# National Emission Standards for Hazardous Air Pollutants Final Standards for Hazardous Air Pollutant Emissions From Magnetic Tape Manufacturing Operations

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URL: https://www.frixlaw.com/law-library/documents/fr%3A94-30502

## Record

- **Collection:** Federal Register
- **Document type:** Uncategorized Document
- **Published:** December 15, 1994

## Text

ENVIRONMENTAL PROTECTION AGENCY

40 CFR Parts 9, 60 and 63

[AD-FRL-5115-6]
RIN 2060-AD99

National Emission Standards for Hazardous Air Pollutants Final
Standards for Hazardous Air Pollutant Emissions From Magnetic Tape
Manufacturing Operations

AGENCY: Environmental Protection Agency (EPA).

ACTION: Final rule.

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SUMMARY: This action promulgates final standards that limit the
emissions of hazardous air pollutants (HAP) from existing and new
magnetic tape manufacturing operations that are located at major
sources. These final standards implement section 112(d) and 112(h) of
the Clean Air Act as amended in 1990 (the Act). The purpose of this
final rule is to protect the public by requiring all new and existing
major sources to control emissions to the level corresponding to the
maximum achievable control technology (MACT).
The EPA is also finalizing performance specifications for
continuous emission monitors (CEM's) for volatile organic compounds
(VOC) and gas chromatographic CEM's.

DATES: Effective Date. December 15, 1994.
Judicial Review. Under section 307(b)(1) of the Act, judicial
review of national emission standards for hazardous air pollutants
(NESHAP) is available only by filing a petition for review in the U.S.
Court of Appeals for the District of Columbia Circuit within 60 days of
today's publication of this final rule. Under section 307(b)(2) of the
Act, the requirements that are the subject of today's notice may not be
challenged later in civil or criminal proceedings brought by the EPA to
enforce these requirements.

ADDRESSES:

Docket

Docket No. A-91-31, containing information considered by the EPA in
developing the promulgated NESHAP for magnetic tape manufacturing
operations is available for public inspection and copying between 8
a.m. and 5:30 p.m., Monday through Friday, except for Federal holidays,
at the EPA's Air and Radiation Docket and Information Center, Room
M1500, U. S. Environmental Protection Agency, 401 M Street SW.,
Washington, DC 20460; telephone (202) 260-7548. A reasonable fee may be
charged for copying.

Background Information Document

A background information document (BID) for the promulgated NESHAP
may be obtained from the docket; the U. S. EPA Library (MD-35),
Research Triangle Park, North Carolina 27711, telephone number (919)
541-2777; or from National Technical Information Services, 5285 Port
Royal Road, Springfield, Virginia 22161, telephone (703) 487-4650.
Please refer to ``Hazardous Air Pollutant Emissions from Magnetic Tape
Manufacturing Operations--Background Information for Promulgated
Standards'' (EPA-453/R-94-074b). The BID contains a summary of the
public comments made on the proposed magnetic tape manufacturing
standard and EPA responses to the comments.

FOR FURTHER INFORMATION CONTACT: Ms. Gail Lacy of the Coatings and
Consumer Products Group, Emission Standards Division (MD-13), U. S.
Environmental Protection Agency, Research Triangle Park, North Carolina
27711, telephone (919) 541-5261. For more information on Performance
Specifications 8 and 9 contact Mr. Bill Grimley of the Source
Characterization B Group, telephone (919) 541-1065, and Ms. Rima
Dishakjian of the Source Characterization A Group, telephone (919) 541-
0443, respectively, in the Emissions, Monitoring and Analysis Division
(MD-14), U. S. Environmental Protection Agency, Research Triangle Park,
North Carolina 27711.

SUPPLEMENTARY INFORMATION: The information presented in this preamble
is organized as follows:

I. Background
II. Summary
A. Summary of Promulgated Standards
B. Summary of Major Changes Since Proposal
III. Summary of Environmental, Energy, Cost, and Economic Impacts
A. Environmental and Energy Impacts
B. Cost Impacts
C. Economic Impacts
IV. Public Participation
V. Significant Comments and Responses
A. Applicability of Standard
B. Selection of Compliance Dates
C. Selection of Emission Limits and Equipment/Work Practice
Specifications
D. Regulation of Wastewater
E. Selection of Test Methods and Monitoring Requirements
F. Alternative Compliance Plans and Selection of the Affected
Source
G. Performance Specifications
VI. Administrative Requirements
A. Docket
B. Executive Order 12286
C. Paperwork Reduction Act
D. Regulatory Flexibility Act
E. Miscellaneous

I. Background

Section 112(b) of the Act lists 189 HAP and requires the EPA to
establish national emission standards for all major sources and some
area sources emitting those HAP. On July 16, 1992 (57 FR 31576), EPA
published a list of major and area sources for which NESHAP are to be
promulgated, and on December 3, 1993 (58 FR 83941), EPA published a
schedule for promulgating those standards. The magnetic tape
manufacturing source category is included in the list of major sources
to be regulated for which the EPA is to establish national emission
standards by November 1994.
This NESHAP was proposed in the Federal Register on March 11, 1994
(59 FR 11662). A public hearing on the proposed rule was held on April
13, 1994. In addition, 17 letters commenting on the proposed rule were
received.

II. Summary

A. Summary of Promulgated Standards

The final rule applies to major sources performing magnetic tape
manufacturing operations, which is the affected source subject to these
standards. The standards do not apply to research and laboratory
facilities or to owners or operators whose magnetic tape production on
a coating line is 1 percent or less of total production from that
coating line (in terms of square footage coated) in any 12-month
period.
Table 1 summarizes the standards for magnetic tape manufacturing
operations. In general, an overall HAP control efficiency of at least
95 percent is required for emissions from each storage tank, piece of
mix preparation equipment, coating operation, waste handling device,
and condenser vent in solvent recovery. If an owner or operator uses an
incinerator to control these emission points, an outlet HAP
concentration of no greater than 20 parts per million by volume (ppmv)
by compound may be met instead of achieving 95 percent control, as long
as the efficiency of the capture system is 100 percent. If a coating
with a HAP content no greater than 0.18 kilograms per liter (kg/L) of
coating solids is used for a coating operation, that coating operation
does not require further control. Owners or operators may choose to
control HAP emissions from all coating operations at a source by an
overall HAP control efficiency of at least 97, 98, or 99 percent in
lieu of controlling 10, 15, or 20 HAP solvent storage tanks,
respectively, that do not exceed 20,000 gallons each in capacity.

Table 1.--Summary of the Standard
------------------------------------------------------------------------
Emission point Standards
------------------------------------------------------------------------
Each solvent storage tank Sec. 63.703(c)(1): Overall (i.e., capture x
control devide efficiency) HAP control
efficiency of 95 percent; or
Sec. 63.703(c)(2): For incinerators an
alternate outlet HAP concentration of 20 ppmv; or
Sec. 63.704(c)(4): Do not control but control
coating operations at higher efficiencies
specified in rule; or
Sec. 63.703(i): Establish an alternate
maximum HAP outlet concentration monitored
with CEM to demonstrate compliance during
periods when coaters are not operating.
Each piece of mix Sec. 63.703(c)(1): Overall HAP control
preparation equipment. efficiency of 95 percent; or
Sec. 63.703(c)(2): For incinerators an
alternate outlet HAP concentration of 20ppmv; or
Sec. 63.703(i): Establish an alternate
maximum HAP outlet concentration monitored
with CEM to demonstrate compliance during
periods when coaters are not operating.
Each coating operation... Sec. 63.703(c)(1): Overall HAP control
efficiency of 95 percent; or
Sec. 63.703(c)(2): For incinerators an
alternate outlet HAP concentration of 20 ppmv; or
Sec. 63.703(c)(4): Control all coating
operations at specified higher efficiencies
instead of storage tanks; or
Sec. 63.703(c)(5): Use coating with HAP
content no greater than 0.18 kg/L coating
solids.
Each waste handling Sec. 63.703(c)(1): Overall HAP control
device. efficiency of 95 percent; or
Sec. 63.703(c)(2): For incinerators an
alternate outlet HAP concentration of 20 ppmv; or
Sec. 63.703(i): Establish an alternate
maximum HAP outlet concentration to
demonstrate compliance during periods when
coaters are not operating.
Each condenser vent Sec. 63.703(c)(1): Overall HAP control
insolvent recoverya. efficiency of 95 percent; or
Sec. 63.703(c)(2): For incinerators an
alternate outlet HAP concentration of 20 ppmv; or
Sec. 63.703(i): Establish an alternate
maximum HAP outlet concentration to
demonstrate compliance during periods when
coaters are not operating.
Each particulate transfer Sec. 63.703(d)(1): Use enclosed transfer; or
operation.
Sec. 63.703(d)(2): Vent to baghouse/fabric
filter that exhibits no visible emissions
while controlling particulate HAP transfer.
Each wash sink for Sec. 63.703(e)(1)(i): Overall HAP control
cleaning removable parts. efficiency of percent; or
Sec. 63.703(e)(1)(ii): Minimum freeboard
ratio of 75 percent; or
Sec. 63.703(i): Establish an alternate
maximum HAP outlet concentration to
demonstrate compliance during periods when
coaters are not operating.
Each piece of equipment Sec. 63.703(f)(1)(i): Overall HAP control
for flushing fixed lines. efficiency of 95 percent; or
Sec. 63.703(f)(i)(ii): Use closed system; or
Sec. 63.703(i): Establish an alternate
maximum HAP outlet concentration to
demonstrate compliance during periods when
coaters are not operating.
Each wastewater treatment Sec. 63.703(g): Treat to remove HAP by the
operation. fraction removed specified in Table 9 of 40
CFR part 63, subpart G or so that total
VOHAP concentration at exit is aExcept the vent on the condenser serving as an add-on air pollution
control device.

Owners or operators of existing affected sources are required to
comply with these standards within 2 years after the effective date,
unless a new control device is needed to comply with the requirements
of Sec. 63.703 (c) or (g). If a new control device is needed, an owner
or operator of an existing affected source must comply within 3 years
of the effective date. All new and reconstructed sources must comply
immediately upon startup.
Owners or operators of affected sources must demonstrate initial
compliance following the test methods and procedures of Sec. 63.705
unless the criteria of Sec. 63.705(a) (1), (2) or (3) are met.
Continuous compliance is demonstrated by conducting monitoring in
accordance with Sec. 63.704(c). Continuous compliance monitoring
requirements are summarized in Table 2. Compliant monitoring parameter
values are established in accordance with Sec. 63.704(b), which also
contains procedures to determine the compliant outlet HAP concentration
during periods when coating operations are not occurring.

Table 2.--Summary of Continuous Monitoring Requirements
------------------------------------------------------------------------
Control/capture technique Monitoring requirements
------------------------------------------------------------------------
Any add-on air pollution Sec. 63.704(c)(3): Continuously inlet and
control device (APCD). outlet HAP or VOC concentration or
continuously monitor outlet HAP or VOC
concentration; or
See below: If using condenser or incinerator
as APCD, can perform alternate monitoring.
Sec. 63.704(c)(10): Monitor bypass lines that
could divert flow from APCD, or install car-
seal or lock-and-key.
Solvent recovery device Sec. 63.704(c)(9): Perform material balance
controlling only coating over each 7-day period.
operations.
Condenser................ Sec. 63.704(c)(4): Continuously monitor
temperature of condenser vapor exhaust
stream.
Thermal incinerator...... Sec. 63.704(c)(5) Continuously monitor
combustion temperature.
Catalytic incinerator.... Sec. 63.704(c)(6): Continuously monitor gas
temperature upstream and temperature across
the catalyst bed.
Capture system........... Sec. 63.704(c)(7): Continuously monitor site-
specific operating parameter established
according to Sec. 63.704(b)(6)
Steam stripper........... Sec. 63.704(d)(1): Continuously monitor steam-
to-feed radio.
Steam stripper/other Sec. 63.704(d)(2): Monthly monitoring of
control technique. VOHAP concentration.
Baghouse/fabric filter... Sec. 63.704(e): Continuously monitor
ventilation airflow rate and daily visible
emission testing.
Low-HAP coating.......... Sec. 63.704(c)(8): Determine HAP content of
coating used.
Other control techniques. Sec. 63.704(f): Submit monitoring plan to
Administrator for approval.
------------------------------------------------------------------------

Owners or operators of affected sources shall maintain records and
submit reports in accordance with Secs. 63.706 and 63.707. Records are
consistent with those required by subpart A, and also include records
associated with freeboard ratio measurement, bypass valve monitoring,
material balance calculations, and demonstrating compliance with the
low-HAP coating limit. Reports include an initial notification, a
notification of compliance status, compliance summary reports, a report
to establish an alternate HAP outlet concentration limit for periods
when the coating operations are not occurring, performance test
results, and alternate compliance and monitoring reports.
The final rule also includes provisions, in Sec. 63.703 (b) and (h)
that an owner or operator of a magnetic tape manufacturing operation
may choose to be subject to in order to obtain a Federally enforceable
limit on their potential to emit HAP. These provisions do not preclude
an owner or operator from using avenues other than this subpart to
limit their potential to emit HAP. Moreover, this subpart does not
apply to any plant that is already an area source without these
provisions. The provisions would require limits on the usage of HAP in
the magnetic tape manufacturing operation over 12-month periods as
surrogates for potential emissions. Recordkeeping and reporting would
be required to demonstrate compliance with the usage limits.

B. Summary of Major Changes Since Proposal

In response to public comments received and additional analysis
performed by EPA, the following major changes have been made to the
final rule since proposal:
1. The rule does not apply to research and laboratory facilities or
to owners or operators whose magnetic tape production on a coating line
is 1 percent or less of total production from that line in terms of
square footage coated in any 12-month period.
2. Leader tape production is not included as part of magnetic tape
manufacturing operations.
3. The rule does not apply when nonmagnetic tape products are
manufactured in affected sources.
4. The applicability and intent of the HAP usage limits have been
clarified in Sec. 63.703 (b) and (h).
5. The final rule (Sec. 63.703(c)(4)) allows owners or operators of
affected sources the option of controlling coating operations more
stringently in lieu of controlling HAP emissions from solvent storage
tanks.
6. The final rule includes an alternative standard to control HAP
from particulate transfer; it requires venting particulate HAP to a
baghouse or fabric filter that has no visible emissions.
7. The test methods and procedures for determining compliance with
wastewater provisions have been clarified. The percent removal required
for HAP has been changed from 99 percent to values found in 40 CFR part
63 subpart G, the Hazardous Organic NESHAP for the synthetic organic
chemical manufacturing industry (hereafter called the HON). Any control
technique may be used to meet the treatment requirements. Also, monthly
monitoring of the wastewater concentration is allowed to demonstrate
continuous compliance.
8. The compliance time for existing affected sources has been
changed to 2 years after the effective date, unless a new control
device is needed to comply with Sec. 63.703 (c) or (g). If a new
control device is needed, an owner or operator of an existing affected
source must comply within 3 years of the effective date.
9. The final rule (Secs. 63.703(i) and 63.704(b)(11)) contains
procedures for establishing an alternate HAP concentration limit to
demonstrate compliance with the standards when coating operations are
not occurring.
10. The material balance averaging time was changed in the final
rule. The averaging time is now 7 days to determine compliance with the
standard.
11. The definition of affected source was changed from each coating
line, piece of mix equipment, storage tank, etc., to the entire
magnetic tape manufacturing operation.
12. A low-HAP content coating standard has been added to the final
rule. A facility that uses a coating with a HAP content of no greater
than 0.18 kg/L of coating solids for a coating operation is not
required to further control that coating operation.
The rationale for the above changes is discussed in detail in
section V of this preamble, which summarizes the major comments
received on the proposed rule and EPA's responses to these comments.

III. Summary of Environmental, Energy, Cost, and Economic Impacts

A. Environmental and Energy Impacts

The environmental and energy impacts for this rule were not
affected by changes made to the rule between proposal and promulgation.

B. Cost Impacts

Several commenters provided comments on the estimate of nationwide
compliance costs for the standard. The commenters stated that actual
compliance costs could be as much as 15 times the costs estimated by
the Agency. The EPA's evaluation of industry compliance costs was based
on a careful analysis of information provided by industry during
development of the proposed regulation. The costs are estimates and may
be higher for some facilities and lower for others. Additionally, costs
are based on the least expensive method for controlling emissions;
sources that choose to utilize more expensive methods for control will
find that their compliance costs are higher than those estimated for
the standard.
The Agency did revise facility specific cost impacts between
proposal and promulgation based on information received from one
facility. The revised industrywide annual costs to comply with the
standards are $822,000/yr. This cost includes the annual cost of
control ($596,120/yr), annual compliance costs including initial
performance tests and ongoing monitoring ($115,638/yr), and annual
reporting and recordkeeping costs ($110,240/yr). The total industrywide
capital investment is estimated to be $5,206,920. The associated cost
effectiveness is $390 per megagram (Mg) of HAP controlled ($354/ton
HAP).
The costs for new sources are unchanged from proposal. New source
costs vary depending on whether a carbon adsorber or an incinerator is
used as the control device but either system requires a total capital
investment of approximately $500,000. Total annual costs for new
sources are $349,360/yr if carbon adsorption is used and $270,367/yr if
incineration is used, with associated cost effectivenesses of $2,470/Mg
($2,250/ton) and $1,910/Mg ($1,740/ton), respectively. New source costs
were calculated assuming six new coating lines constructed within the
first 5 years of the standard.

C. Economic Impacts

The economic impacts of this rule were recalculated to reflect a
revision in the estimated industrywide annual costs associated with
this rule. Despite the cost revisions, the conclusion of the economic
impact analysis remains the same. The economic impacts of this rule are
not considered to be significant. Under this rule, the average price of
magnetic tape products would only need to increase by 0.03 percent in
order for the magnetic tape industry to fully recover the new
annualized costs.

IV. Public Participation

Prior to proposal of the magnetic tape manufacturing rule, a
meeting of the National Air Pollution Control Techniques Advisory
Committee (NAPCTAC) was held to discuss the development of the draft
rule for magnetic tape manufacturing operations. That meeting was held
on November 17-18, 1992. The meeting was open to the public, and each
attendee was given an opportunity to comment on the draft rule.
The proposed rule was published in the Federal Register on March
11, 1994 (59 FR 11662). The preamble to the proposal discussed the
availability of the proposal BID (Hazardous Air Pollutants from
Magnetic Tape Manufacturing-- Background Information for Proposed
Standards (EPA-453/R-93-059)), which describes in detail the regulatory
alternatives considered and the impacts associated with those
alternatives. Public comments were solicited at the time of proposal,
and copies of the proposal BID were made available to interested
parties.
The public comment period ended on April 25, 1994. A public hearing
was held on April 13, 1994 and the docket remained open until May 13,
1994 for submission of rebuttal and supplementary information.
Altogether, 17 comment letters were received. The comments were
carefully considered, and, where determined by the Administrator to be
appropriate, changes were made in the final rule.

V. Significant Comments and Responses

Comments on the proposed rule were received from magnetic tape
manufacturers, State and local air pollution control agencies, and
environmental organizations. A detailed discussion of these comments
and responses can be found in the promulgation BID (see ADDRESSES
section). The summary of comments and responses in the promulgation BID
serves as the basis for the revisions that have been made to the rule
between proposal and promulgation. The major comments and responses are
summarized in this preamble.

A. Applicability of Standards

1. HAP Usage Cutoff
Although all comments on the HAP usage exemption in Sec. 63.701(a)
of the proposed rule generally supported it, the commenters questioned
the applicability and intent of the exemption. The commenters stated
that an exemption in terms of utilization ignores actual emissions that
may emanate from a magnetic tape operation. One of these commenters
pointed out that the exemption is not available to facilities that have
installed control devices (and now have the potential to emit less than
10 tons/yr of HAP) yet can be used by uncontrolled facilities that emit
less than 10 tons/yr of HAP; therefore, the exemption penalizes those
that have installed controls. Commenters maintained that if potential
to emit is used as the basis for the exemption, magnetic tape coating
operations can choose to become exempt from the regulation by
installing control devices or accepting Federally enforceable permit
conditions to limit their emissions to below the stated threshold.
Three commenters stated that with the HAP usage exemption, it was
not clear whether the proposed standard applied to area source magnetic
tape manufacturing operations that are located at major sources.
Two commenters suggested allowing sources subject to the control
requirements to use the HAP usage exemption at a later date if, for
example, sources do not exceed the low HAP usage threshold for several
consecutive years. The reason given was to encourage pollution
prevention.
The EPA agrees with the commenters that the proposed HAP usage
cutoff requires clarification in the final rule. The first
clarification is that only magnetic tape manufacturing operations at
major sources of HAP emissions are required to comply with subpart EE.
However, the owner or operator of any stationary source with magnetic
tape manufacturing may choose to be subject to the HAP usage limits in
subpart EE to obtain a Federally enforceable limit on the potential to
emit HAP from magnetic tape manufacturing operations. Essentially, the
HAP usage limits are a surrogate for the potential to emit HAP. A
reason the owner or operator may want to use this mechanism in subpart
EE is if the stationary source would be a major source, unless it had
the potential to emit limit established by this subpart. The owner or
operator could use the potential to emit established for magnetic tape
manufacturing operations (determined by the HAP usage limit), in
conjunction with the potential to emit from the other HAP emission
points at the stationary source, to be an area source. Note that the
determination of whether a stationary source is major or area is
dependent on the potential emissions from all points within the
stationary source, or group of stationary sources located within a
contiguous area and under common control.
Subpart EE does not preclude the determination of potential to
emit, considering controls, by other mechanisms. For example, without
controls, the potential to emit HAP could be low because the solvents
used in coating are not HAP. An operation that has emission controls
may have its potential to emit established by a Federally enforceable
State operating permit. The definition of ``Federally enforceable'' in
the General Provisions, subpart A of part 63, includes other examples
of limits that are federally enforceable. The EPA did not include
specific provisions in subpart EE to create enforceable limits for
controls because, for this source category, very detailed and complex
provisions would be required. The HAP usage limits, by comparison, are
straightforward to determine, record, and can be easily confirmed by
regulatory authorities. Because of the availability of the other
mechanisms and the few plants in this source category, the EPA decided
to include in this subpart only the HAP usage limits.
If a stationary source becomes an area source by subjecting its
magnetic tape manufacturing operations to the HAP usage limits in
subpart EE, then the control requirements of subpart EE would not
apply. Furthermore, for purposes of section 112 of the Act, it would
not be a regulated area source that would be required to have an
operating permit under 40 CFR part 70. In other words, being subject to
the HAP usage limits in the rule does not in and of itself make the
facility subject to part 70. However, there may be other reasons that
the stationary source is required to comply with part 70. For example,
it may be a major source of emissions of volatile organic compounds.
The HAP usage limits at magnetic tape manufacturing operations have
been changed from their proposed values of 10 tons/yr of an individual
HAP and 25 tons/yr of combined HAP to take into account the potential
emissions from other emission points at the stationary source. In the
final rule, the HAP usage limits for the magnetic tape manufacturing
operation are to be the values that, when summed with the values of the
potential to emit each HAP from emission points other than magnetic
tape manufacturing operations at the stationary source, are less than
10 tons/yr of an individual HAP and 25 tons/yr of combined HAP.
To illustrate how the HAP usage limits would be determined, three
example situations have been developed. The first example is a
stationary source at which the only HAP emission points are in the
magnetic tape manufacturing operations. Since no other points go into
the calculation in this case, the limits would be less than 10 tons/yr
of an individual HAP and less than 25 tons/yr of a combination of HAP.
The second example is a stationary source at which the only HAP
emission points are the magnetic tape operation and a boiler. Assume
that the boiler, without controls, has the potential to emit 1 ton/yr
of HAP, and that the HAP from the boiler are different from those
emitted from magnetic tape manufacturing. The limits on HAP usage in
the magnetic tape manufacturing operation would be to not exceed 10
tons/yr for each individual HAP and 24 tons/yr for the combination of
HAP (i.e., the 25 tons/yr major source threshold minus the 1 ton/yr
potential to emit of the boiler).
The third example is a stationary source in which the HAP emission
points, except those associated with magnetic tape, have controls with
Federally enforceable emission limits, such as a new source performance
standard (NSPS) under section 111 of the Act. Assume that these
Federally enforceable limits have the effect of limiting the potential
HAP emissions from these emission points to 4 tons/yr of a solvent that
is also used in magnetic tape manufacturing (e.g., toluene). The limit
on the magnetic tape manufacturing HAP usage for toluene would be to
not exceed 6 tons/yr, for other individual HAP to not exceed 10 tons/
yr, and for the combination of HAP to not exceed 21 tons/yr.
Two commenters remarked that a 12-month period is too long for
determining if the threshold had been exceeded; the commenters
suggested a 12-month rolling total. The EPA agrees; the final rule
requires that the HAP usage be calculated monthly.
In the final rule, the EPA has removed the proposed requirement
that after a source has been subject to the control requirements of the
maximum achievable control technology (MACT) standard, the owner or
operator can not take advantage of the HAP usage limit anymore. The
points made by the commenters who suggested this change are being
considered as part of a general policy on the timing aspects of
limitations on potential to emit, which is beyond the scope of this
rulemaking. Therefore, this rulemaking does not include any specific
requirements of this nature.
One commenter suggested that the HAP usage cutoff be defined in
terms of net usage to encourage onsite solvent recovery and reuse. The
EPA agrees that net usage encourages pollution prevention by
subtracting out the amount that is recycled at the facility. Therefore,
the definition of ``utilize'' has been changed to incorporate this
concept into the final rule by allowing the owner or operator to
determine utilization as the HAP inventory for the magnetic tape
manufacturing operation at the beginning of a 12-month period plus the
amount purchased during the 12-month period minus the amount in
inventory at the end of the 12-month period. However, the proposed
definition is also included as a choice, because owners or operators of
a plant that uses HAP for other purposes may not keep their inventory
of HAP bought for the magnetic tape manufacturing operations separate.
Therefore, they may prefer a record based on the amount of HAP actually
put into the process.
The proposed rule stated that when a source exceeded the HAP usage
limit, the owner or operator would be required to comply with the
control requirements of the rule by 1 year after the exceedance; this
time had been selected to be consistent with the period given for
existing sources to comply after the effective date. In the final rule,
the EPA has clarified that the source shall be required to comply with
the control requirements for major sources only if the owner or
operator chooses to no longer be subject to the HAP usage limits and,
in doing so, becomes a major source. In such a case, the owner or
operator would be required to notify the Administrator or delegated
State of this intent. The owner or operator would then have the same
amount of time to comply with the control requirements as would an
existing source, according to Sec. 63.6(c)(5) of the General
Provisions. The HAP usage limits would continue to apply until the
control requirements were met.
An exceedance of a HAP usage limit would be a violation of the HAP
usage provisions of subpart EE. If the source also has exceeded the
major source definition thresholds by exceeding the HAP usage limit,
and the source does not have an operating permit for major sources
under 40 CFR part 70, the source potentially could be found in
violation of the requirements of part 70 as well.
Another clarifying change in the rule is that the owner or operator
is not required to include 12 months of HAP usage data in the initial
notification report required by the General Provisions; this
requirement would have required sources to keep records before the
effective date of the rule. Instead, the owner or operator is required
to submit the values of the limits on the amount of HAP utilized, as
determined in Sec. 63.703(b)(2), along with supporting calculations,
with the initial notification.
As in the proposed rule, the owner or operator would be required to
submit an annual report on HAP usage, with the first one covering the
12-month period before the compliance date of the rule (which, in the
final rule, would be 2 years after the effective date, instead of the
proposed 1 year). Because the final HAP usage limits are calculated
monthly on a rolling 12-month basis, the final rule would require a
report within 30 days of any exceedance of a HAP usage limit. It would
be unreasonable to allow the owner or operator to wait until the annual
report to report an exceedance.
2. Regulation of Leader Tape and Other Nonmagnetic Tape Products
Two commenters suggested deleting Sec. 63.701(c) of the proposed
rule that specifies that nonmagnetic tape manufacturing operations that
take place using an affected source also are subject to the rule. The
commenters argued (1) that by including nonmagnetic tape operations
additional controls and solvent recovery equipment may be needed; (2)
there may be conflicts with future MACT standards for the ``paper and
other webs'' source category; (3) the nonmagnetic tape process was not
considered in developing the MACT floor or impacts associated with the
standard; and (4) the standard likely exceeds the MACT floor for
nonmagnetic tape manufacturing. One of the commenters also suggested
deleting ``leader tape'' from the definition of magnetic tape
manufacturing operation for the same reasons. Upon review of the
comments, the EPA has decided not to regulate HAP emissions from leader
tape production and from nonmagnetic tape products manufactured using
affected sources. Although there may be configurations for which
controlling leader tape and nonmagnetic tape products is feasible, the
EPA has chosen not to regulate either under subpart EE. There may be
instances in which the solvents used to manufacture magnetic products
and the solvents used to manufacture nonmagnetic and leader tape
products are incompatible with respect to a solvent recovery device.
The regulation of leader tape and nonmagnetic tape products
manufacturing would be considered when the MACT standard for paper and
other webs is promulgated; leader tape and nonmagnetic tape products
should be covered by that standard. The EPA agrees that it did not
adequately consider leader tape in the analysis of the floor for this
source category. The comments brought to EPA's attention that leader
tape manufacture is not necessarily as similar to magnetic tape
manufacture as was originally anticipated.
3. Regulation of Research and Laboratory Facilities
Four commenters stated that research and laboratory activities
should be exempt from the standard, regardless of whether they are
collocated at a production facility. One commenter cited section
112(c)(7) of the Act as rationale, which states that EPA is directed to
``* * * establish a separate category covering research or laboratory
facilities to assure equitable treatment of such facilities.''
Commenters noted that traditional controls cannot reasonably be applied
to research facilities because of the wide variety and small amounts of
materials that are used, the batch nature of research operations, and
the different methods of research operations. Commenters also noted
that requiring control devices for research and laboratory facilities
dramatically reduces the amount of research that can be conducted and
impacts competition.
The proposed rule used the definition of research and laboratory
facilities from section 112 (c)(7) of the Act. This section provides
that ``research or laboratory facility'' means any stationary source
whose primary purpose is to conduct research and development into new
processes and products, where such source is operated under the close
supervision of technically trained personnel and is not engaged in the
manufacture of products for commercial sale in commerce, except in a de
minimis manner.
Three commenters responded to EPA's request for information on the
definition of de minimis manufacture of products for commercial sale
from a research and laboratory coating line. One commenter recommended
that the standard adopt the definition of research or laboratory
facility as proposed and not try to further define de minimis, because
de minimis may vary by the nature of product being produced or the
concurrent level of research activities. Two commenters suggested
defining the de minimis sale of products produced at research and
laboratory facilities according to the percent of time the facility is
used for commercial activities, and suggested less than 50 percent of
total operating time as de minimis. One commenter suggested that de
minimis be defined in terms of the HAP emission level; e.g., no more
than 5 tons/yr of any one HAP or 10 tons/yr of any combination of HAP
could be emitted from research and laboratory facilities.
The EPA had proposed regulation of research and laboratory
facilities collocated with production lines because the EPA believed
that the primary control device used to control HAP emissions from
coating operations could also be used to control HAP emissions from the
research lines. The EPA agrees that under section 112(c)(7) of the Act,
a separate category would need to be established to cover research and
laboratory facilities to assure the equitable treatment of such
facilities. Based on the information received at proposal, the EPA has
concluded that in many instances control of HAP emissions from research
and laboratory facilities is not technically feasible using the same
pieces of control equipment used to control manufacturing lines. This
is primarily due to the batch nature of operating the research and
laboratory lines, the types of emission points (such as laboratory
bench-scale equipment), and the fact that the solvents used in research
could differ from those used in production. This latter problem is of
specific concern when a solvent recovery device is used, because the
solvent recovery device (and associated distillation operations) are
designed for recovery of specific solvents. Therefore, in the final
rule, research and laboratory facilities are not regulated.
In the final rule, the definition of research or laboratory
facility remains unchanged from the proposed definition, which is
identical to the definition in section 112(c)(7) of the Act. The EPA
disagrees with the two commenters who suggested that the phrase in the
definition of research or laboratory facility ``not engaged in the
manufacture of products for commercial sale in commerce, except in a de
minimis manner'' be interpreted as not engaged in commercial
manufacture for more than 50 percent of its operating time. The EPA
does not believe that this is a reasonable interpretation of ``de
minimis manner.'' However, the Agency did not receive sufficient
information that ``de minimis manner'' could be defined for this source
category.
The EPA has evaluated the types of activities it considers to fit
the Act's definition of a research facility for this source category.
Research activities include those activities that are employed to
develop a new coating, substrate, or end product, and may also include
activities devoted to optimizing the manufacture of a new material. For
example, a magnetic tape facility may have laboratory research
operations directed to developing new coatings. Once a promising
coating is developed, the research activity may move to a laboratory-
scale or pilot plant coating line to determine if it can be properly
applied, dried, etc. Some marketing may take place at this stage to
determine the viability of the product in the market place. For
example, is there a demand for this type of product? Can it meet the
customer's specifications? If the facility wishes to further pursue the
coating, it may be moved to a line that operates the same as a
production line to determine how the coating could be manufactured on a
full-scale basis. The EPA believes that all of these activities are
research because their intention is to develop new products or
processes.
Once a facility determines that the manufacture of this product is
viable, however, the EPA believes that additional activities are likely
to be beyond the research phase. For example, the adjustment and
optimization of a process or product that is already operating on a
production line should not be considered research. Likewise, if a
product is being manufactured on a full-size production line and
introduced in a retail environment, even on a limited basis, the
product is likely to be fully developed. It could be argued that
research is continuing even beyond this point in that the facility is
testing to determine the correct market segment, price, advertising,
etc. The EPA believes, however, that this type of ``research'' is
beyond what was intended by the Act. The company is obviously planning
eventual full-scale production; the development of the new product and
process is over.
4. Overlap of Subpart EE With Future Standards
One commenter stated that the broad definition of magnetic tape
encompasses operations that should be considered as part of other
source categories. For example, although the commenter's facility
manufactures a product that contains magnetic particles, the actual
content of magnetic particles in the product is small. The overwhelming
majority of products manufactured at this facility, in terms of square
footage, are products that would be considered paper and other webs.
The commenter noted that only 1 percent of its annual production in
square feet would meet the definition of magnetic tape. Thus, the
commenter believes that it would be more appropriate to regulate this
facility under a standard for paper and other webs than under the
magnetic tape rule. The commenter suggested that EPA use primary
product rationale to distinguish between magnetic tape facilities and
facilities more appropriately classified as manufacturing paper and
other webs. The commenter alternatively suggested that EPA change the
definition of magnetic tape to be based on the percent of solids in the
coating mix to distinguish between source categories.
The Agency has considered the request made by the commenter and
agrees that a primary product distinction should be made in some cases
to avoid including coating lines under the magnetic tape NESHAP that
have such a small amount of magnetic tape production that it is more
appropriate to regulate them exclusively under paper and other web
coatings, rather than subpart EE. Therefore, the final rule specifies
that if, based on the annual square footage, 1 percent or less of all
products manufactured on a coating line are magnetic tape products,
then that coating line is not subject to subpart EE. A cutoff of 1
percent, rather than a higher percentage number was selected to
minimize potentially uncontrolled emissions from magnetic tape
production on a coating line that would otherwise be regulated under
the paper and other webs source category. The definition of magnetic
tape was not changed due to the uncertain nature of product
development. The percent composition of magnetic particles may change
with the development of new magnetic tape products, and a change in the
definition of magnetic tape might limit the effectiveness of subpart EE
to control emissions from magnetic tape manufacturing in the future.

B. Selection of Compliance Dates

Seven commenters stated that the compliance time of 1 year from the
date of promulgation is too short. Three commenters stated that a
minimum of approximately 2 years would be required to adequately plan,
design, fund, purchase, and install the required new equipment. The
commenters pointed out that some States require up to 10 months to
issue construction permits alone. Two commenters also remarked that the
1-year compliance period did not allow adequate time for sources to
apply for extensions, which must be submitted 12 months in advance of
the compliance date. One of the commenters suggested the regulation
distinguish between sources currently subject to the new source
performance standards (NSPS) for magnetic tape manufacturing (40 CFR
part 60, subpart SSS) and sources not subject to the NSPS, and allow
sources not subject to the NSPS 3 years to comply.
After reviewing the comments received, the Agency recognizes that a
1-year compliance period for affected sources may be inadequate for
some facilities to install a new control device or expand existing
controls. In addition, because this rule covers a wider range of
emission points than the NSPS, some facilities that are subject to the
NSPS also may need additional time to retrofit the emission controls
necessary to comply with the MACT standard. Therefore, the Agency has
increased the compliance period to 3 years for existing affected
sources that will need to install a new control device to meet the
requirements of Sec. 63.703(c) or (g). All other existing affected
sources will have to comply with the standards within 2 years of the
effective date. The Agency believes that these compliance timeframes
will allow facilities sufficient time to bring affected sources into
compliance with the rule while ensuring implementation of emission
control in a timely fashion. In addition, the increase in the
compliance time period allows additional time for State agencies to
implement title V permitting programs, and allows owners and operators
of affected sources at least 1 year to evaluate the need and apply for
an extension in accordance with Sec. 63.6(i) of subpart A.

C. Selection of Emission Limits and Equipment/Work Practice
Specifications

1. Emission Limits When Coating Operations Are Down
At proposal, the EPA noted that a 95 percent control efficiency may
not be feasible when the inlet HAP concentration to the control device
is low, such as when the coating operations are down. This is
especially a problem for owners or operators using solvent recovery
devices that continuously monitor percent efficiency or HAP outlet
concentration to demonstrate compliance with the standards. The rule
already contains an alternative HAP outlet concentration for owners or
operators of incinerators. The EPA, therefore, requested comment on
alternate continuous compliance requirements for solvent recovery
devices operating under low-inlet loading situations. Commenters agreed
this was a problem, but were not in agreement on the best way to
address the problem. Several commenters suggested extending the
averaging period to 30 days to account for low inlet conditions.
Commenters did not support the option of an owner or operator
establishing an alternate outlet concentration requirement for periods
of low inlet conditions. Primarily, the reasons cited were that it
would be costly to simulate all possible modes of operation during an
initial performance test, and outlet conditions are source-specific and
depend greatly on highly variable inlet conditions. The EPA recognizes
that it could be costly to simulate all possible modes of operation
during one performance test. Given the site-specific nature of outlet
conditions, it would be unfounded for EPA to set such an outlet
concentration to apply to the entire industry during periods of low
inlet condition, as EPA currently has no data to support such a limit.
The EPA does not believe that a 30-day averaging period is an
acceptable alternative, and no data were submitted to support that this
is the minimum averaging time that is technically feasible.
The EPA believes that compliance with an alternate outlet
concentration is the best way to establish compliance during those
periods when the inlet HAP concentration to the control device is low.
However, the Agency currently has no data to identify a limit. The EPA
has chosen to address this problem in the final rule by allowing
facilities to determine a site-specific outlet concentration during
periods of low inlet conditions. Owners or operators may conduct a
performance test during which the coating operations are not occurring,
and the control device is operated according to good control practices
and in the same manner as it was operated to achieve the emission
limits for coating operations. Alternatively, to minimize the burden on
affected facilities, the final rule also allows sources to establish
this number using CEM data collected under such conditions as noted
above. The final rule (Sec. 63.704(b)(11)(ii)) allows owners or
operators 6 months after the compliance date to collect these data and
submit a proposed limit to the Administrator or permitting authority,
as appropriate. To support the alternate concentration limit, the owner
or operator must also fulfill the reporting requirements in
Sec. 63.707(k).
2. Standard for Particulate HAP
One commenter recommended that EPA allow the use of manual charging
of particulate HAP into kettles with the use of a 99 percent efficient
dust collector as an equivalent method to enclosed transfer. The
commenter estimates a 99.975 percent control efficiency for its own
facilities. The commenter also claims that additional costs to convert
to enclosed transfer would be excessive compared to the resulting
emission reductions. The commenter noted that enclosed transfer systems
all have some purge capability usually associated with a fabric filter
that would vent to the atmosphere. Therefore, the ultimate difference
between enclosed transfer and open transfer with control would be
minimal.
Another commenter agreed, recommending that the proposed rule be
amended to require capture and control of at least 95 percent of
particulate emissions or the use of an enclosed transfer method. The
commenter stated that performance standards are almost always superior
to design standards, which are used only as a last resort when
performance standards are not possible. Their facility vents the
particulate HAP unloading area to a baghouse with greater than 99
percent control of particulate emission greater than 1 micron in
diameter, which they believe is at least as efficient as the enclosed
transfer method.
The final rule allows owners or operators to control emissions of
particulate HAP by venting the transfer operation to a baghouse or
fabric filter that operates with no visible emissions. The owner or
operator will also have to demonstrate that the ventilation rate is
sufficient to capture the particulate HAP through engineering
calculations (Sec. 63.707(h)). Guidance for determining a suitable
ventilation rate may be found in the Industrial Ventilation Manual of
Recommended Practice, published by the American Conference of
Governmental Industrial Hygienists (ACGIH). The final rule contains
test methods and procedures for demonstrating that there are no visible
emissions from the baghouse or dust collector (Sec. 63.705(g)), as well
as monitoring provisions for demonstrating continuous compliance
(Sec. 63.704(e)). In addition, the definition of an enclosed transfer
device was left as a broad definition so as not to exclude equipment
that could achieve enclosed transfer. Supersack containers described by
one commenter appear to meet this definition as would mechanical
systems such as augers and conveyors. The final rule references such
equipment.
3. Low-HAP Coating Limit
Three commenters recommended that EPA allow an equivalent
compliance limit for reductions in HAP for facilities that use water-
based coatings or reduce the amount of HAP applied per unit of tape
manufactured. The commenters stated that this would be consistent with
the NSPS, and would encourage pollution prevention. One commenter also
suggested that emissions be averaged on a monthly basis, not a 3-day
rolling average, which it claims is not practical.
The EPA recognizes the advantages of a low-HAP coating limit and
has therefore included such a limit in the final rule as a means of
encouraging pollution prevention. The final rule includes a HAP coating
limit, whereby owners or operators are exempt from requirements for
coating operations if a coating containing less than 0.18 kg of HAP per
L of coating solids is used. This limit was calculated using the same
methodology used to establish the alternate limit for the NSPS. The
low-HAP coating limit in subpart EE was calculated by applying a 95
percent efficiency to a typical coating containing 0.8 gallons of
solvent per 0.2 gallons of solids, and that has a coating density of
7.5 pounds of solvent per gallon of coating. Data collected from
industry to support the NSPS found the typical magnetic tape coating to
be 80 percent solvent and 20 percent solids, and these coating
parameters were used in developing the low-VOC coating for the NSPS
(0.25 kg solvent/L coating solids). In the case of subpart EE, all
solvent is considered HAP; whereas in the NSPS, all solvent was
considered VOC because VOC's are regulated by the NSPS.
Owners or operators that opt to comply with the low-HAP limit must
determine the HAP content of each batch of coating used, following the
procedures of Sec. 63.705(c)(5) of the final rule. Thus, an averaging
period is not necessary. If a coating with an identical formulation is
subsequently used, the original calculations can be used to demonstrate
compliance. Section 63.706(f) requires the owner or operator using a
low-HAP coating to maintain records of the HAP content of each batch of
coating applied, and records of the formulation data that support the
HAP content calculations. In accordance with Sec. 63.707(i)(2), these
calculated HAP contents for each batch of coating are reported as the
monitored operating parameter value in the excess emissions and
continuous monitoring system performance report and summary report
required by Sec. 63.10(e) of subpart A.

D. Regulation of Wastewater

One commenter stated that condensate from the carbon adsorption
system should not be considered a wastewater stream because steam
strippers are part of a solvent purification process, not a wastewater
treatment system. The commenter further stated that only the water
stream exiting the solvent purification stripping column should be
considered wastewater, and because volatilization of HAP from this
stream is negligible, this stream should not be considered an emission
point.
The commenter is correct in that the steam stripper may be
considered a purification process to remove additional solvent from the
water phase after a carbon adsorption system is steam desorbed.
However, this interpretation of the process does not change the fact
that the water phase from steam desorption of the carbon adsorption
system is a potential HAP emission source. If a steam stripper or some
other treatment is not used to remove solvent from this water phase,
volatile HAP solvents could be emitted to the air. Based on EPA's data,
of the three existing major sources that use steam to desorb their
carbon beds, all three treat the resultant water with a steam stripper.
The MACT floor for this emission source was, therefore, selected as
treatment that achieves the same control level as a steam stripper.
One commenter maintained that EPA does not have sufficient data to
set the concentration limit for wastewater streams from the steam
stripper at 50 parts per million by weight (ppmw) of volatile organic
HAP. The commenter noted that the data to support the limit was not
obtained by Method 305 of appendix A to 40 CFR part 63. However, the
commenter did not supply any other data to support his comment. Another
commenter noted that the removal efficiency and outlet concentration is
highly dependent on the type of HAP compound present in the wastewater.
Therefore, EPA should either (1) limit the rule only to methyl ethyl
ketone (MEK), methyl isobutyl ketone (MIBK), and toluene and make an
adjustment for the removal efficiency for MEK described in the HON (95
percent); or (2) conduct another MACT floor evaluation to include all
HAP and repropose this portion of the rule.
One commenter stated that facilities that do not use steam
stripping should not have to seek EPA approval to use reliable
technologies with demonstrated efficiencies in treating wastewater. The
commenter noted that heated distillation columns reliably remove
organics to less than 50 ppmw, and carbon adsorption is a reliable and
common method to remove trace amounts of VOC from wastewater.
The wastewater provisions in the final rule differ slightly from
those at proposal. The EPA agrees the rule should not limit the
treatment methods to steam stripping for removing HAP from wastewater.
Therefore, the final standards are expressed in terms of performance
limits, not technology; an owner or operator must achieve the reference
control efficiency for a given HAP or must achieve a total volatile
organic HAP outlet concentration of 50 ppmw. The standard is clear that
an owner or operator is required to meet only one of these
requirements; the outlet concentration or the removal efficiency. Any
technology can be used to meet these limits as long as it is
demonstrated to meet the standards in accordance with the test methods
and procedures in the rule, and as long as continuous compliance
monitoring is proposed, approved, and conducted.
At proposal, the EPA explained that the removal efficiency and
outlet HAP concentration limits were based on data gathered from this
industry, and further supported by data gathered during development of
the HON (40 CFR part 63, subpart G). In the proposed HON rule, the
removal efficiency for all HAP solvents typically used in magnetic tape
manufacturing was 99 percent. In the final HON, the value for MEK was
changed to 95 percent. The EPA agrees that the percent removals in
subpart EE should be the same as in the HON. Furthermore, the EPA does
not mean to limit subpart EE to only MEK, MIBK and toluene. Therefore,
Sec. 63.703(g) of subpart EE requires the removal efficiency specified
in Table 9 of the 40 CFR part 63, subpart G of the HON for HAP
compounds that may be present in wastewater. The final rule also
specifies that the HAP that must be removed are only those that are
from magnetic tape manufacturing operations. Thus, if methanol is in
the wastewater stream due to magnetic tape manufacturing, it must be
removed by 31 percent as specified in Table 9 in 40 CFR part 63,
subpart G. If the methanol is not from magnetic tape manufacturing
operations, subpart EE does not require a specific removal efficiency.
The test method to be used to demonstrate compliance with the
removal efficiency is unchanged from proposal. In the final rule,
owners or operators may demonstrate compliance with the outlet
concentration or removal efficiency by analyzing the wastewater for
volatile organic HAP using Method 305. However, the proposed rule
lacked specification regarding calculations related to Method 305. This
specification, which is consistent with the HON, has been added to the
final subpart EE. Also, alternate test methods may be used if they are
validated through Method 301 of 40 CFR part 63, appendix A.

E. Selection of Test Methods and Monitoring Requirements

Section 114(a)(3) of the amended Act requires enhanced monitoring
and compliance certifications of all major stationary sources. The
annual compliance certifications certify whether compliance has been
continuous or intermittent. Enhanced monitoring shall be capable of
detecting deviations from each applicable emission limitation or
standard with sufficient representativeness, accuracy, precision,
reliability, frequency, and timeliness to determine if compliance is
continuous during a reporting period. The monitoring in this regulation
satisfies the requirements of enhanced monitoring.
Four commenters submitted comments concerning the establishment of
operating parameters for monitoring purposes. Commenters noted that the
monitoring parameter values that correspond to compliance with the
standard will vary based on varying inlet conditions, age of the
device, or other factors. For example, two commenters stated that, in
the case of catalytic incinerators, the temperature rise across the
catalyst bed varies according to the VOC concentration of the inlet gas
stream. Another commenter pointed out that the steam-to-feed ratio of a
stripping column would differ greatly over the range of feed rates,
depending on the age and performance of the activated carbon used in
the carbon system.
One commenter suggested that Sec. 63.704(c)(7) of the proposed
rule, which requires installation and operation of equipment to measure
the site-specific operating parameters of an enclosure for the capture
of HAP emissions, include a provision for a 5 percent variation of the
operating parameter used to determine compliance. The commenter claimed
that a 5 percent variation would satisfy the requirements for
maintaining a total enclosure, and, because the rule would then be
consistent with the NSPS, redundant recordkeeping would be avoided and
confusion between the two standards would be minimized.
The final rule (Sec. 63.704(b)(11)(i)) allows owners or operators
to conduct multiple tests to establish site-specific operating
parameters. Thus, for example, when catalytic incinerator inlet
conditions vary, the owner or operator will have a range of appropriate
temperatures for compliance determinations. Similarly, the final rule
allows owners or operators using a steam stripper the option of
conducting multiple tests to determine the appropriate range of steam-
to-feed ratios that are appropriate for a variety of operating
conditions. Because the final rule allows affected sources to conduct
multiple tests to establish site-specific values for various operating
parameters, the Agency does not believe that specifying a variance in
operating parameter values is warranted.
One commenter requested that EPA establish alternative monitoring
other than the monitoring of steam-to-feed ratio because a stripper can
operate at a wide range of steam-to-feed ratios and still be operating
properly. As noted above, the owner or operator could develop different
steam-to-feed ratios for different conditions. Furthermore, EPA has
included alternative monitoring requirements in the final rule to
demonstrate compliance with the wastewater standard. As an alternative
to monitoring steam-to-feed ratio, the final rule allows monthly
monitoring of the volatile organic HAP (VOHAP) concentration in the
wastewater from the outlet of the control device to demonstrate
continuous compliance with the 50 ppmw standard. Because the wastewater
stream is not expected to be greatly variable, monthly monitoring of
the concentration was determined to be an adequate frequency for
determining continuous compliance.
Two commenters suggested changing the material balance averaging
period from 3 days to 30 days. The first commenter stated that a 30-day
averaging period is consistent with the NSPS, and a 3-day averaging
period would not be feasible for solvent recovery systems with long
adsorption cycles. The solvent used in 1 day would not necessarily be
recovered in the same day and may result in incomplete balances over a
3-day averaging period. The second commenter stated that a 3-day
rolling average is impractical and unreasonable, with overly burdensome
recordkeeping requirements. The commenter further stated that any
facility that approaches 95 percent control would probably not use a
material balance mechanism to demonstrate compliance because of this
burden.
The EPA has increased the material balance averaging time period
from 3 days to 7 days in the final rule. The EPA agrees that a 3-day
average may not be able to adequately account for variability in
recovered solvent due to changes in production and the adsorption cycle
of the solvent recovery device as noted by the commenters. However, the
EPA does not believe that 30 days is necessary to achieve this, and
that 7 days is a reasonable averaging period for most facilities. Model
VOC rules developed for reasonably available control technology (RACT)
in State Implementation Plans require a 7-day rolling period for
material balance calculation of the overall emission reduction
efficiency of a solvent recovery control system (e.g., carbon
adsorber). The EPA does not agree with the commenters that a 7-day
averaging period will be more burdensome than a 30-day averaging period
because the records necessary to compute a material balance are of an
ongoing nature. The only significant difference is that the overall
efficiency will be calculated on a 7-day cycle rather than a 30-day
cycle. An owner or operator who does not believe that 7 days is an
adequate averaging period given their specific solvent recovery
circumstances, and who wishes to use alternate compliance techniques
may provide their reasoning in a petition to the Administrator in
accordance with Sec. 63.705(j) of subpart EE and Sec. 63.7(f) of
subpart A. Also, the final rule offers other compliance provisions for
users of solvent recovery devices.
Three commenters requested that the rule include specific
monitoring provisions for the use of innovative control technologies,
such as biofiltration, which may perform better than traditional
control technologies. One commenter stated that the proposed
requirements requesting approval of monitoring techniques for
innovative technologies discourage their use.
At proposal, the Agency was not aware of any biofiltration units in
place to control HAP or VOC emissions from magnetic tape manufacturing
operations. Further research on this technology at this time could
potentially delay promulgation of the final rule. However,
Sec. 63.704(f) of the final rule allows owners or operators of affected
sources to submit compliance monitoring provisions for alternate
control technologies to the Administrator for approval. The EPA
believes that an owner or operator of an affected source that is
exploring the use of biofiltration or other innovative control
techniques will be more informed and better able to propose appropriate
testing and monitoring. Furthermore, the EPA believes that the extended
compliance timeframe of 3 years in the final rule will allow owners or
operators of existing affected sources adequate time to propose
alternative testing and monitoring requirements.

F. Alternative Compliance Plans and Selection of the Affected Source

At proposal, in discussing the selection of the affected source
definition, the EPA noted that a broad definition of affected source
would be needed if emissions averaging provisions were contained in the
rule. The proposed rule did not contain emissions averaging provisions
because the EPA believes that there is very little opportunity for
emissions averaging in this source category. However, the EPA solicited
comments and information on emissions averaging for this source
category.
Three commenters recommended that EPA allow emissions averaging.
One commenter stated that controlling emissions from solvent storage
tanks with the same primary control device used to control other
emissions at a facility would not be cost effective. The commenter
noted that storage tanks may be located a considerable distance from
the main facility for safety and insurance reasons and controlling the
low level of emissions from storage tanks would not be cost effective
given the amount of ductwork that would be required to connect them to
the primary control device. The commenter also stated that compliance
with the regulation through control of storage tanks with a dedicated
small carbon canister would be very difficult and extremely expensive
particularly if installation of a CEM on the carbon canister is
necessary. The commenter believes that allowing emissions averaging in
the standard would alleviate these difficulties by not requiring
emission control and CEM's on all emission units. This commenter
suggested creating a simplified version of the emissions trading scheme
included in the HON final rule (59 FR 19402). The commenter stated that
EPA could disallow trading between HAP of varying risk factors and
require a slight excess HAP reduction of 10 percent to overcompensate
for any measurement inaccuracies. The commenter stated that the
drawbacks of emissions averaging regarding weighting factors would not
be an issue in this industry, because the solvent HAP used by this
industry all have the same weighting factor. The EPA also could
eliminate requirements for air emission monitoring, modeling, and risk
assessment since no trades between HAP of different risk factors would
be allowed.
The commenter further suggested that EPA eliminate the restriction
that excludes HAP emission reductions beyond the control device
reference technology control level in emission trading. The commenter
stated that a facility will normally operate its control device at a
level above the compliance limit to ensure compliance, even though this
practice results in higher operating costs; because this additional
control is usually achieved solely for compliance reasons, the Agency
should allow it to be included in emissions averaging calculations.
The second commenter also pointed out that some emission points
contribute more than others and suggested a prioritization scheme that
evaluates the relative contribution of each individual source relative
to the total emissions from the entire magnetic tape operation.
According to the commenter, prioritization would allow cost effective
control and could exempt from control emission points that in the
aggregate contribute no more than 5 percent of the total emissions. For
the remaining emissions, the commenter suggested 95 percent reduction.
As an alternative to this prioritization scheme, the commenter
suggested an emissions averaging scheme to achieve 95 percent control
of emissions from the entire operation.
The third commenter suggested averaging emissions from an entire
mix/coat operation so that more efficient emissions control achieved
from the coating line can offset less efficient control of the VOC-
dilute mix room exhaust. The commenter suggested that a group of
emission points collocated and ducted to a common abatement device
within a facility (e.g., all mix room equipment, or coating operations)
be treated as a single affected source. The commenter argued that under
this approach, environmental protection will be equal to, if not
greater than that with the narrower definition of affected source, and
domestic producers would not be further disadvantaged by the burden of
regulatory costs.
One commenter recommended that EPA not consider emissions averaging
any further. The commenter stated that emissions averaging most often
results in increased emissions of toxic chemicals that are more
difficult to control and may include HAP. Also, emissions averaging
programs have been difficult to administer, with burdensome compliance
and recordkeeping requirements, and have been difficult to enforce.
The prioritization scheme suggested by one of the commenters would
achieve less control than the main standard because it would exempt 5
percent of the uncontrolled emissions, and only require 95 percent
control of the nonexempted emissions. Furthermore, this plan would not
account for the fact that the underlying standard is not 95 percent
control for all emission points. Therefore, it was not considered
further by the EPA.
Several of the comments on emissions averaging for magnetic tape
manufacturing appear to involve concerns about compliance
demonstrations, rather than a need for emissions averaging. For
example, a commenter suggested that all emission sources vented to the
same control device be allowed to be ``averaged'' so that only the
common control device has to be monitored (such as the tanks in the mix
room and the coating operations). It is the EPA's intent that when
several sources are vented to a common control, the control device
itself is monitored; each emission point does not have to be monitored
separately. This point has been clarified in the final regulation.
This commenter also alluded to the problem for the primary control
device of achieving 95-percent control when the coating operations are
down because the other streams vented to the device have low flow rates
and low concentrations. The EPA has included in the final rule an
alternative standard in which the owner or operator would determine,
during a period when the control device is properly operated and
maintained, a concentration level for the control device when the
coating operations are not operating properly.
Another commenter expressed concern that the proposed regulation
would have required continuous emission monitors (CEM's) on carbon
canisters, which might be used to control storage tanks far from the
main control device. The EPA recognizes that the proposed rule had not
adequately considered monitoring for such situations and is including
alternative monitoring for nonregenerative carbon adsorbers in the
final rule.
One particular problem area that was mentioned in other comments as
well as in those on emissions averaging was the control of storage
tanks. Commenters noted that emissions from storage tanks are small and
may be cost ineffective to control in comparison with other control
costs imposed by this rule. This could be true particularly for those
that are sited away from the main coating operation (and the primary
control device) for safety or insurance reasons. As discussed in
section 2.6.2 of the background information document, based on
available information, there is no basis for subcategorizing among
storage tanks based on size or distance from the control device.
However, the EPA agrees that storage tanks could be cost ineffective to
control if far from the main control device and that the emissions are
small. The estimated uncontrolled HAP emissions from all the storage
tanks at a small facility total 0.01 ton/yr and at a large facility
total 1.2 tons/yr.
To meet this concern, the EPA developed an alternative compliance
option that would allow the owner or operator not to control certain
storage tanks in return for achieving more control of the largest
emissions source at magnetic tape manufacturing facilities. Under this
option, in exchange for accepting a requirement of 97 percent reduction
(instead of 95 percent as required by the basic standard) for all the
coating operations, the owner or operator may leave uncontrolled up to
10 storage tanks with a maximum individual capacity of 20,000 gallons.
There are also two additional tiers: To control all coating operations
by 98 percent in lieu of controlling 15 such storage tanks; or 99
percent in lieu of controlling 20 such storage tanks. Available
information indicates that this range of options is adequate to cover
the range of plants.
This alternative compliance option might appear at first to be
inconsistent with provisions of the HON (which is the first MACT
standard that provides for emissions averaging) in that the HON does
not permit a plant operator to gain averaging credit for using
reference control technology (the technology assumed in the development
of the standard) at a higher-than-required percentage reduction.
However, there are clear factual differences which distinguish the two
situations.
Emission limitations under the HON are applicable to emission
points whose characteristics equal or exceed specified cut-offs and are
based on the use of reference control technology. Emissions averaging
under the HON responds to concern that it may be unusually expensive to
apply reference controls to some of the covered emission points (such
as emission points located far from a control device). The HON
emissions averaging provisions allow a plant operator to avoid control
of some covered emission points (a) by applying the reference control
technology to exempt emission points (points whose characteristics are
below the cut-offs) or (b) by applying controls that are inherently
more effective than the reference control technology to other covered
emission points. Except for reductions achieved by pollution prevention
measures, the substituted controls must produce at least 110 percent of
the emission reductions that would have been achieved at the emission
points that will no longer be controlled. In addition, the permitting
authority must conclude that risk or hazard is not increased by the
averaging.
As stated above, the HON does not permit the plant operator to gain
averaging credit for using the reference technology at a higher-than-
required percentage reduction. Credits for operating a control
technology better than its rated control efficiency are not allowed for
two main reasons. One is the fact that in the development of the
standard, the rated efficiency of the reference technology was set on a
lowest-common-denominator basis. Due to the variable nature of the
pollutant streams encountered among plants subject to the HON
(variations from plant to plant in the mix of pollutants, operating
rates, and other factors), the selection of a single percentage
reduction applicable to each control technology in all circumstances
required a lowest-common-denominator approach, and in many cases such
equipment will achieve substantially higher percentage reductions under
normal design and operating conditions. If credit were allowed for this
differential, a plant operator would gain an undeserved windfall due to
the manner in which the rated control efficiencies were derived.
In the case of magnetic tape manufacturing, the EPA is considering
a much simpler situation than in the HON. Magnetic tape facilities have
generally smaller variability in the plant-to-plant mix of pollutants,
operating rates, and other factors. Rather than including any emission
point as in the HON, only two types of emissions points are eligible
for the alternative compliance plan for magnetic tape operations: the
coating operations and the storage tanks. Because of the simpler nature
of magnetic tape processes and the magnitude of the additional
emissions control, EPA concludes that the emissions from the
uncontrolled storage tanks are adequately offset by additional control
at the coating operations. The required two percent additional increase
in control efficiency at the largest emission point at magnetic tape
manufacturing plants creates additional emissions reductions of as much
as 0.35 ton/yr at a small facility and 190 tons/yr at a large facility.
Under the alternative compliance option, some storage tanks may remain
uncontrolled. However, the emissions from these points are very small
in comparison to the additional potential emission benefit accruing
from the coating operations. At small plants, 0.01 ton/yr remain
uncontrolled; at larger plants, 1.2 tons/yr. As in the HON, there is
variability in operating conditions and pollutant streams. Thus, EPA is
unable to quantify precisely how much additional emissions benefit can
be attributed to the required increase in control efficiency. The EPA
is confident that the emissions from the uncontrolled points are
adequately offset by additional reductions.
The other reason the HON does not allow credit for operating a
device greater than its reference control efficiency is a concern over
enforcement problems. The variable mix of pollutants and operating
conditions seen at HON sources means that the amount by which emission
reductions exceed rated levels is difficult to determine reliably. The
data tracking for each point and device would be extremely complex. Use
of a reference control efficiency for each reference control technology
allows the implementing agency inspectors to check that the equipment
is in place and operating as planned. Then the implementing agency can
check records to examine the calculation of debits and credits on each
of the emission points in order to make a compliance determination.
The alternative compliance approach discussed above for magnetic
tape manufacturing would not pose these same enforcement problems. The
required control efficiency for the coating operations would be the
same for all plants taking advantage of this approach. Continuous
monitoring is required to determine ongoing compliance with the
emission standard. For carbon adsorbers, the most common control device
in the industry, CEM's are required. (Note that CEM's are not required
for nonregenerative carbon adsorbers, as discussed above. Such
adsorbers would not be used on coating operations.) For incinerators
and condensers, the owner or operator would be required to determine
during the initial performance test a temperature that corresponds to
at least 97 percent control (instead of the 95 percent control of
coating operations required by the basic standard). Therefore, the
additional emission reduction would be ensured.
In summary, the EPA believes that it can address the commenters'
main concerns without a general emissions averaging scheme, such as in
the HON. The clarifications and changes in compliance determinations
discussed above and the alternative compliance option for storage tanks
and coating operations are sufficient. Under these circumstances, the
EPA believes that permitting credit for operating a control device
better than its rated control efficiency for the alternative compliance
option for the magnetic tape industry is distinguishable from the HON
and justifiable.
Four parties commented on the proposed definition of the affected
source, which was each emission point. One agreed with the proposed
narrow definition, stating that it makes the rule easily enforceable.
Three commented that a broad definition is more appropriate. Several
reasons related to arguments discussed above on emissions averaging. An
additional reason was the interaction with the General Provisions, 40
CFR part 63 subpart A. For example, for the startup, shutdown, and
malfunction plan required by subpart A, it would be burdensome to have
a separate plan for each emission point, rather than the entire
facility.
The EPA has changed the definition of the affected source to the
entire magnetic tape manufacturing operation. It agrees that one
startup, shutdown, and malfunction plan for the operation would be
reasonable. Furthermore, more flexibility would be offered to the
States in requesting alternative requirements under 40 CFR part 63
subpart E, since that subpart requires the alternative requirements be
equivalent in stringency for each affected source. The comments related
to emissions averaging have been addressed above.

G. Performance Specifications

The enhanced monitoring rule, proposed as 40 CFR part 64 (58 FR
54648, October 22, 1993), included two proposed performance
specifications (PS's) for CEM's in appendix A. They were PS 101 for VOC
CEM's and PS 102 for gas chromatographic CEM's. The proposed NESHAP for
magnetic tape manufacturing operations included a proposed requirement
for CEM's to follow PS 101 and 102. The EPA has decided to promulgate
these two performance specifications in 40 CFR part 60 with revised
title numbers, rather than in part 64, at the same time as promulgating
the magnetic tape NESHAP. The proposed PS 101 and 102 from part 64 are
being promulgated as PS 8 and PS 9 in appendix B of part 60,
respectively. Comment letters that included comments on these
performance specifications are in Docket No. A-91-52, the docket for
the enhanced monitoring rule. This docket is located in the Air and
Radiation Docket and Information Center described in the Addresses
section of this notice. Pages of the comment letters that specifically
address these performance specifications have been placed in Docket No.
A-91-31, which is the docket for the magnetic tape NESHAP. Summaries of
these comments and EPA's responses are located in the BID (EPA-453/R-
94-074b) described in the Addresses section. Comments originally
addressed to the docket for PS 101 and PS 102 are hereafter discussed
in terms of PS 8 and PS 9, for the sake of clarity.
Comments received on PS 8 indicated a general need to revise it to
eliminate confusion between its content and that of the existing
performance specifications in appendix B to 40 CFR part 60. Also,
certain specifications in PS 8 were inconsistent with the previously
accepted approach of judging the merit of a CEM based on a comparison
with a reference test method. Therefore, PS 8 has been revised to
insure consistency with the existing performance specifications in
appendix B. The PS definitions, installation and measurement location
specifications, test procedures, data reduction procedures, and
reporting requirements are all now the same as those in PS 2, and will
be familiar to those persons who have applied the existing performance
specifications.
Most of the comments on PS 9 dealt with issues of clarity in terms
of the wording. These comments have been addressed, and many of the
sections have been rewritten for clarity. More equations have been
added to make the specification easier to use. Some commenters were
confused when certain sections of PS 9 referred to other appendices of
the proposed enhanced monitoring rule. Any references to the other
appendices of the enhanced monitoring rule have been deleted and PS 9
is now all-inclusive; portions of other appendices have been
incorporated into PS 9. These changes should make PS 9 easier to use.
One commenter objected to the high temperature requirement of 150
deg.C for the sampling system. The purpose of the heated sampling
system is to prevent moisture condensation. The temperature requirement
has been changed to a more workable 120 deg.C, which should still
prevent condensation. Several commenters noted that the calibration
requirements for the analyzer should be clarified. The calibration
requirements have been rewritten for clarity, and an allowance for gas
dilution systems has also been added.

VI. Administrative Requirements

A. Docket

The docket for this rulemaking is A-91-31. The docket is an
organized and complete file of all the information submitted to or
otherwise considered by the EPA in the development of this rulemaking.
The principal purposes of the docket are: (1) To allow interested
parties a means to identify and locate documents so that they can
effectively participate in the rulemaking process; and (2) to serve as
the record in case of judicial review (except for interagency review
materials) (section 307(d)(7)(A) of the Act). The docket is available
for public inspection at the EPA's Air and Radiation Docket and
Information Center, the location of which is given in the ADDRESSES
section of this notice.

B. Executive Order 12866

Under Executive Order 12866 [58 FR 51735 (October 4, 1993)], the
Agency must determine whether the regulatory action is ``significant''
and therefore subject to Office of Management and Budget (OMB) review
and the requirements of the Executive Order. The Order defines
``significant regulatory action'' as one that is likely to result in a
rule that may:
(1) Have an annual effect on the economy of $100 million or more,
or adversely affect in a material way the economy, a sector of the
economy, productivity, competition, jobs, the environment, public
health or safety, or State, local, or tribal governments or
communities;
(2) Create a serious inconsistency or otherwise interfere with an
action taken or planned by another agency;
(3) Materially alter the budgetary impact of entitlements, grants,
user fees, or loan programs or the rights and obligations of recipients
thereof; or
(4) Raise novel legal or policy issues arising out of legal
mandates, the President's priorities, or the principles set forth in
the Executive Order.''
It has been determined that this rule is not a ``significant
regulatory action'' under the terms of Executive Order 12866 and is
therefore not subject to OMB review.

C. Paperwork Reduction Act

Information collection requirements associated with this rule have
been approved by OMB under the provisions of the Paperwork Reduction
Act of 1980, 44 U.S.C. 3501 et seq., and have been assigned OMB control
number 2060-0326. An Information Collection Request (ICR) document has
been prepared by EPA (ICR No. 1678.02), and a copy may be obtained from
Sandy Farmer, Information Policy Branch, EPA 2136, Washington, DC
20460, or by calling (202) 260-2740.
The public reporting burden for this collection of information is
estimated to average 5 hours per respondent in the first year, 1,620
hours per respondent in the second year and 729 hours per respondent in
the third year. This includes the time required for reviewing
instructions, searching existing data sources, gathering and
maintaining the data needed, and completing and reviewing the
collection of information.
Send comments regarding the burden estimate or any other aspect of
this collection of information, including suggestions for reducing this
burden, to Chief, Information Policy Branch, 2136, U. S. Environmental
Protection Agency, 401 M Street, SW., Washington, DC 20460; and to the
Office of Information and Regulatory Affairs, Office of Management and
Budget, Washington, DC 20503, marked ``Attention: Desk Officer for
EPA.''

D. Regulatory Flexibility Act

The Regulatory Flexibility Act of 1980 (5 U.S.C. 601 et seq.)
requires that a Regulatory Flexibility Analysis be performed for all
rules that have ``significant impact on a substantial number of small
entities.'' If a preliminary analysis indicates that a proposed
regulation would have a significant economic impact on 20 percent or
more of small entities, then a regulatory flexibility analysis must be
prepared.
Present Regulatory Flexibility Act guidelines define an economic
impact as significant if it meets one of the following criteria:
(1) Compliance increases annual production costs by more than 5
percent, assuming costs are passed on to consumers;
(2) Compliance costs as a percentage of sales for small entities
are at least 10 percent more than compliance costs as a percentage of
sales for large entities;
(3) Capital costs of compliance represent a ``significant'' portion
of capital available to small entities, considering internal cash flow
plus external financial capabilities; or
(4) Regulatory requirements are likely to result in closures of
small entities.
The results of the economic impact analysis (EIA) indicate that the
first and fourth criteria are satisfied for one of the three small
businesses in the regulated portion of the magnetic tape industry.
The EIA calculated facility and product-specific price increases
based on the assumption that each facility would need to recoup fully
its control costs through a price increase. The results indicated that
one facility (a small business) would require a price increase of
approximately 5 percent. In addition, an evaluation of postregulation
facility earnings indicated that the same facility would experience a
decline of approximately 36 percent in earnings if it is required to
comply with the regulation.
The combination of satisfying the significant price increase
criterion as well as satisfying the significant impact on
postregulation earnings criterion indicate that one small entity is
expected to experience a significant economic impact due to
implementation of the regulation.
The small business administration's size standards were used to
identify 3 facilities out of the 14 regulated facilities as being small
businesses. Due to the significant impacts expected to be experienced
by one of the small facilities, a regulatory flexibility analysis was
conducted to assess the feasibility of providing additional flexibility
to small businesses complying with the regulation.
For small businesses in general, one mechanism that was identified
as potentially helpful was the HAP usage cutoff described earlier in
this document. However, any small business whose HAP usage exceeds the
cutoff level will have operations similar to those located at large
businesses, and therefore will have the same potential to emit HAP as
the large businesses. All three small businesses identified as being
subject to the regulation have HAP usage levels above the cutoff level.
Due to the above reasoning, there are no technical reasons for
examining different requirements for small businesses as opposed to
large businesses.
For the small business with significant economic impacts,
monitoring is the least costly activity that would achieve the
requirements of the Clean Air Act. The recommended recordkeeping and
reporting requirements of the rule are also the minimum contained in
the General Provisions for the NESHAP program. The facility could
minimize its recordkeeping and reporting burden by continuing to stay
in compliance with the regulation. More detailed reporting is necessary
for deviations from compliance.

E. Miscellaneous

In accordance with section 117 of the Act, publication of this
promulgated rule was preceded by consultation with appropriate advisory
committees, independent experts, and Federal departments and agencies.
This regulation will be reviewed 8 years from the date of
promulgation. This review will include an assessment of such factors as
evaluation of the residual health risks, any overlap with other
programs, the existence of alternative methods, enforceability,
improvements in emission control technology and health data, and the
recordkeeping and reporting requirements.

List of Subjects

40 CFR Part 9

Reporting and recordkeeping requirements.

40 CFR Part 60

Environmental protection, Air pollution control, Volatile organic
compounds.

40 CFR Part 63

Air pollution control, Hazardous substances, Incorporation by
reference, Reporting and recordkeeping requirements.

Dated: November 22, 1994.
Carol M. Browner,
Administrator.

For the reasons set out in the preamble, title 40, chapter I of the
Code of Federal Regulations is amended as set forth below.

PART 9--[AMENDED]

1. The authority citation for part 9 continues to read as follows:

Authority: 7 U.S.C. 135 et seq., 135-136y; 15 U.S.C. 2001, 2003,
2005, 2006, 2601-2671; 21 U.S.C. 331j, 346a, 348; 31 U.S.C. 9701; 33
U.S.C. 1251 et seq., 1311, 1313d, 1314, 1321, 1326, 1330, 1344, 1345
(d) and (e), 1361; E.O. 11735, 38 FR 21243, 3 CFR, 1971-1975; Comp.
p. 973; 42 U.S.C. 241, 242b, 243, 246, 300f, 300g, 300g-1, 300g-2,
300g-3, 300g-4, 300g-5, 300g-6, 300j-1, 300j-2, 300j-3, 300j-4,
300j-9, 1857 et seq., 6901-6992k, 7401-7671q, 7542, 9601-9657,
11023, 11048.

2. Section 9.1 is amended by adding a new entry to the table under
the indicated heading in numerical order to read as follows:

Sec. 9.1 OMB approvals under the Paperwork Reduction Act.

* * * * *

------------------------------------------------------------------------
OMB control
40 CFR citation No.
------------------------------------------------------------------------
*****
National Emission Standards for Hazardous Air Pollutants
for Source Categories:

*****
63.703-63.707............................................ 2060-0326

*****
------------------------------------------------------------------------

PART 60--[AMENDED]

1. The authority citation for part 60 continues to read as follows:

Authority: Sections 101, 111, 114, 116, and 301 of the Clean Air
Act as amended (42 U.S.C. 7401, 7411, 7414, 7416, 7601).

Appendix B--[Amended]

2. Part 60 is amended by adding performance specifications 8 and 9
to appendix B to read as follows:

Appendix B--Performance Specifications

* * * * *

Performance Specification 8

Performance Specifications for Volatile Organic Compound Continuous
Emission Monitoring Systems in Stationary Sources

1. Applicability and Principle

1.1 Applicability.
1.1.1 This specification is to be used for evaluating a
continuous emission monitoring system (CEMS) that measures a mixture
of volatile organic compounds (VOC's) and generates a single
combined response value. The VOC detection principle may be flame
ionization (FI), photoionization (PI), nondispersive infrared
absorption (NDIR), or any other detection principle that is
appropriate for the VOC species present in the emission gases and
that meets this performance specification. The performance
specification includes procedures to evaluate the acceptability of
the CEMS at the time of or soon after its installation and whenever
specified in emission regulations or permits. This specification is
not designed to evaluate the installed CEMS performance over an
extended period of time, nor does it identify specific calibration
techniques and other auxiliary procedures to assess the CEMS
performance. However, it is the responsibility of the source owner
or operator, to calibrate, maintain, and operate the CEMS properly.
Under section 114 of the Act, the Administrator may require the
operator to evaluate the CEMS performance by conducting CEMS
performance evaluations in addition to the initial test. See section
60.13(c).
The definitions, installation and measurement location
specifications, test procedures, data reduction procedures,
reporting requirements, and bibliography are the same as in PS 2,
sections 2, 3, 5, 6, 8, 9, and 10, and also apply to VOC CEMS's
under this specification. The performance and equipment
specifications and the relative accuracy (RA) test procedures for
VOC CEMS do not differ from those for SO2 and NOx CEMS,
except as noted below.
1.1.2 In most emission circumstances, most VOC monitors can
provide only a relative measure of the total mass or volume
concentration of a mixture of organic gases, rather than an accurate
quantification. This problem is removed when an emission standard is
based on a total VOC measurement as obtained with a particular
detection principle. In those situations where a true mass or volume
VOC concentration is needed, the problem can be mitigated by using
the VOC CEMS as a relative indicator of total VOC concentration if
statistical analysis indicates that a sufficient margin of
compliance exists for this approach to be acceptable. Otherwise,
consideration can be given to calibrating the CEMS with a mixture of
the same VOC's in the same proportions as they actually occur in the
measured source. In those circumstances where only one organic
species is present in the source, or where equal incremental amounts
of each of the organic species present generate equal CEMS
responses, the latter choice can be more easily achieved.
1.2 Principle. Calibration drift and relative accuracy tests
are conducted to determine the adherence of the CEMS to
specifications given for those items. The performance specifications
include criteria for installation and measurement location,
equipment and performance, and procedures for testing and data
reduction.

2. Performance and Equipment Specifications

2.1 VOC CEMS Selection. When possible, select a VOC CEMS with
the detection principle of the reference method specified in the
regulation or permit (usually either FI, NDIR, or PI). Otherwise,
use knowledge of the source process chemistry, previous emission
studies, or gas chromatographic analysis of the source gas to select
an appropriate VOC CEMS. Exercise extreme caution in choosing and
installing any CEMS in an area with the potential for explosive
hazards.
2.2 Data Recorder Scale. Same as section 4.1 of PS 2.
2.3 Calibration Drift. The CEMS calibration must not drift by
more than 2.5 percent of the span value.
2.4 CEMS Relative Accuracy. Unless stated otherwise in the
regulation or permit, the RA of the CEMS must be no greater than 20
percent of the mean value of the reference method (RM) test data in
terms of the units of the emission standard, or 10 percent of the
applicable standard, whichever is greater.

3. Relative Accuracy Test Procedure

3.1 Sampling Strategy for RM Tests, Correlation of RM and CEMS
Data, Number of RM Tests, and Calculations. Follow PS 2, sections
7.1, 7.2, 7.3, and 7.5, respectively.
3.2 Reference Method. Use the method specified in the
applicable regulation or permit, or any approved alternative, as the
RM.

Performance Specification 9

Specifications and Test Procedures for Gas Chromatographic Continuous
Emission Monitoring Systems in Stationary Sources

1. Applicability and Principle

1.1 Applicability. These requirements apply to continuous
emission monitoring systems (CEMS) that use gas chromatography (GC)
to measure gaseous organic compound emissions. The requirements
include procedures intended to evaluate the acceptability of the
CEMS at the time of its installation and whenever specified in
regulations or permits. Quality assurance procedures for
calibrating, maintaining, and operating the CEMS properly at all
times are also given in this procedure.
1.2 Principle. Calibration precision, calibration error, and
performance audit tests are conducted to determine conformance of
the CEMS with these specifications. Daily calibration and
maintenance requirements are also specified.

2. Definitions

2.1 Gas Chromatograph (GC). That portion of the system that
separates and detects organic analytes and generates an output
proportional to the gas concentration. The GC must be temperature
controlled.

Note: The term ``temperature controlled'' refers to the ability
to maintain a certain temperature around the column. Temperature-
programmable GC is not required for this performance specification,
as long as all other requirements for precision, linearity, and
accuracy listed in this performance specification are met. It should
be noted that temperature programming a GC will speed up peak
elution, thus allowing increased sampling frequency.

2.1.1 Column. An analytical column capable of separating the
analytes of interest.
2.1.2 Detector. A detection system capable of detecting and
quantifying all analytes of interest.
2.1.3 Integrator. That portion of the system that quantifies
the area under a particular sample peak generated by the GC.
2.1.4 Data Recorder. A strip chart recorder, computer, or
digital recorder capable of recording all readings within the
instrument's calibration range.
2.2 Calibration Precision. The error between triplicate
injections of each calibration standard.

3. Installation and Measurement Location Specifications

Install the CEMS in a location where the measurements are
representative of the source emissions. Consider other factors, such
as ease of access for calibration and maintenance purposes. The
location should not be close to air in-leakages. The sampling
location should be at least two equivalent duct diameters downstream
from the nearest control device, point of pollutant generation, or
other point at which a change in the pollutant concentration or
emission rate occurs. The location should be at least 0.5 diameter
upstream from the exhaust or control device. To calculate equivalent
duct diameter, see section 2.1 of Method 1 (40 CFR part 60, appendix
A). Sampling locations not conforming to the requirements in this
section may be used if necessary upon approval of the Administrator.

4. CEMS Performance and Equipment Specifications

4.1 Presurvey Sample Analysis and GC Selection. Determine the
pollutants to be monitored from the applicable regulation or permit
and determine the approximate concentration of each pollutant (this
information can be based on past compliance test results). Select an
appropriate GC configuration to measure the organic compounds. The
GC components should include a heated sample injection loop (or
other sample introduction systems), separatory column, temperature-
controlled oven, and detector. If the source chooses dual column
and/or dual detector configurations, each column/detector is
considered a separate instrument for the purpose of this performance
specification and thus the procedures in this performance
specification shall be carried out on each system. If this method is
applied in highly explosive areas, caution should be exercised in
selecting the equipment and method of installation.
4.2 Sampling System. The sampling system shall be heat traced
and maintained at a minimum of 120 deg.C with no cold spots. All
system components shall be heated, including the probe, calibration
valve, sample lines, sampling loop (or sample introduction system),
GC oven, and the detector block (when appropriate for the type of
detector being utilized, e.g., flame ionization detector).
4.3 Calibration Gases. Obtain three concentrations of
calibration gases certified by the manufacturer to be accurate to
within 2 percent of the value on the label. A gas dilution system
may be used to prepare the calibration gases from a high
concentration certified standard if the gas dilution system meets
the requirements specified in Test Method 205, 40 CFR part 51,
appendix M. The performance test specified in Test Method 205 shall
be repeated quarterly, and the results of the Method 205 test shall
be included in the report. The calibration gas concentration of each
target analyte shall be as follows (measured concentration is based
on the presurvey concentration determined in section 4.1).

Note: If the low level calibration gas concentration falls at
or below the limit of detection for the instrument for any target
pollutant, a calibration gas with a concentration at 4 to 5 times
the limit of detection for the instrument may be substituted for the
low-level calibration gas listed in section 4.3.1

4.3.1 Low-level. 40-60 percent of measured concentration.
4.3.2 Mid-level. 90-110 percent of measured concentration.
4.3.3 High-level. 140-160 percent of measured concentration, or
select highest expected concentration.
4.4 Performance Audit Gas. A certified EPA audit gas shall be
used, when possible. A Protocol 1 gas mixture containing all the
target compounds within the calibration range may be used when EPA
performance audit materials are not available. The instrument
relative error shall be 10 percent of the certified value
of the audit gas.
4.5 Calibration Error (CE). The CEMS must allow the
determination of CE at all three calibration levels. The average
CEMS calibration response must not differ by more than 10 percent of
calibration gas value at each level after each 24-hour period of the
initial test.
4.6 Calibration Precision and Linearity. For each triplicate
injection at each concentration level for each target analyte, any
one injection shall not deviate more than 5 percent from the average
concentration measured at that level. The linear regression curve
for each organic compound at all three levels shall have an r\2\
0.995 (using Equation 1).
4.7 Measurement Frequency. The sample to be analyzed shall flow
continuously through the sampling system. The sampling system time
constant (T) shall be 5 minutes or the sampling frequency
specified in the applicable regulation, whichever is less. Use
Equation 3 to determine T. The analytical system shall be capable of
measuring the effluent stream at the frequency specified in the
appropriate regulation or permit.

5. Performance Specification Test (PST) Periods

5.1 Pretest Preparation Period. Using the procedures described
in Method 18 (40 CFR part 60, appendix A), perform initial tests to
determine GC conditions that provide good resolution and minimum
analysis time for compounds of interest. Resolution interferences
that may occur can be eliminated by appropriate GC column and
detector choice or by shifting the retention times through changes
in the column flow rate and the use of temperature programming.
5.2 7-Day CE Test Period. At the beginning of each 24-hour
period, set the initial instrument setpoints by conducting a
multipoint calibration for each compound. The multipoint calibration
shall meet the requirements in section 4.7. Throughout the 24-hour
period, sample and analyze the stack gas at the sampling intervals
prescribed in the regulation or permit. At the end of the 24-hour
period, inject the three calibration gases for each compound in
triplicate and determine the average instrument response. Determine
the CE for each pollutant at each level using the equation in
section 6.2. Each CE shall be 10 percent. Repeat this
procedure six more times for a total of 7 consecutive days.
5.3 Performance Audit Test Periods. Conduct the performance
audit once during the initial 7-day CE test and quarterly
thereafter. Sample and analyze the EPA audit gas(es) (or the
Protocol 1 gas mixture if an EPA audit gas is not available) three
times. Calculate the average instrument response. Report the audit
results as part of the reporting requirements in the appropriate
regulation or permit (if using a Protocol 1 gas mixture, report the
certified cylinder concentration of each pollutant).

6. Equations

6.1 Coefficient of Determination. Calculate r2 using
linear regression analysis and the average concentrations obtained
at three calibration points as shown in Equation 1.

TR15DE94.000

Where:

r2=Coefficient of determination.
n=Number of measurement points.
x=CEMS response.
y=Actual value of calibration standard.

6.2 Calibration Error Determination. Determine the percent
calibration error (CE) at each concentration for each pollutant
using the following equation.

TR15DE94.001

where:

Cm=average instrument response, ppm.
Ca=cylinder gas value, ppm.

6.3 Sampling System Time Constant (T).

TR15DE94.002

where:

F=Flow rate of stack gas through sampling system, in liters/min.
V=Sample system volume, in Liters, which is the volume inside the
sample probe and tubing leading from the stack to the sampling loop.

7. Daily Calibration

7.1 Initial Multipoint Calibration. After initial startup of
the GC, after routine maintenance or repair, or at least once per
month, conduct a multipoint calibration of the GC for each target
analyte. The multipoint calibration for each analyte shall meet the
requirements in section 4.7.
7.2 Daily Calibration. Once every 24 hours, analyze the mid-
level calibration standard for each analyte in triplicate. Calculate
the average instrument response for each analyte. The average
instrument response shall not vary more than 10 percent from the
certified concentration value of the cylinder for each analyte. If
the difference between the analyzer response and the cylinder
concentration for any target compound is greater than 10 percent,
immediately take corrective action on the instrument if necessary,
and conduct an initial multipoint calibration as described in
section 7.1.

8. Reporting

Follow the reporting requirements of the applicable regulation
or permit. If the reporting requirements include the results of this
performance specification, summarize in tabular form the results of
the CE tests. Include all data sheets, calculations, CEMS data
records, performance audit results, and calibration gas
concentrations and certifications.

PART 63--[AMENDED]

1. The authority citation for part 63 continues to read as follows:

Authority: 42 U.S.C. 7401 et seq.

2. Part 63 is amended by adding subpart EE to read as follows:
Subpart EE--National Emission Standards for Magnetic Tape Manufacturing
Operations
63.701 Applicability.
63.702 Definitions.
63.703 Standards.
63.704 Compliance and monitoring requirements.
63.705 Performance test methods and procedures to determine initial
compliance.
63.706 Recordkeeping requirements.
63.707 Reporting requirements.
63.708 Delegation of authority.

Subpart EE--National Emission Standards For Magnetic Tape
Manufacturing Operations

Sec. 63.701 Applicability.

(a) Except as specified in paragraph (b) of this section, the
provisions of this subpart apply to:
(1) Each new and existing magnetic tape manufacturing operation
located at a major source of hazardous air pollutant (HAP) emissions;
and
(2) A magnetic tape manufacturing operation for which the owner or
operator chooses to use the provisions of Sec. 63.703(b) and (h) to
obtain a Federally enforceable limit on its potential to emit HAP.

Explanatory Note: A reason the owner or operator would make the
choice described in paragraph (a)(2) of this section is if the plant
site, without this limit, would be a major source. The owner or
operator could use this limit, which would establish the potential
to emit from magnetic tape manufacturing operations, in conjunction
with the potential to emit from the other HAP emission points at the
stationary source, to be an area source. Note, however, that an
owner or operator is not required to use the provisions in
Sec. 63.703(b) and (h) to determine the potential to emit HAP from
magnetic tape manufacturing operations.

(b) This subpart does not apply to the following:
(1) Research or laboratory facilities; and
(2) Any coating operation that produces a quantity of magnetic tape
that is 1 percent or less of total production (in terms of total square
footage coated) from that coating operation in any 12-month period.
(c) The affected source subject to this standard is the magnetic
tape manufacturing operation, as defined in Sec. 63.702.
(d) An owner or operator of an existing affected source subject to
the provisions of this subpart shall comply according to the following
schedule:
(1) Within 3 years after the effective date of the standard, if the
owner or operator is required to install a new add-on air pollution
control device to meet the requirements of Sec. 63.703(c) or (g); or
(2) Within 2 years after the effective date of the standard, if a
new add-on air pollution control device is not needed to comply with
Sec. 63.703(c) or (g) of these standards.
(e) The compliance date for an owner or operator of a new affected
source subject to the provisions of this subpart is immediately upon
startup of the affected source.
(f) The provisions of this subpart apply during periods of startup
and shutdown, and whenever magnetic tape manufacturing operations are
taking place.
(g) Owners or operators of affected sources subject to the
provisions of this subpart shall also comply with the requirements of
subpart A as identified in Table 1, according to the applicability of
subpart A to such sources.
(h) In any title V permit for an affected source, all research or
laboratory facilities that are exempt from the requirements of this
subpart shall be clearly identified.

Sec. 63.702 Definitions.

(a) All terms used in this subpart that are not defined below have
the meaning given to them in the Clean Air Act and in subpart A of this
part.
Add-on air pollution control device means equipment installed at
the end of a process vent exhaust stack or stacks that reduces the
quantity of a pollutant that is emitted to the air. The device may
destroy or secure the pollutant for subsequent recovery. Examples are
incinerators, condensers, carbon adsorbers, and biofiltration units.
Transfer equipment and ductwork are not considered in and of themselves
add-on air pollution control devices.
Bag slitter means a device for enclosed transfer of particulates. A
bag of raw materials is placed in a hopper, the hopper is closed, and
an internal mechanism slits the bag, releasing the particulates into
either a closed conveyor that feeds the mix preparation equipment or
into the mix preparation equipment itself.
Base substrate means the surface, such as plastic or paper, to
which a coating is applied.
Capture efficiency means the fraction of all organic vapors or
other pollutants generated by a process that are directed to an add-on
air pollution control device.
Capture device means a hood, enclosed room, or other means of
collecting HAP vapors or other pollutants into a duct that exhausts to
an add-on air pollution control device.
Carbon adsorber vessel means one vessel in a series of vessels in a
carbon adsorption system that contains carbon and is used to remove
gaseous pollutants from a gaseous emission source.
Car seal means a seal that is placed on a device that is used
either to open a closed valve or close an opened valve so that the
position of the valve cannot be changed without breaking the seal.
Closed system for flushing fixed lines means a system in which the
line to be flushed is disconnected from its original position and
connected to two closed containers, one that contains cleaning solvent
and one that is empty. Solvent is flushed from the container with
cleaning solvent, through the line, and into the empty containers.
Coater or coating applicator means the apparatus used to apply a
coating to a continuous base substrate.
Coating application means the process by which the coating mix is
applied to the base substrate.
Coating operation means any coater, flashoff area, and drying oven
located between a base substrate unwind station and a base substrate
rewind station that coats a continuous base substrate.
Control device efficiency means the ratio of the emissions
collected or destroyed by an add-on air pollution control device to the
total emissions that are introduced to the control device, expressed as
a percentage.
Day means a 24-consecutive-hour period.
Drying oven means a chamber that uses heat to bake, cure,
polymerize, or dry a surface coating; if the coating contains volatile
solvents, the volatile portion is evaporated in the oven.
Enclosed transfer method means a particulate HAP transfer method
that uses an enclosed system to prevent particulate HAP from entering
the atmosphere as dust. Equipment used for this purpose may include
vacuum injection systems or other mechanical transfer systems, bag
slitters, or supersacks.
Equivalent diameter means four times the area of an opening divided
by its perimeter.
Facility means all contiguous or adjoining property that is under
common ownership or control in which magnetic tape manufacturing is
performed. The definition includes properties that are separated only
by a road or other public right-of-way.
Flashoff area means the portion of a coating operation between the
coater and the drying oven where solvent begins to evaporate from the
coated base substrate.
Flushing of fixed lines means the flushing of solvent through lines
that are typically fixed and are not associated with the cleaning of a
tank, such as the line from the mix room to the coater.
Freeboard ratio means the vertical distance from the surface of the
liquid to the top of the sink or tank (freeboard height) divided by the
smaller of the length or width of the sink or tank evaporative area.
Magnetic coatings means coatings applied to base substrates to make
magnetic tape. Components of magnetic coatings may include: Magnetic
particles, binders, dispersants, conductive pigments, lubricants,
solvents, and other additives.
Magnetic particles means particles in the coating mix that have
magnetic properties. Examples of magnetic particles used in magnetic
tape manufacturing are: y-oxide, doped iron oxides, chromium dioxide,
barium ferrite, and metallic particles that usually consist of
elemental iron, cobalt, and/or nickel.
Magnetic tape means any flexible base substrate that is covered on
one or both sides with a coating containing magnetic particles and that
is used for audio recording, video recording, or any type of
information storage.
Magnetic tape manufacturing operation means all of the emission
points within a magnetic tape manufacturing facility that are
specifically associated with the manufacture of magnetic tape. These
include, but are not limited to:
(1) Solvent storage tanks;
(2) Mix preparation equipment;
(3) Coating operations;
(4) Waste handling devices;
(5) Particulate transfer operations;
(6) Wash sinks for cleaning removable parts;
(7) Cleaning involving the flushing of fixed lines;
(8) Wastewater treatment systems; and
(9) Condenser vents associated with distillation and stripping
columns in the solvent recovery area, but not including the vent on a
condenser that is used as the

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Source: Frix Law Library, https://www.frixlaw.com/law-library/documents/fr%3A94-30502. Public record. Not legal advice.
