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COMPTROLLER
GENERAL
OF
WASHINGTON.
THE
D.C.
UNllTEQ
STATES
20148
B- 106190
.
Dear Mr.
This
Chairman:
is our annual report of
.fiRu&vthe
nse. A similar
report on Federal civil departs was submitted separately.
”
We have included items which we believe should be of interest
and use to the Committee
during the appropriations
hearings for fiscal year 1974. Audit reports have previously
brought these findings
and recommendations
to the attention of departmental
officials.
Some
matters commented on in this report are those on which the Department has indicated that corrective
action either has been or will be
taken, The items have been included, however, in view of their
significance
and of the fact that we have not had an opportunity
to
evaluate the adequacy of corrective
actions taken.
We shall be pleased to furnish
may desire.
any additional
information
you
We are sending copies of this report to the Department
of Defense and to the military
departments
so that they may be in a
position to answer any inquiries that may be made during the appropriations
hearings with respect to these findings and recommendations.
Sincerely
yours,
Comptroller
General
of the United States ’
c,,
The Honorable George H. Mahon
Chairman,
Committee
on Appropriations
House of Representatives
/i ‘$9
Contents
Page
PROCUREMENT
PRACTICES AND CONTRACTADMINISTlUTION
Problems in avoiding contractors’
claims under
ship construction
contracts
Department of the Navy
Validity
of payments to the contractor
for production of the C-5A aircraft
Department of Defense
Need for a Government-wide
policy on fees allowable under contracts
with not-for-profit
organizations
Department of Defense and other Government
agencies
Problems in acquiring,
installing,
and operating
a communications
system in a theater
of operat ions
Department of Defense
Procurement of defective
ammunition components
Department of the Army
1
1
1
3
3
5
5
PROBLEMSIN ACQUISITION OF MAJOR WEAPONSYSTEMS
‘Summary appraisal
of the acquisition
process
Department of Defense
Cost-effectiveness
studies
of proposed major
weapon systems
Department of Defense
Tests of major weapon systems and evaluation
of
test results
Department of Defense
Cost estimates
of major weapon systems
Department of Defense
Faulty potting
compounds in major weapon systems
Department of Defense
Feasibility
of constructing
price indexes for
weapon systems
Department of Defense
10
10
10
RESEARCHAND DEVELOPMENT
Possible duplication
in the separate development
by the services
of aircraft
to provide close
air support of ground troops
Department of Defense
27
13
13
16
16
19
19
22
22
25
25
27
27
* .
Page
Premature full-scale
development of minor weapon
systems
Department of Defense
Need for long-range
planning for avionics
requirements
Departrnent of the Army
Need for coordinated
efforts
of defense and civil
agencies to convert to civil
uses defense research facilities
no longer needed for defense
purposes
Department of Defense
SUPPLY MANAGEMENT
Unnecessary procurement
of spare parts for initial
support of new aircraft
Department of the Air Force
Need to improve accuracy of requirements
system
for reparable parts
Department of the Air Force
Problems in property
disposal operations
in Vietnam
Department of the Army
31
31
35
35
39
39
42
42
42
44
44
46
46
OTHER PROPERTYMANAGEMENT
Need for further
improvements in controls
over
Government-owned plant equipment in custody of
contractors
Department of Defense
Naval petroleum and oil shale reserves not capable
of meeting emergency oil needs
Department of the Navy and Department of the
Interior
48
48
MAINTENANCE, REPAIR, AND OVERHAUL
Need for balanced repair
and procurement programs
Department of Defense
Need to increase repair of air-to-air
missiles
Department of the Navy
54
54
54
56
56
ADMINISTRATION OF MANPOWER
MATTERS
Problems of establishing
requirements
for and
obtaining
maximum utilization
of the professional medical personnel
in the military
services
Deuartment of Defense
57
I
48
52
52
57
57
’
.
Page
Extensive
use of military
personnel in civiliantype positions
Department of Defense
Establishment
of duplicate
training
capabilities
Department of the Air Force
Ineffective
review of in-house performance
versus
contractor
performance
of support activities
Department of Defense
Improvements needed in training
and equipping the
Army National
Guard for maintaining
order during
civil
disturbances
Department of the Army
Problems in administering
the drug abuse control
activities
affecting
military
personnel
Department of Defense
60
60
62
62
63
63
65
65
67
67
ACCOUNTING AND INFORMATION SYSTEMS
‘Better
financial
inventory
accounting
needed
Department of Defense
Increased use of financial
data and an improved
tariff
system needed by the blilitary
Airlift
Command
Department of the Air Force
Incomplete
installation
of the management accounting system for procurement
of equipment and missiles
Department of the Army
69
69
69
DEFENSE INTERNATIONAL ACTIVITIES
Continued intensified
efforts
needed to strenghten
U.S. Government foreign
tax relief
on defense
expenditures
overseas
Department of Defense and Department of State
Need for changes in funding and management of pacification
and development program in Vietnam
Department of Defense, Department of. State,
and Agency for Int.ernational
Development
Opportunity
for savings in providing
war-risk
insurance
for contractor
property
and employees
Department of Defense, Department of State,
and Agency for International
Development
Problems in administration
of the dependent shelter
program in the Republic of Vietnam
Department of Defense
74
71
71
73
73
74
74
76
76
78
78
80
80
.
.
Page
MILITARY READINESS
Need for improvement in readiness
Army Forces
Department of the Army
82
of Strategic
OTHER AREAS OF OPERATIONS
Potential
savings through better
procedures
for
setting
rents for civilian
occupants of military
family housing
Department of Defense
Opportunities
for further
consolidation
of support
functions
in the Pacific
area
Department of Defense
82
82
84
84
84
87
87
.
PROCUREMENTPRACTICES AND CONTRACTADMINISTRATION
PROBLEMSIN AVOIDING CONTRACTORS’CLAIMS
UNDER SHIP CONSTRUCTIONCONTRACTS
Department
of the Navy
Al though contractors
t claims for price increases have
recurred
in Navy shipbuilding
programs, this problem has become more significant
in the last few years because such
claims have increased in both size and percentage of shipbuilding
contracts,
In the past few years, the Navy has received shipbuilders’
claims for price increases
totaling
about $1 billion.
The shipbuilders
claimed that the Government owed them more than the contract
prices because the
Navy failed
to fulfill
its part of the contract
terms.
In
their claims,
shipbuilders
contended that the Navy:
--Did
--
not provide
adequate
specifications.
SiTaslate in furnishing
equipment and information
it
agreed to provide or did not provide them in a usable
condition.
--Imposed more rigid
quality
traditionally
required.
--Made verbal requests
justment
of contract
controls
than had been
for changes in ships
prices.
without
ad-
Certain shipbuilders
(follow
yards that built
additional
ships of a given class) also claimed that plans purchased from
the lead yard-- the shipbuilder
that built
the first
ship of
the class --were defective
and/or not available
when needed
and that,
since the Navy intended that such plans be purchased and used, the Navy shared responsibility
for problems
created by these plans.
To improve its ship procurement
process’es, the Navy has
undertaken the Shipbuilding
and Conversion Improvement Prowhich
includes
several
tasks intended to eliminate
or
s-am,
minimize claims for price increases
under future
shipbuilding
contracts.
GAO reviewed these tasks and evaluated
their
potential
to eliminate
or minimize claims.
Of the 167 tasks,
26 relate
to the causes of claims.
At least one task concerns each of the major causes of claims mentioned above.
1
.
The Navy has also initiated
actions
intended to improve
its overall
acquisition
management.
These improvements are
categorized
as organization,
procurement,
and personnel related,
and most of them have been implemented.
These actions
hold considerable
promise for minimizing
claims,
GAO recommended that the Secretary
of the Navy direct
that specific
plans be devised whenever the lead-yard/followyard procurement
method is used, to insure that the follow
yard is given sufficient
time to review the lead yard’s
plans and to insure that both make every effort
possible
to
promptly correct
any deficiencies.
The Navy agreed.
GAO suggested that the Congress, in considering
requests
for shipbuilding
authorizations
and funds, inquire
about the
specific
claims prevention
measures the Navy plans to apply
to the ship construction
programs.
(B-133170, Feb. 28, 1972.)
2
I
VALIDITY OF PAYME:“TSTO THE CONTRACTOR
FOR PRODUCTION OF THE C-5A AIRCRAFT
Denartment
of Defense
Public Law 91-441 authorized
$200 million
for the C-5;1,
aircraft
program for fiscal
year 1971; Public Law 92-156
authorized
$325.1 million
for the program for fiscal
year
1972.
Both laws provided that (1) payments be made to the
-Lockheed Aircraft
Corporation--through
a special
contractor(2) funds be expended only for reasonable aad
bank account,
allocable
direct
and indirect
costs of the C-5A aircraft
program, and (3) funds not be used to reimburse Lockheed for
bid and proposal costs, independent
intercompany
profits,
research and development costs, similar
unsponsored technical
and amortization
costs.
effort
costs, and depreciation
These
laws required
that GAO audit payments from the special bank
account and submit quarterly
reports
to the Congress.
‘GAO submitted
five reports
to the Congress on its audits
of the payments, totaling
$386 million,
made since the
special bank account was set up in June 1971 through June 30,
1972.
GAO found no payments that were contrary
to these laws.
certain
practices
concerning
the
However, GAO questioned
contractor’s
manpower use, overhead allocation,
and withdrawal of retirement
funds before they were needed.
GAO’s study of labor involved
in assembly operations
showed that costs could be reduced through more efficient
use of manpower.
GAO notified
the contractor
and the Air
The
contractor
advised
that
it
was establishForce of this.
ing new control
systems; the Air Force said that it was improving its capability
to measure productivity
of the contractor’s
manpower.
Public Laws 91-441 and 92-156 provide that the contractor
not be reimbursed
for bid and proposal costs.
The contractor
excluded the direct
bid and proposal costs (material
and
labor) but included,
and received
reimbursement
for, about
$500,000 of overhead costs which appeared to be allocable
to bid and proposal operations.
GAO asked the Air Force to
state its rationale
for paying such costs.
The Air Force
and the contractor
replied,
and GAO is further
considering
this matter.
3
Eight banks and trust companies serve as trustees
for
the contractor’s
10 employee retirement
plans.
In 1971 an
average of 14 months elapsed between the contractor’s
receipt of funds from the Government and payment to the
trustees.
Costs incurred but not. yet paid are reimbursable
if otherwise valid.
However, GAO questioned the propriety
of reimbursing
retirement
costs well before the contractor
pays the trustees,
GAO recommended that the Department of
Defense establish
a consistent
policy on this matter.
The
Department of Defense has not yet advised what action it
might take.
(B-162578, Aug. 9, 1971, Nov. 17, 1971, Feb. 18,
1972, May 30, 1972, and Aug. 11, 1972.)
4
-
NEED FOR A GOVERNFli‘NT-WIDEPOLICY
ON FEES ALLOWABLEUNDER CONTRACTS
WITH NOT-FOR-PROFIT ORGANIZATIONS
Department of Defense and
other Government agencies In a report
issued in February 1969, GAO advised the
Congress that Federal agencies’
guidelines
for contracting
research work with Government-sponsored
not-for-profit
organizations
should be improved.
The sponsoring
agencies
provide sufficient
work and revenues to insure retention
of
capabilities
acquired to meet Government needs.
In addition,
Government agencies obligated
about
$260 million
during fiscal
year 1969 for basic and applied
research by nonsponsored not-for-profit
institutions
other
than colleges
and universities.
GAO examined agency policies
and practices
in the rates of fees allowed to these organizations at six Department of Defense offices
and at eight
civil
agency offices
that award significant
amounts of costplus-fixed-fee
research contracts
to not-for-profit
organizations.
GAO also obtained information
from three of the larger
nonsponsored not-for-profit
organizations
on the Government
fees they received.
GAO selected these three organizations
because their
clients
included nearly all Government agencies and because they generally
competed with universities
and other not-for-profit
organizations--both
sponsored and
nonsponsored-- and with commercial organizations
for Government research contracts.
GAO did not review the rsasonableness
of profit
ranges
prescribed
in Government regulations
for payment to either
commercial or not-for-profit
organizations
or the profits
or fees paid.
But GAO compared fee rates allowed nonsponsored
not-for-profit
organizations
with profit
rates allowed commercial organizations.
In many instances,
nonsponsored not-for-profit
organizations,
which pay no Federal income taxes on fees earned on
Government work, were allowed approximately
the same fee
rate on estimated
costs that commercial profitmaking
organizations received for doing similar
work.
The composite
5
weighted average fee rate allowed by six civil
agency procurement offices
to the three nonsponsored not-for-profit
organizations
was only 0.6 of a percentage point less than
the average fee rate paid commercial organizations;
the rate
paid by Department of Defense procurement offices
was only
1.2 percentage points less than the average fee rate paid
commercial organizations.
Most Government agencies have not sufficiently
recognized
the tax-exempt
status of not-for-profit
organizations
or the
need for adjusting
fees to place the organizations
on an
The nonequitable
basis with their
commercial competitors.
sponsored not-for-profit
research organizations
included in
GAO’s review did not agree that their
fees should be adjusted.
They contended that the Congress, in granting
tax exemption,
recognized
the need for, and encouraged the development of,
independent not-for-profit
organizations
as being in the
public interest
and that fee adjustments
based on this tax
exemption would defeat congressional
policy
and intent.
GAO’s review of the legislative
background concerning
the
tax exemption revealed no consideration
of the fee structure
other than the stipulation
by the Congress that none of the
net earnings of the not-for-profit
organizations
should benefit
any private
individual.
GAO suggested that the Director,
Office of Management
and Budget COMB), head an interagency
study to develop a
Government-wide
policy which would govern negotiation
of
fees to not-for-profit
and commercial organizations
and
GAO
which would consider each organization’s
tax status.
also suggested that, pending development of the Governmenteach agency reevaluate
its current
policy and
wide policy,
insure that fee payments are adjusted to adequately
recognize
the tax-free
status of not-for-profit
organizations.
OMB believed that the legislative
charter
of the Commission on Government Procurement included a study of conAlthough OMB would work with the Commission
tractor
fees.
OMB felt
it would be premature
and the affected
agencies,
to assume leadership.
Several of the agencies were reevaluating their
current
policies , pending development of a
(B-146810, Nov. 26, 1971.)
Government-wide
policy.
6
PROBLEMSIN ACQUIRING, INSTALLING,
AND OPERATING A COMMUNICATIONSSYSTEM
IN A THEATER OF OPERATIONS
Department
of Defense
GAO reviewed the acquisition,
installation,
and operation of the Integrated
Wideband Communications System in
Vietnam and Thailand.
The system, which cost more than
$315 million,
appeared to be providing
the services
required.
The program, however, could have been handled more economically in the following
areas.
--The Government procured from the prime contractors
significant
quantities
of equipment which could have
been purchased directly
from the manufacturers.
The
prime contractor
in Vietnam was allowed an estimated
$6.9 million
in fixed fees, profits,
and overhead
expenses for its procurement
services,
The Government
could have saved a large part of this amount by directly
purchasing
the equipment,
Similar
savings,
of
lesser amounts, could have been realized
on the prime
contracts
for Thailand.
--Costs of $5.6 million
were incurred
for contingency
equipment for which the need was questionable,
A
planned expenditure
of $600,000 for rehabilitation
transportable
troposcatter
terminals
was canceled
after
GAO questioned
the need for these terminals.
of
Although the Department of Defense (DOD) directed
the
Army in 1965 to develop an in-house capability
to operate
and maintain
the communications
system, independent of contractor
assistance,
the following
problems affected
the accomplishment of this objective,
--Many graduates of special Army Signal School training
for this system were not assigned to duty with this
system.
--Initiation
of Army Engineer School
power-generating
and air-conditioning
delayed by more than 3 years,
7
training
on the
equipment was
DOD agreed with
GAO’s findings,
except
as follows:
--DOD stated that the procurement
of components by the
Government directly
from component manufacturers
had
been considered
and decided against because of the
urgent requirement
to install
the communications
system and because of the lack of engineering
and procurement resources when the Army was writing
the technical
In
GAO’s
opinion,
specifications
for the system.
after
the contractor
had identified
the needed standard types of equipment $ the Government could ha.ve
readily
procured such equipment at less cost.
Because guidance on component breakout and advance
procurement planning was added to the Armed Services
Procurement Regulation
after
the technical
specifications for this system had been written,
GAO had no
recommendation.
This addition
placed greater
emphasis
on direct
procurement
of components and established
certain
guidelines
to assist project
managers in making
breakout decisions.
--DOD did not acknowledge that the need for communications equipment for contingency
reserve was questi,onalthough
it
terminated
the
reserve shortly
after
able,
GAO brought this matter to its attention.
--DOD did not agree that more effective
management of
available
resources could have appreciably
reduced
the transition
period from contractor
to Government
or the degree of contractor
participation
during the
transition.
DOD stated that the real problem in assigning personnel with specialized
training
to Vietnam
or Thailand was the short duration
(1 year) of assignment to those countries
and that experience
gained
over the years dictated
that it would not be feasible,
under the conditions
existing
in Vietnam, to completely
separate contractor
efforts
from the operation
and
maintenance of the communications
system,
This review identified
problems that occurred in the
suggested ways to
program in Southeast Asia, and the report
With
avoid such problems in future programs of this type.
regard to the specific
problems in this particular
program,
(B-168097, June 5, 1972.)
DOD had taken appropriate
actions,
8
PROCUREMENT
OF DEFECTIVE
AMMUNITION COMPONENTS
Department
of the Army
GAO reviewed the procurement of ammunition components
at five Government-owned,
contractor-operated
Army ammunition
plants ; the Army Ammunition Procurement and Supply Agency;
Defense Contract Administration
Services offices;
and selected
The five plants replants furnishing
parts and components.
ceived Government-furnished
material
which had been inspected
The Armed Services Procurement Reguand accepted at origin.
lation
provides
that such inspection
and acceptance is conclusive except for latent
defects and fraud.
I
I
GAO reviewed 15 ammunition components worth $96.3 million which had been received at the five plants as Governmentfurnished
material
after
inspection
and acceptance at origin.
About $8.8 million
worth of the components had been reported
According to a detailed
GAO
as defective
when received.
examination
of seven of the items, the Government had incurred additional
costs of about $3 million
for reinspection
and rework, replacement,
etc.
The operating
contractors
inspected and accepted material at destination,
rather
than origin,
when they purchased
parts directly
from suppliers.
This is a practice
widely
followed
by industry.
The Assistant
Secretary
of Defense (Installations
and
Logistics)
generally
concurred in the findings
and agreed
that the problem of rejecting
previously
accepted material
was great enough to warrant
study and that the Army was undertaking a study.
Subsequently,
the Army Materiel
Command issued an interim
“A
Study
of
the
Cost
Effectiveness
of Three
report entitled
Methods of Product Acceptance”
(the three methods being inspection
and acceptance at origin,
inspection
and acceptance
at origin
with warranty
clauses,
and inspection
and acceptance
at destination)
and generally
found that for simple items
inspection
and acceptance at destination
appears to be most
The study stated that final
results
would
cost effective.
(B-157535,
Oct.
4,
1971.)
not be known until
February 1973.
9
I
PROBLEMSIN ACQUISITION OF MAJOR WEAPONSYSTEMS
SUMMARYAPPRAISAL OF THE ACQUISITION PROCESS
Department
of Defense
GAO is continuing
to appraise those factors
most closely
related
to effectively
procuring
major weapon systems by the
In its most recent such appraisal,
on
military
services,
which a report was issued to the Congress in July 1972, GAO
considered programs that the Office of the Secretary
of Defense and the military
services
instituted
to improve manageGAO’s overall
assessment
ment of the acquisition
process.
since its prior
report,
improvements had been made
was that,
Observations
included in the report
follow,
in the process.
--Weapon system development programs had been revised
This could be traced to early requireconsiderably.
ments planning and to inconsistent
program direction
caused by internal
and external
influences.
There
was a question as to whether,
in the conceptual
stage,
sufficient
consideration
had been given to establishing the impact of one weapon system proposal on other
programs) on the total
force structure
of a service or
the Department of Defense (DOD), or on the possible
ceiling
on dollar
resources.
Some weapon systems
appeared to have been conceived and justified
as inOnce initiated,
programs changed
dependent systems.
because their
costs increased or because funds were
needed for a more urgent program,
--The cumbersome organizational
structure
often aggravated weapon system acquisition
problems.
Decisions
related
to systems selected for program management appeared to be based primarily
on the total
expected cost rather
than on degree of technical
risk,
a need for aggressive management for that system, or
the desirability
of grouping equipment into systems
classed as-major acquisitions
because of system interfaces
and integration,
--Managers differed
in how they organized and operated
their projects,
The most significant
difference
was
the extent of their actual authority
and decisionmaking
powers.
There was evidence of improvement in the
project
managers’ status and training;
they now can
progress further
in their
operating
environments.
’ *
Although it is impracticable
to create a model project manager structure
that will
automatically
fit
every major acquisition,
the management structure
for
each acquisition
should be tailored
to that particular
program.
--Considerable
cost growth in acquiring
was attributable
to unrealistic
early
weapon systems
cost estimates.
--The services
varied greatly
in their
testing
and
evaluation
procedures
and associated
terminology.
Test programs contained many approved deviations,
substitutions,
waivers,
and examples of special
circumstances.
There was a need for better
understanding
of the basic principles
and for better
DOD testing.
--The estimated
cost of 77 weapon systems increased by
about $28.7 billion
(31 percent).
This increase
represented
the difference
between the original
estimates and the current
estimates
of total
program cost.
This increase was down from last year’s 40-percent
increase reported
on 61 systems and could be attributed primarily
to (1) the addition
of several new
systems to GAO’s review, which reduced the programplanning base on which the percentage
computation
was
made,and (2) the significant
number of quantity
decreases on many of the 77 systems, which was of much
more concern to GAO. The effect
of that kind of
change is obvious; program costs decrease while unit
costs increase.
But perhaps far more significant
is
the impact of these quantity
reductions
on interrelated
weapon programs, all of which are part of an overall
plan.
GAO recommended that
the Secretary
of Defense:
--Emphasize
(1) a continuing
rigorous
analysis
of the
need for new weapon systems,
(2) a careful
analysis
of
the impact of proposed needs on the manpower and
dollar
resources
of the total
defense force and on
the usefulness
of the equipment already in inventory,
and (3) the inclusion
throughout
of a properly
structured process which makes trade-offs
between various
ways of fulfilling
a function.
11
--Reexamine the weapon systems selected
for,
tained under, project
management and spell
by-case,
a project
manager’s duties,
and reout, case-
--Develop
and implement DOD-wide guidance for consistent
and effective
cost-estimating
procedures
and practices,
particularly
(1) an adequate data base of readily
retrievable
cost data, (2) a uniform treatment
of inindependent review of cost
flation,
(3) an effective
(4) more complete documentation
of cost
estimates,
and (5) dependable program definitions.
estimates,
--Develop
and implement DOD-wide guidance to provide
that (1) appropriate
testing
and evaluation
are
completed before key decisions
are made and (2) adequate controls
are set over granting
any waivers
from required
testing
and evaluation.
--Reassess the criteria
for designating
weapon systems
for selected acquisition
reporting,
to expand the system.
DOD agreed in general with GAO’s findings,
conclusions,
and recommendations and stated it was taking corrective
ac(B-163058,
July
17,
1972.)
tions.
12
.
COST-EFFECTIVENESSSTUDIES OF PROPOSED
MAJOR WEAPONSYSTEMS
Department
of Defense
In the past decade the Department of Defense (DOD) has
relied
greatly
on cost-effectiveness
studies
in selecting
and acquiring
new weapon systems costing billions
of dollar:;,
DOD has used these studies to analyze the cost and effectiveness of weapons proposed to satisfy
a predetermined
military
requirement
by providing
alternatives
so that the most suitable weapon might be chosen from competing weapons.
GAO made a detailed
review of cost-effectiveness
studies on 16 major weapon systems--five
Department of the
Army systems, six Department of the Navy systems, and five
Department of the Air Force systems.
Notwithstanding
weaknesses found in many of these studies,
the cost-effectiveness technique
is an essential
tool in decisionmaking.
--It
forces advocates of a proposed weapon system to
examine and record the real need, the alternatives,
the related
costs,
and the assumptions considered
in making a proposal.
--It
provides
the DOD decisionmaker
with a substantial
amount of information
which is helpful
in reaching
a decision
at a very early phase of acquisition.
Like all methods of analyzing
data, cost-effectiveness
studies are subject to abuse or misuse,
The limitations
of
such studies may not be fully
realized
and undue reliance
may be placed on them,
In some instances
limitations
or
questions may be resolved only through such procedures
as
prototyping
or parallel
weapons development.
DOD is advancing these procedures,
But, regardless
of the acquisition procedures
selected,
cost-effectiveness
studies can
aid in decisionmaking.
Procedures DOD is now advancing
provide a basis for adding needed realism
to costeffectiveness
studies at each phase of acquisition,
Under the directives
in force when the costeffectiveness
studies were prepared for the 16 weapon sysjust once, in the early
terns, the studies were required
conceptual
phase.
Some of the studies were updated, but
13
i
.
’
There is a definite
need
it was not the normal practice,
for conducting
cost-effectiveness
studies as early in the
acquisition
process as practical
and for updating these
Studies for some
studies as important
developments occur.
weapons were not updated to consider changes such as:
--Availability
varied with
of actual performance
data which
predicted
performance
data.
--Major
or quantity
cost
--Important
changes.
changes in initial
study
assumptions.
Cost-effectiveness
studies can be strengthened
if
(1) the services
are more objective
in analyses presented and
Having
(2) impartial
parties
participate
in the studies.
an impartial
party participate
is particularly
necessary
when common mission areas generate excessive interservice
in costly duplicarivalry
which, if unchecked, could result
Many of the cost-effectiveness
studies
tion of weapons.
in the 16 weapon systems appeared to be designed to support
the position
of the advocating
service
in that:
--Known alternatives
were excluded.
--Stated
assumptions
completely
valid.
were too restrictive
or were not
--Available
data on alternatives
had not been considered,
and, as a result,
incomplete
studies
amounting .to misleading
information
were furnished
for decisionmaking.
GAO recommended that
the Secretary
of Defense:
--Emphasize the need for cost-effectiveness
roles as formal
and clarify
the studies’
which support development concept papers
stage of decisionmaking.
studies
documents
at each
--Act to attain
objectivity
in cost-effectiveness
determinations
, particularly
in mission areas in
which two or more services
are competing for a
weapon system,
This could require
that the Secretary of Defense arrange for independent costeffectiveness
studies or identify
an impartial
party
14
In particular
to review service studies.
it may require
joint
participation
with
planning and/or conducting
the study.
mission ar(:as p
the service in
--Make sure that the services,
in implementing
DOD
Directive
5000.1, make cost-effectiveness
studies
at the earliest
practical
point and update them
throughout
acquisition
as major changes occur.
DOD commented on these
recommendations,
as follows:
--Guidance would be issued which would require
costeffectiveness
analyses to be available
to support
the findings
summarized in development concept papers
and for presentation
to the Defense Systems Acquisition Review Council.
--DOD agreed that there was a need for objectivity
in cost-effectiveness
determinations,
particularly
in mission areas in which two or more services
were
DOD planned to incompeting for a weapon system.
sure that,
when such a situation
arose, an impartial
cost-effectiveness
study would be prepared and reviewed by either
(1) the Office
of the Secretary
of
Defense,
(2) a multiservice
review group, or (3) a
Federal contract
research center.
--The procedures
for updating studies
established
by
the development concept papers and the Defense Systems Acquisition
Review Council and those needed to
support the objectives
of DOD Directive
5000.1 necessitated
the preparation
of cost-effectiveness
studies to support the three major decision
milestones:
(1) program initiation,
(2) full-scale
development,
and (3) full-scale
production.
(B-163058,
Aug. 21, 1972.)
1.5
TESTS OF MAJOR WEAPONSYSTEMSAND
EVALUATION OF TEST RESULTS
DeDartment
of Defense
Testing new weapons is one of the Department of Defense’s
(DOD’s) key controls
in the complex process of acquiring
today’s multi-billion-dollar
systems.
Testing shows where
problems exist and helps military
managers make sounder decisions
affecting
future
production
and purchase of weapons
Therefore
GAO reviewed
than would otherwise
be possible.
policies
and practices
in testing
and
the military
services’
evaluating
weapon systems.
There are three
basic
categories
of testing
and evalua-
tion:
1. Engineering
testing
to demonstrate
physically,
before
a weapon system is accepted for production,
that it
will perform as intended.
2. Acceptance testing
to demonstrate
that the state and
quality
of the system can fulfill
the legal and/or
commercial requirements
agreed to by the seller
and
the buyer.
3. Operational
suitability
testing
to demonstrate
that
personnel,
and the
the weapon system, the operating
tactical
operations
can work together
to accomplish
an established
combat mission.
Tests, properly
performed,
assess risks and provide
test results
to the decisionmaker
at key points in the acquisition
cycle when final
decisions
must be made. A breakdown in performing
any of the testing
steps would lead to a
lack of timely,
accurate,
or complete information,
which undoubtedly would handicap the decisionmaker.
GAO reviewed 13 weapon systems with estimated
total
Systems for which substancosts of more than $46 billion.
Immediately
tial
testing
history
was available
were selected.
DOD was changing its acquisition
poliprior
to this review,
which are basically
sound and in
These new. policies,
ties.
were being applied primarily
various
stages of implementation,
to new systems entering
the acquisition
process.
Test cases
16
cited in GAO’s re;lort
of current
policies,
therefore
were not
fully
represent:itive
In DOD:
--Practices
used to establish
ally were adequate.
--Most weapon systems
conducting
tests,
testing
objectives
did not have adequate
--Most weapon systems were not tested
timely basis.
gener-
plans
and evaluated
for
on a
--Most test reports
were adequate, but their value was
diminished
because of inadequate test planning and
actual testing.
Some reporting
improvements could be
made.
--Complete
and valid test and evaluation
data was not
available
prior
to those times in the acquisition
cycle when decisions
had to be made.
Each of the three services
has a longstanding
policy
that essentially
requires
the completion
of engineering
testing before production
begins.
The policy has been waived
frequently.
For instance,
the Army has such a policy but
waives it and begins limited
production
when the need is
when the risk is low, and when no other system satisurgent,
fies the requirement,
Most, if not all, major weapons the
Army has procured recently
have been procured under this
waiver.
Similarly,
the Mark 48, the F-111, and a number of
other weapon systems for the Navy and Air Force have entered
production
under waivers.
GAO recommended that,
in implementing
its new testing
and evaluation
policies,
DOD continue
to emphasize the need
for:
--Completion
of appropriate
testing
and evaluation
to key decision points
in the acquisition
cycle.
--Adequate
controls
over waivers.
17
prior
--Succinct
summary reports
prepared by the testing
agency
for all management levels.
(Interested
management
levels may wish to comment on these summary reports;
to change the
however, they should not be permitted
basic summaries .)
According to the Director
of Defense Research and Engineering,
the implementation
of policies
on weapon system
acquisition
issued by the Office of the Secretary
of Defense
since May 1970 would correct
the deficiencies
in testing
and
evaluation
discussed in this report.
The Director
stated
that these policies
are being implemented but cautioned that
change takes time,
(GAO is reviewing
the new policies,)
He also mentioned that there are many programs which are well
advanced and which cannot be completely
transferred
to the
new testing
policies
at this time due to contracts
or other
binding agreements; however, these programs are being modified
to the extent practical.
(B-163058, Aug. 7, 1972.)
18
COST ESTIMATES @I MAJOR WEAPONSYSTEMS
Department
of Defense
Realistic
cost estimating
is indispensable
to decisini:making by both the Congress and the military
services?
man:igement when acquiring
a new weapon system.
Data available
on
47 weapon systems showed cost increases
of $15.6 billion
frcm
early development estimates.
The Department of Defense (909)
attributed
43 percent of this amount, or $6.7 billion,
to
estimating
changes.
GAO attempted
to identify
those costestimating
factors
that were causing the problem and to suggest how the problem might be solved or abated.
Uniform guidance on cost-estimating
practices
and procedures which would be the basis for formulating
valid,
consistent,
and comparable estimates
throughout
the services
was lacking.
Each service
issued its own guidance, which
ranged from a detailed
estimating
manual to a few general
statements.
Estimators
often ignored guidance.
Cost estimates
for a specific
system frequently
were a
succession of revisions.
Accurate revision
of both the
original
and updated cost estimates
requires
documentation
showing data sources,
assumptions,
methods, and decisions
basic to the estimate.
In virtually
every system GAO reviewed, documentation
supplying
such information
was inaccurate or was lacking.
Among the resulting
difficulties
were:
--Known costs had been excluded
valid justification.
without
adequate
or
--Historical
cost data used as a basis for computing
estimates
was sometimes invalid,
unreliable,
or unrepresentative.
--Inflation
when it
was not always
was included.
--Understanding
hindered.
and proper
Readily retrievable
base for computing cost
included
or uniformly
use of the estimates
treated
was
cost data which could serve as a
estimates
for new weapon systems
19
generally
was lacking.
According to officials
within
the
Office of the Secretary
of Defense, there was little
organized effort
to gather actual cost information
systematically,
to insure consistent
treatment
of costs in the data collected
on various weapon systems, or to see whether the cost data
the contractors
reported was accurate and consistent,
Without realism and objectivity
in cost estimating,
estimates
prepared by advocates of weapon systems tend to
be low.
Therefore
persons who are not influenced
by the
military
organization’s
determination
to field
a weapon
system or by the contractor’s
desire to produce the system
should review every weapon system at major decision points
the acquisition
cycle,
in
GAO recommended that the Secretary
of Defense develop
and implement guidance for consistent
and effective
DOD
cost-estimating
procedures and practices
and that,
in developing this guidance, he consider the criteria
for cost estimating GAO set out in its report,
particularly:
--An adequate
data.
--Treatment
data base of readily
retrievable
cost
of inflation.
--An effective
independent review of cost estimates,
including
judgment by top officials
as to the realism
of the cos% estimates
on which decisions
are based.
--More complete documentation
of cost estimates,
coupled
with a requirement
for an adequate feedback of results,
to provide a basis for comparing costs achieved with
those estimated.
DOD stated
plans :
that
it
agreed with
GAO’s conclusions.
DOD
‘I*** to provide the necessary guidance to the DOD components,
This would include criteria
to guide those
charged with making estimates
and would establish
20
procedures
to have cost estimates,
which were preparec’
within
this guidance, available
for use by the Services
In addition,
it would
and the Secretary
of Defense.
provide guidance necessary for the creation
and maintenance of data systems for cost estimates.”
The military
to improve cost
DOD advised,
had taken steps
departments,
(B-163058, July 24, 1972.)
estimating.
21
FAULTY POTTING COMPOUNDSIN
MAJOR WEAPONSYSTEMS
Department
of Defense
Potting
compounds protect
electrical
connections
and
other components from contaminants,
moisture,
and corrosion,
These compounds, which are installed
as liquids,
harden
After
around the connections
or components to be protected.
prolonged exposure to high heat and humidity,
some potting
compounds revert
to liquids
and leave potted components
unprotected.
Reversion caused a potting
compound used in about 775
active F-4 aircraft
to be replaced at a cost of about
$39 million.
In addition,
1,575 other active F-4s contained
another potting
compound also susceptible
to reversion.
General failure
of this compound is not expected to occur
until
1976, and costs for partial
repair may be limited
to
a few million
dollars.
GAO estimated
that,
if reversion
occurs earlier
and if total
replacement
is required,
the
cost to replace this compound could reach $85 million.
Additional
millions
have been or may be incurred
to
For example,
replace compounds used in other weapon systems.
submarines built
by the Mare Island Naval Shipyard in California
during 1961-66 contained a considerable
amount of a
The Department of Defense
reversion-prone
potting
compound.
(DOD) estimated
that it would cost $6 million
to replace it.
GAO attributed
the use of these faulty
potting
compounds
The
compounds
to a lack of Government testing
and evaluation.
were newly developed and were not covered by military
specifications,
Government personnel approved their
use solely on
the basis of recommendations
and test data from the equipment and compound manufacturers,
The data did not identify
One military
the reversion
characteristics
of the compounds.
laboratory,
however, which already was aware that a similar
compound was reversion
prone, was not asked to evaluate
The
use
of military
laboratories
to evaluthese compounds.
ate the acceptability
of materials
and components not covered
by military
specifications
was not required.
Furthermore,
DOD was unable to quickly
disseminate
information
on reversion-prone
compounds to all users.
field
experience and Government testing
confirmed
that
22
After
these
compounds would revert,
they were still
used in the F-4 aircraft
for several months.
The Air Force is using a reversionprone compound in the F-111 aircraft,
This aircraft’s
system project
office
(which had been notified
by Air Force
laboratory
personnel
of the potential
failure
with this compound) decided to continue
its use.
Because the services
did not effectively
coordinate
efforts
to develop repair
techniques
to remove and replace
one kind of potting
compound in the F-4 aircraft,
repair
costs may have increased.
After
recognizing
the compound’s
reversion
problem, Air Force and Navy activities
concurrently
developed different
repair
techniques.
In fact,
two Navy
activities
used different
techniques.
Concerning the F-4 aircraft’s
difficulties,
which are
inherent
in the approved material
rather than in its use by
the Navy concluded,
and GAO agreed, that
the contractor,
there was no basis for a Government claim against the F-4 contractor.
The Navy, however, was pressing a claim against
the F-4 contractor
concerning
the improper mixing of some
of the compound and subsequently
settled
the claim for about
$25,000.
GAO recommended to the Secretary
insure that:
of Defense
that
he
--New, untried
materials
not covered by military
specifications
are tested adequately
and that a military
laboratory
approves such newly developed materials,
--The services
disseminate
information
on deficiencies
in materials
and equipment having DOD-wide application obtained through test,
evaluation,
or experience
to other DOD users,
DOD agreed that faulty
potting
compounds resulted
in
considerable
expense but stated that GAO’s estimate
of this
After discussing
this
cost in the F-4 aircraft
was too high.
matter with DOD officials,
GAO concluded that the estimate
of $39 million
to replace one of the compounds was reasonable.
GAO agreed that the estimate
of $85 million
to replace another
potting
compound in 1,575 additional
F-4 aircraft
could be
reduced if less than total
replacement
was required,
but the
exact amount of replacement
will not be known for several
DOD did not provide an alternative
estimate
of this
years.
cost.
23
According to DOD, several existing
procedures provided
sufficient
guidance for testing
and evaluating
newly developed
materials
and components and that military
program and project
offices
had access to DOD laboratories
for assistance.
These
procedures basically
were directed
toward testing
by contractors
and did not include criteria
to determine when the
services
should request independent test and evaluation
assistance
from DOD laboratories,
DOD agreed that better
communication
among the services
was needed and that it was revitalizing
an existing
GovernmentIndustry
Data Exchange Program which provided for exchanging
GAO believes
this program’s usefulness
is limited
test data.
because both contractor
and military
participation
is voluntary.
(B-163058, Jan. 5, 1972.)
24
FEASIBILITY OF CONSTRUCTINGPRICE INDEXES
FOR WEAPONSYSTEMS
Department
of Defense
As a result
of recommendations
made by the Joint Economic Committee, the General Accounting Office
(GAO) reviewed
the feasibility
of constructing
price indexes for weapon sysThe primary need for indexes is for use in evaluating
terns.
the effect
of inflation
on cost overruns.
Inability
to measure inflation
accurately
makes it difficult
for the Congress
to evaluate the effectiveness
of Government’s management in
procuring
weapon systems and to identify
appropriate
remedial
action,
Available
price indexes are unsuitable
because they are
based on purchases other than military
items or because they
do not include a sufficient
cross section of military
items,
Therefore,
GAO studied what would be needed to construct
price indexes for military
weapon systems.
Two types of
indexes were considered:
end-item indexes which show trends
in the prices of entire
systems such as ships or aircraft
and
input indexes which show the prices of labor and materials
used in production,
Specification
change is a fundamental
characteristic
of
weapon systems, so much so that it is not practicable
to
construct
end-item indexes.
This is not the case for such
items as Army trucks that do not involve the rapid or numerous changes characteristic
of complex aircraft
and ships.
Sufficient
data was available
to construct
meaningful
input price indexes for labor and materials.
GAO constructed
demonstration
indexes for aircraft,
ships, and electronics
and determined
that:
--Labor price
for virtually
(overhead).
indexes for
all types
direct
pay could
of labor,
direct
be constructed
or indirect
--Material
price indexes could be developed at thk prime
contractor
level for only part of the material
used
because of the specification
change problem.
25
--To identify
the extent of the price change and the
component of change due to general inflation,
both
contractor
and marketwide price indexes are necessary.
Contractors
participate
in private
areawide and salary
surveys,
and the Bureau of Labor Statistics
(BLS) conducts
various wage and salary surveys as part of its regular programs.
It appears that the BLS surveys could be extended to
defense industries.
The Department of Defense (DOD) and BLS
could best construct
price indexes of the types described.
According to BLS and DOD, additional
resources would be
required
to carry out a program for constructing
the desired
indexes.
Neither
agency stated the estimated
cost.
(B-159896,
Apr. 10, 1972.)
26
RESEARCH AND DEVELOPMENT
POSSIBLE DUPLICATION IN THE SEPARATE
DEVELOPMENT BY THE SERVICES OF AIRCRAFT
TO PROVIDE CLOSE AIR SUPPORT OF
GROUND TROOPS
Department
of
Defense
The Army, Navy, Marine
Corps,
and Air Force all participate in close
air support
or reinforcement
of ground troops
by close-in
delivery
of ordnance
from aircraft,
The services
have differed
over the best equipment
to employ,
the tactics
to use, and the priority
of this
type of mission,
Congressional
committees
have reviewed
these differences
and related
problems
from time to time,
but the issues
have been exceedingly
difficult
to resolve.
The Congress
was concerned
that
three different
aircraft
being considered
for close
air support --the
Army’s
AH-56A Cheyenne,
the Marine
Corps’
Harrier,
and the Air Force’s
A-X--might
duplicate
or overlap
in capabilities.
All three
proposed
aircraft
are designed
to
tical
targets,
such as tanks,
field
fortifications,
troops,
but the aircraft
differ
markedly.
defeat
tacand enemy
--The Cheyenne
a fixed-wing
tail,
has rotary
blades;
wings for
plane;
and a pusher-propeller
lift,
in
--The Harrier
after
nearly
concept.
is the first
25 years of
airplane,
with
this
vertical-takeoff
experimentation
--The A-X is to be a conventional
the first
fixed-wing
aircraft
tion
to be designed
specifically
port.
fixed-winged
in more than
for close
like
the
aircraft,
a generaair sup-
A unified
plan covering
total
Department
of Defense (DOD) requirements
for close
air support
had not been prepared.
Ordinarily
such a plan would be the basis
for determining
the total
number of aircraft
and the capabilities
they
would need for close
air support.
Instead
each service
had
independently
planned
and proposed
the sizes
and the tactical
27
concepts of close-air-support
fleets,
without
considering
each other’s
plans, the quantities
and capabilities
of existor the resources of U.S. allies.
ing aircraft,
A justification
for a new close-air-support
aircraft
would be more convincing
if the services
agreed on available
inventory
aircraft
(their
numbers, accuracy,
payloads,
reand other properties)
and if it could be shown
sponse times,
that there was a gap between these resources
and the combined
services’
needs.
sion
Some factors
hampering effective
and the development of an overall
--Constraints
on the choice
each service can develop.
with the Air Force limits
--Lack of joint military
mission and on which
management of the misplan were:
among weapon systems that
For example, an agreement
the Army to helicopters,
policy
on how to conduct
equipment to use,
the
--Lack of adequate data on whether the weapons now being
considered will perform effectively
under combat conditions
and on certain
human abilities
needed to operate the weapons.
--Equipping,
staffing,
and training
for support missions
usually
are underfinanced
in peacetime in favor of a
service’s
priority
mission.
The more complex support
missions--such
as close air support--which
require
very close coordination
between air and ground troops
are difficult
to mobilize
effectively
when hostilities break out.
It is not known whether the three aircraft
will be more
effective
than existing
aircraft.
The following
capabilities
of the three aircraft
were not tested in a combatlike
environment employing the tactics
planned for each of them:
--Ability
launch
craft.
to find and identify
enemy targets
in time to
weapons before the enemy can fire at the air-
--Survivability
against
a well-equipped
28
enemy.
.
--Effectiveness
gets.
--Capability
tie surge
against
typical
close-air-support
rate
for a high, sustained
rate)
in the battle
area.
tar-
of attack
(sor-
Data on proposed target-kill
capabilities
and survivaCost-effectiveness
bility
was inconclusive
and incomplete.
studies on those aircraft
(none had been made on the Harrier)
were :
--Optimistic
tactics,
--Incomplete
aircraft.
in their
assumptions about environments,
and the severity
of enemy defenses.
in comparing
these
--Out of date with current
cost
markedly in the past 2 years.
Another
derway .
cost-effectiveness
study
aircraft
estimates,
with
similar
which
rose
on the Cheyenne was un-
DOD completed an interim
study of the three aircraft
in
June 1971. According to the Deputy Secretary
of Defense in
would complement
summarizing the study, the proposed aircraft
rather
than duplicate
other aircraft
because each was expected to have exclusive
capabilities
for certain
battle
sitHe
recommended
uations not possessed by existing
aircraft,
that all three aircraft
programs be continued until
operational
testing
could be completed to resolve certain
speciThe list
of uncertainties
fied uncertainties
about each.
but the summary did not inseemed to apply to each aircraft,
dicate that each aircraft
would be evaluated
against the
list.
Although the proposed aircraft
would be tested further,
it was not clear whether they would be compared with
each other and with existing
aircraft
when the operational
test data was available.
The Office
of Defense Research and Engineering
recently
established
a deputy directorship
with direct
access to the
Deputy Secretary
of Defense at certain
critical
milestones
The Deputy
in the acquisition
process of these aircraft.
Director
would do no actual testing
but would advise and
monitor inservice
testing
by the services
and would evaluate
29
the results.
GAO did not attempt to determine whether the
current
testing
and evaluation
procedures would provide the
necessary independence to insure that there was prompt and
realistic
testing
of weapon systems before large-scaleproduction
commitments were made. However, a powerful
test
and evaluation
authority
was needed in the weapon acquisition
cycle.
In its
report
--Establish
support
budget.
GAO suggested
that
DOD:
the total
DOD requirement
for close-airaircraft
within
the resources provided in the
--Delineate
the singleand joint-service
tasks and subtasks in conducting
close air support and assign authority
and responsibility
for specific
tasks to the
individual
services,
--Develop
and implement,
within
some realistic
deadlines,
joint
close-air-support
policy which would
spell out how military
actions
are to be conducted
and coordinated.
The report also summarized major issues concerning the
three aircraft
which the House and Senate Committees on Appropriations
and Committees on Armed Services might wish to
pursue further
with DOD. [B-173850, Dee, 8, 1971.)
30
PREMATUREFULL-SCALE DEVELOPMENT
OF MINOR WEAPONSYSTEMS
Department
of Defense
In recent years congressional
attention
has focused on
problems in meeting cost, schedule,
and performance
targets
established
for major weapons,
The Department of Defense
(DOD) has responded by emphasizing the importance
of testing
hardware and other controls
during development.
As noted
by the Blue Ribbon Defense Panel, more money is committed
to the far more numerous minor weapon systems.
These
systems involve less than $50 million
of research and development funds or less than $200 million
of procurement
funds.
Therefore
GAO was particularly
interested
in seeing how
well DOD was managing decisions
to start
full-scale
development on these systems.
The decision
to enter full-scale,
or engineering,
development is considered
crucial
because
it is that final
step before a system enters production
and
the decision
leads inevitably
to large commitments of money.
GAO reviewed 15 Navy programs, mainly those not categorized as major, which had passed through the crucial
decision points and which are now in varying stages of development, production,
or use.
Insufficient
experimental
work had
been performed
for most of the 15 programs before full-scale
development was started.
As a result,
serious technical
problems frequently
occurred during full-scale
development
and caused cost growth,
schedule slippage,
or shortfalls
in
performance.
This forced the Navy to compromise its plans
for meeting its equipment needs.
Although premature
fullscale development was not the only cause of later
problems,
it appeared to be the most prevalent
cause and the one having the most far-reaching
effect.
The premature initiation
the following
impact on cost,
targets.
of full-scale
development
schedule,
and performance
had
--Development
cost increased
50 percent or more for
six of 10 programs and ranged from 16 to 213 percent,
--In nine of 12 programs,
completion
of full-scale
development had to be extended more than 1 year.
Program slippage
for these systems ranged from 4 to 51
months.
31
--Serious
technical
problems were evident in nine of
15 programs e Redesign or modifications
had taken
place or were planned for six of the nine because of
technical
problems in areas which had not been proved
feasible
through experimental
testing,
--When cost or schedule limits
were exceeded or when
performance
was significantly
below expectations,
decisionmakers
often were forced into undesirable
compromises--e.g.,
redesigning
or modifying
equipment
at additional
cost, diverting
funds from lower priority
programs,
taking risky shortcuts,
or canceling
or cutting
back development programs.
In addition,
when program delays occur during fullscale development,
risky shortcuts--e.g.,
starting
production while development is in process--are
sometimes taken
to bring completion
dates back in line.
Often,
these shortcuts not only fail
to speed up the program but also usually
add to the development-production
cost,
Pressures to resort
to shortcuts
would be lessened if exposing technical
problems
through experimental
work before full-scale
development is
begun were emphasized more.
Following
are some of the circumstances
under which
full-scale
development was approved prematurely.
--Navy decisionmakers
approved full-scale
development
in some instances
even though development plans indicated that‘ experimental
work had not been completed.
This premature approval was attributed
either
to unwarranted
confidence
that the equipment would perform
as required
or to an expressed urgent need for the
equipment.
--Development
plans for other programs might have misled
the decisionmakers
in that the plans indicated
that
no significant
technical
risks were expected,
--For still
other programs, development plans rationalized erroneously
that risks were low,on the assumption that technical
concepts had been proved on systems in use.
32
According
to the Director,
Defense Research and En,ineering,
recent changes in DOD and Navy policies
and pr~ccdures had been designed to correct
such defects as those
revealed in GAO’s report by:
--Establishing
the Defense Systems Acquisition
Review
Council to review major programs at key decision
points.
--Introducing
the development
--Increasing
attention
ation responsibilities.
concept
throughout
paper.
DOD to test
and evalu-
--Paying additional
attention
to reducing risks,
before
approval for full-scale
development is granted,
through more emphasis on prototyping
and hardware
development and through testing.
The first
two actions
apply only to major systems and,
if implemented properly,
should lead to improved management
of such systems.
GAO noted that a proposed new directive-DOD Directive
5000.2--would
require
these actions
and Secretary of Defense approval earlier
in the development process
for major systems.
Most systems discussed in GAO’s report,
however, did not meet the DOD dollar
requirement
for such
actions.
With respect to increased
emphasis on testing
and,
evaluation
responsibilities
and other efforts
to reduce
risk,
provided by new DOD Directive
5000.1, the former DOD
Directive
3200.9 appeared to be even stronger
in its emphasis
in its requirements
for,
justifying
on, and more specific
full-scale
development.
Yet sufficient
experimental
work
was not always performed.
DOD Directive
3200.9--in
effect
when full-scale
development decisions
were made for 14 of the 15 systems reviewed-specified
prerequisites
for starting
full-scale
development
and required
that experimental
work be performed
to a degree
sufficient
to demonstrate
that technical
risks did not exist
or had been reasonably
reduced.
In contrast,
new DOD Directive 5000.1 provides merely that “development
risks have
been identified
and solutions
are in hand.”
The recent
actions
should lead to improved management of major weapons
systems; however, this emphasis provided by the new policies
will
not in itself
overcome the problems cited for minor
systems.
33
GAO recommended that the Secretary
of Defense require
key decisionmakers
to verify
and certify
that sufficient
experimental
work has been completed before they approve
full-scale
development of minor systems or justify
in writGAO also has recommended that the
ing any exceptions.
Secretary
of Defense apply spot checks and other techniques
to insure that the principles
specifically
applicable
to
major systems are applied also to the far more numerous
and, in total,
more costly minor systems.
Recent legislation
requires
the Secretary
of Defense
to annually report,
beginning in 1973, on operational
testing and evaluation
for each weapon system for which procureThis should assist
in identifying
ment funds are requested.
The
decision
new systems entering
production
prematurely.
to begin full-scale
development,
however, is even more fundamental because it “opens the door” and leads to large commitments of funds.
GAO suggested that the Congress require
from the Secrerequest for fulltary of Defense --along with his initial
systems--a
statement to the
scale development funds for
effect
that
--all
necessary experimental
work has been performed
and the proposed system is ready for full-scale
development or
--authorization
of full-scale
development is essential
even though all prescribed
conditions
have not been
should give the
met, in which case the statement
reasons for the decision and identify
the areas where
(B-163058,
experimental
work has not been completed.
Oct. 6, 1972.)
34
NEED FOR LONG-RAY7”1E
PLANNING
FOR AVIONICS REQiiiREMENTS
Department
of the Army
Because development problems with the standard lightweight avionics
equipment (SLAE) package affected
airframe
programs, GAO reviewed the SLAE program, which was committed
for use in several new Army aircraft
systems, to determine
the underlying
causes for such program shortcomings.
Military
requirements
established
in May 1960 for the
light observation
helicopter
limited
the weight of the avionics to 100 pounds.
However, Army officials
decided in October 1960 to use existing
equipment which was about 55 perThe Army did not contract
for developing
lightcent heavier.
weight avionics until
1966, about 4 years after contracting
for the helicopter
development.
This delay forced the SLAE
development cycle to be accelerated
and, in GAO’s opinion,
was the primary cause of development and production
problems.
The inadequate planning was caused by the Army’s lack of a
long-range
avionics
planning system to promptly
identify
the
avionics
subsystems needed for its aircraft.
The Army had to push the avionics package into production 9 months before preliminary
design testing
was completed
to meet aircraft
delivery
schedules.
Because SLAE was not
available,
older,
larger,
and heavier avionics ultimately
was installed
in 2,013 helicopters.
The substitution
reduced
the effectiveness
of all 2,013 helicopters,
The schedule
slippages
and design changes to overcome deficiencies
in the
avionics
cost about an additional
$2.4 million,
In December 1966 the Assistant
Chief of Staff for
Force Development directed
that SLAE be installed
in seven
additional
Army aircraft
systems and in all Army aircraft
produced after fiscal
year 1969, even though SLAE had never
been successfully
tested in the light
observation
helicopter
for which it was designed.
A SLAE component also was to be
installed
in five aircraft
systems as second frequency modulation
(FM) transceivers.
These actions were taken without
determining
whether the expected benefits
would outweigh the
expected cost and before testing
SLAE to determine its suitability
for Army use.
35
SLAE was not installed
in two of the aircraft
systems
because the Army later
determined
that SLAE was not cost effective.
Installing
SLAE in three other aircraft
systems
was canceled because it was unavailable,
but modifications
to one of these aircraft
systems to prepare for installing
SLAE cost about $185,000.
The Army solicited
bids on a second FM transceiver
for
SLAE at an estimated
cost of more than $20 million
without
determining
whether the need justified
the cost.
The Army
did not consider using FM transceivers
already being used in
other Army aircraft.
GAO notified
Army officials
of this,
and they promptly reevaluated
the requirement
and reduced
the planned procurement
about $7 million.
In August 1969 the Commanding General, Army Materiel
Command, decided to transfer
program and fund control
of the
Avionics
Laboratory
from the Electronics
Command to the Aviation Systems Command, but this decision
had not been implemented at the time of GAO’s review.
If the Aviation
Systems
Command is given program and fund control,
it should also be
given command control
over the Avionics
Laboratory
to avoid
the problem of dual control.
GAO recommended that
the Secretary
of the Army:
---Place additional
emphasis on promptly
range avionics
requirements
plans.
preparing
long-
--Prepare
a regulation
which prohibits
committing
incompletely
tested subsystems to additional
systems,
except under extraordinary
conditions.
--Establish
additional
controls
effectiveness
determinations
alternatives
are made before
quired by Army regulations.
to insure that costand analyses of economic
program approval,
as re-
--Initiate
actions
clarifying
responsibility
within
the Army Materiel
Command for .preparing
an economic
analysis
when more than one of its subordinate
commands are directly
involved.
36
GAO also
recommended that
the Secretary
of Defense:
--Require,
before approving engineering
development of
an aircraft,
that all subsystems needed to fulfill
critical
requirements
of the aircraft
are being dcveloped and have sufficient
leadtime
to insure pra~c’r
interface,
--Establish
procedures
whereby his authorization
is required before committing
a critical
developmental
subsystem to additional
systems unless it is proved
acceptable
by suitable
tests.
The Army agreed that improved long-range
planning was
needed but did not agree with GAO’s conclusions
as to what
caused the SLAE developmental
problems,
It contended that
changing requirements
and unforeseen
technical
difficulties
had caused these problems.
GAO believes
these problems could
have been minimized or avoided had the Army initiated
plans
to develop lightweight
avionics
in 1960.
Although the Army commented that GAO’s recommendations
were sound management practices,
it cited only that it was
preparing
a long-range
avionics
plan.
With respect
to GAO’s
other recommendations,
it stated that:
--Suitable
regulations
were in effect
to control
committing
untested
subsystems to additional
systems.
(The regulations
apply to type classification
of
materiel;
however, they do not preclude committing
incompletely
tested subsystems to additional
systems,)
--Cost-effectiveness
determinations
and economic analyses were required,
and cost analyses had been conducted to the appropriate
degree.
(These determinations and analyses had not been prepared and additional
controls
were needed to insure their
preparation,
GAO found,)
--The regulation
requiring
economic analyses was clear
regarding
which activity
prepared these analyses,
in
this case, the Army Materiel
Command. (The command’s implementing
regulation
does not clearly
indicate which subordinate
command should prepare the
analyses when more than one subordinate
command is
involved.)
37
The Office
of the Secretary
of Defense disagreed with
GAO’s recommendation
that engineering
development not be approved unless all critical
subsystems were under development
with sufficient
leadtime
to insure proper interface.
According to the Office,
SLAE was not committed to additional
systems before testing
and that therefore
the recommendation was not appropriate.
GAO disagreed,
The plan to install
SLAE in additional
aircraft
was included in the Five
Year Avionics
Requirements
Plan used as the basis for procuring avionics
and for modifying
aircraft
to accept new
avionics.
GAO suggested that the Congress be informed by the Secretary
of Defense when critical
subsystems still
being developed are committed to additional
systems, because such
commitments could adversely
affect
the performance
of such
systems and the combat effectiveness
of the Armed Forces.
(B-174248, Dec. 28, 1971.)
38
NEED FOR COORDINATED EFFORTS OF DEFENSE AND
CIVIL AGENCIES Tfl CONVERTTO CIVIL USES
DEFENSERESEARCHFACILITIES NO LONGER NEEDED
FOR DEFENSE PURPOSES
Department
of Defense
Because attempts
to convert military
facilities
from defense and space use to civil
uses have been only partially
successful,
GAO reviewed the Army’s efforts
to transfer
research facilities
a.t Fort Detrick,
Maryland,
to Federal civil
These
unique
and
valuable
facilities
became availagencies.
able when the President
decided to eliminate
the country”s
biological
warfare program.
The Army made a substantial
effort
to convert
the research facilities
to civil,
scientific,
or medical purposes,
but it encountered
problems which one agency acting alone
could not control,
Problems encountered,
often interrelated,
included,
--Size
--Finding
cility.
--Lack
of the research
facility
an agency willing
of plans
and available
and its
work force,
to be landlord
funds
for
the fa-
by prospective
--Reluctance
of prospective
users to be associated
a former biological
warfare
center,
users,
with
The availability
of the facilities
and its personnel
was made known in January 1970.
Recognized scientific
authorities
reported
that the specialized
facilities
and the
scientific
personnel,
while still
intact
as a group, be given
a national
mission commensurate with their
potential,
such
as finding
a cure for cancer.
In June 1970 the Deputy Secretary
of D’efense reported
an apparent accord that the facilities
would be transferred
to the Department of Health,
Education,
and Welfare’(HEW),
as
HEW had requested;
however, actual agreement was not reached.
HEW was still
considering
using some of the facilities
PO
months later but had no firm plan.
Part of HEW’s interest
depended on the Army’s acting as landlord,
The Army Surgeon
39
i
j
General was interested
in some of the facilities
and was
willing
to be a host, but at the time he had not indicated
Finally,
in October 1971, the
the extent of his needs.
President
announced that Fort Detrick would become the focal point for the National
Cancer Institute’s
crusade against
cancer D
The Army attempted to retain
as many of the 1,800 persons employed at Fort Detrick
as possible.
Despite the
Army’s efforts,
however, fewer than 600--primarily
support
at the time of GAO’s review.
personnel --remained
The Depart ment of Agriculture
took over one research facility
employing 20 people, and plans are for the Army Surgeon General to
retain
some of the remaining personnel.
Most of the unique
scientific
and professional
staff
formerly
employed at Fort
Detrick,
however, are no longer available.
It would benefit
the Government to have a coordination
point such as Office of Management and Budget COMB), with
assistance
from the Office of Science and Technology and
the General Services Administration
(GSA), between the prospective users and the offerors.
Prompt action should be taken to close facilities
longer needed.
When a facility
has unique features
to the Nation,
the Director,
OMB, should:
no
valuable
-=-Coordinate the efforts
of defense and civil
agencies
in converting
and transferring
national
resources.
--Consider
favorably
requests for additional
funds
which enable an existing
facility
to remain operat ional.
This would keep the work force intact
until
potential
users’ plans are more fully
developed,
--Designate
a host agency, such,as GSA, when several
agencies would use a large facility
but no single
agency would be willing
to assume responsibility.
According to OMB, which coordinated
the response for
the executive
branch, matters to be decided in the succeeding months made it impossible
to comment definitively
on
GAO’s positions
and recommendations.
40
The President’s
Advisory Council on Management Improvcment agreed that it would be advantageous to coordinate
planning and timely decisions
between the prospective
user:<
of surplus facilities
and the offerors.
It further
stated
that OMB, with advice from the Office
of Science and Techlio,Service Commission, could certainl;?ogy, GSA, and the Civil
serve that function.
(B-160140, Feb. 16, 1972.)
41
SUPPLY MANAGEMENT
UNNECESSARYPROCUREMENT
OF SPARE PARTS
FOR INITIAL SUPPORTOF NEWAIRCRAFT
Department
of the Air
Force
The Air Force spends hundreds of millions
of dollars
annually
to obtain spare parts needed to support new airThis support,
known as
craft
during initial
operation.
includes spares and repair parts ranginitial
‘provisioning,
ing from bolts and resistors
costing pennies to wing assemblies and electronic
modules costing
thousands of dollars.
GAO selected
the F-111 aircraft
for evaluating
the policies
and procedures
under which initial
provisioning
was carried
out because the program was well underway at the time the
review began,
The Air Force spent too much too soon to buy many F-111
spare parts which were not needed during the initial
support
and which may never be needed and may subsequently
be
This
occurred
because
of
a
management
system
which
scrapped.
assumed deliveries
of the aircraft
would be made on schedule
and which was not sufficiently
flexible
to permit timely
The sys tern
changes in the program for initial
provisioning.
committed the Air Force to buy large quantities
of spare
parts for aircraft
which may not be delivered
or which may
be delivered
long after
originally
scheduled.
Furthermore,
because of numerous changes in design which invariably
occur
in developing
and producing military
aircraft,
many spare
The lack of flexibility
in
parts rapidly
become-obsolete,
the initial
provisioning
program for the F-111 aircraft
resulted in:
--Buying about $116 million
worth of spare parts before
Spare parts worth $9.6 million‘had
they were needed,
already been declared excess.
--Buying substantial
times even though
showed that there
quantities
of spare parts several
data available
to the Air Force
was no current ‘need for these parts.
These problems were compounded because the Air Force had
committed itself
early in the program to buy all the spares
42
at a markup from the prime contractor
rather
than directly
from the manufacturers.
The Air Force had not evaluated
the trade-off
between the markup and the value of the servAccording
to a GAO
ice provided by the prime contractor.
the markup was about $56 million
on $291 million
estimate,
worth of spare parts manufactured
by subcontractors.
In response to GAO’s recommendations,
generally
concurred,
the Air Force said:
--It
would revise its
determining
materiel
initial
provisioning
in which
it
policies
and guidelines
for
requirements
to emphasize that
applied to short-term
deliveries,
--It
would provide a schedule
projected
aircraft
deliveries
slippages were forecast.
showing realistic
to the user when
--Air
Force activities
which computed requirements
had
been instructed
to adjust estimated
demand rates as
appropriate
for new items and the Department of Defense had studied this matter.
--Actions
were currently
being evaluated which should
permit expanding competitive
procurements
from other
than the prime contractor
and a new system would be
developed and tested.
--Current
weapon systems audits and those planned
the Air Force Audit Agency would evaluate
basic
visioning
concepts,
policies,
and practices.
(B-133396,
Jan.
31, 1972.)
43
by
pro-
NEED TO IMPROVE ACCURACYOF REQUIREMENTS
SYSTEMFOR REPARABLEPARTS
Department
of the Air
Force
The Air Force has a highly complex computerized
system
for determining
requirements
for reparable
parts.
The system furnishes
data on about 150,000 items--primarily
aeronautical
parts--with
an inventory
value of $7.1 billion.
Costs for procurements
and repair
programs for these items
exceeded $900 million
in fiscal
year 1970.
According to GAO’s review of requirements
computations
for 110 items selected on a statistical-sampling
basis,
widespread errors
in key data elements had caused inaccurate
requirements
in 59 percent of the computations.
Requirements
for some items were misstated
by $2.5 million,
and availablity
of assets was misstated
by $2.2 million.
Using statistical
sampling GAO estimated
that,
of the
73,000 computations
for items showing such requirements
as
a need to buy or repair,
43,000 were inaccurate.
GAO could
not accurately
estimate
the total
dollar
effect
of these
inaccurate
requirements
but the extent of errors
and the
amount of funds involved
for the items sampled indicated
that
it could be substantial.
Errors
occurred
because
--data
is not checked for accuracy
due to managers t heavy workloads,
--good sources are not readily
the data needed,
--policies
and procedures
--personnel
operations
are not trained
m
before
available
are ambiguous
thoroughly
it
is used
for
some of
or unclear,
and
in the system’s
The requirements
system is scheduled to be absorbed into
a new highly sophisticated
logistics
system called the Advanced Logistics
System.
GAO is concerned that invalid
data will
be carried
into the new system and will minimize
expected benefits.
44
data
GAO recommended that,
to improve the reliability
of
for the present requirements
system, the Air Force
--strengthen
errors,
procedures
for
finding
and correcting
--provide
reliable
sources of information
for requirements workers so that they can check data more easily,
--accelerate
training
programs,
--reduce
the amount of invalid
data transferred
into
the Advanced Logistics
System data banks, and
--consider
reducing
this requirements
having low use.
the number of items
system by eliminating
managed under
those items
Also, because of the large number of errors
in the system reviewed,
the Air Force Audit Agency should test the
reliability
of data in other systems which the Advanced Logistics
System will use and should report
the results
of
such tests to management for correction.
The Air Force agreed, in general,
with these recommendations and cited corrective
actions were underway or planned.
(B-146874, Sept. 13, 1972.)
45
PROBLEMSIN PROPERTYDISPOSAL OPERATIONS
IN VIETNAM
Denartment
of the Armv
During fiscal
years 1969-71, property
disposal
activities in Vietnam processed $1.7 billion
worth of materiel,
of which $300 million
worth was usable and the remainder was
scrap.
The volume for fiscal
year 1971 was $117 million
worth of usable property
and $194 million
worth of scrap.
The Army has had difficulty
safeguarding
and accounting
for the materiel
being turned in for disposal,
and large
quantities
of usable materiel
have been written
off the
In fiscal
year
records because they could not be located.
1971, the three disposal activities
wrote off about $18.3
million
worth of such materiel.
Substantial
additional
materiel
was missing,
according
to GAO tests.
There were two
principal
reasons for the control
problems in the disposal
yards--divided
program management and lack of qualified
personnel.
Also, disposal
activities
have not always reported
materiel
to the Defense Logistics
Service Center (DLSC)‘,
for
worldwide
screening.
Such screening
though required,
has resulted
in significant
redistributions.
Materiel
which has been screened is offered
for sale to
Despite restrictions
a wide range of potential
purchasers.
imposed by the Vietnamese Government, reasonable
efforts
were being made to market property
competitively;
however,
at one disposal
activity,
revenue from the sale of scrap
could be increased by $1.2 million
annually
if scrap was
segregated before being sold,
GAO discussed these problems with local
Army staff
officials
who agreed, in general,
ings and with the need for some correction.
management and
with the find-
recommended to the Secretary
of Defense that (1) emphasis be given to improving the control
over materiel
in
disposal
yards p (2) plans be developed to insure that qualified
property
disposal personnel
are available
for any
future
needs p (3) action be taken to insure that all property
GAO
46
disposal
activities
report usable property
to DLSC, and
(4) procedures be implemented to require
all units to segregate scrap before it is turned in to property
disposal
yards.
The Army concurred
in GAO’s recommendations
and reported various
responsive
actions.
(B-163746, June 13,
1972 .)
47
OTHER PROPERTYMANAGEMENT
NEED FOR FURTHER IMPROVEMENTSIN CONTROLS
OVER GOVERNMENT-OWNED
PLANT EQUIPMENT IN
CUSTODYOF CONTRACTORS
Denartment
of Defense
In a report
to the Congress in November 1967, GAO pointed
out that there was a need for improved controls
over
Government-owned property
in contractors’
plants.
Subsequent internal
reviews by the Department of Defense (DOD)
have shown this situation
still
exists.
GAO’s latest
review was directed
chiefly
toward DOD
management of a major part of such property--plant
equipment-to examine the causes of the problems.
Some progress has
been made toward the DOD goal of generally
requiring
contractors
to furnish
all equipment needed for Government contracts.
DOD-furnished
plant equipment in the possession of
contractors
had decreased from $4.6 billion
worth in
December 1967 to $4.1 billion
worth in June 1971.
In March 1970 the military
services
and the Defense
Supply Agency were directed
by the Office
of the Secretary
of Defense to require
contractors
to submit plans to phase
The Deputy
out their
use of Government-owned facilities.
Secretary
of Defense, however, has permitted
deferment of
these plans at contractor
plants where mobilization
base
requirements
are’being
developed and where the phaseout
would be contrary
to the Government’s
interest
or would
DOD expects
create an economic hardship
for the contractor.
to receive plans from about 647 contractors
by March 1973.
As of December 31, 19 71,’ 187 plans had been approved.
As a result
of a GAO review,
the. results
of which were
reported
to the Congress in April 1971, DOD had stated in
October 1970 that the Armed Services Procurement Regulation
(ASPR) would be revised to stop the practice
of furnishing
general-purpose
test equipment--i.e.,
plant equipment--as
special
test equipment to contractors
e But on March 15, 1972,
DOD informed GAO that it had decided not to implement the
proposed revision,
48.
In its
latest
review
GAO also
found
that:
--DOD is rebuilding
existing
equipment at contractors’
plants without
a need evaluation.
The Air Force has
spent about $200,000 to refurbish
equipment for which
future
use is questionable.
--The reuse potential
of Government-owned industrial
plant equipment has not been fully
realized
because
of weaknesses in the procedures
for reporting
unneeded
equipment to the Defense Industrial
Plant Equipment
Center for screening and redistribution.
At 13
contractors
t plants visited,
327 equipment items costing $11.4 million
had not been reported
to the Center
but were idle,
had little
use, or were used mostly
for commercial work.
The Center identified
78 of these
$1.7 million,
which, had they been
items, costing
might
have
been
used
to fill
equipment rereported,
quirements
at other locations.
--Some contractors
use Government equipment for commercial work without
obtaining
the approval required
in
advance of actual use.
--The use of available
machine time rather
than actual
machine time is not always appropriate
for measuring
commercial use because it is possible
for machines
to be used solely or predominantly
for commercial
work without
exceeding the 25-percent
limitation
normally
permitted
when such use is approved.
--DOD regulations
permit considerable
flexibility
in
computing rent for commercial use of equipment.
The
lack of a uniform method of computing the credit
for
Government use has resulted
in inequities
to the
Government and to the contractors.
--Under the Air Force heavy-hammer program, five contractors
have been permitted
to use about $20 million
worth of Government-owned plant equipment under nonstandard leases which permit unlimited
commercial
use at rental
rates significantly
lower than the rates
provided
in ASPR for the same classes of equipment.
These terms were granted because it was thought
there was only a small commercial market for the
49
items produced with the equipment.
At one contractor's
plant,
however, 80 percent of recorded sales of items
produced using such equipment were not under Government contract.
GAO recommended that
the Secretary
--Reemphasize
the DOD program
of Government-owned facilities
for
of Defense:
phasing out the use
by contractors.
--Revise
the definition
of special
test
exclude general-purpose
equipment.
--Strictly
apply to
ment the criteria
tractors.
the rebuilding
for furnishing
equipment
to
of existing
equipequipment to con-
--Revise
the regulations
to require
contractors
to maintain use records for individual
machines making up
for instance
75 percent,
of
some minimum portion,
the acquisition
cost of Government-owned industrial
GAO estimated
that including
only
plant equipment.
those items having the highest acquisition
cost might
require
such records for only 25 percent of the maThe records should show the amount of Governchines.
ment use and commercial use.
--Revise
the regulations
to require
that the commercialuse factor
be based on actual machine time rather
than on available
time.
--Remind contract
administrators
of the need to (1) monitor use of Government-owned plant equipment,
(2) identify
unauthorized‘use
of equipment,
and (3) incorporate
regulation
changes promptly
into facilities
contracts
to insure contractual
coverage.of
DOD policies
concerning industrial
plant equipment.
--Revise ASPR to provide clear criteria
and reporting
unneeded equipment',
for
identifying
--Revise ASPR to establish
a uniform and equitable
method
of computing rent.
To the extent practicable,
this
should be done on a machine-by-machine
basis with the
credit
for rent-free
(Government)
use applied to each
50
machine in its ratio
chine hours of use.
of Government
use to total
ma-
According
to the Assistant
Secretary
of Defense (InstalDOD had progressed
significantly
lations
and Logistics),
both in phasing out the use of Government-owned equipment by
contractors
and in managing the remaining such equipment.
emphasis on enforcing
existing
poliIn his view, increased
cies rather
than on issuing new or revised regulations
will
provide the necessary improvements.
As a matter for consideration
by the Congress, existing
legislation
does not permit the direct
sale of equipment
through negotiation
with holding contractors
unless certain
conditions
are met.
DOD officials
feel that enactment of
House bill
13792, which permits
the direct
sale of equipment
to holding contractors,
would help DOD phase out the use of
Government-owned equipment at contractors’
plants.
GAO endorsed similar
legislation,
proposed in previous
years, and
agreed with the intent
of House bill
13792.
(B-140389,
Aug. 29, 1972.)
51
NAVAL PETROLEUMAND OIL SHALE RESERVESNOT
CAPABLE OF MEETING EMERGENCYOIL NEEDS
Department
Denartment
of the Navy and
of the Interior
Executive
orders issued between 1912 and 1924 established
four Naval Petroleum Reserves and three Naval Oil Shale Reserves to provide oil for Navy ships,
The purpose of the
Reserves,
as later
stated by law, is to maintain
petroleum
resources
in a standby production
until
needed for national
defense.
The Office
of Naval Petroleum and Oil Shale Reserves (ONPR) has defined an event requiring
oil for national
defense as any crisis
determined by the Congress, such as
an armed conflict,
which would reduce or eliminate
oil imports or overseas military
fuel purchases.
According to
ONPR officials,
the usefulness
of the Reserves depends on
their
ability
to substitute
for such losses.
Therefore,
the
Navy must be able to:
--Produce significant
quantities
serves on short notice.
of oil
from the Re-
--Preserve
the oil in the ground until
needed by restricting
production
to the minimum necessary to maintain the fields
in a state of readiness.
The Naval Petroleum Reserves capability
of producing
oil for emergency needs has not been fully
developed.
Petroleum Reserve No. 1, the only Reserve for which an operational
readiness
requirement
has been established,
does not
have adequate facilities
to meet this requirement
due to
lack of funds,,
The ability
of the other Petroleum Reserves
to produce oil for emergency needs on short notice is negligible.
Without additional
development,
which could take
up to 10 years and could cost more th,an $2 billion,
the Reserves could supply only a very small portion.of
the oil
that the Navy believes
might be needed in an emergency.
In
addition,
oil imports are expected to increase sharply by
the mid-1980s and it does not appear that the Reserves could
substitute
totally
for them, even if developed fully.
The Navy has had to produce oil from Petroleum Reserves
Nos. 1, 2, and 3 in excess of the minimum amount considered
necessary to maintain
the fields
in a state of readiness.
52
Excess production
has been necessary,
in part,
to prevent
drainage
of oil from the Reserves by adjacent
commercial
wells,
many of which are on Federal
land administered
by
the Department
of the Interior.
Also lands adjacent
to
Petroleum
Reserve No. 4 on the Alaskan
North Slope have been
and development
of commercial
wells
may
leased commercially,
force the Navy into offset
production
to prevent
drainage.
Legislation
the Congress is considering
could directly
affect
the mission
and usefulness
of the Naval Petroleum
Reone
bill
proposes
production
and
sale
serves.
For example,
of oil from Petroleum
Reserve No. 1 to cover the costs of
terminating
certain
offshore
oil
leases in the Santa Barbara
Channel and of exploring
Petroleum
Reserve No. 4,
Such production
would reduce substantially
the recoverable
resources
whose producin one of Reserve No. l’s major oil deposits,
tion facilities
comprise
the bulk of the Reserve’s
operational
readiness
capability.
The present
state
of the Reserves and the extensive
oil production
which would be required
to comply with the
proposed
legislation
was not consistent
with the intent
of
the legislation
which established
the Reserves
(10 U.S.C.
7421-7438).
GAO therefore
recommended that the Secretary
of
the Navy, with the approval
of the President
--determine
how much oil the Reserves should be able
to produce and how soon the oil should be available
to meet national
defense needs and
--submit
to the Congress
ing and conserving
the
a plan for
Reserves.
adequately
develop-
The Navy concurred
in GAO’s findings
and stated
it
would submit to the Congress a proposal
for developing
the
Reserves.
to the Navy, the current
Five
However, according
Year Defense Plan contains
no provision
for such a program.
The Navy also said it would work jointly
with Interior
to
resolve
any potential
leasing
and drainage
problems
at
Petroleum
Reserve No. 4.
Interior
agreed that the extent
to which the Reserves
should be explored
should be determined
but suggested
that
such exploration
be limited
to Petroleum
Reserves Nos. 1 and
4.
(B-66927,
Oct. 5, 1972.)
53
MAINTENANCE,
REPAIR,
AND OVERHAUL
NEED FOR BALANCED REPAIR AND
PROCUREMENT PROGRAMS
Department
of Defense
GAO reviewed
certain
repair
programs in each of the
military
services
to determine
whether
the most economical
mix of buying and repairing
was used.
In the Navy, the Air
Force,
and the Marine Corps there were only a few insignificant
instances
when materiel
was procured
while similar
In the Army, there also were only
items were not repaired.
a few instances
but some involved
substantial
amounts.
In April
1971 there were about 980 armored personnel
carriers
(M113Als)
to be repaired
at Army depots in the
The Army Tank Automotive
Command (TACOM)
United
States.
originally
scheduled
454 vehicles
for repair
in fiscal
year
1971 but only 42 were actually
approved for repair
because
TACOM had not been provided
enough operation
and maintenance
During fiscal
year 1971, however,
TACOM spent about
funds.
$34 million
to buy 1,125 armored personnel
carriers.
I
It costs about $12,000 to overhaul
an M113Al and about
$31,000 to buy a new vehicle.
Thus, while
the 412 vehicles
not included
in the fiscal
year 1971 repair
program could
have been repaired
for about $4.9 million,
it cost about
$12.8 million
to buy new ones.
ment
A similar
condition
existed
in the
Command for five
items of equipment
Army Mobility
GAO reviewed.
Equip-
GAO recommended that.the
Army establish
procedures
to
identify
situations
in which repair
programs are not sufficiently
funded but procurements
of new,items
are scheduled.
In those cases,
funds should be transferred
from the procurement
to the operations
and maintenance
appropriation
to
create balanced
repair
and procurement
programs.
54
The Army generally
agreed with GAO’s recommendations
and published
guidelines
which restrict
procurement
of
principal
items when an unfunded repair requirement
exists.
The Army applied these guidelines
when it prepared its fiscal year 1973 budget and reduced planned procurements
by
$159.9 million
with a corresponding
increase in overhaul
programs of only $28.7 million.
(B-146888, Jan. 6, 1972.)
55
NEED TO INCREASE REPAIR OF
AIR-TO-AIR MISSILES
Department
of the Navy
The Navy placed too little
emphasis on repairing
Sparrow
and Sidewinder missiles
in fiscal
year 1971,
New ones were
ordered and funds were requested to procure additional
missiles in fiscal
year 1972 while the number needing repair
increased.
The Navy’s readiness goal was not met and the
Navy’s capability
for air-to-air
combat was impaired.
Since repair
takes less time and costs less, GAO suggested that additional
funds be provided to repair
Sparrow
and Sidewinder missiles
in fiscal
year 1972 by transferring
funds from other repair programs or reprograming
new missile
procurement
funds.
The Navy replied
that it would consider this in its
midyear budget review but, because of contract
commitments
and other factors,
it was undesirable
to curtail
production
of new missiles
programed for procurement
in fiscal
year
1972.
GAO accepted the Navy’s position
but recommended that,
if a similar
situation
occurs in fiscal
year 1973, the Navy
act earlier
to transfer
procurement
funds to the operation
and maintenance appropriation
to fund a larger
repair program.
(B-132995, Apr. 25, 1972.)
56
ADMI’NISTMTION OF MANPOWER
MATTERS
PROBLEMSOF ESTABLISHING REQUIREh4ENTSFOR
AND OBTAINING MAXIMUM UTILIZATION OF THE
PROFESSIONALMEDICAL PERSONNELIN THE
MILITARY SERVICES
Department
of Defense
The services
spend more than $2 billion
annually
for
health care for servicemen and their
dependents.
?1ore than
200,000 medical personnel,
of whom more than 33,090 are professionals,
provide this care.
Because of congressional
concern with the national
shortage of physicians,
dentists,
and
nurses, GAO reviewed the services’
use of their
professional
medical resources.
Many medical officers
were being used to
fill
staff
and administrative
positions
in the various Washington headquarters
and intermediate
commands where, in many
cases, their professional
abilities
were being used only part
time.
Also there was no uniform method of establishing
manpower requirements
for medical personnel
in the services.
Imbalances existed
in the number of medical professionals
authorized
and assigned in each service
and in certain
medical
specialties.
Although the military
departments
said that retention
rates of medical personnel were a serious problem,
they had not set goals for the numbers and types of experienced professionals
that should be retained,
The services
had independently
studied these and other health care problems but, in most cases, no coordinated
effort
had been made
to solve mutual problems.
GAO recommendations
to the Secretary
of Defense concerning use of medical personnel
as administrators
included:
--Assigning
nonmedical personnel
to staff
administrative
and management positions
at the headquarters
levels
and using professionals
as consultants
for making medical decisions.
--Placing
degrees
hospital
Medical Service Corps officers
with master’s
in hospital
administration
in positions
as
administrators,
57
--Expanding
assistants
Regarding
the Department
the paraprofessional
programs for physician
and ancillary
and support personnel.
manpower requirements,
of Defense:
.
GAO recommended that
--Develop
and direct
the use of uniform staffing
criteria
for fixed medical facilities,
supported by
workload-related
standards
consistently
applied by all
the services,
--Develop a system for assigning
a regional
or an area basis.
medical
specialists
on
--Direct
the services
to identify
and justify
professional medical personnel requirements
and to develop
retention
goals and career programs.
Other recommendations to the Department of Defense included implementing
recent contractors’
recommendations
to
improve productivity
of dental health personnel and instituting controls
over studies of medical problems shared by all
the services
to minimize overlapping
and duplication.
DOD generally
agreed with GAO’s findings,
conclusions,
To implement these recommendations
DOD
and recommendations.
is:
--Studying
alternate
arrangements,
including
recommended, for medical staff
organization
partmental
level.
the one GAO
at the de-
--Proceeding
with a Z-year test under which filedical
Service Corps officers
trained
as health service administrators
will
serve as commanders of four small
treatment
facilities,
--Training
military
corpsmen as physician
assistants
and
training
nurses in certain
clinical
specialties
to increase the physician
productivity.
--Considering
establishing
a system under which military
regardless
of service affiliamedical specialists,
tion, will be used on a regional
or an area basis.
58
--Developing
a plan to establish
effective
in-house or contract
studies of medical
shared by the military
departments.
controls
problems
for
DOD also recognizes
the need to develop and use uniform
staffing
criteria
for fixed medical facilities.
(B-169556,
Dec. 16, 1971.)
59
EXTENSIVE USE OF MILITARY PERSONNEL
IN CIVILIAN-TYPE POSITIONS
Department
of Defense
Department of Defense (DOD) policy requires
that civilians will
be used to fill
all positions
not requiring
military personnel
for reasons of law, training,
security,
discipline,
rotation,
combat readiness,
or a need for a military
background to successfully
perform assigned duties.
If this
policy
is followed,
the military
departments
should be able
to maximize the use of military
personnel
in military
positions and thereby hold military
manpower requirements
to the
minimum needed to safeguard the national
security,
This, in
turn, would aid in achieving
an all-volunteer
force,
GAO
reviewed assignment practices
within
the services
to determine whether this policy was being implemented.
At the military
installations
where GAO made the review, military
personnel were being used extensively
in
civilian-type
positions,
contrary
to DOD policy,
Although
the services
recognized the benefits
and importance
of carrying out the policy,
it had not been followed
consistently
because, according to installation
commanders, of budgetary
restrictions
and civilian
personnel ceilings.
In GAO’s opinion a major contributing
cause was the military
departments’
failure
to determine the type and number of positions
which
should be filled
by military
personnel and which by civilians.
Until military
department headquarters
make these determinations
and provide implementing
guidelines
to subordinate commands
“-
it is likely
that installation
commanders will
tinue to make subjective
decisions
concerning
ments and
conassign-
--realistic
estimates
of the numbers of military
and civilian
personnel required
to fulfill
the departments’
missions cannot be included in future budget requests.
Since military
and civilian
personnel
costs are funded
in separate appropriations,
it is not reasonable to expect
the Congress to appropriate
funds for these personnel on a
basis consistent’with
DOD’s policy
unless the budget requests
are based on estimates
prepared within
the framework of that
60
_ policy,
Moreover,
since the Office
of P/Ianagement and Budget
usually
establishes
civilian
personnel
ceilings,
DOD must
provide that agency with realistic
eitimates
of the number
of military
positions
that can be converted to civilian
positions and with convincing
justification
of the number of
positions
needed to accomplish its mission.
GAO recommended to the Secretary
of Defense that he require the military
departments
to review personnel
requirements and to determine whether the positions
should b\: filled
by military
or civilian
personnel,
Review findings
s1.ould
be formalized
in specific
guidelines
for subordinate
commands
and installations.
Personnel survey teams, which periodically evaluate the management and use of personnel
at Inilktary installations,
should review compliance with the LIOD
policy and guidelines,
GAO also recommended that,
if the Congress wished to
permit early action on the substitution
of civilians
for an
equivalent
or greater
number of military
personnel,
DOP be
authorized
to transfer
funds from fiscal
year 1973 military
personnel
appropriations
to the appropriation
from which civilians
are compensated,
Such transfer
authority
was subs{?quently included in Public Law 92-570, which made available,
without
prior
reprograming
approval,
$25 million
for the
specific
purpose of converting
military
positions
to civilian positions.
The act also provided
that additional
amounts
of the general transfer
authority
could be used for this purpose, if required,
DOD did not agree that lack of staffing
guidance at the
installation
level was a major restriction
to full
application of the policy
on the use of civilians.
DOD did agree
that authority
for a transfer
of funds between appropriations
would facilitate
initiation
of a civilianization
program in
fiscal
year 1973 but stated that approval
for such a program
was contingent
upon the results
of a civilianization
study,
substantially
along the lines recommended in GAO’s report,
which was then underway.
(B-146890, Mar. 20, 1972.)
61
ESTABLISHMENTOF DUPLICATE
TRAININ’G’
,-“--. CAPABILITIES
Department
“~-4,
of the Air
Force
Department of Defense (DOD) directives
provide that
(1) the t.raining
facilities
of a military
department be used
to the m.aximum extent in meeting the requirements
of the
other military
services
and (2) duplication
be eliminated
or
avoided when practicable
and when economically
and efficiently
warrantf:,d,
The Air Force recently
discontinued
using six
common-sk$lls
training
courses offered
by other services
and
had established
similar
courses of its own, This was done
even t’.lough the Air Force considered
the training
provided
by the other services
to be adequate and the one-time costs
of establishing
the new courses would be nearly $2 million
and annual recurring
costs would be at least $23,000.
In
the
Air
Force
established
addition
to t.lose six courses,
three other courses formerly
conducted by other services,
approlj.ed the establishment
of eight others,
and was considering ‘;hree more.
In the report
to the Secretary
of Defense on this matt.er, GAO stated that the costs versus the benefits.
expected
to be received by DOD aa a whole should be weighed fully
before establishing
ths new training
courses,
since they dupliGAO recommended,
cated training
available
from other services.
therefore,
that the Secretary
of Defense direct
the Air Force
and
to advise him, on a priority
basis, of the specifics
rationale
for establishing
any new training
courses being
provided by other services.
DQD, commenting on the report,
stated that the Air Force
According to DOD, a selective
had been required
ta do this.
review of common training
would be undertaken
during fiscal
year 1973 which would cover not only cost effectiveness
but
quality
of instruction,
the relationship
of instruction
to
new tasks to be performed as a result
of changing job strucl
the facilities
necessary to accommodate fluctuating
tures,
and the effect
of new equipment upon
training
requirements,
the curriculum.
The military
departments
would be requested
to scrutinize
carefully
any major contemplated
deviations
from the common-training
concept and to reach more frequent
accords among themselves
in accommodating new instructional
and student management requirements.
(B-175773, May 23,
1972.)
62
INEFFECTIVE REVIEW OF IN-HOUSE
PERFORMANCE
VERSUS CONTRACTOR
PERFORMANCEOF SUPPORTACTIVITIES
Department
of Defense
The Department of Defense (DOD) spends about $6.3 billion annually to provide military
installations
with commercial and industrial
services
and products,
such as grounds
and building
maintenance,
food service,
transportation,
and
ammunition.
About 82 percent of these expenditures
are for
products
and services
produced by Government employees.
The
Office
of Management and Budget requires
that these products
and services
be obtained from private
contractors
unless an
in-house source of supply is necessitated
by economy, military readiness,
or certain
other exceptions.
An agency review of each in-house commercial or industrial
activity
is
required
at least once every 3 years to insure that its continuance is justified.
The reviews should include cost
studies when in-house performance
is based on economy,
GAO reported
to the Congress that the reviews by the
military
departments
of in-house commercial and industrial
activities
were not effective
because they were not performed
in the manner required.
Except in a few cases where cost
studies had been made, there were no factual
explanations
included in the review reports
supporting
local recommendations
that in-house performance
of activities
be continued.
The
few cost studies made showed that savings could be realized
by converting
activities
from existing
in-house performance
to contract
performance
or vice versa.
These studies,
GAO
believes,
indicate
significant
potential
savings in activities
not yet reviewed.
Although the services
should have completed the first
3-year cycle of reviews by June 30, 1968,
they were all far behind schedule.
As of June 1971 many
activities
had not been reviewed at all.
Although it is required that all activities
subject
to review be included on
an inventory
list,
certain
activities
subject to review were
not on the lists,
while others,
for which reviews were not
mandatory , were included.
In addition,
Army installations
had begun new in-house activities
without
first
obtaining
required
department-level
approval,
GAO recommended to the Secretary
of Defense a number of
improvements for managing the activities
discussed in the
63
DOD has advised GAO that it has implemented
report.
the recommendations by revising
pertinent
directives
instructions
which will
recognize
--unsupported
in-house
--the need for
and
guidelines
--the
requirement
for
most of
and
justifications,
to insure
new start
complete
inventories,
approval.
DOD also advised GAO that it had conducted a special
training
course for top officials
throughout
the country to increase
management awareness and improve technical
know-how in reviewing the activities
as required.
(B-158685, Mar. 17,
1972.)
64
IMPROVEMENTSNEEDED IN TRAINING AND
EQUIPPING THE ARMY NATIONAL GUARD FOR
MAINTAINING ORDER DURING CIVIL DISTURBANCES
Department
of the Army
Between January 1965 and October 1971, Army National
Guard units were used in 260 instances
to assist
local and
State police in maintaining
order during urban riots
and
campus demonstrations.
Two Presidential
commissions established during this period (Kerner and Scranton Commissions)
criticized
the Guard’s performance
during certain
disorders
and recommended that riot
control
training
of guardsmen be
improved and expanded.
GAO reviewed the program of training
for civil
disturbance
control
given to guardsmen to determine
the effectiveness
of changes made in response to lessons
learned from the disorders
and the suggestions
made by the
Commissions.
.Since the 1967 Detroit
riot,
the Army and the Guard have
acted to improve civil
disturbance
control
training
and to
more adequately
equip personnel.
The amount of training
compared favorably
with that given local police civil
disturbance units.
Guard officials
and most guardsmen GAO
questioned
believed themselves adequately
trained.
A recent
policy change, however, discontinued
the .requirement
for
mandatory refresher
training
and permits
unit commanders to
determine how much refresher
training,
if any, will be given
their
guardsmen.
Consequently,
some units may not receive
adequate training.
Regarding equipment,
guardsmen now have
better
physical
protection
than before,
but equipment options
are needed to bridge the gap between riot batons and rifles.
GAO recommended that
the Secretary
of Defense
--require
appropriate
refresher
training
for all National
Guard units with a civil
disturbance
control
mission,
--establish
maintain
an evaluation
system to insure that
disorder
control
capabilities,
and
--require
the Army to continue research
field
training
in the use of, special
munitions.
65
units
on, and provide
equipment and
Department of Defense and National
Guard Bureau officials
advised that consideration
would be given to GAO’s recommendations.
(B-160779, Sept. 8, 1972.)
66
PROBLEMSIN ADMINISTERING THE
DRUG ABUSE CONTROLACTIVITIES
AFFECTING MILITARY PERSONNEL
Department
of Defense
The Congress and the President
have identified
drug
abuse as one of the most serious problems facing both the
civilian
and military
segments of American society.
Recognizing the high level of concern by Government and the American
people, GAO reviewed the programs of the Department of Defense (DOD) and individual
military
services
to control
and
reduce drug abuse by military
personnel.
DOD has actively
cooperated with other Federal and local
Government agencies primarily
responsible
for enforcing
laws
against illegal
trafficking
and use of drugs, both in the
United States and abroad.
Intensification
of enforcement
activities,
however, may have contributed
significantly
to
the. replacement of marihuana use by use of more dangerous
drugs which are not as easily detected,
The military
services
were conducting
a wide variety
of
educational
activities
to combat drug abuse; however, without
a good definition
of the nature and extent of the problem
and having no valid means of measuring the benefits
accruing
from the various activities,
DOD had no assurance that the
services’
drug education programs were effective.
Urinalysis
has
identifying
heroin,
However, because of
used, the incidence
indicate
the overall
been a highly successful
technique
in
barbiturate,
and amphetamine users.
technological
limitations
of tests being
rates being reported
did not accura.tely
extent of drug use.
Implementation
of DOD exemption programs,
offering
assistance
to servicemen who volunteered
for treatment
of their
drug problems,
was relatively
complex and confusing,
Frequent
changes in these programs contributed
to this confusion,
engendered considerable
distrust,
and adversely
affected
the
programs 1 credibility,
GAO found.
There were indications
that DOD experienced
greater
success in medical detoxification
and treatment
of drug
abusers than in their
rehabilitation,
Rehabilitation
67
programs had very limited
success, if the number of servicemen returned
to normal duty is used as a criterion.
GAO recommended that DOD develop a system to provide a
basis for evaluating
its educational,
treatment,
and rehabilitation
activities
relating
to the drug abuse control
program.
DOD generally
agreed with GAO’s observations
and concurred
In
commenting
on
the
report,
however,
in the recommendation.
DOD noted that the Drug Abuse Control Program had been in
its initial
stages at the time of GAO’s review.
Significant
progress has been made since the time frame covered by the
report,
DOD stated,
with positive
programs being implemented
to control
the drug abuse problem.
(B-164031(2),
Aug. 11,
1972.)
68
ACCOUNTINGAND INFORMATION SYSTEMS
BETTER FINANCIAL INVENTORY ACCOUNTING NEEDED
Department
of Defense
The Congress, in numerous laws, and the Comptroller
Geuin prescribing
accounting
principles
and standards,
eral,
have long required
that all Federal agencies have adequate
property
accounting
records in both quantities
and dollars.
However, none of the Department of Defense (DOD) operational
financial
inventory
accounting
systems GAO reviewed had the
financial
controls
necessary to improve the accuracy of inventory data used for making management decisions.
In all systems reviewed,
the financial
records merely
reflected
inventory
transaction
data--receipt
and issuance
of items --as recorded in quantity
records.
Consequently,
incorrect
quantity
data resulted
in incorrect
financial
data.
There was no comparison of quantity
record data and related
financial
data before the data was recorded in the financial
record.
Thus, there was no assurance that the quantities
paid for agreed with the quantities
entered in the detailed
stock records and, subsequently,
in the financial
record.
All the military
services
and the Defense Supply Agency
(DSA) have plans in various
stages of implementation
that
will
change their
logistics
and accounting
systems.
Although
the proposed system changes do promise varying
degrees of improved inventory
control,
only DSA’s and the Army’s changes
appear to include the types of financial
controls
GAO believes
necessary,
Both the Navy and Air Force have indicated
that their,
new systems will not incorporate
such financial
controls.
The Navy maintains
that such controls
can be added after
the
new systems are implemented.
The Air Force believes
that its
new system should be implemented and evaluated before it considers using such financial
controls.
DOD agreed generally
with GAO that both financial
and
item inventory
controls
can and should be improved.
The DSA
system and the one the Army is developing
will have such
financial
controls,
DOD believes,
69
GAO recommended that
the controls
incorporated
similar
controls
are built
other services , preferably
techniques
should include:
the Secretary
of Defense evaluate
in the DSA system and insure that
into the proposed systems of the
Such
during the design stages.
--The comparison of quantity
financial
data,
record
data
--System controls
and procedures
to insure
research and correction
of discrepancies
in the comparison process.
--Periodic
comparison of financial
record totals
as an overall
test
(B-146828,
May 17, 1972.)
70
and related
the timely
occurring
and quantitative
of reliability.
INCREASED USE OF FINANCIAL DATA AND
AN IMPROVED TARIFF SYSTEMNEEDED BY
THE MILITARY AIRLIFT COMMAND
Department
of the Air
Force
The Military
Airlift
Command (MAC), Department of the
Air Furce, provides
air transportation
for all military
and
certain
civilian
agencies.
An industrial
fund system is
used whereby MAC is paid by its customers for a significant
part of the expenses it incurs.
The tariff
rates established
(one for passengers and
one for cargo) to reimburse the fund did not differentiate
services
and decisions
regarding
between high- and low-cost
the initiation,
expansion,
and continuation
of services
were
made without
considering
financial
data.
GAO concluded
that
the Air
Force
should:
--Establish
a tariff
system in which the rates charged
more closely approximate
the cost of providing
the
services.
--Consider
costs and associated
revenues, as well as
military
requirements,
in deciding whether services
should be initiated,
expanded, or continued.
--Use the industrial
fund to disclose
the cost consequences of decisions,
rather
than merely as a financing device.
GAO recommended that (1) available
financial
data be
compiled by identifiable
operational
segments for use in airlift
services
management, (2) the Air Force make a study to
determine the feasibility
of devising and implementing
a
tariff
system in which rates more closely
approximate
the
cost of services,
and (3) the DOD directive
governing industrial
funds be revised
to show more clearly
the objectives
of industrial
funds to achieve better
management.
On August
Armed Services
2, 1972, the Subcommittee on Transportation,
Committee, House of Representatives,
held
71
hearings at which a GAO official
testified,
to insure that
MAC was taking effective
and timely action to correct
the
shortcomings
pointed out in the GAO report.
At the hearings DOD officials
outlined
the action initiated
to revise
the MAC tariff
system so that rates more closely
approximate the cost of providing
the service and other corrective
action taken pursuant to GAO recommendations.
(B-133025,
Jan, 5, 1972.)
12
INCOMPLETE INSTALLATION OF THE MANAGEMENT
ACCOUNTING SYSTEMFOR PROCUREMENT
OF
EQUIPMENT AND MISSILES
Department
of the Army
The Army’s management accounting
system for the procurement of equipment and missiles
is potentially
a valuable
management tool but, after
7 years of effort,
the system had
not been fully
implemented.
Moreover) data produced by the
partially
installed
system was not reliable
and management
had to use data produced by complementary systems.
The inability
to implement the system on a timely basis was due to:
--Failure
by the Army to make an adequate study
determine the size and complexity
of the task
plementing
the system at each location.
to
of im-
--Lack of sufficient,manpower
essing equipment.
proc-
--Delays by the contractor
work to the satisfaction
and automatic
in completing
of the Army.
--Lack of adequate supervision
system implementation.
and control
data
the contract
over
the
GAO proposed that the Army provide the resources
and
controls
needed to insure that the system is implemented and
operable at the earliest
practicable
date and strengthen
its
control
over future
system implementations.
The Army has
taken action to comply with the GAO proposals.
(B-163074,
Feb. 18, 1972.)
73
DEFENSE INTERNATIONAL ACTIVITIES
CONTINUED INTENSIFIED EFFORTSNEEDED TO
STRENGTHENU.S. GOVERNMENT
FOREIGN
TAX RELIEF ON DEFENSEEXPENDITURESOVERSEAS
Department
of Defense and Department
of State
In January 1970 GAO issued a report
to the Congress entitled
“Questionable
Payment of Taxes to Other Governments
on U.S. Defense Activities
Overseas” in which GAO recommended
that the Secretaries
of State and Defense jointly
develop
and promulgate
specific
guidelines
that will
define the U.S.
tax exemption policy,
clearly
establish
the responsibilities
and provide for an adequate
of the concerned U.S. agencies,
management system to operate an effective
tax relief
program.
GAO issued a followup
report
in January 1972, informing
the Congress of the progress being made to strengthen
the
U.S. Government foreign
tax relief
program on defense expenditures
overseas.
GAO noted that the Departments of
State and Defense had taken commendable steps to strengthen
the management and administrative
procedures concerning
the
U.S. foreign tax relief
program and were pursuing a unified
course of action to minimize the payment of foreign
taxes
on U.S. defense expenditures
overseas.
Despite these improvements,
GAO noted that three countries
in particular,
Thailand,
Vietnam, and Italy,
presented
continuing
problems in the foreign
tax relief
program on
defense expenditures
overseas.
The United
agreements with
States did not have satisfactory
tax relief
the Governments of Thailand or Vietnam.
Although the Thai Government in 1972 granted a l-year
exemption from customs duties and taxes for milk ingredients
to save $250,000,
imported by the U.S. Government, estimated
these were not permanent measures and tax relief
on bakery
products remained to be considered
in the light
of a needed
overall
tax relief
agreement with Thailand.
State advised that the U.S. Government had not yet
negotiated
with’Thailand
an overall
formal or informal
agreement for exemption from customs duties,
taxes, and other
74
charges of U.S. defense expenditures
in that country.
It
also advised that the American Embassy was continuing
informal talks with Thai officials
and, if satisfactory
results
were not obtained in the near future,
State might need to
press for formal diplomatic
negotiations.
As of August
1972, negotiation
results
had been disappointing.
With regard to Vietnam, State commented that,
until
the future pattern
0f.U.S.
Government expenditures
had been
assessed, any effort
to enter into
negotiations
would be
counterproductive,
In its January 1970 report,
GAO discussed instances
in
which contractors
had excluded taxes from their
contract
prices but, because of a breakdown in administrative
procedures, had been unable to obtain tax relief
from the Italian
Government despite the fact that the United States had an
agreement with it (Dunn-Vanoni Agreement) which stipulated
that the Italian
Government would assume the burden of taxes
on U.S. defense expenditures
in Italy.
In January 1972 GAO
reported
that two contractors
had filed
appeals with the
Armed Services Contract
Appeal Board for reimbursement
of
the foreign
taxes pai.d by them.
In the event of an adverse
judgment by the Board, these contractors
will be free to
bring suit against the U.S. Government.
The exact amount of
potential
contractor
claims is unknown, but it has been
estimated
in excess of $l,OOO,OOO.
State noted that the validity
of the agreement on reimbursing Italian
contractors
for registration
and certain
taxes had been confirmed to the American Embassy in Rome by
the Italian
Ministry
of Foreign Affairs.
The agreement was
being tested in the Italian
courts.
Legislation
was pending
in the Chamber of Deputies to permit implementation
of the
agreement.
The American Ambassador had personally
interceded with the Italian
Government to bring about a prompt
solution.
GAO recognizes
that this is a very complex problem
which, in some cases, involves
negotiations
with foreign
governments.
However, GAO believes
that efforts
to reach
satisfactory
tax agreements and administrative
arrangements
with foreign
governments should be intensified
to eliminate
as rapidly
as possible
the continued U.S. payment of foreign
taxes on defense activities
overseas.
(B-133267, Jan. 6,
1972.)
.
NEED FOR CHANGESIN FUNDING
AND MANAGEMENT
OF PACIFICATION
AND DEVELOPMENTPROGRAMIN VIETNAM
Department of Defense, Department of-- State,
and Agency for International
Development
GAO reported
to the Congress suggestions
for changes in
U.S. funding and management of pacification
and development
The U.S. Government, to coordinate
programs in Vietnam,
established
in 1967 the Civil
management of these programs,
Operations
for Rural Development Support (CORDS) organization
to administer
these programs.
GAO found that CORDShad not
established
financial
control
nor had it been given responsibility
for financial
stewardship
over more than .$2.1 billion
provided by the U.S. in direct
support of these programs.
CORDSreceives
funds from the Department of Defense
(DOD), the Agency for International
Development (AID), and
The contributing
agencies procure most
other U.S. agencies.
of the equipment and commodities used in CORDSprograms and
provide the U.S. personnel to oversee the programs.
Neither
CORDSnor DOD had developed a system for CORDS
programs that would provide sufficient
data to budget the
assistance
required by these programs or to measure the
GAO believed
that
amounts of assistance
already provided.
this information
was not known partly
because of the use of
the military
assistance
service funded system which also
provided funding for assistance
to the Vietnamese Armed Forces,
GAO concluded that the justification
presented to Congress
in 1966, based on conditions
at that time, for merging military assistance
appropriations
for Vietnam into the regular
appropriations
of DOD might no longer be valid.
Financial
controls
over other programs administered
by
CORDSwere loose.
GAO found that (I) about $360 million
in
U.S. owned or controll.ed
local currency had been obligated
for CORDSprograms with limited
U.S. say over how the money
would be spent and (2) controls
over the commodities provided
for war victims
were not established;
large quantities
of
food had spoiled,
unneeded items had been purchased but not
used for long periods,
and items had been diverted
to ineligible recipients’.
76
GAO concluded that,
in view of these observations
and
with the emphases on Vietnamization
and withdrawal
of U.S.
military
personnel who make up the majority
of U.S, ;prsonnel
assigned to CORDS, it might be appropriate
to reexamine the
justification
and rationale
for continuing
CORDS.
GAO recommended that Defense, State,
and AID review the
need to retain
CORDS. GAO also recommended that improvements
be made in the management and financial
controls
of the pacification
and development programs.
GAO suggested that the Congress might wish to reexamine
the need to continue funding the major portion
of the pacification and development programs in Vietnam from regular
DOD
appropriations.
By appropriating
these funds as military
assistance
under the Foreign Assistance
Act, the Congress
would have more meaningful
program and cost data on aid to
Vietnam and could exercise more control
over the amounts of
assistance
to be provided and the purposes for which the
aid’will
be used.
GAO did not obtain formal agency comments; however, it
discussed the substance of the report with appropriate
officials
of Defense, State,
and AID.
Those officials
agreed
generally
with the facts in the report but they believed
it
to be overly critical
in tone.
They believed that the report failed
to recognize sufficiently
the war environment
or that CORDS activities
were Vietnamese programs administered
by the Vietnam Government.
(B-159451, July 18, 1972.)
77
OPPORTUNITY FOR SAVINGS IN
PROVIDING WAR-RISK INSURANCE FOR
CONTRACTORPROPERTYAND EMPLOYEES
Department of Defense, Department of State,
and Agency for International
Develonment
The Department of Defense (DOD) and the Agency for International
Development (AID) generally
reimbursed Government contractors
for the cost of insurance purchased to provide protection
against war hazards to their property
and
employees.
The General Accounting Office
(GAO) found that the
cost of this war-risk
insurance to the U.S. Government substantially
exceeded the losses experienced by its contractors.
This was true for insurance purchased for contractor-owned
vessels,
contractor
employees, and third-country
nationals.
GAO observed that the Military
Sealift
Command and the
Defense Fuel Supply Center, a unit in the Defense Supply
Agency, had followed
a practice
of reimbursing
contractors
for premiums paid for commercial war-risk
coverage on vessels and crews.
Savings (excess of cost over losses) of
$16.2 million
could have been realized
over the 3-year period
covered by the report
if these DOD agencies had followed
the
Government’s long-standing
policy of self-insurance.
It
was GAO’s opinion that significant
savings could be expected
if these agencies adopted a self-insurance
policy for future
years.
‘
GAO also found that DOD and AID had reimbursed contractors for commercial war-risk
insurance to provide contractor
employees with supplemental
coverage for war-hazard
death
or injury.
The coverage provided lump-sum benefits
in addition to the workmen’s compensation type of benefits
provided
under the Defense Base Act and the War Hazards Compensation
Act.
The cost of such insurance exceeded the losses incurred
by $2.7 million
over the 3-year period reviewed.
AID and two military
commands have continued
to reimburse contractors
in Vietnam for war-risk
insurance coverage
of third-country
nationals
(citizens
of countries
other than
the United States and Vietnam) employed by the contractors
even though a program of self-insurance
generally
adopted by
DOD for such employees has offered
substantial
savings.
78
and/or
GAO therefore
recommended that
the Secretary
of Defense:
--Establish
a plan
owned vessels.
the Secretary
of self-insurance
--Seek legislation
to authorize
ments to contractor
employees
or injury.
for
of State
contractor-
lump-sum benefit
payfor war-hazard
death
--Discontinue
reimbursing
contractors
for the cost of
supplemental
war-risk
insurance and, in the interim,
reopen negotiations
on the present policy
to bring
the administrative
costs, brokers’
commissions,
and
profit
under Government audit.
--Seek authority
from the Congress to self-insure
for war-risk
losses incurred
by third-country
nationals
under AID contracts
and issue instructions
to all DOD
procurement
activities
to provide for self-insurance
of third-country
nationals
as authorized
by Defense
Procurement Circular
64.
Except for the matter of third-country
nationals,
DUD
generally
disagreed with those recommendations directed
toward promoting
the concept of Government self-insurance,
DOD advised that their
studies of these matters concluded
that it would be impractical
to implement an exclusive
selfinsurance program and that the financial
problems involved
in self-insurance
were such that adoption of self-insurance
was not recommended,
Also, since contractor
recruitment
in
Southeast Asia was past its peak, it did not appear feasible
to pursue legislation
to permit the payment of lump-sum
benefits.
AID, in responding for the
that savings might be available
stated that administrative
cost
problems would preclude it from
program.
Secretary
of State, agreed
through self-insurance
but
and other administrative
undertaking
a self-insurance
GAO believes
that savings from a self-insurance
program
warrant the additional
administrative
burden.
In GAO’s opinion, the policy of self-insurance
by the Government should be
broadened to cover all programs,
even when in a period of decline,
because the self-insurance
concept offers
an inherent
savings to the U.S. Government in all but the most unique
situation%,
(B-172699, Nov. 9, 1971.)
79
PROBLEMSIN ADMINISTRATION OF THE
DEPENDENTSHELTER PROGRAMIN THE
REPUBLIC OF VIETNAM
Department
of Defense
Under a program designated as the Dependent Shelter
Program, housing for the families
of personnel in the Republic of Vietnam Armed Forces is being constructed
at or near
Vietnamese military
installations
to raise troop morale and
The program was begun jointly
by
reduce desertion
rates.
the United States Government and the Vietnamese Government
U.S. participation
in the program is expected to
in 1966.
GAO recontinue until
1975 and to cost about $37 million,
viewed this high-priority
Department of Defense (DOD) undertaking to determine the progress made in achieving
program
objectives
and the manner in which the program was being
managed.
DOD was unable to provide GAO with definitive
data
showing whether progress was being made in achieving
program
Program
implementation
was
inadequately
planned
objectives.
These cirand management was fragmented and ineffective.
cumstances had contributed,
and, unless corrected,
would
to a number of problems affecting
continue to contribute,
These problems related
to
overall
program performance.
--improper
--poor
computation
construction
--construction
--inadequate
and
of housing
requirements,
quality,
delays,
controls
over program
--insufficient
use and inadequate
pleted housing.
costs
and materials,
maintenance
of com-
During GAO’s visits
to various installations
throughU.S.
officials
stated
that
a
major
difficulty
out Vietnam,
they had encountered had been a lack of Vietnamese interest
in the program.,
Also, GAO found no evidence that any DOD
or military
department
internal
review group had reviewed
In GAO’s opinion,
had such reviews
the program.
problems could have been identified
and corrected
earlier.
been made,
much
GAO recommended that the Secretary
of Defense have data
developed that could be used in evaluating
progress made in
achieving program objectives
and that, upon receipt
of this
data, he determine the need to continue or redirect
the program before substantial
additional
U.S. funds were expended,
If he decided that the program should continue,
either
along
existing
lines or in new directions,
positive
action should
be taken to overcome the problems our report identified
and
periodic
review of the program would be necessary,
Tn commenting on the report,
DOD generally
agreed with GAO’s findings and indicated
that actions were being taken on the
recommendations.
(B-159451, Feb, 17, 1972,)
MILITARY READINESS
NEED FOR IMPROVEMENTIN READINESS
OF STRATEGIC ARMY FORCES
Department
of the Armv
GAO reviewed the Strategic
Army Forces (STRAF), composed
of 4-l/3 divisions
that are to be constantly
available
to
support national
commitments, and found that it would be
difficult
for STRAF units to deploy quickly
because many are
not combat ready,
Considerable
maintenance would be required
to make the essential
combat and combat support equipment
fully
ready.
In the units GAO reviewed more than one-third
of such equipment could not perform their primary missions,
Battalion
and division
supplies to promptly repair
sions reviewed:
levels did not have adequate
equipment.
In the three divi-
--No stock was available
for
authorized
repair parts,
--Requisitions
promptly.
for
repair
--No followup
requisitions.
actions
about
parts
were being
25 percent
of the
were not being prepared
taken
on unfilled
Other factors
beyond the divisions’
control,
such as
lack
of
qualified
personnel,
and
high turnover
of personnel,
funding restrictions
, prevented them from achieving
and maintaining
a high state of readiness.
Readiness reports
did not always contain accurate information
to permit command officials
at division
levels and
at the higher echelons to adequately
evaluate divisions’
readiness.
Since the divisions’
manpower problems are not likely
to be remedied in the near future,
GAO recommended that the
Army consider alternatives
to protect
its substantial
investment in STRAF equipment and consider whether restructuring
STRAF would help.
The criteria
used in preparing
82
readiness reports
should be revised,
and the divisions
should more closely
supervise requisitions.
The Army generally
concurred in GAO’s evaluations
and
many of its suggestions
and recommendations.
It did not
analyze, however, the costs or benefits
of alternatives
to protect
equipment or to restructure
STRAF. GAO recommended that the Army study such matters.
(B-146896,
May 8, 1972.)
83
OTHER AREAS OF OPERATIONS
POTENTIAL SAVINGS THROUGHBETTER PROCEDURES
FOR SETTING RENTS FOR,CIVILIAN OCCUPANTS
OF MILITARY FAMILY HOUSING
Department
of Defense
GAO wanted to know if Department of Defense (DOD) policies and practices
for rental
of family housing to about
4,200 civilian
employees were resulting
in fair rental
payments to the Government and compliance with legislation
and
administrative
regulations.
GAO wanted to consider also the
feasibility
of an alternative
to the appraisal
method of adjusting
rental
rates which would simplify
procedures,
economize operations,
and make rates more equitable.
The Office of Management and Budget (OMB) prescribes
the principles
and procedures for establishing
rents for
quarters
leased to Government employees,
Generally,
these
are established
through fee appraisal
with appraisals
adjusted every 3 years,
The rent should be based on prevailing rates for comparable housing or, if such housing is not
present in the area, the reasonable amount of income a prop‘erty should produce with respect to its fair market value.
The Government lost an estimated
$1.6 million
in income
because of unauthorized
downward adjustments
in rents,
unauthorized
utility
charges, and delays in establishing
and
implementing
rates.
This loss is continuing
in some cases,
The losses occurred primarily
because of lack of control
at both the Washington and local levels to insure that rental
rates are properly
established
and implemented promptly.
Additionally,
regulations
are equivocal
in certain
respects
and have been interpreted
differently
by various people.
The method of implementing
and adjusting
rental
rates
through appraisal
is too complicated.
GAO believes
the
Consumer Price Index of the Bureau of Labor Statistics,
Department of Labor, could be used to annually adjust rental
rates for military-owned
housing.
84
.
GAO suggested
that:
--The Secretary
of the Navy have rents at the Naval
Weapons Center, China Lake, California,
and the rents
and utility
charges at the Naval Ammunition Depot,
Hawthorne, Nevada, reexamined.
--The Secretary
of Defense, along with the Director,
OMB, consider revising
OMB Circular
No. A-45 to clarify (1) what kind of adjustments,
if any, may be made
to basic shelter
rents once such rents have been
computed on the basis of comparable private
housing
and (2) what factors
should be considered
in computing utility
charges.
--The Secretary
of Defense provide for closer control
over the establishment
of rents and utility
charges
to insure that they are in accord with A-45 and are
periodically
revised and put into effect
promptly.
--To eliminate
the need for a triennial
appraisal
and
the problems in adjusting
rental
rates,
the Secretary
of Defense, in conjunction
with OMB, test the Consumer
Price Index as a basis for annually
adjusting
rental
rates for military-owned
housing.
DOD agreed that the rents at China Lake and the rents
and utility
charges at Hawthorne should be reexamined and
said the Navy had directed
such a reexamination.
The Navy
has implemented corrective
action;
for example, the utility
rates at China Lake have been revised upward resulting
in
additional
revenue to the Government of $107,500 per year.
Regarding revision
of Circular
A-45, OMB felt
the
problem lies in DOD’s implementation
of it rather
than in
its wording.
OMB said it will consider modifying
A-45 to
provide additional
guidance in computing utility
charges,
DOD agreed to participate
in tests of the Consumer
Price Index.
OMB endorsed the GAO suggestion
and said it
had begun informal
discussions
with interested
agencies
concerning
the tests,
85
GAO asked the Secretary
the Director,
ONB, to advise
(B-157391, Oct. 5, 1972,)
of Defense, in conjunction
it of the test results.
withy
.
OPPORTUNITIES FOR FURTHER CONSOLIDATION OF
SUPPORTFUNCTIONS IN THE PACIFIC AREA
Department
of Defense
It is Department of Defense (DOD) policy
to reduce costs
by having one military
service perform support functions
for
the rest.
In its report on DOD operations,
the Blue Ribbon
Defense Panel concluded that effectiveness,
efficiency,
and
economy could be improved through increased sharing of
logistics
functions,
The Pacific
accomplishments.
to reduce costs
ample:
Command had numerous interservice
support
However , it overlooked many opportunities
by consolidating
common services.
For ex-
--The Army and Air Force both had laundry and drycleaning facilities
within
22 miles of each other in the
The Army’s more modern
Kanto Plains,
Japan, area.
plant was operating
at less than one-third
capacity
while the Air Force’s plant was also operating
at
less than full
capacity.
After
GAO’s review the Air
Force plant was closed in December 1971 with annual
savings estimated
to be as much as $750,000.
--The Army, Navy, and Air Force each maintain a general
hospital
in the Tokyo, Japan, area within
30 miles of
each other.
The Army hospital
had an occupancy rate
during the 6-month period ended May 31, 1971, of only
68 percent with a lower rate expected in the future
because DOD had stopped evacuating
patients
from
Southeast Asia to Japan.
To convert the Army hospital
in Tokyo to a dispensary
would save about $2 million
a year.
During GAO’s review,
the size of the Army
hospital
was reduced and DOD promised to consider converting
it to a dispensary
as soon as the situation
in Southeast Asia permits.
GAO suggested
--Establish
ter-service
that
the Secretary
a full-time
staff
support program
87
of Defense:
for administering
an inin the Pacific
Command.
~
I
.
,
--Develop procedures
to insure that the unified
command ,
knows about, and adequately considers,
all potential
interservice
support opportunities.
--Clarify
or revise Joint Chiefs of Staff directives
to provide clear-cut
authority
for a unified
command
to direct
interservice
arrangements when it would be
economical and when the military
missions of the
services would not be compromised.
DOD cited several
interservice
support.
actions underway that would enhance
(B-160683, May 11, 1972.)
This is a copy of a public record, reproduced as it was published. It is not legal advice, and it may not be the version a court would rely on. Check the official source before you cite it.