Appendix — Utility Air Regulatory Group v. New York (No. 06-750)

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vbreme Court U.S.

06-750 NOV 27 2006

OFFICE OF THE CLERK

No. 06-__

IN THE

Supreme Court of the United States

UTILITY AIR REGULATORY GROUP,

Petitioner,

Vv.

STATE OF NEW YORK, ET AL.,

Respondent.

On Petition for Writ of Certiorari to the

United States Court of Appeals

for the District of Columbia Circuit

APPENDIX TO PETITION

FOR A WRIT OF CERTIORARI

HENRY V. NICKEL

F. WILLIAM BROWNELL

(Counsel of Record)

DAVID S. HARLOW

HUNTON & WILLIAMS LLP

1900 K Street, N.W.

Washington, D.C. 20006

(202) 955-1500

WILSON-EPES PRINTING CO., INC. — (202) 789-0096 -— WASHINGTON, D.C. 20001

APPENDIX TABLE OF CONTENTS

State of New York, et al. v. U.S. Environmental

Protection Agency, 443 F.3d 880 (D.C. 2006)...

Equipment Replacement Rule, 68 Fed. Reg.

61,248, et seg. (October 27, 2003)

Equipment Replacement Rule (on

Reconsideration), 70 Red. Reg. 33,838,

et seq. (June 10, 2005)

Order (Denying Petition for Rehearing)

Order (Denying Petition for

Rehearing en banc)

Judgment 193a

Relevant Statutory Provisions.....................0. 195a

APPENDIX A

UNITED STATES COURT OF APPEALS

For the District of Columbia Circuit

Argued February 8, 2006 Decided March 17, 2006

No. 03-1380

State of New York, ef al.,

Petitioners

V.

Environmental Protection Agency,

Respondent

Clean Air Implementation Project, ez al.,

Intervenors

Consolidated with Nos.

03-1381, 03-1383, 03-1390, 03-1402, 03-1453,

03-1454, 04-1029, 04-1035, 04-1064, 05-1234, 05-1287

J. Jared Snyder, Assistant Attorney General, Attorney

General’s Office of the State of New York, argued the cause

for Government Petitioners. With him on the briefs were

Eliot Spitzer, Attorney General, Peter Lehner and Michael J.

Myers, Assistant Attorneys General, Bill Lockyer, Attorney

General, Attorney General’s Office of the State of California,

Matthew J. Goldman, Deputy Attorney General, Richard

Blumenthal, Attorney General, Attorney General’s Office of

2a

the State of Connecticut, Kimberly Massicotte and Matthew

Levine, Assistant Attorneys General, M. Jane Brady, Attorney

General, Attorney General’s Office of the State of Delaware,

Valerie S. Csizmadia, Deputy Attorney General, Lisa Madi-

gan, Attorney General, Attorney General’s Office of the State

of Illinois, Thomas Davis, Chief, G. Steven Rowe, Attorney

General, Attorney General’s Office of the State of Maine, Ge-

rald D. Reid, Assistant Attorney General, J. Joseph Curran,

Jr., Attorney General, Attorney General’s Office of the State

of Maryland, Kathy M. Kinsey, Assistant Attorney General,

Thomas F. Reilly, Attorney General, Attorney General’s Of

fice of the Commonwealth of Massachusetts, James R.

Milkey, Assistant Attorney General, Kel/y A. Ayotte, Attorney

General, Attorney General’s Office of the State of New

Hampshire, Maureen D. Smith, Senior Assistant Attorney

General, Peter C. Harvey, Attorney General, Attorney Gen

eral’s Office of the State of New Jersey, Stephanie Brand,

Kevin Auerbacher, Jean Reilly, and Ruth Carter, Assistant

Attomeys General, Patricia A. Madrid, Attorney General,

Attomey General’s Office of the State of New Mexico, Tracy

M. Hughes, General Counsel, Robert A .Reiley, Assistant

Counsel, Commonwealth of Pennsylvania, Department of En-

vironmental Protection, Patrick C. Lynch, Attorney General,

Attorney General’s Office of the State of Rhode Island, Tricia

K. Jedele, Special Assistant Attorney General, William H.

Sorrell, Attorney General, Attorney General’s Office of the

State of Vermont, Erick Titrud and Kevin O. Leske, Assistant

Attorneys General, Peggy A, Lautenschlager, Attorney Ger

eral, Attorney General’s Office of the State of Wisconsin,

Thomas L. Dosch, Assistant Attorney General, Robert J.

Spagnoletti, Attorney General, Attorney General’s Office of

the District of Columbia, Edward E. Schwab, Deputy Attor-

ney General, Donna M. Murasky, Senior Litigation Counsel,

Barbara Baird, District Counsel, South Coast Air Quality

Management District, Daniel C. Esty, Christopher P.

McCormack, Christopher G. King, Assistant Corporation

Counsel, City of New York, Kristine Poplawski, Deputy City

3a

Attorney, City and County of San Francisco. John V. Dorsey,

Assistant Attorney General, Attorney General’s Office of the

State of Maryland, William L. Pardee, Assistant Attorney

General, Attorney General’s Office of the Commonwealth of

Massachusetts, Eric Ames and J. Brent Moore, Attorneys,

Attorney General’s Office of the State of New Mexico, and

Lisa S. Gelb, Counsel, City and County of San Francisco, ern

tered appearances.

Howard I. Fox argued the cause for Environmental Pet+

tioners and Intervenor. With him on the brefs were Keri N.

Powell, John D. Walke, Jonathan F. Lewis, Ann B. Weeks,

Leah Walker Casey, and Michael D. Fiorentino. Blair W.

Todt entered an appearance.

Richard E. Ayers was on the brief of amicus curiae Calpine

Corporation in support of petitioners.

Hope M. Babcock was on the brief of amici curiae Amert

can Thoracic Society, et al. in support of environmental petr

tioners.

Victor B. Flatt was on the brief of amici curiae Senator

Hillary Rodham Clinton, et al. in support of petitioners.

Geoffrey M. Klineberg was on the brief of amicus curiae

Atlantic Salmon Federation in support of petitioners.

Angeline Purdy and Cynthia J. Morris, Attorneys, U.S. De-

partment of Justice, argued the cause for respondent. With

them on the brief was John C. Cruden, Deputy Assistant At-

torney General. Michael B. Heister, Attorney, and Carol S.

Holmes, Counsel, U.S. Environmental Protection Agency,

entered appearances.

F. William Brownell argued the cause for Industry Interve-

nors in support of respondent. With him on the brief were

4a

William H. Lewis, Jr., Henry V. Nickel, Makram B. Jaber,

David S. Harlow, Katherine D. Hodge, John L. Wittenborn,

Leslie Sue Ritts, Lorane Hebert, and Charles H. Knauss. Rus-

sell S. Frye entered an appearance.

Judith Williams Jagdmann, Attorney General, Attorney

General’s Office of the Commonwealth of Virginia, William

E. Thro, State Solicitor General, D. Mathias Roussy, Assoc+

ate State Solicitor General, Carl! Josephson, Senior Assistant

Attorney General, Troy King, Attorney General Attorney

General’s Office of the State of Alabama, Robert D. Tam-

bling, Assistant Attorney General, David W. Marquez, Attor-

ney General, Attorney General’s Office of the State of Alaska,

Steven E. Mulder, Assistant Attorney General, Mike Beebe,

Attomey General, Attorney General’s Office of the State of

Arkansas, Teresa Marks, Deputy Attorney General, Lawrence

E. Long, Attorney General, Attorney General’s Office of the

State of South Dakota, Roxanne Giedd, Deputy Attorney

General, Mark L. Shurtleff, Attorney General, Attorney Gen

eral’s Office of the State of Utah, Fred Nelson, Assistant At-

tomey General, Patrick J. Crank, Attorney General, Attorney

General’s Office of the State of Wyoming, Vicci M. Colgan,

Senior Assistant Attomey General, Phill Kline, Attomey Gen

eral, Attorney Gencral’s Office of the State of Kansas, David

W. Davies, Assistant Attorney General, Jeremiah W. (Jay)

Nixon, Attorney General, Attorney General’s Office of the

State of Missouri, James R. Layton, State Solicitor, Jon

Bruning, Attorney General, Attorney General’s Office of the

State of Nebraska, Wayne Stenehjem, Attorney General, At-

torney General's Office of the State of North Dakota, and Ly/e

G. Witham, Assistant Attorney General, were on the brief of

Intervening States. Michael R. O'Donnell, Assistant Attorney

General, Attorney General’s Office of the State of Wyoming,

R. Craig Kneisel, Assistant Attorney General, Attorney Gen

eral’s Office of the State of Alabama, Roger L. Chafee, Senior

Assistant Attorney General, Attorney Gencral’s Office of the

Commonwealth of Virginia, entered appearances.

Sa

Jim Petro, Attorney General, Attorney General’s Office of

the State of Ohio, Henry McMaster, Attorney General, Attor-

ney General’s Office of the State of South Carolina, Steve

Carter, Attorney General, Attorney General’s Office of the

State of Indiana, Thomas M. Fisher, Solicitor General, Valerie

Tachtiris, Deputy Attorney General, and John J. Bursch were

on the brief of amici curiae States of Indiana, Ohio, and South

Carolina in support of respondent. Steven D. Griffin, Assis-

tant Attorney General, Attorney General’s Office of the State

of Indiana, entered an appearance.

Daniel J. Popeo, Paul D. Kamenar, and Paul M. Seby were

on the brief of amicus curiae Washington Legal Foundation in

support of respondent.

Before: Rogers, Tatel and Brown, Circuit Judges.

Opinion for the Court filed by Circuit Judge Rogers.

Rogers, Circuit Judge: In New York v. EPA, 413 F.3d 3

(D.C. Cir. 2005) (“New York I’), the court addressed the first

of two rules promulgated by the Environmental Protection

Agency providing ways for stationary sources of air pollution

to avoid triggering New Source Review (“NSR”). The court

upheld in part and vacated in part the first rule. /d. at 10-11.

We now address the second rule, the Equipment Replacement

Provision (“ERP”), which amends the Routine Maintenance,

Repair, and Replacement Exclusion (“RMRR”) from NSR

requirements. Under section 111(a)(4) of the Clean Air Act,

42 U.S.C. § 7411(a)(4), sources that undergo “any physical

change” that increases emissions are required to undergo the

NSR_ permitting process. See also id. §§ 7501(4),

7479(2)(C)(cross-referencing id. § 7411(a)(4)). The exclusion

has historically provided that routine maintenance, repair, and

replacement do not constitute changes triggering NSR. The

- 6a

ERP both defined and expanded that exclusion. EPA ex-

plained:

[The] rule states categorically that the re-

placement of components with identical

or functionally equivalent components

that do not exceed 20% of the replace-

ment value of the process unit and does

not change its basic design parameters is

not a change and is within the RMRR

exclusion.

Equipment Replacement Provision of the Routine Mainte-

nance, Repair and Replacement Exclusion, 68 Fed. Reg.

61,248, 61,270 (Oct. 27, 2003) (“Final Rule”); see also 70

Fed. Reg. 33,838 (June 10, 2005)(“Reconsideration”). Hence,

the ERP would allow sources to avoid NSR when replacing

equipment under the twenty-percent cap notwithstanding a

resulting increase in emissions. The court stayed the effective

date of the ERP on December 24, 2003. We now vacate the

ERP because it is contrary to the plain language of section

111(a)(4) of the Act.

The Clean Air Act requires new and modified sources of

pollution to undergo NSR, a permitting process that imposes

specific pollution control requirements depending upon the

geographic location of the source.' Section 111(a)(4) of the

Act describes when a source is to be considered “modified”:

' NSR consists of two programs: prevention of significant

deterioration (“PSD”) and nonattainment NSR. See New York

1,413 F.3d at 11-14. New and modified sources in attainment

areas, i.e., where air quality standards have been met, and in

unclassifiable areas are required to follow PSD rules, which

means they must obtain a preconstruction permit, prove that

the construction will not cause violations of certain air quality

(continued...)

Ta

The term “modification” means any

physical change in, or change in the

method of operation of, a stationary

source which increases the amount of

any air pollutant emitted by such source

or which results in the emission of any

air pollutant not previously emitted.

42 U.S.C. § 7411(a)(4) (emphasis added). Since the inception

of NSR, RMRR has been excluded from the definition of

“modification.” See 39 Fed. Reg. 42,510, 42,514 (Dec. 5,

1974); 43 Fed. Reg. 26,388, 26,403-04 (June 19, 1978).

Heretofore, EPA applied the RMRR exclusion through “a

case-by-case determination by weighing the nature, extent,

purpose, frequency, and cost of the work as well as other fac-

tors to arrive at a common sense finding.” 67 Fed. Reg.

80,290, 80,292-93 (Dec. 31, 2002). Consistent with Alabama

Power Co. v. Costle, 636 F.2d 323 (D.C. Cir. 1980), which

recognized EPA’s discretion to exempt from NSR “some

emission increases on grounds of de minimis or administrative

necessity,” id. at 400, EPA has for over two decades defined

the RMRR exclusion as limited to “de minimis circum-

stances.” 68 Fed. Reg. at 61,272. The ERP provides a bright-

line rule and expands the traditional scope of the RMRR by

standards, and show that their operations are in compliance

with the Best Available Control Technology (“BACT”)

requirements. See 42 U.S.C. § 7475. In nonattainment areas,

i.e., where air quality standards have not been met, new and

modified sources are required to obtain preconstruction

permits, to offset emissions increases with emissions

reductions from other sources in the area, and to install

“lowest achievable emissions rate” technology (“LAER”).

See id. § 7503.

8a

exempting certain equipment replacements from NSR. See,

e.g., 40 C.F.R. § 52.21(cc)(2005).°

The government and environmental petitioners contend that

the ERP is contrary to the plain text of the Act because the

statutory definition of “modification” applies unambiguously

to any physical change that increases emissions, necessarily

including the emissionmincreasmg equipment replacements

excused from NSR by the rule. They maintain that the word

se ”

any,” when given its natural meaning, requires that the

* The ERP provides:

Without regard to other considerations,

routine maintenance, repair and

replacement includes, but is not limited

to, the replacement of any component of

a process unit with an identical or

functionally equivalent component(s),

and maintenance and repair activities that

are part of the replacement activity,

provided that all of the requirements in

paragraphs (cc)(1) through (cc)(3)of this

section are met.

40 C.F.R. § $2.21 (cc). Paragraph (cc)(1) establishes that the

fixed capital cost of the replacement component cannot

exceed twenty percent of the replacement value of the process

unit. Paragraph (cc)(2) states that the replacement cannot

change the basic design parameters of the process unit.

Paragraph (cc)(3) requires that the replacement activity not

cause the process unit to exceed any independent, legally

enforceable emission limitation. The ERP also ar. ds 40

C.F.R. §§ 51.165, 51.166, and 52.24, but given the siailarity

of the sections, the court will follow the practice of the parties

in citing only section 52.21.

9a

phrase “physical change” be read broadly, such that EPA’s

attempt to read “physical change” narrowly would relegate the

word “any” to an insignificant role.

In evaluating the petitioners’ contention, we proceed under

the familiar two-part test of Chevron U.S.A., Inc. v. National

Resources Defense Council, Inc., 467 U.S. 837 (1984). If

“Congress has directly spoken to the precise question at issue

... that is the end of the matter; for the court, as well as the

agency, must give effect to the unambiguously expressed in-

- tent of Congress.” Jd. at 842-43. Only if the statute is silent

or ambiguous do we defer to the agency’s interpretation, ask-

ing “whether [it] is based on a permissible construction of the

statute.” /d. at 843. “Ifa court, employing traditional tools of

statutory construction, ascertains that Congress had an inten

tion on the precise question at issue, that intention is the law

and must be given effect.” Jd. at 843 n.9.

The petitioners and EPA agree that the phrase “physical

change” is susceptible to multiple meanings, each citing dic-

tionary definitions. However, “the sort of ambiguity giving

rise to Chevron deference ‘is a creature not of definitional

possibilities, but of statutory context.’ American Bar Ass'n v.

FTC, 430 F.3d 457, 469 (D.C. Cir. 2005) (quoting Brown v.

Gardner, 513 U.S. 115, 118 (1994)); see California Indep.

Sys. Operator Corp. v. FERC, 372 F.3d 395, 400 (D.C. Cir.

2004); Cincinnati Ins. Co. v. Flanders Elec. Motor Serv., Inc.,

40 F.3d 146, 152 (7th Cir. 1994). As the parties point out, the

ordinary meaning of “physical change” includes activities that

“make different in some particular,” “make over to a radically

different form,” or “replace with another or others of the same

kind or class." WEBSTER’S THIRD NEW INTERNA-

TIONAL DICTIONARY 373 (1981). To say that it is

“physical,” in this context, indicates that the change must be

“natural or material,” rather than “mental, moral, spiritual, or

imaginary.” /d. 1706. The parties agree that in “[rjealt world,

commorsense usage,” 68 Fed. Reg. at 61,271, “physical

10a

change” includes equipment replacements. They further agree

that the ERP would excuse from NSR requirements certain

emission increasing activities that EPA has historically con

sidered to be “physical changes.” See id. at 1,270.

The parties’ essential disagreement, then, centers on the ef

fect of Congress’s decision in defining “modification” to in-

sert the word “any” before “physical change.” According to

the petitioners, the word “any” means that the phrase “phys+

cal change” covers any activity at a source that could be com

sidered a physical change that increases emissions. According

to EPA, “any” does nothing to resolve ambiguity in the phrase

it modifies. EPA maintains that because “physical change” is

“susceptible to multiple meanings,” id. at 61,271, “identifying

activities that are ‘changes’ for NSR purposes . . . requires an

exercise of Agency expertise,” “the classic situation in which

an agency is accorded deference under Chevron,” id. at

61,272. Under this approach, once EPA has identified an ac-

tivity as a “physical change,” the word “any” requires that the

activity be subject to NSR. We conclude that the differences

between the parties’ interpretations of the role of the word

“any” are resolved by recognizing that “[rJead naturally, the

word ‘any’ has an expansive meaning, that is, ‘one or some

indiscriminately of whatever kind,” United States v. Gonza-

les, 520 U.S. 1, 5 (1997), and that courts must give effect to

each word of a statute, see, e.g., TRW, Inc. v. Andrews, 534

U.S. 19, 31 (2001). Because Congress used the word “any,”

EPA must apply NSR whenever a source conducts an emis-

slomincreasing activity that fits within one of the ordinary

meanings of “physical change.”

In a series of cases, the Supreme Court has drawn upon the

word “any” to give the word it modifies an “expansive mean

ing” when there 1s “no reason to contravene the clause’s obvi-

ous meaning.” Norfolk S. Rwy. Co. v. Kirby, 543 U.S. 14, 31-

32 (2004); see also Dep't of Hous. and Urban Dev. v. Rucker,

$35 U.S. 125, 130-31 (2002); Gonzalez, 520 U.S. at 5. Indeed,

lla

the Court has read the word “any” to signal expansive reach

when construing the Clean Air Act. In Harrison v. PPG In-

dustries, Inc., 446 U.S. 578 (1980), the Court resolved a juris-

dictional dispute under section 307(b)(1) by interpreting the

phrase “any other final action,” which the Court “discern[ed

to have] no uncertainty.” /d. at 588. The Court never sug-

gested that the term “final action” was itself devoid of multt

ple meanings depending on the context, but rather stated that

when Congress amended the Act in 1977, “it expanded its

ambit to include not simply ‘other final action,’ but rather

‘any other final action.’” Jd. at 589. “[I]n the absence of leg

islative history to the contrary,” the Court held that the statu

tory phrase “must be construed to mean exactly what it says,

namely, any other final action.” /d.

Although EPA is correct that the meaning of “any” can dif

fer depending upon the statutory setting, see Nixon v. Missouri

Mun. League, 541 U.S. 125, 132 (2004), the context of the

Clean Air Act warrants no departure from the word’s custom

ary effect. Unlike Nixon, the question of statutory interpreta-

tion here does not arise in a setting in which the Supreme

Court has required heightened standards of clarity to avoid

upsetting fundamental policies. See id. at 132-33, 140-41

(citing Gregory v. Ashcroft, 501 U.S. 452 (1991)). EPA

points to no “strange and indeterminate results,” id. at 133,

that would emerge from adopting the natural meaning of

“any” in section 111(a)(4) of the Act. Given Congress’s goal

in adopting the 1977 amendments of establishing a balance

between economic and environmental interests, see Wisconsin

Elec. Power Co. v. Reilly, 893 F.2d 901, 909-10 (7th Cir.

1990)(“WEPCo”), it is hardly “farfetched,” Nixon, 541 U.S. at

138, for Congress to have intended NSR to apply to any type

of physical change that increases emissions. In this context,

there is no reason the usual tools of statutory construction

should not apply and hence no reason why “any” should not

mean “any.” Indeed, EPA’s interpretation would produce a

“strange,” if not an “indeterminate,” result: a law intended to

12a

limit increases in air pollution would allow sources operating

below applicable emission limits to increase significantly the

pollution they emit without government review.

Even without specific reliance on the effect of “any,” this

court has construed the definition of “modification” broadly.

In Alabama Power, the court explained that “the term ‘mod+

fication’ [in section 111(a)(4)] is nowhere limited to phys ical

changes exceeding a certain magnitude.” 636 F.2d at 400.

Although the legislative history indicated that one Senator

intended the term to apply only to “major expansion pro-

gram(s},” id. at 400 n.47, the court observed that “the lan

guage of the statute clearly did not enact such limit into law,”

id. at 400. The court further observed that “[i}mplementation

of the statute’s definition of ‘modification’ will undoubtedly

prove inconvenient and costly to affected industries; but the

clear language of the statute unavoidably imposes these costs

except for de minimis increases.” /d. More recently, in New

York 1, the court looked to the plain meaning of section

111(a)(4) and the absence of contrary legislative history in

holding that even pollution control projects constituted

“physical changes.” New York [, 413 F.3d at 40-42. Like-

wise, the Seventh Circuit concluded in WEPCo that the pur-

poses of the 1977 amendments to the Act required an expar

sive reading of the plain language of section 111(a)(4). See

WEPCo, 893 F.2d at 908-10.

EPA’s attempt to avoid the persuasive force of these dect

sions and to find ambiguity in the phrase “any physical

change” fails for a variety of reasons. Even assuming that the

decisions construing section 111(a)(4) are not “judicial prece-

dent holding that the statute unambiguously forecloses the

agency's interpretation,” Nat'l Cable & Telecomms. Ass'n v.

Brand X Internet Servs., 125 S. Ct. 2688, 2700 (2005), Brand

X, on which EPA principally relies, does not drain those dec+

sions of all precedential value. The fact that previous judicial

interpretations of section I111(a)(4) have all reached the con

13a

clusion that the text must be read broadly supports the pet

tioner’s argument at Chevron step one, particularly because

those decisions — both before and after Chevron — used lan

guage indicating the text was “clear” and “plain.” See New

York I, 413 F.3d at 40; WEPCo, 893 F.2d at 907; Alabama

Power, 636 F.2d at 400.

Even in the absence of such precedent, EPA’s approach to

interpreting “physical change,” as well as a similar approach

by industry intervenors that focuses on the thirty-nine words

following “any,” contravenes several rules of statutory inter-

pretation. EPA’s position is that the word “any” does not af

fect the expansiveness of the phrase “physical change”; it only

means that, once the agency defines “change” as broadly or as

narrowly as it deems appropriate, everything in the agency

defined category is subject to NSR. To begin, that reading,

contrary to “a cardinal principle of statutory construction,”

would make Congress’s use of the word “any” “insignificant”

if not “superfluous.” 7TRW, 534 U.S. at 31 (quoting Duncan v.

Walker, 533 U.S. 167, 174 (2001)). Reading the definition in

this way makes the definition function as if the word “any”

had been excised from section 111(a)(4); there is virtually no

role for “any” to play. Additionally, the approaches of EPA

and industry would require Congress to spell out all the appli-

cations covered by a definition before a court could conclude

that Congress had directly spoken regarding a particular ap-

plication, ignoring the fact that a definition, like a general

rule, need not list everything it covers. See NPR v. FCC, 254

F.3d 226, 229 (D.C. Cir. 2001); see also Shays v. FEC, 414

F.3d 76, 108 (D.C. Cir. 2005). EPA’s approach would osten-

sibly require that the definition of “modification” include a

phrase such as “regardless of size, cost, frequency, effect,” or

other distinguishing characteristic. Only in a Humpty Dumpty

i4a

3 ™ pd

world” would Congress be required to use superfluous words

while an agency could ignore an expansive word that Con-

gress did use. We decline to adopt such a world-view.

In contrast, the petitioners’ approach, by adopting an expan

sive reading of the phrase “any physical change,” gives natu

ral effect to all the words used by Congress and reflects both

their common meanings and Congress’s purpose in enacting

the 1970 and 1977 amendments. See New York J, 413 F.3d at

11-13; WEPCo, 893 F.2d at 909. To mprove pollution com

trol programs in a manner consistent with the balance struck

by Congress in 1977 between “the economic interest in per-

mitting capital improvements to continue and the environ

mental interest in improving air quality,” Chevron, 467 U.S. at

851, Congress defined the phrase “physical change” in terms

of increases in emissions. After using the word “any” to ind+

cate that “physical change” covered all such activities, and

was not left to agency interpretation, Congress limited the

scope of “any physical change” to changes that “increase[] the

amount of any air pollutant emitted by such source or which

result{] in the emission of any air pollutant not previously

emitted.” 42 U.S.C. § 7411(a)(4). Thus, only physical

changes that do not result in emission increases are excused

from NSR. Because Congress expressly included one limita-

tion, the court must presume that Congress acted “intention

ally and purposely,” Barnhart v. Sigmon Coal Co., 534 U.S.

438, 452 (2002) (quoting Russello v. United States, 464 US.

16, 23 (1983)), when it did not include others. Cf New York

1,413 F.3d at 39. So construed, each word in the phrase “any

physical change” has a meaning consonant with congressional

intent and the scope of the definitional phrase is limited only

* See TVA v. Hill, 437 U.S. 153, 173 n.18 (1978) (quoting

Through the Looking Glass, in THE COMPLETE WORKS

OF LEWIS CARROLL 196 (1939)).

15a

by Congress’s determination that such changes be linked to

emission increases.

The expansiveness of the petitioners’ approach does not

leave the definition of “any physical change” without limits.

The modifier “any” cannot bring an activity that is never com

sidered a “physical change” in ordinary usage within the an

bit of NSR. But when Congress places the word “any” before

a phrase with several common meanings, the statutory phrase

encompasses each of those meanings; the agency may not

pick and choose among them. EPA, through its historical

practice and its words, has acknowledged that the equipment

replacements covered by the ERP are “physical changes” un-

der one of the ordinary meanings of the phrase. See 68 Fed.

Reg. at 61,271-72. EPA may not choose to exclude that

“(rjeat world, commonsense usage of the word ‘change.’”

Id. at 61,271. Moreover, a physical change is not the sole

criterion for triggering NSR under the definition of “modift

cation.” The expansive meaning of “any physical change” is

strictly limited by the requirement that the change increase

emissions. See 42 U.S.C. § 7411(a)(4).4

The fact that EPA, through the RMRR exclusion, has his-

torically interpreted “any physical change” to exclude changes

of trivial regulatory concern on a de minimis rationale, see

Alabama Power, 636 F.2d at 360-61, does not demonstrate

that the meaning of “physical change” is ambiguous. Rather,

it reflects an agency’s inherent power to overlook “trifling

matters,” id. at 360, a “principle [that] is a cousin of the doc-

trine that, notwithstanding the ‘plain meaning’ of a statute, a

court must look beyond the words to the purpose of the act

where its literal terms lead to ‘absurd or futile results,’” id. at

4 The court has no occasion to decide whether part

replacements or repairs necessarily constitute a “modifica-

tion” under the definition taken as a whole.

l6a

360 n.89 (citations omitted). As the Supreme Court has in-

structed, “the venerable maxim de minimis non curat lex (‘the

law cares not for trifles’) is part of the established background

of legal principles against which all enactments are adopted,

and which all enactments (absent contrary indication) are

deemed to accept.” Wisconsin Dep't of Revenue v. William

Wrigley, Jr., Co., 505 U.S. 214, 231 (1992). Reliance on the

de minimis doctrine invokes congressional intent that agencies

diverge from the plain meaning of a statue only so far as is

necessary to avoid its futile application. Thus, the court in

Alabama Power acknowledged that “EPA does have discre-

tion, in administering the statute’s ‘modification’ provision, to

exempt from PSD review some emission increases on grounds

of de minimis or administrative necessity.” 636 F.2d at 400.

As applied, the court explained that de minimis standards

served to alleviate “severe” administrative and economic bur-

dens by lifting requirements on “minuscule” emission in-

creases. See id. at 405. While the court today expresses no

opinion regarding EPA’s application of the de minimis excep-

tion, given the limits on the scope of the de minimis doctrine,

see Shays, 414 F.3d at 113-14, EPA appropriately has not at-

tempted to justify the ERP as an exercise of de minimis dis-

cretion. As EPA has disclaimed the assertion that its prior

expansive interpretations of “any physical change” were “ab-

surd or futile,” 70 Fed. Reg. at 33,842, it is in no position to

claim that the ERP is necessary to avoid absurdity.

EPA’s remaining arguments also fail to demonstrate that the

phrase “any physical change” is ambiguous. The fact that the

court concluded that the word “increases” in section 111(a)(4)

is ambiguous, see New York I, 413 F.3d at 23, does not sug-

gest that the phrase “any physical change” is also ambiguous;

unlike the latter, the former is unaccompanied by a qualifier

signaling Congress’s intent. Congress’s use of the word “in-

creases” necessitated further definition regarding rate and

measurement for the term to have any contextual meaning.

No such further definition of “physical change” is required

17a

because Congress’s use of the word “any” indicates the intent

to cover all of the ordinary meanings of the phrase, as evi-

denced by EPA’s decades-long understanding and practice.

Also, because the court in New York J rejected industry’s

contention that Congress ratified the New Source Performance

Standards (“NSPS”) regulations on “modification” in the 1977

amendments, see id. at 19-20, EPA’s reliance on its NSPS

regulations to demonstrate the ambiguity of “any physical

change” is unavailing. As discussed, the early emergence of a

RMRR exclusion based on a de minimis rationale does not

blur the clarity of the phrase “any physical change.” To the

extent industry intervenors rely on the NSPS regime to rear-

gue their position that “modifications” require an increase in

maximum emission rates, that issue was resolved in New York

I, 413 F.3d at 19-20, 40; see also New York v. EPA, 431 F.3d

801, 802-03 (D.C. Cir. 2005) (Williams, J., concurring in de-

nial of rehearing), and is irrelevant because it does not address

what constitutes a “physical change.”

“Therefore, for EPA to avoid a literal interpretation at

Chevron step one, it must show either that, as a matter of his-

torical fact, Congress did not mean what it appears to have

said, or that, as a matter of logic and statutory structure, it al

most surely could not have meant it.” Engine Mfrs. Ass'n v.

EPA, 88 F.3d 1075, 1089 (D.C. Cir. 1996). The discussion in

New York I, 413 F.3d at 12-13, and WEPCo, 893 F.2d at 909

(quoting H.R. REP. NO. 95-294, at 211, (1977), as reprinted

in 1977 U.S.C.C.A.N. 1077, 1290)), of Congress’s basic goals

in enacting the 1977 amendments — to intensify the war

against air pollution, to establish a permit program that struck

a balance between economic and environmental interests, and

to stimulate technology to control pollution — demonstrate

the futility of EPA’s endeavor. EPA cannot show that histor

cal fact prevents a broad reading of “any physical change”

inasmuch as EPA for decades has interpreted that phrase to

mean “virtually all changes, even trivial ones, . . . generally

18a

interpret[ing] the [RMRR] exclusion as being limited to de

minimis circumstances.” 68 Fed. Reg. at 61,272.

As for logic, EPA cannot show any incoherence in Com

gress requiring NSR for equipment replacements that increase

emissions while allowing replacements that do not increase

emissions to avoid NSR. EPA acknowledges the reasonable-

ness of its past expansive interpretation of “any physical

change.” See id.; 70 Fed Reg. at 33,842; Respondent’s Br. at

29. To the extent that EPA relies on the argument that allow-

ing ERP projects has the potential to lower overall emissions

through increased efficiency even if emissions increase at a

source, the court in New York / rejected EPA’s similar argu-

ment in support of an exemption from NSR for pollution con

trol projects. The court stated that “Congress could reasona-

bly conclude, for example, that tradeoffs between pollutants

are difficult to measure, and thus any significant increase in

emissions of any pollutant should be subject to NSR.” New

York [, 413 F.3d at 41. Absent a showing that the policy de-

manded by the text borders on the irrational, EPA may not

“avoid the Congressional intent clearly expressed in the text

simply by asserting that its preferred approach would be better

policy.” Engine Mfrs., 88 F.3d at 1089.

Likewise, EPA offers no reason to conclude that the struc-

ture of the Act supports the conclusion that “‘any physical

change” does not mean what it says. EPA does not address

the Act’s structure except in defending the reasonableness of

the ERP as a policy choice. In that context, EPA points to the

Act’s “many other systematic air programs,” particularly

“model market-based programs,” as support for its view that

economic and environmental interests can be effectively bal

anced while limiting the application of NSR to existing

sources. See 70 Fed. Reg. at 33,844. Although EPA might

prefer market-based methods of controlling pollution, Con-

gress has chosen a different course with NSR.

19a

Accordingly, we hold that the ERP violates section

111(a)(4) of the Clean Air Act in two respects. First, Con

gress’s use of the word “any” in defining a “modification”

means that all types of “physical changes” are covered. Al

though the phrase “physical change” is susceptible to multiple

meanings, the word “any” makes clear that activities within

each of the common meanings of the phrase are subject to

NSR when the activity results in an emission increase. As

Congress limited the broad meaning of “any physical change,”

directing that only changes that increase emissions will trigger

NSR, no other limitation (other than to avoid absurd results)

can be implied. The definition of “modification,” therefore,

does not include only physical changes that are costly or ma-

jor. Second, Congress defined “modification” in terms of

emission increases, but the ERP would allow equipment re-

placements resulting in nomde minimis emission increases to

avoid NSR. Therefore, because it violates the Act, we vacate

the ERP.

20a

APPENDIX B

Equipment Replacement Rule

68 Fed. Reg. 61,248 (October 27, 2003)

ENVIRONMENTAL PROTECTION AGENCY

40 CFR Parts 51 and 52

{|FRL-7575-9; RIN 2060-AK28; Electronic Docket OAR-

2002-0068; Legacy Docket A-2002-04]

Prevention of Significant Deterioration (PSD) and Non-

Attainment New Source Review (NSR): Equipment

Replacement Provision of the Routine Maintenance,

Repair and Replacement Exclusion

AGENCY: Environmental Protection Agency (EPA).

ACTION: Final rule.

SUMMARY: The EPA is finalizing revisions to the regula-

tions governing the NSR programs mandated by parts C and

D of title I of the Clean Air Act (CAA). Today's changes re-

flect EPA's incorporation of comments from the proposed rule

for “Pyevention of Significant Deterioration (PSD) and Non-

attainment New Source Review (NSR): Routine Maintenance,

Repair and Replacement." These changes provide a category

of equipment replacement activities that are not subject to

Major NSR requirements under the routine maintenance, re-

pair and replacement (RMRR) exclusion. The changes are in-

tended to provide greater regulatory certainty without

sacrificing the current leyel of environmental protection and

benefit derived from the NSR program. We believe that these

changes will facilitate the safe, cfficient, and reliable

operation of affected facilities.

21a

EFFECTIVE DATE: This final rule is effective on

December 26, 2003.

ADDRESSES: Docket. Docket No. A-2002-04 (Electronic

docket OAR-2002-0068), containing supporting information

used to develop the proposed rule and today's final rule, is

available for public inspection and copying between 8:00 a.m.

and 4:30 p.m., Monday through Friday (except government

holidays) at the Air and Radiation Docket and Information

Center (6102T), Room B-108, EPA West Building, 1301

Constitution Avenue, NW, Washington, D.C. 20460;

telephone (202) 566-1742, fax (202) 566-1741. A reasonable

fee may be charged for copying docket materials.

' Worldwide Web (WWW). In addition to being available in the

docket, an electronic copy of this final rule will also be

available on the WWW through the Technology Transfer

Network (TTN). Following signature, a copy of the rule will

be posted on the TTN's policy and guidance page for newly

proposed or promulgated rules: http://www.epa.gov/ttn/oarpg.

FOR FURTHER INFORMATION CONTACT: Mr. Dave

Svendsgaard, Information Transfer and Program Integration

Division (C339-03), U.S. EPA Office of Air Quality Planning

and Standards, Research Triangle Park, North Carolina 27711,

telephone 919-541-2380, or _ electronic mail at

svendsgaard.dave@epa.gov , for questions on this rule.

SUPPLEMENTARY INFORMATION:

Regulated Entities

Entities potentially affected by this final action include

sources in all industry groups. The majority of sources

potentially affected are expected to be in the following

groups:

Industry group

NAICS°

I

Petroleum Refining

Industrial Inorganic Chemicals

Industrial Organic Chemicals.........

Miscellaneous Chemical Products...

Natural Gas Liquids...................

Natural Gas Transport

Pulp and Paper Mills..................

SRE Ti nan cdubdeabsoncenueaseatins

Automobile Manufacturing

Pharmaccuticals......................6.

283

221111, 221112,

221113, 221119,

221121, 221122

324110

325181, 325120,

325131, 325182,

211112, 325998,

331311, 325188

325110, 325132,

325192, 325188,

325193, 325120,

325199

325520, 325920,

325910, 325182,

325510

211112

486210, 221210

322110, 322121,

322122, 322130

322121, 322122

336111, 336112,

336211, 336992,

336322; 336312,

336330, 336340,

336350, 336399,

336212, 336213

325411, 325412,

325413, 325414

“Standard Industrial Classification.

°North American Industry Classification System.

Entities potentially affected by this final action also include

State, local, and tribal governments that are delegated

authority to implement these regulations.

Outline

The information presented in this preamble is organized as

follows:

I. General Information

A. How can I get copies of this document and other related

information? .

1. Docket

2. Electronic Access

B. Where can I obtain additional information?

I]. Background

A. What is the RMRR exclusion?

B. Issues surrounding the RMRR exclusion

C. Process used to develop this rule

D. What we proposed

II]. Equipment Replacement Provision

A. Overview and justification for today's final action

B. What is an identical or functionally equivalent

replacement and why should such an activity be considered

RMRR?

C. What cost limit has been placed on the equipment

replacement approach?

D. What will be the basis of applying the 20-percent

threshold?

E. What basic design parameters are being established to

qualify for the equipment replacement provision?

F. What collection of equipment should be considered in

applying the equipment replacement provision and how

should it be defined?

G. Consideration of nonemitting units as part of the

process unit

H. What is the accounting basis for the process unit?

I. Enforcement

1. Compliance assurance

2. General issues

J. Quantitative Analysis

24a

K. Consideration of other options

. Annual Maintenance, repair and replacement allowance

. Capacity-based option

. Age-based option

L. Specific list of excluded activities

M. Stand-alone exclusion for energy efficiency projects

N. Legal Basis

1. How does the NSR program address existing sources and

why is today's rule consistent with this approach?

2. Why today's rule appropriately implements the Clean Air

Act's definition of modification

IV. Administrative Requirements for This Rule

A. Executive Order 12866--Regulatory Planning and

Review

B. Executive Order 13132--Federalism

C. Executive Order 13175--Consultation and Coordination

with Indian Tribal Governments

D. Executive Order 13045--Protection of Children from

Environme ntal Health Risks and Safety Risks

E. Paperwork Reduction Act

F. Regulatory Flexibility Analysis

G. Unfunded Mandates Reform Act of 1995

H. National Technology Transfer and Advancement Act of

1995

1. Executive Order 1321 1--Actions Concerning Regulations

That Significantly Affect Energy Supply, Distribution, or Use

J. Executive Order 12988--Civil Justice Reform

V. Effective Date for Today's Requirements

V1. Statutory Authority

1. General Information

A. How Can | Get Copies of This Document and Other

Related Information?

1. Docket. The EPA has established an official public

docket for this action under Docket ID No. 42002-04. The

25a

Official public docket consists of the documents specifically

referenced in this action, any public comments received, and

other information related to this action. Although a part of the

official docket, the public docket does not include

Confidential Business Information (CBI) or other information

whose disclosure is restricted by statute. The official public

docket is the collection of materials that is available for public

viewing at the EPA Docket Center, (Air Docket), U.S.

Environmental Protection Agency, 1301 Constitution Ave.,

NW., Room: B108, Mail Code: 6102T, Washington, DC,

20004. The EPA Docket Center Public Reading Room is open

from 8:30 am. to 4:30 p.m., Monday through Friday,

excluding legal holidays. The telephone number for the

Reading Room is (202) 566-1742. A reasonable fee may be

charged for copying.

2. Electronic Access. You may access this Federal

Register document electronically through the EPA Internet

under the ‘Federal Register" listings at

http://www. epa.gov/fedrgstr/.

An electronic version of the public docket is available

through EPA's electronic public docket and comment system,

EPA Dockets. You may use EPA _ Dockets at

http://www.epa.gov/edocket/ to submit or view public

comments, access the index listing of the contents of the

official public docket, and to access those documents in the

public docket that are available electronically. Once in the

system, select ‘‘search," then key in the appropriate docket

identification number.

Certain types of information will not be placed in the EPA

Dockets. Information claimed as CBI and other information

whose disclosure is restricted by statute, which is not included

in the official public docket, will not be available for public

viewing in EPA's electronic public docket. EPA's policy is

that copyrighted material will not be placed in EPA's

electronic public docket but will be available only in printed,

paper form in the official public docket. To the extent

. feasible, publicly available docket materials will be made

26a

available in EPA's electronic public docket. When a document

ts selected from the index list in EPA Dockets, the system will

identify whether the document is available for viewing in

EPA's electronic public docket. Although not all docket

materials may be available electronically, you may still access

any of the publicly available docket materials through the

docket facility identified in section I.A.1. of this preamble.

The EPA intends to work towards providing electronic access

to all of the publicly available docket materials through EPA's

electronic public docket.

For additional information about EPA's electronic public

docket visit EPA Dockets online or see 67 FR 38102, May 31,

2002.

B. Where Can I Obtain Additional Information?

In addition to being available in the docket, an electronic

copy of today's final rule is also available on the WWW

through the Technology Transfer Network (TTN). Following

signature by the EPA Administrator, a copy of this rule will

be posted on the TTN's policy and guidance page for newly

proposed or promulgated rules at

http://www.epa.gov/ttn/oarpg. The TTN provides information

and technology exchange in various areas of air pollution

control. If more information regarding the TTN is needed, call

the TTN HELP line at (919) 541-5384.

Il. Background

A. What Is the RMRR Exclusion?

27a

Title I of the Clean Air Act (CAA) established the New

Source Review program’ to help control airborne emissions

from major new stationary sources of pollution. Under the

program, anyone who seeks to construct a new stationary

source that will be a major source of regulated pollutants must

obtain a permit from State authorities (or, where a State has

not established its own program, from EPA directly) before

beginning construction of the source. In order to obtain the

permit, the owner or operator must, among other things,

demonstrate that the new source will have state-of-the-art

pollution control devices.

The NSR program does not generally affect existing

sources, but it does apply if they undergo a * modification."

The NSR provisions of the CAA do not create their own

definition of “modification,” instead borrowing the definition

of the term established by section 111 of the CAA, which

defined the term for purposes of the New Source Performance

Standards (NSPS) program. That definition states that * [t]he

term ‘‘modification" means any physical change in, or change

in the method of operation of, a stationary source which

increases the amount of any air pollutant emitted by such

source or which results in the emission of any air pollutant not

previously emitted." Under 40 CFR parts 51 and 52, the rules

we have promulgated to carry out the NSR program, ‘major

modification" is similarly defined as any physical change in or

change in the method of operation of a major stationary

source that would result in: (1) A_ significant emissions

increase of a regulated NSR pollutant; and (2) a significant net

emissions increase of that pollutant from the major stationary

' We broadly use the term ‘‘New Source Review," or NSR,

to encompass both the PSD and the Non-attainment New

Source Review program.

28a

source.” The regulations further provide that certain activities

do not constitute a “physical change or change in the method

of operation" under the definition of “‘major modification."

One category of such activities is routine maintenance, repair

and replacement (RMRR). The regulatory provisions

excluding RMRR from the definition of change constitute the

RMRR exclusion.

B. Issues Surrounding the RMRR Exclusion

Until today, the NSR regulations have not further specified

what types of activities are encompassed by the term RMRR.

Heretofore, we have applied the RMRR exclusion exclusively

on a case-by-case basis using a multrfactor test for

determining whether a particular activity falls within or

outside the exclusion. We have made these case-by-case

determinations both in the context of applicability

determinations, where a source or permitting authority has

requested EPA's guidance concerning whether a particular

activity falls within the exclusion or requires a permit, and in

the context of enforcement actions, where we have challenged

an activity undertaken by a source after the fact and the source

has asserted that the activity was permissible under the

exclusion.

This case-by-case approach has been praised for its

flexibility, but criticized for hampering activities important to

assuring the safe, reable and efficient operation of existing

plants. Specifical/y. some of the case-by-case determinations

we have made particularfy over the past decade, and

particularly in a series of enforcement actions, have been

criticized for giving the exclusion a narrow scope that

disallows replacement of significant plant components with

“ Once a modification is determined to be major, NSR r-

quirements apply only to those specific pollutants for which

there would be a significant net emissions increase.

29a

identical or functionally equivalent components. Critics argue

that the effect is to discourage plant owners or operators from

engaging in replacements that are important to restoring,

maintaining and improving plant safety, reliability, and

efficiency. They further argue that this effect is exacerbated

by what they assert are the uncertairities inherent in the case-

by-case approach.

To elaborate on the uncertainty issues: Unless an owner or

operator seeks an applicability deternyination from his or her

reviewing authority, it can be difficult for the owner or

operator to know with reasonable certainty whether a

particular activity constitutes RMRR. This gives the owner or

operator five choices, two of which the owner or operator is

not likely to select, and the other three of which have

significant drawbacks for the productivity of the plant.

First, the owner or operator may simply seek an NSR

permit. That course, however, is likely to be time-consuming

and expensive, since it will likely result in a requirement to

retrofit an existing plant with state-of-the-art pollution

controls which often is very costly and can present significant

technical challenges. Therefore, an owner or operator is not

likely to select this option if it can be avoided.

Second, the owner or operator may proceed at risk without

a reviewing authority determination. That option, however, is

also not likely to be attractive where a significant replacement

activity is involved, because if the owner or operator proceeds

without a reviewing authority determination and if we later

find that he or she made an incorrect determination on its

own, the owner or operator faces potentially serious

enforcement consequences. Those consequences could well

include substantial fines (along with the further consequences

of having been determined to be in violation of the CAA) and

penalties and a requirement to install the state-of-the-art

pollution controls, even though those controls present

technical issues or represent a significant enough expenditure

that they likely would have deterred the owner or operator

from seeking a permit in the first place. The owner or operator

30a

is not likely to take this risk if he or she believes there is a

high probability of these kinds of consequences and if he or

she has other options.

Third, the owner or operator may seek an applicability

determination. That process, too, is time-consuming and

expensive, albeit typically less so than seeking a permit. This

path presents a potentially significant barrier to today's global,

quick-to-market industries, such as computer chips,

pharmaceuticals, and autos. This approach also is likely to

result in substantial foregone activities that would enhance the

safety, reliability and efficiency of the plant while awaiting

the applicability determination.

Fourth, the owner or operator may forego or curtail

replacements that would enhance the safe, reliable, or efficient

operation of its plant, instead opting to repair existing

components even though they. are inferior to current day

replacements because they likely have deteriorated with use

and probably are less advanced and less efficient than current

technology. Foregoing the replacement activities altogether

will recuce plant safety, reliability and efficiency; curtailing

or postponing them does as well, differing only in the degree

of these effects.

Finally, the owner or operator may curtail the plant's

productive capacity by replacing components with less than

the best technology in order to be more certain that the

replacement is within the RMRR regulatory bounds, or he or

she may agree to limit the source's hours of operation or

capacity or install less than state-of-the-art air pollution

controls to ensure no increase in emissions. Either of those

courses, howewtr, will also result in loss of plant productivity.

The uncertainties are also problematic for State and local

reviewing authorities. They require those authorities to devote

scarce resources to make complex determinations, including

applicability determinations, and consult with other agencies

to ensure that any determinations are consistent with

determinations made for similar circumstances in_ other

31a’

jurisdictions and/or that other reviewing authorities would

concur with the conclusion.

Industry commenters strongly echoed these concerns,

asserting that the expense and delay associated with NSR

scrutiny, whether or not the activity is ultimately judged to be

subject to major NSR, have caused a number of facilities to

forego needed and beneficial maintenance, repair, and

replacement activities, including ones that would likely have

reduced emissions. In our June 2002 report to the President,

we similarly concluded that the NSR program has impeded or

resulted in the cancellation of projects that would have

maintained and improved the reliability, efficiency, or safety

of existing energy capacity.

We are persuaded that we should change the approach to

the RMRR exclusion that we have been following for

equipment replacements. The approach we have been taking

often has not encompassed the replacement of existing

components with identical or similar new components that

serve the same function, that represent a small fraction of the

value of the process unit of which they are a part, that do not

change the process unit's basic design parameters, and that do

not cause the process unit to exceed any emission limitations.

For the reasons noted above, this approach tends to have the

effect of leading sources to refrain from replacing

components, to replace them with inferior components, or to

artificially constrain production in other ways. We are

persuaded that none of these outcomes advanced the central

policy of the major NSR program as applied to existing

sources, which is not to cut back on emissions from existing

major stationary sources through limitations on_ their

productive capacity, but rather to ensure that they will install

state-of-the-art pollution controls at a juncture where it

otherwise makes sense to do so. We also do not believe the

outcomes produced by the approach we have been taking have

significant environmental benefits compared with the

approach we are adopting today and, ndeed, we believe our

32a

new approach may well produce environmental improvements

as compared to the old one.

We are also persuaded that uncertainties surrounding the

scope of the exclusion that are associated with the case-by-

case approach tend to exacerbate the problem outlined above.

These uncertainties can discourage replacements that would

promote safety, reliability and efficiency even in instances

where, if the matter were brought to EPA, we would

determine that the replacement in question was RMRR. Such

discouragement results in lost capacity and lost opportunities

to improve energy efficiency and reduce air pollution.

We believe that these problems will be significantly

reduced by the rule we are adopting today. This rule specifies

that the replacement of components of a process unit with

identical components or their functional equivalents will come

within the scope of the exclusion, provided the cost of

replacing the component fails below 20 percent of the

replacement value of the process wnit of which the component

is a part, the replacement does not change the unit's basic

design parameters, and the unit continues to meet enforceable

emission and operational limitations.

Our new equipment replacement approach will allow

owners Of operators to replace components under a wider

variety of circumstances than they have been able to do under

our prior RMRR approach. It also provides more certainty

both to source owners or operators who will be able better to

plan activities at their facilities, and to reviewing authorities

who will be able better to focus resources on other areas of

their environmental programs rather than on time-consuming

RMRR determinations. The effect should be to remove

disincentives to undertaking RMRR activities falling within

the rule, thereby enhancing key operational elements such as

efficiency, safety, reliability, and environmental performance.

For example, we anticipate that improved safety and

rchiability will result in more stable process operations and

reduce periods of startup, shutdown, and malfunction and the

increased emissions usually associated with = them.

33a

Accordingly, we believe the rule will promote the central

purpose of Title I of the CAA, ‘‘to protect and enhance the

quality of the Nation's air resources so as to promote the

public health and welfare and the productive capacity of its

population." CAA section 101.

We note that we continue to believe that our prior narrower

and entirely case-by-case approach to the RMRR exclusion

was consistent with the relevant language of the CAA and a

reasonable effort to effectuate its policies. At the same time,

we also believe that the final rule's categorical exclusion of

certain replacement activities and the broader definition of

RMRR on which that exclusion is premised are likewise

consistent with the statute's language and represent a better

accommodation of the statute's twofold ends. We therefore

have decided to adopt the final rule.

C. Process Used To Develop This Rule

In the 1992 “‘WEPCO Rule" preamble, we declared our

intent to issue guidance on the subject of RMRR. In 1994, as

an outgrowth of meetings with the Clean Air Act Advisory

Committee, we developed, for discussion purposes only, a

preliminary draft that presented possible ways of how RMRR

could be defined. We received a substantial volume of

comments on this document. We subsequently decided not to

include this preliminary draft approach in our 1996 NSR

proposed rulemaking.

In 2001, the President's National Energy Policy directed

EPA in consultation with the Department of Energy (DOE)

and other Federal agencies to review the impact of NSR on

investment in new utility and refinery generation capacity,

energy efficiency and environmental protection. Our Report to

the President illustrated the problems associated with our prior

case-by-case approach to identifying RMRR activities and

underscored the advantages of establishing an objective

bright-line approach for administering the RMRR provision.

34a

We held conference calls with various stakcholders during

October 2001 (including representatives from industry, State

and local governments, and environmental groups) to discuss

new ideas that were raised as to how the RMRR provision

might be improved. The proposed RMRR rule reflected many

of the ideas discussed in those meetings. Today's final rule on

the equipment replacement provision is based on careful

consideration of comments received on the proposed RMRR

rule (67 FR 80920, December 31, 2002), where we sought

comment on all aspects of our proposed approaches. Today's

rule represents final action on only one part of what we

proposed in December 2002--the equipment replacement

provision. We have decided, for now, not to take final action

on the proposed annual maintenance, repair and replacement

allowance approach.

D. What We Proposed

The RMRR proposal offered for comment two cost-based

approaches for determining what constitutes routine

maintenance, repair, and replacement. Under the proposal,

facilities could have relied on a_ facilitywide annual

maintenance, repair and replacement allowance and/or an

cquipment replacement cost threshold to determine whether

major NSR requirements were triggered by performing plant

maintenance, repair and replacement activities. The proposal

additionally outlined two options based on the capacity and

age of a facility. We solicited comment on all aspects of the

proposed approaches as well as any other viable option for

clarifying the term ‘routine maintenance, repair, and

replacement.” We took public comment on the proposed rule

until May 2, 2003--120 days following publication in the

Federal Register.

Under the “‘annual maintenance, repair and replacement

allowance," an annual maintenance cost allowance would be

established for cach industrial facility based on an industry-

specific percentage. For the percentage, we considered using

35a

the Internal Revenue Service ‘‘Annual Asset Guideline Repair

Allowance Percentages" (AAGRAP), which for years has

been used as an integral part of an exclusion under the New

Source Performance Standard (NSPS) program. A multt year

allowance approach, in addition to the annual approach, was

also offered for consideration in the proposal.

Safeguards were proposed to ensure that the types of

activities undertaken under the annual allowance are not

activities that should be subject to greater scrutiny. These

safeguards include: (1) No new wit may be installed; (2) no

unit may be replaced in its entirety; and (3) changes may not

cause an increase in the short-term emission rate of any

regulated NSR pollutant.

Under the ‘equipment replacement provision,” or ERP, we

proposed to streamline the process for determining if major

NSR permitting requirements apply to replacement of existing

equipment with identical new equipment or with functionally

equivalent equipment. Per-replacement-of-component(s)

thresholds, potentially up to 50 percent of the cost of replacing

the process unit, were suggested by the proposal. As long as

the threshold was not exceeded and the basic design

parameters remained unchanged, the activity would be

considered RMRR under this approach.

Under the proposal, all activities that fell within the annual

maintenance, repair and replacement allowance or the

equipment replacement threshold and that met all the other

criteria for these provisions would be considered RMRR

without further review. Activities that were unable to be

accommodated under the annual maintenance, repair and

replacement allowance or the equipment replacement

threshold could still qualify for the RMRR exclusion after a

case-by-case review in accordance with current rules.

We solicited comments on all aspects of our RMRR

proposal.

III. Equipment Replacement Provision

36a

A. Overview and Justification for Today's Final Action

Today, we are revising certain provisions of the major NSR

program by finalizing the equipment replacement provision

(ERP) to specify activities that will automatically qualify for

the RMRR exclusion. This rule is effective on December 26,

2003. At this time, we are not taking action on our proposed

annual maintenance, repair and replacement allowance

approach.

Although many commenters requested that we further

clarify the case-by-case approach for determining whether an

activity is RMRR, we are not taking action on this suggestion

at this time. We are still considering what, if any, changes

should be made to that policy. In the meantime, the case-by-

case approach will remain available for the owner or operator

of a source to use as an alternative and/or supplement to

today's ERP.

Under today's rule, an activity (or aggregations of

activities) can qualify for the ERP if: (1) It involves

replacement of any existing component(s)* of a process unit

with component(s) that are identical or that serve the same

purpose as the replaced component(s); (2) the fixed capital

cost of the rplaced component(s), plus costs of any activities

that are part of the replacement activity (¢.g., labor, contract

services, major equipment rental, and associated repair and

maintenance activities),” does not exceed 20 percent of the

’ For the sake of clarity, we want to be clear that the term

“component” is meant to be applied broadly and read broadly

to include replacements of both large components, such as

economizers, reheaters, etc. at a boiler, as well as small items,

such as screws, washers, gaskets, etc.

* We note that certain ancillary costs incurred during a give

replacement activity should not be part of the replacement

activity, such as replacement power that must be purchased

during the maintenance shutdown of an electric utility.

37a

current replacement value of the process unit; and (3) the

replacement(s) does not alter the basic design parameters of

the process unit or cause the process unit to exceed any

emission limitation or operational limitation (that has the

effect of constraining emissions) that applies to any

component of the process unit and that is legally enforceable.

Today's final rule specifies the procedures by which the

owner or operator of a source selects the basic design

parameters for steam electric generating facilities and for

other types of process units. Specifically, for steam electric

generating facilities, we have clarified our proposed approach

by specifying maximum hourly heat input and _ fuel

consumption rate’ as basic design parameters. We are also

allowing owners or operators of steam electric generating

facilities the option to select a pair of parameters based on the

process unit's output--more specifically, maximum hourly

electric output rate or maximum steam flow rate--as an

alternative to the previously proposed input-based parameters.

Likewise, we are retaining our proposed approach of

specifying maximum rate of fuel or material input for other

types of process units, but we also allow you to use maximum

rate of heat input, or maximum rate of product output if you

prefer an output-based basic design parameter. In addition, we

allow you to propose an alternative basic design parameter(s),

if the above options are inappropriate for your process unit.

We are not specifically defining the basis for determining

the replacement value of a new process unit. Instead, the final

rule provides you with the flexibility of using any of the

following: (1) Replacement cost;° (2) invested cost, adjusted

for inflation; (3) the insurance value, where the insurance

value covers complete replacement of the process unit (rather

> Actually proposed as *‘fuel consumption specifications."

° Replacement cost can be either an estimate of the fixed

capital cost of constructing a new process unit or the current

appra:se@ value of the process unit.

38a

than, for example, lost revenue replacement); or (4) another

accounting procedure to establish a replacement value of the

process unit if such accounting procedure is based on

Generally Accepted Accounting Principles (GAAP). The

GAAP are the conventions, rules and procedures that define

accepted accounting practice for recording and reporting

financial information, including broad guidelines as well as

detailed procedures. The basic doctrine was set forth by the

Accounting Principles Board of the American Institute of

Certified Public Accountants, which was superseded in 1973

by the Financial Accounting Standards Board.

If you choose to use options 3 or 4 to determine the

replacement value for a particular process unit, you must send

a notice reflecting your decision to your reviewing authority.

The first time that an owner or operator submits such a notice

for a particular process unit, the notice may be submitted at

any time, but any subsequent notice for that process unit may

be submitted only at the beginning of the process unit's fiscal

year. You must continue to use the same basis to evaluate any

additional activities that you undertake on that process unit

within that same fiscal year. If you have provided notice of

using either option 3 or 4, then the reviewing authority will

assume that the same method will be used for subsequent

fiscal years unless you send a notice to them declaring your

intent to use another methed. In the absence of providing any

notification to your reviewing authority, you must use option

| or 2.

The final rules also set forth a definition of process unit,

specifically delineate the boundary of the process unit for

certain specified industries, and define a_ functionally

equivalent replacement. A more detailed discussion of these

requirements and our rationale for this action is contained in

other parts of this preamble section.

Today's final rules are designed to allow you to engage in

activities that facilitate the safe, reliable and efficient

operation of your source. We believe that today's final action

broadens the major NSR program exclusion for equipment

39a

replacements and provides you with additional certainty as to

what equipment replacement activities qualify for the RMRR

exclusion. By adding certainty to the process, we are

rémo ving the disincentives to undertaking routine equipment

replacements and promoting proper operational planning to

facilitate safe, reliable and efficient operations. When an

activity qualifies for the ERP, it will be considered RMRR

and excluded from major NSR without regard to other

considerations. In many cases, we believe that maintaining

safe, reliable and efficient operations will have the

corresponding environmental benefit of reducing the amount

of pollution generated per product produced. The final rules

also will reduce the resource burden on reviewing authorities

resulting from implementation of the existing, case-by-case

process for determining RMRR. In these respects, the final

rules are consistent with the central purpose of the CAA, “‘to

protect and enhance the quality of the Nation's air resources so

_°§ to promote the public health and welfare and the productive

vapacity of its population." CAA section 101.

B. What Is an Identical or Functionally Equivalent

Replacement and Why Should Such an Activity Be Considered

RMRR?

We proposed to exclude the replacement of existing

equipment with identical or functionally equivalent

components. As we observed at the time of our RMRR

proposal, we believe that most identical and functionally

equivalent replacements are necessary for the safe, efficient

and reliable operations of virtually all industrial operations;

are not of regulatory concern; will improve air quality (e.g.,

by decreasing startup, shutdown, and malfunctions); and thus

should qualify for the ERP under the RMRR exclusion. We

believe industrial facilities are constructed with the

understanding that certain equipment failures are common and

ongoing maintenance programs that include _ replacing

components in order to maintain, restore, or enhance the

40a

reliability, safety, and efficiency of a plant are routine.

Conversely, delaying or foregoing maintenance could lead to

failure of the production unit and may create or add to safety

concerns.

When such equipment replacement occurs, the replaced

component is inherent to both the design and purpose of the

process unit, and there is no reason to believe that such

activity will cause the unit to emit above its original design

capacity. Moreover, most of these replacements are conducted

at industrial facilities to maintain proper operations and to

implement good engineering practices. For example, if a

pump associated with a distillation column fails and is

replaced with an identical new pump, we believe that such a

common activity is and should be considered an excluded

replacement. It is not a “change” to the plant, since it merely

maintains the plant as designed. Instead, it is the type of

activity expected to occur to maintain the plant. Therefore, we

think replacements like this properly fall within the exclusion

for ‘routine maintenance, repair and replacement." We also

believe treating them in this fashion is consistent with the

basic policies of the CAA: that existing plants are subject to

major NSR permitting requirements only when they engage in

an activity that constitutes an opportune time to install state-

of-the-art pollution control equipment.

We also believe that this principle extends beyond the

replacement of equipment with identical equipment. When

equipment is wearing out or breaks down, it often is replaced

with equipment that serves the same purpose or function but is

different in some respects or improved in some ways in

comparison with the equipment that is removed. To continue

with the example used above, if, instead of replacing the worn

out distillation column pump with an identical one, the owner

or operator replaced it with a new and improved model, it

docs not scem to us that this changes the fundamental reasons

for treating that replacement as likewise within the scope of

routine matntenance, repair and replacement.”

4la

This is particularly true since technology is constantly

changing and evolving. When equipment of this sort needs to

be replaced, it often is simply not possible to find the old-style

technology. Owners or operators may have no choice but to

purchase and install equipment reflecting current design

innovations. Even if it is possible to find old-style equipment,

it seems unnecessary and undesirable to generally construe

NSR permitting requirements in a manner that is bound to

deter owners or operators from using the best equipment that

suits the given need when replacements must be installed.

The limiting principle here is that the replacement

equipment must be identical or functionally equivalent and

must not change the basic design parameters of the affected

process. unit (e.g., for electric utility steam generating units,

this might mean heat input and: fuel consumption

specifications). We also believe, however, that we need not

and should not treat efficiency as a basic design parameter as

we do not believe NSR was intended to impede industry in

making energy and process efficiency improvements. We

believe such improvements, on balance, will be beneficial

both economically and environmentally. This treatment of

efficiency should address the concern and perception that the

NSR program serves as a barrier to activities undertaken to

facilitate, restore, or improve efficiency, — reliability,

availability, or safety of a facility.

Today's rule does not distinguish between the replacement

of components that are expected to be replaced frequently or

periodically and the replacement of components that may

occur on a less frequent or one-time basis. It likewise does not

distinguish between the replacement of larger and smailer

components, instead requiring greater scrutiny if the

replacement in question is part of an activity that exceeds 20

percent of the replacement value of the process unit.

Our decisions on these points are derived from reflection on

the function of the exclusion in the context of the CAA. As

explained above, and as described more fully in our legal

analysis set forth below, we do not believe that application of

42a

the major NSR program to “'modified" plants is designed to

require existing plants that are continuing to operate in a

manner consistent with their original design to curtail their

rate of production or hours of operation beyond limitations set

forth in their existing permits. We likewise do not believe that

the program is designed to discourage plants from replacing

parts or components so as to preserve their ability to produce

at that rate. Rather, we believe Title I of the Clean Air largely

leaves to State and local permitting authorities whether to

require adjustments in the operations of those plants in order

to reduce emissions to the degree needed to attain or maintain

national air quality standards, and how to weigh the trade-offs

such adjustments may produce in terms of potential economic

impacts and loss of productivity. Instead, we believe the

central function of the application of major NSR permitting

requirements to “modifications” is to assure that plants install

state-of-the-art pollution controls.

We recognize that on these points, the approach taken by

our final rule thereby differs in some respects from the mult

factor, case-by-case approach we have been using in

identifying RMRR, and particularly from some of our

applications of that test to certain equipment replacements.

We believe, however, that this adjustment in our approach is

fully warranted for the reasons outlined above, and described

more fully in our legal analysis below.

The following examples of functionally equivalent

replacements under today's rule include:’

7 : , :

As discussed in more detail Selow, although such

activities would be functionally equivalent, they would still

need to meet other criteria to qualify for the ERP. For

example, a functionally equivalent replacement does not

qualify for the ERP if it results in a change to a basic design

parameter of the affected unit. If an activity does not qualify

for RMRR under the ERP, the case-by-case RMRR approach

would still be available to the owner or operator under those

(continued...)

43a

-- Replacing worn out pipes in a chemical process plant

with pipes that are constructed of different metallurgy (e.g., to

help reduce corrosion, erosion, or chemical compatibility

problems).

-- Replacing an analog controller with a digital controller,

even though a similar analog controller can still be purchased

and even though the new controller would allow for more

precise control. A good example was presented to us by the

forest products industry during our review of the NSR

program's impacts on the energy sector. A company in that

sector needed to replace outdated analog controllers at a series

of six batch digesters. In this case, the original controllers

were no longer manufactured. The new digital controllers,

costing approximately $50,000, are capable of receiving

inputs. from the digester vessel temperature, pressure, and

chemical/steam flow. The new controllers would have more

precisely filled and pressurized digesters with chips,

chemicals, and steam, thus bringing a batch digester on line

faster. |

-- Replacing an existing mill or pulverizer (e.g., grinding

clinker in a cement factory or coal for a boiler) with a new one

of a different type because both new and old equipment serve

the same purpose (even if the characteristics of the ground

material would be different before and after the replacement).

-- Replacing existing spray paint nozzles with new ones that

might atomize the spray better or have a higher transfer

efficiency because the “‘before" and “after” nozzles serve the

same function. |

At the same time, there are numerous activities that occur at

facilities that may fall within the bounds of the cost threshold

percentage, basic design parameters, ai.d other backstop

circumstances. And, of course, even if the activity does not

qualify for the RMRR exclusion, the activity will not be a

modification and, hence, will not trigger NSR unless it results

in a significant emissions increase.

44a

features of today's rule, but nevertheless cannot qualify for the

RMRR exclusion on the grounds that the equipment is neither

identical nor functionally equivalent. An example of this

would be a chemical processing facility where the owner or

operator makes a physical change that allows the production

of a new end product hat physically could not have been

manufactured with the previous equipment using the same

raw materials as used before in the same amounts as before.

This would not be a functionally equivalent replacement

activity because the facility is able to produce an end product

after making the change that the facility was not capable of

making before the change. Consequently, this activity would

not qualify as RMRR under today's ERP.

Several commenters said the equipment replacement

provision will streamline the major NSR_ applicability

analysis. A number of commenters believed the ERP would

be easier to implement than the proposed annual maintenance,

repair and replacement allowance approach. One commenter

said that allowing identical replacements to be excluded from

major NSR will codify existing industrial practices, where

replacement has no impact on emissions and would clearly

represent RMRR.

Many commenters expressed support for the ERP, but

recommended certain changes that they felt needed to be

made to improve the proposal. One commenter supported the

ERP in combination with a capacity-based option, on the

assumption that repair and maintenance is to be excluded as

well as equipment replacement.

One commenter attempted to collect data from turbine

customers and found that achreving a level of data collection

necessary for the ERP was far from simple, because the cost

of maintenance activities is affected by such things as

variability in engine model, package technology, and type of

maintenance contract. Another commenter gave an example

of the benefit that the ERP may provide. Without the ERP, the

commenter said the source is limited to some fraction of

boiler tubes allowed to be replaced at a given time, whereas

45a

with the ERP, replacement of all boiler tubes would, in the

commenter's opinion, rightfully be considered routine.

Another commenter said the ERP will remove regulatory

burdens for types of equipment replacements that are in their

view “routine,” such as replacement of tubes in industrial

boilers. They added that, without a clearer understanding of

which activities are RMRR, they may be inclined to delay

conducting such replacements.

Many other commenters generally opposed any change to

the RMRR exclusion, including one based on equipment

replacement. Some of these commenters believed the ERP

was problematic because it would allow a source to replace an

entire process unit over time. Two of the commenters opposed

the ERP because they felt it would create disincentives for the

implementation of Plantwide Applicability Limits (PAL) and

Clean Unit provisions from the recently finalized rule,

One commenter said that from an engineering standpoint,

for a power plant, the difference between routine maintenance

and a major plant refurbishing project is clear. To further

clarify, the commenter made the following points. According

to the commenter, routine maintenance is frequent and follows

a predictable pattern. The commenter characterized routine

maintenance at power plants as: repair of leaking pipes,

pumps, valves, and fans; cleaning and lubrication of

components; and inspections. The commenter added that

permanent staff do this work either while the plant is

operating or during only brief periods of downtime. The

commenter further expressed that activities that are not

routine require long plant or process unit shutdowns, are done

infrequently, and are major capital projects for which special

funding is set aside as a result of years of planning and design

work.

One commenter said the proposal will allow emissions

increases that will be difficult to offset through other

regulations. One commenter objected to the ERP for a number

of reasons: (1) The provision does not prevent replacement

with different equipment; (2) it does not promote efficiency

46a

improvements or application of good air pollution controls;

and (3) it would allow replacements that would significantly

increase emissions. This commenter said replacement of air

pollution controls should trigger best available control

technology (BACT) or lowest achievable emission rate

(LAER) requirements. Two local air pollution control

agencies in California noted that they currently already

exclude all replacements with identical equipment from major

NSR when certain conditions are met.

Commenters generally had similar viewpoints on allowing

both identical and _ functionally equivalent equipment

replacements to qualify as RMRR. However, some

commenters expressed greater concern related to excluding

the replacement of equipment with functionally equivalent

equipment. Primarily their concerns were rooted in the fact

that a functionally equivalent replacement component could

lead to increases in operational efficiency or productivity, and

these commenters asserted that these sorts of process

enhancements should not be excluded as RMRR.

We agree with the commenters who felt identical and

functionally equivalent replacement activities generally

should be excluded as RMRR. We also agree with the

commenters who believe that this provision will streamline

the major NSR applicability process and will bring clarity.

The provision we are finalizing will allow a source to make a

simple determination as to whether a replacement piece of

equipment qualifies as identical or functionally equivalent.

This type of determination will be straightforward and easier

for the source to implement than the current case-by-case

analysis required to determine a replacement falls within the

RMRR exclusion. We support the air pollution agencies that

have already excluded these types of changes from NSR.

We disagree with those commenters who believe that this

provision will create disincentives for sources to accept a PAL

or have emission units designated as Clean Units. A PAL

offers a source to bring on entirely new emissions units with

no Federal preconstruction permit, as long as emissions caps

47a

are not exceeded. A PAL or a Clean Unit designation allows a

source to make modifications without performing a major

NSR applicability test. These advantages will still be the

driving force for sources to elect to use the PAL or Clean Unit

provisions, and we do not believe this final rule will

significantly detract from their appeal.

We also believe that there is substantial value in facilitating

equipment replacements to a greater degree than our current

approach permits and draws a cleaner and more easily

administered line between equipment replacements that

categorically do not require a permit and major plant

refurbishing which will result in increased emissions. For

pieces of equipment used at industrial facilities, most

manufacturers have well-established procedures for the

inspection and replacement that are part of the regular

maintenance necessary to provide for the equipments safe,

efficient and reliable operation Some of these replacements

are large in terms of cost and infrequent, but all are necessary

to maintain the safe, efficient and reliable use of the process

unit. We believe it is important to allow for these

replacements provided that certain safeguards are in place, as

discussed below.

We disagree with suggestions from commenters that the

time period between activities, standing alone, provides an

appropriate or clear distinction between activities that should

be permissible under the RMRR exclusion and those that

should not. In fact, some components wear out every year,

while others wear out every 20 years. Nevertheless, both types

of changes should fall within the ERP of the RMRR exclusion

because both allow the facility to operate as designed. By not

imposing a time limitation, the ERP allows replacement

activities to be driven by consideration of economic efficiency

rather than artificial regulatory constraints.

We disagree with commenters who expressed particular

concern about functionally equivalent replacements. We

continue to believe such activities should be encouraged and

should qualify as RMRR. Even though a functionally

48a

equivalent component varies in some respects from the

replaced component, we feel the most important factor to

consider is whether the replacement will serve the same

purpose as the replaced component. We acknowledge that a

functionally equivalent replacement can result in an increase

in efficiency and, consequently, productivity. In fact, one of

our goals is to promote such outcomes. However, we believe

that the basic design parameter safeguard is appropriate to

assure that the ERP only automatically excludes from major

NSR functionally equivalent replacements that do not result in

a significant change to the fundamental characteristics of the

process unit.

We note that the two local programs in California that

exclude the replacement of equipment with identical

equipment also allow the replacement of equipment with

functionally cquivalent equipment without considering such

action to be a modification. Due to local air quality

considerations, the local programs establish minimum

pollution control requirements that are imposed in some

circumstances when functionally equivalent equipment

replacements occur. Nothing in today's rule would prevent a

State or local program from imposing additional requirements

necessary to meet Federal, State or local air quality goals.

After reviewing the comments on our proposal, we have

decided to promulgate what we proposed in December 2002

for the RMRR_ equipment replacement provision with

relatively minor changes. We decided to include another

safeguard in addition to those we proposed in order to

appropriately constrain the meaning of the term "functionally

equivalent.” The additional safeguard is that an excluded

replacement activity cannot cause the process unit to exceed

any emission limitation or operational limitation (that has the

effect of constraining emissions) that applics to the process

unit and that is legally enforceable.

Thus, today's final rule allows you to categorize identical

and functionally cquivalent equipment replacements as

RMRR if the fixed capital cost of such replacement plus the

49a

cost of repair and maintenance activities that are part of the

replacement activity does not exceed 20 percent of the

replacement value of the process unit, and if the replacement

does not alter a basic design parameter of the process unit or

cause the process unit to exceed any emission limitation or

operational limitation (that has the effect of constraining

emissions) that applies to the process unit.

C. What Cost Limit Has Been Placed on the Equipment

Replacement Approach?

The next concept presented in the proposal is the cost-based

limitation on the scope of the ERP. The purpose of this

threshold is to distinguish between those equipment

replacement activities that should automatically qualify as

RMRR without further consideration and those activities that

should undergo case-specific consideration. This concept is

akin to the long-established reconstruction provision under the

NSPS program. For the reasons explained below, we have

decided to establish a 20-percent cost threshold under the

ERP.

We believe a similar bright-line rule that would obviate the

need for case-by-case review under our multi factor test of

appropriate categories of equipment replacements would be

extremely useful in addressing many of the problems that we

have identified with the current operation of the NSR

program. Such a rule would be particularly useful in avoiding

the uncertainty and delay, and consequent postponed or

foregone equipment replacements, that our multi factor case-

by-case review induces. For example, our RIA indicates that it

takes a year, on average, to obtain a determination whether a

proposed replacement is routine. That kind of delay obviously

creates perverse disincentives to refrain from equipment

replacements and instead repair existing equipment or find

some other solution.

This is the kind of problem that classically leads agencies to

50a

fashion bright-line tests to provide greater regulatory certainty

and efficiency. Moreover, because the kind of disincentives

that give rise to this concern operate largely by economic

means, prompting sources to take one course of action (cut

back on productive cquipment replacement) rather than

another (replace the equipment and incur the costs of delay, as

well as potentially the costs of installing state-of-the-art

controls), we think a cost-based threshold is a reasonable basis

on which to create such a bright-line rule.

In the proposal, we observed that it may sometimes be

difficult to determine where to draw the line between an

activity that should be treated as an excluded replacement

activity and one that should be viewed as a physical change

that might constitute a major modification, when the

replacement of cquipment with identical or functionally

equivalent equipment involves a large portion of an existing

process unit. We solicited comment on a range of equipment

replacement cost thresholds such as one based on the NSPS

program. Under the NSPS program, when the cost of a project

at an existing affected facility exceeds 50 percent of the fixed

capital cost that would be required to construct a comparable

entirely new unit (that is, the current capital replacement value

of the existing affected source), then the source must notify

and provide information to the permitting authority. After

considering a range of factors, including the cost of the

activity, the estimated life of the facility after the

replacements, the extent to which the replaced equipment

causes or contributes to the emissions from the source, and

any economic or technical limitations on compliance with the

NSPS, the reviewing authority determines whether the

proposed project is a reconstruction.

* In the proposal, it was incorrectly stated that applicability

of the NSPS was triggered if a project exceeded 50 percent of

the cost of replacing the affected facility. As stated in this

notice, if an activity exceeds this cost threshold, that only

(continued...)

S5la

We observed that, in some respects, an equipment

replacement cost threshold set at the NSPS reconstruction test

could be an appropriate approach for distinguishing between

routine and nonroutine identical and functionally equivalent

replacements under the major NSR program. As under the

NSPS program, we do not believe it is reasonable to exclude

from major NSR those activities that involve the total

replacement of an existing entire process unit.

We also noted, however, that there are other considerations

pointing in favor of a threshold lower than the 50-percent

reconstruction threshold that might be appropriate to bound

the ERP. Under NSPS, when a source undertakes a

replacement activity at an existing affected facility that

constitutes half or more of the facility's capital replacement

value, our rules require a case-by-case determination as to

whether such replacements constitute construction. We noted

that a percentage threshold lower than 50 percent might be

more appropriate for determining where we would require

case-by-case consideration of the question whether equipment

replacements constitute a modification of an existing process

unit under major NSR. We solicited comments on the

appropriate level of any percentage.

Many commenters supported the threshold of 50 percent of

replacement value as the upper limit on equipment

replacement. They felt this number is consistent with existing

regulatory requirements and would accord the flexibility

originally intended under the CAA for RMRR activities, while

at the same time assuring that major, nonroutine projects

remain subject to major NSR applicability review, and they

felt this number is consistent with a commonsense

interpretation of the regulations.

They also believed a 50-percent cutoff to be consistent with

triggers further evaluation, not the automatic application of

the NSPS to the source.

Ye ROPE MS ST RE LM Pikes a re ee oe

eo

S2a

-

reconstruction definitions used in many NSPS and National

Emission Standards for Hazardous Air Pollutants regulations.

Some commenters stated that a 50-percent cutoff for the ERP

would be valid for the same reason as for the NSPS

reconstruction test; significant changes to a process unit are

necessary before retrofit controls should be considered,

provided there is no increase in emissions.

Many other commenters opposed the 50-percent

replacement value threshold. They believed the capital

replacement percentage should be much less than 50 percent.

One commenter suggested as an appropriate threshold that the

sum of equipment replacement costs for a single process unit

over any period of 5 consecutive years should not exceed 50

percent of the replacement value of the process unit. Another

commenter said the replacement percentage should not be

higher than 25 percent. Another commenter suggested a

replacement percentage of 5 to 10 percent to reduce the risk of

replacement of an entire process unit over time without

installation of BACT. One commenter said a more appropriate

percentage for electricity producers is 0.1 to 1.0 percent.

Another commenter said the threshold should be 5 percent, |

percent, or even less, as shown by an NSR enforcement case

against the Tennessee Valley Authonty (TVA).

Another commenter believed the 50-percent number has no

practical effect in protecting public health and_ the

environment, and the commenter was not aware of any

projects that have exceeded 50 percent in cost.

While opposed to the ERP in general, one commenter said

the cost threshold should be as high a percentage as possible,

SO as not to promote premature replacement of equipment that

is repairable. Another commenter said the 50-percent number

from the NSPS is archaic and not environmentally protective.

This commenter suggested that the threshold instead be 24

percent. The commenter believed this lower percentage is

appropriate because the lifetime of high-cost materials will

considerably exceed 5 years.

53a

We agree with those commenters who see a relationship

between establishing a threshold for equipment replacements

that we will treat as RMRR under the major NSR program and

the threshold the NSPS_ program. established for

reconstruction. However, we disagree that these two

thresholds should be the same. The NSPS threshold was

intended to identify those activities that, even though they did

not qualify as a modification under NSPS, nevertheless are of

such magnitude that further consideration should be given as

to whether they are projects tantamount to new construction.

The 50-percent NSPS threshold is not a bnght line in the

sense that all projects that exceed 50 percent are automatically

considered as reconstruction. Rather, as discussed above, it is

a threshold intended to alert permitting authorities to

significant projects and allow case-by-case decisions based on

a series of regulatory factors.

The ERP replicates the NSPS concept in some ways. It

identifies a threshold below which there is no need for further

inquiry into whether an activity qualifies for the ERP and

above which there is a need for a case-by-case determination.

The major difference between the ERP and the NSPS

reconstruction test is that the ERP deals with modifications,

not reconstructions. This difference weighs in favor of

establishing the equipment replacement threshold at

something less than the reconstruction threshold. It is logical

and practical to conclude, as some of the commenters do, that

by using the word “modification” the CAA intended to

capture activities on a smaller scale than reconstructions. As

noted above, we have set the ERP cost threshold at 20 percent.

This value is less than one-half of the 50-percent

reconstruction threshold and, therefore, fits well within this

conceptual framework.

_ A 20-percent cost threshold would be consistent with the

decision of the U.S. Court of Appeals for the Seventh Circuit

in the Wisconsin Electric Power Company v. Reilly

(*WEPCO’) case, to the extent that it would not automatically

allow the activities performed there to constitute RMRR. See

54a

893 F.2d 901 (7th Cir. 1990). This court decision directly

addressed the question of what Ievel of “‘like kind"

replacement activities qualify as changes under the major

NSR program.

In the WEPCO case, the Court considered an activity

involving 5 coal fired units at WEPCO's Port Washington

plant. Each unit was rated at 80 megawatts of electrical output

capacity. The activity involved the replacement of numerous

major components. The information submitted by WEPCO

showed that the company intended to replace several

components that are essential to the operation of the Port

Washington plant. In particular, WEPCO sought to replace the

rear steam drums on the boilers at units 2, 3, 4, and S.

According to WEPCO, these steam drums were a type of

““header" for the collection and distribution of steam and/or

water within the boilers. WEPCO viewed their replacement as

necessary to continue operation of the units in a safe

condition. In addition, at each of the emissions units, WEPCO

planned to repair or replace several other integral components,

including replacement of the air heaters at units 1, 2, 3, and 4.

WEPCO also planned to renovate major mechanical and

electrical auxiliary systems and common plant support

facilities. WEPCO intended to perform the work over a 4-year

period, utilizing successive 9-month outages at each unit. The

cost of the activity was estimated in 1988 to be $87.5 million.

The Court noted that EPA concluded at the time this activity

was unprecedented in that EPA did not find a single instance

of renovation work at any electric utility generating station

that approached this activity in nature, scope and extent. The

Court determined, at our urging, that the changes did

constitute a ‘physical change" under the NSR rules.

In the case of a steam electric gencrating facility, the

process unit definition provided in today's rule is nearly

identical to the make-up of the “‘comparable new facility" that

was used in the NSPS evaluation of the WEPCO renovation

project. However, under our rule we would not include the

cost of pollution control equipment in determining the

55a

replacement cost of the WEPCO process units. WEPCO had

electrostatic precipitators on each of its 5 process units, which

our rule would subtract from the replacement cost. In addition,

the WEPCO evaluation dealt with 5 boilers, each with its own

turbine- generator set; to be consistent with today's definition

of steam eléctric generating facility, we would likely treat

each boiler unit as belonging to a different process unit.

However, since all of the boilers underwent similar

renovations, for simplicity we can assume that all of the

process unit-specific activity costs are equivalent.

Using 1991 dollars, consistent with the timeframe of the

Seventh Circuit Court's decision, it appears that the value of

the 5 process units at the 400-megawatt WEPCO Port

Washington facility would be approximately $321 million

based on 1991 model plant values provided by the

International Energy Agency. The 1988 project cost of $87.5

million scaled up to 1991 dollars would have had an adjusted

project cost of $92.3 million.? Thus, the capital cost

percentage for the replacement activities at WEPCO, averaged

over its 5 process units, amounted to 29 _ percent.

Alternatively, using the project cost of “‘at least $70.5

million" cited in the 1991 decision by the Seventh Circuit, and

using the same value for process unit cost, we compute at

least 22 percent. The 20-percent threshold is, therefore,

beneath the scope of the activities at issue in the WEPCO case

and hence not inconsistent with that decision.

The 20-percent threshold also is supported by available data

for the electric utility sector. We have a robust and detailed set

of information available on maintenance, repair and

replacement activities for the electric utility sector.

“Using the Chemical Engineering magazine's Annual Plant

Cost Index (composite), $87.5 million in 1988 dollars is equal

in real terms to (361.3/342.5) multiplied by 87.5 million, or

$92.3 million in 1991 dollars.

56a

Information about the electric utility sector persuades us that

we have established the right ERP-threshold for this sector.

Information on other industrial sectors beyond electric

utilities (as well as general economic theory) further supports

our 20 percent bright line test. Case studies performed by an

EPA contractor and included in Appendix C of our final

regulatory impacts analysis (RIA) estimate the overall impact

of the rule on six different industrial sectors (pulp and paper

mills, automobile manufacturing, natural gas transmission,

carbon black manufacturing, pharmaceutical manufacturing,

and petroleum refining). The case studies find that routine

equipment replacement activities generally do not cause

emissions increases. The case studies also find that equipment

replacement activities vary widely within these industries.

Likewise, the cost of these activities as a percent of the

process unit mplacement value varies widely. We recognize

that the study addresses specific case examples from only a

part of regulated industry and that the project cost information

is derived from a limited inquiry of industry representatives.

We believe, however, that the study provides a useful scoping

assessment that tends to support the proposition that the 20

percent threshold derived for the utility industry (which is

based on robust industry data) should be applied to industry as

a whole. In short, the study supports our view that it is

reasonable to assume that equipment replacement activities in

the utility industry are similar enough to replacement practices

in other industry that the 20 percent value determined for

utilities, 1s appropriate for industry as a whole. This data

indicates that most typical replacement activities will fall

within the 20-percent threshold. At the same time, the data

indicates that some major replacement activities likely will

cross the 20-percent threshold and will require a case-by-case

evaluation under the mult factor RMRR test.

Two comment letters (from the Utility Air Regulatory

Group (UARG) and from the American Lung Association

(ALA), et al.) were particularly helpful in understanding the

issues associated with the electric utility sector. The UARG

57a

provided as an attachment to its comment letter a document

describing major repair and replacement activities that its

members believe must be undertaken at utility generating

stations in order to keep those facilities operational. The

UARG noted that capital costs incurred for repair and

replacement activities at an _ individual process unit

additionally include activities more minor than those

addressed in the document. The UUARG grouped repair and

replacement activities into projeci families; within each

project family were per-component costs ($/kW) for

numerous equipment replacement activities. We have

reviewed the list of projects supplied by UARG and have

concluded that these types of replacement activities are

important to maintaining, facilitating, restoring or improving

the safety, reliability, availability, or efficiency of process

units. Therefore, generally speaking, these types of individual

activities and goups of activities should qualify for the ERP

and be excluded from major NSR without case-specific

review. We also believe that it is reasonably expected in the

electric utility industry for groups of these activities to be

implemented at the same time. Such groupings should also be

excluded without case-specific review. When we compare the

20-percent ERP cost percentage to the UARG data, we find

that individual replacement activities would, in fact, qualify

for the ERP and that limited groupings of these activities

would qualify. However, larger groupings of these activities--

groupings that are not usually seen in the industry--would not

qualify for the ERP. This shows that the 20-percent threshold

will be effective in distinguishing between activities (and

aggregations of activities) that should not require case-specific

review to be excluded from major NSR and those that do.

The ALA commenters provided with their comments the

results of their analysis of projects at issue in an NSR

enforcement case against Tennessee Valley Authority (TVA).

As shown in the ALA comment letter, the Clean Air Task

Force and the Natural Resources Defense Council looked at

costs for 14 projects on a process unit basis, in year 2001

58a

dollars, from the publicly available record for the case. For all

but one of the challenged projects, the ALA commenters

calculated a cost: of less than 4 percent of process unit

replacement cost. The ALA commenters submitted results of

this analysis with their opposition to a source-wide, 5-percent

maintenance allowance. As noted above, we concluded in our

2002 report to the President that the NSR program--and the

RMRR provision in particular--has in fact resulted in delay or

cancellation of activities that would have maintained and

improved the reliability, efficiency, and safety of existing

energy capacity. The primary purpose of today's rule is to

rectify this problem. Thus, to the extent the activities

addressed by ALA qualify for the ERP, we now believe that

such activities, if conducted in the future, should be excluded

from major NSR.

A final factor that we believe supports our selection of a 20

percent threshold ts the cost of installing state-of-the-art

controls on existing units. There is obviously no single answer

to the question of at what point that cost becomes the deciding

factor in an owner's decision whether to replace a piece of

equipment and incur that cost, since much will depend on the

rate of return on the investment. Nevertheless, we think it is

reasonable to assume that if the cost of the controls is greater

than the cost of the replaced equipment, it is likely to operate

as a substantial deterrent to replacing the equipment at issue.

That is Itkely to be the case with respect to electric utilities if

we set the threshold below 20 percent, which represents the

approximate cost of retrofitting existing plants with state-of-

the-art controls. The equation is similar for industrial boilers.

Notably, those sectors represent a substantial fraction of the

emissions potentially subject to the NSR program. While the

relative costs of air pollution controls in other industries vary

more widely than the costs for utility and industrial boilers,

we nevertheless believe that the costs and technical issues

associated with retrofitting air pollution controls factor

significantly into equipment replacement decisions.

59a

D. What Will Be the Basis of Applying the 20-Percent

Threshold?

In the proposal, we solicited comment on whether

impkmenting the ERP on a per-activity basis or on some

other reasoned basis, such as applying the percentage to

components that are replaced collectively over a fixed period

of time, may be more workable.

Many commenters stated that the ERP should be

implemented on a per-activity (or aggregation of activities)

basis. Two of the commenters cited longstanding NSR

precedent as the basis of their comments, while two other

commenters elied on NSPS precedent. Another commenter

thought the per-activity approach would be less confusing

than summing ativities over a fxed period of time. Other

commenters believed the equipment replacement threshold

should in fact be applied on a 5- year rolling average.

We have decided to apply the percentage threshold on a

per-activity (or aggregation of activities) basis. This is

consistent with how major NSR has been applied in the past

and will continue to apply in the future, with the exception of

those sources .which establish a PAL. The major NSR

program is a _ preconstruction program that requires

applicability to be determined for a given activity at a facility

and, as necessary, permitting to occur prior to the time

activities are commenced. The major NSR program also

requires applicability to be determined, in the first instance,

based on an assessment only of the parts of a facility involved

in the activity. A per-activity basis works well with this

approach. We are not going final with a ‘‘component-by-

component" approach that we solicited comment on through

our RMRR proposal.

There would be obvious problems if we chose any of the

other approaches suggested in the proposal or suggested by

commenters (for example, annual basis or 5-year rolling

average). One of the primary concerns with applying the

percentage to activities performed over a span of time is that

60a

we would be restructuring the major NSR program to operate

based on after-the- fact determinations. This raises the difficult

question of what happens under this type of approach if you

learn after commencement of an activity that it does not

qualify under the ERP. This situation is largely avoided by the

per-activity approach that we are establishing in today's rule.

It should be noted that activities that are related must be

aggregated under the ERP, in the same way as they would

have to be aggregated for other NSR applicability purposes.

Under our current policy of aggregation, two or more

replacement activities that occur at the same time are not

automatically considered a single activity solely because they

happen at the same time. For example, a steam turbine rotor

replacement project and a boiler tube replacement project

would not be aggregated simply because they occur during the

same maintenance outage and on the same process unit.

Further inquiry into the nature of the activities and their

relationship to each other is needed before deciding whether

the activities must be aggregated under NSR. Also, non

replacement activities that are part of a larger replacement

activity should be included when calculating costs for a

replacement activity against the capital cost threshold.

E. What Basic Design Parameters Are Being Established To

Qualify for the Equipment Replacement Provision?

In the proposal, equipment replacements were only eligible

for the ERP if they did not change the basic design parameters

of the process unit. We proposed that maximum heat input

and fuel consumption specifications for EUSGUs and

maximum material/fucl input specifications for other types of

process units are basic design parameters. We solicited

comments on limiting the eligibility of the ERP this way and

on the basic design parameters we proposed.

Several commenters expressed concerns with either the use

of these specific parameters, or the restriction of the regulated

community to only this set of design parameters. Other

6la

commer. ..ntered around an inconsistency in how EPA has

accounte. .or efficiency in the basic design parameter

safe guard. The commenters stated that, while EPA stated in

the proposed preamble that efficiency is not a basic design

parameter, the basic design parameter safeguard, as proposed,

has the potential to bar equipment replacements that achieve

significant gains in efficiency.

Commenters from all sides supported EPA's approach to

handling activities intended to improve an affected process

unit's performance beyond its basic design parameters.

Commenters asserted that these actions would not fall within

the RMRR exclusion. Commenters from the gas transmission

industry concurred and amplified this concept, stating that an

engine that is “uprated” at the time of,overhaul should not be

excluded from major NSR under the RMRR exclusion.

We recognize that the proposed basic design parameters are

inconsistent with some industry conventions, and that we

should allow for industry-specific flexibility or specify

additional source category-specific parameters. For example,

for natural gas transmission compressor stations, commenters

explained that brake horsepower is the conventional design

capacity parameter. We received similar comments from other

industries, including cement and surface coaters, who objected

to limiting their facilities to the proposed basic design

parameters. Accordingly, we have decided to provide

flexibility by providing a menu of choices from which the

owners or operators may select and also by allowing for

owners or operators to propose alternative basic design

parameters to their reviewing authority which would then be

made legally enforceable.

In addition to this flexibility, there may be a need for

additional flexibility in using the basic design parameters that

are spelled out in today's rule. For instance with boilers,

maximum steam production rate is often used by the industry,

and it may make sense in some cases to set the design

parameters based on those values rather than on maximum

heat input. Likewise, a crude oil distillation tower may have

62a

several capacities that are a function of the type of crude that

is to be processed, and so a refiner may need to have a set of

basic design parameters for its crude towers. These situations

can be addressed by the source proposing alternative

parameters or sets of parameters to their reviewing authority.

Also, there should be flexibility in how the basic design

parameters are demonstrated when the owner or operator

chooses not to rely on the design information for its process

unit. For example, in order to establish the heat input value

that the process unit has demonstrated it is capable of

achieving, an electric generating unit should have the

flexibility to reference available credible information, such as

results of historic maximum capability tests or engineering

calculations. Results from tests performed by electric utilities

in the context of providing assurances to generation dispatch

systems and regional or national power pools may be used to

establish the process unit's maximum heat input. A review of

such data or other available operational data or design

information can reveal the heat input that the process unit is

capable of achieving in tts “‘pre-activity" configuration, and

this can be compared to a “‘post-activity" heat input value.

Plant operators, where the specified basic design parameters

are inappropriate for the process, can propose what the

measure of performance will be for these process units,

including the use of permit limits on amount of production, to

their reviewing authority. For process units having multiple

end products and raw materials, the owner or opcrator should

consider the primary product or primary raw material when

sclecting a basic design parameter.

Many pieces of equipment are purchased based on their

capacity or output. Consequently, for both utilities and non-

utilities, we have modified the proposed basic design

parameters to include output-based alternatives in today's final

rule. For utilities, the owner or operator can select maximum

hourly electric output rate and maximum steam flow rate as its

basic design parameters, as an alternative to using input-based

measures of maximum hourly fuel consumption rate and

63a

maximum hourly heat input. (We are clarifying from the

proposal that the correct parameter is maximum hourly heat

input, not maximum heat input.) Owners or operators may set

different design parameters for different fuel types (such as

coal or oil) or a combustion device that can accommodate

multiple fuel types: for coal fired units, owners or operators

should consider that the fuel consumption rate will vary

depending on the quality of the coal for a given heat input.

When establishing fuel consumption specifications in terms of

weight or volume, the minimum fuel quality based on BTU

content should be used for coak fired units.

Regardless of whether the source selects a basic design

parameter(s) specified for nor-utilities in today's rule or gets

approval from their reviewing authority to use an alternative

parameter(s) for any type of source, we have not specified a

fixed averaging time period for the circumstance because we

want the owner or operator to have the flexibility to select an

averaging time that best accommodates their operation. In

most cases, we believe that long term averaging periods (e.g.,

a 12-month fixed period) will not be appropriate.

Thus, an equipment replacement that improves a process

unit's efficiency and thereby enables the unit to return to its

design parameters can qualify as RMRR even if current actual

emissions increase as a result. For example, if boiler tubes or

refractories are replaced on a boiler process unit, and these

activities are beneath the capital cost threshold and are within

the unit's basic design parameters, then they would qualify as

RMRR under the ERP even if this improves the unit's

efficiency.

The manufacturer's design parameters of a process unit are

always acceptable if an owner or operator chooses to rely on

them. In the rare cases where a facility does not have

established design parameters, we believe that a reasonable

look back period should be used for establishing the pre-

activity values for basic design parameters, rather than taking

the' condition of the process unit immediately before the

activity. We have therefore established a 5-year look back

64a

period, consstent with that for the NSPS hourly emissions

increase test, for these situations.

We were urged by some commenters to incorporate a de

minimis increase level in the basic desigii parameters that

would allow activities to qualify for the ERP even though the

activities would result in a minor change to the relevant basic

design parameters. They argued that some effects resulting

from the replacement may not be apparent before the

equipment has been replaced. They argued that allowing for

small changes in basic design parameters would add greater

certainty to the ERP because unforescen small changes would

not cause an activity to lose the exclusion after the fact. While

we sympathize with the commenter's concern, we do not see a

ready solution to this problem under the RMRR exclusion. In

fact, we are not persuaded-that those types of changes can be

readily justified under the ERP because it is hard to see how

an activity that causes basic design parameters to change is

not’ a change" under NSR.

In sum, we continue to believe that an identical or

functionally equivalent replacement should not qualify for the

ERP if the activity causes the process unit to exceed its

specified basic design parameters. Without such a

requirement, significant alteration of a process unit's

fundamental design could be accomplished under the guise of

the ERP. Such an outcome obviously does not square with the

idea that identical or functionally equivalent replacements are

not ‘‘changes" under the major NSR program. Our final rule is

different from the proposal, however, in that it provides

greater flexibility in defining basic design parameters for

process units. We were persuaded by commenters who

expressed concerns that the proposed approaches did not

adequately cncompass all affected operations and industry

sectors.

F. What Collection of Equipment Should Be Considered in

Applying the Equipment Replacement Provision and How

Should It Be Defined?

65a

In the proposal, we raised the issue of what collection of

equipment should be considered in applying the threshold

under the ERP. We proposed the term “process unit" as the

appropriate collection to accommodate the intended coverage

of activities under the ERP. The purpose of this term is, to the

extent possible, to align implementation of the ERP with

generally accepted and practical understandings of what

constitutes a discrete production process. The general

definition that we proposed was based closely on the

definition of process unit contained in 40 CFR 63.41 and read

as follows:

Process unit means any collection of structures and/or equipment

that processes, assembles, applies, blends, or otherwise uses

material inputs to produce or store a completed product. A single

facility may contain more than one process unit.

To help illustrate these concepts, we further proposed five

industry-specific examples of how this definition of process

unit might be applied.

Some commenters compared the proposal's definition of

"process unit" ("* * * producing or storing a completed

product * * *") to the definition that is used by section 112(g)

and that appears in 40 CFR 63.41 (° * * * producing or

storing an intermediate or final product * * *"). One of the

commenters supported the proposed definition. Two

commenters said the rule's definition should be consistent

with that used by section 112(g), which they believe is broad

enough to encompass interrelated operations. While

supporting the RMRR proposal's definition, two commenters

recommended that EPA provide regulatory flexibility by

allowing a facility the option to choose which definition it will

use.

One commenter generally supported the proposed

definition of ‘process unit," but this commenter believed that

“the delineation of a process unit should be made by

regulated entity rather than explicitly defined in a rule.”

66a

Three commenters asserted that pollution contro]

equipment should be included in the process unit definition.

One industry commenter said pollution control equipment is

often integral to the process and may produce an intermediate

product. One environmental commenter believed the proposed

rule was unclear as to whether pollution control equipment is

part of the process unit.

Several commenters said the proposed definition is too

vague or broad. Another commenter urged EPA to change the

definition of process unit to limit the scope of what is allowed

in the ERP, so that the source of emissions (for example, an

entire coal boiler) would not be allowed to be replaced

without major NSR. The commenter asserted that the

replacement unit's scope should be Iimited to an emission unit.

Most commenters agreed that the general process unit

definition is sufficicnt. However, a number of commenters

suggested that we revise or eliminate some of the process unit

examples (that is, the industry categoryspecific definitions),

and others were concerned that the proposed definitions do

not support the detailed process unit definition for a specific

industry because the definitions will never capture all possible

elements and configurations.

We received comments’ from severai industry

representatives suggesting changes to our proposed industry-

specific definitions, and also to request that we delineate other

process unit types explicitly in the rule. Definitions were

submitted for sugar mills, chemical manufacturing plants,

surface coating operations, flat glass manufacturing, fiberglass

manufacturing, and gas compressor stations.

One industry commenter agreed with our proposed

approach to proportionately allocate, based on capacity, the

cost of those components shared by two or more process units.

Another commenter suggested that, for electric utilities, we

allocate the cost of shared equipment based on a pro rata share

of megawatts produced.

We agree with the commenters who favor using a process

unit as the basis for administering the ERP and including a

67a

definition of process unit in the final rule. We also agree with

the commenters who suggested that the definition of process

unit should be consistent with the definition in 40 CFR 63.41,

and we have altered the final rule definition to include those

processes that produce “intermediates.”

We acknowledge that, without further explanation, the term

“intermediates” is susceptible to misinterpretation, which can

cause confusion and lead to less regulatory certainty. Thus, we

provide the following explanation as to how we intend to

interpret today's rule.

By “‘intermediates," we mean the intended product of an

integrated facility operation. For example, for an automotive

manufacturing plant, while the completed product would be

the driveable vehicle ready for shipping to the showroom, an

intermediate product could be the engine or the painted body

shell. In this case, we would not consider smaller production

operations, such as the ecoat, primer surface, or top coat

operation, to be intermediates in the context of our final rule

definition for process unit. Our primary goal in defining this

term “process unit" is to encompass integrated manufacturing

operations that produce a completed product, and those

operations that produce an intermediate as the product of the

process unit. In the case of the automotive paint shop, series

of coating steps together comprise the carefully designed and

interrelated set of operations, all of which are needed to

provide a coating system that meets design specifications. The

individual operations almost never are implemented

individually and, as a practical matter, simply would serve no

meaningful purpose in the absence of the others.

We disagree with the commenters who wish to include all

pollution control equipment in the definition of process unit.

We feel that periodic replacement of components of emissions

control equipment should be encouraged and would rarely

lead to actual emissions increases. In instances where identical

or functionally equivalent replacement of pollution control

equipment occurs, it is likely you will qualify for a Pollution

Control Project exclusion. We do agree, however, that where

68a

the control equipment is an integral component of the process

it should be included. Therefore, we are excluding associated

pollution control equipment from the definition of the

“process unit,” except for control equipment that serves a dual

purpose in the process. We know there are industries where

pollution control equipment performs a dual purpose; for

example, condensers often serve to control emissions of

organic air pollutants while serving as an integral component

of the operation of a fractionation column. A low-NOX burner

is another example of a duakpurpose component. In such

cases, to provide clarity and simplify administration of the

ERP, our rule provides that dual purpose equipment should be

considered part of the process. We are also clarifying in

today's rule that administrative buildings (including

warehousing) are not to be included in the process unit, but

other types of nonmemitting units that are integral to the

processing equipment should be included.

We also have included in our final rule industry specific

examples of how this definition might be applied. The

examples are drawn from three selected industrial processing

cate gories--clectric utilities, refineries, and incinerators. We

proposed each of these detailed definitions and received

mostly support from commenters on their accuracy. While we

also proposed detailed definitions for two other industries--

pulp and paper and cement producers--we have decided not to

finalize those definitions after recetving comments from the

relevant industry trade association asserting that the

definitions did not, and could not, capture all of their

industry's configurations and they believed the generic

process unit definition was sufficient for their industry.

Because of the centrality of the “process unit" concept to the

usefulness of the ERP, it is our desire to include specific

definitions for steam electric generating facilities, petroleum

refineries; and incinerators in the final rule to provide as much

certainty as possible for facilities in these industries. As noted

above, these definitions also should be useful for those in

other industries who will apply our general definition because

69a

the industry specific definitions provide clear examples of

how we intend the general definition to be interpreted and

applied. During the public comment period on the proposal,

several commenters submitted additional industry specific

definitions and asked w to put them in the final rule. We are

not finalizing these suggested definitions at this time, because

we did not include them in the proposed rule. However,

provided below are the process unit definitions that

commenters submitted to us and that we think comport well

with the general definition of process unit promulgated today.

-- For a natural gas compressor station, each compressor

system, together with its proportionate share of common

support equipment is a separate process unit. This would

generally consist of the air inlet system, accessory drive

system, gas producer, fuel delivery system, cooling system,

lube system, power turbine, power shaft, control system,

starting system, exhaust system, and support facilities (e.g.,

auxiliary power generating equipment, heating/cooling

equipment, station and yard pipe, valves, etc.).

-- For a flat glass manufacturing plant, each production line

within a facility should be a separate process unit. Flat glass

production is completed on a continuous line where raw

materials are added at one end, a continuous ribbon of glass is

formed, and finished glass is packaged at the other end. The

flat glass production line consists of: the batch house, where

raw materials are stored and weighed; the furnace and refiner,

where the raw materials are melted; the bath, where the glass

ribbon is formed; the lehr, where the ribbon is annealed; and

the cutting and packaging equipment, where the glass is

removed from the line for sale to customers or for additional

processing later.

-- For a fiberglass production facility, each production line is

a separate process unit. Fiberglass is manufactured on a

continuous line where raw materials are melted at one end to

form a continuous strand of fiberglass that is packaged at the

other end. The fiberglass production line begins with the batch

house, where raw materials are stored and weighed. In the

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melter, forchearth, and refiner, the raw materials are melted

and refined. From the refiner, glass fibers are formed through

controlled bushings. From the bushings, the continuous strand

fibers are either directly cut or packaged or wound onto spools

for packaging for sale to customers or for additional later

processing.

-- For the production of precipitated amorphous silica, the

process unit includes, but is not limited to: raw material

storage and handling equipment used for mixing sand and

other raw materials prior to addition to the furnace; the

furnace itself; the raw material storage and _ handling

equipment for the cullet dissolving and silica precipitation

process; all dissolving, precipitation, and filtration tanks and

equipment; and drying equipment. Further, the procgss unit

includes all the product packaging, storage, handling, and

transfer equipment.

-- For a chemical manufacturing plant, the process unit would

include all the equipment assembled and connected by pipes

or ducts to process raw materials and to manufacture an

intended primary product and associated byproducts or

intermediates. The process unit can consist of more than one

unit operation. Chemical manufacturing process units may

include, but are not limited to: raw material storage, and air

oxidation reactors and their associated product separators and

recovery devices; reactors and their associated product

separators and recovery devices; distillation units and their

associated distillate receivers and recovery devices; associated

unit Operations; associated recovery devices; and any feed,

intermediate and product storage vessels, product transfer

racks, and connected ducts and piping. A_ chemical

manufacturing process unit includes pumps, compressors,

agitators, pressure relicf devices, sampling connection

systems, openended valves or lines, valves, connectors,

Instrumentation systems, and process control or dual purpose

air pollution control devices or systems. For a chemical

manufacturing facility, there are several types of process

units: those that separate and distill raw material feedstocks;

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those that change molecular structures through reactions or

polymerization; those that *‘finish" the reacted or polymerized

product, through compounding, blending, or _ similar

operations; auxiliary facilities, such as boilers and by-product

fuel production; and those that load, unload, blend, or store

products. Process equipment that acts to control emissions,

such as condensers, recovery devices, and oxidizers, is

considered part of the process unit.

We note that we were unable to include some other process

unit definitions submitted by commenters. While we do not

believe that these other proposed definitions were necessarily

inconsistent with our general definition of process unit, we

had concerns and questions with some of these proposed

definitions. We believe that now that this rule is issued, we

can more fully evaluate those other definitions, including

communicating with the leading industry officials, and

determine whether we would approve of their use.

Finally, we have made some slight corrections to the

process unit definitions that we proposed based on comments

we received on the proposed definitions.

There are numerous industries that have industrial boilers at

their facility to provide electricity and steam to their

operations. As a general rule, we would expect these boilers to

be treated as a separate process unit from the other unit

operations occurring at the facility. We would expect the

boundaries of the process units for such boilers to be

consistent with the boundaries established under the definition

for a steam electric generating facility in today's rule, which

encompasses all equipment from coal handling to the

emission stacks.

We also decided to continue to require that owners or

operators who have components shared by two or more

process units to proportionately allocate, based on capacity,

the cost of those components. And we agree with the

commenter that an equitable approach for electric utilities

having components shared by two or more process units is to

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allocate the cost of shared equipment based on the pro rata

share of megawatts produced by each process unit.

G. Consideration of Non-Emitting Units as Part of the

Process Unit

Many commenters supported excluding nonemitting

equipment from the ERP. One commenter stated that

triggering the major NSR review process for maintenance

activities is an impediment to continuous improvement

projects for certain products and processes, even if actual

emissions decrease or only nonemitting units on the process

line are affected. Delays or postponements of project

maintenance work adversely affect the reliability, safety and

productivity of operations and cost control efforts. Another

commenter recommended that work at clearly nonemitting

units, specifically including foundation regrouting and repair

and frametop replacement, should be excluded from this rule.

Three commenters believed that nonmemitting units cannot

result in an increase of emissions and thus do not need to be

evaluated under major NSR.

A blanket exclusion for nonmemitting units could create

problems of interpretation because the term ‘‘nomemitting

components” is ambiguous when considering certain

components. Commenters asserted that identifying and

separating out nomemitting components can be a complex

undertaking, and may be contrary to the goal of a clear and

straightforward option. One commenter provided the

following examples: (1) Piping systems (although pipe

connectors are a source of fugitive emissions, the pipe

normally is not); and (2) structural supports for a process unit

(separating out the cost of supports fom an investment basis

throughout a facility will be difficult).

Another commenter believed it would be difficult to

separate the costs of emitting and nonemitting equipment

when determining the cost of the process unit. The commenter

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also believed t would be difficult to determine allocation of

shared equipment in the cost analysis.

We are concerned that, if owners or operators were allowed

to strip away all of the nonemitting components from a

process unit definition,. it would create significant ambiguity

in the rule and could result in significant variation in how the

rule is applied to similar sources in different jurisdictions. In

addition, we simply do not think it is practical or logical to

separate ‘‘noremitting" components of a process unit from

“‘emitting" components. We believe that integrated

manufacturing operations (that is, process units) typically

include both types of equiprnent. Separating emitting from

noremitting equipment would create an artificial divide that

contrasts sharply with physical and operational reality.

As noted above, however, we do believe that a distinction

should be made between nor-emitting equipment that is part

of a process unit and nonemitting equipment that is

functionally distinct from the process unit. For example, most

production facilities have buildings or space to house

administrative offices, such as offices for the plant accounting

staff. Such nonemitting facilities should not be considered

part of any process unit under today's rule.

H. What Is the Accounting Basis for the Process Unit?

In the proposal, the accounting basis for the ERP discussed

was the same as for the NSPS reconstruction prevision, which

is the fixed capital cost that would be required to construct an

entirely new unit. We also discussed for the annual

maintenance, repair and replacement allowance using the

invested cost of a unit as the accounting basis. We proposed

that it would be appropriate to require that costs be calculated

using an approach along the lines set out in the EPA Air

Pollution Control Cost Manual (http://www.epa.gov/tin

/catc/dirl/c_allchs.pdf). Finally, we solicited comment on

whether the costs associated with the unanticipated shutdown

of equipment, due to component failure or catastrophic

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failures such as explosions or fires, should be included in

evaluating costs under the ERP.

In reviewing comments, we recognized that some

commenters appeared to direct their comments on_ the

accounting methods at the annual maintenance, repair and

replacement allowance, and not necessarily the ERP. Often,

we came to this conclusion simply by the way the commenters

organized their comments, and not by any specific statements

in the comment letter. However, since we asked for comment

on the accounting approaches as they would be applied to

both the annual maintenance, repair and_ replacement

allowance and the ERP, we believe that comments that

appeared to be dedicated to the annual maintenance, repair

and replacement allowance should also apply to our

evaluation of the accounting for the ERP, except in the case

where the commenter specified that their comments on the

proposed accounting methods applied only to the annual

maintenance, repair and replacement allowance or the ERP.

Likewise, for considering whether costs associated with

unanticipated shutdown of equipment, we considered the

comments to apply to both the ERP and the annual

maintenance, repair and replacement allowance unless the

commenter specifically noted that the comment should not be

applied to bothof the proposed rule provisions.

Most commenters asked for flexibility on whether a facility

should use replacement value, invested cost or insurance

valuation as the basis for the calculations. They felt that all

were of equal merit and different ones would be available at

different facilities so EPA should not prescribe only one type.

Most commenters did not support the sole use of the EPA

Air Pollution Control Cost Manual (APCCM) to standardize

calculations for replacement and repair costs for RMRR in

general. Most commenters felt that the APCCM 1s a worthy

reference for costing but also that sources should not be

limited to only one manual, because a single manual is likely

to have shortcomings and not be able to represent every

situation.

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Many commenters supported an exclusion of costs for

unanticipated shutdowns and failures. They noted that strong

incentives exist to avoid fires, explosions and other

unantic ipated equipment failures because of the risk of human

injury and production interruptions and because of the

expense nvolved in restoring lost capacity. As a result, they

contend that a catastrophic event already penalizes the facility

dramatically, but then to impose the case-by-case. analysis

would only exacerbate their troubles. They explained that

failures take place occasionally and can result in a sudden,

unplanned partial or total loss of equipment. When such a

failure occurs at a natural gas compressor station, the turbine

or engine concerned must be replaced immediately to avoid a

disruption in gas supply. Other facilities may have similar

pressures to maintain their product around the clock. Such

replacement fits easily within most elements of the equipment

replacement test. Commenters asserted that replacing a

catastrophically failed turbine or engine is clearly ‘‘routine,"

since companies will always replace such failures.

Other commenters, however, opposed an exclusion for

unanticipated shutdowns and failures on the grounds that

maintenance activities performed during forced outages are

simply maintenance and should be considered as such,

particularly given that the proposed RMRR rule approaches

and the December 2002 final rules already have given the

industry a number of exclusion options. 7

We are allowing sources to determine the applicability of

today's rule on the basis of replacement value, with an option

for sources to notify their reviewing authority in writing if

they desire to use another option (for example, invested cost

or insurance value where the insurance value covers only the

complete replacement of the process unit). The equipment

replacement cost should be based on the current replacement

value of the entire process unit at the time of conducting the

activity.

Typically, replacement value is more easily obtained than

invested cost. Most manufacturers will have information

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concerning the replacement value of a process unit, because

such costs are commonly used when evaluating various

business scenarios relating to manufacturing costs. Also, use

of replacement value is consistent with the NSPS provisions.

In addition to determining the replacement value of a

process unit, in our final rule we allow for the use of several

other accepted methods in different industries for estimating

such values. Replacement values are the estimated value of

replacing a unit and can be based on a current appraisal. In

lieu of replacement cost, you can also use inflationadjusted

Original investment, insurance limits if insured for full

replacement of the unit, or other cost estimation techniques

currently employed by the company, as long as the company

follows GAAP and if approved by the reviewing authority.

A dollar-per-kilowatt rate for calculating costs may be

appropriate for utilities. This model is specific to source and

fuel type and is updated periodically. We allow sources to use

insurance valuation methods such as the Handy Whitman

Index to determine replacement costs for electric utilities.

Other sources to compute costs include the Nelson Refinery

Construction Index Factors, Solomon Refinery Study, and

licensors of the respective process unit (e.g., Kellogg, UOP).

In order for a cost-based approach to be equitable, all

Owners or Operators must include the same categories of

expenses in both the process unit replacement value and the

replacement activitics sought to be excluded. Therefore,

although the final rule does not mandate any particular

approach, we believe it is generally appropriate to calculate

costs using an approach similar to the clements of Total

Capital Investment as defined in the APCCM. While the

manual contains basic concepts that could be used to estimate

total capital investment at a process unit, it is geared toward

cost calculations for add-on control equipment. On the other

hand, the underlying concepts are taken from work done by

the American Association of Cost Engineers to define the

components of cost calculations for all types of processes, not

T7a

just emission control equipment. In certain cases, other

manuals might make more sense depending on_ their

circumstances.

Under the APCCM, total capital investment includes the

costs required to purchase equipment, the costs of labor and

materials for installing the equipment (direct installation

costs), costs for site preparation and buildings, and certain

other indirect installation costs. However, any costs that are

part of the installation and maintenance of pollution control

equipment should be excluded from the cost calculation, per

our discussion in the previous section of this preamble. We

believe equipment that serves a dual purpose of process

equipment and control equipment (combustion equipment

used to produce steam and to control hazardous air pollutant

emissions, exhaust conditioning in the semiconductor

industry, etc. should be considered process equipment.

Direct installation costs include costs for foundations and

supports, erecting and handling the equipment, electrical

work, piping, insulation, and painting. Indirect installation

costs include such costs as: engineering costs; construction

and field expenses (costs for construction supervisory

personnel, office personnel, rental of temporary offices, etc.);

contractor fees (for construction and engineering firms

involved in the activity); startup and performance test costs;

and contingencies.

We believe there may be ment to the comments we

received advocating a categorical exclusion for unanticipated

shutdowns and failures of some kind. When such an outage

occurs, there may be a real urgency to restore the plant b

operation without forcing it to await the results of a permitting

action or applicability determination. In the past, we have

handled these situations with case-by-case consent orders;

however, even that approach may lead to unnecessary delays.

It may specifically be sensible to relaxing the 20 percent cost

threshold limitation for such events because it is unlikely that

sources would incur an outage to avoid controls. We did not

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propose such a stand-alone exclusion and hence we believe

we should not act upon it at this time.

I. Enforcement

1. Compliance Assurance

We believe that the records developed and maintained in

the ordinary course of business will provide the primary

means of assuring compliance with today's rule. We know

that, as a general rule, companies necessarily generate and

keep records related to the types of projects covered by

today's rule. For example, companies generally have

comprehensive procedures by which funds are allocated to

both capital and maintenance expense projects. Many of the

records generated by these procedures are needed for tax

accounting purposes and, by law, must be maintained for at

least 6 years. Moreover, additional records must be

maintained in industries regulated for other purposes, such as

the energy sector (over 90 percent of which, by capacity, is

subject to FERC regulation). Public utilities, licensees and

natural gas companies that are subject to FERC jurisdiction

must, unless they receive a waiver from the Commission,

comply with extensive accounting and record retention

requirements. They must keep financial information according

to uniform systems of accounts that are set out in 18 CFR part

101 for public utilities and licensees, and 18 CFR part 201 for

natural gas companies. These uniform systems of accounts

include hundreds of specific accounts, including individual

accounts for boiler plant equipment, engines and engine-

driven generators, turbogenerator units, and hundreds of other

asset, liability, cost and property items.

These companies also must retain records according to the

schedules set forth in 18 CFR part 125 (for public utilities and

licensees) and 18 CFR part 225 (for natural gas companies).

The types of records that companies must keep include, for

public utilitics and licensees, for example, generation and

79a

output logs (records must be kept for 3 years), load records (3

years), gauge-reading reports (2 years), maintenance work

orders and job orders showing entries for labor, materials and

other charges in connection with maintenance and other work

pertaining to utility operations (5 years), work order sheets for

construction work in progress (5 years), appraisals and .

valuations made of utility property or investments (3 years),

engineering records, drawings, and other supporting data for

proposed or as-constructed utility facilities, including detail

drawings and records of engineering studies (must be kept

until facilities are retired), contracts or other agreements

relating to services performed in connection with construction

of utility plant (6 years after the plant is retired or sold),

general and subsidiary ledgers (10 years), paid and canceled

vouchers, and original bills and invoices for materials,

services, etc. (5 years).

Altogether, these various sources of information provide

more than reasonable assurance of compliance with today's

rule. This is particularly true given EPA's broad authority to

inspect affected facilities and require submission of

compliance related data. Accordingly, we are not imposing

any recordkeeping requirements in today's rule.

2. General Issues

Today's rule provides revisions to the major NSR program

to specify categories of equipment replacement activities that

we will consider RMRR in the future. As recognized by the

U.S. Supreme Court, an agency may not promulgate

retroactive rules absent express congressional authority. See

Bowen v. Georgetown Univ. Hosp., 488 U.S. 204, 208, 102 L.

Ed. 2d 493, 109 S. Ct. 468 (1988). The CAA contains no such

expressed grant of authority, and we do not intend by our

actions today to create retroactive applicability for today's

rule. 42 U.S.C. 7401 et seg. Today's rule applies only to

conduct that eccurs after the rule's effectjve date.

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None of today's rule revisions apply to any changes that are

the subject of existing enforcement actions that the Agency

has brought and none constitute a defense thereto.

Furthermore, prior applicability determinations on major

modifications that result in control requirements in an NSR

permit that currently applics to asource remain valid and

enforceable as to that source.

As noted above, today we are changing the scope of the

RMRR exclusion from the major NSR program by taking

final action on the ERP. If you subsequently undertake an

activity that does not meet the applicable provisions of these

new alternatives and do not obtain a preconstruction permit if

you are required to do so, you will be subject to any

applicable enforcement provisions (including the possibility

of citizens’ suits) under the applicable sections of the CAA.

Sanctions for violations of these provisions may include

monetary penalties of up to $27,500 per day of violation, as

well as the possibility of injunctive relief, which may include

the requirement to install air pollution controls.

J. Quantitative Analysis

At proposal, we presented a quantitative analysis of the

possible emissions consequences of the range of different

approaches to the RMRR exclusion to evaluate if our policy

conclusions are correct. Our analysis was conducted using the

Integrated Planning Model (IPM). This analysis was done for

electric utilities because we have a powerful model to perform

such an analysis that we do not have for other industrics. We

stated that the results for electric utilities accurately reflect the

trends we would see in other industries.

The IPM analyses of different scenarios showed that the

breadth of the RMRR exclusion would have no practical

impact on, let alone be the controlling factor in determining,

the emissions reductions that will be achieved in the future

under the major NSR program. The analyses showed that

emissions of SOQ2 are essentially the same under all scenarios,

8la

but that under today's rule these emission levels will be met in

a more economically efficient manner than the base case. This

stands to reason because nationwide emissions of SO2 from

the power sector are capped by the title IV Acid Rain

Program. For NOX, these analyses showed modest relative -

decreases in some cases and modest relative increases in other

cases. These predicted changes represent only a fraction of

nationwide NOX emissions from the power sector, which

hover around 4.3 million tons per year (tpy). At this time, we

do not have adequate information to predict with confidence

which modeled scenaric is most likely to occur. What these

analyses indicate, however, is that regardless of which

scenario is closest to what comes to pass, today's rule will not

have a significant impact, up or down, on emissions from the

power sector. However, we expect the rule to result in

significant improvements in safety, reliability, and other

relevant op

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