# Transcript of Record — Dow Co. v. Halliburton Co.

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## Record

- **Collection:** Supreme Court brief
- **Document type:** Transcript of Record
- **Published:** January 1, 1945
- **Citation:** 324 U.S. 320

## Text

Vol. I

TRANSCRIPT OF RECORD

(Pages 501 to 988)

Zz

Supreme Court of the United States

OCTOBER TERM, 1944

tig | &.. No. 50
THE DOW CHEMICAL COMPANY, PETITIONER,

ts,
°

HALLIBURTON OLL WELL CEMENTING COMPANY

— _

No. 61

HALLIBURTON OfL hab CEMENTING COMPANY,
, PETITIONER,
z

s.
THE DOW CHEMICAL COMPANY

N WRITS OF CERTIORARI TO THE UNITED STATES CIRCUIT COURT
>
OF APPEALS FOR THE,SIXTH CIRCUIT

as om pone * (APRIL 6, 1944.
PETITIONS FOR CERTIORARI FILED ) y pry 15, 1944,

CERTIORARI GRANTED MAY 15, 1944.

Supreme Court of the United States

OCTOBER TERM, 1944

No. 50

THE DOW CHEMICAL COMPANY, a Corporation,
Petitioner,

Vs.

HALLIBURTON OIL WELL CEMENTING COMPANY,

a Corporation,

Respondent.

TRANSCRIPT OF RECORD

On Petition for Writ of Certiorari to the United States
Circuit Court of Appeals for the Sixth Circuit

Volume II—Pages 501 to 988

WILser OWEN,
1601 Nicholas Building, Toledo, Ohio,
Carvin A. CAMPBELL,
The. Dow Chemical Company,
Midland, Michigan,
Russet, WILEs,
Board of Trade Bldg., Chicago, Illinois,
Donato L. Conner,
The Dow Chemical Company,
Midland, Michigan,
Attorneys for Petition?r.
Kart Bascock,
Dunean, Oklahoma,
Lzonarp S. Lyon,
811 West 7th Street,
Los Angeles, California,
Attorneys for Respondent.

IN THE

UNITED STATES CIRCUIT COURT OF APPEALS

FOR THE SIXTH CIRCUIT

Tue Dow CuemicaL Company, a CORPORATION,
Plaintiff-Appellant,
vs.

Hauursurton Or. Weitit Cementinc Company,

A CORPORATION, Defendant-A ppellee.

Appeal from the United States District Court for the
Eastern District of Michigan, Northern Division

Catvin A. CAMPBELL,
The Dow Chemical Company,
Midland, Michigan,
Attorney for Plaintiff.
Wiiser Owen,
1601 Nic..olas Building, Toledo, Ohio,
Russet, WIzés,
Board of Trade 8ldg., Chicago, Illinois,
Downavcp L. Conner,
The Dow Chemical Company,
Midland, Michigan,
Of Counsel fer Plaintiff.
Earv Bascock,
Duncan, Oklahoma,
Attorney for Defendant.
Lzonarp S. Lyon,
811 West 7th Street,

Los Angeles, California,
Of Counsel for Defendant.

ili

INDEX TO VOLUMES I, Il AND III

Pages
CGS. ese cen ceeikebanesecd ces ee Pee rr ee 2,3
Amended Answer of WIIIIN 6 5.6 ...1194A
Ditto, for August 10, 1897........... 1194A
Stipulation re Williams Bros. record.. 13

Gypsy Oil Company correspondence
and reports re removal of ‘‘Gyp’’ seale
and prevention of formation of ‘‘Gyp’’
in oil wells of the Glenpool, Okla.,
WE 3559.00. neue buen cue ae eees c. 1087
Bartell Table showing results of cor-
rosion tests with defendant’s truck
(treating) acids on strap iron test
UNE sok awe Sats a ec ho eee kek we 329
Ditto, showing results on test pieces
of oil well pipe from National Supply
Ditto, showing results on test pieces
of oil well pipe from Oil Well Supply
Ditto, showing results on test pieces
of oil well pipe from Atha Supply Co.. 334
Bartell Table showing results of cor-
rosion tests with defendant’ s storage
acids on strap iron test pieces. ... 345
Ditto, showing results on test pieces
of oil well pipe from National Supply
RO Pee eees xe VeeR tie oko e eas 345

1649

1651-54

1655
Vol. I, 168

1656

1656
1657
1658
1659
1661
1661
1663
Vol. 1,13

1664-1704

1705

1710

All exhibits are printed in Volume TV urless otherwise indicated.

viii

PLAINTIFF’s EXHIBITS
Exhibit Pages
Number Identified Printed

160 Bartell Table showing analyses of de-
fendant’s truck (treating) acid sam-

Ns h wn ere ruek dees Wed exci cke yes 376 1711
161 Bartell Table showing analyses of acid

samples taken from defendant’s stor-

OE I gees oie Eke 378 1712
162 Bartel! Table showing analyses of acid

samples taken from defendant’s stor-
age tanks and diluted to strength of
defendant’s truck (treating) acid sam-
DIO ao tana pe nae eee Ch aha hed eae 379 1712

163 Bartell Table showing content of cop-
per, lead and iron in acid used by de-
fendant in treating Zahn well, and
same as to acid from defendant’s stor-

DAP a) Aico ee cena 380 1713

164 Bartell Table showing content of cop-
per, lead and iron in acid used by de-
fendant in treating Stella Wileox
well, and same as to acid from defend-
SE Ce I 5 wh ks Cac bnckccn. 383 1714

165 Bartell Table showing content of cop-
per, lead and iron in acid used by de-
fendant in treating Crawford well, and
same as to acid from defendant’s stor-
ERR RR ale ete eg eee 384 1715

166 Bartell Table showing results of cor-
rosion tests using ¢. p. (chemically

pure) hydrochloric acid solution con- -
taining different amounts of copper,
Me MP a cece us| 304 1716

167 Bartell Table showing effect of agita-
tion and increased quantity of acid on
corrosiveness of acid solutions con-
taining different amounts of copper,
WE IE IE gays re cote Lanccci. 407 1719

149 Bartell Table showing amounts of cop-
per, lead and iron in defendant’s truck
(treating) tank acids and storage tank
SR RL CUO ERE RS 9% Feit I, 7 Sacer 424 1720

170 Bartell’s chart showing effect of add-
ing copper, lead and iron to 15.1% e. p.
WYGROUNNOWEC OOM. o5 5c Avi vec cccccs 428 1721

All exhibits are printed in Volume IV unless otherwise indicated.

173A

173B
173C
173D

176

Ww.
178
179
180

181
182
183
184

185

ix

PuarntirF’s ExHIsBITs

Pages

Identified Printed

Bartell Table showing percentage re-
duction in corrosiveness of hydro-
chlorice acid resulting from addition of
different inhibitors named in Grebe-
GONE POO onc cccscassccecenssss
Data showing dates when samples of
defendant’s treating and storage acids
were taken by plaintiff and dates of
receipt of acid by defendant.........
Prutton Table showing results of
small seale tests of corrosiveness of
hydrochloric acid containing different
amounts of iron, lead and copper.....
Table comparing results of some of
tests shown in Exhibit 173A.........
Rh ES DORE ery oe eee eee Pee ge
Ditto, and description of tests, mate-
rials and equipment used and explana-
i nce tia ca egw w 6
Prutton Table showing amount of iron
dissolved from Series 1 oil well tub-
ing in large scale Run 1A using 15%
I vob veeve sashes ees
eg) Fe eye rer Te
Ditto re Run 2A using Series 2 tubing
Ditto re Run 2C using Series 2 tubing
Ditto re Rnn 1B using Series 1 tubing
and 15% commercial HCl containing
small amounts of copper, lead and iron
GERRI era a py Reaiaran or MRAP
Ditto re Run 2B. Similar to Run 1B,
but with Series 2 tubing.............
Ditto re Run 2D. Similar to Run 2B,
but with different amounts pf copper,
Se I lao on a dade cadcakneedes

- Ditto re Run 2E. Similar to Run 2B,

but with different amounts of copper,

ee Oa ite Seman) ey aime f

Prutten’s -sdmmary and conclusions
with respect to runs in Exhibits ,176-
ar te, rte A pa

-Prutton Tables showing: results of

Runs 1M, 1N, 2M and 2N, using com-
mercial acid from special tank embody-

ing features of defendant’s truck tanks !

Sketch showing equipment used in
Runs 1M, 1N, 2M and 2N........... f

494

516

516
516

516

508
515
515

515

1723

1724

1728-33

1742-45

1746-49
1751

All exhibits are printed in Volume TV unless otherwise indicated.

Exhibit
Number

186
187

188

189

192

195

196

199
200,

aa
202
03
204

205
216

218A-218D

219, 220

WIR

931 A-221,J

939 —

233

x

PuaIntTiFF’s ExHIsits

Defendant’s booklet re Howco method 587
Prutton graph showing results of runs
ie ee 602
Prutton graph comparing results of
Runs 1M, IN. 2M and 2N (Exhibit
185) with average of Runs 1A, 1AA,

2A and 2C (Exhibits 176°179)........ 604
Prutton graph showing results of tests

of 15% e¢. p. hydrochloric acid with
different added amounts of copper,
SE Gy ION 5 vase caee cede peneews xs 605
History of oil development in lime-
stone fields prior to 1932 and history _
of acidizing in those fields beginning —
in 1932, prepared by the witness Fitz- ~
eee Nea cePees canes ene ys 178
Item from Montana Oil & Mining
Journal for January 26, 1935, report-

ing increase of production in Pondera

“
Pages
Identified Printed
Vol. II, 587
1752
1753
1754
1755-70
(Montana) field, due to acidizing..... 186 1770
Bulletin of Montana Oil Conservation
| ROPE ART il OREO, ES aa tae ena 189

' Letter, Grasselji to Oil Makers, 10-14-
»)

ine ote Pen ea baled une e eal itect 1174
Letter, Grasselli to Oil. Makers, 11-1-
SR aie eter eerie Ott rege bag he I 1175
Letter, Grasselli to Oil Makers, 1-26-
BS cans Sear can ge ren ete ety eoe Meee Os 1176
Letter, Grasselli to Oil Makers, 9-15-
te rate er On as eed fin Ja 1179

Letter, Oil Makers to Grasselli, 10-8-

Vol. I, 187
Vol. TTT, 1172

Vol. TIT, 1174
Vol. TIT, 1175
Vol. IIT, 1178
Vol. ITT, 1179

EN a ae ee Pane 1179 ‘Vol. ITT, 1180

Oil Makers checks to Penn. Salt Co.. .1196
Letter, Lee to Oil Makers, 2-7-33..... 12438
Pages from notebook kept by the wit-
RE IN oar oa 5Gh Putin nies 1257
Photograph of standing valve and
co OE Re en hae 1268
Letter, Prutton to Rebbeck, 1-28-41... 799
Dew Company’s records of shipments
of acid to Pure Oil Company during
period from Febrnary to May, inclu-

UNS oa ween week Lipstik os 140

Table supplementing Exhibit 94...... 845
Summary of well treatments made by
licensees of Dow other than Dowell... 845

Vel. Tif, 1196
Vol. IIT, 1242

All exhibits are printed in Volume TV unless otherwise indicated.

f

Exhibit
Number
234

305

328

329

330

331

337

348

344

347
348

xi

PuaInTIFF’s EXHIBITS

Sketch and data prepared by Dr.
Prutton showing rates of attack on oil
well tubing of 15% ec. p. hydrochloric
acid and of 15% synthetic defendant’s

SRR I Eee a renee 840
Dowell advertisement in Petroleum
World, September, 1938............. 846
Ditto for January, 1939............. 847
Dowell, Inc., Service Price Schedule
Be PN ys snd oe dade am Ws 0 oe ok ee 852

Record of shipments of hydrochloric
acid and arsenic inhibiter by Dow
Company for period January to June;
Be PIN ic eh ae a 121
Affidavit of Robert Quinlan on the
first treatment of a Pure Oil Company
well with inhibited hydrochloric acid. .1028
Table showing results of acid treat-
ments of gas wells by Dowell, Ine.,

prepared by the witness Lyons....... 191
Ditto, showing additional treatments
TS 8 RETA oe ne ee ere 193

Table showing time acid was in tubing
in each of 122 acid treatments made by
Dowell in Kansas from March to Sep-
tember, 1936, in 97 consecutive Ar-
buckle dolomite wells................ 197
Data showing average time acid was
in tubing in making the 122 treatments
itemized in Exhibit 330.............. 197
Chart showing combinations possible
under claims of Gravell Patent
ton EIRP eae, Se a tena mee 1320
Alquist Table shewing rate of corro-
sion of mild steel im various concen-
trations of hydrochloric acid......... 1365
Charts forming part of Exhibit 343. ..1365
Alquist Table showing acceleration of
the rate of corrosion of hydrochloric
acid containing an acid regulator
cansed by the addition of tin, cobalt
OE oi dae a i rer a he ce 1370
Chart forming part of Exhibit 344... .1370
Table supplementing Plaintiff’s Ex-

I ae cee ee nT a 1404
Table showing treatments by Dow
licensees other than Dowell.......... 1404

Pages
Identified Printed

1789

1790
1791

1792

1793

1794

1796

1t97

1798
1799
1800
1801

1802-03

1804
1805

1806
1807

All exhibits are printed in Volume TV unless otherwise indicated. —

Exhibit
Number

366

xii

PLaIntTiIFF’s Exuisits

P

at oes
Identified Printed

Table showing summary of royalty
charged by Dow Company to licensees. 1404
Table showing quantities of inhibited
acid and other materials used by
RU, Cruces saa oe cau teasbees 1405
Graph illustrating data in Exhibit
GE Sc rise Caen aha eaearewcten ees 1407
Acidizing orders, tickets and other
data from defendant’s files relating to
wells at which plaintiff secured sam-
ples of defendant’s truck (treating)
acids
Dowell advertisirg data for years 1932
to 1934
Photograph of one-half gallon con-
tainer used in Alquist’s tests, and
table and graphs showing results of
ME ich een eh nadakesewirecesdexes 1376

‘Photographs of 10-galion drum and of

equipment used by Alquist in making
tests, and tables and graphs showing
IE Ar I Es hn so cos cdecuccse 1380
Table, ‘graphs and drawing of equip-
ment used by Alquist in making tests,
showing loss of strength of 15% hy-’
drochloric acid when in contact with
iron for different periods up to 24
EEG AE OE aren et nee, Oar pe ne 1398
Bartell Table showing summary of
corrosion tests of various commercial
hydrochloric acids of 15.1% strength. . 499
Table showing Dowell advertising 1932
Oh ee ING On ws cen ceekecces 1408
Poffenherger’s report on acid treat-
ment of Dow Company’s brine well
No. 77
Poffenber
ment of
No. 80
Poffenberger’s report on tests of in-
hibiting value of arsenic compounds
in hydrochloric acid................. 1423

Carr and Humphrey patent applica-
tion for method for increasing fluid
production from oil wells............ 1427

r’s report on acid treat-
w Company’s brine well

1808

1805

1810

1811-24

1825

1827-29

1830-40

1841-46

1847 ©
1848

1849-53

1855
ay
1857-64

All exhibits are printed in Volume IV unless otherwise indicated.

Number
Exhibit
367

368

370

104

105

xili

PLaINTiFF’s EXHIBITs

Identified Printed

Carr and Humphrey patent applica-
tion on chemical reagent for use in
aa aat wa ptine s e's 1428
Carr and Humphrey patent applica-
tion for method for introducing acid
reagents into oil wells by gas pres-
ER Oe ee Oe: ae 1428
Agreement between The Dow Chemical
Company and The Pure Oil] Company
dated January 31, 1933.............. 1428
Agreement between The Dow Chemical
Company and The Pure Oil Company
ee I A CR ac va nd ed Sew 6 5 1428

DEFENDANT’s EXHIBITS

Excerpts from article by R. Van A.
Mills, dated December, 1923, entitled
‘*fhe Paraffin Problem in Oil Wells’’. 35
Letter from M. G. Harper to J. W.
Van Dyke, dated December 5, 1895. . .1033
Telegram, Harmon to Van Dyke,

dated January 24, 1896.............. 1033
Memo from C. F. Lufkin to Van Dyke,
SE. tas us agen swans sours eae 1033

Telegram, J. C. Donnell to Van Dyke,
dated November 25, 1895............
Telegram, Harper to Van Dyke, dated
a 1 eS eee
Letter, The Grasselli Chemical Com-
any to Van Dyke, dated July 26, 1895
tter, Herman (Frasch) to Van
Dyke, dated September 22, 1895......
Letter, Harper to Van Dyke, dated
ere 1033
Letter. Harper to Van Dyke, dated
i 2 See 1047
Letter, Ohio Rubber Company to Solar 4
Refining Co., dated September £1,
es coe cea sia Mis 6s sir a0 sole 1047
Letter, Ohio Rubber Company to Solar
Refining Co., dated September 25,
SS OC ee ear ee
Memo re Crossley Well No. 3 of Ohio
aR eta GR ee pe en 1047

Pages

1864-68

1868-72
_

1873-77

1877-82

1883
1884
1885
1886
1887

1887
1888
1889
1890
1891

1892

1893
1894

All exhibits are printed in Volume TV unless otherwise indicated.

xiv

DEFENDANT’sS EXHIBITS

Exhibit Pages -

Number Identified Printed

108 Letter, Harper to Van Dyke, dated
See ye 1047 1895

109 Correspondence between Lufkin, Van
Dyke and Donnell re acid treatments

(July, 1895, and February, 1896)... . 1047 1896
110 Letter, Lufkin te Van Dyke, dated

Ee A ns cave phe heen nam nek 1900
111 Letter, Harper to Van Dyke, dated

PPOOUIOE BBN. occ bcawtncwce ... 1047 1902
112 Letter, Grasselli Chemieal Company to

Van Dyke, dated November 21, 1895... 1903 :
113 Letter, Van Dyke to Grassel!i Chemi-

cal Co., dated November 20, 1895... o. 1904
114 Meme dated November 21, 1895...... 1905
115 Letter, Frasch to Van Dyke, undated. 1905
132 Letter, Grasselli Chemical Co. to Van

Dvke, dated July 19, 1895. ........... 1906
138 Letter, Lutkin to Van Dyke, dated Au-

ee ee. a aah a Ree awe eee bee 1907
151 Report on scale formation in wells by ,

Ree eee 1081 1908-2]

152 Report by F. W. Karl, dated February
1, 1929, re treatment of William

Borryni Well No. &........ccsecsces 1087 1922
3 Same as Plaintiff’s Exhibit 153. ..... 1087 1664-1704
191 CAPGROT UGNGES . 6 nc oo ci ccsesewueie 790 = Voi. I, 752
21 Letter, Robinson to Prutton, 9-12-39.. 769 — Vol. IT, 769

292 Letter, Rebbeck to Prutton, 1-24-41.. 771 Vol. il, 772
233 Letter, Prutton to Rebbeck, 2-15-41.. 774 Vol. IT, 775
294 Letter, Rebbeck to Prutton, 7-10-41.. 791 Vol. II, 791
225 Letter, Rebbeck to Prutton, 7-9-41... 792 | Vol. iI, 791
2°6 Letter, Rebbeck to Prutton, 7-9-41... 792 Vol. IT, 793
227 Letter, Rebbeek to Prutton, 7-11-41.. 792 Vol. IT, 793
PRN) Hathorn’s chart re tests on hard steel

OR OU RR AR Beet Geli ece pry aN et nae oy 54 1924
28] Hathorn’s chart re tests on hard steel

ae me epee ai gh ie Tea iter pe ak ert ea 854 1925
282 Hathorn’s chart re tests on hard steel

|g SS CEPR SelB Sey ol MA ae SRO 854 1926
285 Hathorn’s chart re tests on soft steel

NE kt i cass ron ae 854 1927
O84 Hathorn’s chart re tests on soft steel

SRM tcc wate cere tS et aN 854 1928
O85 Hathorn’s chart re tests on hard steel

A chat c dacs ant hioonesethe initial tank
sample that first gram was taken directly out of the tank
and therefore should be below the samples that were taken
as existed in the tank, so 1106 should be lower than 1200.

Mr. Lyon: Why shouldn’t there be the same difference
at each one of these stages? A. It is, except the initial out.

Mr. Owen: And that has been explained several times.

Mr. Lyon: The first stage of comparison after that in-
itial you say is 370, the next one is 417.

Mr. Owen: Yes.

Mr. Lyon: Why shouldn’t they both be the same?

Mr. Owen: Your Honor, I think we ought to postpone
the cross examination. We don’t seem to be making any
headway at all.

The Court: I agree with you.

Mr. Owen: Now, Doctor, this Table IX you say in
column 2, ‘‘Menaul method acid and special tank.’’ Will
you explain what is the significance of the term Menadi
method there? A. The Menaul method is as described in
their patent, which involves the forming of a galvanic steel
by electrically connecting the truck tank to the head of the
well, or the tubing, and that method was employed here of
electrically connecting the truck tank with the top of the
tubing.

ze

o07

Dr. Carl F. Prutton

Mr. Owen: And that, I will state, is or was the de-
fendant’s practice, Your Honor, in the three wells from
which samples were taken. They connected the truck tank
to the oil well tubing by a copper cable, and their contents—

The Court (interposing): Any battery now mixed up
with that?

Mr. Owen: No battery, no, except that this lead plate
in the iron tank, and the acid as an electrolyte, in itself
forms a galvanic cell. That is right, isn’t it, Doctor? A.
That is correct.

Mr. Owen: But there is no outside battery, no external
electromotive force there.

The Court: Except as the tank itself, with the acid,
forms it?

Mr. Owen: That is true. Now, explain your next table,
Doctor, Table No. X, and at the outset explain the first
statement ‘‘Menaul Method No Wire Connected.’’ That
means, does it not, that you duplicated the other test as
closely as you could, but did not connect the wire in Tabie
X test but you did connect it in Table IX. A. That is cor-
rect. ;

The Court: And IX and X you run just alike except
for that, is that right? A. That is correct.

Mr. Owen: The purpose being to show, Your Honor,
that there is nothing in this connection between the tank
and the tubing.

The Court: I see. In this test, the acid was agi-
tated for 614 hours in the tank. Series 1 tubing was used.
The average analysis of the inlet acid was 158 parts per
million of lead, and 3.25 parts per million of copper. That
is considerably lower in lead than the sample before and
somewhat lower in copper.

Mr. Lyon: About 25 per cent lower.

The Court: And agitated the same length of time and
agitated in the same way? A. As closely as we could.
And samples of acid from the steel tank were taken at 20
minute intervals, and the composite samples analyzed for
iron. That is shown in the fifth column, the figures for iron

598

Dr. Carl F. Prutton

of inlet acid. In the seventh column are the figures for the
exit acid from the tubing system, when the increase in igo
content in acid due to the dissolving of iron from the tub-
ing is figured, 330 grams of iron were dissolved by the acid.
In other words, we got exagtly the same results with or
without the wire connected.

The Court: You have got intervening figures that are
quite different, aren’t they? s

Mr. Lyon: And I eall Your Honor’s attention to the
fact that there was only about half as much lead in the
second sample as there was in the first, and 25 per cent less
copper.

The Court: Less copper.

Mr. Lyon: Yes, 25 per cent less copper. A. I think
it has been shown here that changing copper from 3 to 4
parts per million makes little difference.

The Court: But what I was wondering, how did you
get so much less lead and one-fourth less copper if you took
the same acid? A. Yes, the same original acid.

The Court: I am wondering and I was carrying the
thought that there hadn’t anything at all happened up to
the point of starting that could be different. You took the
same crock. A. That is true.

The Court: You took the same acid and everything.
Why do we start away from scratch with such different
figures? A. Agitating by hand is a very variable proced-
ure, Your Honor.

Mr. Owen: Which run was made first, Table IX or
Table X? A. The first Table LX was run first.

(). Well, might not the larger amount of lead and
copper in the Table IX run as compared with them in Table
X run be accounted for by the fact that the first batch of
acid you put in that tank ate off the lead from the walls of
the tank? A. That is the explanation.

The Coart: But I thought that was when it went into
the tank? This is before it has had time to eat. A. It is
after it has been six hours in the tank.

The Court: This is? A. That is the acid before it
goes into the tubing.

O09

Dr. Carl Fy Prutton

The Court: This 332? A. 362.

The Court: You did have them just alike when they
went in? A. No.

Mr. Owen: When they went in the steel:tank, they
were just alike. e .

The Court: That is what I mean. A. You have four
runs that we made in this tank,-a steel tank. It was polar-
ized once, and the first run made in it, the lead was 362 after
standing. The second run that was made in it the lead was
given at Table XI, and it is 291, so it fellows—.

The Court: Which is the second now? A. The second
run in chronological order is XI, which fs 291, so it fell from
362 to 291. Then the third run is this one that we have
here, and the fourth run is in Table XII, so—

Mr. Lyon: Were there. any interv ening’ runs? A.
There were no intervening runs.

Mr. Lyon: These are the only runs you made? A. Tee.

The Court: Table XII is the fourth one? I will-see if J
get it in series at all. 362 and 291 and 168, is that it, and
then 247? It jumped back up again: A. It jumped back
up again.

The Court: I was wondering that would go down so |
could have some theory? A. Taking a tank and agitating
by hand is quite a variable thing, and it can vary 25 per
cent, and that particularly applies to the lead concentration,
and it is more difficult to dissolve in solution, just as we had
trouble in dissolving lead chloride, and it depends on the
agitation you get.

- The Court: I don’t know/ I better follow that one.
The first one was high because it was so—because it was the
first, and there was more lead coated on? A. On the side
of the tank.

The Court: Because my fourth one jumps way back
up, which had from that standpoint the poorest chance of
all. It was the furthest away ea the battery plating of
the wall, isn’t that right? A. That is true. There is a con-
siderable variation that you will get in lead content.

The Court: A witness when he performs his experi-

960

Dy. Carl F. Prutton

ment, he gets something he can’t explain or I can’t. I am
glad to have you bring it to me just as you get it. Give
me those in their order. A. 362, 291, 158, and 247, I be-
lieve.

Mr. Lyon: Now, Your Honor, I suggest you get the
order of the copper contents too in the same arrangement,
see how they vary. You have been looking at the lead. Why
not look at the copper?

The Court: Well, all right. Give me those, Doctor.
A. The first one is 4.3, then 2.88, 3.25 and 2.39.

Mr. Owen: Now, Doctor, will you explain, or had you
finished with your explanation of Table X?

The Court: Go ahead. I will tell you all Thaven’t any
theory, and I am waiting for you to give me one. A. Yes,
I think I have completed Table X, in which we got substan-
tially the same result as we hed with the wire disconnected
as we got with the wire connected.

The Court: When you got over ta the final result they
come out surprisingly close?- A. That is rights cae

~The Court: But they travel quite different roads to get
there, as I see it? A. Yes.

Mr. Lyon: That is why I aan objecting to these av-
erages.

The Court: Well, all right.» | ° 7

Mr. Owen: Take up Table XT now, Doctor. A. In
Tabie XI the run number is 2-M, and this again is the prac-
ticing of the Menaul process, with the wire connecte be-
tween the tank and the oil well tubing system. The same
temperature and rate of flow of acid Was used.

Q. The same series of tubing? A. The acid was in
‘the special tank for seven hours in this particular case, and
series 2 tubing was used. The average analysis of the acid
‘n the tank was 291 parts per million of lead and 2.88 parts ,.
per million of copper. In ecolumn’5, under samples.taken at
the inlet in parts fer million of iron are given the iron con-
centrations of the acid in the steel tank at various times
during the run. In column No. 7, under samples taken in
the acid ih parts per millien of iron in the exit acid are

é

561_

Dr. Carl F. Prutton

given the figures, the concentrations in parts per million of
iron, and the acid leaving the tubing system at various
times during the run. Calculating the increase in iron con-
tent in the exit acid over the inlet acid is 265% grams of
iron dissolved from the tubing.

Table XII, run 2-N is described. A Menaul method
tank was used. The acid was placed in the tank for 6 hours
and 30 minutes. The temperature was 85, the rate of flow
was a gallon per minute, as before, but the wire was dis-
connected. Series 2 tubing was used. In other words, the
same tubing as was used in 2-M, described in Table XI. The
average analysis of the inlet acid was 247 parts per million
of lead, 2.3 parts per million of copper.

The acid leaving the system,—the inlet acid in the
storage tanks, in the steel Menaul tank was analyzed at
various times during the run, and those figures are giveu
in column 5, under samples taken at inlet, parts per million
of iron. In column 7 are given the parts per million of iron
in the exit acid leaving the tubing. From the increase in
iron content of the acid and the volumes passed through, we
caleulated the amount of iron dissolved from the tubing,
amd it is 195.7 grams. In other words, it is somewhat less
corrosive in this particular test with the wire disconnected
than # was in the test 2-M where the wire was connected.

The Court: Do you attribute it to the disconnected
wire? A. No, I attribute it to the possible variations in
our test conditions. I don’t believe it makes any difference
whatsoever. °I think the result should be the same.

The Court: There is a substantial difference though?
a. 265 to 195 is 70 grams difference.

The Court: . That is put in millions? A. That is grams
of tetal iron dissolved, 265 grams of total iron dissolved. I
don’t bekeve the’ wire makes any difference, and that these
_ tests would indicate that there was any appreciable dif-

ference. The first two comparative tests indicate the same
result and the last two indicate the disconnecting of the wire
gave somewhat lower corrosion. The main purpose of the
. test was to show that the wire doesn’t materially change,—

562

Dr. Carl F. Prutton

+

decrease the rate of corrosion by connecting that wire,
which is necessary to practice the Menaul patent.

The Court: There is a difference of 36, isn't there!
A. Yes, a difference of about 70 grams of iron. .

The Court: That is quite a difference. Isn’t that a
large amount? I don’t know. A. When you take raw
acid and run it through this tubing we dissolve 1000 grams
of iron, and here we have a difference of 70 grams..

. The Court: One would indicate 70 per cent-less harm

than the other; or 30 per cent less harm than the other. A.
I would be willing to concede the disconnecting of the wire
actually improved conditions. I would be willing to ¢on-
sider that.

Mr. Lyon: We are not talking about that. Tell him
how much inhibition it decreased by disconnecting the
wires, or per cent, as compared with the wire connected, in
what per cent have you reduced corrosion, on your own
figures? A. We have reduced the inhibition of the acid by
disconnecting the wire.

Mr. Lyon: By how much per cent? A. By7 per cent,
approximately.

The Court: More than that?

Mr. Lyon: Sure it is more than that.

The Court: You have 265—

(Witness interposing): No, I stated it in the opposite _
from the way you stated. I stated the reduction in cor-
rosiveness or the inhibition in coming from 1000 grams
down toe265, there is 750 grams,of iron difference; if we
reduce it to 195 there is only another 70.

The Court: You reduced it more tWan before.

Mr. Lyon: That is right. A. In corrosiveness. I
said inhibition—

The Court (interposing): But say you have reduced
the corrosion more than 25% by this. You don’t claim it
did, I don’t claim it did.

Mr. Wiles: When you have it pretty well inhibited,
for instance a 99% inhibition, and raise it to 9914, it is tru:
there is a difference 50% in corrosion but practically vou
have no corrosion in either case.

563

Dr. Carl F. Prutton

The Court: All right. But you have reduced the
amount of corrosion by more than 25%.

Mr. Wiles: That is true, but you have started out by
reducing it down to a very small amount in the beginning.

The Couri: Sure.

Mr. Owen: Your Honor, in considering this particular
question you should go back to the tests made from the
stoneware crock with uninhibited commercial acid. Those
showed in Table I a total grams increase in fron of 1043.

The Court: I follow you that you say neither one of
these are corrosive enough to do any harm. That must be
the contention.

Mr. Wiles: They are very greatly improved in that
respect. ;

Mr. Owen: They will do some harm, they are not
perfect.

The Court: Then when it was disconnected it did
change it more than 25%? .

Mr. Owen: I don’t know whether the doctor has any
theory as to why there was less corrosion with the wire
disconnected than there was with it.

Q. If you have a theory, I would like to hear it. A.
The theory of electrolytic protection by galvanic attion is
interesting from a theoretical standpoint of connecting a
metal which will djgsolve more readily than iron to the
iron and many people have tried to apply that in actual
cases and have found that instead of getting inhibition they
get the reverse. They get more corrosion when they con-
nect things together like that, and particularly if they try
to impress potentials upon a metal. I den’t know whether
this would be an instance of that case or not. As far as I
am concerned, I would be willing to say both on the results
of these tests and from my theoretical knowledge, that this
connecting or disconnecting the wire would have absolutely
no difference—it would be a small amount on the inhibition.

The Court: I get this from what you say. You per-
formed many experiments before you reached the con-
clusion this connection of the wire was the cause of the

264

Dr. Carl F. Prutton

change? A. Yes, I wouldn’t expect it to be of very great
difference one way than the other.

The Court: I say you performed a good many experi-
ments before you reached a conclusion. A. The results of
these tests indicate to me substantially there is no inhibition
produced by that wire connection.

The Court: Of course that is the danger. I agree
fully with the explanation that that was less destructive—
the acid was to iron, when it was disconnected than it was
before; I wouldn’t want to reach that on just one experi-
ment. And I understand you clearly to say you don’t reach
that conclusion on one experiment. A. No, these experi-
ments should be considered with the tests that I ran be-
fore. In describing those tests I mentioned that the first
two tests I duplicated the composition of the acid in the
steel tank and ran it directly from the stoneware crock to
the tubing system; not only disconnecting the wire, not
even having the lead plate in there in those tests we got
exactly the same results with the wire connected or dis-
connected. In other words, six different series of tests, all
duplicating, all pointing to the fact that the lead plate, the
wire, the tank, has no effect on inhibiting corrosion in an
oil well, and that also agrees with all theoretical principles
of electro-chemistry.

Mr. Owen: Doctor, while we are on this subject, I
would like to have your theory of the Menaul proposition
that the pipe can be protected from corrosion by connect-
ing up the tank to the pipe by this cable. A. The theory,
as I explained it, in agreement with these tests, as to why
the tubing is protected when they practice the Menaul pat-
ent is simply due to these metals which are added in the
acid and which are fed the acid containing those metals, fed
into the tubing. That accounts completely for the inhi-
bition. The placing of a lead plate in a steel tank at a
position electrically remote from the bottom of the well, or
even inside the tubing, from a consideration of electrical
circuits is that you might get some little inhibition on the
end of the pipe that is sticking into the tank, but in any *

wa soe)

565

Dr. Carl F. Prutton

circuit the electrica) current takes the easiest path that it
can to go through the circuit. It doesn’t go through all the
way to the bottom of a 2000 foot well, jump to the pipe and
run back. If you have an electrical circuit and have two
resistances connected between two bus bars, one resistance
has a very high resistance, the other very low; all the cur-
rent goes through practically the low resistance. There is
no reason as to why the current should go down the acid
through the tubing, to the bottom, jump across the tubing,
back through the tubing, back to the tank as described in
defendant’s patent, and in that way protect the tubing.

Q. I wish you would trace that circuit as described in
the Menaul patent down into the well and then back to the
tank. A. They do describe in the patent one method of
operation which would have some remote change of work-
ing, but which is so impractical that I don’t believe it was
ever even tried out, and that is to lower a lead wire down to
the bottom of the well, keeping it from touching the sides of
the tubing, and pouring acid down between the lead wire
and the tubing. Under those conditions, you might get a
little bit of inhibiting effect. But with the lead plate back
in the tank and the circuit that you have to follow-—if I may
draw on the board here, I would like to draw it.

We simply draw a vertical tube in the ground, that you
can visualize as being a couple of inches in diameter and
several thousand feet in length, and that tube is full of acid.
Then we connect that into a truck tank, and here is the
truck tank, in some shape or other. In the bottom of this
tank is this lead sheet and more or less lead covering the
sides. The iron is partly exposed. There is definitely a
tendency, a potential, which would make the lead negative
as compared to the iron tubing, and a galvanic cell which
you might figure would take some lead and plate it upon
the iron. Now, between the tank and the head of the tub-..
ing there is a copper wire connected. Steel to steel, the
tubing and tank. We have a circuit.

The Court: Each filled with hydrochloric acid. A.
That is true. This is all acid. Now, wé have a cell in which

--

566

Dr. Carl F. Prutton

this is one electrode, the electrolyte or solution in the cell
between the electrodes is hydrochloric acid, and this whole
system is another electrode. The whole system is one elec-
trode. Now, the passage of current between two electrodes
in a cell, the current goes in the most direct manner it can.
Now, the actual voltage of this cell, as will be shown pos-
sibly ‘by the defendant, of we may bring it out, is on the
order of a few hundredths of a volt.

Mr. Owen: I may read from some of the defendant’s
literature where they stated the voltage of the battery
formed between the electrodes is ‘‘.35 of a volt. Therefore
‘it should be a good conductor and as little resistance as pos-
sible in the short circuit so that this low voltage current
can readily flow from one point to the other.”

The Court: Now, this copper wire across there just
hitches two irons together. A. Two metal plates together,
and in between you have acid.

The Court: How is it any different than as though
here you had a tank over there, and the pipe coming right
immediately connecting to it?’ In other words, are all of
you—I don’t know, maybe—are any of you claiming that
that makes it different than as though this was steel across
the top and that just fitted right to it and came right,
around and it was all steel and all filled with acid around
here? Does the fact that that is an open space there and
this has copper across, does that make it different? A.
It makes some little difference, but not appreciable. It is
the same as you have in any type of battery where you have
one electrode, like a carbon rod in an ordinary dry cell, that
is the one electrode in the cell, that is the solid conductor,

_ and then the other electrode in the dry cell is zine. In be-
tween you have a thick solution of ammonium chioride, That
is a typical battery. And you don’t get that battery to fune-
tion unless you connect it electrically outside. In other

, words, the dry cell just stays without acting until you touch
a wire across here, or put a flash-light bulb across here, and

, then the current flows and then these actions take place. You

have a complete circuit here with electrical current flow-

= 367

Dr. Carl F. Prutton

ing through the cell. And the light lights up. Now, the
same thing is true here. If we have that disconnected, and
the other connection, if we had this welded across here, we
would have the same sort of condition.

The Court: That is what I thought. A. And the pas-
sage of current between.

The Court: Here you had your typical one, and you
point out to me that you have one zine and the other— A.
(interposing): Carbon. One zine in the dry cell.

The Court: Carbon and zinc here. A. Where we have
this. >

The Court: Lead is plating on one of them. A. Yes.

The Court: And to the other. A. The iron of the
pipe, the tubing, is the other, all the way down the weil.
Now, the current flowing between these two electrodes
passes through the path that has the least electrical re-
sistance; it takes the easiest path out. It has to go through
the acid, and, therefore, it has to go through the acid to the
pipe, from the pipe back through the electrical wire and
back around in this sort of a circuit, but if here the cur-
rent went around in this direction and completed the cir-
cuit with this outside wire, we have a complete circuit.

The Court: You haven’t got that hitting the lead at
all. You have got to have that current go to the lead. A.
I assume this was coated with lead. So the current comes
from here, to here, back through the wire and back'to here.
There is absolutely no reason why it should take a path
and run through the columr containing solution for three
thousand feet of a very low, poor conducting solution, three
thousand feet, jump to the side of the tubing down here,
and then run back throught this pipe.

Mr. Lyon: Well, just assume that the entire side of
the tank is coated with lead, and go ahead with your
proposition. A. The inside of the tank?

Mr. Lyon: You can’t have current flowing from lead
to lead. A. You have exactly the same condition.

Mr. Lyon: You can’t have current flowing from lead
to lead. The current will flow to the nearest iron. A. If

568

Dr. Cari F. Prutton

this tank is completely coated with lead, as you. state, and
as I believe is your contention here—

Mr. Lyon (interposing): Yes. A. Substantially so.

Mr. Lyon: It is completely covered. A. It is com-
pletely covered. There is no iron exposed in the tank.

Mr. Lyon: You can’t flow the current from the lead
plate to the lead covered wall. A. There is subsantially
no current flowing from the lem plate to the lead covered
wall.

Mr. Lyon: The current will try to flow from the lead
plate to the nearest uncovered iron. A. I have exactly said
that. It would flow from the lead across here. I consider
this whole tank a piece of lead, because this is substantially
coated with lead. That is all lead. Now, the,current flows
from this lead inside the tank to this tubing. But it flows
through the shortest path of acid it can flow through, be-
cause it doesn’t want to go through ‘a tong path of acid.

The Court: That sounds reasonable. A. Therefore,
it doesn’t go down to the bottom.

The Court: As I understand it, he is asking you to
assume that that is all coated. A. That is all lead.

The Court: All right. Where will it go to? A. It
goes from the inside of this tank, any place from the lead
on the inside—

The Court: That is all lead. A. That is all lead.

The Court: Now, wheref A. It goes to the end of
the tubing.

Mr. Lyon: When that gets covered with lead, what
happens?

The Court: That is what they (defendant) will claim,
I suppose. They haven’t said that, but I take it the theory
is—and I want you to knock it out if it ought to be—I take
it their theory is that that will go to the end of the twbing
and it will coat that, and then it will go to the next nearest
and then the next and the next. ’

Mr. Lyon: That is right. Theoretically, that is the
basis of the engineers’ reports on this.

The Court: And I think—they don’t
tank, if I go in there 5000 feet there is absolutely no ‘elec-
tric current resulting from that lead? A. That is my con-
tention.

a¢2
\

Dr. Carl F. Prutton

The Court: Now, then,f have got the idea that you
say that for practical purposes there isn’t any of the other
side, copper wire connection onthe well side that the cur-
‘ rent starts from, where the copper wire connects to the
tubing, and makes its way back through the solution on the
tank side? A. The positive flow of the current is in the
direction through the walls of the steel tank, through the
lead coating on the inside, across the acid and it comes to
the closest point on this metal tubing that it can, the cur-
rent passes through there, and then back around in that
direction, any current.

The Court: It never goes any further towards the
well than where the copper wire connects with the tube?

Mr. Lyon: I would like to correct that. In your ex-
planation it wouldn’t make any difference where the cop-
per wire from the tank was attached to the pipe. That
hasnt anything to do with it? A. That has very little
effect.

The Court: But you haven’t any of you gotten what
is bothering me. I understand the doctor to say that where-
ever you attach it, and I agree it doesn’t make any differ-
ence, but that when it comes in contact with that tubing
that it never goes any further towards the hole in the well,
but its course leads back now into the tank? A. That is
the main circuit, and the amount of current that would
flaw—there would be very little current that would flow,
very little.

The Court: Now, how far, that is what I am getting
at? A. It wouldn’t flow, in my opinion, any distance at
all, and the amount is so negligible—

The Court: In feet how far? A. I couldn't tell you.
You can’t calculate it.

The Court: You know it wouldn’t be 5000 feet?

Mr. Lyon: You don't know that. A, It is my opinion
it wouldn't go twenty feet.

The Court: Well, now, that is what I wanted to get at.
A. That is my opinion. I can’t prove it, but that is my
opinion.

d73

Dr. Carl F. Prutton

The Court: You could pull one of these things out
some day more than twenty feet.

Mr. Lyon: He said that was his opinion and he
couldn’t prove it.

The Court: I know it. Maybe you ean disprove it.

Mr. Lyon: I am not claiming I ean. A. We haven't
any proofs on that, I mean in the small set-up we made
with our tubing system connecting the wire, we found where
the tube,—where the wire was connected was inhibited. We
had 112 feet in this tube system that we have and we meas-
ured the loss in weight of each length of tubing, and even
the length where the copper wire was connected wasn’t in-
hibited, so I say the amount of current that flows is not
enough to do any good. The fact you can break this steel
completely and take this whole thing away and get exactly
the same amount of irom dissolved all is evidence.

The Court: It is my understanding of your testimony
that the underlying reason for that is that it is your belief
and opinion that this iron in the tank, not to exceed twenty
feet of the end of the tube, never gets enough coated with
lead, so by what it has all got, it has got enough iron to
satisfy its appetite right there? A. That is right.

The Court: Isn’t that the meat of it all? A. ‘That is
right.

The Court: And their contention, evidently, from this,
because I feel so right about it, is the faet you wouldn’t
start at the bottom of the well, if there wasn’t any necessity
for it_—you don’t take a great big detour unless the road
is bad straight ahead, but their contention, as I understand
it, is that they have got a tank that is coated so much it
doesn’t satisfy its hunger for that, and begins at the end of
the tubing and rapidly goes down coating the tubing and in
that way protects it.

Mr. Lyon: May I state the proposition? Our proposi-
tion is that we use this Menau! method to protect our tanks.

The Court: Yes.

Mr. Lyon: Our theory considers there is a good possi-
bility that it may do some protecting of the pipe, but it is

O74

Dr. Carl F. Prutton

purely theoretical whether it does or not, and there is no
way in the world of establishing it one way or the other.

The Court: As long as they claim their purpose is to
coat their tank, that is what they say, that is, that is what
they say their purpose is, and it does give protection to it?

Mr. Lyon: We will prove that.

The Court: I will ask the witness right now, what do
you think about that? A. Does it give protection to the
tank?

The Court: Yes. A. It gives a slight amount.

Mr. Lyon: You don’t know if it is more than that? A.
I don’t know. We have run tests in the laboratory against
steel and it might inhibit the corrosion 30 to 50%, or some-
thing Jike that. It would vary with the conditions, Then
you plated this battery to get more lead on this and that—

The Court (interposing): I haven’t a very big dispute
about this thing.

Mr. Wiles: The tank hasn't anything to do with the
lawsuit any way.

Mr. Lyon: I think it has this much to do, Your Honor.
Somebody said our use of this method was a smart trick in
order to do something down the well.

Mr. Wiles: I say it is.

Mr. Lyon: That isn’t the purpose of it at all. It is to
protect the tank.

Mr. Owen: I would like to have the witness retrace
that cireuit in the defendant's tank when it is connected up
with the oil well tubing by the copper cable. In tracing the
circuit, Doctor, although you are illustrating it on the black-
board, please make your description perfectly clear so that
when read from the record it will be understandable? A.
The tubing which may be simply dipped into the tank, or
which may be connected through some pumping arrange-
ment at the bottom of the tank, is electrically connected by
means of a cable at the side of the truek tank: and. there-
fore, we will show here a copper cable connecting the oil
well tubing to the outside of the steel tank.

Now, this steel truek tank has on its bottom a thick

vio

Dr. Carl F. Prutton

sheet of lead, which is connected to the tank, and then due
to their preparation of the tank by their so-called polarizing
method, they put on a thin coating of lead on the side of the
tank, and so we have a steel tank with the bottom prac-
tically covered with a heavy sheet of lead, and the inside of
the walls of the tank partially covered with electroplated
lead.

In the tank we have our hydrochloric acid for the acid
treatment. Now, we will assume that this tube is full of
the fifteen per cent hydrochloric acid, which it would be in
case we were transferring it, possibly, through a pump or
some other means from the tank down into the well.

The Court: Now, I am thinking of that, and see if I am
wrong, I am thinking of this as one continuous body of
hydrochloric acid. A. That is correct.

The Court: I am thinking of the steel as one contin-
uous body of steel, and I am ignoring the copper wire. That
is simply a little bit better conductor stuck in there, and |
am thinking of this as this odd shaped thing running down
there and all of that, but I am thinking of this as a solid
bit of steel with all that connected across there, of course.
A. That is right.

The Court: Just as f the steel ran across. And one
big spot of lead down here in this, and the sparsely settled
lead sticking up there. A. That is correct.

The Court: That is the idea I am carrying about that
outfit. A. That is exactly correct. And if you imagine that
down this well you are about one to three or five thousand
feet away from this lead plate, so that this end of the steel
tube in this example would be several thousand feet away
from here. Now, the operation of this cell is that the lead
goes into solution and current passes from: the lead into the
solution. Tries to get to the iron. It will go to the iron
that is closest to it.

The Court: I would think so. A. In other words, the,
current from this lead would go to this iron. In order to
protect down below here, the current has to pass from this
lead sheet, up through the pipe, through the acid, always in

, O16

Dr. Carl F. Prutton

the acid, down through this column of acid, th-n come to
the wall of the pipe and to its protection and then back
through the wall of the pipe, back through the copper wire,
back into the tank, to the lead plate.

The Court: Yes. A. In other words, in this example,
which is a simplified diagram, the current goes from the
lead into the solution and then travels in varying amounts
to the iron surface closest to it, or to the iron surface three
or four thousand feet away from it.

My contention is that the amount of current that passes
from this lead electrode or sheet to a point a thousand feet
away is substantially zero, since we have measred the
amount of current that passes between this whole! tubing
system, the entire tubing system and the tank which we had
in the laboratory, and the amount of current was on the
order of a few millionths of an ampere, particularly in that
the resistance of this hydrochloric acid is considerably
greater than the resistance of the metals, and therefore
there is absolutely no reason why current will take the
hardest way to go any place. That is simply a law of
nature. It would take a long while, and a fairly appreciable
amount of current at least something greater than the order
of a few millionths of an ampere to cover a thousand square
feet of surface with any protective coating into the well.

As a result of the tests which we have run, when we
broke that circuit, which prevents that action, when we
broke that we got a little better action than we had with
the wire in there.

And as I told you before in this applied electrolytic
protection, there are just as many examples where elcctroly-
tics work in a negative manner than in protecting the metal-
lic surfaces, and therefore the statement that I would make
from our tests is that the wire had little effect, the elec-
trolytic protection had little effect one way or the other, and
I think that is what I stated last Saturday. And then the
other argument, the difference in potential that existed be-
tween this tank and the tube in our set-up was down in the
order of one or two hundredths of a volt. The difference

577

Dr. Carl F. Prutton

between this lead plating side of the tank is a little greater
than that, I will admit, but the potential difference is so
slight that any protective action that you would get, the
tendency to plate lead out is negligible, because that plating .
out requires a different potential. In the surface of ordi-
nary steel pipe differences in potential occur between dif-
ferent parts of the pipe. That is, if you take a piece of pipe
and expose it to hydrochloric acid, or any water solution,
differences in potential between particles of the steel and the
iron crystals of the ferrite amount to as muel as severil
tenths of a volt.

In other words, down at the bottom here we have little
cells where a particie of iron carbide and a crystal of iron
in close contact have potentials of one to three-tenths of a
volt, and those little cells will have much greater voltage
than you have impressed on this whole system, and there-
fore the surface of the iron pipe has a small galvanic cell,
and those small galvanic cells,—take your inhibitor, which
is plating solution in copper, and plate out the metal with-
out any external action. They will plate out a small amount
of lead and copper. That is the way the lead and copper
acts as inhibitor. It doesn’t need this outside current.

It has several tenths of a volt out in the open. A piece
of pipe in the open with hydrochloric acid, or any water
solution, on that surface there are differences of potential
several tenths of a volt. We have that potential and we put
a solution with a little bit of lead and copper in it. The
current in that little galvanic cell causes the electrical chem-
ical cell action and plates the lead on one of those elec-
trodes.

Now, if we impress another one hundredths of a volt
of copper from some source outside, say three thousand feet
away, and with a resistance between it, we are not going to
get any greater effect or any protection on this metal in
solution, and therefore the metal in solution combined with
the differences in potential that exists in the steel itself, the
lead plates out to some degree, the copper plates out quite
thoroughly, and you get a pgrotective film formed on the

578

Dr. Cari F.. Prutton

surface of the iron just by immersion of the steel in this
lead and copper containing solution.

The Court: Well, lead chloride and copper chloride, do
they have the possibilities for the little electric current just
the same as the free copper? A. They are somewhat dif-
ferent in that you plate on a perfect film of lead, it doesn’t
at quite the same way as a sheet of lead. That is 100%
lead, and you get a definite voltage or the tendency for that
lead to dissolve but if you just partially cover it with a few
atoms, you don’t get quite as high voltage.

The Court: Is this plate we talk about of lead free lead
just like our lead plate is when we start or is that coating
like the particles that are floating through the acid and
really lead chloride? A. It is metallic lead. It is smal!
particles of metallic lead, and it isn’t lead chloride.

The Court: Well, now as it is, on its way across that,
of course, has its origin in the lead plate and it winds up as
a thin coating some place at a little or great distance. On
its way over there is it free lead or lead chloride?’ A. It is
a lead ion with a valance of two and an atom of lead with
two electrons removed from it. Completely different.

The Court: It is hooked up— A. With chleride.

The Court: That is on its way over it goes to pieces
again? A. It is plated out. If you will let me, I will show
you how lead chloride solution and copper chloride solu-

tion—

The Court (int rposing) : I want to see after it leaves
as free lead and wiftds up as free lead, as I understand it,
it gets a ride across there with some new neighbors. A. Yes.

The Court: Whether it comes out in a parachute or
what, I don’t know, but after it takes that trip across it
gets out as free lead again. A. Well, now, the first thing I
want to explain is what happens when vou take a piece of
ordinary steel and immerse it into hydrochloric acid which
contains lead chloride and some copper chloride. We will
assume the lead is the material that is going to do the in-
hibiting. We have shown in various tests it does a little. I
will explain how it does it. There is no free lead in this

o09

Dr. Carl F. Prutton

system whatsovever—it is just taking a piece of metal, stecl,
immersing it into a solution of hydrochloric acid that con-
tains the lead chloride in solution. I haven't taken up the
lead chloride. ;

The Court: You have just got lead chloride then? A.
We have just lead chloride without any lead sheet at all
(indicating). If we consider a piece of steel, in the strue-
ture of steel there are crystals of various materials present
in the steel that crystallize out, and some of those crystals,
the major part of them, are caystallizing pure iron or ferride
(indicating on the board). Now, let us assume that we have
some ferride crystals here, covering most of the surface, but
in steel we have other elements than iron; we have carbon;
we have sulphur and phosphorus, and those elements com-
bine with iron to form compounds, and those compounds,
when the steel solidifies, they crystallize out and form smal!
particles and crystallize around through the surface.

The Court: Some of them are better for some uses, for
certain uses, and some worse for certain uses. A. That is
correct. So we will consider that these are irou crystals,
and let us consider here—I want to draw it large enough so
that you can see it—this is a particie of Fe,C, or cementite,
which is the common form in which carbo occurs in steel.
So we have here a particle of cementite in the surface of
steel.

The Court : I am to think of those as separate mole-
cules? A. They are not separate molecules. They are
separate crystals. You can see them under the microscope.
They aren’t down to the molecules. They are large enough
to be seen under the microscope.

The Court: But made up of many molecules? A.
Made up of many molecules.

The Court: They are not all alike? A. They are not
all alike. In the case of the Fe,C, there is different, very
small crystals of Fe,C, and the ferrite is considerably larger
in size. The ferrite crystals, being in larger amount, why,
they crystallize and tend to form larger crystals. The
amount of iron carbide is usually less than 1 per cent, and,

580

Dr. Carl F. Prutton

_ therefore, there is such a small amount coming out the
crystals are usually finer, and this particular arrangement,
the iron erystal in electrical contact in the body of the steel
with another material, Fe,C, two different materials in elec-

“trical contact, that is, two crystals which are touching each
other electrically in the piece of steel—we are looking
through a cross-section of the piece of steel—outside here,
if we put on the surface some water solution, and let’s put
hydrochloric acid, in the solution, this is what occurs, First
the iron has a definite potential or tendency to go into solu-
tion, which we call its solution tension. It has a very strong
tendency to go into solution. The iron carbide very little.
We usually measure those differences in tendency to dis-
solve by the voltage, which is the electrical pressure tending
to go into solutien. This iron has a very great tendency to
go into solutien. This material has substantially none, prac-
tically zero. It is quite inert.

The iron is a material that tends to dissolve. Now,
here we have, if we measure the voltage between the iron
and iron carbide, we find it is in the order of one to three-
tenths of a volt, which is a fair voltage. The difference in
potentiai right in two adjacent crystals here, we have a
water solution on top in contact with these two dissimilar
particles. -

The Court: I thought we had hydrochloric acid. A.
That is a water solution, hydrochloric. We have three-
tenths of a velt difference. This force is there tending to
throw the iron out into solution.

The Court: Yes. A. That is the driving force for this
cell. And we have a complete electro-chemical cell, we have
a cell with an electrolyte, two different electrodes at dif-

“ferent potentials, and we have the external circuit with the
solution, the metullie cireuit closed, just as thoug?. we had
this electrode here or here.

The Court: For all we thought of that as a piece of
stee!, that we put in, vou get that going on within the fam-
ily. A. It is right inside the body of steel. It is just as
though we had a piece of iron here in a galvanic ecil, like

581

Dr. Carl F. Prutton

a dry cell, and a piece of iron carbide here, and we have .3
volts difference between the two, and then we took and put
a bar of steel or something across outside here and dip this
in hydrochloric acid. It is exactly the same action.

The Court: In other words, it is the same as if there
were two different metals. A. Two different electrodes.

The Court: Like what goes on between copper and
iron, or zine and copper, or lead and iron. A. Yes.

The Court: So us between this kind of iron and this
kind of iron, you get a—
Dr. Carl F. Prutton

thing. I would cut back five to ten points on that, and ca’!
it 70 to 80 or 80 to 89, somewhere in there.

Mr. Lyon: I still want to talk about comparing 2-F
with run 1-M.

The Court: All right.

Mr. Lyon: You tell me that is a different pipe? A.
Yes.

Q. You have figured the particular pipe for determin-
ing percentage of corrosion on PX-188 for run 1-M as
against the pipe that was run and called that 100 per cent,
haven’t you, or you have averaged it out, the difference in
those two pipes: A. Yes.

Q. How can you account for the difference between
66.6 per cent reduction in corrosiveness for run 1-M where
you have 4.33 parts per*million of copper, and the results
of run 2-F which we have just been discussing, where with
a less amount of copper you have 89.1 per cent reduction?
A. Just in the nature of the tubing. That is the only ex-
planation I could give you. It is different tubing.

The Court: We have taken the same acid in each? A.
Substantially.

The Court: You have taken the amount you would eat
100 per cent to start it with? A. Yes.

The Court: Well, then, it seems as though that—you
have already accounted for all the differences in your tub-
ing right there, in that difference in the 100 per cent? A.
No.

The Court: I take it one would eat mor@-ihan the _
other? A. It wouldn’t account for all the difference. It
would account for half the difference here. If your rates
of attack are known for two sets of tubing and average
them, you are half way off.

By Mr. Lyon: a

Q. Did you do this, Doctor, or did somebody else in-
flict it on you, this average of averages you have got in
these tables? A. TI believe somebody else inflicted it on
me. I don’t remember. I think the field of comparison i.
on one side of the tubing and to simplify the thing it was
thrown together.

629

Dr. Carl F. Prutton

The Court: Well, then, that is the only average of
averages, that top line? A. The top one. The rest are
individual, and we are comparing an average of averages
of attack on these blanks.

The Court: For the purpose of getting at what I was
asking you about we should have that performed with the
same acid in both cases, and take what they eat as 100 per
cent? A. Yes.

The Court: Isn’t that right? Then we would get at
what I am talking about. A. In one set of tubing we got
about 1000 grams and the other set about 800, and there
was 20 per cent difference between the two sets of tubing,
and so what we have done at the top figure, we have aver-
aged up those two rates of plain acid and to compare the
individuals and it is not a valid comparison and produces
some little difference.

The Court: We can’t get at what vou are getting at
at all? A. The whole question is entirely an academic one
in that we are showing these acids are 60 to 80 per cent
inhibited, plus or minus 10 per cent, and that is the story,
and to argue on differences of 5 to 8 per cent is simply
wasting time.

Mr. Lyon: If it is plus or minus, if these results are
plus or minus 10 per cent we will say— 637
Dr. Carl F. Prutton

get below .3 volts they get imperfect protection, and the
amount of current that they use to accomplish that por-
tection is a considerable amount. These figures are neg-
ligible compared to those figures actually used in that elec-
trolytic protection.

Q. I am not asking you that. If you would just fol-
low my questions, it is somewhat difficult for me to phrase
them in this technical subject, I think we could make better
progress. I asked you whether or not the fact that you
answer that you did not know what potential or driving
force was necessary to polarize the pipe at 5,000 feet was
because you hadn’t ascertained it or because it could not
be ascertained? A. We did not ascertain that.

Q. Could it be ascertained?) A. I don’t think it could
be easily ascertained. You could, in a laboratory, set up
some sort of apparatus, but to try to astrabalate from that
down to the bottom of this well, with the complex electrical
conditions that vou would have to figure, would be no prac.
tical figures whatsoever, and I made no attempt whatso-
ever to do that, and we feel that these figures being so
minute down to the millionths of an ampere, and thou-
sandths of a volt, are so negligible—if vou would take that
rail out here in front of the lawn you would find one thou-
sandth of a volt difference between the different ends of it,
and there is not supposed to be any electricity flowing in
it, and the amount is so negligible that as far as I am con-
cerned there is no electrical flow there.

Q. Well, Doctor, as « matter of fact, even that order
of pressure or potential, say one thousandth of a volt, is
not enough to accomplish the polarization, you say? A. I
would state that it would be my opinion that it would not
be anywhere near enough to establish polarization, but |
can’t tell you on the basis of any exact tests.

Q. Well, then, your testimony that there could be ne
current flowing down the acid in the well sufficient to’ pro
duce a polarization anywhere down the well, is purely a.
matter of opinion and speculative opinion at that. not one
that you are able to prove? A. No, it is on the basis of

-

638
Dr. Carl F. Prutton

my knowledge of electro-chemistry of electric circuits and
the results of these tests when made with oil well tubing
that showed if you had that pipe polarized in the tests we
made, polarized sufficiently to do any good, we would have
a sufficient amount of iron dissolved but we got no notice-
able difference.

Q. Subject to the limits in your error, of course? A.
I have stated the limits in error.

Q. Now, are you testifying that the current wouldn’t
be sufficient to cause any polarization in 5000 feet? Are
you of the same opinion the same difference would go al!
down to the ground? During that
time the lead sheet has corroded and formedead chloride
and some copper chloride. The lead chloridesloesn’t all go
into solution and be evenly dispersed in this acid. There
is some lead chloride of a thin whitish film on the lead
plate. The lead chloride on the lead sheet which, of course,
is being continually formed, and the loose particles which
is dispersed not dissolved then tend to accumulate in the
bottom of the tank; the concentration at the bottom when
you let it set is greater than at the top. When we took
samples of the composite of the tank we dipped into the
tank and took the sample. The tube which is delivering
the acid out of that tank was just an inch or two above that
lead plate, so it was sucking acid by that lead plate, and
naturally would have a higher lead content than samples
we dipped out of the top or dipped out of the middle of the
acid. That is why*the exit acid in this run is higher than
the inlet. As I said before, the reason it didn’t disturb us
much was it was very easy to see this lead chloride that we
have shown and other people have shown, that the amount
of lead in the minge of .39 or .49 is substantially the same
as an inhibitor. .

Q. Well, then, you don’t have am actual figure here
for the lead content of the acid as you put it into the top
of the.pipe? A. I didn’t say that. I believe the stuff
coming out the bottom is substantially the way it went in.

Q. I am not asking you that. You don’t have an ac-
tual figure— A. (Witness interposing): Of the analysis
of the lead edntent going in. We do*not.

Q. Do you hate a figure for the actual lead content of
the acid introduced into the top of the pipe? A. For all
practical purposes the .39is a good figure and .49, or an
average, any way you want to take it.

The Court: What I understand you to say is you
think it is higher in lead. I don’t think“t makes any dif-
ference but you think it actually is higher in lead content

°
t

. 710
Dr. Carl F. Prutton

than the average of the whole thing. A. At the bottom,
right at the lead plate.

The Court: I say that you put in— A. (Witness in-
terposing): Yes, that is correct.

Q. (By Mr. Lyon): Is that true of the figures you
have reported PX-184 and 185 as to the lead content of the
acids introduced into the top of the pipe? Are they sub-
ject to that same correction? A. I don’t know what the
figures are. I would have to see them.

Q You know the figures, don’t you, in Exhibits 184
and 185? Maybe you better take a look at them. Figures |
for the synthetic acids and the figures for the tank acids -
where you have given the lead contents, and tell me whether
they are subject to this same explanation that you have
given here? A. (After examining documents and books) :
We will have to get it out of the book. It is not in the
report. Do you want us to go through the book and get
the figure?

Q. Don’t you report in Exhibits 184 and 185 that
these were the amounts of Jead that you found in the tank
acids or the composite acids}, I am talking about the inlet?
A. Oh, the inlet?

Q. Yes. A. The figures are given in the report.

Q. Well, now, are they subject to the same explana-
tion and correction that you have referred to in connection
with this figure of .39, or did you use these figures— A.
(Interrupting): I don’t think you would get the same dif-
ference in runs—you might—if this pipe were right down
on the lead sheet, you would get quite a bit of iron in the
effluent acid. If the pipe were to—

Q. You must have misunderstood my question, be-
cause you are not answering it at all? A. I did not under-
stand it then.

Q. You reported in Exhibits 184 and 185 figures of
the lead content of the acid that was introduced into the
top of the pipe? A. That is correct.

Q. Did you use these figures that I have been refer-
ring to in Exhibit 190 without correction, or did you correct

711
Dr. Carl!®. Prutton

them in any way to take care of the feature that you have
been referring to?

Mr. Wiles: You did not mean to include the exhibit
that had the synthetic acids in it, because this factor does
not exist there at all. There is nothing about synthetics.

Q. Well, I don’t know about that. Well, all right, let
us limit it to the Menaul acids. A. The figures that we
reported in the report are the analyses of the _—- that |
we dipped out of the tank.

Q. You did not make any correction? A. We did not
make any correction for the effluent concentration.

Q. Let us refer to the next item No. 4 on page 136 of
this chemical analysis for run C. This is entitled ‘‘Inhibi-
tions, ‘small metal samples, sample, weight, loss, inhibi-
tion,’’ and there is the series from C-1 to C-8, and the
weight losses are given. The inhibition is expressed in
grams, meters per hour—I think that is meters, ‘‘Grams
m. per hour’’? A. I think it is meters.

Q. And the per cent is given, and for C-1, there is no
per cent. For C-2, it is given as 28.5; for C-3, it is 32.0;
for run C-4, it is 33.6; for C-5, it is 33.3; for C-6, it is 29.3;
for run C-7, it is 28.6, and for C-8, it is 34.2. Then there is
a marginal note in pencil, ‘‘Not used in report.’’ Now,
will you explain that table, and explain what the tests were,
what these percentages are, and why you did not use them ;
in the report? A. When we started in with this work we
knew that Dr. Bartell was employing a small specimen in
an inhibition test and a small volume of acid, and we used
that in measuring the inhibition of acids in some of these
tests as reported here. And the inhibition of our com-
mercial ‘acids all ran about zero or very close to it, within a
few per cent of zero, on the same small test. And the in-
hibition of these synthetic acids or Menaul acids that we
ran all ran around 30, between 30 and 40, which is very
similar to the results Dr. Bartell got on the field: samples
that they had obtained.

But when we ran it through the big tubing here we got
70 per cent inhibition. And the thing that we couldn’t ex-

712

Dr. Carl F. Prutton

plain was the difference between the inhibition obtained in
those small scale tests and in the large scale test. We
then thought that the results were probably due because
the cutting of the little piece of metal used to work it and
deform it a great deal, and therefore you have got a pe-
culiar surface, the volume and the time in contact, and so
we went to the method that we used in our subsequent inhi-
bition tests for laboratory purposes.

We simply took a piece of actual tubing and we gave it
the same type of cleaning as the tubing got in the large
scale tests, and we used the same mass or volume of acid
and area in contact with the acid that we used in the large
seale tests and used the same time of contact that we did in
the large scale tests. The only thing we couldn't duplicate
was the agitation. And then we got very similar results in
the laboratory and in the large scale tests.

And so in the small scale tests the inhibition there
says ‘‘Do not use’’ simply because I don’t recall that we
reported any inhibitions in the report except this large
scale, the one with the one inch aye iron, of oil well
tubing, the second laboratory test which we developed
which gave us correlation with our large scale tests.

Q. Are these small scale tests that you refer to all
these tests made with these samples? A. Made with the
small specimens.

Q. They were made under laboratory control condi-
tions, were they not? A. Yes, they were controlled.

Q. Carefully made? A. Well, I would say they are
fairly carefully made, yes.

Q. Well, now, they all showed very much lower per-
centages of inhibition than the tests that you reported in
Exhibits 184 and 1851 A. That is correct.

Q. And you continued to make those tests of that kind
and obtained those kind of results throughout all your
work, did you not? A. No, sir.

Q. When did you abandon them? 717
F Dr. Carl F. Prutton
® the color at the end of a certain titne and that was not very
* convenient, and, therefore, there was a chance to make

sdine little error there by the observer. And in the second
method that color stayed and was quite permanent. Isn’t
that the main difference?

Mr. Lightfoot: Yes. A. That is my recollection of
the two methods.

Q. Well, was there more than two methods? A. No.

Q. That you employed for copper? A. No, there was
just two methods.

Q. You haven’t tried any other method since? A.
No other method for copper.

Q. I notice on page 156 a table eutitled ‘*Coppei
Analysis, Runs K and L, Carbamate Method.*’ A. That
was the second method.

Mr. Lightfoot: Yes.

Q. That was the method you actually reported? A.
That is the good method, better method, of the two.

Q. That is the one you used? A. That is the one on
which the figures are based, on the carbamate method. All
the figures in the report are based on the carbamate method,
as well as Dr. Bartell used that method.

(). I notice on the left-hand side of this page a note,
‘Results Discarded.’’ Ruf-on the bottom of the column it
says ‘‘Above samples analyses enclosed with report but

_ questionable due to color interference.’ Will you ex-
J plain that in the light of your testimony! A. The an: ilvst
“that ran these samples wrote along the side of them ‘‘Re-
sults Discarded. See page 154 for re-run.’’ In other words
he must have noticed something was wrong or he did some-
thing wrong. ‘‘Above samples analyses enclosed with re-
port but questionable due to color interference."’ ** Above
samples,’’ that must mean these top ones. I can’t interpret
that last sentence there. Were these figures used?

Mr. Lightfoot: I don’t know. A. I would like to
have the book and take time to cheek it and find just
exactly—

Q. (Interposing): You do that. We sre going to

~~

718
Dr. Carl F. Prutton

have two hours at noon, and 1 hope you.can do it in that
time. A. All right. bao

(). Jt takes a long time to check some of these things.
Now, the next entry in this book commences on page 158
and is entitled ‘‘Run L,’’ dated May 11, 1940. And the
write-up for that run goes through with the entry of results
through page 165. And the Conditions of Test on page 161
are stated as follows:

‘Fifteen per cent HC! to be passed into the steel tank
and to remain there for approximately six hours with mild
agitation. Then to be run through piping system at ap-
proximately one gallon per minute. The temperature of
acid to be 85° F. Tank and T are not to be connected by
any outside connection.’’ And that run L is referred to in
Exhibit PX-185 as run 1-N, is it not? A. That is correct.

Q. The next entry in the book begins on page 168,
entitled ‘‘Run M’’ made December 23, 1940. The write up
_ for that run continues through page 175 and the conditions
of the test are stated at page 171 as follows:

‘*413 N HCl acid treated with FeCl,. 4 H,O PbCl, and
CuCl, to be passed from the stoneware crock at 1 gallon
per minute at 85° F. through the tubing system.’’ That run
is referred to in PX-184 as run 2-D, is it not? A. That is
correct.

Q. The next entry in the book commences at page 176
and is entitled run N, dated January 7, 1941, and the write
up for this continues through page 183. The conditions of
run N are stated on page 179 as-follows:

‘*413 N HCl acid was passed directly from the stone-
ware crock at 1 gallon per minute at 85° F. through the tul-
ing system.’’

This run is referred to in PX-184 as run 2-C, is it not?
A. 2-C is correct. That was reported as 2-©.

The Court: That goes direct, is what I was getting at.
A. It goes directly into the tubing.

The Court: It didn’t go in the tank at all? A. That
is right. 7

Mr. Owen: It ran from the crock and went directly
from the crock.

719
Dr. Carl F. Prutton

The Court: That doesn’t apply to the reason why some

earlier ones were discarded, because they didn’t stay in the
tank? A. No, it wasn’t in the tank at all.
! Mr. Lyon: The next is a write up commencing on page
’ 184 entitled ‘‘Determination of Iron,’’ and this continues
through page 188, and I am going to pass it for the time
being, but-it has to do with the new method for analyzing
iron. A. That is right.

The Court: That one of May 11, 1940, L, I should mark
it reported; is that right?

Mr. Lyon: Yes. May 11, 1940, Run L, is Run 1-N in
Exhibit 185.

Q. Now.then we come to page 189, to what is entitled
‘‘Chemical Analysis of Run M”’ and No. 3, Item 3 is en-
titled ‘‘Copper Analyses, Carbamate method.’’ A. That
is right.

Q. That is the method that you say vou adopted and
actually used in your report? A. That is right.

Q. Now, there is quite a table of these copper analyses,
and I notice a note on the side, ‘‘ Discarded See page 256.’’
Have you any knowledge of that? A. I will have to look
at it.

Q.- You have turned over to page 256. That has a table
entitled ‘‘Re-Check of copper analysis, Runs D, J and M.”’

The Court: Can you tell us the occasion of making
those and discarding the earlier figures? A. There is no
date down here, so you couldn’t tell just when they were
run. We would like to check these figures.

Mr. Lyon: We were just ealling attention to the fact
that they had discarded certain copper determinations, and
then it referred to a later page in the book, and there was
a re-run of them, and the witness is going to make a state-
ment. we commence with thé next run

721

Dr. Carl F. Prutton

entered in DX-190, I want to stop and ask you about a com-
parison that I note between this run I, which you did not
report, with run. H, which you reported under the number
2-M, and run A, which you did not report. I note that this
run I, which I am interested in, that the conditions as stated
at page 105 show that that was a synthetic acid, an acid
made up of adding the copper and lead, and that you added
about 4 parts per million of copper and 225 parts per mil-
_ lion of lead. A. Does it state that I added 4 parts per
million of copper?

. Q. That is the figure that we get out of here, if it is
any— A. (Interrupting): Does it state that?

Q. It says 15 per cent HC! acid, containing 2 2 PbCl..,
wand CuCl,, so the composition of acid is similar to that in

run H, and run H gave about 4 parts of copper and 225 of
lead? A. Similar is not identical.
‘ _Q. Now, then, in that test you would have a synthetic
Menaul tank acid, run down the pipe, isn’t that correct? A.
We would have a synthetic acid of whatever concentration
we had there.

Q. And run down the pipe. There would be no tank
with the lead plate in it? A. No.

Q. And the connection to the pipe? A. No. .

Q. Whereas in run H, which became 2-M, you did have
the tank and the battery to produce the tank acid, and you
ran that acid down the tank with the connection, with the
so-called tank connected pipe—isn’t that so? ~Yes. And in the analysis
the one sample I that was analyzed showed 4 parts per
million. That was taken at the inlet of the tank in the run.
That is out of the crock. This is a crock run in I. That
sample showed 4 parts per million of copper, which is evi-
dently higher than it could possibly have been unless some
sort of a mistake was made some place. Then the analysis
of the effluent acid leaving the piping system showed about
1! parts per million, the copper solution leaving the pipe—
about 4 samples of that were analyzed, and they all showed
about 114 parts per million of copper.

The Court: How long after you put this copper into
that before you analyzed it and got the 4 parts per million?
A. I don’t recall the time. :

The Court: I mean the one you made synthetically and
you had it in what at the time? A. Ina stone crock.

The Court: And you put in your copper, and then you
analyzed it. You put in what weuld take it up to 2.88, and
then analyzed it and had ¢. A. Yes, that was what the
analysis showed.

- The Court: Now, how long intervened? tell, Bill? You are the one got the report together?

Mr. Lightfoot: They a
tubing, I believe. \

A. I think these runs could be—this could be very
Well explained. It will take some study to do it, and I
don’t think the conclusion is valid at all. I would like to
take this overnight.

Q. Sure. Doctor, if you have anything you want to
correct in anything you have said on cross-examination,
why I am sure I want you to have an opportunity to do it.
and if you let me know why I will ask the court to allow
you. to be given that opportunity. New, I did ask yester-
day—

The Court: All witnesses in my court can do that. I
am looking for the facts, and that is all.

Q. Plaintiff’s counsel didu’t let me have the cor-
respondence between this witness and Mr. Rebbeck. A. I
have that. Do you want it?

Q. In view of the fact it is referred to at several
points in Exhibits PX-184 and 185, I-would like an oppor-
tunity to review that correspondence to see what the views
are that were exchanged between this witness and Mr. Reb
beck in regard to the work that was to be done, and what
fhe results were. Is this the complete correspondence? A.
That is the complete file of correspondence to everyone
connected with these tests, I mean, not only to Mr. Rebbeck.

Mr. Lyon: I will examine this this evening, Your
Honor. ;

Mr. Lyon: Now, have we, as a result of PX-184 and
185, and these notebooks, and these additional‘preliminary
or tentative reports that you furnished me, before us for
study all of the experiments, and all of the work that you
have done for this case, at least up to the start of*the trial?
A. Up to the start of the trial, or just short!y before. We
have some laboratory inhibition tests that were reported in

all different sections of

=
cf

; 766 ; ;
Dr. Carl F. Prutton

.the presence of oil that are not in these, books,,and they
were completed after the start of the trial, and the_ hooks
were not available to put the’data in.

Mr. Lyon: I think that that is as far a& I can go with
my ctoss-examination, anti I may not have any more; but
I would like to look over this file of correspéndenge to-
night, Your Honor. NG oie ,

The Court: All right. \

Mr. Lyon: I am returning to counsel the six partial
reports, or preliminary reports, and one of the two volumes
he gave me is an empty book, except for two or three pages.

I am going to ask that the court. receive as Exhibit _
I)X-190 the original record book which I examined the wit-
ness on, and there is — in it except practically this
data on this case.

Q. Dr. Prutton,-I don , believe you testified to any
determinations made as to the percentage of corrosion re-
duction or the percentage of inhibition of the Halliburton
storage tank acids. Did you make’ any such tests of the
acids that you made to simulate them? That is the acu!
in the storage tank before it is acted upon in the trans-
portation tank. A. I don’t recall that we did. If we did
that it was some isolated test that we made, and we did so
many of them.

Q. Do you know a Mr. Harold Robinson of the Dow
Company? A. Yes.

Q. What is his position i in the Dow Company! A. He
is a physical chemist, in the Physics Laboratory there.

Q. I show you in your file of correspondence a letter
addressed to you, dated September 12, 1939, signed by Mr.
Harold Robinson. Did you receive that letter from Mr.
Robinson? A. Yes, I received that letter.

Q. And the letter contains this statement, does it not,
‘*We would prefer to use the same commercial acid (Gen-
eral Chemical Company, Chicago) as was used by Hauli-
burton in the well treatments with which we are concerned,
if we could be sure that the acid would have inhibition of
the same order (10 to 15 per cent) as the Halliburton stor-

- °°
767

Dr. Carl F. Prutton -

age acid. We have observed occasional high inhibition in
this and other commercial acids. I should say that there
might be an advantage to using Graselli acid in that you
would probably have a chance to check on the inhibition
before buying it in any large quantity.’ > L have correctly
quoted the letter, have I not? A. I don’t recall.

Q. Just read it over, if you will. A. You quoted cor-
rectly from the letter.

Q. Now, you understand from this letter that the
Halliburton acid corresponding to that used by Halliburton
in the well treatments which had \been sampled was acid
from the General Chemical Company of Chicago, and was
inhibited and contained in its raw state inhibition as high
as 10 to 15 per cent, did you not? A. Well, the story of
the initiation of this work is not simply—cannot be taken
from one letter. | There were a series of conferences and
distussions that were held between myself and Mr. Cham-
‘Derlain, and plso Mr. Rebbeck.

Q. I asked you if you had that understanding of this
_paragraph. If you will just answer that question, then we
will get along to another. A. I didn’t pay any attention
to that paragraph. *

Q. You didn’t? A. No. I did not pay attention to
a lot of things that Robinson told me to do. He was a
sort of an assistant in the laboratory with Mr. Chamber-
lain, and instead of specifically following his instructions |
took more of my general directions from these conferences
with Mr. Chamberlain, who was his superior. Robinson
suggested, for example, a tremendous amount of electro-
potential work that would have taken months and years and
many men to do, and I simply didn’t follow that.

The Court: Is Robinson still with the Dow Company?
A. Yes, he is.

Q. Who suggested that you make your comparisons
and your experiments with Graselli acid, which, as you
have suggested, was practically chemically pure, rather
than with raw commercial acid of the type used by Halli-
burton, which in its raw state was 10 to 15 per cent in-

Dr. Carl F. Prutton

hibited? A. Well, I can’t enlighten you upon that. You
found in our books and we evidently ran inhibition tests on
this Penn Salt acid and Graselli acid and found some slight
inhibition, and the purpose of the tests, as I saw it, and I
was given quite a good deal of latitude, not at all times
specifie instructions from these men at Dow. I received
letters from Robinson with many detailed suggestions, but
I followed very few of them. I don’t recall hardly any that
I followed. The outline of the whole problem, the general
problem was to determine if in a large scale set up these
metallic components would greatly inhibit the acid and to
determine the effect that this lead plate in the Menaul
process had contributed to that inhibition, or whether it
contributed at all. And the decision to use the acid, we
must have discussed, for I ran this Penn or our men ran
this Penn Salt acid. That must have been discussed in one
of these meetings or conferences we had, and here with
two types of commercial acid, and then with Graselli’s very
close to us, and in my opinion it made no difference, practi-
cally, as to the finding of this work, the general findings, as
to whether a considerable amount of lead and some copper
in the acid would greatly inhibit—increase the inhibition
of commercial acid when run through a pipe system. That
| think we have done and I think is independent of a varia-
tion in some small percentage in the acid inhibition.

Q. I show you a letter under the letterhead of The
Dow Chemical Company, addressed to you, ‘‘Re: Acidizing
Contact Time”’ signed by Mr. J. Rebbeck, Patent Depart-
ment. Did you receive this letter? A. I did receive it.

Q. Is this Mr. Rebbeck’s signature? A. It is.

Q. Mr. Rebbeck is the witness who was here on the
stand sometime ago in this ease. A. Yes.

Mr. Lyon: I want to read this letter to the court. It
is dated January 24, 1941. In reading it to the court I
will ask the court to have in mind the Dow men were
present at these wells where they have obtained these
samples, so they have full information as to the facts that
are reported in this letter by the Dow Company.

769
Dr. Carl F. Prutton

Mr. Lyon: I think I will offer in evidence the previous
letter dated September 12, 1939, from Mr. Robinson to Mr.
Prutton. With the understanding if you don’t want to
destroy the file, the reporter can copy it in.

(Whereupon the document above referred. to was ..
marked DX 221, and reads as follows: .

“THE DOW CHEMSCAL COMPANY
Midland, Michigan, U.S. A. * °

September 12, 1939. ,

“Dr. C. F. Prutton,
Case School of Applied Science,

et ang Ohio, | .
De r. Prutton:

‘We have already forwarded to you under separate
cover data relative to the composition of Halliburton lead
and that section of the depositions dealing with the layout
of the truck tanks. r

‘*As for the ratio of Pb area to Fe area and the com-
position of the steel used for the truck tanks, I am asking-
Conner to get this data as soon as possible. We should
be able to get the Pb-Fe area figure without much trouble,
but as to the other item there may be some delay. I assume
that in the case of the steel analysis you are mainly con-
cerned with the copper content, insofar as it will determine
whether or not your tank produces an acid having approxi-
mately the same copper content as the Halliburton truck
acids. (We have some experimental runs which show that
the copper in the acid is derived from both the lead and
the iron, for a well tubing—Halliburton Pb couple in 15%
HCl.) In order to avoid having to duplicate the steel from
Halliburton’s tanks, we might substitute for Test Run €
a run similar to B, except that the acid in the crock would
be synthetic Halliburton truck acid, i. e., metals added,
which would be run through the steel tank rapidly as in B
in order to avoid further metal pickup. That is, the in-
ventory in the steel tank would be kept just high enough to
allow for siphoning and getting the electrical output of the

770

Dr. Carl F. Prutton

couple into the tubing, possibly. a 20-gallon inventory or
thereabouts. I take this to be what you have in mind for
Test Run B. With this procedure, we need only be con-
cerned with avoiding an excessively high copper steel.

far as I know the electrical output of the cell is not going
to be appreciably .effected by the usual variations in steel
composition.

* ‘The tubing you require can be purchased from the
il Well Supply Company, which has supply houses at
Pittspurgh, Oil City, Franklin, and Butler in Pennsylvania
and at Wooster and Newark in Ohio. This tubing is made
by the National Tube Company.

‘Bartell has been using 2” API seamless tubing. The
smallest tubing of this kind available appears to be 114” -
nominal (1.38 I. D.), but to get this under A. P. I. specifica-
tiqis it is necessary to take an external upset joint, which
you will probably only cut off anyway to get steel samples.
The specifications for this tubing are as follows:

‘*National A. P. L. External Upset tubing (quantity re-
quired), 144” (nominal), 2.342/ft. with threads and upset
without coupling, seamless, external upset, grade C.
Specify length wanted.

‘‘The same tubing without the upset and lacking A. P.
I. recognition or approval is sold at National Oil Well Tub-
ing, 114”, 2.27+/ft., seamless, plain end, grade C. »
mereial acid. And then he did two things. He built up

+

s
>

785

Dr. Carl F. Prutton

that commercial acid synthetically by adding metals in
amounts comparable to those found in the defendant’s acids,
and he tested those through this apparatus, running it from
a stoneware crock where there could be no change except
that which took place in the pipe, and then he went fur-
ther and he built a tank to simulate the Halliburton tank,
and he put commercial acid into that tank and let it stand
there for six and a half hours, end stirred it every fifteen
minutes, so as to get as nearly as possible an acid that would
have resulted had the commercial acid been carried in a
Halliburton tank for six hours.

Then he ran that acid from this simulated Halliburton
tank through the system, and he analyzed it to see how
much copper or how much iron there was when it started
through the piping system, and he analyzed it to see how
much there was when it got through, and he took the
xmount of iron that was taken up from the pipe and com-
pared that amount with the amount of iron that was taken
up from the pipe with the commercial acid, without any
additions, run from the crock through the pipe.

The Court: You take a given acid, and you run it for
three minutes, you get a different inhibition than you do if
you take the same acid and run it for three hours, don't
you? A. That is correct. I have a chart of the inhibition
against time, Your Honor.

The Court: All right. I follow that. Now, we will
say you get 17.8 if you run it three minutes, and we will
say that you get 69.03 if you run it for three hours? A.
Yes.

The Court: Is it correct to say that acid is acid of a
certain per cent inhibition, and say nothing more? A. No.
We have got to describe the tests, and we have tried to do
that.

The Court: If you put it in an iron tank and haul it
for three minutes, you get a different result than vou do if
you put it in an iron tank and haul it for three hours? A.
You get a different result.

The Court: Would it be correct to say that the acrd

786

Dr. Carl F. Prutton

you put in a tank had the same inhibition, and stop there?
A. The acid is the same.

The Court: I know. Now, don’t misunderstand me, I
am just talking about how to taik about this thing, and how
we have been talking about it, and get it on the record. I
understand exactly now that it is going to eat more, the
longer it is in there. JI understand there are other things
entering into it. I want to know whether it is correct to
say that the acid had the same percentage of inhibition, if
you put one in a tank and haul it for three minutes, and
you put the acid in another tank and haul it for three hours.
Is it correct to say—is it correct to use that term, that it
has got the same inhibition? A. No, I would not use it.
I would describe how long it was in the tank.

The Court: Well, in this record you will find that that
is done. I am trying to get it clearly on the record, but
you can’t use that expression with reference to acid. It is
only when you state all of the elements, according to your
testimony, is that right? A. That is correct.

The Court: It depends, too—you take the same acids,
and vou take different kinds of iron—you go to two differ-
ent places and get iron, and you put one into one vat of this
same acid, and you put the other into another vat of the
-ame acid, you get different results—your iron is different?
A. Somewhat different, yes.

The Court: Then it is not correct to say that you take
acids of the same percentage of inhibition, is it? A. No,
not without explaining the tests and the results.

The Court: They have got different inhibitions, be-
cause you have used them differently? A. The popular
conception of the term ‘‘inhibition’’ is—

The Court: Oh, I know, but I want to know just how
wrong we have been in using the definitions here. We
should not apply it to the acid when we get to percentages.
You ean say it is inhibited, that it is capable of inhibition?
A. Yea. wn

The Court: But when you get down to percentages,
you must not say it any more, is that right—we must stop

787
Dr. Carl F. Prutton

using it? A. With reference to a certain figure. You have
got to define conditions, and the popular use of the term
‘‘inhibition’’ is an erroneous one.

The Court: Well, I take my acid, and I haul it in a
wooden tank, nothing else touching it, only the wood—
what is its inhibition? A. lf I am to answer it, the-way
I would report inhibition—

The Court: Now just wait a minute. ] did not take it

/out, I didn’t do anything with it. A. I would say that you

would have to take the acid out of that tank.

The Court: But I didn’t take it out. You can’t take
it out of that tank. I have put it in there, and I keep it in
there twelve hours, and I haul it all around. Now, I want
to know whether it is inhibited, or not. A. And you take
some out and test.

The Court: You have got to take it out and put it in
with iron? A. Absclutely.

The Court: Then you can’t tell how much, except that
you state how long and whether it was agitated. They are
just as necessary as those who describe the acid. A. Not
quite.

The Court: How can you state percentages, one with-
out the other elements# A. You can’t.

The Court: If you keep it in the wood and don’t let
it touch anything else, what is its inhibition? A. You have
got to run a test.

Mr. Lyon: The percentage of inhibition vou get by
that test will be different if you have two different kinds of
iron that you tested on? A. It will be somewhat different.

The Court: All I am bringing out is now that the way
we have been using the percentages don’t apply to acid
and the stuff that is in it. The percentages apply to the
acid, that stuff that is in it, the time that is used, the agi-
tation, and all the elements that figure into it, and it is only
as to those results, in other words, that it applies, and that
result and that percentage in the result is contributed to, |
understand that fully now, and vou don’t need to worry
about that, it is contributed to by fhe acid and it is *on-

788

\ Dr. Carl F. Prutton

tributed t

centages \

by the time, but whenever you use the term per-
u are talking about results and not about the
things that ‘go in to make the result. A. That is involved
in it, but it M not the sole factor. ,

The Court: But you mustn’t apply the percentage
over to time? “A. No, sir.

The Court: You mustn’t apply percentages over to
agitation? A. No, sir.

The Court: You mustn’t apply percentages over to
the acid?) A. Not alone.

The Court: Not in inhibition now. Of course, you
couldnt apply it all the time? A. You have got to take
them altogether.

The Court: But when you come over to talking about
percentage of inhibition of corrosion I must not apply that
to the acid at all, and I must not apply it to whatever is
put in as an inhibitor. All right. Now, we have got that, I
think, clear on the record. A. It is a method of compar-
ing acids under similar conditions, and that is all. I would
like to answer the questions raised in that letter.

The Court: You mustn’t say an acid is a certain per
cent inhibited because no chemist is wise enough to de-
termine that. Doctor, given a quantity of acid, you can’t
analyze that. A. Not without specifying the conditions.
We can analyze it chemically.

The Court: Yes. But you are dealing with a proposi-
tion and you have used the definition as such after you
have analyzed that you can’t say it is a certain per cent
inhibited. A. Not unless you make tests.

The Court: And then you get results cepending on
the condition. A. And comparison of one solution with
the other.

The Court: Then it isn’t comparable. Most things
you take an analysis, you tell how much it is with this per-
centage. A. We have these chemical analyses. We say
there is 1% lead. We determine absolutely. That is fixed
on the sample.

The Court: Yes, I get that. You tell me the in-

789

Dr. Carl F. Prutton

gredients in it but when you talk about per cent inhibition
~ you are not talking about the ingredients. A. No, talking
about the performance of it under a definite test condi-
tion.

The Court: Then why don’t we agree you are talking
about results and not ingredients. Don’t you agree with
that? A. The ingredients contribute.

Mr. Lyon: All right, doctor— A. (interposing):
May I explain the letter?’ We got sidetracked on the dis-
cussion.

Q. I will finish my part in a few minutes, and I will
give you an opportunity then to explain, or they can.

The Court: I want to give you a full opportunity,
doctor. A. Yes.

Mr. Lyon: I am going on with this, and it is not going
to interfere, at all, I am sure.

Mr.-Lyon: Doctor, when you reported the results of —
your tests to the Dow Company, you simply reported, did
you not, the actual values that you found in the first in-
stance?. A. Why, I believe so. I always report results as
to what I find. |

®. I mean the result, the measure—

Mr. Owen (interposing): I suggest that the witness
be shown the letter that you are referring to.

The Court: Yes; he is entitled to see it.

Mr. Lyon: Yes, if there is anything he wants to see.
A. What are you askiny about?

Q. Iam asking a physical fact now. A. The physical
fact is that I report to a client sometimes in letters and
preliminary statements, I report preliminary reports, and
then finally when I get through summing up all the work
that has been done, I arrive at some definite conclusion as
to the results of the work and I report that. It has been
referred to in the correspondence here.

Q. What I am getting at is this, doctor, these tabula-
tions, such as PX-189, of the kind that were brought here,
you did not prepare those at all? A. No.

Q. They were prepared by the Dow Company? A.
Yes, that is correct.

790

Dr. Carl F. Prutton

Q. You were asked to include tiem in your report?
A. Not in my report.

Q. In Exhibits 184 and 185? A. Well, it is not bound
in my report. They brought those charts in, and we checked
the figures on them.

Q. Now, doctor, the various tables that were included
in your report, those were also prepared by the Dow Com-
pany, were they not? A. Absolutely none of them. They
were all prepared by us.

Q. You prepared these reports and submitted them
to the Dow Company, but as they appear in Exhibits 184
and 185, they have been completely re-written from when
you first presented them to the Dow Company, have you
not? A. I presented interim reports, by just reporting
whatever came at hand, to try to give them a picture, and
letters were written as to little changes that might have
been made, or little differences.

Q. You say they were only little things. Weren’t you
asked to leave out some things? A. There were a lot of.
smal! tests that were made, of various kinds, and in making
the final report that was breught in here, and which I don’t
think we submitted as a display or an exhibit, but was taken
in as an exhibit, that was written, specifically going at one
particular object, not to include all of the little miscel-
laneous things that we arrived at on the side, or—

Q. (interposing): I am going to ask you if this is one
of the letters that you received from Mr. Rebbeck with ref
erence to the data or the report after you had submitted it.
This is dated July 18, 1941, addressed to you, and signed
by Mr. Rebbeck, on the stationery of the Dow Company
(handing the document to the witness)? A. That is a letter
that was sent to me, and we revised the report in line with
this, and, as I recall, before that letter was written to me, I
had had a brief conference with Mr. Rebbeck in Midland,
in which he just went over this, there were a number of
typographical errors, and we went over the form in which
the final report was to be prepared.

Mr. Lyon: I will ask that this letter be marked DX-
224.
Pad

791

Dr. Carl F. Prutton

(The letter above referred to was thereupon marked
DX-224.)

Mr. Lyon: I will read this to Your Honor, it isn’t
long. I will read the first part of it.

“DOW CHEMICAL COMPANY, July 10, 1941.
**Dr. C. F. Prutton,
‘‘Case School of Applied Science,
‘Cleveland, Ohio.
‘‘Dear Dr. Prutton:
_ “*Subject: Changes in ‘Memorandum reports on Halli-
burton-Dowell case’ June 20, 1941.

‘*Mr. Owen has reviewed the subject report and would
like the following changes made. Will you please retype
the pages to be changed and furnish us with copies for our
reports?

‘“‘The changes to be made are as follows:

‘*First, number all the pages beginning with the title,
‘The Effect of Pressure on the Corrosion of Steel by 15
Per Cent Hydrochloric Acid containing Inhibitors,’ but
omitting the memorandum of report entitled ‘The Effect
of Crude Petroleum Oil on the Corrosion of Oil Well Tub-
ing by 15 Per Cent-Hydrochlorie Acid.’ With this section
omitted, the title page ‘Small Scale Tests That May Be
Used To Demonstrate the Effect of the Menaul Process’
will be numbered. 5.

‘*Revise the table of contents by omitting the second
item, namely, ‘The Effect of (rude Petroleum Oil on the
Corrosion of Oil Well Tubing by Fifteen Per Cent Hydro
chlorie Acid.’ ’’

Then there follow several pages of changes. IT guess
I will have to put them all in, as the witness has attempted
to deny the latest report in existence that this letter men.
tions.

(). The first of these letters asking you to revise your
report, and also stating—I think I will read the letter so
you can identify it. This letter is dated July 9, 1941, from
you to Mr. Rebbeck, is it not? A. From Rebbeck to me.

Q. You received that letter, did you? A. Yes.

792

Dr. Cart F. Prutton

Q. I will ask that this be marked DX-225.

(The letter above referred to was thereupon marked
DX-225.)

Q. The next letter is—well, on the same subject there
is another letter of the same date, is there not? A. Yes.

Q. You received that letter? A. Yes, I received that
letter.

Mr. Lyon: I ask that this be marked DX-226.

(The letter above referred to was thereupon marked
DX-226.)

Q. The next letter is the letter that I have already
read, which is DX-224. I have already read that. The
last letter is a letter dated July 11, 1941. Did you reezive
this letter from Mr. Rebbeck? Tid you? A. Yes, sir, that
is correct.

Mr. Lyon: This will be DX-227.

(The letter above referred to was thereupon marked
DX-227.)

Q. With reference to these letters, or this last letter,
DX-227, that is the letter in which Mr. Rebbeck suggested
to you the use of average of averages, and the averaging of
various tests for determining what 100 per cent corrosive-
“ness is, and the various matters that are involved—he
worked out this per cent of corrosiveness and asked you to
- adopt it. You didn’t do that, isn’t that correct?) A. As I
said, as I recall I met Mr. Rebbeck some time in June, and
I think Mr. Owen was there, and Mr. Conner, and these
changes were discussed, and this method of representing
the results. These are not any faked-up results. It is just
a different way of writing the results, changing from per
cent inhibifion over to this reduction in corrosiveness, a
different way of expressing the results. I saw no valid
reason as to why it could not be done, and they said, ‘*We
will caleulate your results, and you check them, and we will
have the figures made up for you.’’ And that was the way
it was done.

Mr. Lyon: I don’t think that it is necessary to* read
each of these letters if they are here, Your Honor, except

793

Dr. Carl F. Prutton

I will indicate as to DX-225. It says: ‘‘Subject Correction
to Report Entitled Large Seale Test of Menaul Method of
Acidizing Oil Wells dated June 20, 1941. Mr, Owen has re-
viewed the subject report and proposes that you make the -
following corrections or changes and that you retype each
page requiring such changes or corrections, furnishing us
with the retyped pages for each of the copies of this re-
port.’? And then there is tabulated as to what he wants
done.

DX-226 starts out the same way—‘‘Subject Changes to
be made in the report entitled Corrosion of Oil Well Tubing
by 15% hydrochloric acid June 20, 1941’’—these changes
ure made after the date that appears in exhibits 184 and
185. The date of the report is June 20, 1941. ‘‘The follow-
ing changes are propose as a result of the review of the
subject of this lawsnit’’—

The Court: When did we start this lawsuit?

Mr. Lyon: July 21st. Then the letter contains 2"
pages of changes. I have read from DX-224. DX-227 is
the last one, dated July 11, 1941, and reads: ‘Dr. Prutton,
for the purpose of consiructing charts, summarizing your
findings as to the corrosiveness of commercial hydro-
chlorie acid to which you added iron, lead and copper, I
have made some calculations reducing this data to rela-
tive corrosiveness as follows’’—and then includes prepara-
tion of these things. I mean his method of calculating
these things. This is signed by Mr. Rebbeck to this wit-
ness. The letter conciuded: ‘‘It will be desirable for you
to be familiar with the origin of the figures appearing on
~ the proposed charts, and for that reason T have given you
the methods used in computing them. In addition, there is
enclosed herewith a typewritten form which will represent
substantially the layout of the completed charts. I believe
you should check the computations to be sure that the fig-
ures are right. If you find any errors, please immediately
advise. Mr. Rebbeck, Patent Department.’’

Now, the purpose of this is so Your Honor will under-
stand and distinguish in this testimony between what was

794
: Dr. Carl F. Prutton

this witness’ experimental data and what is the ferm in
which it is reported, and whose idea and whose responsi-
bility the form of the reporting is.

I think that is all the cross-examination.

REDIRECT EXAMINATION

By Mr. Owen:

The Court: Now, Mr. Owen, don’t forget to give the
doctor the opportunity that I very earnestly promised him.

Mr. Owen: I will try to, Your Honor.

The Court: I want him to have every opportunity.

Mr. Owen: With the character of the cross-examina-
tion, Your Honor, it makes it necessary for me to*review
to a considerable extent what Dr. Prutton did in preparing
his work in connection with this case.

The Court: TIT will leave that to you.

Mr. Owen: I am going back to the time when the
matter of this work was first referred to you, Doctor. Can
you tell about when that was? A. The earliest recollection
I have is late in the summer of 1939.

Q. And was that in a conference or by letter, do you
recall? A. Just in a conference and discussion with Mr.
Chamberlain and Mr. Rebbeck.

Q. And thereafter what, if any, tests did you make
prior to the time you made these pipe tests in which you
built the duplicate Menaul tank? A. Well, I made no tests
before we started in on this large seale work. The discus-
sion that I had with Mr. Rebbeck and Mr. Chamberlain
was that in connection with this case that Dr. Bartell had
certain things to perform, and one of the jobs that some-
body had to do was to make something other than a little
piece of steel in a beaker, and run some tests to indicate
what would happen in an oil well tubing under conaitions
that should be fairly well reproduced, and reported, and that
would fairly well represent what might happen in running
down the tubing of an oil well. and that these tests also
should include an examination of just how this Menaul!

795

Dr. Carl F. Pruitton
2

process functioned, and what part of the reduction of cor-
rosiveness was due to the Menaul process.

Q. Well, now, in your direct examination, you referred
to three different kinds of tests, as I recall. Two of them ,
were laboratory tests, one set of which used little 'strips of
iron, and in the other set of which you used one-inch sec-
tions of this same oil well tubing which you used in the
larger tests. Now, in respect to time, what was the relation
between your laboratory tests and your large scale tests?
A. The laboratory tests that we finally adopted, and which
are reported in the report as being comparable with the
large scale tests employed a time of three hours for the
test, gpd the time of the large scale tests was three hours.

Q. Well, that is not exactly what I had in mind. I
am trying to get fixed in the court’s mind the relative dates
on which you conducted these three different series of tests.
The two laboratory series and the large scale? A. Well,
we started in to run the large scale tests and—those were
the first tests we ran—and associated with the large scale
tests we started testing the inlet acid with this laboratory
test, using a very small specimen of steel and a very small
volume of acid for a very long time of contact, thirty hours.

Q. And then, as I understand it, your first laboratory
tests were made in connection with the acid you were using
in the large seale tests? A. That is correct. pe

Q. Isee. Now, before you started this large scale tes
work, did you outline any program and submit it to the
members of the Dow organization who were interested in
this matter? A. Following the first talk that I had with—
there may have been more than one with Chamberlain and
Rebbeck—they had indicated about in general what their
problem was and they questioned whether Dr. Bartell, with
the time available, and so forth, would be able to get around
to make these large scale tests. I think they had that in
mind when I first talked to them, that he would do the
large scale work and the small seale work as well, that is,
the analytical work. And, as I recall, they expressed some
doubt as to whether he would get around to do it. And I

796

Dr. Carl F. Prutten

said if they wanted me to and thought it advisable that I
would be glad to undertake those tests. And at the final
meeting of those preliminary discussions they said, ‘‘ Well,
you write up what you think ought to be done and let’s talk
it over again.”’

And I wrote that up and that is ineluded in this com-
plete file of correspondence, a complete outline of what I
thought ought to be done to examine, to ascertain and
determine the reduction in corrosion caused by copper and
lead in acid; in passing through a piping system, in de-
termining whether the Menaul process had any effect on
reduction in rate of attack of acid upon steel, whether the
effect you obtained with a Menaul tank was a combination
of the inhibitor effect plus the Menaul effect.

And the tests that were outlined ineluded first a run-
ning of blank or fifteen per cent commercial hydrochloric
acid through a fairly good length of oil well tubing. Seec-
ond, to run the fifteen per cent acid into this simulated
Menaul tank, agitate it for some time that would roughly
approximate what agitation would be obtained in handling
the acid from the storage tank to the well, and then operate
the Menaul process on that acid, that is, to deliver the acid
into the tubing and-connect the wite up from the tank to the
tubing and see what effect that had upon the rate of attack,
whether it was reduced over the raw acid that went in with-
out the Menaul tank.

And the next type of test was to run the acid from a
stoneware crock: directly into the Menaul tank and im-
mediately out, so that we would eliminate this inhibitor

829

Dr. Carl F. Prutton

described this before. We varied the copper from about
two, a little over two to about four parts per million, the
lead from around 200 to 500, and the iron from about 400
up to 1300 or 1400, and over that range of compositions
the inhibiting action or the reduction in rate ofsattackas
found to be around 60 or 70 per cent.

Now, in our large scale, we got from 65 to 80 per cent,
approximately, and we felt that this difference could pos-
sibly be explained by the velocity. And then we ran this
check of length of time of contact on the samples, and we
found that the reduction in rate of corrosiveness was
almost constant between about ten minutes and aboui fif-
teen hours or so, and it started to fall off at the end of that.

Q. That is the curve you are going to prepare? A.
That is the curve I am going to prepare. And the con-
firmatory nature of that test, with the large seale test,
which we duplicated as close as we could in the laboratory,
that is, in the small seale laboratory test, indicated to us
the validity of our large scale test, and so the two agreed,
in our opinion. And so, on the basis of that, the coneli-
sions that were reached, I have expressed already, that the
acid containing from 2 to 4 parts per million of copper.
and from several hundred parts per million to 500 parts
per million of lead, and 500 to 400 to 1300 of iron, in the
form of chloride, that that acid, under the conditions of
these tests, and apparently from a study of the effect of
some of the variables under quite a range of variables and
time of contact, gave us an appreciable amount of inhihi-
tion or reduction in rate of attack of the acid upon stec!
oil well tubing.

Q. Now, T have a note here, Doctor. that vour pre-
liminary report of March 1st, 1940, in which vou report on
the first five runs, made no reference to vour Run No. B
which is one of the discarded runs. A. Ves. That B was
never even calculated, because we knew we didn’t have
sufficient data on the entering acid.

Q. Now, in connection with the Gardner affidavit, von
testified that you made some tests following the disclosure

829

Dr. Carl F. Prutton

of Figure 1 of the Menaul patent, and that you got low
petentials similar to those referred to in the Gardner affi-
davit. A. We ran such tests in the laboratory, inserting
a strip of steel and a strip of lead into hydrochloric acid
of various concentrations contained in a beaker, similar to
the sketch shown in the Menaul patent, and determined
with a potentiometer the potential difference between the
two strips of. metal.

Q. And that compared favorably with Gardner? A.
! would consider it a favorable comparison. I think we had
quite a diseussion about some differences there, but I think
they are in substantial agreement.

(). I want you to state whether the results of your-——
of those test

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Source: Frix Law Library, https://www.frixlaw.com/law-library/documents/brief%3Amicro_IA40386404_0119%3A02. Public record. Not legal advice.
