# 62 Ill. Adm. Code 220.30: Section 220.30 Thermal Dryers

> Illinois · Regulations · In force

URL: https://www.frixlaw.com/law-library/statutes/STATE_IL_IAC_T62_P220_S220_30

## Section

- **Citation:** 62 Ill. Adm. Code 220.30
- **Heading:** Section 220.30 Thermal Dryers
- **Jurisdiction:** Illinois
- **Kind:** Regulations
- **Status:** In force
- **Text as of:** August 14, 2026
- **Source:** Compiled text
- **Location:** Illinois Administrative Code / Title 62 MINING / CHAPTER I: DEPARTMENT OF NATURAL RESOURCES / Part 220 SURFACE INSTALLATION HEALTH AND SAFETY / Section 220.30 Thermal Dryers

## Text

Section 220
Section 220.30  Thermal
Dryers
a)         Thermal dryers; general.
All dryer systems used for drying coal at high temperatures,
hereinafter referred to as thermal dryers, including without limitation, rotary
dryers, continuous carrier dryers, vertical tray, and cascade dryers,
multilouver dryers, suspension or flash dryers, and fluidized bed dryers, shall
be maintained and operated in accordance with the provisions of Section
220.30(b) through (f).
b)         Dryer heating units; operation.
1)         Dryer heating units shall be operated to provide reasonably
complete combustion before heated gases are allowed to enter hot gas inlets.
2)         Dryer heating units which are fired by pulverized coal, shall
be operated and maintained in accordance with the recommended standards set
forth in the National Fire Protection Association Handbook, 12th Edition,
Section 9, "Installation of Pulverized Fuel Systems," 1962.
c)         Bypass stacks.
Thermal dryer systems shall include a bypass stack, relief
stack, or individual discharge stack provided with automatic venting which will
permit gases from the dryer heating unit to bypass the heating chamber and vent
to the outside atmosphere during any shutdown operation.
d)         Hot gas inlet chamber dropout doors.
Thermal dryer systems which employ a hot gas inlet chamber
shall be equipped with drop-out doors at the bottom of the inlet chamber or
with other effective means which permit coal, fly-ash, or other heated material
to fall from the chamber.
e)         Explosion release vents
hamber and vent
to the outside atmosphere during any shutdown operation.
d)         Hot gas inlet chamber dropout doors.
Thermal dryer systems which employ a hot gas inlet chamber
shall be equipped with drop-out doors at the bottom of the inlet chamber or
with other effective means which permit coal, fly-ash, or other heated material
to fall from the chamber.
e)         Explosion release vents.
Drying chambers, dry-dust collectors, ductwork connecting
dryers to dust collectors, and ductwork between dust collectors and discharge
stacks shall be protected with explosion release vents which open directly to
the outside atmosphere, and all such vents shall be:
1)         Hinged to prevent dislodgment;
2)         Designed and constructed to permit checking and testing by
manual operation; and
3)         Equal in size to the cross-sectional area of the collector
vortex finder where used to vent dry dust collectors.
f)         Access to drying chambers, hot gas inlet chambers and
ductwork; installation and maintenance.
Drying chambers, hot gas inlet chambers and all ductwork in
which coal dust may accumulate shall be equipped with tight sealing access
doors which shall remain latched during dryer operation to prevent the emission
of coal dust and the loss of fluidizing air.
g)         Fire protection.
Based on the need for fire protection measures in connection
with the particular design of the thermal dryer, an authorized representative
of the Department may require any of the following measures to be employed:
1)         Water sprays automatically actuated by rises in temperature to
prevent fire, installed inside the thermal dryer systems, and such sprays shall
be designed to provide for manual operation in the event of power failure.
2)         Fog nozzles, or other no less effective means, installed
inside the thermal dryer systems to provide additional moisture or an
artificial drying load within the drying system when the system is being
started or shut down
ature to
prevent fire, installed inside the thermal dryer systems, and such sprays shall
be designed to provide for manual operation in the event of power failure.
2)         Fog nozzles, or other no less effective means, installed
inside the thermal dryer systems to provide additional moisture or an
artificial drying load within the drying system when the system is being
started or shut down.
3)         The water system of each thermal dryer shall be interconnected
to a supply of compressed air which permits constant or frequent purging of all
water sprays and fog nozzles or other no less effective means of purging shall
be provided.
h)         Thermal dryers; location and installation; general.
1)         All thermal dryer systems erected or installed at any coal
mine shall be located at least one hundred (100) feet from any underground coal
mine opening, and one hundred (100) feet from any surface installation where
the heat, sparks, flames, or coal dust from the system might cause a fire or
explosion.
2)         All thermal dryer systems erected or installed may be covered
by roofs; however, such systems shall not be otherwise enclosed unless
necessary to protect the health and safety of persons employed at the mine.
Where such systems are enclosed, they shall be located in separate fireproof
structures of heavy construction with explosion pressure release devices (such
as hinged wall panels, window sashes, or louvers), which provide at least one
y be covered
by roofs; however, such systems shall not be otherwise enclosed unless
necessary to protect the health and safety of persons employed at the mine.
Where such systems are enclosed, they shall be located in separate fireproof
structures of heavy construction with explosion pressure release devices (such
as hinged wall panels, window sashes, or louvers), which provide at least one
(1) square foot of area for each eighty (80) cubic feet of space volume and
which are distributed as uniformly as possible throughout the structure.
i)          Structures housing other facilities; use of partitions.
All thermal dryer systems installed in any structure which
also houses a tipple, cleaning plant, or other operating facility shall be
separated from all other working areas of such structure by a substantial
partition capable of providing greater resistance to explosion pressures than
the exterior wall or walls of the structure.  The partition shall also include
substantial, self-closing fire doors at all entrances to the areas adjoining
the dryer system.
j)          Visual check of system equipment.
Frequent visual checks shall be made by the operator of the
thermal dryer system control station, or by some other qualified person, of the
bypass dampers, air-tempering louvers, discharge mechanism, and other dryer
system equipment.
k)         Control stations; location.
All thermal dryer system control stations shall be installed
at a location which will give to the operator of the control station the widest
field of visibility of the system and equipment.
l)          Control panels.
1)         All thermal dryer system control panels shall be located in an
area which is relatively free of moisture and dust and shall be installed in
such a manner as to minimize vibration
dryer system control stations shall be installed
at a location which will give to the operator of the control station the widest
field of visibility of the system and equipment.
l)          Control panels.
1)         All thermal dryer system control panels shall be located in an
area which is relatively free of moisture and dust and shall be installed in
such a manner as to minimize vibration.
2)         A schematic diagram containing legends which show the location
of each thermocouple, pressure tap, or other control or gauging instrument in
the drying system shall be posted on or near the control panel of each thermal
drying system.
3)         Each instrument on the control panel shall be identified by a
name-plate or equivalent marking.
4)         A plan to control the operation of each thermal dryer system
shall be posted at or near the control panel showing a sequence of startup,
normal shutdown, and emergency shutdown procedure.
m)        Alarm devices.
Thermal dryer systems shall be equipped with both audible and
visual alarm devices which are set to operate when safe dryer temperatures are
exceeded.
n)         Fail safe monitoring systems.
Thermal dryer systems and controls shall be protected by a
fail safe monitoring system which will safely shut down the system and any
related equipment upon failure of any component in the dryer system.
o)         Wet-coal feedbins; low-level indicators.
Wet-coal bins feeding thermal drying systems shall be
equipped with both audible and visual low-coal-level indicators.
p)         Automatic temperature control instruments.
1)         Automatic temperature control instruments for thermal dryer
system shall be of the recording type.
2)         Automatic temperature control instruments shall be locked or
sealed to prevent tampering or unauthorized adjustment.  These instruments
shall not be set above the maximum allowable operating temperature
l-level indicators.
p)         Automatic temperature control instruments.
1)         Automatic temperature control instruments for thermal dryer
system shall be of the recording type.
2)         Automatic temperature control instruments shall be locked or
sealed to prevent tampering or unauthorized adjustment.  These instruments
shall not be set above the maximum allowable operating temperature.
3)         All dryer control instruments shall be inspected and
calibrated at least once (1) every three (3) months and a record or certificate
of accuracy, signed by a person qualified to inspect and calibrate such
instruments shall be kept at the plant.
q)         Thermal dryers; examination and inspection.
Thermal dryer systems shall be examined for fires and
coal-dust accumulations, if the dryers are not restarted promptly after a
shutdown.

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Source: Frix Law Library, https://www.frixlaw.com/law-library/statutes/STATE_IL_IAC_T62_P220_S220_30. Check the current official text before relying on it. Not legal advice.
