# Petition — Ensign-Bickford Co. v. Occupational Safety & Health Review Commission

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## Record

- **Collection:** Supreme Court brief
- **Document type:** Petition
- **Published:** January 1, 1984
- **Citation:** 466 U.S. 937

## Text

221182

No. ———

|

IN THE

Supreme Cuurt of the United States

OCTOBER TERM, 1983

THE ENSIGN-BICKFORD COMPANY,
- Petitioner,
OCCUPATIONAL SAFETY AND HEALTH REVIEW COMMISSION,
and

RAYMOND J. DONOVAN, SECRETARY OF LABOR,

Respondents.

PETITION FOR A WRIT OF CERTIORARI
TO THE UNITED STATES COURT OF APPEALS
FOR THE DISTRICT OF COLUMBIA CIRCUIT

JAMES A. WADE *

TIMOTHY F. BANNON
ROBINSON, ROBINSON & COLE
799 Main Street
Hartford, Connecticut 06108
(203) 278-0700

STEPHEN B. CLARKSON

JACK N. GOODMAN
PIERSON, BALL & Dowp
1200 18th Street, N.W.
Washington, D.C. 20036
(202) 331-8566

Attorneys for Petitioner

* Counsel of Record
January 18, 1984

— —

QUESTIONS PRESENTED

Petitioner,* a defense contractor, was found by the
Occupational Safety and Health Review Commission to
have willfully violated the general duty clause of the
Occupational Safety and Health Act of 1970, 29 U.S.C.
§ 654(a) (1). This finding was upheld on review by the
United States Court of Appeals for the District of Co-
lumbia Circuit, despite the lack of evidence of any “ag-
gravating factors” which were previously required before
a finding of a “willful” violation could be made. The
following questions are presented:

1. Whether, under Section 4(b)(1) of the Occupa-
tional Safety and Health Act, 29 U.S.C. § 653 (b) (1),
which provides that the Act will not apply to employees
for whom other federal agencies regulate working con-
ditions, the Occupational Safety and Health Adminis-
tration lacked jurisdiction over Petitioner since the De-
partment of Defense had promulgated safety regulations
covering Petitioner’s activities?

2. Whether an employer may be found guilty of a
“willful” violation of the Occupational Safety and Health
Act based on mere indifference, as found by the court
below, without the aggravating factors or “reckless dis-
regard” or “obstinate refusal to comply” required by the
decisions of other circuits as a prerequisite for finding
willfulness?

3. Whether the finding that Petitioner willfully vio-
lated the general duty clause of the Occupational Safety
and Health Act deprived Petitioner of Due Process as
guaranteed by the Fifth Amendment to the Constitution
in that the statute is too vague to permit a constitutional
finding of a willful violation?

* The Ensign-Bickford Company has the following parent and
affiliated companies: Ensign-Bickford Industries, Ensign-Bickford
Exports, Inc., and Ensign Bickford Realty Corp.

(i)

* .

TABLE OF CONTENTS

QUESTIONS PRESENT RBD ———.——

TABLE OF AUTHORTTIES—————.——.

CONSTITUTIONAL AND STATUTORY PROVI-
EE ee rT

REASONS FOR GRANTING THE WRIT.....................

I. Regulation of Ensign-Bickford by DoD Deprived
EE

II. The Court of Appeals’ Holding that “Willful”
Misconduct May be Found Without Aggravating
Circumstances is Inconsistent with the Act and
Creates a Conflict Among the Circuits

III. The General Duty Clause of the Act Lacks Suffi-
cient Clarity to Permit a Finding of Willful
EES Se ̃ ͤR4.˙

re

APPENDICES

(iii)

Page

iv

11

ry

iv

TABLE OF AUTHORITIES

CASES: Page
Babcock & Wilcox Co. v. OSHRC, 622 F.2d 1160
, oS CR oe 18
Baltimore & O. R.R. v. OSHRC, 548 F.2d 1052
r a Ly 4 Fee a 9
Cedar Construction Co. v. OSHRC, 587 F.2d 1808
JJ 18
Central Soya de Puerto Rico, Inc. v. Secretary of
Labor, 653 F.2d 88 (Ist Cir. 1981) 17

City of New York v. Saper, 386 U.S. 328 (1949) 10
Columbia Gas of Pennsylvania, Inc. v. Marshall,

686 F.2d 918 (8d Cir. 1960)................................. 9-10
Commissioner v. Bilder, 869 U.S. 499 (1962) 14
Diamond Roofing Co. v. OSHRC, 528 F.2d 645

r NOES TEE ca as SI SOREN 16
Diebold, Inc. v. Marshall, 585 F.2d 1827 (6th Cir.

ES A 15, 16
Empire-Detroit Steel Division v. OSHRC, 579 F.2d

ZII 17

Frank Irey, Jr., Inc. v. OSHRC, 519 F.2d 1200
(3d Cir. 1974), aff'd en banc, 519 F.2d 1215 (3d
Cir. 1975), aff'd on other grounds sub nom.
Atlas Roofing Co. v. OSHRC, 480 U.S. 442

—ͤ —A—Aqin. . 11, 12, 18
Georgia Electric Co. v. Marshall, 595 F.2d 309
. T 12, 18, 16

Grayned v. City of Rockford, 408 U.S. 104 (1972).. 15
Intercounty Construction Co. v. OSHRC, 522 F.2d
777 (4th Cir. 1975), cert. denied, 423 U.S. 1072

or A its! 18
Kropp Forge Co. v. Secretary of Labor, 657 F.2d

YE | re Bee 15, 16
Lloyd C. Lockrem, Ine. v. United States, 609 F. 2d

R 15, 16
National Mutual Insurance Co. v. Tidewater Trans-

fer Co., 887 U.S. 882 (1966) 14
National Steel and Shipbuilding Co. v. OSHRC,

607 F.2d 811 (9th Cir. 1979 18

.

|

Vv

TABLE OF AUTHORITIES—Continued

Page
Organized Migrants in Comunmity Action, Inc. v.

Brennan, 520 F.2d 1161 (D.C. Cir. 19755 10
Papachristou v. City of Jacksonville, 405 U.S. 156

(1976) ... 15
Pratt & Whitney Aircraft v. Secretary of Labor,

bP, § f: GC: | 16
Reed v. Franke, 297 F.2d 17 (4th Cir. 1961) ~....... 7
Smith v. Goguen, 415 U.S. 566 (1974) ................. 15
Southern Pacific Transportation Co. v. Usery, 589

F.2d 886 (5th Cir. 1976), cert. denied, 484 U.S.

874 (1977) 4 10
Southern Ry. Co. v. OSHRC, 589 F.2d 335 (4th

Cir.), cert. denied, 429 U.S. 999 (1976) ............ 10
St. Joe Minerals Corp. v. OSHRC, 647 F.2d 840

(8th Cir. 1981) 18
U.S. Air, Inc. v. OSHRC, 689 F.2d 1191 (4th Cir.

RRA SET. Nee SE . Q
United States v. National Dairy Products Corp.,

872 U.S. 29 (1963) 15
United States v. Ruzicka, 329 U.S. 287 (1946) ...... 10
Universal Auto Radiator Manufacturing Co. v.

Marshall, 681 F.2d 20 (8d Cir. 1980) 18

CONSTITUTIONAL PROVISIONS, STATUTES
AND REGULATIONS:

United States Constitution, Amendment ............ passim
5 U.S.C. § 801 7
10 U.S.C. § 2202 7
28 U.S.C. § 1254 (1) 2

Occupational Safety and Health Act of 1970:
Section 4(b) (1), 29 U.S.C. § 658 (b) (1) ......... passim

Section 5 (a), 29 U.S.C. § 664(a) 2, 4,15
Section 5(b), 29 U.S.C. § 654(b) —................ 15
Section 11 (a), 29 U.S.C. § 660 (as 5
Section 17(a)-(c), 29 U.S.C. § 666(a)-(c).... 2, 4, 9,

11, 12

Section 17(k), 29 U.S.C. § 666 (777 12

vi
TABLE OF AUTHORITIES—Continued

Page
Defense Acquisition Regulations, codified in 32
C.F.R. Ch. 1, subch. A:
DAR { 1-8238.1 ..“ 7
DAR { 7-104.79 7

OTHER AUTHORITIES:

Department of Defense Contractor’s Safety Man-
ual for Ammunition, Explosives and Related
Dangerous Materials (DoD Manual 4145.26M) ..passim

IN THE

Supreme Court of the United States

OCTOBER TERM, 1983

No.

THE ENSIGN-BICKFORD COMPANY,
Petitioner,
V.

OCCUPATIONAL SAFETY AND HEALTH REVIEW COMMISSION,
and

RAYMOND J. DONOVAN, SECRE”'ARY OF LABOR,
Respondents.

PETITION FOR A WRIT OF CERTIORARI
TO THE UNITED STATES COURT OF APPEALS
FOR THE DISTRICT OF COLUMBIA CIRCUIT

The Ensign-Bickford Company (“Ensign-Bickford”)
petitions that a writ of certiorari issue to review the
opinion and judgment in this case of the United States
Court of Appeals for the District of Columbia Circuit.

OPINIONS BELOW

The opinion of the court of appeals (App. A)! is re-
ported at 717 F.2d 1419 (D.C. Cir. 1983). The decision
of the Administrative Law Judge of the Occupational
Safety and Health Review Commission (“OSHRC”)
(App. B) and the OSHRC Order denying review (App.
C) are unreported.

1 App. refers to the Appendices to this Petition.

2

JURISDICTION

The judgment of the court of appeals was entered on
September 16, 1983. A timely petition for rehearing
and a suggestion for rehearing en banc were denied on
October 20, 1983 (App. D). The jurisdiction of this
Court is invoked under 28 U.S.C. § 1254(1).

CONSTITUTIONAL AND STATUTORY
PROVISIONS INVOLVED

The Fifth Amendment to the United States Constitu-
tion states in pertinent part:

“No person shall be . . . deprived of life, liberty, or
property, without due process of law... .”

Section 4(b) (1) of the Occupational Safety and Health
Act of 1970 (the “Act’), 29 U.S.C. § 653 (b) (1), states
in pertinent part:

“Nothing in this chapter shall apply to working con-
ditions of employees with respect to which other
Federal agencies . . . exercise statutory authority
to prescribe or enforce standards or regulations af-
fecting occupational safety or health.”

Section 5(a) of the Act, 29 U.S.C. § 654(a), states:
“Each employer—

(1) shall furnish to each of his employees employ-
ment and a place of employment which are free from
recognized hazards that are causing or are likely to
cause death or serious physical harm to his em-
ployees ;

(2) shall comply with occupational safety and health
standards promulgated under this chapter.”

Section 17 (a)-(e) of the Act, 29 U.S.C. § 666(a)-(c),
states:

“(a) Any employer who willfully or repeatedly vio-
lates the requirements of section 654 of this title,
any standard, rule, or order promulgated pursuant

8

to section 655 of this title, or regulations prescribed
pursuant to this chapter, may be assessed a civil
penalty of not more than $10,000 for each violation.

“(b) Any employer who has received a citation for
a serious violation of the requirements of section 654
of this title, of any standard, rule, or order promul-
gated pursuant to section 655 of this title, or of any
regulations prescribed pursuant to this chapter, shall
be assessed a civil penalty of up to $1,000 for each
such violation.

„(e) Any employer who has received a citation for
a violation of the requirements of section 654 of
this title, of any standard, rule, or order promul-
gated pursuant to section 655 of this title, or of
regulations prescribed pursuant to this chapter, and
such violation is specifically determined not to be of
a serious nature, may be assessed a civil penalty
of up to $1,000 for each such violation.”

STATEMENT OF THE CASE

Ensign-Bickford is a Connecticut manufacturer of ex-
plosive and pyrotechnic devices. In 1978, Ensign-
Bickford was engaged, under contract with the Depart-
ment of Defense (“DoD”), in producing training rockets.
DoD had promulgated safety regulations governing these
operations and Ensign-Bickford had passed a DoD in-
spection of its operating procedures for conformity with
those safety regulations.

The training rocket’s head contained a pyrotechnic
mixture which would “flash” on impact with a target.
Since bulk preparation of the mixture would be a safety
hazard, the actual blending took place at the point of
filling the rocket heads. The two components of the
mixture, a fuel and an oxidizer, were kept in limited
quantities near a head loading machine for blending
just before head assembly.

Once the heads were filled, excess powder was vacu-
umed from an interior lip of the head assembly before

*
. K

4

a paper seal was installed. Two vacuum pumps and
connecting lines were kept on a cart in the head assembly
area for this purpose. In one of the pumps, a lubri-
cator designed to place an oil mist in an air line had
been mistakenly installed in place of a trap for the
accumulated powder. A filter modified to serve as a
trap was installed on the other pump. On September
14, 1978, one of the vacuum pumps mechanically failed,
resulting in an explosion which injured several employees
in the area.

This incident became the basis for a citation of
Ensign-Bickford by the Secretary of Labor through
the Occupational Safety and Health Administration
(“OSHA”) for violating the general duty clause of the
Act, 29 U.S.C. § 654 (a) (1). Specifically, the Secretary
charged that Ensign-Bickford willfully failed to provide
adequate means to prevent the flash powder from enter-
ing the vacuum pumps.

Following nine days of trial, an administrative law
judge (ALJ) of the OSHRC found against Ensign-
Bickford, and affirmed the proposed citation and penalty
of $10,000, the maximum permitted under 29 U.S.C.
§ 666(a) (App. B). The ALJ utilized the DoD Con-
tractor’s Safety Manual for Ammunition, Explosives and
Related Dangerous Materials as the exclusive source of
industry standards concerning the handling of the flash
powder. He concluded that Ensign-Bickford’s collection
system failed to meet these standards in four areas. Al-
though the ALJ recognized that Ensign-Bickford had
taken steps to reduce the hazards from handling the
flash powder, he found that its failure to take certain
other steps demonstrated “plain indifference” to the re-
quirements of the Act, a degree of misconduct which
he found was sufficient to establish a willful violation.

A timely petition for discretionary review by the full
OSHRC was denied (App. C) and the ALJ’s decision
became the final decision of the OSHRC on April 12,

5

1982. Ensign-Bickford then filed a petition for review in
the United States Court of Appeals for the District of
Columbia Circuit, pursuant to Section 11(a) of the Act,
29 U.S.C. § 660(a).

The court of appeals rejected Ensign-Bickford’s argu-
ment that the existence and enforcement by DoD of its
safety requirements (wholly apart from the fact that
Ensign-Bickford had passed a DoD inspection) pre-
empted regulation under the Act. It held that the DoD
Manual did not constitute an “exercise [of] statutory
authority” as defined in 29 U.S.C. § 653 (b) (1), ap-
parently because the remedies available to DoD were
less severe than the penalties available under the Act.
App. 4a-5a.

The court also held that the general duty clause of the
Act was not unconstitutionally vague (App. 3a-4a), and
that a willful violation of that clause could be recog-
nized. App. 7a. Finally, the court found that a showing
of “plain indifference” to OSHA requirements could sup-
port a “willful” violation absent any additional aggra-
vating factors. Id.

In dissent, Judge Scalia pointed out that the structure
of the Act made negligent failure to maintain safety
standards a “serious” violation, thereby requiring that
a “willful” violation be supported by employer miscon-
duct surpassing negligence. This principle was supported
by the cases finding willful violations in other circuits,
all of which had records demonstrating aggravating
factors beyond mere lack of care—which is all that
Ensign-Bickford could be charged with.“ Judge Scalia
noted that requiring evidence of conscious disregard of
employee safety to establish willfulness was particularly
appropriate in dealing with the general duty clause since it
imposed no particular standard of conduct for employers.

2 Ensign-Bickford does not concede that its conduct rose to even
this level, but accepts that finding for the purpose of this pro-
ceeding.

6

Ensign-Bickford timely filed a petition for rehearing
and suggestion for rehearing en banc. The petition and
suggestion were denied without opinion on October 20,
1982 (App. D).

REASONS FOR GRANTING THE WRIT

There are three aspects of this case which warrant
review by this Court. In the Act, Congress exempted
employers which are subject to occupational safety regu-
lation by another Federal agency. The court of appeals
nevertheless found that Ensign-Bickford was subject to
OSHA regulation despite the detailed regulation of de-
fense contractors’ handling of explosive materials by
DoD. Indeed, the precise activity at issue here—the head
loading process—fell directly within the contractual and
regulatory requirements imposed by DoD and the ALJ
relied on the DoD regulations to affirm the citation. The
court of appeals’ rationale for this ruling has no support
in the statute and represents an unprecedented restric-
tion of the exemption in Section 4(b) (1) of the Act.

This Court has never construed Section 4(b) (1). If
the opinion below stands, an important question of Fed-
eral law will be obscured by the confused and incorrect
approach taken by the court of appeals to avoid the
dictate of the Act. The practical importance of this
question to innumerable defense contractors and other
employers is evident since they will become subject to
regulation of their working conditions by different Fed-
eral agencies with differing mandates and potentially
inconsistent requirements.

Second, although Ensign-Bickford was charged with
a “willful” violation, neither the OSHRC nor the court
below could point to any of the aggravating factors
which other circuits have required to support a finding
of a willful violation of the Act’s general duty clause.
The court’s willingness to find a willful violation in these
circumstances cannot be squared with the Act for it does
away with any distinction between “serious” and “will-

pers

7
ful” violations and reduces the Act’s three-part division
of violations to two. The court’s holding, as pointed out
by Judge Scalia in dissent, also conflicts with the ap-

proach taken by every other circuit to have addressed
this issue.

Finally, the holding that Ensign-Bickford willfully vio-
lated the general duty clause offends the Due Process
clause of the Fifth Amendment since the statute is too
vague and indefinite to afford employers any notice of
specific requirements of conduct. These issues, which
have divided the circuits, pose important questions con-
cerning the administration of the Act and call for re-
view by this Court.

I. Regulation of Ensign-Bickford by DoD Deprived OSHA
of Jurisdiction

Ensign-Bickford argued before the OSHRC and the
court of appeals that OSHA had no jurisdiction over
this matter because DoD regulated Ensign-Bickford’s em-
ployees’ safety in handling flash powder. This argument
is based on the clear, unequivocal language of Section
4(b) (1) of the Act which states:

“Nothing in this chapter shall apply to working
conditions of employees with respect to which other
Federal agencies. . exercise statutory authority
to prescribe or enforce standards or regulations af-
fecting occupational safety or health.”

The Secretary of Defense is empowered to issue reg-
ulations setting conditions for defense procurement. 5
U.S.C. § 801; 10 U.S.C. § 2202; see Reed v. Franke, 297
F.2d 17, 22 (4th Cir. 1961). Exercising that authority,

the Secretary of Defense established the Defense Ac-

quisition Regulations (DAR), codified in 82 C.F.R. ch.
1, subch. A. Under DAR {ff 1-823.1, 7-104.79, all pro-
curement contracts involving explosive materials must
include a requirement that the contractor comply with
the DoD Contractor’s Safety Manual for Ammunition,
Explosives and Related Dangerous Materials (DoD Man-

8

ual 4145.26M). Ensign-Bickford’s contract with DoD
contained this clause, requiring Ensign-Bickford to fol-
low over 100 pages of detailed specifications.* DoD of-
ficials inspected Ensign-Bickford’s manufacturing pro-
cedures, including those that were the subject of the
complaint here, and approved them as in compliance with
the Manual. J.A. 425-26.“ Had the DoD inspectors de-
termined that Ensign-Bickford was not in compliance
with the Manual, the contract could have been termi-
nated, production would have ceased, and any possibility
of an accident would have been averted. This action
would have substantially penalized Ensign-Bickford by
depriving it of the profits from its multi-million dollar
contract with DoD.

The most telling evidence of the error committed be-
low is that while the OSHRC and the court of appeals
denied that these extensive DoD regulations deprived
OSHA of concurrent jurisdiction, they relied exclusively
upon the same DoD regulations to supply the “industry
standard” against which Ensign-Bickford’s conduct would
be judged. App. 5a-6a; 16a-17a; 19a-20a. Thus, while
holding that the DoD Manual was of sufficient signifi-
cance to form the basis of affirming the citation against
Ensign-Bickford, the court of appeals denied that the
Manual was an “ ‘exercise [of] statutory authority to
prescribe or enforce standards or regulations’ sufficient
to justify preemption. ...” App. 4a.

The stated rationale for this apparent dichotomy was
that to allow preemption of OSHA jurisdiction “would
permit any federal agency to dilute, without congres-
sional approval, the safety standards and remedies con-
tained in the Act.” Id. (footnote deleted)“ Section

The Manual was introduced into the record before the OSHRC.

J. A. refers to the Joint Appendix in the court of appeals.

The fact that Ensign-Bickford became subject to the DoD
regulations as a result of its contract with DoD does not alter
the fact that its workplace was, at the time the OSHA citation
relates to, directly regulated by DoD.

4(b) (1) of the Act, however, explicitly states that when
another agency regulates occupational safety, there is
no OSHA jurisdiction, thus belying the court of appeals’
contention that preemption of OSHA regulation in these
circumstances lacks Congressional approval.“ Further-
more, the court’s allusion to the inadequacy of the reme-
dies available to DoD (App. 4a n.3) establishes a legal
principle that not only has not been adopted by any
other court, but one that is also based on a thoroughly
illogical premise.

The DoD penalty of contract termination potentially
costs violators millions of dollars in profits. On the
other hand, the OSHA penalty—which the court below
somehow deemed more efficacious as an enforcement tool
—is limited in the first instance to a maximum fine of
$10,000. 29 U.S.C. § 666. Thus, the court of appeals’
decision represents an unprincipled restriction of the ef-
fect of Section 4(b) (1), a holding that will hamper Con-
gress’ effort to avoid duplicative regulation.

The case law interpreting Section 4(b) (1) is as clear
as the statute itself. If:

(1) another Federal 2 having authority over
employee health and safety;

(2) actually exereises that authority;

(3) so as to affect the specific working condition in-
volved in an OSHA citation,

an OSHA citation cannot stand for want of jurisdiction.
U.S. Air, Inc. v. OSHRC, 689 F.2d 1191, 1192-1193 (4th
Cir. 1982) ; Columbia Gas of Pennsylvania, Inc. v. Mar-

* The authority relied on by the court of appeals, Baltimore &
O. R.R. v. OSHRC, 548 F.2d 1052, 1054-55 (D.C. Cir. 1976), does
not support the court’s holding. That decision holds only that con-
current regulation of one aspect of an employer's activities does
not foreclose OSHA regulation of other aspects of its operations.
In the case at bar, however, the DoD Manual was explicitly con-
cerned with the very matters which were the subject of the OSHA
citation.

10

shall, 636 F.2d 913, 915-916 (8d Cir. 1980); Southern
Pacific Transportation Co. v. Usery, 539 F.2d 386, 389-
391 (5th Cir. 1976), cert. denied, 434 U.S. 874 (1977);
Southern Ry. Co. v. OSHRC, 539 F.2d 335, 336-339 (4th
Cir.), cert. denied, 429 U.S. 999 (1976); Organized
Migrants in Community Action, Inc. v. Brennan, 520
F.2d 1161, 1166 (D.C. Cir. 1975). These standards were
not applied below. In rejecting Ensign-Bickford’s claim,
the court examined neither the validity of the statutory
authority under which DoD promulgated safety regula-

tions, nor the validity of its exercise. *

This case represents more than a conflict among
the circuits. When Congress enacted Section 4(b) (1), it
sought to avoid waste by mandating single agency su-
pervision of employee safety. The court below has mud-
dled the administrative scheme and confounded congres-
sional intent so as to invite waste. As in City of New
York v. Saper, 386 U.S. 328, 329 (1949) (Bankruptcy
Act), this is a matter . . of considerable practical im-
portance in the administration of” an area dominated by
Federal action. And, as in United States v. Ruzicka, 329
U.S. 287 (1946) (district courts and the Secretary of
Agriculture), the decision below raises important admin-
istrative questions as to the enforcement authority un-
der the legislation of different Federal bodies.

Moreover, the decision below raises important issues
concerning the personal safety of American employees.
By throwing open the question of which agency super-
vises which work site, the court of appeals’ decision cre-
ates the likelihood of multiple inspections and possibly
inconsistent or conflicting citations. The court of ap-
peals’ decision thus is at odds with both the Congressional
mandate and the holdings of all other courts of appeals
which have considered the effect of Section 4(b) (1). Be-
cause of the importance of this issue to thousands of
work places which may become subject to inconsistent
and duplicative regulation, a writ of certiorari should
issue.

11

II. The Court of Appeals’ Holding that “Willful” Mis-
conduct May be Found Without Aggravating Circum-
stances is Inconsistent with the Act and Creates a
Conflict Among the Circuits

The court of appeals affirmed the conclusion of the
OSHRC that Ensign-Bickford’s failure to follow certain
procedures evinced “plain indifference” to OSHA require-
ments, but did not point to any so-called “aggravating
factors” demonstrative of an intent to violate the Act.’
The court concluded, however, that these findings sup-
ported a citation for a willful violation of the Act—
permitting the imposition of the most severe penalty
allowed under the Act for a single violation.

The court’s decision disregards the carefully differen-
tiated penalty structure contained in Section 17 of the
Act, 29 U.S.C. § 666. It also directly conflicts with the
definition of “willful” established by the Third Circuit
and with a somewhat different formulation as applied
by other courts of appeals. As such, it represents a
dangerous broadening of the concept of willfulness un-
der the Act and requires review by this Court.

In Frank Irey, Jr., Inc. v. OSHRC, 519 F.2d 1200,
1207 (3d Cir. 1974), aff'd en banc, 519 F.2d 1215 (3d
Cir. 1975), aff'd on other grounds sub nom. Atlas Roofing
Co. v. OSHRC, 480 U.S. 442 (1977), the Third Circuit
established a standard for judging whether an employer’s
conduct would support a willful violation of the statute.

“Willfulness connotes defiance or such reckless dis-
regard of consequences as to be equivalent to a know-
ing, conscious, and deliberate flaunting [sic] of the
Act. Willful means more than merely voluntary ac-
tion or omission—it involves an element of obstinate
refusal to comply.”

Since Ensign-Bickford reasonably believed that its operations
were subject exclusively to DoD regulation, and had passed a DoD
inspection, it would be hard to imagine circumstances in which an
intentional disregard of OSHA requirements by it could be shown.

12

This construction conforms with the structure of the Act.
Section 17 of the Act, 29 U.S.C. § 666, establishes penalties
for three levels of violations. An employer who receives a
citation for a violation which is deemed not to be serious
may be assessed a penalty of up to $1,000. For a serious
violation, a penalty of up to $1,000 shall be assessed.
Section 17(k), 29 U.S.C. § 666(j), defines a serious vio-
lation as one from which “there is a substantial prob-
ability that death or serious physical harm could result
. . . unless the employer did not, and could not with the
exercise of reasonable diligence, know of the presence of
the violation.” Violations which are caused by lack of
diligence, or negligence, therefore were categorized as
serious by Congress.

For a willful or repeated violation, however, the Act
permits a penalty of up to $10,000, or ten times greater
than that for a serious violation. As Judge Scalia wrote
in dissent, “[s]ince negligent ignorance constitutes a
‘serious violation,’ a ‘willful violation’ presumably re-
quires something more.” App. 8a. By adopting a stand-
ard which permits a finding of a willful violation based
solely on an employer’s omissions, the court of appeals
acted at odds with the Congress’ delineation of three
separate categories of violations, holding, in essence, that
evidence which might demonstrate a serious violation
could, without more, also support a finding of a willful
violation. By contrast, the Third Circuit properly re-
quired evidence of an intent to disregard OSHA require-
ments before a violation could be deemed willful.

In Georgia Electric Co. v. Marshall, 595 F.2d 309, 319
(5th Cir. 1979), the Fifth Circuit adopted a definition
of willfulness somewhat different from the Third Cir-
cuit’s in Frank Irey:

[[Wie define a willful violation as one involving
voluntary action, done either with an intentional
disregard of, or plain indifference to, the require-
ments of the statute.”

Pee?
Fre J

13

For some time after the Georgia Electric decision,
several counts concluded that the opposing Ire and Geor-
gia Electric views did not constitute a real conflict, but
were more a “difference in emphasis.” See St. Joe Min-
erals Corp. v. OSHRC, 647 F.2d 840, 847-48 & n.18;
Universal Auto Radiator Mfg. Co. v. Marshall, 631 F.2d
20, 23 (3d Cir. 1980) ; Babeock & Wilcox Co. v. OSHRC,
622 F.2d 1160, 1167-68 (3d Cir. 1980) ; Cedar Construc-
tion Co. v. OSHRC, 587 F.2d 1303, 1305 (D.C. Cir.
1978). In each of those cases, however, the conduct at
issue would have satisfied either test for willfulness,
making a decision as to which standard controlled un-
necessary.

The courts which actually have had to decide between
the two standards have labored in their analysis instead
of dismissing the formulations as identical. See National
Steel and Shipbuilding Co. v. OSHRC, 607 F.2d 311, 318-
316 (9th Cir. 1979); Intercounty Construction Co. v.
OSHRC, 522 F.2d 777, 779-780 (4th Cir. 1975), cert.
denied, 423 U.S. 1072 (1976). Those courts have recog-
nized that there is a vast difference between “reckless
disregard” or “obstinate refusal to comply” and “plain
indifference.”

While the seemingly inconsistent standards applied in
defining willfulness may have been of little moment be-
cause cases decided under the “plain indifference” test
have involved plainly egregious conduct, the majority in
the instant case went much further. As Judge Scalia
noted (App. 8a), the cases relied on by the majority all
included the presence of “aggravating factors” such as
a history of violations, deliberate disregard of established
safety requirements, or failure to correct a known dan-
gerous condition. No such factors are present in this
case. Ensign-Bickford, as the majority concedes, took
steps to safely collect and dispose of the flash powder,
but those steps were found insufficient. The majority’s
conclusion that Ensign-Bickford’s omissions, which oc-

14

curred while it was attempting to comply with DoD
safety requirements, constituted a willful OSHA viola-
tion represents a substantial departure from the ap-
proach taken by other circuits. In contrast to the ma-
jority below, those courts have uniformly demanded evi-
dence which shows some intent to ignore or violate safety
standards—evidence which is entirely lacking in the rec-
ord here.

If the court of appeals’ decision stands, the determina-
tion of what constitutes a willful violation of the Act
will be open to widely conflicting interpretations. As
Judge Scalia commented, the majority’s decision can only
be reconciled with the position of other circuits if “lan-
guage no longer has any meaning. App. 10a. This
Court should resolve the long-standing and now growing
conflict among the circuits which gives rise to this prob-
lem. The decision below renders the statutory distinc-
tion between serious and willful violations meaningless,
despite the vast difference in penalties (including the
possibility of criminal sanctions for willful violations)
between the two, creating a state of legal confusion
which portends nothing but endless litigation and injus-
tice. See Commissioner v. Bilder, 369 U.S. 499 (1962)
(need for uniformity in the enforcement of the tax code).
The question also involves an area uniquely subject to
federal control. The courts of appeals have had ample
opportunity to consider the matter and, after a decade
of decisions, it remains unresolved. Cf. National Mutual
Insurance Co. v. Tidewater Tranefer Co., 337 U.S. 582
(1949). This question, therefore, warrants review by
this Court.

III. The General Duty Clause of the Act Lacks Sufficient
Clarity to Permit a Finding of Willful Violation

The court of appeals’ confusion of the standards for
establishing “serious” and “willful” violations of the Act
creates more than just a problem of statutory construc-
tion; it also raises an issue of constitutional magnitude.

165

Ensign-Bickford was not prosecuted for failure to ad-
here to any of the specific safety regulations enacted
pursuant to the rulemaking authority of Section 5(b)
of the Act, 29 U.S.C. § 654 (b). It did not fail to pro-
vide shoring in a trench of a specific depth; it did not
fail to provide a specific safety device on a specific
machine; it was not remiss in issuing designated safety
equipment to employees performing specified dangerous
tasks. Instead, the Secretary of Labor charged Ensign-
Bickford under Section 5(a)(1) of the Act, 29 U.S.C.
654 (a) (1), the general duty clause, with failing to:

„. .. furnish to each of his employees employment
and a place of employment which are free from
recognized hazards that are causing or are likely
to cause death or serious physical harm to his
employees.

Because the general du‘y clause gives no notice to
employers of what particular conduct is required or
proscribed, the finding that Ensign-Bickford willfully
violated it contravenes the Fifth Amendment’s guar-
antee of Due Process. See Smith v. Goguen, 415 U.S.
566 (1974); Grayned v. City of Rockford, 408 U.S. 104
(1972); Papachristou v. City of Jacksonville, 405 U.S.
156 (1972); United States v. National Dairy Products
Corp., 372 U.S. 29 (1962); Kropp Forge Co. v. Secre-
tary of Labor, 657 F.2d 119, 122 (7th Cir. 1981);
Lloyd C. Lockrem, Inc. v. United States, 609 F.2d 940
(9th Cir. 1979); Diebold, Inc. v. Marshall, 585 F.2d
1327, 1335 (6th Cir. 1978).

The relationship between a vague statute and Due
Process of law is clear. A vague statute creates a sub-
stantial risk that the innocent, absent fair warning,
may be trapped in its unclear provisions. Grayned, 408
U.S. at 108. A willful violation of the Act may result
in both civil and criminal penalties. Therefore, a pro-
vision of the Act for which a willful violation is charged
must be “framed as to provide a constitutionally ade-

16

quate warning to those whose activities are governed.”
Diebold, 585 F.2d at 1336. See also Lloyd C. Lockrem,
609 F.2d at 940; Kropp Forge Co., 657 F.2d at 122.
The Fifth Circuit has recognized that due to its penal
nature, the Act must be narrowly construed. Diamond
Roofing Co. v. OSHRC, 528 F.2d 645, 650 (5th Cir.
1976).°

As Judge Scalia noted in dissent (App. 9a-10a), the
OSHRC has itself perceived that a greater level of notice
must be required before a willful violation is found, a
distinction evident in Georgia Electric Co. v. Marshall,
595 F.2d 309 (5th Cir. 1979). There, a willful violation
was found for failure to comply with a specific regula-
tion; for a violation of the general duty clause, however,
only a serious violation was found.

The general duty clause on its face certainly does not
appear to provide any clear guidelines for employer
conduct. Although the courts have limited liability under
the Act to “preventable hazards,” as noted by the court
below (App. 3a-4a), they have done nothing beyond
adverting to “industry standards” to specify what con-
stitutes a “recognized hazard” for purposes of establish-
ing civil or criminal liability. Of course, in this case,
Ensign-Bickford had been found by DoD to be in com-
pliance with its regulations, the only industry standards
adverted to by the OSHRC.

Even if one accepts this judicial gloss as a constitu-
tionally sufficient rehabilitation of the vague statutory
language, the unresolvable anomaly remains of a willful
violation of the general duty clause’s vague commands.

Intention and free action are necessary to establish
willfulness. Intention and free action must have an ob-
ject. One must intend to do what the law proscribes

In Pratt & Whitney Aircraft v. Secretary of Labor, 649 F.2d
96, 101 n.2 (2d Cir. 1981), the court noted that for even a serious
violation, the fact of the violation must be “reasonably foreseeable”

to the employer.

17

or one must intend not to do what the law requires.
Even if it is possible to fail negligently to create the
hazard-free workplace required by the general duty
clause, and therefore incur a serious violation, there can
be no possible finding of an intent to violate a statute
which requires no specific conduct.

To Ensign-Bickford’s knowledge, this issue has not
been considered at all by the court of appeals. The First
and Third Circuit decisions cited by the court below
(App. 7a) upheld willful violations of the general duty
clause, but did not do so by rejecting a challenge based
on the vagueness doctrine of the Fifth Amendment. See
Central Soya de Puerto Rico v. Secretary of Labor, 653
F.2d 38 (Ist Cir. 1981); Empire-Detroit Steel Division
v. OSHRC, 579 F.2d 878 (6th Cir. 1978). This case,
therefore, presents a serious question of the constitu-
tionality of imposing a penalty for a willful violation of
a completely indefinite statute which deserves review by
this Court.

CONCLUSION

For these reasons, a writ: of certiorari should issue to
review the judgment of the United States Court of Ap-
peals for the District of Columbia Circuit.

Respectfully submitted,

JAMES A. WADE *

TIMOTHY F. BANNON
ROBINSON, ROBINSON & COLE
799 Main Street
Hartford, Connecticut 06108
(208) 278-0700

STEPHEN B. CLARKSON

JACK N. GOODMAN
PIERSON, BALL & Dowp
1200 18th Street, N.W.
Washington, D.C. 20086
(202) 331-8566

Attorneys for Petitioner

January 18, 1984 * Counsel of Record

APPENDICES

la
APPENDIX A

UNITED STATES COURT OF APPEALS
FOR THE DISTRICT OF COLUMBIA CIRCUIT

No. 82-1649

THE ENSIGN-BICKFORD COMPANY,
Petitioner
v.

OCCUPATIONAL SAFETY AND HEALTH REVIEW COMMISSION
and RAYMOND J. DONOVAN, SECRETARY OF LABOR,

Respondents

Petition for Review of an Order of the
Occupational Safety and Health Review Commission

Argued May 19, 1983
Decided September 16, 1983

James A. Wade, with whom Timothy F. Bannon and
Stephen B. Clarkson were on the brief, for petitioner.
N. Beth Emery entered an appearance for petitioner.

Robert D. McGillicuddy, Attorney, Department of La-
bor, with whom Dennis K. Kade, Attorney, Department

of Labor, was on the brief, for respondents. Edward H.
Hoban, Attorney, Occupational Safety and Health Re
view Commission, entered an appearance for respondents.

Before WRIGHT and SCALIA, Circuit Judges, and
WEIGEL,” Senior District Judge.

* Of the United States District Court for the Northern District
of California, sitting by designation pursuant to 28 U.S.C. § 294(d).

2a

Opinion for the court filed by Senior District Judge
WEIGEL.

Dissenting opinion filed by Circuit Judge SCALIA.

WEIGEL, Senior District Judge: Petitioner, the Ensign-
Bickford Company, challenges an order of the Occupa-
tional Safety and Health Review Commission (the Com-
mission) finding that petitioner willfully violated the gen-
eral duty clause of the Occupational Safety and Health
Act of 1970 (the Act), 29 U.S.C. § 654(a)(1)2 As a
result of the violation, the Commission imposed a civil
penalty of $10,000 on petitioner. Finding substantial evi-
dence in the record to support the decision of the Commis-
sion that petitioner committed a willful violation of the
Act, we affirm.

Petitioner, engaged in the manufacture of explosives
and pyrotechnic devices, operates a plant in Simsbury,
Connecticut. In the summer of 1978, under contract
with the United States Department of Defense, petitioner
began producing anti-tank test rockets at that plant. Pro-
duction required that the nose cone of each rocket be
filled with a pyrotechnic mix that would burn brightly
upon impact. After filling with the mix, employees of
petitioner would vacuum the excess powder from the
cones and then seal the mix into each nose cone by using
a paper disc. To vacuum the excess powder, employees
used “pencil vacuums” attached by rubber suction hoses
to two vacuum pumps. Each vacuum system contained a
collection chamber to prevent the powder from reaching
the pumps. The mix was highly unstable, and could ex-
plode if exposed to friction, static electricity, or heat, all

1 That section provides:
(a) Each employer—
(1) shall furnish to each of his employees employment and
a place of employment which are free from recognized hazards
that are causing or are likely to cause death or serious physical
harm to his employees[.]

8a

present in the pumps. On September 14, 1978, one of the
two pumps exploded, scattering metal fragments which
injured six employees, at least one seriously.

Later that same day, compliance officers from the Oc-
cupational Safety and Health Administration (OSHA)
inspected petitioner’s manufacturing facility. Based on
that inspection and on subsequent interviews with em-
ployees of petitioner, the Secretary of Labor (the Sec-
retary) issued a citation charging that petitioner will-
fully violated the general duty clause of the Act by fail-
ing to prevent the explosive mix from entering the pumps,
and proposed a $10,000 civil penalty.“ Petitioner con-
tested the citation. The Secretary then filed a formal
complaint before the Commission. After a hearing, the
Administrative Law Judge (ALJ) upheld the citation and
the proposed penalty. The Commission adopted the ALJ’s
decision and order. See 29 U.S.C. § 661(i).

Petitioner raises three primary issues on appeal.

First, petitioner contends that the general duty clause
of the Act, 29 U.S.C. § 654(a) (1), is unconstitutionally
vague. This claim has been rejected by those courts of
appeals which have considered it. See Bethlehem Steel v.
OSHRC, 607 F.2d 871, 875 (3d Cir. 1979); Georgia
Electric v. Marshall, 595 F.2d 309, 322 n.82 (5th Cir.
1979). Furthermore, this Court has construed the gen-
eral duty clause narrowly as requiring only that employ-
ers eliminate “preventable hazards” likely to cause death
or serious injury to employees. See National Realty &
Constr. v. OSHRC, 489 F.2d 1257, 1265-66 (D.C. Cir.
1973). This standard provides employers with suffi-

2 The citation specifically alleged that:
The handling of the flash powder exposed the employees to an
undue hazard, in that in Department 81 the employer did not
provide adequate provisions for preventing the entrance of a
Class B explosive (flash powder) into the duo-seal vacuum
pump.

8 4a

ciently specific notice of the requirements of the general
duty clause. See, e.g., McLean Trucking v. OSHRC, 503
F.2d 230, 233-34 (5th Cir. 1974).

Second, petitioner argues that OSHA regulation of con-
tractors with the Department of Defense is preempted
by a Department of Defense Contractor’s Safety Manual
for Ammunition, Explosives and Related Dangerous Ma-
terials. See Joint Appendix at 489-92. 29 U.S.C. § 653
(b) (1) provides that Inlothing in this chapter len-
forcing OSHA requirements] shall apply to working con-
ditions of employees with respect to which other Federal
agencies * exercise statutory authority to prescribe
or enforce standards or regulations affecting occupational
safety or health.” Petitioner contends that because pe-
tioner’s contract with the Department of Defense re-
quires petitioner to comply with that manual prescribing
standards for petitioner’s manufacturing activities, those
activities are beyond the jurisdiction of the Commission.

The fact that petitioner bound itself in its contract
with the Department of Defense to comply with the De-
partment’s safety manual on explosives manufacture does
not have that effect. Such a contractual obligation does
not constitute an “exercise [of] statutory authority to
prescribe or enforce standards or regulations” sufficient
to justify preemption under 29 U.S.C. § 653 (b) (1). To
hold otherwise would permit any federal agency to dilute,
without congressional approval, the safety standards and
remedies contained in the Act.* Preemption is appropri-
ate only if a federal agency implements the regulatory
apparatus necessary to replace those saf
by the Act. See Baltimore & O. R.R. v. OSHRC, 548
F.2d 1052, 1054-55 (D.C. Cir. 1976); see also Southern

For example, the sole remedy available to the Department of
Defense, after petitioner disregarded the safety standards set
forth in the manual, was to terminate the contract. This stands
in sharp contrast to the civil and criminal penalties provided for
in the Act. See 29 U.S.C. § 666. _

da

Ry. v. OSHRC, 589 F.2d 335, 386 (4th Cir.), cert. denied,
429 U.S. 999 (1976).

Third, petitioner argues that the record lacks sufficient
evidence to support the ALJ’s finding that petitioner com-
mitted a willful violation of the Act’s general duty clause.
The Act punishes three types of violations of its pro-
visions: ordinary violations, which may be punished by
a fine of up to $1,000, serious violations, for which a
fine of up to $1,000 “shall be assessed,” and willful or
repeated violations, which may be punished by a fine of
up to $10,000. 29 U.S.C. § 666. Although the Act does
not define the term “willful,” courts have unanimously
held that a willful violation of the Act constitutes “an.
act done voluntarily with either an intentional! disregard
of, or plain indifference to, the Act’s requirements.”
Cedar Constr. v. OSHRC, 587 F.2d 1303, 1305 (D.C.
Cir. 1978) ; see L.R. Wilson & Sons v. Donovan, 685 F.2d
664, 667 n.1 (D.C. Cir. 1982) ; Universal Auto Radiator
Mfg. v. Marshall, 631 F.2d 20, 28 (3d Cir. 1980) ; Georgia
Electric v. Marshall, 595 F.2d 309, 319 (5th Cir. 1979);
Kent Nowlin Constr. v. OSHRC, 593 F.2d 368, 372 (10th
Cir. 1979); Empire-Detroit Steel v. OSHRC, 579 F.2d
378, 384-85 (6th Cir. 1978) ; Western Waterproofing Co.
v. Marshall, 576 F.2d 189, 148 (8th Cir. 1978), cert.
denied, 439 U.S. 965 (1979); Intercounty Constr. Co. v.
OSHRC, 522 F.2d 777, 779-80 (4th Cir. 1975), cert.
denied, 423 U.S. 1072 (1976); F.X. Messina Constr.
Corp v. OSHRC, 505 F.2d 701, 702 (1st Cir. 1974).

The record sustains the conclusion that petitioner ex-
hibited “plain indifference to” its duties under the Act’s
genera] duty clause. Petitioner had actual and construc-
tive notice of the explosive properties of the pyrotechnic
mix. See Joint Appendix at 487-88. Further, petitioner
was aware of accepted industry standards for the safe
vacuum collection and disposal of such a mix. Nonethe-

less, petitioner repeatedly ignored these standards.

6a

Petitioner improperly assembled the collection chambers
used to collect the excess pyrotechnic mix and prevent it
from entering the pumps. The production manager of
petitioner’s Aerospace Division, although thoroughly fa-
miliar with the design requirements of such collection
systems, delegated the design and implementation of those
systems to a worker who had no expertise in assembling
them, who was unaware of the many devices available
for the safe collection of explosives and pyrotechnics, and
who, as a result, built an improvised collection chamber
which failed to function properly. See id. at 502-03.

Petitioner made no attempt to test the effectiveness of
the collection chambers under production conditions. In-
dustry standards require such a test. See id. at 503-04.
Petitioner’s failure to comply with those standards re-
sulted in petitioner’s failure to discover the inadequacies
of its collection systems.

Additional evidence supporting the finding of willful
violation is the fact that petitioner failed to empty the
vacuum pump collection chambers once per shift, as re-
quired by accepted industry standards. This failure al-
lowed dangerously large quantities of the pyrotechnic mix
to accumulate in the pumps’ collection chambers. In fact,
the ALJ found that the collection chambers were not
emptied at all on either September 11 or 12, 1978. This
failure, he found, may have resulted in an accumulation
of explosive mix in the pumps themselves. See id. On
September 14, 1978, one of the two pumps exploded.

Petitioner: argues that because willfulness requires a
“specific intent” to violate a particular OSHA regulation,
a willful violation of the Act can occur only when an
employer violates a specific OSHA regulation and not
when the general duty clause is violated. Petitioner ar-
gues further that even if a willful violation of the gen-
eral duty clause is possible under the Act, no aggravat-
ing factors exist in this case similar to those upon which
other courts have based findings of willful violation.
Neither contention has merit.

-
2
2

4

Ta

Willful violation of the general duty clause of the Act
is legally cognizable. See Central Soya De Puerto Rico
v. Secretary of Labor, 653 F.2d 38 (Ist Cir. 1981);
Empire-Detroit Steel v. OSHRC, 579 F.2d 878 (6th Cir.
1978). If an employer demonstrates “plain indifference”
towards the safety requirements of the general duty
clause, no further showing is required to establish will-
fulness. An employer need not harbor malicious motives
or possess a “specific intent” to violate a provision of the
Act in order to commit a willful violation. See, e. g.,
Babcock & Wilcox Co. v. OSHRC, 622 F.2d 1160, 1167-
68 (3d Cir. 1980) ; Georgia Electric, supra,, 595 F.2d at
318-19; Empire- Detroit Steel, supra, 579 F.2d at 385.

The absence of a specific aggravating factor, such as
prior OSHA violations, does not preclude finding willful
violation of the general duty clause if the finding is
based upon conduct constituting “plain indifference” to-
wards the Act’s requirements. See, e. g., St. Joe Minerals
v. OSHRC, 647 F.2d 840, 848 n.19 (8th Cir. 1981) ;
National Steel & Shipbuilding v. OSHRC, 607 F.2d 311,
317 (9th Cir. 1979); George Hyman Constr. v. OSHRC,
582 F.2d 834, 839-40 & n.10 (4th Cir. 1978). Sufficient
aggravating circumstances exist in the present case to
support a finding of willfulness. Despite petitioner’s ex-
pertise in the manufacture of explosive and pyrotechnic
products and knowledge of the applicable industry safety
standards, petitioner violated those standards in disre-
gard of the general duty clause and of the safety of its
employees. No further showing is required to establish
willful violation of the Act. The decision and order of
the Commission is affirmed.

SCALIA, Circuit Judge, dissenting: I concur in the
court’s legal analysis, but cannot join in the conclusion
that the record contains sufficient evidence to support a
finding of willful violation.

In order to establish the “intentional disregard” or
“plain indifference” necessary for that purpose, it is not
enough to establish that the employer’s negligence was
the cause of the violation. This is evident from the stat-
ute’s definition of “serious violation,” which provides that
that lesser category of offense is not made out if “the
employer did not, and could not with the exercise of
reasonable diligence, know of the presence of the viola-
tion.” 29 U.S.C. § 666(j) (1976). Since negligent ig-
norance constitutes a “serious violation,” a “willful vio-
lation” presumably requires something more.

All of the cases cited by the majority in which the
agency’s assessment of penalties for willful violation has
been sustained involve aggravating factors not present
here: prior citations for the same or similar violations,
see Cedar Constr. Co. v. OSHRC, 587 F.2d 1303, 1305
(D.C. Cir. 1978); Empire-Detroit Steel v. OSHRC, 579
F.2d 378, 382 (6th Cir. 1978); F.X. Messina Constr.
Corp. v. OSHRC, 505 F.2d 701, 702 (Ist Cir. 1974);
or deliberate disregard of a known safety requirement
(often on the mistaken assumption that some other meas-
ure would suffice), see Universal Auto Radiator Mfg. Co.
v. Marshall, 631 F.2d 20, 23 (3d Cir. 1980); Kent Nowlin
Constr. Co. v. OSHRC, 598 F.2d 368, 372 (10th Cir.
1979) ; National Steel & Shipbuilding Co. v. OSHRC, 607
F.2d 311, 317 (9th Cir. 1979); Western Waterproofing
Co. v. Marshall, 576 F.2d 189, 148 (8th Cir.), cert. denied,
439 U.S. 965 (1978) ; Intercounty Constr. Co. v. OSHRC,
522 F.2d 777, 779-80 (4th Cir. 1975), cert. denied, 423
U.S. 1072 (1976); or failure to remedy a visibly dan-
gerous condition known to supervisory personnel, see
Central Soya De Puerto Rico v. Secretary of Labor, 658
F.2d 38, 39-40 (1st Cir. 1981). Assessments for willful

9a

violation have been reversed where no more than the
lack of diligence or adequate care has been shown. See,
e.g., St. Joe Minerals Corp. v. OSHRC, 647 F.2d 840, 848
(8th Cir. 1981) ; Babcock & Wilcox Co. v. OSHRC, 622
F.2d 1160, 1165-68 (3d Cir. 1980).

This court has recognized that violation of the general
duty clause of the Act, as opposed to violation of a spe-
cific regulation issued by the Secretary, raises special
problems of interpretation. See National Realty & Constr.
Co. v. OSHRC, 489 F.2d 1257, 1265-67 (D.C. Cir. 1973).
It poses special problems of proof as well.

As a practical matter . . a more concrete eviden-
tiary showing is required to prove willfulness in the
. . . context [of violation of the general duty clause].

St. Joe Minerals Corp. v. OSHRC, supra, 647 F.2d at
847. This is so because, where a specific action has been
mandated by law, the duty of observance is more promi-
nent and categorical—so the level of inattention neces-
sary to establish “indifference” is less. When, however,
only a general obligation of safe practices is involved, it
must be appreciably clearer, in order to establish will-
fulness, that the requirements for safety were either
known and consciously disregarded, or else not a subject
of the employer’s concern.

This principle seems to have been acknowledged by the
Commission itself. In Georgia Electric Co. v. Marshall,
595 F.2d 309 (5th Cir. 1979), civil penalties were im-
posed after a death occurred by reason of the unfortunate
confluence of two violations: the erection of a steel light-
pole too close to an electrical transmission line, and the
reversal of the control levers on a company crane, 80
that when the lever was pushed in the direction marked
“up” the crane would in fact go down. For the former
violation, which contravened a specific regulation pro-
hibiting the erection of steel poles within ten feet of
transmission lines, the Commission imposed, and the court

10a

sustained, a penalty for w7llful violation; for the latter,
which was a violation of the general duty clause, the
Commission imposed, and the court sustained, a penalty
for serious violation. The major difference, I believe, was
that it was easier to discern “plain indifference” when
an explicit directive of the Commission was violated than
when a general obligation of safety (whether the obliga-
tion to have equipment controls marked properly or the
obligation to follow generally accepted industry safety
standards) was not complied with.

Here, it seems to me nothing was established except
that the employer should have known that the industry
standards had not been met (he has plausibly but erro-
neously claimed, even through this appeal, that they were
met) and should have taken more effective measures to
assure compliance. Ensign-Bickford took steps to design
and implement a vacuum collection system and to collect
and dispose of the pyrotechnic mix, Those steps were in-
adequate, but unless language no longer has any mean-
ing I do not see how “plain indifference” rather than
blamewortly negligence (constituting a “serious viola-
tion”) could have been found.

men,

lla
APPENDIX B

UNITED STATES OF AMERICA
OCCUPATIONAL SAFETY AND
HEALTH REVIEW COMMISSION

No. 78-4945

SECRETARY OF LABOR,
Complainant
v.

THE ENSIGN-BICKFORD COMPANY,

Respondent

AMALGAMATED CLOTHING AND TEXTILE
WORKERS UNION OF AMERICA, AFL-CIO,
Authorized Employee Representative

DECISION

This is an enforcement proceeding by the Secretary of
Labor under the Occupational Safety and Health Act, 29

“USC §§ 657-678. The Commission has jurisdiction be-

cause Ensign is engaged in interstate commerce.

I
The issues and the holding

Ensign is a manufacturer of explosive and pyrotechnic
products both for military use and for blasting and other
civilian purposes. For the development and manufacture
of these and antecedent items Ensign has operated a
plant in Simsbury, Connecticut, since 1886. It is an ex-
perienced DOD supplier, its Aerospace Division presently
selling about 95% of its production to that agency.

*

7
4

12a

In 1977 DOD invited bids on a proposal that it be
supplied with a quantity of 35 millimeter subcaliber prac-
tice rockets, M73, hereinafter called “the rocket”. The
rocket was designed to train troops in the use of an
actual weapon which it simulated. The actual weapon,
designed by Picatinny Arsenal, can be carried, aimed and
discharged by a single soldier, and is intended to possess
sufficient fire power to destroy a tank. The practice
rocket, also designed by Picatinny, carries, like the actual
weapon, propellent and an igniter; but in place of the
explosive charge it has a plastic nose cone containing
about a gram and a quarter of a specified pyrotechnic
mix which, unconfined, burns brightly on impact for
about two seconds, thus indicating to observers whether
a “kill” has been scored. Confined, however, it could ex-
plode with deadly force.

Ensign bid for and was awarded the contract; and in
due course it set up what it deemed to be suitable produc-
tion lines. On one of these the nose cones, inverted, were
filled with the mix, after which the mix was to be sealed
in by affixing an adhesive paper disc over the bottom of
each cone. In order to make the dise adhere, the rim
of the up-ended cone had to be free of excess mix which
the filling operation left behind. To remove that excess,
Ensign determined to use a vacuum type system of col-
lection in which negative pressure was provided by so-
called “duo-seal” rotary vane pumps. Ensign put one of
these collection systems into operation in about the middle
of August; and on about September first, it put into op-
eration a second. On September 14, 1978, while the first
system was not running, the other exploded, scattering
metal fragments and injuring four young women tend-
ing the two systems and two more who were working
near by. After inspection and investigation OSHA cited
Ensign for willfully violating the general duty clause,
§5(2)(1) of the Occupational Safety and Health Act,
29 USC § 654(a) (1), in that

18a

The handling of the flash powder exposed the em-
ployees to an undue hazard, in that [i]n Department
#31 the employer did not pr vide adequate provi-
sions for preventing the entrance of a Class B ex-
plosive (flash powder) into the duo-seal vacuum
pumps.

To sustain the allegations of the complaint, which
closely tracks the citation, OSHA had to prove: (a) that
Ensign’s vacuum collection systems exposed employees to
the risk that the mix might enter the pumps with the
concomitant danger to them of serious physical harm;
(b) that the hazard was “recognized:, i.e., that Ensign
was chargeable with knowledge of the hazard or that the
hazard was recognized in the industry engaged in manu-
facturing munitions of the general category here in-
volved; and (e) that measures to render the workplace
free of the hazard as recognized were feasible techno-
logically * and economically;* and (d) that Ensign’s vio-
lation was willful within the meaning of §17(a) of the
Act, 29 U.S.C. § 676 (a). Ensign denied the material al-
legations of violation and willfulness, with its main thrust
on the facts devoted to an attempt to show that the in-
juries suffered by personnel were caused by an unforesee-
able petroleum vapor explosion in the second pump, not
by mix which entered the pump and exploded, as alleged.
Ensign also raised various legal defenses, i.e.: (1) that
the general duty clause is so vague that it failed to notify
Ensign as to the nature of the duty sought to be imposed
herein; (2) that the general duty clause claim in prin-
ciple and as here alleged is so vague that it may not
be made the basis for a claim of willfulness; (3) that

1 Usery v. Marquette Cement Manufacturing Co., 565 F.2d 902,
910 (1977) ; REA Express v. Brennan, 495 F.2d 822, 825 (1974).

2 Society of Plastics Industry v. OSAHRC, 509 F.2d 1801, 1808-
1810 (CA 2 1975), cert. den. 421 U.S. 992.

America Textile Manufacturers Institute v. Donovan, —— U.S.
— (1981), 101 8. Ct. 2478, 2490, 2501-2504.

14a

the complaint fails to state a claim upon which relief
can be granted because it fails to allege that the citation
was based on a preventable accident; and (4) that if
Ensign was willful at all, it was willful when it designed
and put each of the collection systems into operation, not
weeks later, when the second pump exploded.

I find that OSHA proved its case by a preponderance
of all of the evidence, both as to violation and as to will-
fulness. I find that Ensign’s collection systems did ex-
pose the employees to the hazard of serious bodily harm
from explosion due to particles of the mix entering the
pumps and there being ignited; that Ensign was charge-
able with notice of the hazard; that by feasible measures
the workplace could have been rendered free of this rec-
ognized hazard; and that the quality of willfulness was
present on September 14, 1978, as alleged. Hence I af-
firm the citation. And the parties having stipulated chat
if there was a violation and if it was willful, the pro-
posed penalty of $10,000 would be appropriate, I affirm
the proposed penalty as well.

II

Ensign had notice that its performance of the rocket
contract would involve it in the handling of a dan-
gerous instrumentality, i.e., a sensitive pyrotechnic,
with the hazard of serious injury to production

employees.

DOD had notified Ensign as to the dangerous com-
ponents and characteristics of the mix from the outset.
As part of the bid package Ensign received the “Major
Component Safety Data Statement” dated November 6,
1975, as supplemented January 7, 1976, and April 6,
1977, collectively marked as Ex. C14. The components of
the mix were three fuels, antimony sulfide, 3.5%, sulfur
10%, and powdered aluminum, 22.5% and an oxidizer,
potassium perchlorate, 64%. As to the characteristics of

15a

the mix, the statement warned that the in-process hazards
classification was 2, which the mix shared with many high
explosives; “detonation”. Ex. C14, 6 Nov. 75, sheet 3,
showed a penetration of 0.272 inches on the test block as
compared with 0.868 inches for TNT; and it contained
special warnings with respect to the aluminum: the
powder “may be easily ignited or initiated to explosion by
discharge of static electricity and when compounded with
oxidizing agents [e.g., potassium perchlorate] ... is a
dangerous fire and explosion hazard:; as a dust, it “may
ignite when exposed to heat or flame or by chemical ac-
tion with oxidizers”; water must be kept away, since
„el volution of hydrogen gas may result in explosion.”
In the statement, Picatinny, the rocket’s designer, summed
up the mix as “extremely sensitive to friction and elec-
trostatic discharge and can be initiated by heat or flame,
and impact. Precautions must be taken to prevent acci-
dental exposure to these stimuli.” Ex. C14, 1975 edition,
sheet 3; 1976 supplement, sheet 2. ä

Furthermore Ensign's own statement as to how the
nose cones were to be loaded admits Ensign's knowledge
as to the hazardous nature of the mix. Headed Process

Specification,“ it consists of the last seven sheets of tze

15-page Exhibit CI. To be sure, it makes no direct ref-
erence to the vacuum collection operation, but it contains
several passages which show that Ensign was aware of
the extremely sensitive nature of the mix once the oxidizer
had been added to the fuels, as was the case with respect
to the excess mix to be collected by the vacuum systems.
Thus the Process Specification requires in Part 5.3 that
in each nose cone the oxidizer and the fuels must be
separately loaded, followed by the warning, “All handling
of mix in its final stage must be done behind barricades,
with operator and equipment properly grounded.” These
provisions were reiterated as follows at the end of Part
6: “NOTE: Due to sensitivity of the final mix the last
component Potassium Perchlorate will not be added until

16a

final loading stage.” And again at the end of Part 7:
“NOTE: Once blended the flash mix is highly sensitive
to initiation by impact, static electricity and friction.”

Since, as appears from the Safety Data Statement, the
mix could detonate with a force roughly equivalent to a
fourth of that generated by TNT, I find that if the mix
reached the pumps and exploded, the resulting hazard
would involve the risk of serious bodily injury or death.

III

OSHA presented a body of expert opinion to the
effect that collection of a pyrotechnic by vacuum ex-
posed employees to the hazard that the pyrotechnic
would be sucked into the pumps and there initiated
to explosion, which hazard could feasibly be elimi-
nated by three measures: (a) interposing between
the primary collection source and the pump a “wet”
collection chamber using as the collection medium a
light mineral oil; (b) testing all components before
putting the system into the production line; and (c)
emptying the collection chamber at least once in each
production shift.

In addition OSHA presented expert opinion as to a
closely related measure to free the workplace from
the hazard of personal injury if the mix should enter
the pump and explode: personnel should be shielded
from the pumps and the collection chambers. An
issue as to whether or not Ensign violated the gen-
eral duty clause by omitting such shielding must be
treated as if raised by the pleadings because it was
litigated by consent.

When Ensign was awarded the rocket contract it had
not yet determined what method it would use for loading
the mix into the nose cone, much less what method it
would use to collect excess mix. But as required by the
DOD Procurement Regulations, 32 CFR § 7-104.79(b), it

17a

had agreed as part of the contract that in manufacturing
the rocket it would “comply with DOD Contractor’s Safety
Manual for Ammunition, Explosives and Related Dan-
gerous Materials (DOD Manual 4145.26 M)”, edition of
October 1968, Ex. C5, hereinafter called “the manual.”
Especially in its Part 1500, “Collection and Destruction
Standards for Ammunition and Explosive Material”, the
manual is quite explicit on the measures referred to in
the heading of this Part III.

(a) Collection systems; collectors.

(i) Design and function. A collective system shall be
designed to minimize the accumulation of explosive dust
in parts other than the collection chamber or chambers,
and to prevent pinching explosives, especially in the form:
of dust or thin layers between metal parts. The manual
uses “collection chamber” and “collector” synonamously.
A collection system must include at least one primary
collector and a pump. A primary collector must receive
at least one separate exhaust line from each room requir-
ing vacuum collection, with each exhaust line or “common
header” serving not more than two bays. Wet primary
collectors are preferred; the number of wet primary col-
lectors feeding into a second collector shall be kept to a
minimum” but only two dry primary collectors may be
serviced by a secondary collector, and the pump on each
dry collection system shall be protected by two collection
chambers installed in series. Part 1502(f) (1).

Decisively distinguishing a wet collector from a dry, a
wet collector shall “provide for proper immersion of ex-
plosives, breaking up air bubbles to release air-borne
particles and removal of moisture from the air before it
leaves the collector to prevent moistened particles of ex-
plosives from entering the small piping between the col-
lector and.. . pump.” Part 1502 (f) (5).

(i) Use of collectors. The removal of less sensitive ex-
plosive dusts, such as TNT, tetryl, explosive D, composi-

18a

tion B, and pentolite, should be carried out by a vacuum
system. The preferred type of system should in general
include a “wet collector,” which moistens the dust “close
to the point of origin” and keeps it wet until the dust is
removed for disposal. More sensitive explosives such as
black powder, lead azide, mercury fulminate, tracer, ig-
niter, including compositions and pyrotechnic materials
may be collected in the same manner, provided they are
maintained wet, with the wetting agent “close to the point
of intake.” Vacuum lines from points of application of
vacuum to wet collectors “should be as short as possible.”
Collection of scrap pyrotechnic, tracer, flare and similar
mixtures in No. 10 mineral oil “is required in order to
minimize potential fire and explosion hazard of the ma-
terial. Such materials collected in the dry state
should be placed in an oil containing receptacle at inter-
vals throughout the shift, prior to disposition by burning.”
Part 1502(e), (f) (1).

(b) Testing. “[A]ll new or newly repaired process
equipment for use in hazardous operation shall be ex-
amined and actually tested to assure that it is in safe
working condition” before being placed in routine opera-
tion. “If machinery or equipment does not appear to
function properly, operations shall be discontinued if the
immediate stoppage does not create a new hazard,” Part
307 (a).

(e) Periodic removal of collected material from cham-
ber. “Explosive dust. shall be removed periodically from
the collection chamber at intervals to eliminate unneces-
sary and hazardous concentrations of explosives but not .
less frequently than once every shift.” Part 1502(f) (6).

(d) Shielding of work stations from collection systems.
Additional provisions of the manual express a body of
expert opinion to the effect that the workplace may be
freed from preventable hazard in the event that mix
particles should enter the pump and there explode. “The

19a

cardinal principle to be observed in any location or opera-
tion involving explosives, ammunition, [or] severe fire
hazards . .. is to limit the exposure . . of personnel
[to a minimum number] for a minimum time, to a mini-
mum amount of hazardous material consistent with safe
and effective operation.“ Part 603 (b) (1). Implementing
that broad principle, the manual provides as follows with
respect to collectors such as those in the case at bar, each
having a capacity not exceeding five pounds. “Dry col-
lectors shall not be located in a bay or cubicle where
explosives are present, but should be positioned outside
the building or in a separate cubicle having substantial
dividing walls. while [wlet type .. collectors may
be placed in explosives operating bays or cubicles. .. .”
provided however that [Is] mall aspirator vacuum sys-
tems positioned in close proximity to work stations shall
be shielded.” Part 1502 (f) (4), (8), (g) (3).

To be sure, the pleadings do not raise an issue as to
whether or not Ensign violated the general duty elause by
failing to shield from the collection chambers and pumps
the adjacent work stations of six employees who were
injured in explosion. But when Reilly testified about
segregating, barricading or shielding, Minutes, 806-807;
986-989; 1452-1455, there was no objection as to ma-
teriality. Instead Ensign joined in litigating the point by
cross-examining Reilly and by argument, see Ensign’s
main brief, page 25. See FRCP Rule 15(a), first sentence,
and 3 Moore’s Federal Practice, ed. 1980, page 15-157 ff.,
especially 169-170.

Thus the DOD manual was clearly relevant; and as
such it was generally admissible. Rules 401, 402, FROE.
To be sure, this is not an action to enforce the DOD con-
tract; nor has the manual been incorporated by reference
into any OSHA standard with the force of law. But on
the crux of this general duty clause case, as some evi-
dence of the state of opinion among experts concerned
with the narrow question of personnel safety in the manu-

20a

facture of products which include in their components
military pyrotechnics, it is part of a class of material
generally relied on by the courts and by the Commission
as probative.* Accordingly OSHA presents it as evidence
of the preponderant view.

IV

Of the four rules discussed in Part III hereof, Ensign
does not dispute either the requirement that collection
chambers must be emptied at least once a shift, or
that on two of the three days immediately proceding
the explosion, Ensign failed to empty the chambers.
Ensign does, however, dispute that it violated the
general duty clause in respect of the matters covered
by the other three rules; and in that connection it
advances the following counter-considerations.

(1) Mix entering the pumps would be desensitized
by the lubricating oil within pump chambers, where-
upon the pumps would clog up and stop without
hazard to employees.

*OSHA enforcement proceedings: Army Corps of Engineers
safety “policy”, National Realty & Construction Co. v. Secretary of
Labor, 489 F.2d 1257, 1262 (DC 1978); National Fire Code 1972,
Titanium Metals Corp. v. Usery, 579 F.2d 586, 541 (CA 9 1978).
Tort actions: Army Corps of Engineers safety manual, Fluor Corp.
v. Black, 338 F.2d 830, 882 (CA 9 1964); “nationally recognized
standards concerning the design of highway and railroad crossings,
Boston & Maine Railroad v. Talbert, 360 F.2d 286, 290 (CA 1
1966); American Safety Standards Institute Code on Cableways
and Conveyors, Wallner v. Kitchens of Sara Lee, Inc., 419 F.2d
1028, 1082 (CA 9 1970); “Excerpts from several trade codes and
manuals calling for guarding of floor opening. Spurr v. La
Salle Construction Co., 385 F.2d 322 (CA 7 1967); American
Standards Association Safety Code for Floor and Wall Openings,
Railings and Toeboards, Stanley v. U.S., 847 F. Supp. 1088, 1094-
1095 (Me 1972). See also Dorsey v. Yoder Co., 381 F. Supp. 758,
768-769 (Ed PA 1971) af d 474 F.2d 1839 (CA 8 1978), Contra,
Manhat v. U.S., 220 F.2d 148, 148-149 (CA 2 1954); Mississippi
Power & Light Co. v. Whitescarver, 68 F.2d 928, 980 (CCA 1984).

8
Na

21a

(2) Testing the collection chambers was adequate
and showed them to be effective in trapping the mix
before it could enter the pumps.

(3) Water was an appropriate liquid collection
medium instead of oil.

(4) Even under the manual, segregating or barri-
cading the pumps and collection chambers from work
stations was required only in respect of “dry” sys-
tems, whereas the systems here were “wet”.

None of these counter-considerations is valid.

(1) Desensitizing the mix in the pump chambers
instead of in impinger-type collection chambers would
materially decrease employee safety.

(2) Testing was grossly inadequate.

(3) Water was not a safe liquid collection medium
for use with the mix.

(4) Even under the manual, seggregating or barri-
from the pumps and collection chambers was an im-
portant safety requirement, here fully applicable.

The above-discussed rules set forth in the manual
express the preponderant expert opinion as to the
safe vacuum collection of the mix herein. Although
Ensign was cognizant of the hazards which the rules
dealt with through its agreement to comply with the
manual, Ensign failed to comply with the rules,
thereby violating the genera] duty clause.

A.

Ensign does not dispute the applicability of Part 1502
(f) (6) of the manual requiring that collection chambers
on vacuum collection systems handling pyrotechnics be
emptied at least once each shift. Compare Ensign brief,
pp. 20-25. Furthermore the following facts are undisputed.
The rocket project in general and the lower and upper

22a

collection systems in particular were operating for at
least one full shift on Monday, September 11th, Tuesday,
September 12th, Wednesday, September 13th, and until
the explosion at about 1 p.m. on Thursday, September
14th, 1978. Neither collection chamber was emptied on
Monday or Tuesday; both were emptied on Wednesday;
and on Thursday at the time of the explosion the lower
system had been shut down to enable the collection
chamber to be emptied, while on the upper system, the
pump on which exploded, the collection chamber had not
been emptied.

In this posture I find that the manual requirement for
emptying the collection chambers at least once a shift
expresses the preponderant expert opinion as to prudent
practice for eliminating from the workplace preventable
hazard; that compliance with the requirement was feasi-
ble technologically and economically; that Ensign knew
of the requirement or was legally chargeable with such
knowledge; and that Ensign failed to comply. This con-
stituted a violation of the genera] duty clause irrespective
of the explosion.“

B.

Ensign disputes that it violated the general duty clause
in respect of the manual rules other than the one as to
emptying collection chambers, and advances the following
counter-considerations.

(1) Any mix which was not retained by the collection
chambers and which passed through to the pumps would
not be initiated to explosion within the pumps, Instead
the mix would be desensitized by the oil in the pump
chambers, whereupon the inert particles would clog the
pumps and bring them to a halt without employee hazard.

(2) Testing the collection systems was adequate. The
lower system, the first implemented, was tested and demon-

5 See the cases discussed in Part VI(c), infra.

23a

strated to be performing effectively its function of trap-
ping the collection mix before the air stream could carry
it to the pumps. Inspection after the test showed mix in
the collection chamber but none in the small diameter pipe
which connected the collection chamber to the pump.
Turning next to the upper system, the upper pump was
tested, demonstrating that it could draw down vacuum.
Furthermore having tested the lower system with satis-
factory results, having operated the lower system for
approximately two weeks without incident prior to putting
the upper system on stream, and McAllister, Aerospace
Division supervisor of production engineering, having in-
structed Mundt, a laborer in the Division, to assemble the
upper system by duplicating from the parts bin the com-
ponents successfully used on the lower system, it was
reasonable to project the lower system test results to the
upper system; and Ensign is entitled to have its compli-
ance with the manual’s testing rule evaluated on the
assumption that these instructions were carried out,
thereby satisfying Ensign’s obligation in the premises.
Ensign brief, page 33.

(3) Water, the substance chosen as the liquid collection
medium for the lower and the upper systems was appropri-
ate: it would dissolve the chlorine in the potassium
perchlorate, the oxidizing component of the mix, while
not creating the hazard that hydrogen gas might evolve
and explode. Hydrogen gas could evolve from a combina-
tion between the water and the powdered aluminum in
the mix, but such gas would not here explode because
the combination would occur within the collection cham-
bers, either of which was part of one of the collection
systems, which systems were open to the atmosphere. Un-
confined hydrogen gas does not explode.

(4) Seggregating or barricading the collection cham-
bers and pumps from all work stations was unnecessary.
Even under the stringent requirements of the manual,
there is an exception in the case of “wet” collectors the ag-

24a

gregate capacity of which does not exceed five pounds.
Ensign’s collectors fell within the exception.

Ensign seeks a final order which would ignore its
failure to comply with the rule with respect to emptying
the collection chamber and would determine that in the
light of these counter-considerations its practices herein
did not violate the general duty clause.

C.
None of Ensign’s counter-considerations is valid.

(1) To be sure, the burden is on OSHA to prove that
a body of expert opinion existed calling for practices in
the vacuum collection of pyrotechnic material, which prac-
tices would feasibly eliminate from the work place em-
ployee hazards known to Ensign or recognized in the
industry engaged in manufacturing products such as the
rocket, and that Ensign failed to implement such prac-
tices. OSHA has made out its prima facie case. It has
shown that the manual is admissible evidence of expert
opinion regarding employee safety in this kind of work,
see Note 4, supra; it has shown that under the theory
underlying the manual’s Part 15 the operation of a rotary
vane vacuum pump could initiate the explosion of pyro-
technic mix particles such as Ensign was here collecting,
and that to keep the particles out of such pumps, im-
pinger-type collection chambers must be interposed be-
tween the primary collection source—here the four pencil
wands—and the pumps. Ensign’s first counter-considera-
tion would negate the manual’s theory. According to En-
sign, no collection chamber is necessary in order to insure
employee safety: collection chambers are needed only to
protect the pumps. Minutes 1372, 1765. In this state of
the proof Ensign must do more than postulate its theory.
It must go forward with proof to show that its postulate,
not the manual rule, sets forth the practice most likely to
bring about employee safety. To be sure it would be a
heavy burden to go forward and demonstrate that mix

25a

particles can be desensitized as effectively by merely per-
mitting them to work their way through a pump“ which
may contain only two ounces of oil for lubricating pur-
poses, Minutes, 1737, as by forcing the particles to bubble
up through the oil bath in an impinger, then to break
the surface, and then to fall back to the bottom of the
impinger through the full depth of the oil bath. Like
wise it would be a heavy burden to show that the mix
particles can be as safely immersed in oil within the
pump chamber with its whirling eccentric rotor operating
at 500 revolutions a minute, its vanes moving in and out
in concert, and its shoes pressing tightly against the
inside of the chamber, as to carry out the immersion for
an unlimited period of time within the stillness of the
impinger, with no moving parts whatsoever.’ The unsub-

According to Reilly, the oil in the pump chambers could have
a desensitizing effect only to the extent that mix particles came
in contact with the oil. Since the oil was present in the pump for
lubrication, not desensitizing, “you would not have the assurance
that it had desensitized as mineral oil in a trap might have done.”
Minutes, 957, 959.

7 Reilly, OSHA’s expert witness, had long years of experience in
the Army in safety mattors pertaining to explosives and pyrotech-
nics, including the vacuum collection thereof, and as a civilian
official of DOD, he held the position of safety director of the entire
Picatinny complex, in which capacity he supervised the safety of
Picatinny’s own manifold operations, which on occasion included
production of the entire supply of a given item, although the main
thrust of Picatinny was in research and development. He also
had long experience in matters of compliance with the manual by
civilian suppliers to DOD; and Reilly is now a very amply qualified
(see Ex. C15) teacher of safety practices and general safety expert
to private industry engaged in manufacturing explosives and pyro-
technics and products, military and nonmilitary, incorporating
them.

Explaining the manual’s philosphy behind its provisions requir-
ing wet chambers on vacuum pump driven systems for collecting
pyrotechnics, Reilly prefaced his opinion by pointing out that

26a

plained that a collection chamber is designed not only as a safe and
convenient receptacle for accumulating and removing the collected
material but also as the means for desensitizing the material and
physically barring it from the pump chambers.

By Mr. Casler:

Q. And what’s the purpose of having a collection chamber
on a vacuum line?

A. Well, to collect the excess powder, for one thing, the powder
that you're trying to remove. ... And of course you want
to make sure that its not getting into your vacuum sys-
tem, itself. So, you usually have a system for attempting
to keep the material from getting into an area that could
cause a problem.

Q. Well, how could powder getting into the pump cause a
problem?

A. Well, the pump itself is a source of heat, impact, friction
and static.

Q. Okay, now how is the pump a possible source of each of
those?

A. Well, the operational area, when you see something ro-
tating in something else, you know you've got friction.
The fact that it’s rotating unless the pump. . is delicately
balanced, you’re going to expect that some of that rota-
tion is partially impact. The fact that you are moving
a material through the air, is static charge. The fact that
you have something separating periodically, is a possible
buildup of static. Let’s see, static, impact, friction, and,
of course, the very fact that it was operating for any
period of time, undoubtedly had to build up some heat
(Minutes, 807-808).

See also MacAllister’s diagrams of a rotary vane vacuum pump,
Ex. C2, p. 3 and Ex. R31. and his explanation of the operation
of the pump. Minutes, 1286-1296. See also excer)ts from the manu-
facturer’s catalog, Exs. C28 and 24.

Reilly produced an example of the collection chamber (Ex. C18)
described in Part 1502(f)(5) of the manual. Known as an im-
pinger (Minutes, 1418), it is listed at page 884 of the 1977 edition
of the standard shopping guide for such devices, Best’s Guide to
Dust and Fume Control Equipment (Ex. C19), with ten suppliers,
including E. I. duPont de Nemours & Co. Best calls it “Collecting
Unit—Particulates—Wet Type“ and summarizes it operation as
one by which “Dust, fume, or mist particles may be precipitated

27a

into a wet sludge by forced contact with water or oil.” According
to Reilly, impingers are obtainable in a variety of sizes, ranging
in price from about 25 to about $100.

The impinger received in evidence is a single cylindrical glass
vessel with an opening in the top closed by a dome shaped airtight
glass stopper. The side of the stopper is pierced by an exhaust
port which is piped to the vacuum pump, and through which the
pump is able to place the vessel under negative pressure. The vessel
is about half filled with the chosen liquid collection medium. At its
apex the stopper is pierced by an integral glass tube. The upper
end is the vessel’s inlet port. (If Ensign had used impingers as the
collection chambers on its lower and upper systems, the two pencil
wands used on each system to pick up the particles of excess mix
would have been piped to the inlet port of each impinger.) The
tube extends downward to a point near the bottom of the vessel,
well below the surface of the liquid collection medium. The impinger
operates as follows. The negative pressure in the vessel creates
negative pressure in the inlet port, resulting in an airstream trans-
porting the particles to be collected. This stream is forced down
through the tube, discharging into the liquid collection medium,
through which it bubbles to the surface where the bubbles break,
allowing the particles to fall into the liquid collection medium
while the air, cleansed and dried by the bubbling process, is drawn,
substantially pure, through the pump and exhausted to atmosphere
(Minutes, 1419-1420; 1430-1431; 1455-1456; 1466). Asked for his
opinion as to whether or not an impinger would have worked here,
Reilly testified

Yes, I believe it would. My opinion is it would, and I think

they would have, in this case, done the job that they were
looking for. Minutes, 1420.

28a

in mind that the distance between “points of application of vacuum
and the wet collections should be as short as possible.”

With the evidence including the rubber tubing which connected
the pencils to the collection chambers,—the red, Ex. RS, had a
length of about ten feet from pencils to chamber and the gray,
Ex. RI (f), about seven and a half feet—Reilly first testified that
the liquid collection medium was too far from the pencils to
qualify the systems as “wet.” Minutes, 892, 1005-1007. Later, he
defined a wet system as one in which “you were collecting the
material under immediate wetting conditions” or “you were putting
the material directly into some sort of bath, rather than collecting
it “dry” Minutes, 1428. Asked at that point how be would set up a
wet collection system for “an operation such as the manufacturing
problem that Ensign-Bickford was confronted with”, Reilly testi-
fled:

Well, the initial collection [of] the powder would have been
dry, but it would have been introduced to a wetting media
[sic] . . . of some sort that would have trapped the particulate
matter while allowing the air to escape.

In view of the finely divided aluminum in the mix, “you would
probably use a different media than water, probably as the manual
suggests, a mineral oil type collection system.” There were ques-
tions and answers, then, as follows:

The Court: And would that have the effect of desensitizing
or moving in the direction of desensitizing the powder?

The Witness: Yes, sir.

The Court: So it would make the collection device mechan-
ically more effective, and it would hopefully add a safety factor
in that it would operate in the direction of desensitizing the
particulate?
The Witness: Yes, sir.

* fe 6 a
The Court: Well, now, do you have an opinion, Mr. Reilly,
as to whether the most appropriate method of collection here
would have been via a dry system as used, or a wet system as
just testified to?

The Witness: I would prefer the wet aystem, sir.
The Court: Why?

The Witness: Because... it would... be going towards
the direction of desensitizing the material, along with collecting
it and keeping it out of the air stream. Minutes, 1429-1430.

29a

On the applicable portions of the manual and on the aggregate
of Reilly’s testing on this point preponderent expert opinion thus
stands for the proposition that in order to qualify as wet collectors,
the chambers on Ensign’s lower and upper systems had to conform
to Part 1502 (f) (5), i.e., in effect they jad to be impingers, with
No. 10 mineral oil as the liquid collection medium. In the premises,
I do not reach the further question as to whether the mere length
of the pencil wand tubings was a further ground for holding that
the collection systems were “dry” rather than “wet.”

Consistent with the sweep of OSHA's evidence on this point it is
noteable that although Murphy thought that the need for impinger-
type collectors was to protect the pumps, not the personnel, he too
felt that the impinger was the device to use to keep vacuum col-
lected particles out of the pump chambers. On cross-examination
he testified that he had viewed the pre-production test on the lower
system, and that in answer to his inquiry MacAllister had described
to him the operation of the collection chamber on the collection
system being tested. To illustrate the device which Murphy said
MacAllister had described to him, Murphy drew a schematic dia-
gram, Ex. C26, of an impinger. Cf. Ex. C18. Murphy then testified
as follows regarding the diagram.

Q. Okay, now where does the air come in on that diagram?
A. To the area I marked (“Jin(").
Q. Okay. And what does it enter there?

A. As I understood it, it enters into a tube—a part of a
mechanism that came down and we put that below the water

:

Okay and it came down through the mechanism?
Somehow, I don’t—

Through the tube.

Yes.

Okay and it went below the water level?

To the best of my knowledge.

And then what happened

When it—it obviously was bubbling air in there and the
air had to go somewhere and it came back up out and went out
into the pump.

Q. Okay. And what's the purpose of bubbling that air through
that liquid’?

rororo

30a

A. You want the reason why I had it done that way?
Q. Yes.

A. Just good practice in setting up vacuum type equipment
is to „

Q. And how does that bubbling that water through the ma-
terial help in that?

Obviously Mr. Casler meant “bubbling that material through that
water”, and that is the question which Murphy answered as follows:

A. Only in that it will act as an intermediate trap that pulls
the material out.

Q. Okay. And that’s by the operation of the air bubbling
through the water?

A. No.

Q. Well, what's the purpose of having the air bubbling
through the water? :

A. To make sure that your particulate matter comes in under
the water level.

Q. Okay. And what’s the purpose of having the matter—the
particulate matter come in under the water level?

A. To trap as much as possible.
(Minutes, 1765-1766).

Mr. Casler then showed Murphy Ex. RI (b), which was the actual
lower collection chamber retrieved from the debris of the explosion,
and made him admit that the metal piece extending down into the
bowl was solid, not a tube, so that it could not possibly operate as
an impinger—it could not force the incoming airstream transport-
ing the particles to emerge below the surface of the collection medi-
um and bubble to the surface. At that point Murphy volunteered
I’m not sure—
Whereupon the following questions and answers ensued.
The Court: What aren’t you sure of, Mr. Murphy?
The Witness: I’m not sure of what I have drawn here is
representative of what I understood at the time. This,
said the man who was then manager of production of the division,

was not my primary concern.

(By Mr. Casler, resuming) Okay but you've described how
you understood it.

A. That's right. (Minutes, 1766).

$la

stantiated opinions of Murphy, McAllister and Wergen
notably fail to meet these burdens, and Ensign offers no
report of any experiment demonstrating the validity of
its postulate and showing that DOD, consistent with the
stated purpose of the manual,“ could scrap its body of
pertinent safety rules. Since the cost of compliance with
these rules is effectively paid by DOD as part of the price
of the goods, it is reasonable to infer that the rules would
not be in force if preponderant expert opinion did not
deem them of substantial importance to DOD’s program

On redirect Mr. Wade now questioned Murphy as follows.

Q. Okay, now the question I have for you is [L,] based upon
what knowledge did you draw the diagram?

The Court: Are you impeaching him, Mr.—

Mr. Wade: No, I’m just asking him. He drew a diagram. And
I’m asking him based upon what knowledge did he draw it.

The Court: Well, he based it on all his knowledge to date.
Mr. Wade: Well, I want to hear it.
(By Mr. Wade, resuming) This is primarily the way—

The Court: Now, wait a minute, Mr. Murphy. Mr. Wade said
based on what knowledge did you draw that diagram. Now
tell him what knowledge you based that diagram on.

The Witness: On the way I feel a filter should work (Minutes,
1771).

In other words, even though MacAllister hadn’t used an impinger-
type device on the lower system—indeed, MacAllister’s evidence
was that the chamber produced no bubbling (Ex. C2, page 5;
Minutes, 1815)—Murphy was still of opinion that an impinger-
type device was the one to use to keep collected material out of the
pump chamber.

Manual, Part 100. Purpose
The purpose of this manual is to set forth safe practices and
standards for all work performed in connection with DOD contracts
involving ammunition, explosives and related dangerous materials.
This manual also prescribes safe methods, practices, and standards
for insuring continuity for rotecting and safeguarding personnel,
and preventing property damage at contraction operated plants.

$24

of promoting the safety of the employees of its civilian
suppliers.

I find that the preponderent expert opinion was to the
effect that the collection chambers on Ensign’s lower and
upper systems should have been impingers, which would
have provided a means of eliminating preventable em-
ployee hazard, which means was feasible both technologi-
cally and economically.

(2) As the vacuum collection systems were operating
as part of the production line at the time of the alleged
violation, i.e., on September 14, 1978, each system con-
sisted of two primary collection sources—two pencil
wands—piped to a rotary vane vacuum pump drawing
through a makeshift collection chamber, described below.
Ensign asserts no claim that the manual’s requirement
with respect to testing is inapplicable; and it concedes
that neither system was tested under production condi-
tions. Minutes 1334; 1524. Ensign's entire defense to
this item depends on a pre-production test of the lower
system, a defense which falls palpably short of its goal.
According to Ensign, the test demonstrated that the lower
collection chamber was effectively trapping the collected
mix particles within its own bowl, so that none entered
the pump. Thus, urges Ensign, the test results showed
mix particles in the collection chamber bowl, but none in
the short pipe which connected the collection chamber’s
exhaust port with the pump. Minutes, 1312-1313; Ex. C2,
p. 8. But the clean exhaust pipe may have been signalling
no more than that it was efficiently conducting the mix
particles from the collection chamber to the pump. Reilly
pointed out without challenge that-the way to determine
whether the mix was reaching the pump was to tear
down the pump and inspect its insides. Minutes, 819-820.
Failing such support, Ensign’s claim was mere self-
serving speculation.

Furthermore this pre-production test was carried out
with only one vacuum pencil in use instead of two, for

4)
OS eee

which reason MacAllister deemed the test not typical of
which the production runs would show. Minutes, 1349.
Additionally, even if reliable information had been avail-
able as to the effectiveness of the lower system in screen-
ing mix particles from the pump, such information could
not have been validly projected to the upper system. The
power pump was a Watts Model 1402, with a lubricating
oil capacity which MacAllister estimated at a quart, Min-
utes, 1370, 1373, while the upper pump, a Watts Model
1405, had a lubricating oil capacity of only half a pint.
Minutes, 1373. According to MacAllister, because of this
difference, the paths of particulate material which entered
the two pumps was bound to be different. Minutes, 1305.
Finally the collection chambers, also, were quite differ-
ent“ and Ensign made no attempt to equate their respec-

To MacAllister’s knowledge there were no traps available de-
signed for the type of collection which he was implementing. Hence
he determined to improvise a collection chamber from what was
available in Ensign’s parts bin. Ex. C2, p. 4. There he found a
Miller compressed air filter, No. 602-4, Model 4. The exemplar of
the device with which he started is Ex. C20. The purpose of this
device is to protect compressed air driven tools from damage due to
impurities in the airstream. The main parts of the device are a
metal top containing an inlet port marked “in” and an exhaust
port marked out“, a solid metal stud which holds in place a de-
fector”, a filtering “element’, and a “lower baffle’, and a plastic
bowl with a capacity of eight ounces. The device is designed to
operate as follows. Air, entering at the inlet port, is channelled
downwards by the inlet manifold and the deflector in a swirling
motion. the larger particles are thrown off by centrifugal force
and fall between the wall of the bowl and the lower baffle into the
“quiet zone”, a dry area at the bottom of the bowl. The baffle re-
directs the air upwards, forcing it through the filter element which

the the
element and the stud and out the exhaust port. See Exs. C9 and
C11 and Bodenrader at Minutes, 256-264. MacAllister gutted the
inside, leaving only the deflector and the stud, which is integral
with the head. Next he connected the vacuum

:
i
i
:
i
if

84a

airstream would transport the collected particles to the collection
chamber, where they would fall by gravity into the water at the
bottom, while the airstream would continue through the pump,
which would exhaust it to atmosphere. Ex. C2, p. 5. The collec-
tion chamber could not operate as an impinger because transporting
airstream did not discharge below the surface of the liquid collec-
tion medium; and according to MacAllister there was no bubbling,
Id., p. 5, Minutes, 1815. Furthermore MacAllister’s use of water
as the liquid collection medium was expressly forbidden for use
with this mix in Picatinny’s Major Component Safety Data State-
ment, Ex. C14. The actual lower collection chamber, retrieved from
the debris after the explosion, is Ex. Rlb.

The origin of the upper collection chamber, which exploded, is
unclear. According to the statement which he gave to Stewert,
the Compliance Officer, on September 18, 1978, four days after
the explosion, Erie Mundt used the equipment I [MacAllister] gave
to put the trap on the second pump.” However, when it developed
during the course of the investigation that the upper collection
chamber had in fact been improvised from a Miller Compressed
Air Lubricator, Part 606-3, Model 7, MacAllister professed sur-
price; but his testmony at the trial was very vague.

By Mr. Wade:

Q. All right. So, did you give him any instructions about
what other equipment he was supposed to get?

A. Yeah, I guess you could say, I told him to get the equip-
ment you need similar to bottom pump and hook it up.

The Court: Well, did you specify what he should get and
how he should put it together?

The Witness: I don’t recall that exactly.
The Court: Okay.

Q. (Mr. Wade, resuming) Did you go to the room with
him and assist him in actually hooking it up?

A. No, I did not.

Q. After it was hooked up by him, did you go down to the
room and inspect his work to see how he had done?

A. Not that I recall.
Q. All right.

The Court: And did you ever test it before the girls were
turned loose to use it?

The Witness: No, Id d not.

The Court: Okay. Do you know if anybody else tested it?
The Witness: No, I don't.

The Court: Did you instruct anybody to test it?

The Witness: No, I did not.

(Minutes, 1832-1833)

On cross-examination, MacAllister tried to explain what he thought
Mundt would do in carrying out MacAllister’s instructions regard-
ing the upper chamber.

By Mr. Casler

Q. How much experience did you believe that Eric Mundt
had in setting up equipment in an explosive line when you
alleged that you assigned him that task?

A. He had a unit to copy, and I find that he’s a fairly intelli-
gent young man, mechanically inclined—

The Court: He had a what [to] copy, Mr. MacAllister?

The Witness: He had a copy to copy from, the lower pump.
He's a fairly intelligent young man, he works on automobiles.
I think it’s fair to assume that he would know how to attach
something when he already had something to look at. Minutes
1589-1540.

Even if MacAllister’s improvisation for the lower system had
been a fair and reasonable attempt by Ensign to depart from the
manual and break new ground in the design of collection chambers,
Ensign’s reliance on the upper system in the face of MacAllister’s
ignorance as to what Mundt had in fact done in modifying the
lubricator, Minutes, 875, and his failure to take the trouble to find
out, would have been “plain indifference” by Ensign.

There are substantial differences between the lubricator, with
which Mundt started, and the filter as modified by MacAllister for
use as the lower collection chamber. The lubricator is designed to
spray a film of oil into a compressed oil line in order to lubricate
a compressed air driven tool. Its main parts are a metal head con-
taining various subsidiary devices, a plastic bowl with a capacity of
five ounces, the lower part of which is filled with oil, and a tube
which extends from the head into the oil. Air enters at the inlet
port at approximately 100 pounds per square inch. When the
velocity increases by say 2 cubic feet per minute, a bypass opens
allowing additional air to enter the lower area, exerting additional
pressure on the oil. When the bypass closes, the air is forced
through a venturi, which decreases the pressure, allowing oil to rise

36a

tive abilities to trap the collected mix particulate. Hence
even if the pre-production gest of the lower system had
yielded reliable information as to its own efficiency as a
trap, such information may not reasonably be projected
to the upper system, where the explosion occurred.

I find that the collection chambers on Ensign’s lower
and upper vacuum collection systems were for use in
“hazardous operation” and that in the context of the
entire manual the requirement that each system be
“actually” tested “to assure that it is in safe working
condition” means ‘in condition to operate with safety to
adjacent personnel’ not merely ‘with safety to itself.’ Ac-
cordingly I find further that preponderent expert opinion
required that in order to eliminate preventable hazard
from the workplace, the lower and upper collection sys-
tems be tested to demonstrate whether normal production
line operation would trap the collected mix in the collec-
tion chambers and that, in turn, required that after a
test running for the duration of a normal shift, each
pump be disassembled and examined to determine the
presence or absence in the pump chambers of particles of
the mix or particles of an inert material chosen to simu-
late the mix in the test. And finally I find that such test-

through the dip tube and enter the dome, where it drips down,
mixing with the venturi-produced air and leaving as a mist through
the outlet port on its way to the tool to be lubricated. See Boden-
rader, Minutes, 268-277, his diagram, Ex. C12, the manufacturer’s
catalogue, Ex. C10, and Ex. C21, and an exemplar of the device with
which Mundt started in improvising the upper collection chamber.
There is no evidence as to how Mundt modified the lubricator, other
than that he connected the pump to the inlet port and the pencil
wands to the exhaust. Significantly, Mundt did not know “the
difference between a lubricator and a trap for particulates.” Ex.
C18, p. 1. Clearly the record affords no basis for projecting the
results of even the very incomplete test on the lower system as a
means of evaluating the upper system, the one which exploded.

10 See especially manual, Part 307 (a), quoted at p. 8, supra, and
Part 100, quoted in full in Note 8.

37a

ing would have constituted a feasible means of eliminat-
ing such hazard.

(3) Ensign’s above summarized attempted justification
of its use of water instead of oil as the liquid collection
medium in the collection chambers fails. Each collection
chamber had a pathway to atmosphere only through the
adjacent pump, and neither pump could function unless
for a portion of each cycle a part of the pump chamber
containing airstream transporting collected mix particles
was sealed off from the exhaust port, and so altogether
sealed. This is demonstrated by the events of September
14, 1978, when something in the upper pump did not
burn; it exploded violently while the upper pump was
acting as a pressure vessel. Minutes, 780-781; 783; 792;
828. The use of oil as the liquid collection medium in the
collection chambers as the manual required would have
decreased the employee hazard. Reilly, Minutes, 838.

I find that preponderent expert opinion required the
use of No. 10 mineral oil as the liquid collection medium
in Ensign’s collection chambers in order to eliminate pre-
ventable hazard from the workplace, and that such use
was feasible in the premises.

(4) In its counter-consideration with respect to shield-
ing adjacent work stations from the collection chambers
and pumps, Ensign falls into double error; (i) there is
no overall exception to the shielding requirement in favor
of wet collectors with aggregate capacity not exceeding
five pounds; and (ii) Ensign’s collectors were “dry,” not
“wet.” To be sure, Part 1502 (g) (3) provides that “wet
type collectors may be placed in the explosives operating
bays or cubicle provided the quantity of explosives in the
collectors does not exceed five pounds.” Furthermore it is
obvious from Exhibits RI (b) and C21 that the lower and
upper chambers together did not have a capacity of five
pounds of mix, and OSHA makes no contention to the

contrary. But placing the lower and upper systems in the

38a

bay ™ where collection of the excess mix was being car-
ried out positioned those systems “in close proximity to
work stations” * so that Part 1502 (f) (8) required that
such systems “shall be shielded.” Furthermore Ensign’s
collectors were “dry”, not “wet” because they lacked the
centerpiece of the wet collector, i.e., the bubbling device
unequivocally required by Part 1502(f) (5), and the min-
eral oil wet collecting medium required by Part 1502
(f) (2), fifth sentence.

I find that preponderent expert opinion required that in
order to eliminate preventable hazard from the work-
place, the adjacent duty stations where Debra Christen-
sen, Kimberly Charette, Carol Phillips, Katie White, Mary
Mourcault and Dales Elder were working when they were
injured by the explosion should have been shielded from
the collection chambers and pumps.

D

Ensign failed to comply with any of the three bodies of
expert opinion discussed in Subparts B and C of this
Part IV. For the reasons discussed just above at the end
of Subpart C, neither the lower nor the upper chamber
was an impinger or the substantial equivalent thereof in
terms of employee safety. Also, Ensign failed to test for
the purpose of determining employee safety, and Ensign
failed to shield adjacent workstations from the collection
chambers and the pumps. Since Ensign was cognizant
of the hazards dealt with by the rules through the man-
ual, which it had agreed to comply with, each of these
omissions on Ensign’s part constituted a violation of the

general duty clause.

1 According to Reilly the table at which four girls operated the
pencil wands was an “operating bay.” Minutes, 890.

89a

V.
Ensign’s violations were willful

Ensign’s violations were willful within the meaning of
§17(a) of the Act, 29 USC § 666(a). Of the four rules
contained in the manual which stand for the preponderent
expert opinion on employee safety practice applicable
herein, i.e., the use of impingers as collection chambers,
pre-production testing of the collection systems for em-
ployee safety, the use of mineral oil as the liquid collec-
tion medium in the collection chambers, and shielding
personnel from the collection chambers and pumps, Ensign
failed to comply with all four. This speaks eloquently of
the quality of Ensign’s defaults. One could be an over-
sight or even possibly two, but not four out of four. This
consistent failure to comply negates an inference of over-
sight: instead of oversight it suggests “plain indifference”
to the obligations which the Act imposes on employers,
which is sufficient to constitute “willfulness” within the
meaning of §17(a). A. Schonbek & Co., Inc. v. Donovan,
646 F.2d 799, 800 (CA 2 1981) and cases collected.

Indeed consideration of the record makes a finding of
plain indifference inescapable. How did Ensign, an ex-
perienced manufacturer of munitions for the DOD and of
explosive and pyrotechnic products for the civilian market
get itself into this position of consistent failure to com-
ply? How, after agreeing to be bound by the manual,
did it come to ignore the manual in each particular in
which the manual imposed on it a duty herein? How,
indeed?

The Aerospace Division, which had the responsibility
for manufacturing the rocket, had a production manager
—Murphy—who was so familiar with the impinger that
he could draw a diagram of it from memory and testify
regarding it without notes or prompting. Murphy was so
convinced that the impinger was the form of chamber
best suited for keeping collected material out of the pumps

40a

that he clung to his opinion even in the face of evidence
that Ensign had not used impingers. And how did it
come about that Ensign did not use impingers? Because
Murphy delegated the design and implementation of the
collection systems to MacAllister, whose qualifications in
safety matters pertaining to pyrotechnics were nill“; *
who had no knowledge that there were devices readily
available in the marketplace designed for the safe collec-
tion of explosives and pyrotechnies,“ and who improvised
a chamber for the lower system by gutting a compressed
air line filter which he found in Ensign’s parts bin and
by reversing the airflow direction intended by the manu-
facturer of the filter, thus creating a device which
couldn’t and didn’t produce the bubbling action central to
an impinger. Because for the upper system MacAllister
left it to Mundt, an Aerospace Division laborer, to dupli-
cate the makeshift chamber which MacAllister had im-
provised for the lower system; because MacAllister never
took the trouble to determine that Mundt had in fact not
duplicated the lower chamber but had improvised further,
for the upper system, another nonbubbling chamber which
he concockted from something else in the parts bin, i. e.,
a compressed air supply line lubricator, again with the
airflow direction designed by the manufacturer reversed;
and because Murphy, who knew better, never took the
trouble to determine that neither the lower nor the upper
chamber was an impinger, with its unique safety func-
tions.

Why was Ensign’s failure to empty the collection cham-
bers on Monday and Tuesday, September 11th and 12th,
willful although both chambers were emptied on the 18th
and Ensign was in the process of emptying the chambers
when the explosion occurred on the 14th? Why didn’t
emptying on the 13th and partial emptying on the 14th

18 Pretrial conference Minutes, 119.
14 Ex. C2, p. 4.

4la

show an intention to effect substantial compliance, thus
tending to negate the appearance of “plain indifference?”

Unfortunately for Ensign its failure to empty does not
stand alone: it must be evaluated in the context of En-
sign’s total conduct. Ensign, by failing to use impingers,
had down-graded the chambers from wet collectors to
mere settling chambers, the most primitive form of par-
ticle collector. See Ex. 19, Best’s Guide, at page 884. In
a settling chamber the collected particles drop by gravity
to the bottom of the chamber if it is empty. But if, while
the chamber is full, the pump is creating vacuum at the
top of the chamber as here, then the negative airstream
could carry particles straight through from the make-
shift inlet port of the collection chamber to the make-
shift exhaust port of the collection chamber and straight
into the pump and all its dangers.** Furthermore Ensign
had failed to test the efficiency of the collection chambers
as the manual required, thereby depriving itself of knowl-
edge of the rate at which under conditions of normal
production collected mix particles would move into the
pumps. Operating the vacuum system on the 11th and
12th without emptying could thus have resulted in an
accumulation of mix in the pumps, which was not de-
creased by emptying the collection chambers on the 13th
or by emptying the lower chamber on the 14th, and it
was the upper chamber which exploded. In order to
mitigate its defaults to empty on the 11th and 12th, its
default in substituting settling chambers for wet col-
lectors, and its default in failing to test the efficiency of
collection chambers, Ensign should not only have emptied
the collection chambers on the 13th; it should have
cleaned the pumps. Not having done so, it remained in
willful violation for failure to empty on the llth and
12th.

18 Reilly, Minutes, 885-837, 875, 929.

es

42a

The case for willfulness with respect to Ensign’s two
remaining defaults is at least equally clear. With respect
to the liquid collection medium, Picatinny’s Major Com-
ponent Safety Data Statement, specific to the mix herein,
expressly warned against the use of water; the manual
expressly required the use of mineral oil; and MacAllister,
who was in charge of setting up the two collection sys-
tems, and who knew enough about the operation of a
rotary vane vacuum pump to draw a diagram of it and
explain it, must have know that the pumps did not pro-
vide a continuously open path to atmosphere. Indeed it
was Wergen, an Ensign technician, who characterized the
upper pump as a pressure vessel when it exploded.** And
with respect to shielding the adjacent work stations from
the collection chambers and the pumps, it was Ensign’s
own Process Specification which required that “All han-
dling of the mix in its final stage must be done behind
barricades. . . .”

VI

None of Ensign’s defenses in law is valid.

(a) The general duty clause is not so vague that, as
here applied, it failed, in violation of the Fifth Amend-
ment, to notify Ensign as to the duty to be imposed. The
seminal case on the interpretation of the general duty
clause is National Realty & Construction Co. v. Secretary
of Labor, 489 F.2d 1257 (CA DC 1978). The court took
as the basis for its rationale the language of Congress
that each employer must furnish employment “free from

hazards. .. .” The court then articulated a
gloss which would prevent cases within this very broad
language from overflowing the limits of the notice re-
quirements of the Fifth Amendment, i.e., pre-violation,
pre-inspection notice to the employer as to the nature of
the duty which § 5 (a) (1) sought to impose on him, and
once an enforcement proceeding under the clause was

% Minutes, 1837.

.
ox
81

48a

commenced, notice as to the precise nature of the viola-
tion with which he was charged. Thus the court required
OSHA not only to prove that the hazard was in fact rec-
ognized: the court derived from the statutory expression
“recognized” a requirement that the hazard result not
from idiosyncratic employee conduct but from conduct
which safety experts would foresee and deem feasibly
preventable (pp. 1265-1267); and it required OSHA to
prove these elements as well. In the court’s language,
“an employer is unfairly deprived of an opportunity to
cross-examine or to present rebuttal evidence and testi-
mony when it learns the exact nature of its alleged viola-
tion only after the hearing” (p. 1267).

This principle became further embedded in the inter-
pretation of the Act when other courts sought a solution
for the parallel notice problem created by the Secretary
in seeking to implement by regulation the sometimes
sparse provisions of the Act with the very broad require-
ment of 29 CFR § 1910.132(a) that each employer pro-
vide and require employees to use personal protective
equipment whenever it is necessary by reason of haz-
ards. . . .” Thus in Cape & Vineyard Division v.
OSAHRC, 512 F.2d 1148, 1152 (1975), the First Circuit
recognized the analogous authority of National Realty and
stated and solved the problem in express Fifth Amend-
ment terms, merely restating the general duty clause
formulation “recognized hazard” in terms of “conduct
unacceptable in the light of common understanding and
experience of those working in the industry” and sub-
stituting for the general duty clause expression “prevent-
able hazard” the concept of “an objective test... whether
a reasonably prudent man familiar with the circum-
stances would have protected against the hazard.” More
at length, the Cape and Vineyard rationale was as fol-
lows:

A regulation without ascertainable standards, like
this one, does not provide constitutionally adequate
warning to an employer unless read to penalize only

44a

conduct unacceptable in the light of common under-
standing and experience of those working in the in-
dustry. ° * *

Of course if an employer is shown to have actual
knowledge that a practice is hazardous, the problem
of fair notice does not exist. But in the absence of
actual knowledge, an objective test is whether a rea-
sonably prudent man familiar with the circumstances
of the industry would have protected against the
hazard. See generally National Realty & Construc-
tion Co. v. OSHRC, 160 U.S. App. D.C. 133, 489
F.2d 1257, 1265 & n. 32 (1973). (512 F.2d p. 1152,
footnote omitted)

To the same effect see also Usery v. Marquette Cement
Mfg. Co.; 568 F.2d 902, 909-910 (CA 2 1977); Ryder
Truck Lines v. Brennan, 497 F.2d 230, 233-234 (CA 5
1974). Thus National Realty, reinf

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Source: Frix Law Library, https://www.frixlaw.com/law-library/documents/brief%3Amicro_IA40385011_1119%3A1. Public record. Not legal advice.
