Petition for Writ of Certiorari — Dobkin v. District of Columbia
Supreme Court brief1965
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CITATIONS
Cases:
Carnegie Steel Co. v. United eer 240 U.S. 156-__---
Day v. United States, 245 US. 15. ......--..----.--
Dillon v. United States, 140 Ct. re ES ae sie a a
Globe Refining Co. v. Landa Cotton Oil Co., 190 US.
Hearne v. Marine Insurance Co., 20 Wall. 488 Pains
Hedges v. Dizon County, 150 U.S. 182__------------
Diet ©, EB ee Bini no oo oh Krvedisxas
Manufacturers’ Finance Co. v. MeKey, 294 U.S, 442--
Maryland Casualty Co. v. United States, 169 3°. 2d 102-
Moffett, Hodgkins and Clarke Co. v. Rochester, 178 U.S.
ae als and dig alana ema morn ee Sm
Rock-Ola Mfg. Corp. v. Filben Mfg. Co., 168 F. 2d 919-
Russell v. Shell Petroleum Corp., 66 F. 2d 864-_-------
Statutes and regulations:
Re er Eg os es i eae nae e waenee
32 C.F.R. (1954 ed., sub-part D) 3.400--3.411_._.----
Miscellaneous:
3 Corbin, Contracts (1960):
a a ea
Hearings before the Committee on Appropriations of
the House of Representatives, 88th Cong., Ist Sess -
Restatement of Contracts, § 504, comments (b) and (c)-
5 Williston on Contracts (Rev. ed. 1938), §§ 1548, 1549-
763-324—65——-1 wy
Yn the Supreme Court of the Bnited States
OcToBER TERM, 1964
No. ——
Unrrep States OF AMERICA, PETITIONER
v.
Nationa Preeto Inpustrigs, INc.
PETITION FOR A WRIT OF CERTIORARI TO THE UNITED STATES
COURT OF CLAIMS
The Solicitor General, on behalf of the United
States, petitions for a writ of eertiorari to review the
judgment of the United States Court of Claims en-
tered in this case on October 16, 1964.
OPINION BELOW
The fmdings of fact by the Court of Claims (App.
35) ‘ are as yet unreported. The opinion of the Court
of Claims (App. 15) is reported at 338 F. 2d 99.
JURISDICTION
The judgment of the Court of Claims was entered
on October 16, 1964 (App. 15). By order dated Jan-
uary 14, 1965, the Chief Justice extended the time for
1“App.” references are to the Appendix to this Petition,
which sets forth the opinion of the Court of Claims and its
findings of fact and conclusions.
(1)
2
filing a petition for a writ of certiorari to and inelud-
ing February 13, 1965. The jurisdiction of this Court
is invoked under 28 U.S.C. 1255(1).
QUESTION PRESENTED
Whether a eovernment contract setting a fixed price
for a supply of goods can be reformed so as to raise
that price at the suit of a contractor alleging a mutual
mistake as to the extent of the difficulties and expense
of performance.
STATEMENT
1. Toward the end of the Korean War, respondent,
an experienced artillery shell manufacturer, entered
into discussions with the Army looking toward a con-
tract for the production of 105 mm. shells by a new
method called the hot-cup, eold-draw (HC-CD) proc
ess. The HC-CD process, which had been demon-
strated successfully on a pilot-plant seale but had not
been used on a full-production-line basis at that time
(App. 42-43), constituted a significant innovation
resulting in a substantial saving in the steel require-
ments of a shell factory (App. 43). As a result of
the discussions, the Army and respondent entered into
tentative letter agreements providing that respondent
would designate the production equipment it deemed
necessary for the utilization of the HC-CD process
at its Eau Claire plant, that the government would
pay the cost of the equipment agreed upon,” and that
2 After the completion of the contract, the equipment was to
be stored for the government, remaining available for future
contracts. The government would say respondent to keep the
equipment “moth-balled.”
3
the shells would be paid for at a fixed price (App.
43-44).
After its engineers had visited the pilot plant and
studied the new process at length, respondent sub-
mitted a proposed fixed price per shell and a com-
plete schedule of the equipment which it felt would
be needed to establish a production line using the
HuU-CD process (App. 44, 47-50). Respondent de-
signed a significant portion of the equipment sched-
uled, making several substantial modifications of the
equipment in use in the pilot plant (App. 44).
Among the types of equipment orginally scheduled by
respondent were plunge grinders, devices used for the
removal of surface imperfections from the steel shells.
The Army contracting officer objected that the HC-
CD process should result in no such imperfections
and that therefore the grinders were unnecessary.”
Respondent acquiesced in this position and submitted
a new equipment schedule, omitting the plunge
grinders. Along with this new schedule, 1:espondent
submitted a new fixed-price proposal (App. 16-17, 21,
46-50).
Two contracts were then signed. One provided for
the setting up of a HC-CD process production line at
respondent’s Eau Claire plant, on a cost-reimbursable
basis, with the facilities and equipment proposed by
respondent (App. 51-57). The second was a fixed-
price procurement contract for shells. <As_ later
’ The contracting officer stated that, if experience showed that
the grinders were necessary, he would authorize their purchase.
No request for grinders was ever made.
4
amended, it obligated respondent to produce 1,100,-
000 shells either at Eau Claire by the new process or
at another plant geared to use the conventional
process (App. 57-59, 62-64).
Because of delays not at issue here, roughly 300,-
000 of the 1,100,000 shells had been produced at the
conventional plant by the time the Eau Claire plant
began preliminary operations. Ata conference, both
parties agreed that conventional production would be
phased out, leaving 180,000 of the 1,100,000 shells to
be produced at Eau Claire, so that the HC-CD
process could be tested (App. 64-65). :
The HO-CD process, as it had operated in the pilot
plant and as designed for Eau Ciaire, did not require
lathes, and neither party had forescen any necessity
for their use (App. 25-26, 42-43, 65-71). The
initial period of production at Eau Claire proceeded
without lathes, but, when the scale of production was
increased, respoiudent found that it was unable to
maintain the necessary eoneentricity of the shells.
After extended attempts to solve the problem within
the lin ‘tations of the process as designed, the parties
agreed to install lathes at government expense as a
step in the production line (App. 72-75). Once lathes
were installed, the difficulties of production at Eau
Claire were minimized, and the respondent completed
the contract, receiving from the govcrnment the
agreed-upon price per shell. The court found, how-
ever, that as a result of the mistaken assumption of
both parties that no turning equipment (?.e., lathes or
grinders) would be needed, respondent incurred a
&
substantial loss on its operations at Eau Claire (App.
25).
2. Respondent initiated the present case agains* the
United States in the Court of Claims, contending:
(1) that, in refusing to furnish plunge grinders, the
United States had warranted that the HC-CD process
would not require turning equipment (iathes or
plunge grinders) and was thus responsible for the
additional expense resulting from delays in establish-
ing that this equipment was necessary ; and (2) in
the alternative, that its additional expense was a
result of a mutual mistake as to the necessity of this
equipment and should therefore be borne by the
United States.
The court below rejected the first contention. Pro-
ceeding, erguendo, on the assumption that the gov-
ernment’s refusal to furnish plunge grinders was
equivalent to a refusal to furnish lathes, the court
held that the government, which was no better in-
formed than the respondent about the HC-CD process,
was free to refuse to furnish turning equipment and
the respondent was free to refuse to proceed with-
out it. ‘‘In the event of an impasse the whole project
would be terminated and plaintiff would receive its
costs to date. Plaintiff did not take this road. In-
stead, it acquiesced in the Ordnance position and
presented a schedule omitting plunge grinders and
proposing a new fixed-price’ (App. 21). In skort,
with neither party knowing more than the other about
the need for turning equipment, respondent acquiesced
in the government’s bargaining demand that it assume
%
é
the risk of proceeditig, at least intially and for some
period of time, without the equipment ( App. 30-31, 33).
“‘In these circumstances we canrot find any war-
ranty * * * by the Government * * *” (App. 22).
The court below found, however, that there was a
mutual mistake as to “two essential facts—the need
fer turning equipment; the time and work required to
establish that need * * *” (App. 27). The re-
spondent suffered no harm from the first mistake,
but the court concluded that it was injured by the
second. The court feund that “The erucial error was
as to the work necessary to show the need for turning
equipment. On that point, there was no considera-
tion and no discussion; hoth sides seemed to believe
that such a need would be speedily shown or dis-
proved. There is insufficient ground in the parties’
negotiations, or in the transaction as a whole, for
saying that the plaintiff, alone, assumed the risk that
the period of proof would be long and arduous, cost-
ing the large sums it did’’ ( App. 29) although
“some allowance for this expense was already in-
cluded in the Sixed-price’’ (App. 31).
In this situation, the court held, reformation of
the contract was appropriate to require the United
States to pay half the unexpected losses incurred in
establishing that the HC-CD process required lathes
(App. 34). The court noted that respondent’s aecept-
ance of a fixed-price contract, instead of a cost-plus or
research-and-development contract, might suggest that
all uncovered risks were allocated to the respondent, but
it concluded that “that solution would be too facile
7
* * *” (App. 29). Since it found that this particular
risk was not allocated by agreement between the parties
and since the government would, the court assumed,
have been willing to pay more if it had known in ad-
vanee of the unexpected costs, the court held that it
eould reform the contract so that i+ would reflect the
agreement (21 equal division of losses) which the court _
believed the parties would have made if they bad con-
sidered this particular risk.
Judge Whitake: dissented on the ground that the
court Was construing a fixed-price contract to be a
research-and-development contract, which the plaintiff
could have insisted upon but did not. He stated that
in no real sense was there a mutual mistake of fact,
and that respondent had assumed the risk of doing
the work for the sum specified (App. 34-35).
REASONS FOR GRANTING THE WRIT
The decision of the Court of Claims converts the
government’s promise to pay a fixed fee for specified
goods or services into a promise to pay that price
plus one half of any of the contractor’s losses
shown to have heen ‘tunanticipated” and substantial.
Presumably, the principle would be reciprocal; if so,
the decision also converts the eontractor’s promise to
furnish performance for the stipulated price into a
promise to furnish the goods or services for the agreed
price minus half of any savings in the eost of per-
formance that can be characterized after the event
as unanticipated and substantial. No rule could seem
8
more clearly calculated to substitute litigation for
predictability. The decision, we emphasize, is not a
sport, with no precedential value. Billions of dol-
lars are committed annually in government procure-
ment under fixed price centracts. Many of them are
indistinguishable from the contract in suit. The
Court of Claims frankly acknowledged that it was
announcing a novel but nevertheless fundament»!
principle. Such a basic change in the law applicable
to billions of dollars of government procurement
ought not to be made without any appellate review.
1. Each year the government enters into thousands
of fixed-price contracts involving enormous expendi-
tures of government funds. The Department of De-
fense alone spent $9,750,000,000 under this form of
contract in 1962 and $11,750,000,000 in 1964. The
Atomic Energy Commission and other agencies also
use fixed-price contracts involving vast sums. Al-
though accurate figures are not available as to the
number of contracts which relate either to novel
products (such as new weapons) or to novel processes
for making familar products (as in this case), there
is no doubt that a substantial part of the heaviest ex-
penditures are directed to research and development.
By the same token, a highly significant percentage of
the government’s fixed-price contracts involve a meas-
ure of experimentation by the contractor.
The reasons for the use of fixed-price contracts are
obvious. By agreeing in advance on the total price, gov-
9
ernment agencies can plan for their budgetary needs
with a certainty impossible under cost-plus arrange-
ments. Fixed-price contracts also give an incentive to
efficiency not present in cost-plus agreements ; accord-
ingly, in the aggregate, they tend to reduce costs. For:
these reasons, federal statutes and the Armed Forces
Procurement Regulations express a decided preference
for the fixed-price contract over other types of contract
in which the risk of unexpected costs is not allocated by
the agreement. See LO 17.S.C. 2306(c) and 32 C.F.R.
(1954 ed., sub-part ))) 3.400-3.411. This policy has
been urged upon the Executive branch by Congress
and has been adopted by the responsibie Cabinet offi-
cials. See testimony of the Secretary of Defense, De-
partment of Defense Appropriations for 1964, Hear-
ings before the Committee on Appropriations of the
House of Representatives, 88th Cong., Ist Sess., pp. 201,
461.
2. The effect of the decision below is to make it doubt-
fui that the fixed price is indeed fixed. Thus the court
below has stated (App. 32-33):
* * * To do justice here we need go no further
than formulate and apply a rule for cases of mu-
tual mistake in which the contract, properly
construed, allocates the specific risk to neither
party—and the side from whom relief is sought
received a benefit from the entire work of the
type it contemplated obtaining from the con-
tract, and would have been willing, if it had
10
known the true facts from the beginning, to bear
a substantial part of the additional expenses.
Cf. Vi: ginia Engr. Co. v. United States, 101 Ct.
C1. 516, 532-33 (1944).
For such a case it is equitable to reform the
contract so that each side bears a share of the un-
expected costs, instead of permitting the whole
loss to remain with the party on whom it chanced
to light.
The meaning of the formulation is made clear by
the facts of this ease. Relief is to be granted even
where the existence of difficulties is appreciated if there
was failure to realize their extent. That a risk is not
explicitly stated in the contract need not mean that it
was wholly unconsidered; here, the court found that
some risk of delay and increased cost in proving or dis-
proving the workability of the HC-—CD process was as-
sumed by respondent (App. 30-31) but that the full
extent of the risk was unappreciated by either party.
The speculative assumption that the government would
have been willing to bear a substantial part of the addi-
tional expense does not mean that the government re-
ceived unanticipated benefits, but only that the benefits
for which it bargained were furnished at an unexpected
eost by the contractor.
3. One flaw in the Court of Claims’ analysis is that it
defeats the very function of a fixed price contract: to
allocate the risk of the unexpected upon the contractor.
Both parties may confidently assume, even though the
work is experimental, that the job will go smoothly
and that no untowerd difficulties will arise; but that
does not mean that they have overlooked the chance
11
that the unexpected will occur or that there is any mis-
take as to where the burden will fall if trouble does oc-
eur. Both parties to a fixed price agreement know that
it involves risk-taking and that the risks encompass the
unexpected. In exchange for assuming the hazard that,
the expenses will prove unexpectedly high and the con-
tract result in a loss, the contractor gains the chance
that he ean sharply reduce expenses and obtain an ab-
normal profit because of a “mutual mistake”’ as to as-
sumed, but non-existent, difficulties of performance.
In exchange for foregoing the possibility that it could
have obtained performance far more cheaply on a cost-
plus basis, the government receives an assurance that it
will know in advance exactly what it must pay and
that the contractor will bear any unexpected costs, /.e.,
any eosts which, because of a “mutual mistake,”
neither party anticipated.
For these reasons all courts have heretofore held
with rare exception, that unanticipated costs are not
even a ground for rescission of a contract. 3 Corbin,
Contracts (1960), § 598.
The second flaw in the Court of Claims’ analysis is
that it imposes upon the parties a wholly new agree-
ment to which they never assented. This is a a
mere case of recission.
Respondent never asked to be released from the con-
tract and the effect of the decision below is not to
rescind the contract. Instead the court undertook
to impose a new contract by speculating as to what
the parties would have agreed to in the first pla 2
had they seen more accurately into the future. We
a ———————————— r LE OM IS ME RIS OER:
12
know of no other court which has made unanticipated
difficulties of performance the basis for reformi-
ing a convcact so as tc require one party to pay
the other more than the fixed fee agreed upon for
the goods or services.‘ “If two parties are caused
to enter into a contract by reason of their common
ignorance or common mistake as to some fact, but for
which they would not have agreed, this may be ground
for rescission, but it is not ground for reformation.
Proof of such a mistake as this does not show that
the parties have ever expressed assent, orally or other-
wise, to any contract other than the one which is
written. That writing truly expresses the only terms
on which they aave ever agreed. It may be subject
to rescission for mistake; but there is no other agree-
ment in accordance with which it can be ‘reformed’.’’
3 Corbin, Contracts (1960), § 614. A rule of con-
tract law followed, with rare if any exceptions, for
many decades and uniformly endorsed by the courts
and commentators forms an unusually solid founda-
tion for government reliance in developing procure-
me?.t practices. The rule denying reformation for
this kind of “mutual mistake”’ is such a rule. See
Restatement of Contracts, § 504, comments (b) and (e) ;
5 Williston on Contracts (Rev. ed. 1938), §§ 1548, 1549 ;
Hunt v. Rousmaniere 1 Pet. 1, 14-15; Hedges v. Dizon
‘The nearest approach to such a precedent is found in two
prior decisions of the same court, suggesting the rule of law
made explicit in this case. Harrison Engineering and Con-
struction Corp. v. United States, 107 Ct. Cl. 205; Dillon v.
United States, 140 Ct. Cl. 508.
13
County, 150 U.S. 182, 189; and Manufacturers’ Finance
Co. v. McKey, 294 U.S. 442, 449.°
4. Each of the conditions for reformation specified
in the decision below will be present—or, at the least,
arguably present—under many of the experimental —
contracts entered into by the government and private
contractors on a fixed-fee basis. Nor can the un-
settling consequences be readily forestalled by amend-
ing the language of procurement contracts. To
begin with, tens of thousands of fixed-price contracts
are now outstanding. Moreover, there is a question,
under the decision below, whether the rights and
duties of the parties to future fixed-price contracts
would be affected by an additional clause reiterating
the contracior’s obligation to perform for the fixed
price regardless of unanticipated difficulties. The gov-
ernment believes it is entitled to continue to operate
under the rule long recognized by the Court: ‘‘[W Jhen
the scope of the undertaking is fixed, that is merely
another way of saying that the centractor takes the
risk of the obstacles to that extent. Carnegie Steel
Ce.--v. United States, 240 U.S. 156, 164. Globe Re-
fining Co. v. Landa Cotton Oil Co., 190 U.S. 540, 548,
544.” Day v. United States, 245 U.S. 159, 161. We
think that the reversal of that basie rule of contract
law by. the court below is as wrong in principle as it
5 See, also e.g.. Maryland Casualty Co. v. United States, 169 F.
2d 102, 111 (C.A. 8); Russell v. Shell Petroleum Corp., 66 F.
2d 864, 867 (C.A. 10); Rock-Ola Mfg. Corp. v. Filben Mfg.
Co., 168 F. 2d 919, 923 (C.A. 8); llearne v. “larine Insurance
Co., 20 Wall. 488, 490-491: Moffett, Hodgkin: vind Clarke Co.
v. Rochester, 178 U.S. 375, 384-385.
14
will be upsetting in practice. At the very least the
innovation merits full consideration by the Court.
CONCLUSION
For the foregoing reasons, it is respectfully sub-
mitted that this petition for a writ of certiorari should
be granted.
ARCHIBALD Cox,
Solicitor General.
JoHN W. DovuGLas,
Assistant Attorney General.
SHERMAN L. COHN,
Rosert C. McD1aRMD,
Attorneys.
FEBRUARY 1965.
APPENDIX
No. 370-58
(Decided October 16, 1964)
NATIONAL PRESTO INDUSTRIES, INC. v. THE
UNITED STATES
Robert E. Sher for plaintiff. Jsadore G. Alk, Abraham J.
Harris, James H. Heller and Maslon, Kaplan, Edelman,
Joseph &: Borman of counsel.
David Orlikoff, with whom was Assistant Attorney Gen-
eral John W. Douglas, for defendant.
Before Jones, Senior Judge; Wurraker, Senior Judge;
Laramore, Durrer, and Davis, Judges.
OPINION
Davis, Judge, delivered the opinion of the court :
Toward the close of the Korean hostilities, in the late fa'l
of 1952, the Ordnance Department of ture Army sought pro-
posals for the commercial production of 105-millimeter ar-
tillery shells. Along with other firms, plaintiff, a fabricator
of pressure cookers which had turned to the manufacture of
cartridge cases and shells during and after World War II,
submitted a plan for the production of the shells (at its plant
at Eau Claire, Wisconsin) by the conventiona! hot forge
method—involving considerable heat twice applied, and two
turning steps at which large amounts of excess steel are
removed from the shell. While the proposals were under
consideration, Ordnance mulled over a change in the pro-
curement from the conventivnal method to the new hot cup-
coid draw process. The central advantage of this mode is
(15)
763-31.4—65—-2
so nnn A RE ITEP ELLIE LLL ARLE E RL ENE
16
that the steel is heated only once and there is much less ex-
cess metal to be removed. The plaintiff already had an Ord-
nance contract for making 105-millimeter shells by the older
method at its factory at Menomonie, Wisconsin, and its ini-
tial response to the Army’s suggestion of a further contract
was based on that system. However, plaintiff then consid-
ered conforming its proposal for Eau Claire manufacture to
the newer process. In June 1953 the parties entered into two
letter contracts, one for establishing lines to produce shells
at Eau Claire and the other for the production there of one
million 105-mm. shells. It was shortly agreed that the Eau
Claire plant was to use the hot cup-cold draw method. After
production of the shells immediately needed, the plant was
to be retained in stand-by condition for the Army’s use.
Under these letter contracts, which were preliminary to
formal agreements, the plaintiff was to propose the equip-
ment (and facilities) it believed to be needed for production.
The defendant was to pay for the items upon which agree-
ment was reached; in that sense the equipment was to be
government-furnished property. Some months were con-
sumed in piaintiff’s preparation of its proposed equipment-
schedule, and of a suggested fixed-price for iaaking the shells
by the new method. There were some tentative discussions.
On November 10, 1953, the parties met to consider the finai
schedule to be incorporated in the *ormal facilities contract
which would supersede the letter contract on facilities. Of
concern to us was the discussion of the need for plunge grind-
ers—devices mainly used to remove surtace inperfections in
steel. Plaintiff felt that the six new shell lines at Eau Claire
should include 24 plunge grinders, four to each line. Ord-
nance thought them unnecessary ; its principal representative
informed plaintiff that he would not approve a facilities
schedule which included plunge grinders; he also said that,
if the grinders proved necessary in the course of perform-
ance, he would sanction their acquisition. The plaintiff
2 Plaintiff insists that Colonel Haskell, the chief Ordnance representative,
went further and declared that the Army would be responsible for the con-
sequences of omitting the plunge grinders. One of plaintiff's witnesses testified
to that effect and preduced an internal memorandum for plaintiff's own files in
which he had put down, on the day after the conference, that understanding
of the Colonel’s position. A witness for the defendant, who had been present
at the meeting, flatly denied that any such statement had been made. Colonel
Haskell was in Burope and unavailable for the trial. The Trial Commissioner,
17
thereupon submitted .ts new price and a schedule omitting
the grinders; that equipment was not included in the formal
contracis which were executed in early December 1953. Pro-
duction of the shells was to commence, after installation of
the facilities yet to be acquired, in July 1954.
Plaintiff then began the detailed process leadinz to the ac-
quisition and installation of the necessary equipment. In
March 1954, befove completion of the contractor’s engineer-
ing studies and its placement of orders, the defendant told
plaintiff that it was drastically curtailing its procurement of
105-mm. shells and that both plaintiff’s Eau Claire and Me-
nomonie contracts were terminated for all production sched-
uled for delivery after April 30, 1954. Following negotie-
tions for a decrease rather than elimination cf production,
the defendant rescinded its notice of termination of the Eau
Claire contract and, on June 30, 1954, the parties entered into
a supplemental agreement. (to that contract) providiny that
plaintiff should produce a new total of 1,100,000 105-mm.
shells (in place of the former totals of the shells to be made at
Menomonie and at Eau Claire), at a fixed price of $5.2499
per shell, to be manufactured at either plant as plaintiff
wished. Production at Menomonie would follow the con-
ventional hot forge method while the new hot cup-cold
draw system would be used at Eau Claire.
Because the Menomonie plant was already operational,
plaintiff began to supply the new total of 1,100,000 shells
from that factory. By the end of August 1955, over 800,000
shells had been shipped from there. Since preliminary oper-
ations at Eau Claire did not begin until the summer of 1955,
it appeared that the full quota of shells would be produced
at Menomonie by the conventional process before the now
method could be fairly sampled at Eau Claire. The Gov-
ernment was anxious to test the hot cup-cold draw system.
Early in September 1955, the parties agreed that the con-
who heard the witnesses, made no finding, one way or the other, on this
point; he admitted some reluctance to make a finding on the basis of the
sharply disprted oral testimc=y «nd in the absence of any written record,
accepted by both parties, of the conference. We have reviewed the evidence
on the issue and do not feel justified in concluding from the cold record
that plaintiff has borne its burden of showing that such a promise was made
by Colonel Haskell. The oraj testimony is in square conflict, and in the
absence of a finding of credibility by the Commissioner we ‘ave no reason to
prefer one version over another. The plaintiff's internal memorandum cannot
be controlling.
18
ventional operations should be reducer: so that some 180,000
shells would be left to be manufactared (by March 1956)
under the new process.
Plaintiff suffered difficulties of various kinds in making the
hot cup-cold draw system fully functional at Eau Claire.
Only one of these problems is now alleged to be the defend-
ant’s responsibility-—the need for turning equipment to shave
excess metal. The first batch of shells, produced relatively
slowly and using only one of the six lines at Eau Claire, did
not require any such turning. But as production increased
there, in the fall of 1955, it became doubtful that good shells
could be made without a turning step; the shells were not
concentric when they came out of the hot forge and some
shaving (but still Jess than in the conventional method) was
necessary. A final decision on this point was put off until
April 1956 when it was decided by the parties to purchase a
number of new lathes for this purpose (plunge grinders were
never considered). Meanwhile, plaintiff, with the consent
of Ordnance, transferred some older lathes from the Menom-
onie plant to perform this turning function. The remainder
of the contract shells were produced at Eau Claire, using
these Menomonie lathes. Production of the 180,000 shells
to be made by the hot cup-cold draw process was not com-
pleted until September 1956. The defendant paid for the
additional equipment and also remitted the full contract
price. Nevertheless, plaintiff lost ccnsiderably over $700,000
on its production at Eau Claire. It attributes some $743,-
000.00 of this loss to the ack ef turning equipment, timely
furnished and adequate ; plaintiff’s claim is that it expended
large sums (on labor, overhead, and materials) in trying for
a long time to produce the shells without turning, and there-
after in using the Menomonie lathes. These expenses plain-
tiff charges directly to defendant’s refusal to include plunge
grinders in the original schedule of equipment and facilities.
I
The case has been wholly tried in this court ? and we must
decide whether the Government should assume 41! (or part)
* Plaintiff? did not seek relief from the contracting officer or the Board of
Contract Appeals, and there is no administrative record on the factual issues
in the case. At the trial before our Commissioner, both perties introduced
— Pores Oe SO Se GSS
Se a ar Rea
19
of the loss plaintiff incurred or whether that loss must stay
with the contractor which has thus far shouldered it. The
first subdivisio.. of the claim is that the defendant broke its
contractual obligation by refusing to authorize the acquisi-
tion and use of turning equipment at the outset of the con-
tract. The theory is that, since the Government was to
furnish the facilities for the production lines at Eau Clsire,
it was required to supply adequate devices to makw the 105-
mm. shells by the new hot cup-cold draw method. By omit-
ting the plunge grinders (requested by the plaintiff) from
the equipment to be furnished, the defendant (it is urged)
brcached an express and an implied warranty of adequacy,
and also wrongly imposed its own mistaken judgment on the
plaintiff. It is of no consequence, on this view, that the con-
tractor initially proposed plunge grinders and later recom-
.wended and used lathes. The grinders were sought, it is
said, because plaintiff foresaw from the beginning that it
would still be necessary, even under the new process, to
remove steel from the shells through use of soxae sort of
turning equipment; the lathes which were actually utilized
performed exactly that function.
On this phase of the case, we can assume. without deciding,
that the defendant would be liable under the contract if the
parties had left the specification of the governinent-paid-for
equipment to be determined after the contract was made, and
the defendant had then refused te authorize a tool or device
evidence : neither objected to the use of de nora evidence. sought a stay 80 that
disputed issues of fact could be determined administratively, or raised the peint
that administrative proceedincs should hae been bad. After the Commis-
sioner’s report had been submitted and the plaintiff had filed its brief and
exceptions, defendant moved for the first time to suspend the proceedings so
ths the plaintiff could present any disputed questions of fact to the contract-
ing officer and to the Armed Services Board of Contract Appeals. Plaintiff?
opposed ca the cround, among otuers, that this is an action for unliquidated
damages for vreach of contract, to which United States v. Carlo Bianchi €
Co., 373 U.S. 709 (1963), is wholly inapplicable. The moti. was denied by a
single judge. Considering the point as raised anew in the course of the
presentation of the case on the merits, we deny it, again. on the ground that
defendant waived any right it may have had to an administrative determina-
tion of the facts by failing to make the point until too late a stage in the
proceedings. Commerce Intl Co., Inc. v. United States, Ct. Cl., No. 287-55.
decided this day: Wingate Constr. Co. v. United States, Ct Cl.. No. 394-60,
decided Jan. 24, 1964, slip op., p. 7; WPC Enterprises Inc. v. Umted Stetes,
Ct. Cl, No. 256-59, decided Oct. 11, 1963, slip op.. Pp. 6-7, 323 PF. 2d 874-878:
Stein Bros. Mfg. Co. v. United States, Ct. Cl.. No. 389-59, decided July 12,
1963, slip op., pp. 2-4.
20
which was needed to manufacture the shells in due time. We
can also assume, likewise without deciding, that the request
for plunge grinders equaled one for lathes.
The hurdle we cannot overcome is that in this case the dis-
cussion and decisiou on turning equipment (i.¢., Piunye
grinders) ali took place before the parties were legal!y bound.
When the plaintiff proposed, nd the defendant rejected, the
niclusion of grinders in the schedule of equipment to be finan-
ced by the Government for the production of the shells, the
parties were acting under two temporary letter contracts—
one for the supply of the shells and one for the facilities and
equipment. These were preliminary contracts contemplat-
ing agreement upon, and execution of, two formal] contracts
(supply and facilities) before substantial] production was to
be started. But the letter contracts also envisaged that the
parties might not be able to concur in the terms of the formal
agreements ; both letters provided that if agreement could not
be reached on the formal contracts within 120 days from the
date of the letter contracts (June 4, 1953), or a further date
which was mutually agreeable, the letter contracts would
terminate and the plaintiff would be paid for its expendi-
tures-to-date-of-termination under the termination clauses
incorporated in those documents. It is also quite clear from
the letter contract on facilities thec ibe parties had not yet
come together on any specific items; the only agreements in
that area were the general ones that “facilities shall be
capable of producing 2 quantity of 360,000 shell on a one (1)
shift, eight (8) hour, five (5) day week basis,” * und that the
standard-form Ordnance contract for facilities would be used.
Obviously, the plaintiff was to prepare and proffer a list of
items which would, if agreeable to the defendant, be incorpo-
rated in the formal contract. The plaintiff, not the Govern-
ment, was to be the source and initiator of the suggestions.
Its actions under the lettcr contracts show thet it thoroughly
understood this procedure.
* Plaintiff secs this general clause as a guarantee by the Government that,
whatever the facilities subsequently incorporated in the final contract, the
contractor would be able to perform effectively. We read the clause as a gen-
eral indication to plzintiff to propose facilities designed to achieve that gval,
and in no sense as a warranty by the defendant as to the adequacy of the
facilities (as yet undecided) for which it would ultimately pay.
21
When Ordnance and the plaintiff discussed, in the fall of
1953, the inclusion of plunge grinders, the letter contracts
were still extant (they had been extended to December 4th)
and formal contracts had not yet been consuramated. One
of the prime reasons for the meetings was to decide, if possi-
ble, what equipment and facilities should be covered by the
formal facilities contract. On this record there is no reason
to doubt that the parties discussed the matter of plunge
grinders in utmost good faith. The hot cup-cold draw pro-
cess was new and the defendant’s expertise was certainly no
greater than the plaintiff’s (and probably less) ; there were
no decisive indications that the questioned equipment should
or should not be included; at most tne choice lay in the area
of legitimate doubt. Both parties had the full legal right
to stand on their positions and thus to end the negotiations.
The contractor was free to insist on plunge grinders (or other
turning equipment) and the defendant was equally free to
maintain that they should not be listed. In the event of an
impasse the whole project would be terminated and plaintiff
would receive its costs to date.
Plaintiff did not take this road. Instead, it acquiesced in
the Ordnance position and presented a schedule omitting
plunge grinders and proposing a new fixed-price. This
written presentation did not refer to the grinders (or com-
parable machines) or intimate any concern over their absence.
The plaintiff simply withdrew from its former position.
Similarly, the formal contract did not list or refer to this (or
like) equipment and did not even embody Ordnance’s oral
promise that it would authorize the purchase of the grinders
if their use was shown to be necessary during performance.‘
The formal facilities contract said, quite precisely, that the
Government desired to provide the property listed in the
schedules to the contractor “for use in the production of 105
MM, Mi Shell by a combination hot forge and cold draw
process at the rate of 360,000 per month on a one-shift, eight-
hour five-day week basis.” Only the specified items were to
be provided ; there was no undertaking at all as to any other
pieces of equipment.
In contrast, the formal supply contract included a caveat, which the
parties had earlier discussed, as to the price of steel.
tpt RISE SOE LABELLING ELA, Gags
In these circumstances we cannot find any warranty or
representation by the Government, express or implied, as to
p unge grinders or turning equipment.’ Before the contract
was made, the plaintiff understood that the defendant, for
better or worse, would not then countenance the acquisition of
these items. Nevertheless the plaintiff went ahead to com-
plete and execute the bargain. The situation was not ma-
terially different from pre-contract negotiations in which the
participants haggle over equipment to be financed or fur-
nished by the Government for a now procurement. In the
absence of overriding special knowledge on the part of the
defendant (cf. Helene Curtis Industries, Inc.v. United States,
Ct. Cl., No. 251-56, decided Feb. 6, 1963, 312 F. 2d 774) or
some explicit clause later inserted in the contract, the de-
fendant’s refusal to agree to the plaintiffs introductory
request is not a warranty or a representation that the contract
can be effectively performed on the Government’s terms, any
more than the defendant’: insistence in negotiation on a
certain price is ¢ warranty or representation that the con-
tractor will be able to make a profit at that price. Negotia-
tion still involves bargaining, and the would-be contractor’s
concession to a Government position is not transmuted into
reliance-on-a-representation every time the contractor
guessed wrongly in making the concession.* On the plain-
tiff’s argument, the full risk will always rest on the defend-
ant—even though the parties do not censciously agree to put
6 We have already indicated. supra, fn. 1, thai che evidence does not support
the contention that there was a specific vral warranty.
6 Where the Government orders an item tc be manufactured, or a structure
built. according to certain specifications, it will usually be held, nothing else
appearing, tha’ the defendant implicitly represented that, if the specifications
were complied with, satisfactory performance would result. See, e.g., R. M.
Hollingshead Corp. v. United States, 124 Ct. Cl. 681, 111 F. Supp. 285 (1953).
This rule rests on the presumed expertise of the Government where it sees fit
to prescribe detailed specifications. But this court has also pointed out that
“if the manufacturer knows, or. perhaps, from his experience should know,
that the desired article cannot be made from the specified materials, he has
no right to make a useless thing and charge the customer for it.’ Ibid at 683,
111 F. Supp. at 286. Even for Government specifications, the rule may be
different where the defendant has no special knowledge of the process of manu-
facture and the subject is brought into the open befcre the contract is made.
Cf. Beacon Constr. Oo. v. United States, Ct. Cl., No. 44-58, decided March 6,
1963, 314 F. 2d 501, and WPO Enterprises, Inc. v. United States, Ct. Cl., No.
256-59, Cocided Oct. 11, 1963, slip op., pp. 4-5, 323 F. 2d 874, 876-77. In
any event, the government-specification rule has no application where, as here,
the contractor is the source of the proposal, and the defendant's role is merely
to approve or disapprove.
23
it there and the Government’s knowledge is no greater than
the contractor’s. If the disputed equipment turns out to be
unneeded but the contracting officer has acceded to the con-
tractor’s demand, the Government will expend its funds for
no purpose and normally without any recourse against. the
contractor; if, however, the Government refuses and the item
then proves unnecessary, no harm comes to the contractor.
On the other hand, where the equipment is actually required,
plaintiff would make the Government always bear the re-
sulting cests, either under the contract if it concedes the con-
tractor’s request or in court if it refuses. Unless the parties
have affirmatively done so, such a one-sided post-contract
assignment of risks disclosed before final agreement is fore-
closed by the theory of the fixed-price contract.’ The entire
burden cannot thus be cast on the Government.
The result is no different if we reject plaintiff's version
and assume that the discussion of plunge grinders had
nothing.to do with the need for the lathe-like turning equip-
ment which was ultimately revealed. In that event the
parties would have entered into the formal agreements with-
out bringing into the open the question of turning equip-
ment. But, for the reasons given above, the defendant would
still not have warranted or guaranteed the adequacy of the
items of equipment on which agreement was reached. There
were no express warranties. The Government did not pre-
pare the list, have the greater knowledge, or make the studies.
The process was novel. Accordingly, the Government's rep-
resentatives were in no position to, and did not, assure
plaintiff that the list plaintiff proposed would be sufficient.
There may have been a mutual mistake, but there was no
undertaking, explicit or implied, by defendant to assume all
the risks that the agreed-upon items would effectively pro-
duce the shells.
The principles and decisions on which plaintiff relies are
inapposite. In Ekco Products Co. v. United States, Ct. Cl.,
No. 464-57, decided Jan. 11, 1963, 212 F. 2d 768, the court
TIt is noteworthy that plaintiff did not make its final price proposal until
after the discussion as to plunge grinders. It may very well be that, in
calculating that price, plaintiff to~k some account of the defendant's refusal
to authorize plunge grinders. Moreover, when plaintiff agreed, in June 1954
(on reinstatement of the supply contract), to a fixed price of $5.2499 it knew
that turning equipment had not been authorized.
Specie , . ‘id <cothon pions et ent Cth BER CERN nea ess pe eng gS AR ee ieee
24
held that, since the formal contract specified that head turn-
ers were to be furnished by the Government, adw.cc<e
machines were impliedly warranted under the usuai rules
of bailment. There were no pre-contract negotiations nega-
tiving such an implied warranty; in addition, the court ex-
pressly held that because of the protective coating on the
machines the contractor’s inspection, made before th. con-
tract was executed, enabled its representatives to determine
very little, if anything, about the turners (slip op., pp. 6-7).
Ekco deals with property furnished by the Government to
a contractor; *he decision does not treat with a claim of
implied warranty where the disputed equipment was omitted
from the final contract and the parties’ negotiations fail to
suggest any promise by the defendant to guarantee perform-
ance. Dayton-Wright Co. v. United States. 64 Ct. Cl. 544
(1928), is likewise far afield. The suit was not for damages
over and above the vontract price but solely for the contract
price , recovery was allowed because the defendant, after the
contract was made on the basis of the contractor’s own design
and specifications, so changed the conception embodied in the
contract that it was impossible for the plaintiff to meet the
performance requirements. The present case differs sharply,
among other things, in that the “imposition of defendant's
mistaken judgment”—of which plaintiff now complains but
in which it originally acquiesced—occurred prior to the
making of the contract, not after.
I
Having rejected plaintiff’s claim of a breach of ~~~ tract,
we come, now, to the more difficult phase of the _.se—can
there be any sort of recovery here, premised on a mutual
mistake? Except where the parties have failed to conform
the written instrument to their actual understanding (¢.g.,
Sutcliffe Storage & Warehouse Co. v. United States, 125 Ct.
Cl. 297, 112 F. Supp. 590 (1953); Jones & Sears, Inc. v.
United States, 158 Ct. Cl. 162, 172-73 (1962)), the courts
generally, as well as this court, have been wary in granting
relief fom innocent mutual mistakes imbedded in, or under-
25
lying, consummated contracts.* With this tacit warning, we
must tread carefully since there was no mistake in the written
formulation of the understanding here; the formal contract
embodied the actual agreement as the parties thought it to
be. But we feel impelled, nevertheless, to consider the prob-
lem of mistake because, in our view, there was a definits
mutual mistake as to a very material fact—an innocent mis-
take which apparently led the contractor, witout fault, to
a large loss.’ It is proper to decide whether, in these cir-
cumstances, any relief is open to plaintiff under the law we
administer or whether the loss must simply rest where it
dropped.
The mutual mistake was this: It was important to the Gov-
ernment to create stand-by facilities using the hot cup-cold
draw method of making shells. Both parties hoped to make
the shells under this process without any turning equipment,
so as to diminish the wastage of steel to the greatest extent
possibis. Plaintiff's trials over 8 considerable period dem-
onstrated, however, that this new method could not efficiently
bs used for mass production without one turning step at
which some excess steel was removed from the shell. The
main objective of the new method was to save much of the
scrap steel resulting from the conventional hot forge proc-
ess. That end was still reached, but not as completely as
initially expected. Much steel was saved, but less than
hoped. Some turning was still necessary. This critical
fact the Government certainly did not know at the time of
the negotiations and the execution of the contracts with
plaintiff.° The defendant was unaware, also, that it would
take much time and effort to discover the truth.
The plaintiff had premonitions that some sort of turning
mé ht be required, but it, too, did not tnow of the necessity
of a shaving step; more particularly, plaintiff had no idea
®See 3 Corbin, Contracts (1960 ed.), $597 et. seq.: Note. “The Applica-
tion of Common-Law Contract Principles in the Court of Claims: 1950 to
Presert.” 4@ Va. L. Rev. 772. 789-95 (1963) : Doke, Mistakes in Government
Contracts—Error Detection Duty of Contracting Officer, 15 Sw. LJ. 1 (1964),
esp. at pp. 40-43.
°We qualify the statement by “apparentiy” since it has not yet been
decided zow much of the claimed loss was attributable to the mistake.
30 4 smaller oneline plant, which did not use a turning step, had previously
made shelis for the Government by the new process.
AA RONEN AY SR RE SE 2 ree sortecap eaters Se RN ENA ON SE Tin MR RIE EIS
26
that it would be hard to determine this need. We are con-
vinced from the record that, when plaintiff signed the formal
contracts, it did not enter the arrangement with the feeling
<) at it would fail, or encounter grave difficulty, because of
the lack of turning equipment. It expected to succeed.
Even assuming that the request for plunge grinders was
equivalent to a request for a mechanism performing as the
lathes later did—an assumption defendant challenges *—
plaintiff’s conduct shows that for quite a while it thought
and hoped that, though it would be good to have turning
equipment, the process could function effectively without
such Gevices. Plaintiff accepted defendent’s refusal to in-
clude plunge grinders, though the negotiations could have
been ended right there. Plaintiff then proceeded well along
on that basis, without referring again to turning equipment.
In October 1955, after the first run of shells at Eau Claire,
plaintiff's director of engineering gave a public address men-
tioning the absence of a turning step and suggesting the
success of plaintiff’s use of the hot cup-cold draw process.
The difficulties came later when production was increased.
Even then, it was not until prolonged efforts to operate prop-
erly at Eau Claire without a turning step, together with
some experimentation with a lathe imported from Meno-
monie, that plaintiff (as well as defendant) finally deter-
mined that additional equipment was needed for steel re-
moval! after the hot forging phase of the new process. In
arguing that the defendant shouid be held liable for a breach
because it was warned of the need for turning equipment,
plaintiff has over-stressed its own knowledge during the pre-
contract stage. The truth, as we see it, is that neither side
had the knowledge plaintiff now attributes to itself; plaintiff
wanted the plunge grinders for insurance but both parties
were under the misapprehension that, given proper engi-
neering, the new process could be utilized without any turn-
ing step. Before us, defendant still argues that lathes only
became necessary because of plaintiff's faulty design of the
dies, but we conclude, from the history of the contract as
well as defendant’s own ultimate support of the lathes, that
“On defendant’s view that plunge grinders were irrelevant to the turning
problems later encountered in performance, there is a stronger case for finding
that plaintiff (as well as defendant) was mistaken.
27
the parties were right when they ultimately decided that the
process would not work properly for mass production with-
out turning equipment. In short, the parties reasonably
labored, for most of the contract period, under a mutual mis-
take as to a most material set of facts. And that mistake was
not understood until the plaintiff had tried, with de-
fendant’s approval, for quite a while—and apparently with
the expenditure of considerable money—to make the shells
without turning equipment.
Thus, the parties’ arrangement was infused throughout, on
both sides, with mutual ignorance of two essential facts—the
need for turning equipment; the time and work required to
establish that need—but the products of that mutual igno-
rance now weigh wholly upon the contractor. The defendant
has paid the contract price and received its shells. The plain-
tiff has received the contract price but is left with a large loss
which (we assume for present purposes) is due to the com-
mon error. This is not a case in which one party merely
seeks to be excused (usually through rescission) from failing
to perform because of a mutual mistake. This is a case
where a party which has received the stated consideration
asks for greater compensation, over and above the contract
price, because of the mistake.
The courts have thus far chosen, in passing upon claims of
the latter type, to hug closely the notched coastlines of the
particular litigations, * rather than to chart straight paths
across the troubled sea. As we have noted, it is difficult to
find general principles or a developed body of law. This
caution, which we accept, follows the wisdom of the common
law; premature generalization can bear strange fruit.
Nevertheless, there are some existing guidelines which we can
usefully follow.
In denying a claim for increased compensation tied to a
mutual mistake, we recently pointed out that “a mutual mis-
take as to a fact or factor, even a material one, will not
support relief if the contract puts the risk of such a mistake
18 Other lines using the new process employ turning equipment. The smaller
plant which had not used such machines (see fn. 10, eupra) did not engage in
speedy mass production.
Cf. 8 Corbin, Contracts (1960 ed.), § 598: Virginia Engineering Co. v.
United tates, 101 Ct. Cl. 516. 582-83 (1944) ; Peter Kiewit Sons’ Co. v. United
States, 109 Ct. Cl. 517, 522-23, 74 F. Supp. 165, 168 (1947).
on the party asking reformation * * * * or normally if
the other party, though made aware of the correct facts,
would agreed at the outset to the change now
sought * * *.” Flippin Materials Co. v. United States, Ct.
Cl., No. 8-57, decided Jan. 11, 1968, slip op., p. 11, 312 F. 2d
408,415. The contractor in Flippin fell before both of those
obstacles. Here, we are impelled to find that plaintiff is able
to surmount both, perhaps not in Olympic fashion but well
Did plaintiff assume the whole risk? In the first part of
this opinion we considered whether the Government, under
the contract, should bear the entire <isk of the error as to
turning equipment. We decided that it should not. The
main problem in this second facet of the case is whether the
contract placed that whole risk on the plaintiff. The answer
is not easy, but we conclude that neither the written contract
nor the course of dealings requires that plaintiff alone bear the
full consequences of the parties’ mutual error as to the need
for turning equipment. The contract contained no disclaim-
ers of Government liabi!:' or warranties by the plaintiff.
As we see it, this was a new and joint enterprise in which
carry out the experiment. But this was not a performance
contract; plaintiff was not an expert, promising to perform
and taking the whole risk and anziety of the project off the
Government’s shoulders.“ Plaintiff was, rather, the more
Ht
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|
|
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i
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:
cel MEE LO LEAL LSS
29
active of a pair of gropers attempting to develop a new and
largely untried process which was still far from mature.
Possibly, in Professor Corbin’s phrase, plaintiff may have
bet that turning equipment would not be needed, but we do
not think it bet as to the time and effort which would be
necessary to determine that fact. The crucial error was as
to the work necessary to show the need for turning equip-
ment. On that point, there was no consideration and no dis-
cussion; both sides seemed to believe that such a need would
be speedily shown or disproved. There is insufficient ground
in the parties’ negotiations, or in the transaction as a whole,
for saying that the plaintiff, alone, assumed the risk that the
period of proof would be long and arduous, costing the large
sums it did.
Plaintiff’s acceptance of a fixed-price contract, instead of
some form of cost-plus arrangement or research-and-develop-
ment contract, could suggest the allocation to it of all un-
covered risks. But in this case that solution would be too
facile for a risk connected so directly with the equipment to
be used. Since the Government was to pay for the ma-
chines,” in the area of equipment the agreement was at least
as close to a cost contract as to a fixed-price one. Moreover,
even if the fixed-price covered the costs of a short period of
testing to decide whether turning equipment was needed, it
is hard to hold that it also covered a long period entailing
very large expenses.’* It should not be said, in all the cir-
cumstatices, that the agreed fixed-price included the full risk
that the contract could not be effectively performed without
turning equipment. Our best judgment is that the specific
risk as to the cost of proving that fact was not distributed,
explicitly or implicitly, by the arrangement the parties made.
The defendant did not assume that hazard, but neither did
the plaintiff.
The second prerequisite to recovery for mutual mistake
mentioned in Flippin is that the other party, if made aware
% Including (as it turned out) the cost of the turning equ'pment itself.
% Plaintiff received some $980,000 for the 180,000 shells produced at Fau
Claire by the new method, and lost some $750,000 in that phase of its produc-
tion. Although we do not yet know the precise part of this loss attributable
to the problem of turning equipment (see infra), it seems probable that the
cost of testing the need for, and then using, turning equipment was very large
in comparison to the plaintiff's revenue from its erie of the shells to the
Government.
30
of the true facts, “would have agreed at the outset to the
change now sought.” This factor should be examined s0 as
to avoid imposing, through reformation, an arrangement
wholly alien to the parties’ desires and basic plan. If the
actual facts were known, to what would the Government have
consented here? *? Plainly it would have agreed to pay for
turning equipment 18__but that does not help us now since
the defendant has already paid for the lathes. The sticking
point is the responsibility for the costs of determining that
turning equipment was essential. To deal justly with the
error in this case, we have to presuppose that, during the
negotiations, the parties recognized that it might well take
much time and expense to decide whether or not turning
equipment had to be used. In that event the defendant
might have agre’ d to bear all of this cost, to bear none of it,
or to share it with the contractor. Perhaps defendant’s
officials would have refused to incur any of this expense,
but we think not since the Government was anxious to estab-
lish a production line for the new process which would omit
turning equipment. The proving-out of this point would
be for the Government’s benefit; defendant would therefore
be willing to participate in discovering whether the ideal
goal could be attained and in making sure that the original
aim of a production line without turning equipment was
beyond reach. Plainly, the fixed-price proffered by plain-
tiff after the elimination of the plunge grinders did not
contain a contingency allowance adequate for lengthy
period of trial and error; if that happened, the contractor
would suffer a grave set-back. The defendant would not,
we think, have insisted cn taking the whole of such a toll2*
Perhaps, on the other nand, defendant would have consented
to carry, #3 an extra, all of the cost of a protracted testing
period—but again we think not. The Government would
—_——
This presupposes that the plaintiff did not assume the risk of the mistake.
18 The defendant's chief representative did agree, orally, during the pre-
contract negotiations to pay for plunge grinders if they proved necessary.
1® In this case we need not be concerned with other bidders or would-be con-
tractors to which the defendant might have turned. There is no reason to
believe that, after Ordnance decided to change this procurement to the new
method, there were any other firms under consideration. By the time of the
31
have thought, as we do, that some allowance for this expense
was already included in the fixed-price. The defendant
would also have wanted to be certain that the testing period
was as short, economical, and efficient as possible, and that
at the close of the tests plaintiff used the turning devices
promptly and effectively. A promise of full reimbursement
for all expenses actually incurred would dampen the stimulus
to keep the testing efficient and the costs low. In sum, we
think that Ordnance would have ben willing to bear part,
but not all, o actual testing (and consequent) expenses.
Flippin A not say that, if the two prerequisites we
have just ‘discussed are fulfilled, then relief for a mutual
mistake follows as of course. These are necessary conditions
but the; may not be sufficient. The argument be ad-
vanced that relief for a mutual mistake, through .dditional
compensation to the contractor, should be left to legislation
or administrative discretion.2® We think, however, that the
federal courts can and should proceed under the Tucker Act,
now as in the past, to develop and establish just and practical
principles of contract law for the Federal Government.
Judicial reformation for mutual-mistake-of-fact is not new
(see fns. 8 and 13, supra, and cf. Harrison Engr. & Constr.
Corp. v. United States, 107 -Ct. Cl. 205, 208, 68 F. Supp. 350,
351-852 (1946) ) ; and though the particular result here may
be unprecedented that is, of course, the way of the common
law. Then it may be said that to grant compensatory relief
where neither side assumed the specific risk departs too far
from the parties’ actual understanding ; it may be better to let
the chips lie where they fall. Cf. 3 Corbin, Contracts (1960
ed.), § 598, p. 589; 5 Williston, Contracts (rev. ed., 1937),
§ 1548. pp. 4389, 4341. Bui it is unsatisfactory to tell a party
S For most of the time since the early days of World War II, the main defense
agencies have been authorized, under Congressional enactments and Executive
Orders, to grant discretionary relief to many contractors suffering losses on
account of mistakes. Title II, Section 201, of the First War Powers Act, 55
Stat. 838 (1941) ; Executive Order No. 9001, 6 F.R. 6787 (1941) ; Act of Jan.
12, 1951, 64 Stat. 1257 ; Public Law 85-804, 72 Stat. 972, 50 U.S.C. §§ 1431-35
(1958). See Rowley, “The First War Powers Act Cases,” in Shepherd, Cases
and Materials on the Law of Contracts (2d ed. 1946), pp. 1233-1261 ; Fain and
Watt, War Procurement—A New Pattern in Contracts, 44 Col. L. Rev. 127,
194-206 (1944) ; Kramer, Eztraordinary Relief for War Contractors, 93 U. of
Pa. L. Rev. 357 (1943); Correction of Mistakes in Contracts Under Public
Law 85-804, Government Contracts Monograph No. 1 (The George Washington
Univ.) (1961).
763-324—65—— 3
fe FREY, ay
32
who did not, either in terms or by fair implication, assume
certain heavy risk that he alone must bear it simply because of
the happenstance that it fell to his lot. Particularly is this so
where, as here, the unexpect~4 occurrence led to a period of
extra work which was not ~seiess to the other party." It is
at least equally logical and decidedly more just to divide
the cost between the two parties, neither of whom <an be
properly charged with the whole. We are rightly admon-
ished, in the region of mutual mistake, to seek just solutions.
See 3 Corbin, supra, § 597, p. 583, esp. fn. 6, § 605, pp. 640-42,
esp. fns. 94-95. By the same token we need not be stopped
short by the fear of opening Pandora’s box. To do justice
here we need go no further than formulate and apply a rule
for cases of mutual mistake in which the contract, properly
construed, allocates the specific risk to neither party **—and
the side from whom relief is sought received a benefit from
the extra work of the type it contemplated obtaining frum
the contract, and would have been willing, if it had
known the true fects from the beginning, to bear a substan-
tial part of the additional expenses. Cf. Virginia Engr. Co.
v. United States, 101 Ct. Cl. 516, 532-33 (1944).
For such a case it is equitable to reform the contract so that
™ Through this prelonged period of trial and error the Government learned
that it could not effectively mass-produce shells by the hot cup-cold draw
method without turning equipment. This was a fact the defendant wanted to
discover under this contract, not an extraneous benefit.
We do not believe that plaintiff has forfeited all right to relief because it did
not ‘top during the testing period—once it knew that its costs were
mounting—and seek a price adjustment. At each step of the testing it may
have believed that the final solution was near, and muruiccture of the shells
would then proceed without interruption. C/. Ekco Products Co. v. United
States, Ct. Cl., No. 464-67, decided January 11, 1963. slip op., p. 8. In any
event, if the defendant had refused an increase (as is likely at that stage)
the plaintiff would then have been :=t to the unduly harsh choice of (1)
stopping performance. aa‘ risking al) the consequences of a notice of default-
termination, or (2) continving mrformance after the defendant's explicit
refusal to pay arything extra under a contract which (as it stood) did not
require such payment. The Government, on the other hand, did not suffer
materially (under our disposition of the case) by the plaintiff's failure to ask
for an increase during performance. The Government has obtained proc.’
that turning equipment was necessary, but it is not called upon to pay all the
costs of that proof. If the contract had been terminated during the testing pe-
riod, defendant e(ther would have had to hire someone else to discover whether
turning was essential or given up finding an answer to that question. As Part
II of our opinion implies, the defendant would not have been able to obtain re-
imbursement from the plaintiff if the contract had been terminated for Cefault.
= In turn, as indicated above, we base our holding that the contract here
did not assign the risk to plaintiff on the particular facts of this case, espe-
clally the = vel and experimental character of the project and the seriousness
of the unexpected costs In relation to the contract price.
«BA Ys STS eee
33
each side bears a share of the unexpected costs, instead of
permitting the whole loss to remain with the party on whom
it chanced to light. In contract suits courts have generally
seemed loath to divide damages, but in this class of case
we see no objection other than tradition. Reformation, as
the child of equity, can mold its relief to attain any fair
result within the broadest perimeter of the charter the parties
have established for themselves.** Where that arrangement
has allocated the risk to neither side, a judicia! division is
fair and equitable. The division can follow from the special
circumstances if there are any; in their absence an equal
split would fit the basic postulate that the contract has
assigned the risk to neither party.
In the present instance it might theoretically be possible
to calculate (i) the cost of the most economical and efficient
process of testing whether turning equipment was necessary
fer mass production and then of using the lathes once -hey
wice found essential *, and (ii) the contingency allowance
(for such testing and use of turning equipment) included
in the fixed price—and then to charge the defendant with
the first less the second. But these refined figures seem to
us overly disicult to discover cnd prove. There are no ready-
made gauge: of efficient testing in suck an untried field; and
at this time the plaintiff’s allowance for this possibility
might be quite unfathomable. Moreover, we are not sure
that the defendant showld be saddled with all the :dditioral
costs, even as pared to the bone. We consider it more prac-
tical, but nevertheless fair, to halve the loss and hold de-
fendant responsible for an equal portion.
The Trial Commissioner has found the loss plaintiff suf-
fered in making the shells at Eau Claire, but he has not deter-
mined whether and to what extent that loss is attributable
to (a) the costs of testing to see whether turning equip-
ment was required and (b) the extra costs of manufact uring
=Corbin refers to “the excent of judicial power and the flexibility of
equitable remedies” in the law of mistake. 3 Co. Jin, ewpra, § 597, p. 583, fo. 6.
* Although defendant appreved plaintiff's lengthy course of trial and
error in determining whether turning equipment was essential, it is not fair
to infer from the Government’s approval that plaintiff must have used the
most economical and efficient method of testing, and then of using the !athes.
We can properly assume that defendant’s representatives thought that
plaintiff would bear the full cost of testing and manufacturing: from their
viewpoint it would not matter whether th plaintiff's work was somewhat
wasteful or unduly prolonged.
34
with the lathes. Also, the Commissioner has referred to
other difficulties in production but has not indicated whether
(and to what extent) these other problems contributed to
the loss he h’ ound. From the materials available to us
we cannot reudily make these determinations. We therefore
remand the case to the Commissioner to find what part of
the total loss should be attributed to the mistake over the
turning equipment. The plaintiff should recover one-half
of the portion of the total loss so delimited.
Plaintiff is entitled to recover in accordance with this
opinion, and judgment is entered to that effect. The amount
of recovery will be determined under Rule 47 (c) (2).
WunrakkEr, Senior Judy<, dissenting:
It cannot be denied that the result reached by the court
in this case would be a fair and just one, if the contract
between the parties permitted it.
The parties could have contracted between themselves that
if the cost of doing this work turned out to be expensive
beyond reasonable expectations, the parties should be equally
charged with the excess. But this is not what they did. The
plaintiff agreed to do the work for a fixed sum. There was
no provision in the contract for the payment of any addi
tional sum if the cost of doing the work turned out to be
much greater than had been expected. Indeed, neither party
knew how much work would have to be done to ascertain
whether the cold-cup process would work without the use
of a grinding machine, and yet the contractor agreed to do
the necessary work for a fixed sum.
Furthermore, as the work progressed and costs mounted,
the plaintiff never told defendant that its costs were far in
excess of whe it had anticipated, and never requested the
Government to pay any part of ihe excess. No contractor
can charge the Government with any part of unanticipated
costs, except those coming within the “Changes” articles,
where the contract provides that the plaintiff should do the
work for a specified sum. To require the Government to pay
an amount in addition to tne stipulated sum, because the
contractor incurred greater expense than he had anticipated,
would leave the Government in a whc!!y untenable position.
never knowing what a job was going to cost it, although ihe
plaintiff had contracted to do it for a specific sum.
35
Many times when the Government asks a contractor to do
an exploratory job, the cost of which is uncertain and which
neither party can foresee, the parties enter into what are
sometimes called research and development contracts,
under which each party agrees to share in the cost of doing the
work. That is what the parties probably suould have done
in this case, but they did not. The plaintiff undertook to
do the work for a fixed sum, and, in my judgmeni, that is all
it is entitled to recover. That is all the Government agreed
to pay, and that is all the Government should pay. As a
matter of generosity, the Government might well have agreed
to pay the additional expense, but no court can require a
person to be generous; it can only require him to be just.
Even a mutual mistake as to an antecedent or existing fact
does not justify veformation of a contract (Maryland Cas.
Co. v. United States, 169 F. 2d 102 and cases there cited),
but, even if it did, I cannot see that there was any mutual
mistake of fact in this case. The defendant did not know
what it would cost plaintiff to do the work nor, I suppose,
did plaintiff, although plaintiff thought it knew when it
agreed to do the work for a fixed sum. Plaintiff was mis-
taken, but the mistake was only piaintiff’s and not that of
the defendant. There was no mutual mistake of fact. When
plaintiff agreed on a fixed price, it assumed the risk of doing
the work for this sum; defendar.t did not agree to share
the risk. Even if contracts could be reformed for a mistake
about a fact supposed to exist or to have existed at the time
the contract. was agreed upon, they certainly cannot be re-
formed because the parties could not accurately foretell the
future.
I sympathize with the plaintiff, but it made a contract and
it is entitled to recover only according to that contract. I
regret to dissent, but I must.
FINDINGS OF FACT
The court, having considered the evidence, the report of
Trial Commissioner William E. Day, and the briefs and
argument of counsel, makes findings of fact as follows:
1. Plaintiff is a corporation, organized and existing
under the !aws of the State of Wisconsin, with its principal
36
office and place of business at Eau Claire, Wisconsin, where
it had two manufacturing plants during all times material
herein. It also had a factory at Menomonie, Wisconsin.
Plaintiff was formerly known as National Pressure Cooker
Company, but changed its corporate name to National Presto
Industries, Inc., in late 1953 or early 1954.
©. Plaintiff has for many years been engaged in the manu-
facture of pressure cookers and small appliances. During
World War II, it shifted to the production of war materials
and has continued to perform a substantial amount of con-
tract work for the armed services, including an important
contract for the manufacture of 90-millimeter steel cartridge
cases. At the time the contracts in suit were negotiated,
plaintiff was an experienced manufacturer of shells.
3. During the iatter stages of the Korean war, the De
partment of the Army, acting through its Or2--sace Corps,
wished to expand existing capacity, then available to it
through various commercial firms, for the production of 105-
millimeter artillery shells. Toward this end, the Chicago
Ordnance District was requested to canvass the commercial
facilities within the District to ascertain the names of those
companies which were capable of and interested in produc-
ing such shells in large quantities.
4. The plaintiff was, along with other firms, requested to
submit a proposal.
5. A written preliminary proposal was submitted to the
Chicago Ordnance District by the plaintiff on December 11,
1952.
6. Thereafter, the Ordnance Ammunition Center at Joliet,
Illinois, gave more specific information to the Chicago Ord-
nance District as to the defendant’s shell requirements, which
was transmitted to the plaintiff in the following terms:
EsraBLISHMENT OF AppITIONAL CAPACITY Suet, HE,
Mi, MPTS 105 MM
1. In order to accomplish this procurement, it is nec-
essary that information as to the availability of facili-
ties and the approximate costs of establi ing these
facilities be made available to this office. It is, there-
fore, requested that your District survey all facilities
within your area, which you feel are capable and inter-
ested in producing this Shell.
37
f
2. This requirement should be based on the establish-
ment of seven (7) lines, each capable of producing
60,000 shell per month on a one-shift, eight (8) hour
day, five (5) day week shift basis, or a total] output of
ac 0 taf = a The a _ to be com-
etely integra ie.) forging and machining capac
hy wil balance. mh acilities should also be senilebie
for 100% standby for a period of at least 5 years.
3. It is the desire of the Government to have as many
of these lines in one plant as possible, with thé ideal
facility housing their entire seven (7) lines.
4. For the purpose of negotiation you are advised
that there will be made available sufficient requirement
to sustain these lines for at least six (6) months of
production with probable continuity available there-
after. The target date for initiation or production is
presently established February 1954.
5. It is therefore requ that your District take
immediate action to obtain and submit to this Center not
later than 29 December 1952, the foliowiag information :
a. The name and address of tne facilities capable
and interested in producing this shell.
b. In each case the best estimate of a unit price.
c. The best estimate of a schedule (A) equipment
cost,
d. The best estimate of the schedule (C) plant re-
habilitation cost.
7. The plaintiff, on December 22, 1952, sent a letter to the
Chief, Chicago Ordnance District, which reads as follows:
In accordance with your request of December 15th,
1952, we are submitting herewith our proposal for the
establishment, operation and maintenance of a new fa-
cility for the production of M1 105MM HE Shells in our
Presto plant at Eau Claire, Wisconsin.
We understand that the Department wants
this new facility capable of producing 420,000 of the
subject shells per month on a one-shift, eight-hour day,
five-days-per-week basis. We further understand that
the lines are to be completely integrated (i.e., forging
and machining capacity to haloes} and that the facili-
ties must be available for 100% sta: |-by for a period of
at least five years.
The herewith-submitted preliminary proposal is based
on the above requirements.
In view of our diversified experience in setting up am-
munition component production lines and in operating
these lines on a mass production and economical basis,
we feel particularly qualified :
38
1. To establish in our Presto plant the subject
105 MM line;
2. To operate this line on an economical basis; and
3. To maintain the line in a stand-by condition at
such time as the Ordnance ent’s require-
ments dictate that it be pl in stand-by.
For purposes of clarity, our preliminary proposal for
the establishment, operation, and maintenance of the
subject line is broken down as follows:
EsraBLISHMENT AND INSTALLATION OF LIne
We will agree to purchase the necessary machines and
facilities for Government account, and to install these
machines and facilities on a cost reimbursable basis with
no fixed fee. On the basis of our preliminary Schedule
“A” 25 a copy of which is enclosed herewith, it appears
that the entire line can be established for a cost of ap-
proximately $14 17,691.40. As you know, we have —
completed installing 2 M1 105MM Shell line in our plant
at Menomonie, Wisconsin, and hence are completely
conversant with all details and ramifications of estab-
lishing such a line, as well as completely familiar with
the best equipment to be included therein.
Our Presto plant is so close to ideal for establish-
ment of the subject line, that a minimum in the way of
plant rehabilitation will be required for establishment
of the line. We are enclosing herewith our preliminary
Schedule “C”,2* from which you will note that we antici-
pate spending only fe, kona $45,000.00 to make
the necessary plant rehabilitation and plant rearrange-
ment.
OPERATION
We contemplate having the line ready for production
by February, 1954. per your instructions. Once the
line has been conitdicecl we will operate it in accord-
ance with your jrements as outlined in the second
pa h of this letter, and for such period of time as
the ce Department deems necessary. We are
agreeable to handling the production phase on a nego-
tiated price-per-unit basi Gn the basis of our pres-
ent estimates, and on the assum tion that we wi
instructed to produce 420,000 shells per month on a one-
shift basis, it appears that we can produce these shells
at $5.15 per shell, with the understanding, of course,
% Schedule “A,” referred to in plaintiff's letter, was not placed in evidence.
* Schedule “C,” referred to in plaintiff’s letter, was not placed in evidence.
39
that there will be the usual 10% upward, and unlim-
ited downward, revision applicable.
MarnTENANCE OF PLant anpD STanpD- By
At such time as the Ordnance Department require-
ments dictate that the subject line be placed in a stand-
by condition, we will be Ler to maintain it in such
condition for a minimum period of five years. How-
ever, should the Ordnance Department so desire, we
will be happy to maintain it in a stand-by condition for
an indefinite period over and above the original five
years. Our present estimates indicate that the most of
maintaining the subject line in stand-by for the Ord-
nance Department will total about $200,000.00 per vear.
Based on the understanding that the stand-by wi!l en-
dure for a minimum period of five years, we are agree-
able to handling such stand-by on a cost-reimbursable
basis. In other words, we will be happy to work with
the Ordnance Department on the portion of the con-
tract with no profit or fixed fee to our organization.
Tiare are a number of reasons why our Presto pla‘t
is ideally suited to meet the requirements of the Ord-
nance Department.
SectRITy
Our Presto plant is ideally situated from 4 security
int of view since it is located approximately 100 miles
the nearest large industrial area and about five
miies from the small city of Eau Claire, Wisconsin.
AVAILABLE Fioor Space AND AREA FOR ExpaNsion
Our Presto plant, which was used during World War
TI as a loading plant, has approximately 400,000 square
feet of floor space, the bulk of which is housed in a
series of buildings all under one roof and available for
this project (see photograph attached).*’ There is al-
most unlimited room for plant expansion since we are
located on a tract of land containing 300 acres, the
great bulk of which could be used for the construction
of additiona! buildings, if necessary.
AVATLABLE MANPOWER
The City of Eau Claire is the hub of a large farming
area and lias at least a dozen small towns within a
twenty-mile radius. This farming area and these inter-
™ The photograph, referred to in plaintift’s letter. was not placed in evidence.
40)
mittent small towns have a large labor reserve consist-
ing of many trained em loyees who worked for us dur-
ing the of World War II. Our payroll presently
numbers eqpreninatey 2,000 and we could increase
that number several if necessary, from the avail-
able manpower reserve.
TraNsPpornTATION FACILITIES
Notwithstanding the fact that our Presto is lo-
cated in a relatively isolated Bagge om
nape facilities are excellent. This plant uncarouees
end of our plant, and several major trucking li
all of which have access to our excellent loading and un-
loading docks. The plant is adjacent to an excellent
highway - gpm te att: my et
ca
Airport. and personnel air transporta-
tion is available from this airport. ve
Sum™MaRy
In view of our diversified experience in the establish-
ment and ration of ammunition —a mass
production lines, and in view of the i location of
our Presto plant from the standpoint of security, trans-
portation facilities, available floor and manpower,
as well as opportunities for cmiionain expansion in
Goes eguce See gunqees, S Solus oat be
ticul qualified to undertake the subject project for
the ince Department.
On the basis of the information and data submitted
herewith, we sincerely trust that you will be in a posi-
tion to award us a contract for the project at hand.
Toward this end, we stand willing and able to commence
the necessary negotiations with your office at such time
as deem and desirable.
ith many thanks for your serious consideration of
the i , and kindest personal
regards, I am
8. On January 28, 1953, s further request for a proposes!
was sent to the plaintiff by the Chicago Ordnance District
(sometimes hereinafter referred to as “COD”), for the estab-
lishment of a 105-mm. shell line having a capacity of 360,000
shells per month on a one-shift, 8-hour day, 5-day week basis.
This was replied to by the plaintiff on February 5th, by «
letter similar to that quoted in finding 7, except that the rate
41
of production was based on the capability of producing
360,000 shells per month. The reply included a detailed list-
ing of each specific item of equipment which the plaintiff
intended to purchase and its cost, including delivery and in-
stallation.
9. Early in March 1958, a »re-award survey wes made of
the plaintiff company and another firm by officials of COD.
The results of this survey were communicated to the Com-
manding General of the Ordnance Ammunition Center,
Joliet, Illinois, by the District Chief, COD, on March 13,
1953, with the recommendation of that officer that placement
of the contract be made with the plaintiff. The report of
survey contained a statement that verbal information from
the office of the Chief of Ordnance (Washington) to COD
had bsen given that the method of shell manufacture was
to be changed from the conventional hot forge method to a
new method known as the hot cup-cold draw process. It is
noted that the proposals which had theretofore been sub-
mitted by the plaintiff contemplated manufacture by the con-
ventional process.
10. The plaintiff had earlier been awarded « contract ‘or
the establishment of a 105-mm. shell line at its Menomonie
plant as well as a separate contract for shells. This was a
single line of equipment to produce 40,000 shells per month,
8 hours per day, 5 days per week. Along with the contract
for the establishment of the shell line on a cost reimbursable
basis, a contract for the production of shells at Menomonie
at a fixed price was also awarded to the plaintiff. These are
referred to hereafter as Contract Nos. 917 and 918, respec-
11. The “conventional” method for manufacturing 105-
mm. shells, which had been in use for a great many years,
was substantially as follows: Starting with either round steel
bare or round cornered square stee) bars, billets are cut to
the desired length (which varies with different plants) and to
weights ranging from 38 te 44 pounds. The billets are then
heated to a temperature of about 2,000 degrees, then moved
into a forging press where they are punched and pierced, and
then they are drawn while hot to the required length of the
shell by means of hydraulic preeses. The shel! is then sub-
process
removed from the exterior of the shell by lathes. The pur-
pose of this rough turning operation is to make the shell con-
ceatric and to provide uniform wall thickness and round-
ness. The shell is then reheated to a emperature of from
1,300 to 1,600 degrees, then cooled, and excess material is
again removed ; certain finishing operations are performed
and finally the shell is marked, painted, and prepared for
shipment. The weight of the finished product is between
25 and 26 pounds before banding.
This method of making shells was in universal use un-
til the end of World War II. It has the obvicus advan-
tage of being a tried and tested method of producing the
shells successfully. It has certain disadvantages, however,
some of which are readily apparent. One of the mein dis-
advantages is in the tremendous waste of steel. Because of
the turning operations which follow after the hot forging is
completed, approximately one-third of the original weight
of the billet goes to scrap. In time of war, the requirements
for artillery shell steel represent the highest total tonnage
requirements that are imposed upon the steel industry. In
the very large amount of floor space required for the opera-
tion of a shell line—approximately five times as much as
is needed for a line operating under the hot cup-cold draw
process. This, in turn, has an effect upon plant costs, main-
tenance costs, housekeeping, and the like.
12. The new method, which became known as the hot
cup-cold draw process, had the immense advantage of saving
steel. It accomplished this primarily by vliminating the ne-
cessity for reheating the billet after the initial punch and
i Thereafter, the billet was worke< in its cold state.
Early in 1952 « single line facility had been established at
the Tokheim plant at Fort Wayne, Indiana, and by March
1953 Tokheim had produced a number of shells by the new
process. At the Tokheim plant, a round billet, sawed to
length, was heated in a salt-bath type equipment, then hot
43
forged in three press forming operations. After the initial
hot forging, the billets were cooled and drawn to shape while
cold, without an; rough turning. Th- «hells were then nosed
and machined and finished as in the other process.
The conventional process required the Jeaving of about
three-eighths of an inch of steel on the shell, which then
had to be machined off by lathes in two operations—a rough
turn and a finish turn. This resulted in a great deal of
scrap. The main advantage of the hot cup-cold draw process
was the saving of steel by eliminating the rough turning
process.
At the Tokheim plant, the weight of the finished sheli was
just a little less than the weight of the starting billet, thus
achieving the major objective of saving material and elimi-
nating a substantial amount of scrap.
13. On June 4, 1953, the plaintiff and the defendant en-
tered into two letter contracts, one for establishing the shell
line and the other for the production of one million 105-mm.
shells. Although there had been previous discussions be-
tween the parties as to the production of shells by both the
conventional process and the hot cup-cold draw process, it
was the understanding of the parties that the plaintiff would
initially be given authority to procure items of equipment
only where such items of equipment were the same for both
processes. Both letter contracts contained a provision which
reads as follow:.:
You shall not make any expenditures, or commitments,
issue any orders, subcontracts or incur any custs in
furtherance of the performance of this Letter Contract
pce the prior written approval of the Contracting
cer.
Both letter contracts also provided :
In the event of a termination of performance of the
work or any pa :t thereof under this letter by notice given
ursuant to the Termination clause incorporated herein
y reference, or in the event that the formal contract is
not executed within the time specified in Exhibit “A”,
‘or any extension of such time as may be authorized in
writing by the Contracting Officer, you shall be paid in
accordance with the provisions of such Termination
clause, except that no profit will be allowed if the Con-
tracting Officer finds that you have delayed the execution
44
of the formal contract for an unreasonable period ; pro-
vided, however, that in no event shall the liability of
the Government to you hereunder exceed the amount
i in Exhibit “A” or such other amount as may
be authorized in writing by the Contracting Officer.
In each instance Exhibit “A”, which was made part of
the letter contracts, contained a clause providing :
In case a formal contract is not executed within 120
days from the date of execution of this Letter Contract
(or any subsequent dave at any time mutually agreed
upon), because of the inability of the Parties to agree
upon a formal contract, this Letter Contract will termi-
nate on the stated date or such subsequent date, as the
case may be.
14. Discussions had been going on since about March 1953
between representatives of the plaintiff and the defendant as
to the possibility of using the hot cup-cold draw process in-
stead of the conventional process at the plaintiff's Eau Claire
shell lines. On June 29, 1953, COD was authorized by
higher authority to take action to establish the shell line in
the plaintiff’s plant using the hot cup-cold draw process.
15. Plaintiff’s engineers had been made familiar, by visits
to and discussions with officials (both Army and contractor)
at the Tokheim plant, with the results Tokheim had achieved
and the methods it used in producing 1°5-mm. shells by the
hot cup-cold draw method. The multi-line facility was to
be established in plaintiff’s plant at Eau Claire and it was
important to the Government as wel! as to the plaintiif that
it be as efficient as possible. Ordnance did not expect plain-
tiff to duplicate the equipment or exact process in use at the
Tokheim plant, and the plan proposed by plaintiff (and ac-
cepted by the defendant) made several significant changes
from the Tokheim equipment and process. The hot cup-
cold draw process was new and untried for mass production.
16. On July 7, 1953, the plaintiff was requested in writing
to submit an up-to-date list of facilities and their costs for
establishing the shell lines on the basis of the hot cup-cold
draw method of manufacture.
17. The plaintiff, on July 28, 1953, sent the following letter
to COD:
45
This is to acknowledge your letter, referenced abov
in which you authorize us to proceed on a hot cup, col
draw manufacturing method to produce the subject Shell
under Contract O 1316. is letter also requested
that we submit a revised proposal on unit price as well
as a new Schedule A covering the hot cup, cold draw
method of manufacturing.
We wish to advise you at this time that we will have
the new proposal on prices and the Schedule A to you
by no later than ¢%.e 15th of August. We would have
been able to furuish this information sooner, however,
since you have now asked us to include <«yuipment which
will also produd¢e the 110MM Shell we that it will
take us dightly longer than anticipated to get the
Schedule A to you. "We wish to advise you, however,
that we shall do everything possible to better the above
date of August 15.
Shoald you have any questions relative to this matter
please do not hesitate to call on us.
18. The plaintiff, on August 19, 1953, sent the following
letter to COD:
Please refer to our letter referenced above in which
we advised that we contemplated having a Schedule “A”
and a new proposal on the price of the 105MM, M1 Sheil
available by August 15, 1953.
As indicated at a meeting held between members of
the Chicago Ordnance District and National Presto In-
dustries on August 13, we now find that we will not be
able to supply you with the Schedule “A” and the new
proposal on the price ef the 105MM, M1 Shell until the
week of September 14. This delay is occasioned by the
fact that we have been unable to secure complete quota-
tions from equipment vendors and organizations supply-
a with services as was originally contemplated.
ing the meeting referenced above, it was mutually
decided that the Schedule “A” submitted should be com-
pete and accurate. 1n order for us to attain the desired
accuracy, we will need an additionui extension on the
subject letter contracts.
our early attention to this matter will be greatly
pe ray TZowever, should you have any questions
ative to this matter, please do not hesitate to call on
us
19. Although there is testimony “pro” and “con” by the
parties as to discussions held between responsible repre-
sentatives of the parties regarding certain conversations
48
which took place prior ts November 10, 1953, as to whether
or not the p!aintiff would require some type of stock removal
equipment in the shell lines after the hot forging in order to
make the shell concentric, there is no written record of any
such discussion. In any event, the important discussion on
this matter took place on that day.
20. On Nevember 10, 1953, « meeting was held between
represe’'_atives of she plaintiff and the contre sting officer at
Chicago Ordnance District. The plaintiff's project man-
ager, Soper, told Colonel Haskell, commanding officer, Chi-
cago Ordnance District and contracting officer, that he was
of the opinion that there shor" be included in the shell lines
24 plunge grinders (4 to each line) at a cost of about $321,-
600. Plaintiff's representatives came to the meeting with
two Scheduls “As,” one including the plunge grinders and
another deleting them. After considerable discussion,
Haskell told plaintiff’s officers that he would not approve a
Schedule “A” which included plunge grinders but would
agree to authorize the grinders if their use were shown to be
necessary during the course of performance.
S. A. Halpern, plaintiff's assistant to the president,”
memorialized the aspects of the conference which were then
considered important to the plaintis? in a memorandum to
the files, which he dictated and initialed on November 11,
1953, and which reads as follows:
The purpose of this memorandum is to confirm the
results of a meeting held in Chicag> Ordnance District
on Tuesday, November 10th, in connection with our
Schedule “A” on the above captioned co: ‘tract. The
Chicago Ordnance District was represented by Colonel
Robert K. Haskell; Mr. J. H. Pratt, his assistant; and
Mr. A. H. Sundfor, Project ineer. National Presto
Industries, Inc., was represented by Mr. L. E. Philli
President; S. A. Halpern, his assistant; C. O. Dahl,
Vice President in Charge of Manufacturing; and Vern
Soper, hy a Manager.
t the above meeting we presented to the Chic: go
Ordnance District our Schedule “A” dated November 6,
1953, which included an item in the sum of $321,600.00
for 24 Plunge Grinders which we felt necessary for
successful operation of the subject line. These Plunge
Mr. Halpern is an attorney by profession.
47
Grinders, Item 14A in our November Sth Schedule “A”,
were to be used on Operation 145 in che subject roduc-
tion. After considerable discussion Colonei Haskell, of
the Chicago Ordnance District, advised us that they
would not permit us to include this item and
that it be deleted from our Schedule “A”. Colonel
Haskell understood that there might be some element of
— in so doing and assured us that the Chicago
ance District wou'd assume the ibility -tor
omitting the chee Grinders and would see that we
would be furnished these Plunge Grinders at some later
date if experience dictated the necessity for them. In
the meantime, Colonel Haskell agreed to include in our
Definitive Contract a provision authorizing us a steel
escalation in the event the particular type of steel we
had chosen for the job was not adequate, by virtue of
the fact that we are eliminating the operation normally
performed by Plunge Grinders.
The rest of Schedule “A” was discussed and, while
there was some question raised as to the quantity of saws
we were requesting, Chicago Ordnance District advised
that they would go along wii: our quantity until suci:
time as we actually started to purchase this subject
item.
The pu of this memorandum is merely to make a
record of eshove mentioned meeting.
Plaintiff has not borne its burden of proving that Colonel
Haskell said, at the meeting of November 10th, that Ord-
nance would assume the responsibility for the omission of
plunge grinders or the consequences of that omission.
At the meeting of November 10th, both parties took their
positions in good faith.
21. On November 14, 1953, the plaintiff, by Mr. Halpern,
assistant to the president, submitted a detailed written pro-
posal to COD for the establishment: of facilities for the pro-
duction of 105-mm. shells on the basis of a combination hot
forge and cold draw process. Attached to this proposal was
a Schedule “A” listing in detai: the description of each op-
eration and of equipment required to accomplish it together
with the cost of machines as well as the cost of their installa-
tion, freight and tooling costs. This proposal except for the ~
Schedule “A” reads as follows:
7163-324— 65-4
oo AMR: PNA NORE LE TED IOUS SLED LE CBRE LER RLLE LEE RELL VN ELLE LDC a citi
48
Subject: Letter Contracts DA-11-022-ORD-1316 and
DA-11-022-ORD-1317, Covering Establish-
ment of Facilities for Produciion of Mi and
M60 105MM Shells.
Gentlemen :
Reference is made to our proposal of February 5, 1953,
under which we proposed to establish a facility cxpable
of producing 360,000 Mi 105MM Shells per month on
the basis of utilizing one-third of the overall capacity
of the facility. This , which contemplated the
use of the convention (al ot forge method of manufac-
ture, culminated in your issuance to us on June 4, 1953
of ers Contracts DA-11-022-ORD-1316 and DA-
11-022-ORD-1317.
Based on subsequent discussions with your installation
as well as with the Ordnance Ammunition Center and
the Office of the Chief of Ordnance, it was determined
that we should make plans for ucing the subject
105MM Shell on the basis of a ination hot forge and
cold draw process. Accordingly, we are enclosing, in
triplicate, our new Schedule “A” covering the uc-
tion under the new process and we are herewith submit-
ing our unit price, based on that process.
appears on the enclosed Schedule “A”, our facili-
ties costs for establishing the subject 105MM Shell line
are estimated at a total of $12,820,865.00. it should be
noted here that equipment contained in the subject
Schedule “A” is capable of producing the 110MM Shell
with the understanding, however, that for us to produce
110MM Shells on this facility, we will require tooling
and some equipment over and above that contained in
this schedule. At your request, we have also included
certain facilities necessary to enable one-third of the fa-
cility to manufacture M60 105MM chemical shells except
for the production of adapters which we contemplate
Pp ing from outside sources. This latter addition,
in the estimated sum of $373,976.00, accounts for the en-
tire estimated facilities total of $13,194,841.00, as indi-
cated in the enclosed Schedule “A”.
In our February 5th proposal, based on the manufac-
ture of approximately 2,000,000 of the subject shells on
the conventional hot forge method, we made the follow-
ing proposal :
A. Price per unit. $4.963
B. Production costs. 125,000.90
The Letter Contract (DA-11-022-ORD-1316) issued
pursuant to our February 5th pre 90sa! called for only
1,000,000 units at a total cost of »5,085,000.00 broken
down as follows:
ARNT SSE EP LM oa
49
A. Price per 1,000,000 units (at price of $4.963
per unit) $4,963,000.00
B. Preproduction costs. 125,000.00
5, 088, 000. 00
On the assumption that there will be a enough
requirement of shells for us to commence and continue
production on the entire facilities for a period of one
year, and using the new hot forge and cold draw process,
we will produce the subject item at a rate of 1,080,000
per month on a three eight-hour shift per day, five days
per week operation on the following basis:
A. Price per 1,000,000 units {at average price
of $4.30 per uait) $4,300,000.00
B. Preproduction costs. 125,000.00
4,425,000.00
Using the new hot forge and cold draw process, on a
one-third capacity basis, we will produce the subject item
at a rate of 360,000 per month on a three eight-hour shift
day, five days per week operation on the fo}lowing
S:
A. Price per 1,000,000 units (at average price
of $4.60 per unit) $4,600,000.00
B. Preproduction costs. 125,000.00
4, 725, 000. 00
We now understand that we are to produce the sub-
ject item on the basis of operating only the first one-
third of the plant at a production iate of 120,000 shells
r month based on a one eight-hour shift per day, five
ay per week operation. On this latter basis we are
—— an average price of $4.925 per shell, based on a
eclining price per unit as follows:
Units PRICE TOTALS
First 250,000 $5.25 $1, 312, 500. 00
Second 250,000. 500 1,250, 000. 00
Third 250,000 --- 4.80 1,200,000. 00
Fourth 250,000 4.65 1,162, 500. 00
4, $25, 000. 00
Preproduction Costs_ 125, 000. 00
Total 5, 050, 000. 00
Our r pengeg-= calling for an average price of $4.60
r shell on a 360,000 per month delivery schedule and
925 per shel on a 120,000 per month delivery schedule
are both based on (1) our using commercial shell qual-
ity steel at a cost delivered to our plant in Eau Claire,
A, OES OEP ONE IT Oe SaaS ee
Wisconsin of $.05617 per pound, and (2) on the assump-
tion that we will have 3% or less in way of scrap
due to or resulting from defective raw material. The
ifications of steel which we are presently plan-
ning to use are as follows:
C-1018 Shell lity killed Steel—Fine Grain—
_inch roun cornered square—t4 inch corner
us.
To the extent that we run over 3% scrap due to or result-
ing from defective raw material and hence need a high-
er quality steel than that set forth above at r
price than that quoted above, we understand that
will be an upward revision in our definitive contract to
cover the increased cost of higher quality
One further point should be noted here. You have
time for the acquisition of raw materials and components
any purchasing increment, the Contractor will require
four months lead time for the acquisition of ray” mate-
rials and components.
On the basis of the above furnished information and
the enclosed Schedule “A”, we understand that you will
genes Ss ene Oe Neuen a
or execution by both the Ordnance Department and
ourselves. Since our present letter orders expire on De-
cember 4, 1953, it is imperative that every effort be made
to expedite preparation and execution of the subject
definitive contracts. Toward that end, we pledge you
our complete cooperation.
If you have any questions on any of the matter in con-
nection with the subject. project, p coatact the writer
rich y thanks fo ticipated fine
man r your ant‘ci ra-
tion and ki personal sagadh, I ain —
22, It is to be observed that nc reference was made in the
proposal quoted in the preceding finding to the matter of
plunge grinders or other stock removal equipment, such as
lathes, at the point in the shell line prior to the cold draw
operation. Mr. Halpern explained in his testimony that the
reason no reference was made to plunge grinders was due
51
to Haskeli’s firm refusal at the November 10th discussion to
approve their inclusion.
23. On November 19, 1953, the District Chief, COD, ad-
vised the Commanding General, Ordnance Ammunition
Center, Joliet, Illinois, that the list of facilities (contained
in plaintiff's Schedule “A” submitted with the November
14th proposal) had been reviewed by the Engineering
Branch, COD, and the facilities were suitable and adequate
to produce 105-mm. cold-drawn shells at the rate of 360,000
shells per month on a one-shift, 8-hour day, 5-day week basis.
The list of facilities was recommended from 2a technical
standpoint by the Chicago Ordnance District.
‘A. Prior to November 14, 1953, the plaintiff’s engineering
representatives had engaged in extensive discussions ex-
tending over a period of many months, though not contin-
uously, with representatives of machinery manufacturers as
to what equipment would be required to produce 105-mm.
shells by the hot forge-cold draw process. The Schedule “A”
which was submitted on that date was the result of engineer-
ing work done by both the plaintiff and the machinery man-
ufacturers. No representative of the latter was called as
® witness in this case.
25. On September 24, 1953, the defendant issued, sepa-
rately as to each contract, a Supplemental Agreement No. 1,
granting an extension of time as to both the Facilities Con-
tract, No. 1317, and the Supply Contract, No. 1316, from
October 1, 1953, to December 4, 1953. Each was accepted by
the plaintiff on September 30, 1953. é;
26. The definitive and formal contracts were executed as
of December 4, 1953. Supplemental Agreement No. 2, Con-
tract DA-11-022-ORD-1317, is the facilities contract and
will hereinafter be referred to as Facilities Contract 1317.
Supplemental Agreement No. 2, Contract DA-11-022-ORD-
1316, is the supply contract and wil! hereinafter be referred
to as Supply or Production Contract 1316. The contracts by
their terms are ciearly interrelated. One supplies the facil-
ities with which the shells are to be manufactured under the
other.
27. The pertinent parts of Facilities Contract 1317 are as
follows:
ScHEDULE
Wuereas, the Government and Contractor entered
into Supply Contract No. DA-11-022—-ORD-1316 pur-
suant to whi terms Contractor agreed to furnish and
deliver to the Government a quantity of Shell, HE,
105MM, Mi for 105MM Howitzer by the use of a hot
forge and cold draw process; and
wEREAS, in the negotiations of the aforesaid Supply
Contract, the Parties hereto recognize that Contractor
will require Government facilities for the manufacture
of said end item of supply; and
Wuenreass, the Government and Contractor did under
date of 4 June 1953 enter into Letter Contract known
and — as Letter Contract No. DA-11-022-
ORD-1317 providing for Contractor to acquire and in-
stall the facilities listed on Schedules “A” and “B” an-
nexed hereto and made a part hereof; and
Wueneas, it is desired at this time to formalize the
— Letter Contract by this more definitive instrument ;
an
Wuzrzas, the Government desires to provide the
property listed in Schedules “A” and “B” to the Con-
tractor for use in the production of 105MM, M1 Shell
a eye hot. a. cold oe ner
rate 0 per month on a one- i t-hour
alg es
to
sources, and with the addition of all necessary special
tooling) on one-third of the facility at a rate of 120,000
AcquistTion on MANUFACTURE OF Factii7ies
Article 1-A. Procurement of Facilities
1. The Contractor shall, in the shortest possible time,
coquire for resale to the Government or manufacture for
sale to the Government, the machinery, equipment, or
other industrial facilities hersinafter referred to as “fa-
cilities” listed in ule “A” attached hereto and
ay hereof. Such facilities shall be
installed by Contrac‘or in its plant at Eau Claire, Wis-
actin
lt tet tin — EO eeEeEeEeEeEeEeEeEeEeEeEeEeEeEeEeEeEeEeEeEeEeEeEyEeeEEeEeEeyEeEyEyEEeEeEeEeEeEeEeEGc_uv_
53
Officer, in its other plants, or for temporary use in the
plants of first tier subcontractors.
2. The Contractor may, with the written approval of
the Coniracting Officer, substitute facilities similar to
those in Schedule “A”, or may add additional facilities
thereto from time to time as required during the course
of the work, in which event Schedule “A” will be modi-
fied according yy. Fin. J of all approved revis*:ns or
changes of sai ule “A” shall k_ furnished the
a Officer so that, at all times, his copy of
Schedule “A” -vill be current and include all approved
modifications. A final revised Schedule “A” contain-
ing all modifications shall be incorporated in the con-
tract by supplemental agreement hereto, upon completion
of the work under Title I.
3. Title to all property purchased by the Contractor,
for resale to the Government, for the cost of which the
Contractor is entitled to be reimbursed as a direct item
of cost under this contract, shall ass to and vest in the
Government upon delivery of such property by the
vendor. Title to all property manufactured by the Con-
tractor, for sale to the Government, for the cost of which
the Contractor is entitled to be reimbursed as a direct
item of cost under this contract, or for which the Con-
tractor is entitled to payment in ce with Para-
1c of Article ITT—A hereof, shall pass to and vest
in the Government upon delivery of such property by
the Contractor. * * *
® * * * *
6. Notwithstandi the provisions contained in
Article VI-J entitled “Subcontracts”, any purchase
erder in excess of $25,000.00 shall be subject to prior
approval of the Contracting Officer. * * *
Article I-B. Diwersion of Schedule “A” Facilities.
The Contracting Officer may direct the diversion of
any item of ule “A” soap ee the Government
or to any person t t tracting Officer
when such items shal! have bean uired or its manu-
facture shall have been com .* * * Upon di-
version, such item will be elim ‘nated from Schedule “A”,
and an equitable adjustment shall be made in the de-
livery or performance dates, or price, or both, and in any
other contractual condition of the related supply con-
tracts.
Article I-C. Elimination from Schedule “A”.
1. The Contracting Officer may determine at any time
prior to installation of any item of Schedule “A” facili-
:
i
;
|
]
It is estimated that the total cost of the Coatractor’s
under Title I of this contract will be ap-
841.00) exclusive of the cost of -fur
nished . It is expressly understood, however,
tees the correctness of these estimates. The
Terms Ano ConDITIONS Governine THE Use or FActnitres
Article IV-A. Use of Facilities.
Subject to the terms and conditions hereinafter set
Governmen
55
Schedule “A” or Schedule “P” facilities in the form of
depreciation or amortization has been or will be included
in the rice of the end items under the contracts for
which “A” or Schedule “B” facilities have been
authorized for use. * * *
2 * * ~ <
Article IV-D. Withdrawal of Schedule “A” and “B”
5 tk Ay
Items of Schedule “A” and “B” facilities shall remain
in the possession of the Contractor or its first tier sub-
coatractors as provided for in Article IV-A of Title
IV cr such period of time as is ired for the per-
shall be made in the deiivery or performance dates, or
price, or both, and in any other contractual condition of
the related supply contracts affected he:wby. * * *
*
« + * *
Article 1V-F. Termination of Right To Use.
1. The right of the Contractor to use the facilities
under this contract may be terminated by the Govern-
ment in accordance with this article, in whole or in part,
whenever the Contracting Officer shall determine such
termination is in the best interest of the Govern: ‘ent.
Any such termination shall be effected by delivsvy to
the Contractor of a written notice of termination
ifying the extent to which such right to use the
facilites
Dispostrion oF F AcILiIrTies
Article V-A. Dismantling and Removal.
1. Whenever it is determined that all or any part of
Schedule “A” or “B” facilities are no longer required in
the performance of the Contractor’s prime or subcon-
tracts for which the facilities have been authorized foc
ase or upon termination in accordance with Article
IV-F of Title IV, the Contractor that such facil-
ve will abe retained in accordance with Article
Article V-B. Retention and Disposition.
In the event a determination is made as provided in
such facilities may be elsewhere by the Contractor
if the Contractor requires use of the plant for
production. * * *
* * * * *
Article V-F. Standby
* * * *
(b)(1) It is hereby negotiated and agreed by the
Prsties bates that, at Bos time as a detetininetion is
made as provided in Article V-A, that all facilities are
no longer required in the ormance of Contvactor’s
contracts, for which ule “A” and “B” facilities
have been authorized for use, Contractor agrees to place
said facilities in standby in accordance with applicable
Government ifications at a price to be negotiated
and, subject to the availablity of funds, to maintain all
said facilities “in place standby” in accordance with the
terms of OCTI 450-53, Section XII, except that only
sufficient power shall be available to permit activating
mechanical parts of equipment one piece at a time at a
rate of once _ month for each piece of equipment, for
the sum of One Huncred Eighty-one Thousand Three
Hundred Sixty Dollars ($181,360.00) per annum for a
period of Ten (10) years.
_ (2) The Parties hereto further agree that, at such
time as the installation of all the facilities unde. this
contract are substantially completed, the Contractor
shall maintain the two-thirds of the facilities, not needed
in the performance of Supply Contract No. DAI 1-022-
ORD-1316 as presently in effect, “in place standby”
w
A
57
under terms and conditions to be negotiated by the
Parties hereto; provided, however, that such negotiated
cost of espera” shall not exceed two-thirds of the total
facilities standby of One Hundred Eighty-one
Thousand Three Hun Sixty Dollars ($181,360.00).
In the event that any other portion of facilities is placed
in standby, then the negotiated cost of such standby
shall not exceed the proportionate amount of One Hun-
dred Eighty-one Thousand Three Hundred Sixty Dol-
lars ($181,360.00) as the percentage of thé dollar
amout of facilities being placed in standby bears to the
total dollar valus of the Facilities under this contract.
* « * * ®
Trrte VI
GENERAL PROVISIONS
* * * * *
Article VI-W. Modification of Letter Contract.
This ——— agreement shall supersede . the
aforesaid Letter Contract. In the event that this sup-
plemental agreement contains provisions which may
construed to be inconsistent in any particular with the
provisions of the aforesaid Letter Contract, then the
provisions of this supplement shall be deemed to state
the complete a ent and intent of the Parties here-
to, and any rights, duties and/or obligations created by
the provisions of the aforesaid Letter Contract shall be
merged within the terms of this supplemental agree-
ment.
28. The Schedule “A” referred to and attached to Facili-
ties Contract 1317 did not include plunge grinders or any
turning equipment and was identical with the schedule sub-
mitted with plaintiff’s proposal of November 14, 1953.
29. The pertinent, parts of Supply Contract 1316 are as
follows:
ScHEDULE
Wueneas, the Parties hereto entered into Letter Con-
tract No. DA-11-022-ORD-1316 dated 4 June 1953,
the expiration date of which has heen extended to 4
Decomber 1953 by Suppleraental Agreement No. 1, for
the ——* of Shel , 105MM, M!; and
Whereas, the Parties now des're to supplement said
Letter Contract by this definitive contract ; and
Now, THkREFORE, the Parties hereto do mutually agree
as follows:
ee tee eee ee or SL RR PRLOPD EERIE CRORE QT Ree PT an sl
58
Articie 1. Scope of this Contract. (a) The Con-
tractor shal! furnish and deliver:
ITEM DescrirP..oN Quan- | Ur | Un AMOUNT
TITY PRick
ia | Shell, HE, 105MM, M1 for | 250,000| each | $5.375 | $1,343, 750.00
b onal HE, 105MM, M1 for 000 |} escs =| 5.125| 1,281, 250.00
1 105MM ’ - ml 250, esta
1c | Shell, HE, 105MM. M1 for| 250,000) each | 4825/ 1,231,250.00
105MM Howitzer.
ld | Shell, HE, 105MM, M1 for| 280,000} each | 4775/ 1, 193,750.00
105MM Howitzer.
for the total stated consideration of Five Million Fifty
Thousand Dollars ($5,050,000.00).
The above contract — is predicated on the use of
C-1018 Shell Quality Killed Steel, Fine Grain—314”
Round Cernered Squa ’’ Cornered Radius at a
rice of $.05617 per pound f.o.b. Contractor’s plant at
u Claire, Wisconsin. The Parties hereto agree that
in the event that such steel results in a — incidence in
excess of 3% due to the — of the , thus requir-
ing the use of steel of a different type or with diffe. -nt
specifications, or in the event the “tovernmen. directs
use of other t or specifications of steel, an equitable
adjustment ] be made in the contract price hereunder
in the same msnner as a ne under the tinge pl
rovision of the said contract, which eee will be
imited solely to the difference between the price of such
other types or specifications of steel and that upon which
the aforementioned price is based.
) Specifications. Contractor agrees to manufacture
and deliver Items — 1b, 1c and 1d above, by the use
of combination hot and cold draw processes, in
accordance with ifications contained in Basis of
Procurement BP. poy 2) dated 9 December
1952, Amendment 3, 14 April 1953, brought up to
“ yh nd Del Inspecti
c) Inspection, Acceptance a elivery. ion
aa acceptance of supplies to be furnished hereunder
shall be made at Contractor’s plant, with delivery f.o.b.
Contractor’s plant, Eau Claire, Wisconsin, or nearest
railroad siding as — the Transportation Of-
ficer of the Chics zo istrict, as follows:
MONTH AND Ys.3 QUANTITY
July, 1054 —— . Pilot lot
August, 1954 . 5,000
September, 1954. ————
October, 1954. - 50,000
November, 1954. 80, 000
December, 1964 thru May, 1955 (per month) ..... 120, 000
BORE, Fie enscsanncseedes consucceseceaseussnees 125, 000
59
(a) Pilot Lot. The Contractor is required to furnish
the Pilot Lot Laboratory at Jefferson Proving Grounds,
a Pilot Lot isting of Five (5) unpaintei and un-
banded and Twenty-five (25) banded and unpainted
Shells; Ten (10) complete Shells, for approval prior to
initiating quantity production hereunder. This Pilot
Lot must be manufactured with So same equip-
ment, processes and procedures as will used in regular
roduction, and all parts and materials must be obtained
rom the sources of supply that will be use! for regular
production. The required Pilot Lot is not to be con-
strued as an additional quantity but is taken into consid-
eration in the total amount of the contract. The Pilot
Lot will be inspected by the Ordnance inspector prior
to submission to the Pilot Lot Laboratory. In event
additional lines are used by Contractor in the manufac-
ture of above ey: a complete Pilot Lot from each
of such lines will be furnished.
* * * * =
4. Production increments ard lead time periods may
be varied, as circumstances require, by mutual agree-
ment of the Parties, ar.d embodied in a supplemental
ent to this contrr.ct.
(2) Use of Govern ent-furnisied Property. In the
rformance of the services required hereunder, Con-
tractor is hereby authorized the use of facilities and
tooling acquired under Contract No. DA~1 1-022-ORD-
1317.
* * * * *
(i) Modification of Letter Contract. This supple-
mental agreement shall supersede the aforesaid Letter
Contract. In the event that this my geomrane agree-
ment contains provisions which may be construed to be
inconsistent in any particular with the provisions of the
aforesaid. Letter Contract, then the provisions of this
supplement shall be deemed to state the complete agree-
ment and intent of the Parties hereto, and any rights,
duties and/or obligations created by the provisions of
the aforesaid Letter Contract shall be merged within
the terms of this supplemental agreement.
* * * “ *
30. Upon the execution of the two contracts, plaintiff set
up a ~~ocedure for screening the equipment that was to be
acquire. pursuant to the facilities contract. Before orders
could be placed for the equipment, it was necessary to com-
plete an engineering study of each operation and determine
6U
what equipment was best suited to do the job. The engineer-
ing studies revealed that in most instances the required equip-
ment ‘did not exist, and special designs had to be prepared
for the equipment. Quotations were then obtained from
equipment vendors. After the bids were evaluated by plain-
tiff’s engineering and personnel staffs, a recommendation was
prepared by Soper, the project manager; and this recom-
mendation together with the bids received, was reviewed
by an “executive board” set up within the plaintiff organi-
zation.
The facilities contract required that all purchase orders
in excess of $25,000 were subject to the prior approval of
the contracting officer. After plaintiff’s executive board
»eached a decision, its recommendation, along with a justi-
fication for its selection, was sent to the Chicago Ordnance
District. Upon receipt of approval from the contracting
officer, the equipment was ordered from the vendor. Since
practically all of the equipment was of large size, all of it
had to be approved by the contracting officer.
During the time that the equipment was being selected,
plaintiff's plant was being placed in readiness for its installe-
tion. Railroad sidings were installed; a stee! yard was
constructed ; alterations were made in the walls and floors;
and a power station was installed. In addition, considerable
experimental work was conducted at the Menomonie piant.
31. On March 17, 1954, the Chicago Ordnance District
wrote plaintiff that the requirements for 105-mm. shells
would be drastically curtailed nationally, effective May 1,
1954, and that all producers of such shells would be ter-
minated as of April 30, 1954. The letter stated that this
would result in the termination of all unproduced quanti-
ties then under contract with producers uot selected to con-
tinue the program. Plaintiff was invited to submit a firm
proposal for the continuity of production after May 1,
1954, based on the lowest rate of production, but ir. no event
exceeding 60,000 shells per month.
At this time plaintiff was producing shells by the conven-
tional process at its Menomonie plant under Supply Con-
tract 918,*° and was in the process of completing its engi-
* This was a separate preduction contract by conventional process.
61
neering studies and placing orders for equipment for the
Eau Claire plant.
By telegram dated March 19, 1954, plaintiff was directed
to terminate all shell production scheduled for delivery sub-
sequent to May 1, 1954, under Supply Contract 1316. This
was confirmed by letter dated April 6, 1954. A similar
notice of termination was receive with respect to production
at Menomonie under Suppiy Contract 918.
32. Following further negotiations with the Chicago Ord-
nance District, plantiff submitted a revised proposal on April
28,1954. In this propose plaintiff offered to produce 1,100,-
000 105-mm. shells at a fixed price of $5.2499 per shell, de-
livery to be at the rate of 40,000 snelis per month for 6
months, commencing May 1, 1954, and at the rate of 60,000
shells per month thereafter. The letter stated that plaintiff
understood that Supply Contract 918 (the Menomunie Sup-
ply Contract) would be terminated effective April 30, 1954,
and that Supply Contract 1316 ,the Eau Claire Supply
Contract) would be reinstated and amended so as to increase
the quantity of shells from 1,000,000 to 1,100,000 and the
average price per shell from $5.05 to $5.2499. The letter
further set forth the agreement of the parties that plaintiff
would be permitted to manufacture the shells with the equip-
ment provided under Facilities Contract 917 (the Menom-
onie Facilities Contract) or Facilities Contract 1317 (the
Eau Claire Facilities Contract) and to make delivery ot the
shells from either the Menomonie plant or the Eau Claire
plant.
This proposal was made in the light of the then state of
the installation at Eau Claire. Plaintiff understood that the
Ordnance Department was very much interested in proving
out, the shell lines at Eau Claire and agreed to start produc-
ing there as soon as possible.
33. On April 30, 1954, the Notice of Termination of March
18, 1954, was rescinded by the Chicago Ordnance District.
The rescission agreement recited in relevant part as follows:
Subject: Rescission of Notice of Termination, Contract
No. DA-11-022-ORD--1316
. nal * i *
Pursuant to instructions received from higher head-
quarters and in accordance with negotiations between
62
your company and the Government, it is hereby avreed,
upon your acceptance hereof, that the above contract is
a valid and subsisting document and shal] continue in
full force and effect in accordance with its terms except
as hereinafter modified.
Pursuant to the negotiations with your company and/
or to the revised “Changes” article of subject contract,
you are hereby authorized to proceed with the manufac-
ture of the formerly terminated and now reinstated
quantity of one million 105MM Shell, HE Mi MPTS on
a fixed price basis not to exceed $5.2499 per unit and to
deliver such supplies at the rate of forty thousand per
month beginning 1 May 1954 through 31 December 1954
and sixty thousand per month beginning 1 January 1955
through 31 January 1956. The said price of $5.2499
shall be a fixed price not subject to any price redetermina-
tion for escalation articles which may appear in said con-
tract. Deliveries may be made either f.0.b. your plants,
[Menomonie], Wisconsin or Eau Claire, Wisconsin, at
your option. You are authorized to use Government-
owned facilities at either or both of the said plants in
the manufacture of the items of supply at the delivery
rates specified above.
34. A formal supplemental agreement (Supplemental
Agreement No. 3 to Supply Contract 1316) was entered into
as of June 30, 1954. It recited in pertinent part as follows:
Wuenreas, the eer hereto entered into Contract No.
DA-11-022-ORD-1316 providing for the furnishing of
Shell H-E 105MM, M-1 for 105MM Howitzer; and
Wuenreas, prior to the execution of the foresaid con-
tract the parties hereto had entered into contract [DA]-
11-022-ORD-918 for the furnishing of the identical
item of supply; and
Wuenrsas, under date of 7 April 1954, Contract No.
DA-11-022-ORD-918 was terminated pursuant to
“Terminacion For Convenience of the Government”
clause of the said contract and under date of 6 April
1954 contract number DA~11-022-ORD-1316 was
termi:.ated in accordance with the terms of “Termina-
tions For Con,¢1ience of the Government” clause of
said contract, both terminations effective as of 1 May
1954; and ;
Wuereas, as a result of subsequent negotiations the
parties hereto did to re-instate a combined quan-
tity of 1,100,000 shell H-E 105MM at a fixed price of
$5.2499; and
Wuenreas, for the administrative convenience of the
government it was determined that contract DA-11-022-
63
ORD-918 remain terminated ard that the complete re-
instated quantity be procured under contract DA-11-
022-ORD-1316; and
Wuereas, to facilitate contract administration as
aforesaid, it has been agreed that Notice of Termination
of Contract DA-11-022-ORD-1316 be rescinded and
be — null and void and of no effect whatsoever ;
an
Whereas, the parties hereto that the unit price
of $5.2499 shall be on a fixed price basis not subject to
any price redetermination or escalation articles which
may appear in the said contract, except for the clause
presently contained in paragraph (a) of Article 1 of said
contract pertaining to type of steel upon which price is
predicated ; and
* ae * * *
Now, THEREFORE, the parties hereto do mutually agree
as follows:
1. That paragraph (a) of Article 1 of said contract,
as amended, be deleted in its entirety and the following
inserted in lieu thereof:
Article 1. Scope of this Contract. (a) The Contrac-
tor hereby agrees to furnish and deliver to the Govern-
ment the following supplies:
Item Description Quantity Unit Total
Price Price
mw
Shell H-E, 105MM, M-1 for 105MM
S WRQWOMNGE, BEE 2 Ons icsicnnsacese~ 1, 100,000 | $5.2499 | $5, 774, 890.00
for the total stated consideration »f Five Million, Seven
Hundred Seventy-Four Thousand Eight Hundred
Ninety Dollars ($5,774,890). * * *
_ 2. That a (b) “Specifications” be deleted
in its entirety and the following inserted in lieu thereof:
(b) Specifications. Contractor agrees to manufac-
ture and deliver Item 1 above under the conventional
method of manufacture at the Menomonie Plant and by
the use of combination hot forge and cold draw processes
at the Eau Claire Plant in accordance with specifica-
tions contained in Basis of Procurement BP-S—94 (Rev.
5) 25 March 1954 brought up to date 25 May 1954.
3. That pa ph (c) of said Article 1 be deleted in
its entirety and the following inserted in lieu thereof:
(c) Inspection Acceptance and Delivery. Inspection
and acceptance of supplies to be furnished hereunder
shall be made at contractor’s plants Menomonie, Wis-
consin, or Eau Claire, Wisconsin, at the Contractor’s
760-22: -65-——5
64
option, with delivery f.o.b. contractor’s plant at
Menomonie, Wisconsin and/or contractor’s plant at Eau
Claire, Wisconsin or nearest railroad siding as specified
by the Transportation Officer, Chicago Ordnance Dis-
trict as follows:
Month ond year Quantity
May 1954 through December 1954.__..- 40,000 ‘per month
January 1955 through January 1956__---- 60,000 per month
4. That the following sentence be added at the be-
inning of paragraph (d) of Arvicle 1 of said contract
{oilot ot):
The pilot lot requirements as specified hereunder
shall apply to manufacture at the Eau Claire, Wis-
consin Plant, only.
5. That paragraph (g) of Article 1 of the said con-
tract be deleted and the following inserted in lieu
thereof :
(gz) In the performance of the services required here-
under, Contractor is hereby authorized the use of facili-
ties and tooling acquired under Contracts DA-11-022-
ORD-917 and DA-11-022-ORD-1317. Toolins, if
any, amortized in the unit prices of contract DA-11-
022-ORD-918 shall be treated and held in accordance
with the terms and conditions of the Special Tooling
clause of said contract DA-11-022-ORD-918, except
that action thereon pursuant to the provisions of said
clause shall be deferred until termination or completion
of this contract DA-11-022-ORD-1316 as amended
herein.
* * * * *
35. As of the cime the agreements of April 30, 1954, and
June 30, 1954, were executed, it was the understanding of
the parties that the shells to be shipped irom Menomonie
would be made with the facilities acquired under the
Menomonie Facilities Contract (917) and that the shells to
be shipped from Eau Claire would be made with the facili-
ties acquired under Facilities Contract 1317. As of those
dates, no equipment had as yet been installed at Eau Claire
and, of course, no shel's had as yet been made there.
36. Although the original formal contract called for pro-
duction to begin in July 1954, plaintiff was not able to
assemble sufficient equipment to begin preliminary opera-
tions until the summer of 1955. In the meantime, shells
were beirg produced under Supplemental Agreement No. 3
65
to Supply Contract 1316 by the conventional process at
Menomonie. By August 31, 1955, 801,264 shells had been
shipped from Menomonie. At this rate, it appeared that
the entire 1,100,000 shells called for by the contract would be
delivered before the hot cup-cold draw line at Eau Claire
would even be tested. The concern of the Chicago Ordnance
District at this prospect resulted in a conference between
officials of the plaintiff and the District on September 1,
1955, at which it was agreed that the rate of production
at. Menomonie would be reduced from 50,000 to 40,000 shells
per month, starting September 1, and a directive to that
effect was sent to plaintiff on September 2. It was also
understood that production at Menomonie should be phased
out by November 30, leaving about 180,000 shells to be
produced at Eau Claire.
On September 9, 1955, plaintiff acknowledged receipt of
the September 2 directive and stated, in part, as follows:
As a result of this directive, you are hereby advised
that production operations at our Menomonie, Wisconsin
facility will cease as of 30 November 1955. Based on the
cessation of work at Menomonie on the date hereinbe-
fore indicated we wish to further advise that the deliv-
ery schedule for the balance of the contract will be re-
vised and adhere to by this organization as follows:
DELIVERY FroM DELIVERY FROM
MONTH Eau CLAIRE MZNOMONIB
TIE Bioiinita ee edie yas 1, 000 40, 000
oS ae eee 5, 000 40, 000
I I haiigdicintceccacigmieantsisdninss 10, 000 40, 000
December 1955. een
January 1966. ot re
February 1956. ‘ Te
March 1956 ee. deen
37. By October 10, 1955, the plaintiff had produced zi .ov+
3,006 shells, some of which constituted the pilot lot for sst-
ing by the defendant. On that day, Mr. L. G. Soper, who
had advanced within the plaintiff’s organization to the po-
sition of vice president and director of engineering, reai a
paper before the American Ordnance Association discussing
the process of making shells at the plaintiff’s Eau Claire
plant under the contracts in suit. Because that paper repre-
sents a clear exposition of the details of the process and dis-
cussed contemporaneously some of the problems then fac-
ing the plaintiff, it is quoted, in full, as follows:
66
HO-CO Process or SHELL MANUFACTURE
{Hor Cur-Cotp Draw Process]
N.P.I. at the present time is éstablishing facilities at
Eau Claire, Wisconsin for the production of approxi-
mately 1,000,000 shell per month on a three shift, five
day production basis. This procuction, and equipment
for production, as well as the building, has been planned
so as to have six straight lines for the production of this
uantity of shell. These lines, including the ry
acilities for the steel bars, are approximately 1,
feet long and are all housed under one roof, being so
planned that the steel enters at one end of the build-
ing and the finished shell are completed at the opposite
end of the building. With this brief description of the
lant, I will proceed with something which apparent-
y will be of greater interest to you: that is, the de-
— or process by which the shell are manufac-
tured.
The steel contemplate? for use in the manufacture of
the shell is C-1018, and is purchased in 314” round
cornered square bars. Other specifications are similar
to those now specified for the manufacture of conven-
tional Hot Forged shell. However, for experimental
urposes, we ars currently using C-1025 , with the
ighest residual content obtainable in commercial qual-
The p is begun by b h 1
e process is begun ringing the material into
the building with quand amend distributing it to
a series of high speed band saws. This distribution
takes place after the parts have passed over a conveyor
provided with gas heating for the elimination of snow
and ice from the material during cold weather months.
After delivery to these saws, the bars are placed in an
automatic cycle and cut to a length of approximately
8’’. These automatic saws run with high speed steel
blades having a — cycle of less than one minute per
cut and are run entirely automatically, with the excep-
tion of the initial feeding of the bar into the saw and the
— of the last part. The sawed parts are then
picked up by a conveyor and carried to a combination
washer-dryer, in which the parts are washed clean of
the cutting fluids used in sawing. In addition, this
machine, by its washing and drying action, removes the
frost from the inside of the bars. Upon completion of
this operation, the parts are automatically dumped into
a continuous barrel type abrasive cleaning machine
which removes all scale and rust and deburrs. Thus, at
67
this point we have a slug of steel 314’’ square, 8’’ lo
and weighing approximately 1 pound above the finish
weight of the shell. These slugs are then fed into an
induction heating device on two different cycle frequen-
cies, the first of which is a 60 cycle induction coil, where
the slugs are brought up to a temperature of approxi-
mately 1300°. They then continue on to a 960 cycle
coil which brings the parts up to approximately 2100
to 2150 degress temperature. This is a pusher type
machine in which the parts are pushed through the in-
duction coils, the heat is checked at the discharge end,
and parts not ang brought up to heat are auto-
matically discharged. The hot slugs are then automat.-
cally fed into a 3-station 1700 Bliss transfer press. This
ress is mechanical in action, with the center or the cab-
ring station containing a hydraulic overloaaing device.
The first — accomplished in this press is the siz-
ing of the billet. In this operation, the billet is simply
pushed down into the die, forming the boat tail and
squaring the billet out to fill the pot properly. It is
then transferred to the second or center position in which
a cabbaging punch engages into the shell for a distance
of approximately 3”’, filling the part out to a uniform
cabbaged part. Finally, it is transferred within the
same press to the third station, where the part is pierced
to a length of approximately 11’’. All three stages of
the aforementioned press contain guided dies. By that
we mean the piercing punches of the dies are guided
directly through bush?< gs into the bottom section of the
dies, the purpose, of course, to aid in maintaining con-
centricity. Cencniniaiae requirements at this station
are held to a .030 total indicator reading. Parts, as they
emerge from this forging press, are quite clean and free
of scale, the time cycle having been approximately 8
minutes from the time they started thru the induction
heating device until they cleared thru the last stage of
the forging operation. It has been determined that this
lack of scale is infinitely important where a concentric
forged part must be maintained. After this forging is
complete, the parts which are now at a temperature of
approximately 1850° are placed into a retard cooling
furnace, wherein they are cooled from the 1850° tem-
perature to a temperature of approximately 100°. This
gradual cooling cycle is extended over a time period of
approximately 1 hour, 50 min., after which the parts are
removed and placed in a continuous skew roll abrasive
cleaning machine, in which shot is thrust against the
exterior and the interior of the part, removing all scale,
discoloration and, in general, cleaning and stress peen-
ing ths part for the following operation. Parts are
cheek-ud tt this point for surface Tenequiacitien, either
internal or external and, of course, they are also
checked dimensionally and for concentricity.
The next operation is that in which the parts are sent
thru a series of tanks in which they are washed, pickled,
hosphate coated, soap coated and dryed in preparation
or cold ras This latter operation is accomplished
on a horizontal hydraulic press ard produces a part
which has been extended from the ~——e to a casing
approximately 1514’” long. The part is drawn to the
finished cavity size and to the finished body diameter.
The next operation, trimming, is performed on a Bar-
dons and Oliver machine, similir to a machine used in
the cutting of pipe stock for nipples, and is merely an
operation where tools cut off the excessive iength and
amfer the inside and outside of the open end of the
shell. The shell is now a trimmed —- the physi-
cals developed in the sidewall, with the of the shell,
however, still in an undeveloped state. Therefore, the
part is taken into a coining operation, = on a
1500 ton horizontal mechanical press, having a three
station dial. Parts are loaded into the press in the first
station of the dial. In the second station, or work sta-
tion, the parts are coined and the open ends upset, and
in the third station they are unloaded. Through usin
this medium, we are, of course, able to secure a very hig
productive rate, inasmuch as a finished part is produced
with each stroke of the press, while the automatic load-
ing and unloading cycle permits the press to be run
automatically and continuously. The work performed
in this operation is intended to expand both bourrelet
diameters to the given size, to coin out the base and
to bring the physical properties in the base area up to
uirements. In addition to this, the open end of the
sheli is upset. This upsetting gathers a greater amount
of stock for threading at the open end of the shel!, which
is required to give us enough thread depth. Previous
attempts to obtain this added material were carried out
by bottle-necking the cold draw punch and, thus, when
the part was stripped from the punch, the material re-
mained in the bottle-neck section and was simply ex-
—_ to the outside. It was stripped over the larger
iameter at the base of the punch, which proved un-
satisfactory from two standpoints: one, that it was
extremely difficult on the tooling and two, that it created
ion in the material diameter, thus, crea“ ° a
crecking condition at the open end of the shell.
69
Following the coining, the parts are lubricated for
nosing and are entered into a nosing press. The nosing
press, again, is a horizontal press, mechanical, 500 ton
capacity, three station dial, the first station being the
loading station, the second station being the work, or
the nosing station, and the third station being the un-
loading station. Again, with this type of machine, we
are, of course, able to maintain a hig uction rate.
This is a simple operation, similar to that used in the
conventional process, with the exception that we are
nosing the part directly to size. In the bottom section
of the die, are collets, which, upon the application of
pressure by the die, are brought into action to restrict
the body diameter from flowing out or bulging out be-
yond the tolerance limitations. ee the
shell are put through a stress relief furnace. ri-
mental parts have been pu! thru these furnaces from
temperatures ranging from 700 to 1000°, and we are
currently using a temperature slightly over 900° F. The
parts are placed onto a continuous conveyor belt in a
vertical position with the nose down. In the first stages
of the machine, the parts are washed and the compounds
that have been placed there for the nosing and the
coining as are removed. Secondly, a gas heated
chamber brings the parts up to temperature, and the
stresses which have been placed into the part, through
cold working, are celioved, After going through this
chamber, the parts are cooled in cooling chambers and
then, upon discharge they are placed in a horizontal
broach in which the bourrelet diameters are broached
tosize. Work has been done in this stage using drawing
rings, but we are currently changing to cot ae aye rings.
It was found that, due to the spring back in this ma-
terial, it is difficult to contro] the exact size of the bour-
relet thru this drawing operation, and it is contemplated
that broaching will be a more successful and Jess trouble-
som3 type of operation.
After the broaching operation, one of the few other
machining operations is accomplished. This is per-
formed on a single spindle automatic lathe, the opera-
tion of which is such that the parts are automatically
fed into and ejected from the lathes. The parts are held
in a chuck on the boat tail and by a steady rest over the
ogive. Tools operating from both the front and the
rear slides then turn the band a ons a reamer
comes in from what would normally be the tail rest posi-
tion, reams the ogive hold to diameter, and faces and
chamfers the open end of the shell. A specially de-
signed machine then chamfers the boat tail and mills
70
in the staking notches on the its end. The boat
teih att Ghasn dail snaak be cheuaieeel an Gebasenl, ia
asmuch as the knock out in the coining die causes a
a material around the edge of the boat tail.
After this operation, knurls are made in the band groove
by means of a marking machine. rage
conventional tapping operation where the ogive is
tapp~d to the given dimension is omar ed
in a double spindle tapping machine. At this point the
parts are ne ae by the use of manual and
pneumatic gages. Upon acce ce of —_ they are
then placed in a machine which subjects them to a series
of tanks, wherein they are again washed, chemically
cleaned and dryed, and are forwarded to welding ma-
chines. The welding machines ars horizontal machines
in which, in the first stage, the base plate is pre-tacked
into position, thus eliminating any possibility of mislo-
cating the base plate. The parts then are seam welded
and annealed in the second stage. Following this oper-
ation, the parts are forwarded to the banding machines,
which actually are horizontal hydraulic presses. The
shell go into the press, bands are fed from a magazine
above and are pressed on in a manner quite simi’1r to
that used with | ano presses, the only difference be-
ing the fact that the presses have an ejection cylirder
working from the opposite end, and the parts are auto-
matically ejected from the die and from the machine.
The copper band is next turned on a band turning
machine, which, being a conventional operation, needs
no further description. The bands are then checked for
tightness, and the parts are again inspected, after which
they go through the marking machine and then, in
turn, thru the cleaning and phosphatizing machines,
and finally into the paint machine for painting. The
equipment used in this operation is similar to that used
for conventional methods. One greater difficulty has
been encountered here though. Due to the very smooth
shell, there has been some difficulty getting a thickness
or coatirg of paint heavy enough to withscand salt spray
requireraents. After the painting, of course, the parts
are placed on pallets, as in the conventional process,
and, thus, the processing of this Hot Forged, Cold
Drawn Shell is concluded.
It might be worthy to note that, in this process, ¥™
have in no place turned material from the shell, with the
exception of the band groove and the boring and facing
of the ogive. With no removal of stock, naturally we
are permitted to start with a greatly reduced amount
of material. However, we had to develop a process on
71
which the forging was extremely accurate nd in which
the ey produced would have a bef surface
finish. To d y inspected,
ate, with 3000 forgings care
we can say we haven’t had problems of poor surface
conditions and should similar resylts continue, we would
not use any metkvd for removal of stock from the O.D.
of the forgings.
Further, it should be noted that there are no heat
treating operations, and the part is brought up to heat
but twice—for the forging operation | stress relief.
The forging is worked to the fullest d ible in
this forging operation and then worked the balance of
the way thru cold working, to bring the desired physi-
cals into the shell. A great deal of experimentation and
engineering has been necessary, of course, to perfect this
type of forging operation. It must be noted that this
forging is a very important factor in this type of opera-
tion and too much care cannot be emphasized on this
phase of the operation. An improperly forged part can-
not be salvaged in this process, as the initial stock from
which we start the operation does not allow material to
be turned and still end up with the proper weight of the
finished shell.
Yes, die design all the wy down the line is the im-
rtant factor. It must be coordinated in all phases to
ring out a finished shell within tolerances, and further,
it must be carefully coordinated with a metallurgist, in
order to bring out the proper physical characteristics
which are required in the shell. We feel that this proc-
ess has great possibilities. It has possibilities, we think,
of making shell with a steel of the same quality used in
the conventional Hot Forge Process and, of course, using
a great deal smaller quantity of that steel. Finally, it
eliminates many costly operations, such as heat treating,
rough turning, finish turning, all of which, undoubtedly,
count for a great deal of expense in the conventional
manufacturing methods.
38. In producing the 3,000 shells referred to in the pre-
ceding finding, only the first of the six production lines was
utilized and the tempo of production was markedly less chan
under the conditions of full mass production.
39. The 1,700-ton Bliss 3-stage presses which were utilized
in effecting the hot forging were delayed in delivery from the
manufacturer to the plaintiff's Eau Claire plant. Six were
delivered, the first two in February 1955. One of these was
installed in Line No. 1 in Apri! 1955, and the other five were
72
installed in September 1955. Thereafter, it was necessary
for the Bliss erection crews to make certain corrections to the
presses. The entire job was, according to the plaintiff's vice
president, delayed y two and one-half months for which he,
on behalf of the plaintiff, claimed $110,000 from the Bliss
firm. The disposition of that claim is not shown in the
record.
40. The facilities contract called for reimbursement to
the plaintiff of the costs of installation of the machinery it
purchased for inclusion in the line. The plaintiff was paid
for these costs. Asan indication of delays encountered, how-
ever, there is quoted below a paragraph of a letter from the
plaintiff to COD, dated August 3, 1955:
It would be pointed vut at this time that, notwith-
standing the fact that estimated costs of installation
have been increased by $301,652.48, the test share of
this increase can be attributed to the fact that this or-
ganization has been instructed by the Ordnance Depart-
ment to purchase numerous items of equipment over
which we bad no control. Repeated delays in deliveries
have been experienced on these numerous items with the
net result that this organization has expended over $500,
000.00 which was net originally contemplated as a result
of having to hire additional erection crews for accelerated
delivery, committed by the machine tool vendors and,
due to delivery failures agait.st the committed schedule
it was necessary to cut br. x erection crews and again
rehire. You are no doubt izant that such measures
are extremely costly especially in that it has meant an
expenditure on the part of this organization of several
hundred thousand dollars.
41. Ny December 15, 1955, the plaintiff had produced a
total ef about 13,000 105-mm. shells at its Eau Claire plant.
When plaintiff stepped up its production rate after com-
pletion of the pilot lots, it began to experience serious diffi-
culty with the concentricity of the shells. With de-
fendant’s acquiescence and approval plaintiff attempted, over
a period of tims, to overcome this problem without using
turning equipment.
42. Even after the line at Eau Claire had finally been
installed, plaintiff experienced many difficulties with the
equipment. It was found that the induction heating process
was defective, necessitating changing the raiis in the unit
73
to a special alloy. The ejector mechanism of the forging
press failed to work properly. There was also a problem
with the tensile properties of the shell. Ordnance required
an elongation or stretching factor of 15 percent. Tests
showed subnormal yield strengths and elongation of less
than 15 percent. This was due to the failure to ixstall a
proper quenching apparatus which, by rapidly eooling the
hot billet, gives it the desired tensile strength. It was not
until February 1956 that a cold water quenching conveyor
was installed which solved the problem of elongation. The
coining and nosing presses were “down” as late as May 1956.
Defects in the die designs, which affected the concentricity of
the shells, required constant changes. There were delays in
the handling and conveyor systems.
43. As late as early November 1955, it had not yet been
determined that turning equipment would be required in the
shell line at Eau Claire. Plaiatiff’s exhibit No. 79, which
is in evidence, is a trip report of Mr. A. H. Sundfor, chief
of the Facilities Branch, COD, reporting on a conference
he attended at plaintiff's plant with plaintiff's officials, in-
cluding Mr. Soper and Mr. Halpern, reads in part as follows:
3. Relative to the necessity for turning or grinding the
hot-forgee forgi rior to cold working, representatives
of CHOD and Nat'onal Presto recommend that this de-
cision be deferred for at least 60 days in view of the ex-
perience that will be gained in that period from future
production. National Presto’s work on pilot lots indi-
cates that excellent possibilities exist that this turning
operation will not be necessary, but it is of course too
early to make a statement at this time. In a subsequent
meeting in CHOD on 4 November 1955, Mr. Grazioso
of OAC, stated that he did not concur with chis recom-
mendation and would recommend that Government sur-
plus turning equipment be installed and tooled at Presto
immediately for at least one line. In this 4 November
meetir;s Mr. Harold Babcock of Frankford Arsenal fur-
ther * cussed surface quality and pointed out that his
recent experimental work at ACF wherein finished un-
turned hot cup-cold draw shells were Macro-etched,
.uowed surface defects. CHOD will attempt to have
ten finished Presto shells shipped to Frankford Arsenal
to be studied for surface prone
44. By April 26, 1956, it was definitely determined by
plaintiff and by Qrdnance that additional equipment was
74
needad for stock removal after the hot forging, in order to
insure concentricity of the shells. Ordnance agreed that
such equipment was “absolutely escantial” to the accomplish-
ment of efficient and economical production of the shells
under the hot cup-cold draw process. The plaintiff began
to obtain quotations as to cost and delivery possibilities of
such equipment. at that time.
45. From November 1955 to April 1956, plaintiff con-
tinued, with defendant’s acquiescence and approval, a process
of trial-and-error to determine whether effective producticn
could be obtained without turning equipment. The de-
termination concerning the need for turning equipment was
the result of the plaintiffs decision, with the consent of
Ordnance, to bring over one lathe from the Monom-
onie line (after operations had ceased there) in February
1956. This was located in the tool room at Eau Claire as
an experiment. This, in turn, required that longer billets be
used which, in turn, required the redesigniug and manufac-
ture of new dies for the hot forge press. Succes
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