# Joint Appendix — Environmental Defense v. Duke Energy Corporation

> Briefs, arguments, decisions, and more.

URL: https://www.frixlaw.com/law-library/documents/brief%3Amicro_IA40385016_0237%3A09

## Record

- **Collection:** Supreme Court brief
- **Document type:** Joint Appendix
- **Published:** January 1, 2007
- **Citation:** 549 U.S. 561

## Text

42
| _FILE COPY No. 05-848

jn The OFFICE OF THE CLERK |

Supreme Court of the Gnited States

Supreme Court, US
FILED

|

ENVIRONMENTAL DEFENSE, et ai.,

Petitioners,
v.
DUKE ENERGY CORPORATION, et ai.,
Respondents.
SJ

On Writ Of Certiorari To The United States
Court Of Appeals For The Fourth Circuit

¢
JOINT APPENDIX
VOLUME I, Pages 1 to 265
+
SEAN H. DONAHUE CARTER G. PHILLIPS
Counsel of Record Counsel of Record
2000 L St., NW MarK D. Hopson
Suite 808 KATHRYN B. THOMSON
Washington, DC 20036 STEVEN M. NICKELSBURG
(202) 466-2234 SIDLEY AUSTIN LLP
(202) 315-3582 Fax 1501 K St., NW

Washington, DC 20005
(202) 736-8000
(202) 736-8711 Fax

iH) nsel for Respondent
RECEIVE D uke Energy Corporation

Counsel for Petitioners

JUL 25 2005 PAUL D. CLEMENT

olicitor General
OFFICE OF THE CLEP: Counsel of Record
| St JPR, a Ecc UIT, U. SD partment of Justice
Washington, DC 20530
(202) 514-2217
(202) 514-8844 Fax

Counsel for Respondent
The United States

[Additional Counsel Listed On Inside Cover]

as

Petition For Certiorari Filed December 28, 2005
Certiorari Granted May 15, 2006

oe

COCKLE LAW BRIEF PRINTING CO (800) 225-6964
OR CALL COLLECT (402) 342-2831

BEST AVAILABLE COPY

C ‘ounsel For Petitioners:

JE: FFREY M: GL EASON. >
J.: BLANDING HOLMAN; IV:
C Al EB JAFFE |

"LAW Coste R

Counsel: for Respondent ‘}
. “Duke Kriergy Corporation:

Hexky N --Nickes: +%

F. Ww ILLIAM- Bow: Nett

elt 4.

“MAKRANIB. TA XBER™

200 W. Franklin, Suite 330 HUNTON ‘& Wi. L. iaMs S LLP

Chapel Hill, NC 27516.
(434) 967-1450

VICKIE PATTON

ENVIRONMENTAL DEF ENSE,

2334 North Broadway
Boulder; CO 80304 »
(303) 447-7215 ge,

Dav 1p T. GOLDBERG -

99 Hudson St1., 8th Floor |

New York, XY 10013 - -
(212) 334-8813 .

1900 K Street; »NW.-
Washington;: ‘DC. 20006
(202) 955- 1500

» of THOMAS Co’ rTINGHAM, IL
Nasu E. Lone, Ill
‘HUNTON & WILLIAMS ELP
101 South Tryon’Strect, *

* Suite 3500". °. +:
_Charlotte, NC 28280.
(704) 378-4700 -

MARC E. MAN! LY”

"Executive Vice President

“and Chief Legal Officer’ *
CATHARINE S..STEMPIEN ; 3
Associate General’ Counsel
Garry S. RICE °
Associate General Counsel
‘DUKE ENERGY CORPORATION
‘Legal:Department
526 South Church Sireet ;
‘-ECO3T°
Charlotte; NC 28242
(704) 382-8111

‘Dean’ M. Moésser’ :

DUKE: ENERGY CORPORATION
5400 Westheimer. Court
-Houston,.TX 77056 »
(713) 627-5298

BEST AVAILABLE COPY

i

TABLE OF CONTENTS
Page
VOLUME I!
District Court Docket Entries .....-------serensrr 1
Court of Appeals Docket PEntries.....-.s-0-csecnsnenereneserensnersneere® 9
Order Granting Intervention (Sept. 6, 2001) (CR
(District Court Docket Number] 25) ...-----rrrrrrrn 10
Exhibits in Support of Duke’s Motion for Summary
Judgment (Jan. 31, 2003) (CR 129)
Letter from Administrator Lee M. Thomas to
Congressman J ohn D. Dingell (May 9, 1986) (DX
[Defendant's Exhibit Number] 9).-.------sr-rrn 11
Expert Report of Walter C. Barber (August 15,
2002) (pp. 5-10) (DX Se nlecscenensenainnecanenesnnenemer en 16

Memorandum from Edward E. Reich, et al., EPA
to Allyn M. Davis, et al., EPA Region VI (April
21, 1983) (DX 16)..-.--sserrerseeseerensrsererernsnnnrnene TT 23

Letter from Edward E. Reich, Director, Division
of Stationary Source Enforcement, EPA, to Amas-
jit S. Gill, General Electric — Gas Turbine Divi-
sion (June 24, 1981) (DIK 28) ..--0v--nseenseneennensennsensenssenrenns 27

Letter from Edward E. Reich, EPA, to Charles
Whitmore, EPA Region VII (Jan. 22, 1981) (DX

Letter from Administrator Lee M. Thomas to
John W. Boston, Vice President, WEPCO. (Oct.

14, 1988) (DX DOD cexseccocccsenenvsvscsonsscssoonens svensesensensnseneess 38
Memorandum from David Kee, EPA, to Gerald A.
Emison, EPA (Mar. 25, 1988) (DX 31).....---cereerereerenerere® 49

Deposition of Walter Stevenson (Sept. 10, 2002)
(pp. 1, 42-45) 0 ene een occmmmemmmmmsnenets 52

TABLE OF CONTENTS - Continued

Letter from William G. Rosenberg, Assistant
Administrator for Air and Radiation, to John
Boston, President, WEPCO. (June 8, 1990) (DX

FD scocecsenssevensnentnnimesensiichsnniionnpacitedninnbiiveimuiinniidibimeinet

EPA Office of Air Quality Planning and Stan-
dards, Proceedings of Acid Rain Conference, April

8-9, 1990 (Aug. 1980) (DX 36) ............cccceesecceeeeeeeneees

Acid Rain and Nonattainment Issues, Hearing
Before the Senate Subcommittee on Environ-
mental Protection of the Committee on Environ-
ment and Public Works, 100th Congress
(statement of Administrator Lee Thomas) (Apr.

BR, BRIG Ge Be Pecccccnepeeresensscnssresevesecesecceutecsvetsenases

Expert Report of Kenneth Schweers (Aug. 15,

BE GEE Die cccscccciscscrinasivevtensnennicncsnvasnepnsstormesnesuness

1989 EPA Base Case Forecasts, prepared for EPA

by ICF Resources, Inc. (May 1989) (DX 40).............

Letter from Kenneth A. Schweers, ICF, to Robert
A. Beck, Edison Electric Institute (July 26, 1989)

Ge Ge Pecsccsversccepnisnicesessninintesnatorinnasantntinisemipetenctiinonee

Electricity Supply: Older Power Plants’ Impact
on Reliability and Air Quality, GAO Report to the
Chairman, House Subcommittee on Oversight
and Investigations, Committee on Energy and

Commerce (Sept. 1990) (DX 42) .......... ccc ccecceceeeeee eens

Deposition of Steven Tiber (May 15, 2002) (pp. 1,

PEED Ge GR ce cescsvececcccceserenceresecennsenssennpeusepessessceenss

Page

ee rr 7

ill

TABLE OF CONTENTS - Continued

Letter from William G. Rosenberg, EPA to
Congressman John D. Dingell (June 19, 1991)

Billi iciiivissaseneisnsecectvetaiisioinnienmniaéemdbutaiansntsnidireiedutabutasetninins

Declaration of Kris W. Knudsen (Jan. 30, 2003)
i a i a a

Deposition of Ranajit Sahu (Nov. 25, 2002) (DX
SE csicliahhesicesctalsechaiiididaateidipecihneniehipiaiiichtinabaduicesiainladiaienuidintedsneteds

Deposition of David A. Lloyd under Fed. R. Civ. P.
30(b)(6) (Oct. 4, 2001) (DX 72)... cceecececteeeeeeeeeeeeeeeens

Memorandum from Jack R. Farmer, EPA (May
I Ei ealeiciecetneercicnibtibcipieptnesiiianemadiaeaiintaniabdennitidn

Letter from Ronald V. Shearin, Duke Power Co.,
to Robert F. Helms, NCDNR (Aug. 17, 1983) (DX
RRR Ee aaa ee ws EE ELS Ree nO NS See Ree OT

Letter from Ronald V. Shearin, Duke Power Co.,
to Roger E. Davis, SCDHEC (Aug. 17, 1983) (DX
SEES Ao RS TE Sr. ar ower SOUR az aem sn ee Ue SeenON

Letter from William W. Culler, SCDHEC, to
Ronald V. Shearin, Duke Power Co. (Aug. 23,
SERRE SES Aare anes ena wee ane ene Te

Letter from Robert V. Helms, NCDNR, to Ronald
V. Shearin, Duke Power Co (Sept. 15, 1983) (DX
ETA IE I ae eee cr ee a nee ee

Letter from B. Keith Sipe to Ray M. Davis (Apr.
ee NET Gee icicniniecsinsnnintccnionstenatsitipemimeiatniieseiee

Certified Inspection Reports, Air Quality Action
Request, Duke Power Co., Buck Steam Station
Ici I i i i iain

iv

TABLE OF CONTENTS - Continued
Page ;

Exhibits in Support of United States’ Motion for
Partial Summary Judgment (Jan. 31, 2003) (CR
133) 1

Direct Testimony of William S. Lee, Chairman of
the Board and CEO, Duke Power Co., Before
South Carolina Public Service Commission (July
30, 1985) (USX [United States’ Summary Judg- ;
ment Exhibit Number] 13)............cccssessssssssssrssesseseoees 198

Redirect Testimony of William S. Lee, Chairman
of the Board and CEO, Duke Power Co., Before ;
North Carolina Utilities Commission (July 16,

Se IIE: THEI cccccntacecscsiscdsintincatantinimmiteniiiagiteausiainasiitiaies 205

Duke Power Co., Proposed Order Granting Rate
Increase, Before the North Carolina Utilities
Commission (Aug. 27, 1985) (USX 19).................eeeeeee 211

Direct Testimony of William S. Lee, Chairman of
the Board and CEO, Duke Power Co., Before
North Carolina Utilities Commission (Sept. 3,

SOBE) CIEE BE) accceccecccrssscsescseinnsatinnotssdotovcssetsenseagnsienses 223
Memorandum to File re: Fossil Units — Extended
Cold Shutdown (Feb. 1, 1985) (USX 22) .........:..:cccseee 227
Plant Modernization Project, Project Review
(April 24, 1989) (USX 28)................-ccrsssssosssssesseseeseees 229

Memorandum of William O. Parker re: Plant
Modernization Program Strategy Statement
GR. SER, Be Cae MD crnccetctecevintsntnctisciadaintadsninaianl 232

Direct Testimony of William S. Lee, Chairman of
the Board and CEO, Duke Power Co., Before
North Carolina Utilities Commission (April 12,
I GRE GD diicdencddinicnseninaieintiannnnsetiduiduditeiaiiieaiuiata 233

Project Outage Table (USX 40) .0...... eee eeeeeeeeeeee 236

TABLE OF CONTENTS -— Continued

Duke Training and Reference Guide, Fossil
Environmental Compliance, Volume 2 - Air
Quality (Sept/Oct. 1991) (USX 57) .........cccccccccecseeeeees

Memorandum of Don Clay, Acting Assistant
Administrator, EPA, to David Kee, Director of Air
and Radiation Division, EPA Region V (Sept. 9,
RETEST

VOLUME II

Letter from Henry Nickel, Hunton & Williams, to
Polly Gault, U.S. Dept. of Energy (June 5, 1989)
NE EE ee

Memorandum from J.O. Fayssoux to W.O.
Parker, Jr. re: EEI Prime Movers —- WEPCo. (Feb.
5 TE STINET

Memorandum re: NSPS/PSD Implications of
Plant Modifications (USX 93A) ..............cccccceseseeeeeeeees

Letter from Don R. Clay, Acting Administrator
for Air and Radiation, EPA, to John W. Boston
oe rerrnriniichneeeenngtnanttenadeemnanenn

Letter from Francis X. Lyons, Regional Adminis-
trator, EPA Region V, to Henry Nickel, Counsel
for Detroit Edison Co. (May 23, 2000) (USX 101).......

In re Monroe Electric Generating Plant Proposed
Operating Permit, Petition No. 6-99-2 (EPA 1999)
EE

TABLE OF CONTENTS -— C-mtinued

Page
Exhibits in Support of United States’ Response to
Duke’s Motion for Summary Judgment (Mar. 31,
2003) (CR 152)
Deposition of Laura Butler (Dec. 10, 2002) (USX
Siri nccsliietncecseaneneneiasininditriadiitieipctindiiiesittiiatieaatiaaniatasstenaaaslicceatinateds 311
Deposition of Michael Parkin (Dec. 10, 2002)
ey Seer ne nee eRe 314
Deposition of Michael Landis (Dec. 11, 2002)
TE Uae csiieseincapiisitieasiteiashctineiatinenaeindadianpaninniataptiaabitienbaaranaintieaads 338
Deposition of Thomas McManus (Dec. 11, 2002)
PS Sei ciciccicliininrectetencithtriaenbidiestaientatieniadnenanicisinmtineastnsiistteiaiis 353
Memo re: Key Regulations and Issues Impacting
Alternative Fuels, Fuel Additives, and Facility
Modifications (Feb. 13, 1995) (USX 146) .................... 366
Duke Energy 1995 Training Materials (USX 147) .....371
Memo from Bobby McManus re: MSS 3&4 Mill
Replacement and PSD/NSPS Meeting (May 23,
IE Tt ichsiedibeeiinticcinntttniteanegeidinsneineptiiniamteininsitniin 372
Duke Internal Emails (Nov. 1990) (USX 149)............. 375
Deposition of William T. Horton (Dec. 4, 2002)
SPRITES Ut iictnctciactnedbtuniniianinsemetseiitinsnetaiatiiteatitmimatasds 385
Expert Report, Ranajit Sahu (Aug. 1, 2002) (USX
ore ccerenanhtecesliealstniniahtieaiseinintiaabanestaaiacitintaainiaalnian testa intataaasiiiaeaaa 388
Statement of Henry V. Nickel, EPA Docket No. A-
RIT Tartttt cinsihiccepesncetritnsinateiahasitsiaibiaiiilahiniiiaiiidinateaenais 453

vii

TABLE OF CONTENTS - Continued

Supplemental Exhibits in Support of Duke’s Motion
for Summary Judgment (March 31, 2003) (CR
158)

Energy Resource Consultants, Inc., Report to the
Public Staff, North Carolina Public Utilities
Commission - The Duke Power Company’s Plant
Modernization Program and Catawba Unit 2
(Volume II: Analysis of Life Extension) (DX 114)
(pp. internal cover page, II-1-4, []-2-21) ..................... 460

Memorandum from Edward E. Reich, Director,
Stationary Source Compliance Division, EPA
Office of Air Quality Planning and Standards, to
Harley Laing, EPA Region I re: Bridgeport Har-

bor Coal Conversion (July 28, 1983) (DX 129)............ 464
Deposition of Ranajit Sahu (Nov. 26, 2002) (DX
Be cescasstncntnesnnessusrtgnasssnncenmanciermmenemmeneenetiommenttaness 473

Memorandum from Edward A. Reich, Director,
DSSE, to Thomas W. Devine, Chief, Air Branch,

EPA Region I (Feb. 13, 1978) (DX 143)...............000-+++ 477
Deposition of John Hewson, pp. 1, 64-65, 69-70
ee Fe ncertctcerreepaiernesinnmmpeinenctieamenanmmnemenios 484

Memorandum from Gerald A. Emison, EPA, to
William G. Rosenberg, EPA (May 25, 1990) (DX 189)..... 489

Exhibits in Support of United States’ Response to
Duke’s Proposed Supplemental Memorandum in
Support of Its Motion for Reconsideration (Oct. 8,
2003) (CR 240)

Analysis of Potential Cost, Environmental and
Energy Implications of EPA’s Recent WEPCO
and Greenwood Decisions, prepared by ICF Re-
sources for UARG (Jan. 1990) (Exhibit 1) .................. 492

TABLE OF CONTENTS - Continued

Page
Order (Feb. 23, 2004) (CR 294) .0............:ccssssceesseseeeeeenees 499
Stipulations (April 13, 2004) (CR 311)............ccceeeeeeeeees 503

The following opinions, judgments, and orders have been
omitted in printing this Joint Appendix because they
appear on the following pages in the appendix to the
petition for certiorari:

United States District Court for the Middle
District of North Carolina:

Memorandum Opinion (August 26,

SID vacsemmepnesnsssteuscetnssmeneainaniimenecsmenmn Pet. App. 22a-84a
Order and Judgment (August 26,

PIED cosssnansenntacmscnsmensamircenpenseemibecnenss Pet. App. 85a-86a
Order and Final Judgment (April 14,

FEED scvreninndacsaccnpssnnsistapincennegtstnieniottnbouses Pet. App. 87a-95a

United States Court of Appeals for the Fourth
Circuit:

Order Requesting Supplemental! Briefing

yg 8 ee Pet. App. 21a
Opinion (June 15, 2005)......................... Pet. App. la-19a

Order Denying Petitions for Rehearing
and Rehearing En Panc (Aug. 30, 2005)..... Pet. App. 20a

Date
Filed
12/22/00
3/12/01

5/8/01

9/6/01

1

RELEVANT DOCKET ENTRIES

U.S. District Court

Middle District of North Carolina (Durham)
CIVIL DOCKET FOR CASE

USA v. Duke Energy Corp.

Docket
Entry #
1
3

5

24

#: 00-CV-1262
Description

Complaint filed. (Entry date: 12/28/00)

Answer to Complaint and Counterclaim
by Duke Energy Corp. (Attorneys
DANIEL W. FOUTS, T. THOMAS
COTTINGHAM IID) against USA;
Answer due on 4/1/2001 for USA
(Entered: 03/13/2001)

Motion by Environmental Def., NC
Sierra Club, NC Public Interest to
Intervene as Plaintiffs (Entered:
05/09/2001)

MEMORANDUM OPINION on appli-
cants’ motion to intervene; applicants
have a statutory right to intervene and
their motion to intervene will be granted
pursuant to Rule 24(aX1) of the
Fed.R.Civ.P.; applicants’ participation in
the litigation will be coordinated with
that of the Plaintiff United States to
ensure the efficient adjudication of this
case; an order in accordance with this
memorandum opinion shall be entered
contemporaneously herewith (signed by
JUDGE FRANK W. BULLOCK JR.)
(EOD Date 9/6/01).

9/6/01

9/6/01

10/9/01

12/18/02

12/18/02

1/31/03

25

26

35

94

95

128

—_ -

2

ORDER, for the reasons set forth in the
memorandum opinion filed contempo-
raneously herewith, that Applicants
Environmental Defense, North Caro-
lina Sierra Club, and North Carolina
Lobby/Education Funds motion to
untervene [Doc. #5] is GRANTED (signed
by JUDGE FRANK W. BULLOCK JR.)
(EOD Date 9/6/01).

Complaint in Intervention (Entered:
09/06/2001)

ANSWER to Plaintiffs-Intervenors’
Complaint by DUKE ENERGY CORP.
(Entered: 10/11/2001)

MEMORANDUM OPINION re: the
United States’ motion for leave to
amend the complaint; an order in
accordance with this memorandum
opinion shall be entered contempora-
neously herewith (signed by JUDGE
FRANK W. BULLOCK JR.) (EOD
Date 12/18/02).

ORDER, for the reasons set forth in
the memorandum opinion filed
contemporaneously herewith, that
the motion [Doc. #72] of the United
States for leave to file an amended
complaint is DENIED * * * (signed by
JUDGE FRANK W. BULLOCK JR.)
(EOD Date 12/18/02).

MOTION for Summary Judgment on
all of Plaintiff’s and Intervenors’
claims that Duke violated the New
Source Review provision of the Clean

1/31/03

1/31/03

1/31/03

1/31/03

129

130

131

132

152

3

Air Act and related States Implemen-
tation Plan provision of North and
South Carolina by defendant DUKE
ENERGY CORP. (Entered: 02/03/2003)

Brief, with Appendices in Five (5)
Volumes ... by Duke Energy Corp. in
Support of [128-1] Motion for Sum-
mary Judgment *** (Entered:
02/03/2003)

MOTION for Partial Summary Judg-
ment on Defendant’s Defenses of “Fair
Notice” and JOINDER IN MOTION
for Partial Summary Judgment by the
United States on the applicable legal
test for “routine maintenance”; on
Defendant’s defenses on “routine
maintenance”, emissions calculations
and defendant’s “statute of limitations”
defenses by intervenor-plaintiffs NC
PUBLIC INTEREST, NC SIERRA
CLUB, and ENVIRONMENTAL DEF.
(Entered: 02/03/2003)

Brief, with Exhibits 1-21, by NC
Public Interest, NC Sierra Club,
Environmental Def. in Support of [130-
1] Motion * * * (Entered: 02/03/2003)

MOTION for Partial Summary
Judgment on the applicable legal test
for “routine maintenance,” Defen-
dant’s defenses of “fair notice” and
“routine maintenance”, calculation of
emissions, and defendant’s “statute of
limitations” defenses by plaintiff USA
(Entered: 02/03/2003)

RESPONSE by USA to [128-1] motion
for Summary Judgment on all of

3/31/03

3/31/03

3/31/03

4/25/03

158

159

160

174

4

Plaintiff’s and Intervenors’ claims
that Duke violated the New Source
Review provision of the Clean Air Act
and related States Implementation
Plan provision of North and South
Carolina by DUKE ENERGY CORP.
(Entered: 04/01/2003)

RESPONSE BRIEF IN OPPOSI-
TION, with Supplemental Appendix
of Exhibits in four (4) Volumes, by
DUKE ENERGY CORP. to [132-1]
motion for Partial Summary Judg-
ment * * * (Entered: 04/01/2003)

BRIEF IN RESPONSE with Exhibits
by ENVIRONMENTAL DEF, NC
SIERRA CLUB, NC PUBLIC INTER-
EST to [128-1] motion for Summary
Judgment * * * (Entered: 04/01/2003)

RESPONSE BRIEF IN OPPOSITION
by DUKE ENERGY CORP. to [130-1]
motion for Partial Summary Judgment
on Defendant's Defenses of “Fair
Notice” by Plaintiff-Intervenors, ENVI-
RONMENTAL DEF, NC SIERRA
CLUB, NC PUBLIC INTEREST
(Entered: 05/12/2003)

AMENDED RESPONSE BRIEF IN
OPPOSITION, with attachments, by
DUKE ENERGY CORP. to Plaintiff's
[132-1] motion for Partial Summary
Judgment on the applicable legal test
for “routine maintenance,” Defendant’s
defenses of “fair notice” and “routine
maintenance”, calculation of emissions,
and defendant’s “statute of limitations”
defenses (Entered: 04/28/2003)

4/30/03

4/30/03

4/30/03

4/30/03

4/30/03

7/18/03

8/13/03

185

186

187

188

189

231

5

REPLY by DUKE ENERGY CORP to
Plaintiff-Intervenors’ response to
[128-1] motion for Summary Judg-
ment * * * (Entered: 05/01/2003)

REPLY by DUKE ENERGY CORP to
Plaintiff, USA’s response to [128-1]
motion for Summary Judgment * * *
(Entered: 05/01/2003)

SECOND SUPPLEMENTAL APPEN-
DIX OF EXHIBITS in one (1) volume
by DUKE ENERGY CORP. in sup-
port of (128-1) motion for Summary
Judgment * * * (Entered: 05/01/2003)

REPLY, with Exhibits 1 & 2, by
Plaintiff-Intervenors’ NC PUBLIC
INTEREST, NC SIERRA CLUB,
ENVIRONMENTAL DEF. in support
of [130-1] Motion Summary Judg-
ment on Fair Notice (Entered:
05/01/2003)

REPLY, with Appendix A and sup-
porting Exhibits 156-165, by USA to
response to [132-1] motion for Partial
Summary Judgment * * * (Entered:
05/01/2003)

Motion hearing held re: [132-1]
motion for Partial Summary Judg-
ment * * * , {130-1} motion for Partial
Summary Judgment *** , [128-1]
motion for Summary Judgment * * *
held before USDJ Frank W. Bullock,
dr. * * * (Entered: 07/21/2003)

TRANSCRIPT of ORAL ARGU-
MENTS ON MOTIONS FOR SUM-
MARY JUDGMENT filed, held before

8/26/03

8/26/03

234

235

6

JUDGE FRANiw W. BULLOCK, JR.
* * * (Entered: 08/14/2003)

MEMORANDUM OPINION that, for
the reasons set out, the court will
grant in part and deny in part the
EPAs motion for partial summary
judgment in which Intervenor-Plaintiffs
join; * * * (signed by JUDGE FRANK W.
BULLOCK JR.) (Entered: 08/26/2003)

ORDER AND JUDGMENT, for the
reasons set forth in the memorandum
opinion filed contemporaneously
herewith, that Duke Energy’s motion
for summary judgment [Doc. #128] is
DENIED; further ORDERED that
the United States’ motion for rartial
summary judgment [Doc. #132] on
the applicable legal tests for “routine
maintenance” and calculation of
emissions, and on Duke Energy's
defenses of “fair notice” and “routine
maintenance”, in which Intervenor-
Plaintiffs join (Doc. #130], is DE-
NIED; further ORDERED AND
ADJUDGED that the United States’
motion for partial summary judg-
ment (Doc. #132] on Duke Energy’s
defense that the statute of limita-
tions bars the United States’ claims
arising from activities occurring prior
to December 22, 1995, in which
Intervenor-Plaintiffs join [Doc. #130},
is GRANTED; further ORDERED
that Intervenor-Plaintiffs’ motion for
partial summary judgment ([Doc.
#130] on Duke Energy's defense of
“fair notice” is DENIED; further

12/23/03

12/29/03

2/23/04

268

270

294

7

ORDERED that Duke Energy’s
motion for partial judgment on the
pleadings [Doc. #37] is DENIED.
Remaining for trial are the issues of
whether Duke Energy’s projects were
routine maintenance, repair, and
replacement as defined relative to the
industrial category and whether
Duke Energy’s projects caused an
increase in annual net emissions,
assuming constant hours and condi-
tions of operation (signed by JUDGE
FRANK W. BULLOCK JR.) (Entered:
08/26/2003)

MOTION by USA for Reconsideration
of [235-1] judgment and [234-1] order
or, in the alternative, to certify orders
for interlocutory appeal and for stay
pending appeal. (Entered: 12/29/2003)

Response by NC Public Interest, NC
Sierra Club, Environmental Def., to
the [268-1] USA’s Motion for Recon-
sideration * * * (Entered: 12/30/2003)

ORDER denying [268-1] motion for
Reconsideration of [235-1] judgment
and [234-1] order or, in the alterna-
tive, to certify orders for interlocutory
appeal and for stay pending appeal.
The court will direct the Clerk to
schedule this case for trial during the
July term and provide proper notice
to the parties; signed by JUDGE
FRANK W. BULLOCK JR. (WJ. Wil-
son) (Entered: 02/23/2004)

~z oe e-

.
:
>
2
“«

4/13/04

4/14/04

6/10/04

6/10/04

311

313

314

315

8

STIPULATIONS by all parties in
support of Joint Motion for entry of
final Judgment, to stay consideration
of Rule 72(a) Objections, and to stay
enforcement of discovery Order
(Entered: 04/13/2004)

OKDER AND FINAL JUDGMENT
signed by JUDGE FRANK W. BUL-
LOCK JR., that Summary Judgment
is granted in favor of Defendant
Duke Energy on Plaintiff’s and
Plaintiff-Intervenors’ PSD claims in
this action. * * * (Entered: 04/15/2004)

NOTICE OF APPEAL to USCA 4th
Circuit by NC PUBLIC INTEREST,
NC SIERRA CLUB and ENVIRON-
MENTAL DEFENSE of [313-1] Final
Order and Judgment (Entered:
06/14/2004)

NOTICE OF APPEAL to USCA 4th
Circuit by USA of [313-1] Final Order
and Judgment (Entered: 06/14/2004)

ee a

9

US Court of Appeals for the Fourth Circuit
GENERAL DOCKET FOR CASE
United States, et al v. Duke Energy Corp.

No. 04-1763
Date Description
6/24/04 Civil Case Docketed.
2/3/05 Oral argument heard. Panel: Honorable

J.M. Luttig, Honorable Diana G. Motz,
Honorable Samuel G. Wilson. [04-1763] (su)

5/2/05 Court Order to file Supplemental Briefs.
6/15/05 Judgment Order filed. Decision: AFFIRMED.
8/1/05 Petition Filed by Appellant Environmental

Defense, NC Sierra Club, Appellant NC
Public Interest for rehearing/ rehearing en
banc

8/1/05 Petition filed by Appellant USA for rehear-
ing * * * and rehearing en banc.

8/30/05 Court Order filed Denying all Motions for
Rehearing; Motions for Rehearing En Banc

9/7/05 Mandate Issued.

10

| IN THE UNITED STATES DISTRICT COURT
FOR THE MIDDLE DISTRICT OF NORTH CAROLINA

UNITED STATES
OF AMERICA,

Plaintiff, CIVIL NO. 1:000V1262

Vv.

DUKE ENERGY
CORPORATION,

Defendant.

me ee ee ee ee eee ee”

ORDER
(Filed Sep. 6, 2001)
BULLOCK, District Judge

For the reasons set forth in the memorandum opinion
filed contemporaneously herewith,

IT IS ORDERED that Applicants Environmental
Defense, North Carolina Sierra Club, and North Carolina
Public Interest Research Group Citizen Lobby/Education
Fund’s motion to intervene [Doc. #5] is GRANTED.

September 6, 2001

/s/
United States District Judge

IN THE UNITED STATES DISTRICT COURT
FOR THE MIDDLE DISTRICT OF NORTH CAROLINA

UNITED STATES

)
OF AMERICA,
ne )
Plaintiff, ) CIVIL NO. 1:00CV1262
. )
)
)
)
)

DUKE ENERGY
CORPORATION,

Defendant.

EXHIBITS IN SUPPORT OF DUKE’S
MOTION FOR SUMMARY JUDGMENT

(Filed Jan. 31, 2003)

* * x

11

EXHIBIT 9

[LOGO] UNITED STATES ENVIRONMENTAL
PROTECTION AGENCY
WASHINGTON, D.C. 20460

MAY 9 1986
THE ADMINISTRATOR

Honorable John D. Dingell
Chairman

Committee on Energy and Commerce
House of Representive

Washington, D.C. 20515
Dear Mr. Chairman:

| On April 14, 1986 you requested that I respond to a
number of questions regarding H.R. 4567, the “Acid
Deposition Control Act of 1986.” Given the seriousness of
both the proposal and its potential consequences over the
next 20 years, I believe deliberate and thorough considera-
tion should be given to your questions and to the impact of
this proposed legislation. We also wish to be timely and
helpful with respect to the Committee’s rapid deliberations
on H.R. 4567. Therefore, the enclosure provides prelimi-
nary answers to questions 1 through 7, 9, 11 through 23,
and 25. We may wish to provide revised answers to these
a,’ questions after more careful review and analysis. Any
i. revised answers and answers to the remaining questions
y will be provided as soon as possible.

x } a I should point out that these answers have not yet
* been reviewed by all Interested Agencies of the Admini-
% ‘stration and, therefore, can be said to reflect only EPA’s
assessment.

12

Sincerely,

/s/ Lee M. Thomas
Lee M. Thomas

76. Acid Deposition Control Act of 1986 (Part 1): Hearing
on H.R. 4567 Before the Subcomm. on Health and the
Env’t of the House Comm. on Energy and Commerce,
99th Cong., 439, 446-449 (1986) (material submitted
for the record by Environmental Protection Agency,
responses to questions submitted by April 14, 1986,
letter from John D. Dingell). Hearings Volume XVIII
— 4/29/86.

Question 2.a.

According to a March 3, 1986 letter from the Environ-
mental Protection Agency (EPA) to the National Coal
Association (NCA), EPA and NCA apparently have differ-
ences about forecasts of SO, emissions form coal-fired
power plants. Please provide a table showing the EPA and
NCA projections and the assumptions adopted by both.
Please explain how the assumptions may differ and the
significance of the of the differences. Please indicate to
what extent, if any, the recent reduction in the price of all
and other market forces may affect these predictions. We
are providing a copy of this enclosure to the Department of
Energy (DOE) to comment on the forecasts. Please discuss
the implications of these differences to the potential cost
and emission reductions achieved by this bill.

Response:

Attachment 2A is an excerpt from a recent report by
ICF, Inc. which summarizes the differences between EPA
and NCA projections of future SO, emissions.

yt eh me oe ae
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13

We have not yet performed an analysis using current
low oil prices. The environmental implications of lower oil
prices are not obvious because oil would displace lower-
emitting gas as well as higher-emitting coal. Lower oil
prices also could stimulate increased economic activity,
resulting in higher overall electricity growth, and perhaps
even increased coal use and emissions.

If one assumes that oil (and possibly gas) prices will
remain very low for a prolonged period of years, this could
affect both emissions and cost results we have estimated
for H.R. 4567. It is possible that oil and gas could replace
some coal burning in the base case projection. This would
reduce base emissions and emission rates, thus requiring
smaller reductions, at lower cost, to meet the required
targets. Switching to oil and gas is also possibie as a
compliance strategy. With very low fuel prices, this could
reduce compliance costs somewhat.

On the other hand, lower fuel prices could stimulate
higher electricity demands and higher base case emis-
sions. In this case, the implementation of H.R. 4567 might
require larger reductions and higher costs than we have
projected. Also, total emissions after implementation of
the reductions would be higher because the emissions rate

' requirements would be applied to higher total fuel use.

Evaluating the net effect of all if these possible re-

.', $ponses would require a complex analysis. We have asked
ICF to conduct more detailed analysis of this issue which
44» ‘will be incorporated into their final report.

“i

= Gare

14

Question 2.b.

[You referenced a March 3 letter from EPA to National
Coal Association and then asked us the following ques-
tions.]

What actions has EPA taken or can it take to prevent such
shifts to higher sulfur coal? Please explain the term
“sulfur premiums,” the range of amounts of such premi-
ums, and their impact. Can we expect such premiums
under this legislation if a utility opts to shift to low sulfur
coal or some mixture of such coal? Please discuss the
difficulty caused by these shifts in determining compliance
with the emission caps in the bill.

Response:

There is nothing that EPA can do to prevent a power-
plant which had previously been emitting at a level well
below its SIP limit from increasing its emissions, as long
as it remains below its legally sanctioned ceiling. Under
current law, a state would have to justify any SIP changes
on an ambient basis. However, under a congressionally
mandated acid rain control program, states could tighten
SIP limits to prevent emissions creep.

“Sulfur premiums” are the price differentials between
high and low sulfur coal. They are related to the cost
differences between mining and transporting low vs. high
sulfur coal, as well as the higher demand for low sulfur
coal created by environmental regulations. Sulfur premi-
ums vary greatly. They depend upon such factors as plant
location, competition among coal suppliers, access to
transportation facilities, and the stringency of environ-
mente! requirements. Because coal markets are currently
depressed, current premiums range from $0-5 per ton.

15

Under our base case forecast, by the year 2000 when coal
market conditions have significantly improved, premiurns
of $4-15 are created. According to our analysis of the
default emission cap in the HR 4567, in the year 2000
sulfur premiums would be somewhat higher than in the
base case, ranging from $5-25.

Any legislation which precipitates large amounts of
coal switching will create sulfur premiums. The creation of
such premiums complicates the achievement of emission
caps for two reasons. First of all, incentives are created for
uncontrolled plants to use cheaper, higher sulfur coals.
Secondly, all other things being equal, lower prices of high
sulfur coal relative to low sulfur coal will encourage the
utilization of high-emitting plants relative to low-emitting
plants. In developing plans to implement a control pro-
gram, States will have to be careful that they take into
account the changes in coal quality and utilization that

would occur, to ensure that they will actually meet re-

quirements of the program.

st >

16

EXPERT REPORT OF
WALTER C. BARBER

DUKE ENERGY CORPORATION
AUGUST 15, 2002

/s/ Walter C Barber
Walter C. Barber

III. Conclusions and Opinions.

My job duties as Director of OAQPS required me to be
fully aware of the statutory provisions and Congressional
intent that both authorized and guided my office’s activi-
ties. My understanding of the relevant statutory provisions
derived from many sources, including my participation in
discussions within USEPA and my personal review of the
statute and accompanying legislative materials. My
understanding of the topics under OAQPS’s responsibility
reflects the nature and type of understanding common
among policy-level agency personnel who had senior
responsibility for developing regulations authorized by
USEPA’s operating statutes. The ensuing discussion
regarding the CAA, therefore, provides context to this
report and my opinions regarding the development of the
NSR programs and the manner in which USEPA is now
interpreting these programs.

In 1970, Congress enacted the CAA to establish
nationwide air quality standards to protect public health
‘and welfare. These national ambient air quality standards
specify the maximum permissible concentration of certain
air pollutants in ambient air required to protect the public
health with an adequate margin of safety. Congress
directed the States to prepare implementation plans to
control emissions of these pollutants to ensure attainment

17

dards and the state implementation Plans designed to
achieve those Standards are two of the cornerstones of air
pollution contro] in the United States.

sources. In 1977, Congress amended the CAA to expand
the NSPS Program and to add specific PSD and NNSR
programs. The PSD Provisions of the CAA responded to

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'd6, not: apply to existing sources, unless an existing source
isichanged to such an extent that it is “modified” within
the m aning of such provisions.

cot

18

During the development and promulgation of the NSR
programs, OAQPS was keenly aware of the Congressional
distinction between new and existing sources. As Director
of the office, I ensured that OAQPS developed regulations
designed to carry out Congress’ determination both that new
sources should be required to install stringent, technology-
based air pollution controls and that, unless an existing
source was “modified,” existing sources should not be
required to install or be retrofitted with such air pollution
controls. Consistent with the statutory principles and
Congressional intent, OAQPS developed regulations
providing that those existing sources would be addressed,
if needed, through a state’s regulation of existing sources
under its state implementation plan.

As applied to the electrical utility industry, OAQPS
developed regulations primarily addressing new sources.
Existing sources (the vast majority of which at that time
were coal-fired steam generating facilities) were required
to be retrofitted with enhanced air pollution control
devices only when those sources were changed to such an
extent as to render them “modified,” which was something
that was expected to occur only rarely. Three of the critical
bases for this mindset are as follows. First, as I have
discussed above, OAQPS understood that Congress did not
intend to develop regulations that would provide for
extensive retrofitting of existing sources. Second, OAQPS
believed that, in general, requiring existing electric gener-
ating power plants to be retrofitted with new control
technologies would not be cost-effective. Finally, in devel-
oping regulations, OAQPS was always mindful of the
country’s increasing demand for energy, its vulnerability
to foreign sources of energy, and the increasing role coal

car =
imported oil.

: * Existing gas turbines, which do not have built-in dual-fuel
=. capability, must install new combustion hardware so that
Be they ‘can burn natural gas instead of middle distillates.
t. The concern arises whether such a conversion would be
fe calssified a “modification” or “major modification” and,
therefore, subject the gas turbine to the New Source
Performance Standards (NSPS) or a Prevention of Signifi-
Eant Deterioration (PSD) review.

eS ES | et

AOI ie Ree

30

MODIFIED
The definition of modification is provided in 40 CFR 60 as:

60.14 (a) “Except as provided under paragraphs
(e) and (f) of this section, any physical
or operational change to any existing
facility which results in an increase in
the emission rate to the atmosphere of
any pollutant to which a standard
applies shall be considered a modifica-
tion within the meaning of Section III

of the Act...”

60.2 “‘Standard’ means a standard of
performance proposed or promulgated
under this part.”

NEW SOURCE PERFORMANCE STANDARDS (NSPS)

Hydrocarbons, carbon monoxide and particulates are
specifically excluded from the NSPS promulgated on Sept.
10, 1979. Justification for the exclusion was provided in
the Oct. 3, 1977 Federal Register on page 53783.

“HC and CO emissions from stationary gas tur-
bines operating at peak load are relatively low
because the higher the percentage of peak load at
which a turbine operates, the more efficient the
combustion of the fuel. Gas turbines normally
operate at 80 to 100 percent of peak load with
HC emissions averaging less than 50 ppm and
CO emissions averaging less than 500 ppm at 15
percent oxygen. HC and CO emissions from sta-
tionary gas turbines, therefore, were not selected
for control by standards of performance.”

“Particulate emissions from stationary gas tur-
bines depend on the ash content of the fuel and

31

are minimal. Consequently, particulate emis-
sions from stationary gas turbines were not se-
lected for control by standards of performance.”

Since there is no standard for CO, unburned hydrocarbons
and particulates under NSPS for stationary gas turbines,
NSPS would not apply even if there was an increase in the
emission rate of these three pollutants. As shown in the
attached four tables, NO, and SO, decrease, and CO,
unburned hydrocarbons and particulates remain un-

changed or decrease.
PREVENTION OF SIGNIFICANT DETERIORATION (PSD) ~

PSD review would apply if the emissions increase by
amounts greater than de minimis levels. De minimis
levels, shown on page 52709 in the August 7, 1980 Federal

Register, are:
Equivalent lbs/hour
: Tons/Year (8760 hours/year)
Carbon Monoxide 100 22.83
Nitrogen Oxides 40 9.13
Sulfur Ofoxide 40 9.13
Particulates 25 5.70
** Volatile Organic
* :.. Compounds 40 9.13

For those machines which are not restricted to a specific
number of hours of operation per year by an enforceable
‘ ‘permit condition, allowable emissions would be the hourly

-emission rate multiplied by 8760 hours per year. Then, for
| ‘PSD review purposes, net emissions increases should be
= ‘evaluated against these allowable emissions to see if de

" ‘thinimis levels are exceeded.
at
sh —

32

PG7101E

FUEL -— NATURAL GAS | DISTILLATE

LOAD - BASE PEAK | BASE PEAK
Output, kW 74,400 80,500 | 72,900 78,800
Heat Rate
(LHV), Btw/kWH /10,690 10,640 | 10,790 10,750
Fuel Consump. (LHV) 10°
Btu/hr 795.3 856.5 | 786.6 417.1

_|NOx as NO2, lbs/hr 450 535 790 §=«©970

*SOx as SO2, Ibs/hr 0 0 254 275
Particulates, Ibs/hr }

36

the 1978 PSD regulations, as stayed, and certain other
conditions are met. (See 40 CFR 52.21 (i)(4V)).

If the grandfather exemption does not apply the
addition of the ethanol plant should be considered a
modification to an existing major stationary source. In
order to determine if the modification is major and subject
to preconstruction PSD review, it is first necessary to
determine if there will be a significant net emissions
increase from the modification itself. EPA is interpreting
the term “net emissions increase” as any significant
increase in actual emissions from a physical change or
change in the method of operation at a stationary source
and any other creditable contemporaneous increases or
decreases in actual emissions. A conforming amendment
to this effect will be published in the Federal Register. In
this case there is an expected increase at the ethanol plant
of approximately 15 TPY of TSP, 11 TPY of SO, and less
than 40 TPY VOC. All of these emission rates are de
minimus, (See 40 CFR 52.21(b)(23)) and therefore this
modification would not be subject to PSD review. Regard-
less of whether or not this is determined to be a modifica-
tion any increase in emission will consume increment
provided the baseline has been triggered.

It is also important to note that, in the absence of any
SIP or permit limitations, neither the increase in emis-
sions from the switch to burn coal exclusively nor the
increase in hours of operation at the power plant would be 4
considered a modification (See 40 CFR 52. 21(bX2KitiXe) _
and (f)). :

This determination has been made with the concur-.#
rence of the Office of Air Quality Planning and Standards’§
and the Office of General Counsel. If you have any questions

ne TLL,

37
regarding this memo, please contact Janet Littlejohn of
my staff at 755-2564.

/s/ Edward E. Reich
Edward E. Reich

cc: Peter Wyckoff, OGC
Mike Trutna, OAQPS
Darry! Tyler, OAQPS

38

EXHIBIT 29

[LOGO] UNITED STATES ENVIRONMENTAL
PROTECTION AGENCY
WASHINGTON, D.C. 20450

Oct. 14, 1988
THE ADMINISTRATOR

Mr. John W. Boston

Vice President

Wisconsin Electric Power Company
Post Office Box 2046

Milwaukee, Wisconsin 52301

Dear Mr. Boston:

As you requested in our meeting on September 15,
1988, I have made fina] determinations regarding the
applicability of the Clean Air Act’s New Source Perform-
ance Standards (NSPS) and Prevention of Significant
Deterioration (PSD) requirements to the proposed life
extension project at the Port Washington steam electric
generating station, which is owned and operated by
Wisconsin Electric Power Company (WEPCO). For the
reasons discussed below, I have determined that, as
proposed, the renovations at Port Washington are subject
to both PSD and NSPS requirements. However, EPA
remains willing to work with you regarding methods of
compliance. As we have discussed, one alternative would
be to reconfigure the project such that no emissions
increases would occur. My staff is ready to meet with you
to discuss these matters at any time.

39

I. BACKGROUND

On September 12, 1988, David Kee, Director Air and
Radiation Division, EPA Region V, wrote you regarding
PSD and NSPS coverage of the Port Washington renova-
tions. Enclosed with that letter was a memorandum dated
September 9, 1988 from Don R. Clay, Acting Assistant
Administrator, addressing the background of the Port
Washington project, and analyzing at some length the
relevant interpretative issues. For purposes of brevity, I
will not repeat that material here, but rather incorporate
it by reference.

The September documents concluded that the life
extension project, as proposed, likely would be subject to
PSD and NSPS requirements. However, EPA also stated
that final applicability determinations could not be pro-
vided at that time in the absence of certain factual infor-
mation. In our subsequent meeting you requested that
EPA furnish final determinations, and agreed to provide
the necessary additional information. You also asked EPA
to reconsider certain of the conclusions in Don Clay’s
memorandum. These matters are discussed below.

Il. FINAL DETERMINATIONS

Your staff has responded to our requests for addi-
tional information, and I want to thank you for WEPCO’s
continued cooperation in doing so. Based on this, and the
other information in EPA's files, I now make the following
final determinations:

(1) The life extension project, as proposed, will
render WEPCO’s Port Washington plant subject to the
PSD requirements of Part C of the Clean Air Act as a

- Pa

> aay

40

major modification within the meaning of the Act and the
EPA regulations at 40 C.F.R. § 52.21.

(2) The proposed life extension project will render
each of the five steam generating units at the Port Wash-
ington plant subject to the NSPS requirements of section
111 of the Clean Air Act as modification within the mean-
ing of the Act and the EPA regulations at 40 C.F.R. Part
60.

In reconsidering the memorandum and letter of
September 9 and 12, I have taken a careful look at the
issues you raised in our meeting: whether the renovations
are routine; whether EPA has treated similar projects in a
different fashion; and whether there would be an emis-
sions increase due to a physical or operational change.
However, I find no reason to depart from the reasoning of
the September documents. Accordingly, I conclude that
WEPCO’s life extension project, if carried out as proposed,
will involve a substantial and non-routine renewal of the
Port Washington facilities that will significantly increase
both hourly maximum and annual emissions of air pollut-
ants.

Specifically, regarding the nature of the proposed
work at Port Washington, I find that these renovations
constitute physical changes for PSD purposes within the
meaning of 40 C.F.R. § 52.21(b)(2)(i), and physical and
operational changes for NSPS purposes within the mean-
ing of 40 C.F.R. §60.14(a). I find further that these
changes do not come within the PSD and NSPS exclusions
for routine maintenance, repair, and replacement, nor the

exclusions for increases in production rate or hours of “%

operation. (See 40 C.F.R. §§ 52.21(bX2)(iii) and 60.14(e)).

41

Regarding the emissions changes from the life exten-
sion project, based upon the emissions data and certain
factual assertions submitted by WEPCO, I find that the
Port Washington renovations will result in a significant
net increase in emissions of several pollutants for PSD
purposes within the meaning of 40 C.F.R. § 52.21(b)(2)(i),
(b)(3), and (b)(21). I find further that the renovations will
result in an increase in the emission rate of several pollut-

: ants at each of units 1-5 for NSPS purposes within the
; meaning of 40 C.F.R. § 60.14(a) and (b).

Enclosures A and B detail the emissions changes
d underlying these findings for PSD and NSPS purposes. As
a indicated above, EPA’s calculations and determinations
2 are based on data supplied by WEPCO. We will use the
é* data in Enclosures A and B in the event you would like to
work with us to establish an acceptable arrangement for
satisfying PSD and NSPS requirements through the
© addition or enhancement of pollution control equipment,
"3 physical capacity restrictions, or, in the case of PSD,
>’ federally enforceable limitations on potential emissions.
i, . °

ill. DISCUSSION

to maximum “achievable’ capacity in determining the
_ emissions changes at each of these units. Thus, for exam-
ple, in the case of unit 5, the current capacity must be
regarded as zero.
fue
* IV. CONCLUSION
é¢.°«- In adopting the PSD and NSPS programs, Congress
' :imtended to address the type of long-term capital invest-
oe ments in pollution-emitting facilities at issue in the Port
f Washington life extension project. Thus, as proposed,
f. these renovations would be subject to the requirements of
‘,, both. programs. However, as indicated above, my staff
: remains ready to work closely with WEPCO to discuss

-

“specific pollution control equipment and permitting

46

Again, thank you for your cooperation is this matter.

Sincerely,

/s/ Lee M. Thomas
Lee M. Thomas

Enclosures

cc: Senator Robert W. Kasten, Jr.
Representative F. James Sensenbrenner, Jr.
Don Clay, EPA (ANR-445)
David Kee, Air & Radiation Div., Region V

Enclosure A
PSD Applicability
Port Washington Power Plant Renovation Project

(all emissions calculations are in tons per year)

Actual Potential Net Subject
Emissions Emissions EmissionsPSD to, PSD
Pollutant Baseline (1) (2) Increase Level Review
Total
suspended
particulate 170 283 (3) 108 25 yes
Sulfur dioxide 24,234 52,621(3) 28,385 40 yes
Nitrogen
oxides 2,991 8,201 5,210 40 yes
Carbon
monoxide 144 397 253 100 yes ~
Hydrocarbon 17 47 30 46 no
Beryllium 0.0016 0.005 0.0034 0.0004yes

Fluorides 38 98 60 3 yes

47

NOTE: PSD applicability for the other PSD regulated
pollutants listed at 40 CFR Section 52.21(b)(23)ji)
and (ii) has not been determined at this time.

1) Average emissions for two-year period defined by

calendar years 1983 and 1984.

2) As calculated by WEPCO based on 1992 coal type,

actual emissions after ESP, and an annual capacity
utilization factor of 90%.

3) An EPA estimate of potential emissions, based on

existing federally enforceable limits (i.e., applicable
SIP), may be higher. The indicated PSD applicability
determination would, however, not change.

se Oe

&

i? Enclosure B

é NSPS Applicability |

y Port Washington Power Plant Renovation Project

is FULL LOAD EMISSIONS AT CURRENT

ct CAPACITY (BEFORE RENOVATION)

a UNIT-1 UNIT-2 UNIT-3 UNIT-4 UNIT-5
¢:. SO,(LBS/HR) 1417 1828 2043 1580 ~ -0-
>. PM(LBS/HR) 15 16 12 12 -0-

.NOx(LBS/HR) 480 352 289 221 -0.

FULL LOAD EMISSIONS AT FUTURE
CAPACITY (AFTER RENOVATION)

UNIT-1 UNIT-2 UNIT-3 UNIT-4 UNIT-5

2 SO,’ (LBS/HR) 2046 2037 2088 2269 2695
17 15
316 369

% |
‘
:

eS ee

65

regulations, used this period to establish the baseline. The
period used was also within the contemporaneous period
specified in 40 CFR 52.21(b\(3)(ii). It should be empha-
sized that, in the WEPCO case, the parties and the court
agreed that 1983-84 (prior to discovery of steam drum
cracks) should be the basel'ne years (slip op. at 26); these
years had an average 29 percent utilization rate. We
continue to believe this is the appropriate baseline period
for the Port Washington renovation.

B. Calculating Post-Change Emissions Under PSD.

The court concluded that “EPA’s reliance on an
assumed continuous operation as a basis for finding an
emissions increase is not properly supported” (slip op. at
30). Although the court held that EPA cannot, in this case,
wholly disregard past operating conditions at the plant, it
also held that EPA could not reasonably rely on the
company’s own unenforceable projection of operating
conditions (slip op at 29). The court remanded the question
of PSD applicability to EPA for further proceedings not
inconsistent with its decision.

Before the court remanded EPA’s determination, it
attempted to ascertain whether, in fact, the proposed
project would be a major modification even using the
assumptions least likely to result in an emissions increase.
The court felt (and we agree) that such a “best” case
scenario for WEPCO would assume that the “present
hours and conditions” would not change at all following
the renovations (despite, of course, WEPCO’s own esti-
mates of at least tripling of utilization over current levels)
(slip op. at 31, n. 14). The court, however, lacked the data
to make this calculation, as it could not determine whether

yoo

arated te

ce
‘3
Nis

75

Enclosure A

Revised PSO Applicability Determination
Port Washington Power Plant Renovation of Units 1-5

(all emissions calculations are in tons per year)

Actual Estimated
Emissions Future Actual
Pollutant Baseline (1) Emissions (2)
Particulate 328 323
matter (4) (5)
Sulfur dioxide (4) 24,236 15,919
Nitrogen oxides (5) 2,592 3,405
Carbon monoxide 144 217
Hydrocarbon 17 25
PSD Subject
Net Significance to PSD
Emissions Change Level Review (3)
-5 25 no
-8,317 40 no
813 40 yes
73 100 no
9 40 no

Other Regulated Pollutants: Due to insufficient source-
specific information regarding emission factors, PSD
applicability for PM-10, lead and noncriteria pollutants
listed at 40 CFR Section 52.21 (b)(23)(i) and (ii) cannot be

determined at this time.

1) Average actual emissions for 2-year period defined by

calendar years 1983 and 1984.

ee ne

ee

76

2) Calculated by EPA based on the following information
submitted by WEPCO.

a. The average historic firing rate (approxi-
mately 17x10° per year) for the 2-year period
defined by calendar years 1978 and 1979.

b. The emissions estimates for the renovated
units based on future coal characteristics
(e.g., sulfur and heat content) and actual
emissions after pollution controls for par-
ticulate.

c. Sulfur dioxide controls applied to units 5 at
75 percent sulfur dioxide removal to comply
with NSPS Subpart No. Sulfur dioxide re-
moval of 22 and 13 percent at units 1 and 4,
respectively, to exclude these units from
NSPS requirements for greater control of
sulfur dioxide.

3) If new data indicate that annual, historic-firing rates
at the Port Washington facility exceeded historic 1978 and
1979 levels, the indicated applicability determination
could change.

4) The calculation of estimated, future, actual emissions
for this pollutant is based on WEPCO’s projection of
annual technology performance levels and/or fuel sulfur
content for post-renovation operations. Consequently,
EPA’s PSD applicability determination is valid only to the
extent that the specific particulate and sulfur dioxide
emissions factors used for units I-5 to calculate future
emissions (based on particulate and 50, control technology
performance levels and fuel sulfur and heat content) are
made federally enforceable. Otherwise, the calculation of
estimated, future, actual emissions for this pollutant will

77

be revised by EPA, based on existing federally-enforceable
limits (i.e., applicable SIP, NSPS). The use of current,
federally-enforceable emissions factors would result in
higher, projected, future emissions and, consequently,
could affect the indicated PSD applicability finding.

5) Baseline emissions (actual emissions for 2-year period
defined by calendar years 1983 and 1984) have been

revised based on additional information submitted by
WEPCO.

Enclosure B

Revised PSD Applicability Determination
Port Washington Power Plant Renovation of Units 1-4

(all emissions calculations are in tons per year)

Actual Estimated
Emissions Future Actual
Pollutant Baseline (1) Emissions (2)
Particulate 328 339
matter (4) (5)
Sulfur dioxide (4) 24,236 18,505
Nitrogen oxides (5) 2,592 3,396
Carbon monoxide 144 217
Hydrocarbon 17 25
PSD Subject
Net Significance to PSD
Emissions Change Level Review (3)
11 25 no
-5,731 40 no

804 40 yes

'
3
:
‘
3
:
|
f

AED ee

yer Ss TOs wre

© Or pena Phe § 6 a eat ay

Ee RC ET i cc

;

78

73 100 no 4

9 40 no |

Other Regulated Pollutants: Due to insufficient source g
specific information regarding emission factors, PSD 4
applicability for PM-10, lead and noncriteria pollutants a
listed at 40 CFR Section 52.21 (b)(23)(i) and (ii) cannot be .

1) Average actual emissions for 2-year period defined by

ty
determined at this time. Z |
calendar years 1983 and 1984. |

2) Calculated by EPA based on the following information
submitted by WEPCO:

a. The average, historic-firing rate (approxi-
mately 17 x 10° per year) for the 2-year pe-
riod defined by calendar years 1978 and
1979.

b. The emissions estimates for the renovated
units based on future coal characterization
(e.g., sulfur and heat content) and actual rf
emissions after pollution controls for par- *,
ticulate.

c. Unit 5 inoperative. Sulfur dioxide removal of

22 and 13 percent at units 1 and 4, respec-

tively, to exclude these units from NSPS re-
quirements for greater control of sulfur

dioxide. %

3) If new data indicate that annual, historic-firing rates
at the Port Washington facility exceeded historic 1978 and

1979 levels, the indicated applicability determination
could change.

79

4) The calculation of estimated, future, actual emissions
for this pollutant is based on WEPCO’s projection of
control technology performance levels and/or fuel sulfur
content for port renovation operations. Consequently,
EPA's PSD applicability determination is valid only to the
extent that the specific particulate and sulfur dioxide
emission factors used for units 1-4 to calculate future
emissions (based on particulate and SO, control technology
performance levels and fuel sulfur and heat content) are
made federally-enforceable. Otherwise, the calculation of
estimated, future, actual emissions for this pollutant will
be revised by EPA, based on existing federally-enforceable
limits (i.e., applicable SIP, NSPS). The use of current,
federally-enforceable emissions factors would result in
higher, projected, future emissions and, consequently,
could affect the indicated PSD applicability finding.

5) Baseline emissions (actual emissions for 2-year period
defined by calendar years 1983 and 1984) have been

revised based on additional information submitted by
WEPCO.

80

IN THE UNITED STATES COURT OF APPEALS

2
;
EXHIBIT 35
FOR THE SEVENTH CIRCUIT

Nos. 88-3264
89-1339

WISCONSIN ELECTRIC POWER COMPANY,
Petitioner,
Vv.

WILLIAM K. REILLY, Administrator
United States Environmental
Protection Agency, et al.,

Respondents.

ON PETITIONS TO REVIEW FINAL ACTION
OF THE UNITED STATES ENVIRONMENTAL
PROTECTION AGENCY

AFFIDAVIT IN SUPPORT OF RESPONDENTS’
MOTION FOR EXTENSION OF TIME

AFFIDAVIT OF GREGORY B. FOOTE

1. My name is Gregory B. Foote. I am a staff attor-
ney in the Office of General Counsel at the U.S. Environ-
mental Protection Agency (“EPA”) in Washington, D.C. I
have held this position since 1985. In this capacity I have
primary responsibility within the Office of General Counsel

81

for advising and representing EPA in matters involving
the prevention of significant deterioration (“PED”) provi-
sions of the Clean Air Act, 42 U.S.C. §7470-7479.

2. This affidavit is filed in support of Respondents’
Motion For Extension of Time.

3. Iam assigned prin.ary responsibility in the above
captioned case.

4. EPA and the United States Department of Justice
presently intend to file a Petition for Rehearing in connec-
tion with the decision issued by this Court on January 19,
1990.

5. The matter under review is so complex that an
adequate brief in support of the Petition for Rehearing
cannot reasonably be prepared during the fourteen-day
period allowed under Circuit Rule 40(d) for the following
reasons:

(a) The Court’s decision of January 19, 1990 largely
upheld EPA’s applicability determinations ruling that an
extensive renovation project at the Port Washington power
plant owned and operated by petitioner Wisconsin Electric
Co. (““WEPCO”) would be subject to new source require-
ments under the Clean Air Act, 42 U.S.C. § 7401, et seq.
However, the court vacated EPA’s determination that the
calculation of future increases in “actual emissions” for
purposes of determining applicability of the PSD provi-
sions of the Act should be made using the “potential to
emit” concept in 40 C.F.R. § 52.21(b)(21\iv). Slip op. at 28-
31. The Court also rejected WEPCO’s proffered view that
emissions increases following the renovations should be
calculated based on the company’s own unenforceable
estimates of emissions. Jd. at 29. The Court remanded the

6 a Ss bee ee

82

PSD applicability determination to EPA for further pro-
ceedings not inconsistent with its opinion. Jd. at 33. The
Court further appeared to suggest that EPA could, on
remand, calculate future emissions based on “whether the
renovated plant would cause a significant net emissions
increase if it were operated under present hours and
conditions.” Jd. at 31 n. 14.

(b) EPA has tentatively concluded that the analysis
employed by the court in deciding to vacate EPA’s PSD
applicability determination is faulty, and for this reason,
EPA presently intends to file a petition for rehearing in
which it will ask the Court to reinstate EPA’s applicability
determination. In addition, EPA presently expects that its
petition for rehearing will, in the alternative, seek clarifi-
cation of the Court’s January 19 decision. However, as
explained in paragraph (c) below, EPA at present is
unclear as to the meaning or impact of the Court’s deci-
sion.

(c) EPA staff are actively engaged in reviewing the
Court’s decision, including the suggestion on page 31 n. 14
for EPA action on remand. At this juncture, it appears
that the Court’s suggestion may not comport with any
known method of calculating emissions increases under
EPA’s regulations. Consequently, EPA has not yet come to
any conclusion as to the meaning or impact of the Court’s
decision on either the WEPCO project or the many other
similarly situated sources which may be affected by that
decision. I anticipate that several days of review and
analysis will be necessary before EPA staff are able to
present to EPA management their views as to the mean-
ing and impact of this decision on the exceedingly complex
PSD program. Only at that point will EPA be in a position
to determine whether further clarification of the Court’s

83

decision is appropriate and, if so, what clarifying order
would be sought.

. Pursuant to 28 U.S.C. 1746, I declare under penalty of
pe perjury that the foregoing is true and correct to the best of
my knowledge and belief.

Executed this 26th day of January 1990 at Washing-
ton, D.C.

/s/ Gregory B. Foote
Gregory B. Foote

-—- —— oe

CAE aes ee ere ne

Senator BURDICK. Well, I understand you, Mr. Tho-
mas, but pardon me if I say it looks like we're retreating a
bit if we’re not going to be as firm as we have been in the
past.

Mr. THOMAS. Retreating from what, Senator?

Senator BURDICK. Well, the requirement for scrubbers,
for example.

Mr. THOMAS. But the requirement for scrubbers has
always been on new sources.

Senator MITCHELL. Thank you, Senator Burdick.

Senator Chafee?
Senator CHAFEE. Thank you, Mr. Chairman.

Briefly — and I just want to get this quickly from you
because I want to move on to something else — the problem
we've got is that the new source performance standards
obviously impose stiff requirements on new, sources, so
therefore what’s happening in our country is that we’re not
having new sources, that they are keeping the old plants
going because there is less expense in so doing.

Many of us feel that we ought to be in a situation
where we should be requiring the new source performance
standards on the older plants because the theory was that
the older plants eventually would expire, and then you
would get new and more efficient plants — efficient as
regards the release of pollutants. That’s not happening.

What are you suggesting we ought to do? Why
shouldn’t we impose these new source performance stan-
dards on the old plants?

Mr. THOMAS. Well, first, Senator, I don’t think you
should impose them on the old plants because I don’t think
there’s a scientific rationale for requiring that kind of
emission reduction that you’d get from a new source
performance standard, either as far as total loadings is
concerned, as it relates to environmental damage, or the
kind of specific definition that you would give to one
location receiving damage from a particular plant. I don’t
think that there’s a rationale for suggesting that you've
got to have those new source standards on those old plants
today or next year.

The problem you've got is as you stated. This country
has decided not to go forward with the nuclear option,

—_s—“—

95

which was one we were pursuing aggressively a number of
years ago. A lot of the new sources, as far as utilities were
concerned, were nuclear at that point in time.

We also, now, are looking at how we can go forward
and extend the life of our existing sources. We have found
through technology development a number of ways to do
that cost-effectively, repowering ways, retrofitting ways to
extend those lifetimes. So in fact, we have to deal with, is
that going to be an environmental issue for us or a public
health issue? I don’t think it’s going to be a public health
issue; there’s debate on that. I don’t think it’s going to be
an environmental issue; there’s debate on that. I may
change my mind on that, but today I don’t think you've got
the basis to go in and suggest that all of those old sources
should put on very stringent contro] requirements that we
impose on the new source performance standards.

Senator CHAFEE. Well, Mr. Thomas, what’s the prob-
7 lem here? Is it your belief that the current emissions in
4 the United States are not causing enough damage to cause
: you to enact stronger restrictions than currently exist? I
mean, no one knows more about the damage that has
taken place in Europe. You've seen it. You've seen the lakes
in Sweden. You’ve seen the forests in Switzerland and
West Germany, and, in your mind, you just are not con-
vinced that that damage is taking place in the United
States. Is that the problem?

Mr. THOMAS. That damage, connected with the emis-
sions levels that we’ve got in the United States? That's
correct.

96

EXHIBIT 38

EXPERT REPORT OF
KENNETH SCHWEERS

DUKE ENERGY CORPORATION
AUGUST 15, 2002

/s/ Kenneth A. Schweers
Kenneth Schweers

I. INTRODUCTION

I am Kenneth Schweers, and I have just recently
resigned as Chief Operating Officer of Development
Alternatives, Inc. I have been asked by Duke Energy
Corporation to provide an expert report in connection with
this litigation. This report describes the assumptions made
by the United States Environmental Protection Agency
(“EPA”) in the studies I did for the consulting firm ICF
Incorporated on behalf of EPA evaluating the economic
impact of environmental legislation and regulations,
including EPA’s New Source Performance Standards
(“NSPS”), Prevention of Significant Deterioration (“PSD”)
and Non-Attainment New Source Review (“NNSR”)
regulations. I will refer to these regulations collectively as
the “New Source Review” or “NSR” regulations or pro-
grams. In my opinion, from the mid-1970s through the
1980s, EPA believed the

¢ the focus of the NSR programs was to regulate
emissions from new plants, not existing plants;

e the NSR requirements would not be triggered by
existing coal-fired plants that operated at their
original capacity and took actions necessary to
maintain that capacity; and

a ee

97

* significant emissions reductions from existing
coal-fired power plants would not be achieved
through the application of the NSR programs
and that new and additional legislative and regu-
latory programs were necessary to achieve reduc-
tions from existing plants, such as the “Acid
Rain” regulations adopted in the Clean Air Act
Amendments of 1990.

‘. II. Summary of Qualifications and Preparation of
gE this Report

I am an industrial and nuclear engineer and economic
analyst by training. I received a Bachelor of Science in
Industrial Engineering from Stanford University (1969).
After graduation, I worked as a project manager for the
U.S. Navy, where I assisted in directing the work of
contractors in the design of reactor cores for submarines
and heavy reactor equipment

* * *

The ICF studies used the aforementioned computer
model that simulated the dynamics of the electric utility
sector and the coal industry to estimate the economic and
environmental impact of various legislative and regulatory
proposals. The studies evaluated the economic impact by:
(1) establishing a “base case” that assumed the pre-
existing regulatory requirements with no new environ-
mental requirements; (2) identifying the additional envi-
ronmental requirements imposed by the legislative or
regulatory proposals being evaluated; and (3) forecasting
the incremental impact on the utility and energy produc-
ing sectors by adding the proposed environmental re-
’ quirements to the pre-existing regulatory regime. The

98

assumptions used in the base case and the proposed
requirements were either provided or approved by EPA.

NSPS Studies

In 1977 and 1978, ICF conducted economic impact
studies under contract to EPA evaluating amendments to
the NSPS regulations to implement the Clean Air Act
Amendments of 1977. These studies, which I conducted,
were designed to assist EPA in its review of proposed
additions to the then existing NSPS regulations and to
support its final rulemaking amending the NSPS.

The base cases for these studies incorporated various
understandings and assumptions about how coal-fired
plants were operating and being regulated. These under-
standings were either communicated by EPA to ICF, or
suggested by ICF and approved by EPA. For the base case,
EPA understood and assumed that existing plants were
complying or would comply with then current Federal
regulations (e.g., NSPS) and the State Implementation
Plans (SIPs). We then modeled the potential impact of
various alternative amended NSPS, each of which in-
cluded its own set of understandings and assumptions that
were approved by EPA. Both the base cases and the
proposed alternatives shared a common understanding
and assumption adopted by EPA: that existing coal-fired
power plants would continue to operate at original capac-
ity without being required to retrofit scrubbers.’ EPA

’ By “original capacity,” I mean the design net dependable capacity
that is available to the electrical power grid. This accounts for the
energy needs of the plant itself to operate, and is differerit from what is
often referred to as nameplate or gross capacity.

99

‘ recognized that existing coal-fired power plants would be
required to meet only the emission limits that had been
established in the SIPs for existing plants.

The ICF analysis included estimates of operation &
maintenance (O&M) costs. EPA did not direct ICF to
assume that these O&M expenditures that allowed the
plants to operate at their original capacity would trigger
NSR requirements and the attendant cost of retrofitting
pollution control equipment. Had EPA instructed ICF to
assume that O&M expenditures would trigger NSR, ICF
, would have included such costs in the model’s assump-
tions. For example, when modeling the costs of complying
with SIPs, ICF evaluated the costs associated with SIP
compliance options such as switching to low-sulfur coal or
installing scrubbers. For purposes of the NSPS studies,
EPA never asked ICF, however, to calculate what would
have been the additional cost under NSR of retrofitting
scrubbers to existing plants that operated within original
capacity and were already in compliance with the SIPs.

: The NSPS studies focused on the costs associated with
*- designing and operating new facilities under a variety of
| regulatory scenarios. The impact of regulatory proposals
on new plants could be accurately evaluated by relying on
accepted engineering assumptions. The NSPS studies did
not evaluate the costs of regulatory proposals on existing
‘ plants, which is a substantially different exercise that has
¢ to'take into account a number of factors reflecting the
range of financial, physical, technical and geographical
constraints on existing plants. It was in the context of the
2 acid rain initiative that EPA asked ICF to conduct eco-
“nomic evaluations of significant legislative or regulatory
_ : options for reducing emissions from existing plants.

i

+. 8
ne

Ws o--
~~

i

Acid Rain Studies

After EPA promulgated the NSPS and PSD regula-
tions in 1979-1980, ICF conducted a number of studies for
FPA in the 1980s addressing the issue of acid rain. “Acid
rain” is acidic precipitation resulting from accumulated
atmospheric loadings of SO, and NOx. The ICF acid rain
studies supported the efforts of various governmental
agencies, including EPA, to evaluate regulatory and
legislative proposals to reduce total SO, and NOx emis-
sions, primarily from existing coal-fired power plants.
While at ICF, I conducted or oversaw the conduct of these
studies.

The “base cases” for these acid rain studies projected
emissions based on the understanding that the then
current environmental regulatory regime remained
unchanged. EPA believed that SO, and NOx emissions
from existing coal-fired power plants would be relatively
constant under existing law. This assumption was based
on plants operating at their original capacity at their
allowable emissions level. EPA did not request ICF to
study, whether under existing law, SO, emissions from +
existing coal-fired plants would decrease because of the
application of NSR and the attendant retrofitting of —
pollution control equipment. EPA also did not direct ICF to **
assume that variations in actual operating or emissions .
levels, such as periodic decreases associated with mainte-. +
nance followed by increases back to original capacity;
would trigger NSR. In other words, EPA believed that:
existing coal-fired power plants would continue to operate:
without triggering NSR. :

a
2"

The focus of the acid rain proposals we evaluated on’
behalf of EPA and other government agencies was reducing

es

4"

101

the SO, and NOx emissions from existing sources. EPA
believed that new regulations and the legislative programs
would be needed to achieve these reductions and that
significant SO, and NOx reductions would not be achieved
by retrofitting scrubbers or other pollution control equip-
ment on existing plants through the application of NSR.
EPA believed that SO, and NOx emissions at existing
plants would remain relatively constant absent a change
in environmental legislation or regulation. The emission-
reduction options ICF evaluated in various acid rain
studies conducted for EPA in the 1980s included, among
numerous others:

° a30% reduction of SO, and NOx emissions;

a 2.0 lb./mmbtu SO, limit;

a tax on utility emissions of $0.15 per pound of
SO, emitted;

the Waxman-Sikorski bill (H.R. 3400), which pro-
posed a 9.5 million ton SO, reduction for existing
utility plants;

the Acid Deposition Control Act of 1986 (HR.
4567) which would require a 2.0 lb. SO/mmbtu
limit, to be followed by a 1.2 limit; and

an option EPA considered to require existing

plants to meet NSPS when they reached 30 years
of service.

102

Beginning in 1985, EPA believed that existing plants
would operate for 60 years. EPA also understood that
utilities would have to repair or replace components as
required to continue to operate to this longer lifetime. ICF
recognized that these costs occurred throughout the life of
the plant and that it was not possible to establish precisely
when these replacements or repairs had occurred (or
would occur). For modeling and study reporting purposes,
however, we assumed that these repairs or replacements
would occur at 30 years of the plant’s useful operating life
and would be referred to as “refurbishment.” This mid-life
refurbishment was part of the maintenance that the ICF
studies assumed would occur at existing coal-fired power
plants to allow them to continue to operate at their orizi-
nal capacity and close to their design efficiency. The 1985
and subsequent studies ICF conducted on behalf of EPA all
assumed, as EPA directed, that the O&M necessary to
keep the plants operating, including the refurbishment at
the 30-year mark, would not trigger NSR or scrubber
retrofits for those existing plants.

I do not recall any discussion that I had with EPA
about the assumptions in these models in which the
Agency stated that mid-life refurbishments would trigger
NSR and require the existing plants to retrofit scrubbers.
Had it been EPA’s view that the NSR programs, beginning
in 1979-1980, would have achieved significant SO, reduc-
tions, [CF would have reflected that belief in the acid rain
studies we conducted on EPA’s behalf. EPA’s understand-
ing that NSR would not significantly reduce SO, emissions
from existing coal-fired plants was further reflected in one
of the regulatory proposals EPA asked ICF to evaluate. .,
EPA was considering the automatic imposition of NSPS
requirements on existing coal-fired power plants when 4

103

they reached the 30-year mark as an alternative regula-
tory approach to address acid rain. This EPA proposal
demonstrates EPA’s belief that existing plants would not
be subject to widespread retrofitting of scrubbers absent a
change in the law.

Most of the acid rain proposals we evaluated for EPA
included the option for large-scale retrofitting of scrubbers
at existing plants. ICF did not include the retrofitting
analyses in the base case because EPA did not view the
widespread installation of scrubbers on existing plants to
be required under the existing CAA regulatory regime. To
project the costs of retrofitting, we had to better under-
stand the specific characteristics of the various types of
existing plants. This is because, unlike projecting scrubber
costs for new “greenfleld” plants which can be estimated
rather accurately in a generic manner based on engineer-
ing estimates, retrofit costs are dependent on a number of
historical and site-specific factors. These factors include the
type, location and capacity of the plant, the design of the
plant (e.g., types of coal likely to be burned and whether the
plant had physical space for scrubbers), and how the plant
was intended to be used in the power grid. ICF did not
include this type of site-specific analysis, which is neces-
sary to understand retrofitting costs, in its studies for the
NSPS rulemakings in 1978-1979, since those rule-makings
focused on regulatory proposals applicable to new plants.

ae a “oe in a
Pa
—
;

Our studies projected that a regulatory program that

. forced the retrofitting of scrubbers at existing power
|. plants would be very expensive. For example, the study
* that evaluated the option considered by EPA to impose
_NSPS on coal-fired plants when they reached 30 years in

age projected that by 1995, utilities would incur an incre-
mental annual cost of $3.9 billion in 1985 dollars (this

es

104

would be $6.6 billion in 2002 dollars). By the year 2010 the
incremental annual cost of retrofitting would increase to
$9.4 billion in 1985 dollars (this would be $15.8 billion in
2002 dollars). This incremental annual cost of retrofitting
scrubbers included the annual capital charge for the costs
for additional equipment (e.g., the scrubbers themselves)
installation, incremental increases in O&M costs and any
additional fuel costs resulting from the use of additional
pollution control equipment. EPA’s option to impose NSPS
on coal-fired plants when they reached 30 years in age
would have required the utility industry to invest by 1995
about $29.8 billion in 1985 dollars (it would be $50 billion
in 2002 dollars).

Overall, if EPA’s proposal to impose NSPS on coal-
fired plants at the 30-year point in their life had been
adopted, the utility industry would have been required to
invest approximately $69.5 billion between 1990 and 2010
in 1985 dollars (this would be approximately $117 billion
in 2002 dollars). Further, these studies noted that there
were other uncertainties and constraints associated with
retrofitting that would have likely increased the projected
costs above those reported in the ICF study. Though our
model attempted to take site-specific constraints associ-
ated with plant design or location into account, it was able
to do so only in the most general way.

* * *

te 105
a % EXHIBIT 40
7 1989 EPA BASE CASE FORECASTS
} | Prepared For
| The U.S. Environmental Protection Agency

By

ICF Resources Incorporated
May 1989
TABLE OF CONTENTS

INTRODUCTION

-

stonsaniaieibiidliasdshidiaiddiadidpiaiaiiadeapabaindtampinnteteiniin 1
FORECASTS FROM 1989 EPA BASE CASES:
HIGH AND LOW EMISSIONS CASES. .................... 4
SREY GPU; GI NITND cwnecosuscecceevesvevesoncenesesoooessesesee 4
TE UE: SERIES coveccesestonsceenersecsoceosorensieesensen 8
~ Utility. Co, REESE Sea een een 9
«, Utility Generating SII sienicdeshiinniduapeumteesinemieuin 9
f- GOREN COUUNIURGEGE BAGGED ..ccccoccccscevccscccescecseccccsevess 9
Utility Fuel Consumption ...................cccceseeeeneeeenes 11
“Coal Production. .............:ccsceeseeeseeeensees scamaataaniienth 13
*- COMPARISON WITH 1987 EPA BASE CASE........... 16
3 ; SEs senmmere 22
EAR GD GPR vvessavessoncsseeconsetetecveveseevenseunsesees 22
I esissiibiescnbuneeeenedl 23
4 =f Electricity Demand Growth..............ccccccsseseeeeeseees 25
_ * "Repowering latina 25
“New Unplanned Coal Capacity...............ccccsseeeeeeens 27
ie Renewable and Non-Traditional Capacity and
IESE Tee aD eae enero eas 27
SEO A ITS 28
: pe: owsrplant a aad intemmmsininesinnael 28
Coal Mining Productivity ................:cccsccceeeeseeeesees 28

106
Emissions Rates and Limits....................ccceeeeeeeess 29
PT PII ctcisicintaieiiiinincidnintnininiaaae 29
Nuclear Capacity and Capacity Factors ................ 30
AppendixA Forecasts From 1989 EPA Base: High

Case
Appendix B__‘ Forecasts From 1989 EPA Base: Low Case
Appendix C Base Case Assumptions

INTRODUCTION

This report presents new EPA Base Reference Case
forecasts through 2010 of future trends in utility air
emissions, utility capacity and generation levels; utility
fuel consumption, and regional coal production. These
trends were recently re-examined in order to provide up-
to-date bases from which economic and emissions impacts
under alternative environmental control proposals can be
assessed. Two Base Reference Case scenarios (referred to
as the High and Low Emissions Cases) were analyzed to
present a reasonable possible range of electric utility air
emissions over the next two decades.

This report is organized into three sections with three
appendices. The first section presents the forecasted
trends from the two new EPA Base Cases, as well as a
brief analysis of the factors underlying these trends. The
second section presents these forecasts in comparison to
the previous (1987) EPA Base Case forecasts. The final
section presents some of the key assumptions and uncer-
tainties that underlie these forecasts. Appendices A and B
present forecasts from the High and Low Emissions Cases,
respectively, while Appendix C presents a detailed list of
the 1989 EPA Base Case assumptions.

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107

In the High Emissions Case utility sulfur dioxide
(SO,) and nitrogen oxide (NO_) emissions are forecasted to
rise moderately from recent historical levels in the near-
term with continued growth in the long-term. In the Low
Emissions Case, emissions remain flat in the near term,
grow slightly through 2000, but decline thereafter. Gas-
fired capacity options (e.g., combined cycles and turbines)
are expected to be chosen for most new, currently un-
planned capacity requirements through 2000 in both
cases, while a significant amount of new coal capacity is
forecasted to come on-line after 2000. National utility gas
consumption in the High Emissions Case is expected to
rise only moderately from current levels while gas loses
market share to oil in many existing utility steam plant
markets. In contrast, in the Low Emissions Case, gas
gains considerable market share from oil in the near-term.
National coal production levels are \orecasted to increase

steadily, with most regions experiencing some growth from
1985 levels in both cases.

Many important assumptions underlie these forecasts.
Several of these assumptions have been substantially
revised since the 1987 EPA Base Case analysis (which was
based on assumptions developed in late 1986), reflecting
important changes in the energy markets. Some key
assumptions were varied between the two reference cases
to reveal the sensitivity of the emissions and fuel use
forecasts to these factors. The most important of these
assumptions are presented in the table on the following
page.

In general, the assumptions used in the Low Case
contribute to lower forecasted emissions growth than in
the High Case. In particular:

108

¢ Lower electricity demand results in lower
coal powerplant utilization.

¢ Shorter fossil steam powerplant lifetimes
result in earlier retirements of higher-
emitting existing coal units, which are

1989 EPA Base:
Reference Case
Assumption High Low
Crude Oil Prices 1995 18.00 25.00
(1988$/bbl)
2000 22.00 29.00
2005 25.00
2010 29.50
Electricity 1988-2000 2.8
Demand Growth 2001-2010 2.3
(% per year)

Steam Powerplant Coal/Oil/Gas> 50Mw 65
Lifetimes (years) Coal/Oil/Gas> 50Mw 45

Nuclear 35
Cogeneration 1995 175
(billions of 2000 208
kilowatt hours) 2005 255
2010 313
New Non-Fossil
Capacity 2005 0
(gigawatts) 2010 0
Repowered Coal 2000
Capacity*
(gigawatts) 2005 6

2010 10

PS tee.

Apr *

dk PARE ot eee

VER eke od

Xs.

109

New Unplanned 2000 2005
Coal Powerplants
Allowed By

* Includes 50% increase in capacity due to repowering.

generally replaced by new lower-emitting
gas or scrubbed coal capacity.

¢ More repowering with clean coal technolo-
gies reduces SO, and NO, emissions rates at
repowered plants.

* More non-fossil capacity and cogeneration
reduces the amount of higher-emitting coal-
fired capacity operated and built.

A more detailed discussion of the assumptions, cave-
ats, and uncertainties pertaining to this 1989 EPA Base
Case analysis is presented in the final section of this
report.

- *x *
KEY ASSUMPTIONS

A number of assumptions have important effects on
projections of future levels of utility emissions, utility

is , generation and capacity, utility fuel consumption, and coal

production. A short list of some of the key assumptions
used in the two reference cases is shown on page 2, while a
detailed list of the assumptions is presented in Appendix

; .C.:Several of the more important assumptions incorpo-

rated in this Base Case analysis, and their effects on the
forecasts presented herein, are discussed below.

ey

110

Oil and Gas Prices

Oil and gas prices have a very important effect on the
amount of turbine/combined cycle versus coal capacity
built. In turn, relative oil and gas prices affect the amount
of gas versus oil consumption at existing oil/gas steam
powerplants. Accordingly, the level of oil and gas prices
have important effects on utility SO, emissions.

World oil prices are very uncertain because the world
oil market is fundamentally unstable: the lowest cost
producer (Saudi Arabia) is also the marginal producer
(largely for political reasons). Therefore, it is difficult to
define within a narrow range the full spectrum of potential
future oil prices. However, future oil prices would be
expected to range from levels near recent depressed levels
of $17/bbl (reflecting continued market weakness) to
moderately higher real prices as the current excess pro-
duction capacity situation abates.

There is also uncertainty with respect to delivered
natural gas prices. Recent ICF gas market assessments
suggest that the current gas supply “bubble” will dissipate
by around 1990. This is expected to lead to relatively
significant increases in prices in the near term such that
wellhead prices would be expected to be no lower than
$2.60 per million Btu even assuming low oil prices. In the
long-term, recent ICF analyses conducted for DOE suggest
that gas resources available for production in North
America (both in Canada and in the U.S.) are more plenti-
ful than previously thought, and that advances in explora-
tion and extraction techniques will expand the supply of
low- to medium-cost gas reserves. Accordingly, wellhead
prices increase more slowly in response to greater supplies
in the $3 to $4 wellhead gas price range. However, the

111

trends in gas prices are strongly linked to future oil prices
(since gas and oil are substitutes in many applications),
and hence are also very uncertain.

Alternative oil and gas prices in the High and Low
Cases were assumed to reflect these uncertainties. ICF’s
projections of oil and gas prices are based on a previous
integrative assessment of demand and supply conducted
for the DOE which suggested an amount of supply that
would be available at given price levels. The specific price
projections used in this base case analysis were not devel-
oped using a detailed supply/demand model, such an effort
would be outside of the intended scope of this proj »ct.

In the High Case, lower oil prices were assumed over
time, remaining at about $18/bbl through 1995, increasing
moderately to reach $22/bb by 2000 and $29.50/bbl by
2010. Accordingly, delivered natural gas prices to utilities
(on an average annual, interruptible basis), in New Eng-
land rise from roughly $2.50/mmBtu recently to
$4.10/mmBtu in 2000 and $4.95/mmBtu by 2010. As a
result, gas prices are generally higher than most grades of
residual oil in this case, thereby leading to relatively more
oil consumption. In contrast, in the Low Case, world oil
prices are forecasted to increase more rapidly over time,
reaching $29/bbl by 2000 and $34/bbl by 2010. Although
delivered gas prices are forecasted to be higher than in the
High Case ($4.40/mmBtu in New England by 2000, and
$5.15/mmBtu by 2010), gas prices are typically lower than
competing residual oil prices, so that relatively more gas
consumption results in this case. See Appendix C for
average annual interruptible prices for gas delivered to
utilities in the High and Low Cases as compared to re-
gional residual oil prices.

112

Because of seasonal fluctuations in the demand for
gas from residential and commercial customers, there
tends to be relatively high delivered gas prices to utilities
in the winter (about 10-20 percent above the annual
average price in recent years) and lower delivered gas
prices in the summer (about 10-20 percent below the
annual average price). Electric utility consumption of gas
is assumed to vary seasonally. In the High Case, with
relatively low oil prices, gas was generally forecasted only
to be consumed by electric utilities in the summer months
in the Eastern states. In the Low Case, with relatively low
gas prices as compared with oil, gas was generally fore-
casted to be consumed by utilities during all seasons
except the winter months in the Eastern states.

In the West South Central region, gas was forecasted
always to be competitive with oil in both the Low and High
Cases, with electric utilities consuming all natural gas at
oil/gas steam plants in Texas and Louisiana in all years. In
California, due to stringent environmental regulations,
only gas was assumed to be consumed at oil/gas steam
plants.

Scrubber Costs

Lower scrubber costs were assumed in the new EPA
Base Case analysis than were used in the 1987 EPA Base
Case, reflecting technology improvements in the pollution
control industry. These costs are roughly comparable to
the lower industry scrubber costs used in a number of EPA
acid rain coutrol analyses conducted recently by ICF.’ The

* See, for instance, Analysis of the Mitchell Compromise Acid Rain
Proposal, September 1988.

+" nthe + ay + ’
on 8 9”

113

new scrubber cost assumptions were based on EPRI/
Stearns-Rogers cost assumptions as interpreted by RCG/
Hagler, Bailly, Inc. (Several key assumptions were made:
(1) a contingency factor of 15 percent was used, (2) one
spare module was assumed, and (3) scrubbers were as-
sumed to be designed with no reheat in contrast to as-
sumptions in the 1987 EPA Base Case.) The cost
assumptions for a new NSPS-Da powerplant resulting
from this assessment are presented in Table 4.

The net effect of these assessments was that wet scrub-
bing was assumed to be employed at all unplanned new
powerplants, because wet scrubbing cost estimates were
lower than dry scrubbing costs estimates. Accordingly, the
cost differences in scrubbing high and low sulfur coals were
smaller than were assumed in the 1987 EPA Base Case.
Furthermore, scrubbed units are forecasted to be higher
utilities’ dispatch order than in the 1987 EPA Base Case
because of lower variable O&M costs associated with scrub-
bing, thereby increasing forecasted utilization levels some-
what. These effects led to stronger growth in high sulfur coal
production than was forecasted in the 1987 EPA Base Case.

Sulfur Level Lbs. 5U /mmbBtu:

Very Low Sulfur Less than 0.80
Low Sulfur 0.80-1.08
Low-Medium Sulfur 1.09-1.66
Medium Sulfur 1.67-2.50
High-Medium Sulfur 2.51-3.33

High Sulfur 3.54-5.00
Very High Sulfur More than 5.00

Capital Costs
(early ’86 $/kw)
Fixed O&M Costs
(early ’86 Vkw-yr)

Variable O&M Costs
(early ’86 mills/kwh)

Energy Penalty (%)
Capacity Penalty (%)
Reliability Penalty (%)

Annual Emissions Rate
(ibs. SO/mmBtu)

UTILITY POWERPLANTS MEETING

.
— te

NSPS SUBPART DA REGULATIONS

Sulfur Level

Very Low High

Low Low Medium Medium Medium High

108.00 110.00 110.00 124.00 133.00 145.00
492 498 500 545 574 611
0.25 0.32 0.46 0.69 0.92 1.36
2.50 2.50 2.50 2.50 2.50 2.50
2.10 2.20 2.10 2.10 2.10 2.10
2.70 2.70 2.70 * 2.70 2.70 2.70
0.22 0.29 0.48 0.48 0.48 0.60

115

Electricity Demand Growth

Electricity demand growth is forecasted to be much
lower (1.7 percent per year from 1987 to 2010) in the Low
z. Case than in the High Case (2.6 percent per year from
t 1987 to 2010). This has readily apparent ramifications
3 upon the amount of utility generation required to meet
e electricity demands, the majority of which is provided by
fossil fuels. Thus, higher electricity demand growth
ultimately translates to higher utility emissions.

The national average growth rate assumptions incor-
porated in these reference cases were implemented at
EPA's direction. Differential growth rates by region were
based on recent NERC projections of future electricity
growth in each NERC reliability council region, and then
adjusted by RCG/Hagler, Bailly, Inc. to achieve the target
national sales growth rate assumed by EPA. In the High
Case, however, somewhat different near-term growth
assumptions (i.e., through 1995) were used in the East
North Central and the West South Central regions. In this
case, higher near-term growth was assumed in the East
North Central (2.9% per year from 1987 to 1995 instead of
2.5% per year) reflecting a continuation of recent historical
growth trends (about 3.3% per year from 1986 to 1988)
and consistent with strong economic growth and low oil
prices assumed in this case. In contrast, low near-term
growth was assumed in the West South Central (1.9% per
yeer from 1987 to 1995 instead of 2.9% per year) reflecting
-+ a continuation of recent historical trends (only 2% per year
_ from 1985 to 1988) and consistent with low oil prices and,

- & Since ICF forecasts of future regional electricity

eis

demand growth were previously the underlying source for

116

the EPA demand forecasts, regional sales growth patterns
in the 1989 EPA Base Case analysis are different than
those used in the 1987 EPA Base Case.

Repowering

In contrast to the 1987 EPA Base Case, EPA assumed
for this Base Case analysis that utilities would undertake
a small to significant amount of repowering at certain
existing coal-fired units. Repowering (using a “generic
clean coal” technology) was assumed at EPA's direction to
have much greater market penetration in the Low Case
than in the High Case. Repowering candidates were
assumed to include only those unscrubbed SIP coalunits
greater than 75 megawatts and less than 400 megawatts,
since current evidence suggests that repowering technolo-
gies may be uneconomic or technically infeasible at very
small or very large units. Units were assumed to become
part of the candidate pool upon reaching 35 years of age
beginning in 2000 (with only units built before 1950
assumed to be too old to repower).

In the Low Case, it was assumed a total of one third of
all such candidates would repower by 2010 with lower
percentages (5 percent by 2000 and 20 percent by 2005)
assumed in earlier years. In the High Case, much lower
market penetration was assumed with only 10 percent of
candidate units repowering by 2010 (5 percent by 2005
and no repowering in 2000).

In the assumed first year of repowering in both the
High and Low Cases, units between 75 and 150 Mw and
built before 1960 were generally selected for repowering.
In later years, units up to 400 Mw and those built in the
late 1960s and early 1970s were assumed to be selected for

117

repowering. Smaller units were assumed to be selected
first because utilities would wish to develop their design
and construction expertise in simpler, less expensive
settings. Older units were selected first because they are
generally smaller and because many utilities would tend
to repower units as they reached the end of their useful
lives (assuming no major refurbishment). Repowered units
were selected regionally so as to roughly reflect the pro-
portional distribution of available candidate capacity. (A
list of selected repowered capacity by CEUM regions is
included in Appendix C.) Future utility regional capacity
requirements (as forecast in the two reference cases) were
taken into account in selecting the repowered units.
Capacity was only selected to the extent new capacity was
needed in the region to meet reserve margin requirements.

Note that capacity affected by these repowering
assumptions are in addition to those units which have
already repowered (e.g., TVA’s Shawnee 10, NSP’s Black
Dog 4, MDU’s Heskett 2, Colorado-Ute’s Nucla 4) or have
firm plans to repower (AEP’s Tidd and Sporn projects,
SPS’s Nichols 3). Together, these units total roughly 1
gigawatt of capacity, in contrast to about 38 gigawatts of
repowered capacity that results by 2010 from the repower-
ing assumptions of the Low Case.’

The assumed cost and performance characteristics of
the repowering technology are discussed below, and are
generally representative of a fluidized bed combustion
(FBC) technology.

* In addition, other projects (using other emissions control tech-
nologies which do not increase capacity) that were approved for funding

.. , in DOE’s Clean Coal Technoiogy development program (through Round
II) were also included in this Base Case analysis.

118

¢ Capacity at those units that were selected
for repowering was assumed to increase by
50 percent upon repowering. DOE assumes
that atmospheric FBC (AFBC) repowering
would lead to a 15 percent increase in capac-
ity, pressurized FBC (PFBC) repowering
would lead to a 30-50 percent capacity in-
crease, and integrated gasifier combined cy-
cle (IGCC) repowering would lead to a 150
percent increase in capacity.‘ The 50 percent
capacity increase assumption was thus chosen
as a reasonable average capacity gain for re-
powering projects to reflect a “representative”
repowering technology, weighted heavily to-
wards FBC technology for a typical installa-
tion (given the current relatively advanced
state of FBC development, demonstration, a
economic refinement). This 50 percent aver-
age capacity gain assumption is in agree-
ment with EPRI’s current assumptions.

¢ A heat rate of 9500 Btu/kwh was assumed
for all repowering projects. This is in rough
accord with EPRI TAG estimates for the
candidate repowering technologies (9000
Btu/kwh for PFBC and IGCC, 10000
Btu/kwh for AFBC).°

¢ O&M cost estimates for the generic repower-
ing projects were also derived using EPRI
TAG. information (see PFBC combined cycles).
Assuming the use of a 4% sulfur bituminous

* America’s Clean Coal Commitment. U.S. Department of Energy,
Office of Fossil Energy, February 1987.

* TAG - Technical Assessment Guide, Volume 1: Electricity Supply

- 1986. Electric Power Research Institute (EPRI p. 4463-SR), December
1986. °

119

coal, fixed O&M costs were assumed to be
$38.60/kw-ye, while variable O&M costs
were assumed to equal 5.5 mills/kwh (costs
in early 1986 $).

¢ A minimum capacity, (turndown) of 50 per-
cent was assumed for repowered units also
in line with EPRI’s assessment of PFBC
technology.

¢ Additionally, it was further assumed that
repowering would not affect a unit’s avail-
ability (forced and scheduled outage rates
were assumed not to improve).

* Emissions rates were assumed to meet cur-
rent NSPS requirements for SO, and TSP.
NO, rates from repowered projects were as-
sumed to equal 0.3 lbs. NO, per million Btu.

Note that the assumed level of repowering can signifi-
cantly affect new utility capacity needs/decisions, regional
coal production, and the level of SO, emissions (since
repowered units have much lower SO, emissions rates).

New Unplanned Coal Capacity

No new unplanned coal capacity was assumed to be
~.. built until 2000 (High Case) or 2005 (Low Case) to reflect
the difficulties and long lead times in planning/siting/
building new coal plants. This assumption influences coal
versus gas capacity and consumption levels, as well as coal
production levels and SO, emissions forecasts.

u
;

120

Renewable and Non-Traditional Capacity and
Generation

In the High Case, a small amount of planned renew-
able and non-traditional capacity was assumed to be
added by 20 (about 5 gigawatts, with most being added in
California). After 2000, in the High Case, no additional
non-fossil capacity was assumed to be added. In contrast,
in the Low Case, a significant quantity of new currently
unplanned renewable and non-traditional capacity was
assumed to be added by utilities after 2000. This was
assumed to include such possibilities as advanced nuclear,
wind, solar, and geothermal technologies. The amount of
such capacity was assumed to be sufficient to meet ap-
proximately one-quarter of all assumed incremental
electricity demand growth after 2000. The effects of this
assumption are to reduce new fossil capacity require-
ments, lower fossil fuel consumption, and decrease utility
SO, and NO, emissions.

Cogeneration

The effects of the assumed higher cogeneration fore-
casts in the Low Case are similar to the effects of in-
creased renewable and non-traditional capacity. The
cogeneration assumptions used in the Low Case were
developed by RCG/Hagler, Bailly, Inc. The High Case
cogeneration assumptions were developed by ICF from
recent assessments conducted in preparing the FERC
Base Case.* Although the High Case cogeneration forecasts

* Draft Environmental Impact Statement: Regulations Governing
Independent Power Producers (RM88-4-000) and Regulatwons Governing
Bidding Programs (RM88-5-000), Federal Energy Regulatory Commission,

(Continued on following page)

a”

ek ee ee

7 ton 3s

&

aie: al

ET TT TET ES

121

are lower than those used in the Low Case, both sets, of
assumptions result in more cogeneration than assumed in
the 1987 EPA Base Case. This results in less utility

generation and, hence, lower emissions.

Powerplant Lifetimes

Powerplant lifetime assumptions also have significant
effects upon forecasted SO, emissions. Shorter assumed
fossil powerplant lifetimes serve to lower SO, emissions
forecasts, since older high-emitting units would retire
sooner (and be replaced by lower-emitting new capacity).
Further, regional coal production patterns are potentially
affected, since retiring low- or medium-sulfur coal units
might be replaced by new scrubbed coal capacity using
high sulfur coals. In contrast, longer assumed nuclear
lifetimes would lower SO, emissions by delaying the need
for fossil-fired replacement capacity.

The range of assumptions for large fossil plants (65
years assumed in the High Case, 55 years assumed in the
Low Case) was specified by EPA. EPA in the past has used
a 60 year lifetime assumption. Note that smaller units
(under 50 megawatts) are assumed to retire sooner (after
45 years) to reflect generally unfavorable econoinies of
scale in refurbishing low capacity units. The range of
assumptions for nuclear plants (35 years in the High Case
and 40 years in the Low Case) was also specified by EPA.
Nuclear plants are granted a 40-year operating license
upon issuance of their construction permit (for plants built
prior to 1982) or upon issuance of their operating license

ie Offices of the General Counsel, Office of Economic Policy, Office of
» Electric Power Regulation, June 1988.

122

(for plants built in 1982 or after). Thus, most pre-1982
plants would only have lifetimes of about 35 years or less
from date of initial operation (because of the lag between
licensing, construction, and final operation). However, the
NRC has recently changed the terms in two cases such
that the duration of the permit is from the date of initial
operation, which would result, in an effective 40-year
lifetime. Accordingly, the range of nuclear plant commer-
cial lifetimes is most probably bounded by a low of 35
years and a high of 40 years.

Coal Mining Productivity

Coal mining productivity assumptions were revised
for this Base Case analysis to reflect recent continued high
productivity growth in the coal mining industry. For
instance, gross labor productivity increased by about 7
percent per year between 1982 and 1987 at underground
mining operations. While ICF views these high rates of
productivity growth as a short-term phenomenon, the high
rates of growth in the past few years (and expected in the
near future) were newly incorporated into this Base Case
analysis, and have important implications on coal prices:
real coal prices (and sulfur premia) are lower in these
reference cases than in the 1987 EPA Base Case. The net
effect of higher assumed mining productivity is thus to
make coal more economically attractive (by reducing the
future trends in real coal prices) in new capacity decisions.

Emissions Rates and Limits

A recent review of SO, emissions rates at selected
powerplant units around the country revealed that some
units (including many unscrubbed NSPS Subpart D units

123

in the West) have historically emitted, and will likely
continue to emit, at rates well below their required limits.
Generally, this is because these units have access to ample
supplies of inexpensive local coals, or have committed to
contract purchases of coals, which have sulfur contents
well below SIP or NSPS requirements, or have found that
the variability of sulfur in coals requires a lower long-term
average sulfur content. For the new Base Case analysis,
these units were assumed to emit at rates in line with
current coal deliveries

As a result of (1) the recent enactment, revisions to, or
implementation of acid rain programs in certain states
(Minnesota, Wisconsin, Massachusetts, New Hampshire,
and New York), and (2) latest revisions in SIP limits due to
stack height or local ambient air quality reviews (particu-
larly in Indiana), several unit-specific, utility-specific, or
statewide emissions limits were included for this new EPA
Base Case analysis. These regulatory changes have
occurred since the development of the 1987 Base Case in
late 1986. No other changes in emissions limits were
assumed by EPA. It was assumed by EPA that the recent
WEPCo decision would not result in any significant
number of powerplants having to comply with NSPS upon
refurbishment.

Financial Parameters

Electric utility financial assumptions are presented
below and were not varied under the two base cases. They
differ slightly from the 1987 EPA Base Case with the real
cost of capital somewhat higher but the real capital charge
rate about the same. The major difference in the real cost
of capital was the assumed cost of debt, preferred equity,

124

and common equity. These were raised to levels of 9.2
percent pre-tax cost of debt, 10 percent cost of preferred
equity, and 13 percent cost of common equity (based on
current nominal cost of debt and preferred equity for
utilities) from previous assessments of 7.6, 7.9, and 12.8
percent respectively. Note that for future investments this
cost of capital could be higher or lower although long term
real cost of debt and equity have generally been much
lower. EPRI assumes somewhat higher nominal cost of
debt and equity which largely reflects a higher assumed
inflation rate of 6 percent.
Mixed
Percent of Weighted
Total Utility Pre-Tax After Average
Capital Cost TaxCost Cost

Debt 50% 9.2% 5.61% 4.60
Preferred
Equity 15% 16.39% 10.0% 1.50
Common Equity 35% 21.31% 13.0% 4.55
10.65%
Nominal
Discount Rate 10.65%
Real Discount
Rate 5.38%
Inflation Rate 5.0%
Real Capital
Charge Rates
30 Year Book Life: Coal/Nuclear/Scrubber/
Combined Cycle 9.4%

20 Year Book Life: Combustion Turbines 11.5%

Nuclear Capacity and Capacity Factors

Nuclear capacity was not assumed to vary between
the two base cases. No new nuclear capacity beyond

27 2 BRS
a. ees ie

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2 Rey tee |, ASBOES TP phy

125

currently planned units was assumed to be built by 2010
in the High Case. In the Low Case, as part of increased
non-fossil generation assumptions, it was implicitly
assumed that new nuclear plants could potentially be built
after 2000. In both cases, in the near term, several impor-
tant assumptions were made regarding the completion of
delayed units: Seabrook will be at full power by 1995,
Shoreham will be cancelled and remain unused, and
Rancho Seco will continue to operate for the duration of its
life. In addition, Vogtle 2 (Georgia Power), Limerick 2
(Philadelphia Electric), Comanche Peak 1 and 2 (Texas
Utilities), South Texas 1 and 2 (MAP), and all TVA units
except Watts Bars 2 and Bellefonte are assumed to be on-
line by 1995; Watts Bar 2 will be on-line by 2000, and
Bellefonte will be cancelled.

Average nuclear capacity factors have been increased
in the near-term compared with the 1987 EPA Base Case
(70 percent versus 67 percent in 1995). In the new refer-
ence cases the capacity factor‘was also increased in 2000
(71 percent versus 67 percent in 2000). The higher capac-
ity factors in 1995 and 2000 reflect better operational
practices instituted in, recent years and a continuation of
improvements experienced in the last several years (e.g.,
historical capacity factors in the U.S. have increased from
recent low levels of 57 percent in 1986 to 65 percent in
1988). After 2000, as many units age, average capacity
factors are assumed to decline to about 66 to 68 percent as
unit reliability decreases.

126
EXHIBIT 41
ICF RESOURCES
INCORPORATED
Mr. Robert A. Beck July 26, 1989
Director

Clean Air, Fossil Fuels and
Natural Resources
Edison Electric Institute
1111 19th Street, N.W.
Washington, D.C. 20036

Dear Mr. Beck:

In your letter of July 12, 1989, you raised a number of
questions regarding the assumptions used in the 1989
Base Case analyses performed by ICF Resources for EPA.
We are happy in this letter to respond to these questions.
In addition, we have enclosed a copy of the report 1989
Base Case Forecasts for your use and review.

The 1989 EPA Base Case analyses were conducted by
ICF for EPA’s Office of Policy, Planning and Evaluation to
reassess future utility air emission trends using up-to-date
sets of assumptions. In the Base Case analyses, EPA had
us examine two cases — a “High” case and “Low” case — so
as to present a reasonable possible range of future utility
emissions. To achieve this result, these cases incorporated
different sets of assumptions that would respectively
result in higher and lower utility SO, emissions trends.

Fossil powerplant lifetime assumptions were among
the important differences in assumptions between the two
cases: 55 years was assumed for all large (i.e., larger than
50 megawatt) fossil steam generating units in the Low
case, while 65 years was assumed for all large fossil steam
units in the High case. The difference in assumptions

&* owe

a eke S Scene y, -«".

127

obviously has an important effect on utility emission
trends, as demonstrated in the ICF analysis. Before 1984,
EPA had assumed that all fossil-fueled powerplants had a
physical, useful operating lifetime of 45 years for al of the
analyses performed by ICF for EPA. This assumption was
subsequently revised to 60 years for the 1984 Interim EPA
Base Case and all following analyses as it became obvious
that existing powerplants were being operated for periods
longer than 45 years.

For both of the cases evaluated for the 1989 EPA Base

Case forecasts, it was assumed that all large oil- and coal-

fired powerplant units at 30 years of age would engage in

refurbishment activities sufficient to achieve the above-

noted powerplant lifetime assumptions. Those units

explicitly assumed to repower using a “generic clean coal”

technology were not included as part of this universe of

“life extended” powerplants. About 350 gigawatts of

e capacity (about half of all fossil fuel-fired capacity ex-

pected to online by 2010) will undertake life extension
activities by 2010 under these specific assumptions.

Consistent with previous ICF modeling efforts, it was
assumed that net dependable capacity and reliability of
existing powerplants would be maintained at design levels
for their entire 55 to 65 year lifetime. However, unit heat
rates were assumed to increase by 0.25% per year to
reflect powerplant aging (i.e., to reflect progressive dete-
rioration in potential power output, combined with a one-
3 time 5% decrease in heat rates assumed to occur at the
i time of refurbishment (to reflect the restoration of the
b. powerplant to something close to its original design
operating efficiency as a result of refurbishment). These
assumptions have been included in all of the EPA analyses

128

by ICF since the 1985 EPA Base Case assessments began
in 1984.

Two additional issues related to powerplant refur-
bishment that were raised either directly or implicitly in
your letter include the following:

¢ The powerplant lifetime/refurbishment assump-
tions in the 1987 Interim EPA Base Case in-
cluded an assumed average cost of $200 per
kilowatt in early 1986 dollars for all refurbished
units. No assumptions regarding the costs of re-
furbishment were explicitly made in the more re-
cent analyses, however, because the costs of life
extension were assumed to be sufficiently low (at
$200 per kilowatt in early 1986 dollars or less)
that all units would be refurbished and their
lives extended under all the environmental regu-
latory scenarios evaluated. Since these refur-
bishment costs will be incurred in all cases, they
do not affect the analysis of different environ-
mental regulator scenarios.

¢ As stated on page 29 of the enclosed report, “it
was assumed by EPA that that recent WEPCo
decision would not result in any significant num-
ber of powerplants having to comply with NSPS
upon refurbishment.” It was also assumed that
refurbishment would not result in more stringent
emission requirements under PSD. Thus, for
purposes of the recent EPA forecasts, the act of
refurbishment, (which, for the purposes of the
EPA Base Case, means efficiency improvements
and other maintenance designed to enable an
additional 25-35 years of acceptable operation up
to design capacity) was not assumed by EPA to
require any refurbished plant to meet tighter
new source emission controls.

129

We hope that this information is useful to you and ade-
quately addresses your questions. Please call should you
have any further questions.

Sincerely,

SIGNED BY K.A. SCHWEERS
Kenneth A. Schweers, President
ICF Resources Incorporated

130

EXHIBIT 42
United States General Accounting Office

GAO Report to the Chairman, Sv’ ommittee
on Oversight and Investi; ‘ions,
Committee on Energy and Commerce,
House of Representatives

September ELECTRICITY

1990 SUPPLY
Older Plants’ Impact
on Reliability and Air
Quality
[SEAL]

GAO/RCED 90-200

Chapter 3

Changing Air Quality Requirements Could Affect
Life Extension Plans

Fossil fuel power plants are significant sources of harmful
pollutants, particularly sulfur dioxide and nitrogen oxides,
and the plants exempted from the Clean Air Act produce a
disproportionately large share of these pollutants. Recent
legislative and regulatory developments could require
significantly reduced emissions from these exempt plants
and could cause electric utilities to alter some planned life
extensions projects. Enactment of proposed acid rain control
legislation probably would not preclude life extension, but
this depends on the legislation’s final requirements. Offi-
cials of DOE and utility organizations expressed concern,
however, that exempt plants altered to extend their service
life must meet the act’s emission standards if EPA decides,
as it did for one plant in 1988, that the alteration would
result in increased emissions. According to the officials, the
additional costs of achieving the more stringent standards

.
.
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€.
“

131

could discourage some life extension projects. However,
such decision one plant in 1988, that the alteration would
result in increased emissions. According to the officials, the
additional costs of achieving the more stringent standards
could discourage some life extension projects. However,
such decisions could also reduce the nation’s total power
plant emissions by eliminating an existing economic incen-
tive to retain exempt plants.

Plants Constructed Before August 1971 Produce the
Most Pollutants

When Congress enacted the Clean Air Amendments of 1970,
it exempted power plants constructed prior to the publication
of EPA’s regulations (August 17, 1971) from having to meet
the legislated emission standards. The exempt plants
produce a disproportionate share of utilities’ sulfur dioxide
and nitrogen oxide emissions.’ Although these plants that
were exempted from federal regulations are subject to state
regulations, the states generally allow emissions at much
higher levels than those specified in the Clean Air Act.

Emissions of sulfur dioxide and nitrogen oxides have
associated health and environmental consequences. Sulfur
dioxide, a colorless gas with a pungent and irritating odor,
can aggravate symptoms of heart and respiratory diseases.
Nitrogen oxides, gaseous air pollutants, can also aggravate
respiratory problems. Emissions of sulfur dioxide and
nitrogen oxides, which have been linked to the formation
of acid rain, also represent a threat to natural resources,
ecosystems, materials, and visibility.

* Burning fossil fuel also produces air pollutants such as particu-
late matter and carbon dioxide, but because the current Clean Air Act
debate relating to utilities focuses on acid rain controls, our analysis
was limited to sulfur dioxide and nitrogen oxides.

132

According to EPA’s nationwide data for 1985,’ the last
year for which complete data are available, plants’ built
prior to August 1971 contribute the majority of fossil
fuel plants’ emissions of sulfur dioxide and nitrogen
oxides. In 1985 fossil fuel power plants emitted 16
million tons of sulfur dioxide; plants built prior to
August 17, 1971, emitted 88 per cent of the total (see fig.
3.1). Of the nearly 7 million tons of nitrogen oxides
emitted in 1985 by fossil fuel plants, approximately 79
percent was emitted by the exempt plants (see fig. 3.2).

Figure 3.1: 1985 Sulfur Dioxide Emissions by

Exempt and Nonexempt Fossil Fuel Power Plants

Nonexempt Power Plants

Exempt Power Plants

Note: Total 1985 sulfur dioxide emissions from electric utility fossil steam power plants were 16,046,190
tons

Source: Prepared by GAO from EPA data.

* The data, from EPA’s Air and Energy Engineering Research
Laboratory, are not measurements of actual pollutants released into
the atmosphere, but EPA’s best estimates.

* ~ *

133

Application of the Clean Air Act’s Current Emission
Standards to Plants With an Extended Service Life Is
Uncertain

In developing regulations following the 1977 Clean Air Act
amendments, EPA assumed that utilities would continue to
replace most plants at the end of their traditional 30- to
40-year service life; consequently, the regulations do not
explicitly address power plant life extension. In a 1988
case, the agency ruled that the Clean Air Act’s emission
standards would apply to a previously exempt power plant
if the utility would pursue its life extension project as
proposed. This ruling has created concern among DOE and
electric utility organization officials regarding the poten-
tial costs, and therefore the economic viability of some life
extension projects.

Clean Air Act Regulations Do Not Explicitly Address
Life Extension

In enacting the Clean Air Act Amendments of 1977,
Congress revised the New Source Performance Standards
(NSPS) and established the Prevention of Significant
Deterioration (PSD) program. The NSPS, established by
Congress under Clean Air Amendments of 1970, regulate
the emissions from new sources, including electric utility
power plants. The standards were modified in 1977 to
further restrict power plant emissions by requiring the use of
emission control technology, typically flue gas desulfuriza-
tion (FGD) equipment for reducing sulfur dioxide emissions,
and other types of emission control equipment for reducing
emissions of other regulated pollutants. The PSD program
was established to preserve air quality in unpolluted areas

134

of the country by regulating power plants’ total annual
emissions and, as the NSPS do, by requiring the use of the
“best available” emission control equipment. EPA, in
formulating the NSPS and the PSD program, included
provisions regulating modifications of power plants, but
because it did not anticipate life extension, it did not
explicitly address life extension projects.

While Congress exempted plants constructed prior to the
enactment o

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Source: Frix Law Library, https://www.frixlaw.com/law-library/documents/brief%3Amicro_IA40385016_0237%3A09. Public record. Not legal advice.
