claim 96,
wherein the hydrogenation reagents are a
hydrogenation catalyst and either hydrogen or a
hydrogen transfer reagent.
Claim 103: The process according to claim 96,
wherein step (b) is carried out at a temperature between
about 20 °C to about 100 °C.
Claim 104: The process according to claim 103,
wherein step (b) is carried out at a temperature between
about 40 °C to about 85 °C.
Claim 105: The process according to claim 96,
wherein in step (c) the mixture is exposed to the
hydrogenation reagents for between about 10 minutes
to about 36 hours.
Claim 106: The process according to claim 108,
wherein in step (c) the mixture is exposed to the
hydrogenation reagents for at least about 4 hours.
Claim 107: The process according to claim 106,
wherein in step (c) the mixture is exposed to the
hydrogenation reagents for at least about 5 hours.
Claim 108: The process according to claim 107,
wherein in step (c) the mixture is exposed to the
hydrogenation reagents for about 21 hours.
88a
Appendix E
Claim 109: The process according to claim 96,
wherein the acid in said mixture is present in an amount
greater than 1 molar equivalent compared to the
amount of oxycodone.
Claim 110: The process according to claim 96,
wherein the acid is hydrochloric acid.
Claim 111: The process according to claim 119,
wherein the hydrochloric acid is present in an amount
greater than 1 molar equivalent compared to the
amount of oxycodone.
Claim 112: The process according to claim 111,
wherein the hydrochloric acid is present in an amount
greater than about 1.2 molar equivalents compared to
the amount of oxycodone.
Claim 1138: The process according to claim 112,
wherein the hydrochloric acid is present in an amount
greater than about 1.4 molar equivalents compared to
the amount of oxycodone.
Claim 114: The process according to claim 113,
wherein the hydrochloric acid is present in an amount
greater than about 1.5 molar equivalents compared to
the amount of oxycodone.
Claim 115: The process according to claim 96,
wherein the resultant oxycodone contains 14-
hydroxycodeinone in an amount less than about 25 parts
per million (“ppm’’).
89a
Appendix FE
Claim 116: The process according to claim 115,
wherein the resultant oxycodone contains 14-
hydroxycodeinone in an amount less than about 15 ppm.
Claim 117: The process according to claim 116,
wherein the resultant oxycodone contains 14-
hydroxycodeinone in an amount less than about 10 ppm.
Claim 118: The process according to claim 117,
wherein the resultant oxycodone contains 14-
hydroxycodeinone in an amount less than about 5 ppm.
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