# Petition — Kearney-National, Inc. v. Burndy Corp.

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## Record

- **Collection:** Supreme Court brief
- **Document type:** Petition
- **Published:** January 1, 1980
- **Citation:** 449 U.S. 822

## Text

OEE Me th a

Buprome Court, U.
FILED

APR 21 1980

AK, JR., CLERW

IN THE
Supreme Court of the United States

OCTOBER TERM, 1979

No. 79-1664

KEARNEY-NATIONAL, INC.,
Petitioner,

VS.

BURNDY CORPORATION,
Respondent.

PETITION FOR WRIT OF CERTIORARI
TO THE UNITED STATES COURT OF
APPEALS FOR THE SECOND CIRCUIT

PAuL M. DENK
763 South New Ballas Road
St. Louis, Missouri 63141
(314) 872-8136

Attorney for Petitioner

Of Counsel:

RICHARD S. CLARK

BRUMBAUGH, GRAVES, DONOHUE & RAYMOND
30 Rockefeller Plaza

New York, New York 10020

AES AEA STIR aR RA UES IED ee SOMES NESE SMS
St. Louis Law Printing Co., Inc., 411 No. Tenth Street 63101 314-231-4477

TABLE OF CONTENTS

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GCuscstiens PYONUIEEG. 3... 26 46 50c05 004s eeeewe ees
Constitutional and Statutory Provisions Involved......

Statement of the Case:

PROTON os i deen vac tde neue bee sae
Statement of the Proceedings .........cccceeees

Sreseween OE UE FE i. ca . octave eke

Reasons For Granting the Writ:

I. Nowhere Does the Constitution Permit the
Federal Court To Ignore the Statutory Presump-
tion of Patent Validity When Holding the Claims
of a United States Patent To Be Invalid, Nor Even
More So To Rely Solely Upon the Same Prior Art
Patents That Were Reviewed and Considered By
the Patent Office Examiner During the Prosecu-
tion of the Patent In Suit To Hold It Invalid. .....

II. Does the Constitution Permit the Federal
Courts To Ignore the Standards of Invention As
Adjudicated By This Court In Holding a Patent In-
valid Even Though the Court Found the Invention
Involved To Provide a Combination That Resulted
In Significant Improvements In the Subject
Pi. Pe rE a ny ee Rd

COOMORINION ook kk 0 oka eee vacvaweeee

11

16
21

ii

Appendix A - Judgment of United States Court of

Na ere gre arr E rea ey ye ey A-1
Appendix B - Order Denying Petition for Rehearing ... A-3
Appendix C - Opinion of United States District Court. . A-4
Appendix D - Patent No. 3,322,888 ................. A-40

TABLE OF AUTHORITIES
Cases: Page

Blonder-Tongue Laboratories, Inc. v. University of Il-

linois Foundation, et al., 402 U.S. 313 (1971) ..... 13
Chicago Rawhide Mfg. Co. v. Crane Packing Co. (C.A.

7, 1975) 523 F.2d 452, cert. denied, 423 U.S. 1091 . 15
Cutler Mail Chute Co. v. Capito! Mail Chute Corp., 118

F.2d 63, (2d Cir.), cert. den. 313 U.S. 580 (1941) .. 12
Diamond International Corp. v. Maryland Fresh Eggs,

oe Re be ee 8 |) ees | 14
Eltra Corporation v. Basic Incorporated (C.A. 6, 1979)

EE x. v's'c oo bob ek ba es ohio a 15
Ever-Wear, Inc. v. Weibolt Stores, Inc. (C.A. 7, 1970)

EI <> ¢:0:6-05 aN 0a kOe ooh eee ans eee een 14
Graham v. John Deere Co., 383 U.S. 1 (1965) ......... 16
Hildreth v. Mastoras, 257 U.S. 27 (1921) ............. 13

Ingersoll-Rand Co. v. Brunner & Lay, Inc. (C.A. 5,
1973) 474 F.2d 491, cert. denied 414 U.S. 865 ..... 14

L. & A. Products, Inc. v. Britt Tech. Corp. (C.A. 8,
Te GD. 5 xd od ko k0d ba kode aber e a can 15

ill

Ling-Temco-Vought, Inc. v. Kollsman_ Instrument
Core. (CA. 2; 1967) 372 FBO BOO ev cvs ceetucss

Lyon v. Bausch & Lomb Optical Co., 119 F.Supp. 42
(S.D.N.Y., 1953), aff’d. 224 F.2d 530 (2d Cir.),
CONE ORT. Doe sees PEE LA POD w a vivre cicecceoean

Moore v. Shultz (C.A. 10, 1974) 491 F.2d 294, cert.
I. aes ae Perera

Mumm v. Decker, 301 U.S. 168 (1937) ............08.

Plantronics, Inc. v. Roanwell Corporation, (D.C.,S.D.
PAD 5 STP ee Se, OO oko wae ve éscccdcuecns

Rich Products Corporation v. Mitchell Foods, Inc., et
ee ae ee, UL 8b ee

Saf-Gard Products, Inc. v. Service Parts, Inc. (C.A. 9,
1976) 532 F.2d 1266, cert. denied 429 U.S. 896....

Trio Process Corp. v. L. Goldstein’s Sons, Inc. (C.A. 3,
1972) 461 F.2d, 66, cert. den. 409 U.S. 997 .......

Constitutional and Statutory Provisions

i.m. Cometieteen, Art. 1, 20608, Ci. © nsec ce cccses
aes TE hoo ke 45 bb AS eae ss eo aa eee ON
Pee eC ee: an
ee ETL E ob 40s CAR hrn ew inswad’s

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15

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:

IN THE

Supreme Court of the United States

OCTOBER TERM, 1979

No.

KEARNEY-NATIONAL, INC.,
Petitioner,

VS.

BURNDY CORPORATION,
Respondent.

PETITION FOR WRIT OF CERTIORARI
TO THE UNITED STATES COURT OF
APPEALS FOR THE SECOND CIRCUIT

To the Honorable, the Chief Justice, and the Associate Justices
of the Supreme Court of the United States:

Kearney-National, Inc., your petitioner, prays that a Writ of
Certiorari issue to review the decision of the United States Court
of Appeals for the Second Circuit entered in this case upon
November 13, 1979, rehearing denied on January 22, 1980.

OPINIONS BELOW

The opinion of the United States Court of Appeals for the
Second Circuit (Appendix A, infra, p. A-1) remains unreported.
Rehearing was denied on January 22, 1980 (Appendix B, p.
A-3). These affirmed the opinion of the United States District

wariwie

Court for the Southern District of New York (Appendix C, in-
fra, p. A-23, A-32) with that opinion being reported at 466 F.
Supp. 80.

JURISDICTION

The judgment of the Court of Appeals for the Second Circuit
was entered on November 13, 1979, rehearing denied on
January 22, 1980, and this Court’s jurisdiction is invoked under
28 U.S.C. §1254(1). Jurisdiction in the District Court was
founded on Title 28, U.S.C. §§1338, 2201, and 2202.

QUESTIONS PRESENTED

1. Does the Constitution permit the Federal Court to ignore
the statutory presumption of patent validity when holding the
claims of a United States patent to be invalid, when the Court
relies solely upon the same prior art patents that were reviewed
and considered by the Patent Office examiner during the pros-
ecution of the patent and continuation-in-part applications that
led to the patent in suit?

2. Does the Constitution permit the Federal Court to ignore
the standards of invention as adjudicated by this Court and
hold a patent invalid even though the Court found the patented
invention in suit to provide a combination that resulted in
‘*significant improvements”’ in the subject technology?

CONSTITUTIONAL AND STATUTORY
PROVISIONS INVOLVED

Constitution of the United States
Article I, Section 8, Cl. 8:

*‘The Congress shall have power . . . To promoie the
progress of science and useful arts, by securing for limited
times to...inventors the exclusive right to their
discoveries.”’

ae ee
Statutes
35 U.S.C. §103:
‘‘A patent may not be obtained .. . if the difference

between the subject matters sought to be patented and the
prior art are such that the subject matter as a whole would
have been obvious at the time the invention was made to a
person having ordinary skill in the art to which the subject
matter pertains.’’

25 U.S.C. §282:

‘*A patent shall be presumed to be valid. Each Claim of
a patent . . . shall be presumed valid independently of the
validity of other claims; dependent on multiple dependent
claims shall be presumed valid even though dependent
upon an invalid claim. The burden of establishing the
validity of a patent or any claim thereof shall rest on the
party asserting such invalidity.”’

STATEMENT OF THE CASE
Preface

This case involves a patent upon an electrical connector hav-
ing utility for holding a pair of electrical conducting lines
together. The United States District Court, and the Second Cir-
cuit Court of Appeals through its affirmance with its summary
opinion, found that the patented invention did combine the
elements of its electrical connector in new ways, that the com-
bination resulted in significant improvements in H-frame con-
nector technology; and, the Courts then proceeded to give a
broader construction to the very same prior art patents applied
by the Patent Office examiner in holding the said patent invalid,
totally ignoring that presumption of validity that prevails in
favor of an issued patent. With regard to the fact that such
statutory presumption should be strengthened when the prior

ea

art is the same as that applied by the examiner in the United
States Patent Office, the Court only said that all such presump-
tion requires is that a reasonably doubt on the question of
validity shall be resolved in favor of the patent holder, but such
a holding is not in accordance with other similar decisions in the
Second Circuit, and totally contrary to decisions relative this
issue in the other Circuits. In addition, since the statutory
presumption of validity should have been strengthened, rather
than weakened and ignored, and since the Court found the in-
vention to comprise a new and significantly improved combina-
tion, then the Court, in its analysis under Title 35, U.S.C. §103,
should have recognized the invention as containing patentable
subject matter, and should have further given consideration to
the other various secondary considerations, such as long felt
need, the fact that the Kearney-National patent was a well
licensed patent, and a highly commercial success, then such ad-
ditional considerations should have tipped the scale in favor of
the patent’s validity, rather than otherwise. It is submitted,
therefore, that the opinion advanced by the District Court, and
as routinely affirmed without opinion by the Court of Appeals,
contains obvious reversible error.

Statement of the Proceedings

This lawsuit was initiated on July 2, 1975, by Burndy Cor-
poration, the Respondent herein, against Kearney-National,
Inc., Petitioner herein, by way of declaratory judgment for pa-
tent invalidity and noninfringement of the latter’s United States
patent No. 3,322,888, which issued on May 30, 1967, upon the
invention of C. G. Zemels pertaining to a compression connec-
tor. (Copy of patent in Appendix D, p. A-40, A-41). By way of
counterclaim, Kearney accused Burndy of patent infringement
of its aforesaid patent, and sought the District Court’s holding
that the said Zemel’s patent was valid, and that particular of its
claims were infringed by certain of the equivalent electrical con-
nectors being manufactured and sold by Burndy since around

slic. onl

the year 1973. In a trial of this cause of action conducted in the
United States District Court for the Southern district of New
York, a bench trial was conducted during the time of April 11
through April 18, 1977, resulting in the Court’s opinion dated
January 2, 1979, that the Kearney patent was invalid. The Court
did not undertake to investigate the existence of infringement of
any of the claims of the Kearney patent by the Burndy connec-
tors in evidence, but did recognize that Burndy had conceded at
trial that its compression connectors infringed at least claim | of
the Kearney-Zemels patent

Statement of the Facts

In the early 1940’s, Kearney originated the first H-frame elec-
trical connector for use in connecting tap off and other wires to
electrical lines through a crimping of the connector, and such
was protected in its United States patent No. 2,707,216. This
particular Kearney patented connector was improved upon and
protected in a subsequent United States patent No. 2,707,775,
which provided means in the nature of extended portions, or
tabs, that are useful for initially holding the electrical line or tap
within their respective channels pending the initial crimping ac-
tion. The Kearney connector generally formed from this latter
patent was identified in the trade as its 81 Series connectors, and
there were twelve connectors in number required to accom-
modate the seventy-eight electrical wires generally making up
the list of electrical lines from which the line connectors and tap
wires were selected for use by the utilities. These style of connec-
tors were sold by Kearney during the 1950’s, and into the
1960’s. These connectors worked well for their intended pur-
poses, but Kearney was experiencing problems with two of the
twelve connectors, which could only be crimped about their
designated conductors through the use of the hydraulic tool,
because the use of the manual tool required too great of a
physical or manually applied force to perfect a full closure of
the handles of the tool during crimping, which generally
resulted in poor electrical transfer and faulty conduct of charge

ce, 3

from the conductor to its tap when one of these two connectors
was installed. As a result of the problems with these two
specified connectors of the 81 Series, Kearney was receiving
many complaints from the field about these connectors, and
even one of the co-inventors of the Kearney patent No.
2,707,775, and which patent covers these two problem connec-
tors, and which employee by this time had transferred from the
engineering department into sales, would call in his objection
from the field with these two problem connectors.

Many of the personnel at Kearney gave consideration to the
problem, many minds worked upon ways to find a solution to
the same, including its chief engineer, and even the immediate
engineering supervisor to Mr. Zemels, the inventor of the patent
involved in this lawsuit, but none could find a solution to the
same. Mr. Zemels, the inventor, began to look for a solution to
this problem on his own, because he felt that if the two problem
connectors could not be properly crimped by a mechanical tool,
but rather required the use of the hydraulic tool, that there must
be a good reason for that deficiency, and he was curious to see if
he could find a solution to this problem. A number of weeks
later he approached his superior with very rough sketches in-
dicating his thoughts as to a possible solution to the problem,
and his solution was to provide a formation of some type of
void or channels, located at the sides of the connector, and ar-
ranged at a specifically spaced relation with respect to the upper
and lower line receiving sockets of the connector. And, he con-
sidered it essential that any resolution of the problem give con-
sideration to the various tap and line conductors located in the
respective sockets of the connector so that proper wrap around
and electrical conducting characteristics could be achieved
through connector crimping. In general, the Zemels’ design, as
finally arrived at, provided for a controlled wrap around of the
various lips of the connector about the lines and tap conductors,
and to achieve such through the use of a reduced handle load or
manual force on the crimping tool, so that the lesser expensive

oie ae

manual tool, as distinct from the much more expensive
hydraulic tool, could be used by the linemen for crimping all of
the connectors about the various lines.

After Mr. Zemels completed his work in designing the
replacements for the two problem connectors of the old 81
Series, the Company was so enthused with his findings that it
had him undertake the project of redesigning its entire 81 Series
of electrical connectors, and bring them into conformance with
the teachings of his invention, and, as a result of this further ef-
fort, he was able to reduce the previous twelve connectors of the
series down to only seven, which became known as the Ultra
Squeezon 500 Series of connectors for Karney, and which seven
conenctors could still accommodate the entire range of seventy-
eight conductors normally used by the utilities when selecting
the line and tap connectors for electrical connections. And, the
hand loads required to accomplish such were significantly
reduced so that only the manual tool, and not the hydraulic
tool, would suffice. The seven connector series was introduced
to the market by Kearney during the mid-1960’s, and became a
marketing success. In addition, a patent application, which was
eventually refiled as a continuation-in-part application, was

filed in the United States Patent Office, and resulted in the is-
suance of the patent involved in this lawsuit, that being the
Zemels’ United States patent No. 3,322,888. (Appendix D).

Burndy Corporation, the Respondent, presented during the
trial a brief history of its involvement in the compression con-
nector business, and more specifically through a vice president,
explained the derivation of its various style of connectors that it
had been selling to the trade during the 1950’s, generally iden-
tified as a C-shaped connector, as distinct from the H-shaped
connector of Kearney. And, as the vice president states, its C
connector program had very good growth throughout the entire
1960’s. The vice president also stated that while the Company
was happy with its C-connector program, and its sales, that

= ee

anybody who has been involved in sales and marketing generally
becomes unsatisfied with not having more of the business, and
therefore, his Company decided that it should consider offering
an H-frame connector to the marketplace. The vice president
further commented that the reason why Burndy felt it must
undertake the manufacture of an H-frame connector is that the
utilities were moving towards a standardization program, and as
a result, the sales of their C-connector business had flattened.

In fact, what really occurred during the latter part of the
1960’s, and during the early 1970’s, as the evidence in this case
indicated, this vice president for Burndy actually wrote a
memorandum to himself wherein he analyzed the serious prob-
lems that Burndy was having with its C-connector program, and
how so many of the utilities were dropping its C-connector for
the H-frame connector as developed and sold by Kearney and
its licensees. As the vice president stated in his memorandum,

‘*The main reason for my concern is the evident increase
in opposition to the Cabelok Crimpit which appears to
have accelerated in recent months. In addition to the old
problems with which we are ali familiar, I have noted that
we have just been removed from the standards of Public
Service of Colorado on Cabeloks as a result of the linnmen
complaints and here we have good friends who have stalled
this off as long as possible. Similarly, the letter from John
Shaffer of Pacific Power & Light indicates that Harry
Pearson, a very good Burndy friend, is being forced to add
the H-frame to the standards because of the pressure from
the line department and it is very clear that if both are
available to the line crews, they will not use the Cabelok.

And, this vice president for Burndy exercised his business judg-
ment as to how to meet the strong competition from the
Kearney H-frame connector which was causing Burndy to lose
sales, by expressing the following:

**Suppose we were to proceed and introduce an H-frame
which is an exact duplicate to the present Kearney ap-
proach, step the tide of people switching away from
Burndy to H-frame by our ability to deal with them on
the H-frame where the problem arises, and giving our
sales organization a chance to go after 70% of the com-
pression tab connector market that we do not now enjoy
by being able to offer an immediate and direct substitute
for the Kearney line.’’

When the facts are reviewed regarding the problems facing
this Burndy vice president in the sales of their C-connector, and
how the Kearney H-frame connector sales were seriously
damaging Burndy’s marketing program, one can readily under-
stand the reason for Burney’s reaction to the new Kearney pro-
duct as being something comparable to that expressed in Plan-
tronics, Inc. v. Roanwell Corporation (D.C., S.D. N.Y., 1975)
403 F.Sup. 138, 147, wherein the Court recognized the impres-
sion of the infringer therein as:

**It’s reaction was favorable to the point of envy.”’

Actually the evidence in this case clearly shows what occurred
corcerning the Burndy project to develop an H-frame connec-
tor, wherein various meetings were conducted at Burndy in an
effort to determine what should be done with respect to the
deteriorating market for their C-connector business, and that
the only alternative was to make a directly infringing copy of the
H-frame connector of Kearney, since that particular product
was directly in competition with the Burndy established connec-
tor. It was decided in the early 1970's, by the Burndy personnel,
that they should ‘‘Go with Kearney’’ in copying the Kearney
patented connector. In addition, Burndy acquired one of each
of the seven sizes of the Kearney patented connector, from the
marketplace, and had an engineer in its engineering department
take measurements from each of these connectors by producing
their original production drawings. The engineer took one of

ar weet

each of the Kearney patented connectors, of the type explained
in its patent No. 3,322,888, and cut a slice of each connector, of
each size, and measured them upon an optical comparitor.
From the optical comparitor he acquired tracings, and from
these tracings Burndy attained precise measurements of the
Kearney connectors, from which it made its original production
drawings. Burndy did not even make any development drawings
of the traced Kearney connectors, but rather, it made its original
production drawings, since in this manner it was able to save a
lot of time and effort in getting its competing connector onto
the market.

Kearney filed a United States patent application upon its im-
proved H-frame connector, and prosecution proceeded upon
the application upon this connector, and then, in accordance
with the patent laws, and Patent Office rules, Kearney filed a
continuation-in-part application to add further clarification
upon this invention to the Patent Office. During the prosecu-
tion of this application in the United States Patent Office, in
both the parent and continuation-in-part applications, some ten
Unite 4 States patents were relied upon by the Patent Office ex-
aminer prosecuting this application. After some period of time
of prosecution, the said United States patent issued, on May 30,
1967, upon this invention by Mr. C. G. Zemels. And, in the opi-
nion of the District Court in holding this United States patent
invalid, the judge relied upon the very same United States prior
art patents that were given thorough consideration and reviewed
by the Patent Office examiner during the prosecution of this
parent and continuation-in-part application in the Patent Of-
fice. No additional patents were reviewed or given consideration
by the Judge in his opinion.

—

REASONS FOR GRANTING THE WRIT
as

Nowhere Does the Constitution Permit the Federal Court to
Ignore the Statutory Presumption of Patent Validity When
Holding the Claims of a United States Patent to be Invalid, Nor
Even More So to Rely Solely Upon the Same Prior Art Patents
That Were Reviewed and Considered by the Patent Office Ex-
aminer During the Prosecution of the Patent in Suit to Hold It
Invalid.

Title 35, United States Code, §282, entitled Presumption of
Validity, clearly states that:

‘*A patent shall be presumed valid . . . The burden of
establishing invalidity of a patent or any claim thereof shall
rest on the part asserting such invalidity.”’ .

The respondent, Burndy Corporation, initially brought this
lawsuit itself by way of declaratory judgment, specifically seek-
ing a declaration that the patent No. 3,322,888, is invalid under
various sections of Title 35, United States Code. Thus, by law,
there is a clear burden upon the respondent to prove by way of
some degree of evidence that the patent in suit is invalid, and
such proof must by law be sufficient to overcome that statutory
presumption of validity that prevails in favor of an issued
United States patent.

Contrary to the law as stated above, the District Court, in its
opinion, gave no recognition to the presumption of validity that
prevails in the current lawsuit, and in fact, stated, in a footnote
31 of its opinion:

‘*For the most that can be said of the presumption is
that it requires that reasonable doubt on the question of
validity be resolved in favor of the patent hoider.’”’

= ii

Thus, not only did the Court fail to give any recognition to the
presumption of validity, as required by law, but to the contrary,
it relegated the presumption to the status of a footnote state-
ment that such presumption simply can be ignored, and in fact,
as can be seen from the text of the opinion from which the foot-
note derives, the court ignored the presumption and assigned no
more status than it does in the handling of the various secondary
considerations that a Cert may in its discretion review when
analyzing a patent for its validity. Thus, for all practical pur-
poses, there was no presumption of validity that prevailed in
this case at all with respect to the subject United States patent.

To place the handling by the district Court of this presump-
tion of validity into its proper perspective, and how erroneous
the Court was in its holding on this point, it must be restated
that all of the prior art patents introduced into evidence by the
respondent, during the trial of this cause of action, in addition
to that prior art relied upon by the District Court in its opinion,
had been thoroughly reviewed by the Patent Office examiner
during the prosecution of the patent in the United States Patent
Office. Thus, under these circumstances, the Courts normally
hold that where all of the prior art before the Court is the same
as that reviewed by the Patent Office, then the presumption of
validity is heightened, and should not be ignored as performed
by the District Court in this case. See Lyon v. Bausch & Lomb
Optical Co., 119 F.Supp. 42 (S.D.N.Y., 1953), aff’d 224 F.2d
530 (2d Cir.), cert. den. 350 U.S. 911, (1955); Cutler Mail Chute
Co. v. Capitol Mail Chute Corp., 118 F.2d 63, (2d Cir.), cert.
den. 313 U.S. 580, (1941).

There is a clear conflict among the Circuits regarding the
handling of this statutory presumption of validity, and in addi-
tion, there appears to even be a conflict in the Second Circuit
itself with respect to this issue. The Second Circuit Court of Ap-
peals, as previously alluded to, merely summarily affirmed the
District Court. And, in doing so, simply adopted the reasoning
of the District Court judge, even with respect to his totally ig-
noring of the statutory presumption of validity.

mo Tee

The Supreme Court has well recognized the substantial
weight that the statutory presumption affords the patentee in in-
fringement litigation, in stating that:

‘* ., patentees are heavily favored as a class of litigants
by the patent statute. Section 282 of the Patent Code pro-
vides, in pertinent part: ‘A patent shall be presumed valid.
The burden of establishing invalidity of a patent shall rest
on a party asserting it.’”’

See Blonder-Tongue Laboratories, Inc. v. University of Illinois
Foundation, et al., 402 U.S. 313, 335 (1971). In addition, as the
Court stated in Hildreth v. Mastoras, 257 U.S. 27, 32 (1921):

‘‘The presumption of priority and novelty which arises
from the granting of a patent must have greatly increased
weight when the claim of the inventor was subjected to
close and careful scrutiny in the Patent Office under the
stimulus of a heated contest.”’

Such a condition prevails in the current case, with the examiner
forcing the applicant into a continuation-in-part application in
its efforts to attain a United States patent, with all the very same
prior art relied upon by the Court in holding this patent invalid
having been previously thoroughly reviewed by the same Patent
Office examiner who presecuted both the said parent and
continuation-in-part applications leading to this patent in suit.

As previously alluded to, the District Court Judge simply held
that only in the circumstance of reasonable doubt regarding
the validity of a patent need the presumption be given considera-
tion. This relegates the presumption to after the fact. It is sub-
mitted that the District Court is in conflict with other decisions
within its own Circuit, and in addition, is also in conflict with
decisions from all the other Circuits. For example, this holding
is contary to the established law in the Second Circuit, wherein
it has frequently been held that not only does the presumption
of validity prevail in a patent caes, but,

oe ee

‘*...this presumption is heightened by a showing that
the prior art was adequately considered.’’

Ling-Temco-Vought, Inc. v. Kollsman Instrument Corp. (C.A.
2, 1967) 372 F.2d 263. See also, Rich Products Corporation v.
Mitchell Foods, Inc. et al. (C.A. 2, 1966) 357 F.2d 176, wherein
the Court stated that:

‘‘The presumption is strengthened, in a case such as
this, where the same questions were raised in prosecuting
the patent in the Patent Office and there successfully
met.”’

Numerous other cases in the Second Circuit hold similarly to the
above stated comments of the Court with respect to the applica-
tion of this presumption of validity.

While the Second Circuit, in this case, states that the
presumption need only be considered in case of reasonable
doubt regarding the validity of the patent, other circuits are
quite different in their approach as to what proof is required to
overcome this statutory presumption of validity. For example in
the Third Circuit, in the case of Ever-Wear Inc. v. Weibolt
Stores, Inc. (C.A. 7, 1970) 427 F.2d 373, it was stated that:

**Indeed, invalidity must be demonstrated by clear and
convincing proof.”’

See also Trio Process Corp. v. L. Goldstein’s Sons, Inc. (C.A.
3, 1972) 461 F.2d 66, cert. denied 409 U.S. 997.

The Fourth Circuit requires evidence greater than a mere
preponderance in order to rebut the presumption of patent
validity accorded by 35 U.S.C. §282. See Diamond Interna-
tional Corp. v. Maryland Fresh Eggs, Inc. (C.A. 4, 1975) 523
F.2d 113.

In the case of /ngersoll-Rand Co. v. Brunner & Lay, Inc.
(C.A. 5, 1973) 474 F.2d 491, cert. denied 414 U.S. 865, the
Court stated:

a ee

‘‘One otherwise an infringer who assails the validity of
a regularly issued patent bears a heavy burden of persua-
sion. We have variously recognized this burden to be akin
to the fraud standard of clear and convincing evidence and
to the criminal law standard of proof beyond a reasonable
doubt, but, at a minimum, greater than a mere
preponderance of the evidence.”’

The Sixth Circuit requires a preponderance of the evidence to
overcome the statutory presumption. E/tra Corporation v. Basic
Incorporated (C.A. 6, 1979) 202 USPQ 630.

The Seventh Circuit requires a clear and convincing showing
of the invalidity of a patent in order to overcome the presump-
tion of patent validity. Chicago Rawhide Mfg. Co. v. Crane
Packing Co. (C.A. 7, 1975) 523 F.2d 452, cert. denied 423 U.S.
1091.

The Eighth Circuit has stated:

‘*,. presumption is rebuttable and may be overcome by
substantial evidence negating anyone of the three essen-
tials for patentabilty.’’

L. & A. Products, Inc. v. Britt Tech Corp. (C.A. 8, 1966) 365
F.2d 83.

Both the Ninth and Tenth Circuits require clear and convinc-
ing evidence, just as in the Seventh Circuit, in order to over-
come the statutory presumption of validity. Saf-Gard Products,
Inc. v. Service Parts, Inc. (C.A. 9, 1976) 532 F.2d 1266, cert.
denied 429 U.S. 896; and Moore v. Shultz (C.A. 10, 1974) 491
F.2d 294, cert. denied 419 U.S. 930.

Thus conflicting rulings and holdings prevail throughout the
various Circuits, and even exist within the confines of the Sec-
ond Circuit itself, as to just how this presumption of validity
should be handled. But, regardless whether this presumption
shall prevail unless overcome by clear and convincing evidence,

a preponderance of the evidence, or any related type of stan-
dard, it is certainly clear that the District Court in this current
case was Clearly in error in refusing to even give any recognition
to the presumption of validity, even though all of the prior
patents had already been analyzed by the Patent Office ex-
aminer, and with the Court stating that only in the case of
reasonable doubt must it give any recognition to this presump-
tion. Thus, in reality, to the District Court in this case, there is
no presumption at all. Such a holding is totally adverse to the
dictates of the statutory law, as set forth in said Title 35, U.S.C.
§282. Furthermore, this Court has long held that the defense of
patent invalidity is upon the one setting it up, his burden is a
heavy one, and it has been held that every reasonable doubt
should be resolved against him. See, Mumm v. Decker, 301
U.S.168 (1937).

II.

Does the Constitution Permit the Federal Courts to Ignore
the Standards of Invention as Adjudicated by This Court in
Holding a Patent Invalid Even Though the Court Found the In-
vention Involved to Provide a Combination That Resulted in
Significant Improvements in the Subject Technology?

In Graham v. John Deere Co., 383 U.S. 1 (1965), this Court
gave recognition to the fact that the federal patent power stems
from the constitutional provision set forth in Article 1, Section
8, Clause 8. In view of this, and recognizing the standards of the
patent statute, that patentable invention must contain novelty,
utility, and be nonobvious to one skilled in the art, Title 35,
U.S.C. §103, this Court then went on to set the various
guidelines for determining the existence of patentable invention
under this statute, in holding that three conditions must be
reviewed and be made the subject of basic factual inquiries. The
Court stated:

=.

‘‘Under §103, the scope and content of the prior art are
to be determined; differences between the prior art and the
claims at issue are to be ascertained; and the level of or-
dinary skill in the pertinent art resolved. Against this
background, the obviousness or nonobviousness of the
subject matter is determined. Such secondary considera-
tions as commercial success, long felt but unsolved needs,
failure of others, etc., might be utilized to give light to the
circumstances surrounding the origin of the subject matter
sought to be patented. As indicia of obviousness or nonob-
viousness, these inquiries may have relevancy.”’

In view of the foregoing, the District Court then undertook to
review the scope and content of the prior art. In doing so, the
Court simply looked at the same prior patents that had been
thoroughly reviewed by the Patent Office examiner during the
prosecution of the patent in suit, and rendered its opinion of ob-
viousness based solely upon those patents. This is so even
though clear evidence was admitted during the trial that the
prior art devices could not attain the mechanical advantages at-
tained by the patented connector, and in addition, all of the
prior art connectors shown in the earlier patents failed to ac-
quire the proper electrical characteristics needed when subjected
to the type of testing conducted by the testing laboratories and
as required by the utilities before they will undertake to use such
an electrical connector in its business. Thus, not only was each
connector shown in the prior art structured in a manner dif-
ferent from that of the current invention, particularly as
delineated in the patent claims, but said connectors could not
attain the mechanical and electrical characteristics sought for
and acquired from the patented invention.

And, even in view of this analysis made by the District Judge
himself, of these various prior art patents, he recognized that
the invention of ihe Zemels’ patent:

—

‘*’.. resulted insignificant improvements in H-frame
connector technology, including the obtaining of a more
desirable fit between the connector and the conductors by
the exertion of less force than had been necessary in the
past; the ability to effect such a fit on all models of con-
ductors by means of a hand compressor (rather than a
hydraulic compressor); and the reduction of 11 [12] to 7 in
the number of models of connectors necessary to connect
all sizes of conductors then in use.’’

Thus, by the Court’s own analysis, the current invention
presented a combination that added significant improvements
to the connector technology art. And, such observation was
made in view of the prior art patents reviewed by the District
Court, and which art as previously stated, were the same prior
art patents that were given consideration by the Patent Office
examiner during prosecution of the patent in suit.

The Graham test further suggests that the difference between
the prior art and the claims that issue are to be ascertained. The
main claim 1 of the Zemels’ patent called for a pressure connec-
tor having oppositely disposed sockets, one socket being larger
than the other, and having a ductile body of metal extending
between said sockets, and with the crosswise body of metal hav-
ing a void therein for accommodating compression and to
shorten the distance between sockets, with the void being
located substantially closer to the smaller than the larger socket.
After reciting this claim, the Court simply held that there are no
differences between this claim and the prior art, but, as
previously analyzed, and by the Court’s own remarks, the com-
bination of the Zemels patent provided significant im-
provements, over such prior art, and, the critical feature of the
subject invention was just not shown in the prior art, and that
which affords these enhanced results to the connector’s opera-
tion, and that is the locating of a void within that crosswise duc-
tile body of metal and being arranged closer to the smaller than
the larger socket. This clearly is just not shown in the prior art,

=

even though the Court simply glossed over this essential fact in
holding that there are no structural differences between the
Zemels’ connector and said prior art. The Patent Office ex-
aminer was certainly cognizant of these structural differences,
and issued the patent, after having reviewed the same prior art
patents that were later to be reconsidered by the District Court
Judge in holding the patent invalid.

The third test as taught by Graham is that the level of or-
dinary skill in the pertinent art shall be resolved. The Court
stated that the level of ordinary skill in the related art belongs to
that reasonable person who possesses ordinary skill in design,
mechanical, and electrical engineering. This was an accurate
observation on the part of the Court since the Zemels connector
to function properly had to possess both these good mechanical
and electrical characteristics, as stated in his patent. But, the
Court then went on in its opinion to find the actual level of or-
dinary skill in this case to be one who is thoroughly educated in
mathematics, physics, and mechanics. Hence, the Court totally
ignored the electrical engineering aspects of this case, that it had
previously alluded to, and then focused its attention upon the
expert for Burndy, who possessed mechanical skill, but
presented no testimony about his having expertise in electrical
engineering. Thus, the Court totally deviated from its own set
standard and the standards set by this Court, as to what con-
stitutes the level of ordinary skill in the pertinent art, in what it
finally recognized as the skill of one who could testify about the
validity of the patented invention at issue.

The foregoing evidences that while the Court gave the
semblance of adhering to the Graham standards in analyzing a
patent for its validity, in actual practice, the Court simply
substituted its own hindsight and observations in total deroga-
tion of any interpreted statutory provisions and guidelines
established by this Court with respect to the review of this pa-
tent, in addition to then adopting findings not in accordance
with any established guidelines in order to hold the patent in-
valid by whatever means available.

—

Even regardless of how the District Court handled the various
tests set forth by the Supreme Court in Graham, the Supreme
Court in said case also went on to state that various secondary
considerations, as previously referred to, might be utilized by
the Court upon reviewing the subject matter of the patent.
Thus, in the current case, the Court failed to give any recogni-
tion to the so-called secondary considerations as introduced into
evidence during the taking of the testimony in this lawsuit. The
Court stated, as previously explained, that it need not give any
recognition to the presumption of validity of the patent in suit,
and that such needs only be done in the case of reasonable
doubt. But then, the Court went on to recognize that the com-
bination of Mr. Zemels provided significant improvements in
H-frame technology. At this stage, certainly the findings of the
Court with respect to how significant improvements were made
by the Zemels’ connector to this art should have diminished any
element of doubt regarding the validity of the Kearney patent,
and at this stage, the presumption of validity should have been
given recognition, and the various secondary considerations
should have been investigated to determine the existence of the
patent’s validity. The fact that the Kearney connector has sold
rather significantly over the past ten years, accumulating sales
of from four to five million dollars ($4,000,000.00 to
$5,000,000.00); the fact that it has been licensed to others and
has resulted in the payment of royalties to Kearney in the
amount of two hundred forty thousand dollars ($240,000.00);
and the fact that a long felt need had been overcome by this im-
proved connector, since Kearney was receiving complaints from
the field about the deficiencies of its earlier H-frame style con-
nector, of the type shown in its earlier patents, all should have
been given recognition by the District court, and should have
tipped the scales in favor of the validity of this Zemels patent,
and not simply have been ignored, as done so by the District and
Appellate Courts, in simply holding the invention obvious and
the patent invalid, a decision that is totally contrary to the
evidence presented in this case.

—

CONCLUSION

In view of the foregoing, it is submitted that both the District
Court, and the Court of Appeals, have significantly errored as a
matter of law in holding the patent in suit invalid, that the
Court’s total disregard for the statutory presumption of validity
is a clear error of law and that right to due process in the review
of one’s patent in a lawsuit; that the Second Circuit, at least
with respect to this District Court’s holding, is in conflict with
the other Circuits regarding what weight is to be given to the
presumption of validity, and the Court’s analysis under the
Graham guidelines while properly stated, were then bypassed in
its legal conclusion.

Petitioner respectfully submits that this petition is with merit
and should be granted by this Court.

Respectfully submitted,

Paul M. Denk
763 South New Ballas Road
St. Louis, Missouri 63141
(314)872-8136

Attorney for Petitioner

Of Counsel:
Richard S. Clark
Brumbaugh, Graves, Donohue & Raymond
30 Rockefeller Plaza
New York, New York 10020

APPENDIX

— * eo

APPENDIX A

UNITED STATES COURT OF APPEALS
FOR THE
SECOND CIRCUIT

79-7160
Filed November 13, 1979

Corrected

At a stated Term of the United States Court of Appeals for
the Second Circuit, held at the United States Courthouse in the
City of New York, on the 13th day of November, one thousand
nine hundred and seventy-nine.

Present:
HONORABLE WILFRED FEINBERG
HONORABLE WALTER R. MANSFIELD
Circuit Judges
HONORABLE JACOB MISHLER
Ch. District Judge

Burndy Corporation,
Plaintiff-Appellee,

- against - >

Kearney-National, Inc.,
Defendant-Appellant.

ae eo

Appeal from the United States District Court for the
Southern District of New York.

This cause came on to be heard on the transcript of record
from the United States District Court for the Southern District
of New York, and was argued by counsel.

ON CONSIDERATION WHEREOF, it is now hereby
ordered, adjudged, and decreea that the judgment of said
District Court be and it hereby is AFFIRMED on the opinion of
Judge Broderick, dated January 2, 1979.

/s/ WILFRED FEINBERG

/s/ WALTER R. MANSFIELD
Circuit Judges

/s/ JACOB MISHLER,
Ch. District Judge

aay ee

APPENDIX B

UNITED STATES COURT OF APPEALS
SECOND CIRCUIT

79-7160
Filed January 22, 1980

At a Stated Term of the United States Court of Appeals, in
and for the Second Circuit, held at the United States Court
House, in the City of New York, on the twenty-second day of
January, one thousand nine hundred and eighty.

Present: HON. WILFRED FEINBERG
HON. WALTER R. MANSFIELD
Circuit Judges

HON. JACOB MISHLER
District Judge

Burndy Corporation,
Plaintiff-Appellee-Cross-Appellant,
- against - . 79-7160
Kearney-National, Inc.,
Defendant-Appellant-Cross-Appellees.

A petition for a rehearing having been filed herein by counsel
for the defendant-appellant-cross-appellee, Kearney-National,
Inc.,

Upon consideration thereof, it is

Ordered that said petition be and hereby is denied.

A. DANIEL FUSARO,
Clerk

won ici oe

APPENDIX C

UNITED STATES DISTRICT COURT
SOUTHERN DISTRICT OF NEW YORK

75 Civ. 3248 (VLB)

Burndy Corporation,
Plaintiff,

- against -
Kearney-National, Inc.,
Defendant.

VINCENT L. BRODERICK, U.S.D.J.
OPINION

Introduction

This is a declaratory judgment action. The subject matter of
the action is a patent (‘‘the Zemels patent’’) that has been
assigned to defendant, Kearney National, Inc. (‘‘Kearney’’).
The Zemels patent covers items known as ‘‘compression con-
nectors.’”'

Plaintiff, Burndy Corporation (‘‘Burndy’’) seeks a judgment
declaring that the Zemels patent is invalid and that the manufac-
ture, use, or sale by Burndy or its privies of compression con-
nectors made and sold by Burndy does not constitute an in-
fringement of any valid claim of the Zemels patent or an in-
fringement of any other rights of Kearney. Burndy also seeks an
injunction restraining Kearney and Kearney’s privies from
asserting infringement, and from bringing or threatening any in-

'* All footnotes appear at end of this Opinion, pages A-4 - A-22,
the same as in the original document.

— =

fringement actions against Burndy and its privies based on the
Zemel patent or any other patent under which defendant now
has the power to assert a claim of infringement. Burndy also
seeks attorneys’ fees.

Kearney asserts the validity of the Zemels patent and, by
counterclaim, seeks an injunction restraining Burndy from in-
fringing the patent; compensatory damages for Burndy’s
alleged past infringements of the patent; and attorneys’ fees.

Burndy is incorporated in the State of New York, and
Kearney, incorporated in Delaware, has a place of business in
New York City. Both companies are engaged in the manufac-
ture and sale of electrical products, including electrical compres-
sion connectors.

Burndy bases its claims in this action on 35 U.S.C. §§101,
102, 103, 112, and 285.’ Kearney bases its claims on 35 U.S.C.
§271.°

This court has personal jurisdiction of the parties. Subject
matter jurisdiction is based on 28 U.S.C. §1338, 2201, and 2202.
Venue is proper under 28 U.S.C. §1391(c).

A bench trial was had herein. This opinion contains my find-
ings of fact and conclusions of law pursuant to Rule 52(a),
Fed.R.Civ.P.

HM.

Conclusion

Burndy advances several arguments in support of its conten-
tion that the Zemels patent is invalid,* but principally relies on
the argument under 35 U.S.C. §103 that the patent is invalid on
the grounds of obviousness. °*

For the reasons stated below, I find that the Zemels patent is
invalid on the grounds of obviousness. 35 U.S.C. $103.

= 35 U.S.C. §101 provides:

§101. Inventions patentable

35

Whoever invents or discovers any new and useful process,
machine, manufacture, or composition of matter, or any new
and useful improvement thereof, may obtain a patent therefor,
subject to the conditions and requirements of this title. July 19,
1952, c. 950, §1, 66 Stat. 797.

U.S.C. §102 provides:

§102. Conditions for patentability; novelty and loss of right to
patent

A person shall be entitled to a patent unless—

(a) the invention was known or used by others in this country,
or patented or described in a printed publication in this or a
foreign country, before the invention thereof by the applicant
for patent, or

(b) the invention was patented or described in a printed pub-
lication in this or a foreign country or in public use or on sale in
this country, more than one year prior to the date of the applica-
tion for patent in the United States, or

(c) he has abandoned the invention, or

(d) the invention was first patented or caused to be patented,
or was the subject of a1 inventor’s certificate, by the applicant
or his legal representatives or assigns in a foreign country prior
to the date of the application for patent in this country on an ap-
plication for patent or inventor’s certificate filed more than
twelve months before the filing of the application in the United
States, or

(e) the invention was described in a patent granted on an
application for patent by another filed in the United States
before the invention thereof by the applicant for patent, or on
an international application by another who has fulfilled the re-
quirements of paragraphs (1), (2), and (4) of section 371(c) of
this title before the invention thereof by the applicant for patent,
or

— A-24 —

(f) he did not himself invent the subject matter sought to be
patented, or

(g) before the applicant’s invention thereof the invention was
made in this country by another who had not abandoned, sup-
pressed, or concealed it. In determining priority of invention
there shall be considered not only the respective dates of concep-
tion and reduction to practice of the invention, but also the
reasonable diligence of one who was first to conceive and last to
reduce to practice, from a time prior to conception by the other.
July 19, 1952, c. 950, §1, 66 Stat. 797.

35 U.S.C. §103 provides:
§103. Conditions for patentability; non-obvious subject matter.

A patent may not be obtained though the invention is not
identically disclosed or described as set forth in section 102 of
this title, if the differences between the subject matter sought to
be patented and the prior art are such that the subject matter as a
whole would have been obvious at the time the invention was
made to a person having ordinary skill in the art to which said
subject matter pertains. Patentability shall not be negatived by
the manner in which the invention was made. July 19, 1952, c.
950, §1, 66 Stat. 798.

35 U.S.C. §112 provides:
§112 Specification

The specification shall contain a written description of the
invention, and of the manner and process of making and using
it, in such full, clear, concise and exact terms as to enable any
person skilled in the art to which it pertains, or with which it is
most nearly connected, to make and use the same, and shall set
forth the best mode contemplated by the inventor of carrying
out his invention.

The specification shall conclude with one or more claims
particularly pointing out and distinctly claiming the subject mat-
ter which the appellant regards as his invention.

A claim may be written in independent or, of the nature of the
case admits, in dependent or multiple dependent form.

Subject to the following paragraph, a claim in dependent
form shall contain a reference to a claim previously set forth and
then specify a further limitation of the subject matter claimed. A

— A-25 —

claim in dependent form shall be construed to incorporate by
reference all the limitations of the claim to which it refers.

A claim in multiple dependent form shall contain a reference,
in the alternative only, to more than one claim previously set
forth and then specify a further limitation of the subject matter
claimed. A multiple dependent claim shall not serve as a basis
for any other multiple dependent claim. A multiple dependent
claim shall be construed to incorporate by reference all the
limitations of the particular claim in relation to which it is being
considered.

An element in a claim for a combination may be expressed as
a means or step for performing a specified function without the
recital of structure, material, or acts in support thereof, and
such claim shall be construed to cover the corresponding struc-
ture, material, or acts described in the specification and
equivalents thereof.

As amended July 24, 1965, Pub.L. 89-83, §9, 79 Stat. 261; Nov.
14, 1975, Pub.L. 94-131, §7, 89 Stat. 691.

35 U.S.C. §285 provides:
§285. Attorney fees

The court in exceptional cases may award reasonable attorney
fees to the prevailing party. July 19, 1952, c. 950, §1, 66 Stat.
813.

> 35 U.S.C. §271(a) and (b) provide:
§271. Infringement of patent

(a) Except as otherwise provided in this title, whoever without
authority makes, uses or sells any patented invention, within the
United States during the term of the patent therefor, infringes
the patent.

(b) Whoever actively induces infringement of a patent shall be
liable as an infringer.

* Burndy concedes that its compression connectors infringe at least
claim 1 of the Zemels patent. Trial Transcript (‘‘Tr.’’) at 14.
Therefore, if Burndy failed to establish that the Zemels patent is in-

— A-26 —

valid under any of the statutory sections cited, see supra n.2, Burndy
would be liable for infringement. Because of this fact, I find it un-
necessary in this case to follow ‘‘the approved procedure of deciding
the question of alleged infringement.’’ Ling-Temco-Voight, Inc. v.
Kollsman Instrument Corp., 372 F.2d 263, 265 (2d Cir. 1967).

* See supra n.2.

* The injunction to be issued herein will not restrain Kearney and its
privies from seeking to enforce patents other than the Zemels patent
against Burndy. The issue of the validity of such other patents is not
before me, and in this action I decide nothing about their validity.

’ Burndy has also argued that the Zemels patent is invalid for lack
of utility, 35 U.S.C. §101; for anticipation, 35 U.S.C. §102; and for
lack of specificity; 35 U.S.C. §112.

* U.S. Patent No. 3,322,888. The six drawings that Zemels submit-
ted with his patent application are appended to this Opinion as Ap-
pendix A.

* The nine claims of the Zemels patent are as follows:

1. In a compression connector of the character described
having oppositely disposed conductor-receiving sockets, one of
said sockets being of larger cross-sectional dimension than the
other, and a body of ductile metal extending crosswise of said
connector between said sockets, the improvement which com-
prises said crosswise extending body of metal having a void
therein for accommodating compression of said body to shorten
the distance between said sockets, said void being located in
spaced relation with both sockets and substantially closer to the
smaller socket than to the larger socket.

2. The connector of claim 1 wherein the cross-sectional area
of the void is between 0.034 and 0.046 of the cross-sectional area
of the connector including the void but excluding the socket
space.

nn Met =

3. The connector of claim | wherein the void delineates con-
strictions in said crosswise extending body, said constrictions ex-
tending from said void to each of said sockets, and the constric-
tions extending to the larger socket are of greater length than the
constrictions extending to the smaller socket.

4. In a compression connector of the character described
having oppositely disposed conductor receiving sockets, each of
said sockets being proportioned to receive conductors whose
outside diameters vary between a maximum and a minimum,
and a body of ductile metal extending crosswise of said connec-
tor between said sockets, the improvement which comprises:
said body having a void substantially spaced from said sockets
and extending for the full length of said body, and said void hav-
ing a cross-sectional area of between 0.034 and 0.046 times the
cross-sectional area of the connector including the void but ex-
cluding the socket space.

5. The improvement of claim 4 wherein said void is open to
the exterior of said connector.

6. The improvement of claim 4 wherein said void is deline-
ated by channels on the exterior of said body at opposite sides of
the connector.

7. The connector of claim 6 wherein the average dimension h
of said channels in the direction parallel to a plane including the
axes of both socket is

0.0200 + 15% (C/B)

and the average dimension b thereof in the direction perpen-
dicular to said plane is

0.1500 + 15% (W)

where W is the dimension of the connector parallel to b and C is
the cross-sectional area of the connector including the channels
but excluding the socket space.

8. The connector of claim 7 wherein the shortest distance d
between each channel and the smaller socket is related to the
shortest distance d' between each channel and the larger socket
according to the formula:

a’ Di, (Pi-Ds Ax) - Di—Ds cw)
a =i t( tele Mae vo. “KW

— A-28 —

where K is a coeffecient having a value of 0.33 + 0.05, where t is
the distance between the bottoms of opposite sockets, where Di
and D, are the widths of the larger and smaller sockets respec-
tively, and where the other values are as indicated in claim 7.

9. An H-frame compression connector having opposite
sockets for the reception respectively of line conductors and tap
conductors, said sockets having smooth concave bottom sur-
faces intervened by a crossbar of metal, said crossbar having in-
dentations at the opposite sides of said crossbar, said indenta-
tions extending lengthwise of the connector and each having a
cross-sectional area of between 4% and 12% of the sum of the
cross-sectional areas of the sockets, whereby said connector is
compressible to the same ultimate cross-section, in the same
compression dies, about conductors whose outside diameters
vary between 100% (minus clearance) and 60% of the width of
said sockets.

U.S. Patent No. 3,322,888.

'© U.S. Patent No. 2,307,216. See Scope and Content of the Prior
Art, infra.

'' U.S. Patent No. 2,707,775. See Scope and Content of the Prior
Art, Infra.

'2 For the details of the prosecution of the Zemels patent, see Al-
torneys’ Fees, infra.

') This finding does not entail that the scope of the prior art is
restricted to design, mechanical, and electrical engineering as those
arts pertain to the problems of electrical compression connectors. The
scope also includes those arts as they pertain to other reasonably
related problems. See Danns v. Johnston, supra, 425 U.S. at 228 (in
determining obviousness issue in case involving data processing
system used in banking industry, Court looked to, inter alia, data pro-
cessing system used in a large business organization); Graham v. John
Deere Co., supra, 383 U.S. at 35 (‘‘[t]he problems confronting [the

— A-29 —

patentee] . . . were not insecticide problems; they were mechanical
closure problems. Closure devices in such a closely related art as pour-
ing spouts for liquid containers are at the very least pertinent
references.’’

'* The drawings that were filed with the application for this patent
are found in Appendix B to this Opinion.

'S The drawings that were filed with the application for this patent
are appended hereto in Appendix C.

'€ U.S. Patent No. 2,938,069. The drawings that were filed with the
application for this patent are appended hereto in Appendix D.

'’ U.S. Patent Number 3,156,764. The drawings that accompanied
the application for this patent are found in Appendix E.

'*§ U.S. Patent Number 3,183,025. The drawings that accompanied
the application for this patent are found in Appendix F.

'? The Toedtman ‘069 patent does not expressly claim the use of a
channel to accommodate the compression of the connector’s body.
However Figure 4 of the drawings that accompanied the application
that led to Toedtman ‘069 discloses that the use of a channel produces
this result. (See Appendix D). Thus, the claim of using the channel to
accommodate the compression of the connector’s body does not
distinguish claim 1 of the Zemels patent from the prior art. Graham v.
John Deere Co., supra, 383 U.S. at 31 n.17 (‘‘While the sealing
feature was not specifically claimed in the [prior art] patent, it was
disclosed in the drawings and specifications. Under long-settled law
the feature became public property. [citation ommitted]’’).

—

20 The Toedtman ‘764 patent placed the channels inside of the
sockets. (See Numbers 16 and 21 of Figure 2, Appendix E). The patent
claimed one of the purposes of such channel to be to ‘‘caus[e] the arms
to bend inwardly at the [socket] bottom and [to] preclud[e] bulging of
said arms in this region.’’ Thus, the idea of the Toedtman ‘764 chan-
nel is to attain the snuggest possible fit between the connector’s socket
and the conductor, and doing so would have entailed accommodating
the compression of the body of the connector.

7! Even if this claimed use of the channel did distinguish claim 1
from the prior art, that use of the channel would not render the
Zemels patent valid. See General Electric Co. v. Jewel Co., 326 U.S.
242, 247 (if A patents x without realizing virtues v of x, B cannot ob-
tain a patent on x on the basis of B’s being the first one to perceive vir-
ture v in x).

22 See supra n.9.

?> Whether or not this difference and the differences to be noted
between claims 4 through 9 and the prior art render the Zemels
patent’s subject matter sufficiently different under Section 103 re-
mains to be discussed. See infra.

24 See supra n.9.

5 See supra n.9.

26 See supra n.9.

2? See supra n.9.

— A-31 —

8 See supra n.9.

?? Plaintiff has argued vigorously that the mathematical formulae
and specifications in Zemels’ claims are inaccurate, misleading, and
useless. I need not consider plaintiff’s argument at this point because I
find that those formulae and specifications, even if they are correct
and helpful, would have been obvious to a reasonable engineer who
set Out to solve the problem of improving the H-frame connector. But
see Attorneys’ Fees, infra.

°° Kearney has argued that another significant effect of the com-
bination in Zemels’ invention is that connectors that comply with
Zemels’ invention are able to pass a particular heat cycle test, allegedly
deemed of critical importance by the utility companies, while no con-
nectors that do not comply with Zemels’ invention can pass that test.
There is record evidence to cast doubt on that claim; however, even if
the claim were conceded, it would be of no help to Kearney. First, the
fact that a Zemels conductor can pass such a test is not a ‘‘synergistic’’
result within the meaning of Sakraida. Second, the claim is not even
available to Kearney at this point in the proceedings because it was not
made in the specifications of the patent. Lincoln Co. v. Stewart-
Warner Corp., 303 U.S. 545, 550 (‘‘No such function . . . is hinted at
in the specifications of the patent. If this were so vital an element in
the functioning of the apparatus it is strange that all mention of it was
omitted.’’) (footnote omitted).

*' The result reached here is not contrary to the doctrine, heavily
relied on by Kearney, that a patent, once issued, is presumed to be
valid. For ‘‘ ‘the most that can be said of the presumption is that it re-
quires that reasonable doubt on the question of validity be resolved in
favor of the patent holder.’’’ Lemelson v. Topper Corp., 450 F.2d
845, 849 (2d Cir. 1971) (quoting Lorenz v. F. W. Woolworth Co., 305
F.2d 102, 105 (2d Cir. 1962)), cert. denied, 405 U.S. 989 (1972). Ac-
cord, Ken Wire & Metal Products, Inc. v. Columbia Broadcasting
System, 338 F.Supp. 624, 629 (S.D.N.Y. 1971), aff'd, 464 F.2d 1393
(2d Cir. 1972) (per curiam). There is no such reasonable doubt here.

Moreover, Kearney’s heavy reliance on the district court opinion in
Plantronics, Inc. v. Roanwell Corp., 403 F.Supp. 138 (S.D.N.Y.

— A-32 —

1975), aff’d, 535 F.2d 1397 (2d Cir.) (per curiam), cert. denied, 429
U.S. 1004 (1976) rehearing denied, 429 U.S. 1079 (1977), is misplaced.
In their dissent from the denial of certiorari, Justices White and Bren-
nan criticized the district court opinion for failing to follow the
Graham guidelines and for relying instead on ‘‘secondary considera-
tions’’ as to the issue of obviousness. 429 U.S. at 1009. More recently,
the Second Circuit, in a case in which it found no need even to reach
the secondary considerations, recognized the importance of the dis-
sent from the denial of certiorari in Plantronics and stated that the
Second Circuit rule is in accord with that dissent. Digitronics, Inc.,
supra, 553 F.2d at 748-49 n.5.

>? The Zemels patent was granted to Carl G. Zemels, who assigned
it to Kearney. The patent was prosecuted by Kearney’s legal staff.
Therefore, although the patent was granted to Zemels, Kearney is
responsible for the conduct that occurred in the prosecution of the
patent.

*> See supra n.2.

— A-33 —

APPENDIX A
al
Mry 30, 1967 - €.G.ZEMELS 3,322,858
. “ COaPRTSSION CONNECTOR .
iied Nay 12, 195€ Sheets-Srtet ?

INVENTOR
CARL G. ZEMELS
2 te

— -- -_
As ae

—

APPENDIX A
May 30, 1$67 C. G. ZEMELS 3,322,888
COMPRESSION Cc SNECTOR
Filed May 12, 1956 2 Sheets-Sheet 2

FIG.3.

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FIG.6.
INVENTOR

CARL G. ZEVELS
"fe A Sct AeaS-

AT TCANEY

— A-35 —

APPENDIX B

Jan. 5, 1943. R. GRAHAM 2,307,216

CONNECTOR

Filed April 21, 1941

MWVVENT OR
Rov C.GHAHAM

a Externe,

ATTORNEY

— A-36 —
APPENDIX C —
idzy 3, 1955 J. D. HOFFMAN ST AL _2,707,773

ELECTRICAL “OMECTORS
Filed Jen. , Pes

_ Josse4 D KRoFrFFMAN

“ ayEussexe ££. HoLKEe
= . ——s

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ATTORNIYS.

— ss oe

APPENDIX E

Nov. 10, 1964 J. A. TO OTMAN 3,156,764
: COMPAFSS.RALE FiLccleiCal CONNECTOR
WITH INTERNAL CEPSRNABLE RIBS
Filed March 26, 1962

7A Fema = mm 7
pane Sam! 2 eemmn nt gam :

oe ee en reese ee
-- + ee 6 se oe eee ee

¢ ff

abghi be Ee

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INVENTOR
JOHN A. TOODTMAN

Sr CoB 2m Fea ell

ATTORNEYS

en

APPENDIX F

May 11, 1965 . Ls. LYNCH, YR. ETAL 3,183,025
" ° CONNECTOR WITH TLMPCRARY CAELE MOLDING MEANS

- * * Filed May 16, 1553 |

ee) PEs oo oo o S wcecdral™

NWVEINTCOUS
S$. LYv4CA UR
: LL £A
ELCPIOGE
PTR

ATTORNEY

May 30, 1967

Filed May 12, 1966

yan

APPENDIX D

Cc. G. ZEMELS

COMPRESSION COKNECTOR

4,

3,322,888

2 Sheets-Shcet }

ree.

INVENTOR
CARL G. ZEMELS

"fle A

AT TORNEY

Res ae
Py ee
fe 0”

—

May 30, 1967 Cc. G. ZEMELS 3,322,888
COMPRESSION CONNECTOR

Filed May 12, 1966 2 Sheets-Sheet 2

INVENTOR
CARL G. ZEMELS

“cM Suastata

ATTORNEY

— .

UNITED STATES PATENT OFFICE
CERTIFICATE OF CORRECTION

Patent No. 3,322,888 May 30, 1967
Carl G. Zemels

It is hereby certified that error appears in the above numbered
patent requiring correction and that the said Letters Patent
should read as corrected below.

Column 4, line 5, for ‘‘.025 + 15% C/b’’ read—.020 + 15%
(C/b)—; column 5, line 10, strike out ‘‘with the width of the da-
jacent socket. The lips 6 and 8’’ and insert instead—Socket 2
has lips 5 and 6. Socket 3 has lips 7 and 8.—; line 14, for ‘‘lines’’
read—lips—; column 6, line 4, for ‘‘requirements’’ read—re-
quirements—.

Signed and sealed this 27th day of February 1968.

(SEAL)

Attest:

Edward M. Fletcher, Jr. - EDWARD J. BRENNER
Attesting Officer Commissioner of Patents

— A-43 —

UNITED STATES PATENT OFFICE
3,322,888
Patented May 30, 1967

3,322,888
Compression Connector
Carl G. Zemels, St. Louis, Mo., assignor to Kearney-Na-
tional Inc., St. Louis, Mo., a corporation of Delaware
Filed May 12, 1966, Ser. No. 549,667
9 Claims. (Cl. 174—94)

This application is a continuation-in-part of my co-pending
application Ser. No. 378,919, filed June 29, 1964, now aban-
doned.

This invention relates to compression fittings used on electric
overhead conductors for making a connection between a line
conductor and a tap, and particularly to such fittings which are
adapted to accommodate a range of conductor sizes.

Compression type connector fittings of the general type refer-
red to are disclosed in the patent to Hoffman et al., 2,707,775,
and are commonly termed ‘‘H-frame’’ connectors, and are
made of ductile metal such as ‘‘dead soft’’ aluminum (i.e., no
harder than about Rockwell H 25) or Electrolytic ‘‘tough pitch’’
copper (99.9% pure) having a hardness no greater than about
Rockwell F 45. Such fittings have a generally oval cross-
sectional shape with two conductor receiving sockets located,
respectively, at the opposite ends of the major axis of the oval.
At least one, and usually both, of the sockets is U-shaped, and
opens outwardly for ready reception of a conductor inserted
radially. The U-shaped sockets have a curved bottom wall, and
relatively parallel side walls spaced sufficiently to easily receive a
conductor of the maximum diameter intended to be used in that
particular socket. Usually, one of the sockets is larger than the
other—the larger one for accommodation of the ‘‘line’’ conduc-
tor, and the smaller one for the tap conductor (which is seldom
.as large as the line conductor).

— oo

In practice, a connector is placed on a line conductor in-
termediate its length, with the larger socket astride the line con-
ductor, and the smaller socket astride the tap conductor. The
conductors are caged in the respective sockets by a suitable
means, such as bendable members which may be bent over the
open mouth of each socket. A compression tool with opposite
relatively movable jaws is used to compress the metal of the fit-
ting onto each conductor simultaneously. This tool is operated
either manually or from a suitable power source, and carries a
pair of reversely oriented, but usually identical, die pieces, one
in each of a pair of movable jaws. In the common hydraulically
powered tool, the respective die pieces are forced toward each
other in parallel (and colliding) paths, while in the common
manually powered tool, the die pieces are forced toward each
other on arcuate (and colliding) paths which, during the com-
pression stage, depart from parallel but slightly. The tool is
placed on the fitting so that the respective die pieces embrace
opposite sockets of the connector (and encaged conductors).
The die pieces are then forcibly brought together to compress
the fitting about the conductors, and into conformity with the
composite internal contour of the die pieces when they have
reached the limit of their movement toward each other. When
the tool is manually operated, there is a practical limit to the
force for operating the handles. It may take several separate ap-
plications of the manual tool at different positions along the fit-
ting to complete the compression operation, but at each applica-
tion, the increment of fitting embraced by the die pieces is con-
formed to an exterior profile corresponding with the composite
internal contour of the die pieces when they have reached the
limit of their movement.

The compression fitting is usually made of a ductile metal
(aluminum or copper alloy), which metal will flow under the
pressure developed between the die pieces so as to conform the
sockets with the outside shape of the conductors in the sockets
when the dies are fully closed, i.e., when nearly brought into

— |

abutment with each other. The die compression changes the
shape of the fitting, and during this change in shape, the metal,
in excess of that necessary to fill the die cavity (at the limit of the
compression stroke), flows into the sockets and elsewhere.
Bearing in mind that, for practical purposes, each connector
socket must be adapted to accommodate conductors whose out-
side diameters vary a few percent, it will be understood that the
amount of socket lip metal which must be moved into a socket
by the die compression depends upon the size of the conductor
in that socket at the time of compression. With a given fitting,
smaller conductors require the movement of more lip metal into
the socket than do larger conductors, in order to obtain good
mechanical and electric characteristics; and larger conductors
require the movement of more metal than do smaller conduc-
tors, but the excess must go somewhere other than into the socket
if, as is desirable, particularly with manually powered tools, the
dies be closed to the limit of their movement, regardless whether
the conductors in the sockets are at maximum or at minimum
size. Otherwise, with a manually operated tool, there is no
assurance that the requisite compression has been applied.

Now it can be readily appreciated that if the conductor is
smaller in diameter than the socket is intended to accommodate,
it is likely that such under-size conductor will not be gripped
tightly when the fitting is compressed. With such an under-size
conductor, in order to produce enough metal flow in the fitting
to force the metal completely around the conductor, either the
die cavities have to be smaller to produce a greater reduction
and a greater metal flow, or the socket in the compression fit-
ting has to be made smaller so that less metal is required to flow
into surrounding relation with the conductor which requires
that smaller die pieces be used. If the die is made smaller, then,
of course, this die would be unsuitable for use on the fitting
when a larger conductor is in the socket. On the other hand, it is
impractical to require the use of more than one size die on a
given size connector, and if the cavity in a given die is large

— A-46 —

enough to close about its corresponding connector with the
maximum intended size conductor in its socket, it may not move
enough metal into the socket when occupied by the minimum
intended size conductor. Thus, there has been a rather narrow
limit to the range of conductor sizes which can be accom-
modated in a given H-frame connector or fitting without
mutilating the socket interiors or breaking away surplus metal.

It is one of the objects of this invention to provide an
H-frame compression type fitting for use in connecting conduc-
tors in electric line installations, which fitting may be com-
pressed, without requiring unreasonable effort, to the final con-
tour of the same die set about any of a relatively wide range of
sizes of conductors.

In previous efforts to increase the conductor accommodation
range of H-frame conductors, the ‘‘wrap-around’”’ of the socket
lips about the conductors in the sockets—particularly the
smaller socket—has been erratic unless removable parts were
resorted to. Hence, it is a further object of the invention to
assure adequate wrap-around of both conductors during the
stages of compression (at a given cross-section) prior to the
movement (at that cross-section) of a substantial part of the
connector metal elsewhere than into the sockets.

Generally stated, the invention achieves both of the aforesaid
objectives by the provision of a void in the body of metal which
intervenes opposite conductor receiving sockets; and regulating
the location and magnitude of such void to control and accom-
modate the movement of connector metal sequentially during
the compression operation, so that wrap-around of the conduc-
tors by the lips of both sockets is assured before cold-flow oc-
curs, to any appreciable extent, between other increments of the
connector cross-section under compression. The contemplated
location of the void within said intervening body of metal is
essentially such as to create a greater constriction in the connec-
tor metal at the root ends of their thicker socket lips than at the

— Ye

root ends of their thinner socket lips—it being understood that
to maintain uniformity of profile about the socket lips, the
larger socket customarily has thicker lips than does the smaller
socket. For connector fittings of conventional design, the loca-
tion of the void, in accordance with the present invention, may
be more simple expressed as: d is less than a’, where d is the
shortest distance between the void and the smooth interior wall
of the smaller socket; and d’ is the shortest distance between the
void and the smooth interior wall of the larger socket.

The void contemplated by the present invention may be either
on the inside or the outside of the body of metal which in-
tervenes the opposite conductor receiving sockets, and can be
formed during the process of extruding the stock from which
the individual fittings are subsequently to be cut. Whether the
void is in the form of opposite external indentations or in the
form of one or more internal holes, it preferably extends from
end to end of the fitting substantially parallel to the axes of the
respective conductor receiving sockets, but substantially spaced
from the concave surfaces of the sockets which are ultimately to
be continguous with conductors. Such voids provide a major
constriction in the body of metal which intervenes the sockets,
and such major constriction delineates two pairs of minor con-
strictions located, respectively, between the body of the metal
which intervenes the sockets and the several bodies of metal
which constitute socket lips.

The magnitude of the void, or voids, which produce the
aforesaid major constriction does not affect the function or
operation of the constrictions, save to the extent that finite
dimensions of the void determine the terminl (at one end) of the
constrictions, ‘but the magnitude of the voids must be main-
tained sufficiently low that a void does not defeat the purpose
of adjacent minor constrictions by permitting cold-flow of
metal from socket lips before metal from the same socket lips
has wrapped around the conductors in the sockets. On the other
hand, it will be understood that when each conductor receiving

—

socket of a given connector is being occupied by conductors of
the maximum size which they will accommodate respectively,
the maximum amount of metal is required to be moved by cold-
flow from the socket lips to other portions of the connector. A
substantial amount of this cold-flow will take place endwise of
the connector, but the balance of it must be accommodated by
the aforementioned voids if, as is desired, the ultimate profile to
which a connector is compressed is the same when occupied by
conductors at either end of its size range of accommodation.
For example, the cross-sectional area of the void (e.g., the sum
of the cross-sectional area of two exterior indentations) is
preferably between 15 and 35% of (A-A’ + B-B’), where A and
A’ are, respectively, the cross-sectional areas of the maximum
and minimum size conductors usable in one socket, and B and
B’ are, respectively, the cross-sectional areas of the maximum
and minimum size conductors usable in the other socket.
Substantially the same finite cross-sectional area of the void can
be arrived at, without specifically involving conductor size
range, if it be assumed that the connector is designed to accom-
modate, in each socket, conductors whose diameter is as small
as about 60% of the socket diameter. Given that assumption,
and the additional assumption that the interior surface of
neither socket is undulated, the preferred cross-sectional
magnitude of the void is the sum of the cross-sectional areas of
two exterior indentations or side channels, and may be arrived
at by using the following equations for calculating the cross-
sectional area (b xh) of each side channel:

h=.020 + 15% (C/B)
b=.150 + 15% (W)

where C is the cross-sectional area of the connector including
the side channel areas (but not including the socket areas),
said cross-section being normal to the axes of the sockets;

where W is the width (i.e., the dimension perpendicular to a
plane including the axes of both sockets);

— Ado —

where b is the average depth (i.e., in the dimension parallel to
W) of a side channel;

and where #/ is the average height (i.e., in the dimension perpen-
dicular to b in the plane of the cross-section) of a side
channel.

More empirically, when the conductor is of the general design
shown in the accompanying drawing, and it is desired to accom-
modate conductors which vary in outside diameter from 100%
(minus clearance) of the socket width to about 60% thereof, the
cross-sectional area of the void can be determined, for practical
purposes, as between about 4% and about 12% of the sum of
socket areas, the percentage being toward the upper limit as the
difference between the respective socket areas becomes greater,
and as the difference between the maximum and minimum size
conductors to be accommodated in a socket becomes greater.

The embodiment of the invention hereinafter described has
the usual H-frame construction with conductor receiving
sockets at opposite ends of the major diameter, and is provided,
at the crossbar area, with voids in the form of exterior channels
whose combined cross-section approximates twice the product
of b times A aforesaid. These channels are preferably so de-
signed and located in the body of the fitting as to resist compres-
sion by the dies until after the conductor receiving sockets have
completely closed about the respective conductors. Any subse-
quent further movement of the dies to completely close, then
closes the side channels to the degree necessary to compensate
for size (above minimum) of the conductors in the respective
sockets. When the channels, or other form of void, are located
in the crossbar zone between the bottoms of the sockets, then
the spacing of the conductor receiving sockets will be decreased,
during compression of the channels, in a degree determined by
the size of the conductors above minimum within the range for
which the connector is intended.

— <n

Other objects and advantages of this invention will appear
from the following detailed description which is in such full,
clear and concise terms as to enable any person skilled in the art
to make and use the same when taken in conjunction with the
accompanying drawings, forming a part thereof, and in which:

FIGURE 1 is a view in perspective showing one end and one
side of a compression type electric fitting constructed in accor-
dance with this invention;

FIGURE 2 is an end view in full lines of the fitting shown in
FIGURE 1, with broken lines indicating a fitting of the same
size which is of standard configuration for comparison
purposes;

FIGURE 3 is a view similar to FIGURE 1 illustrating the
relative position of the parts of the fitting when applied to con-
ductors of minimum size in the range of diameters to which the
fitting is applicable;

FIGURE 4 is a view of the fitting shown in FIGURE 3 after
being compressed by full closing of the dies;

FIGURE 5 is a view similar to FIGURE 1 illustrating the
relative position of the parts when the fitting is applied to con-
ductors of larger size in the range of diameters to which the fit-
ting is applicable; and

FIGURE 6 is an end view of the fitting shown in FIGURE 5
after being compressed by closing the dies of the same size as
shown in FIGURE 4.

One embodiment of this invention and how it operates is
schematically illustrated in the accompanying drawings. With
reference to FIGURE 1, the H-frame type compression type
electric fitting therein shown has a body 1 of ductile metal, such
as aluminum or copper. Preferably, the body is part of an extru-
sion of indefinite length cut at spaced intervals into fittings of
suitable length. The body 1 is extruded with oppositely opening

— A-51 —

conductor receiving sockets 2 and 3 formed between opposed
lips, with the width of the dajacent socket. The lips 6 and 8
These sockets are usually of different width and depth to ac-
commodate a different size range of conductor diameters, and
the thickness of the lips varies inversely with the width of the ad-
jacent socket. The lines 6 and 8 carry bendable tabs 11 and 12,
respectively. The fitting is constructed externally so as to be
generally rounded, but preferably not of exactly the same con-
tour as the dies with which it is to used, on the lips 5 and 6, as
well as 7 and 8. Between the lips 5 and 7, and 6 and 8, the exter-
nal sides of the body 1 are generally flat and have the channels
14 and 16 formed therein. Only one pair of channels is shown,
but it should be understood that several narrow channels are
regarded as the equivalent of one wide channel.

FIGURE 2 shows, in full lines, the outline of a fitting, such as
that in FIGURE 1, and, in dotted lines, a standard fitting of
comparable size. The difference intended to be emphasized here
is not only the presence of outside channels 14 and 16, but also
the difference in depth of the sockets 2 and 3 as compared with
those of a standard fitting of the same size. It will be readily ap-
parent that, absent the channels 14 and 16, there is more metal
in the body 1 shown in full lines than in the body outlined by
broken lines. Comparison also will reveal that the open channels
14 and 16 reduce the amount of metal in the body 1 so that it is
roughly comparable to the amount of metal in a standard fitting
of the same size.

The ‘‘socket area’’ herein referred to is the C-shaped space
embraced by the lips § and 6 for socket 2, and embraced by lips
7 and 8 for socket 3. The outward extremity of each ‘‘socket
area’ is a straight line tangent with the tip of lip 5 or 7 and
parallel with dimension W.

FIGURE 2 also shows the location of dimensions herein-
before designated b, h and W, as well as indicating that the
shortest distance d’ from a channel 14 or 16, to the bottom of a

— A-52 —

socket 2 is greater than the shortest distances d from either
channel to the smaller socket 3. FIGURE 2 also identifies the
dimensions D:, Ds and ¢, which are involved in arriving at the
optimum finite ratios of d’/d according to the equation:

a’ Di, (Pr—Ps
De’ x

KW) (Di—Da,, ¢ )
da t t Ww —t

xKW

where K is a coeffecient having a value of 0.33 (+0.05).

It should be understood that the usual compression dies used
on fittings of this type have part cylindrical cavities of constant
radius. These dies are usually used in the jaws of a hand
operated tool which is constructed with stops to limit closing so
that the dies do not come into contact with each other at fully
closed position.

Since a fitting of standard size has a certain amount of metal,
it will be obvious that to fully close the dies on fittings by a
manual operated tool using the same size dies will require more
effort as the size of the conductors in the sockets is increased.
Conversely, full closing of the dies will produce less total flow in
the metal of the fitting as the size of the conductors in the
sockets is decreased, because more of the socket lip metal comes
to rest as ‘‘wrap-around’’ of the conductor in the socket than
the same socket can accommodate when it is occupied by a
substantially larger conductor.

Smaller conductors require the movement of more metal into
the socket than do larger conductors, in order to obtain good
mechanical and and electric characteristics. These conflicting re-
quirements have effectively blocked full realization of versatility
in the respects mentioned. As illustrated in the succeeding views
of the drawings, however, a fitting based upon the concept here
disclosed meets all of the requirements, and, at the same time,
extends the size range of conductor diameters accommodated
by the fitting without using a variety of different sized dies.

— A-53 —

In FIGURE 3, a fitting is shown applied to conductors of the
minimum intended diameter. The diameters of the conductors
19 and 20 are much smaller than the width of the sockets 2 and
3, respectively. Tabs 11 and 12 are next bent over by finger
pressure to hold the conductors 19 and 20 in place. Thereafter,
the fitting 1 is compressed in a pair of dies 22 and 24 with
cavities of constant radius, as above described. During the com-
pression, lips 5 and 6, 7 and 8, fold inwardly, and there is a flow
of metal due to the fact that the dies fill during closing. This
flow of metal causes the metal of the fitting to enter between
wires of the conductors 19 and 20 to form the desired joint or
connection between conductors. It will be observed that there is
sufficient metal to fill the dies 22 and 24, and that no ap-
preciable contraction of channels 14 and 16 has taken place.

In FIGURE 5, the same size fitting as in FIGURE 3 is shown
applied to conductors in the maximum intended diameter. In
other words, conductors 26 and 28 have a diameter correspond-
ing to socket width, and, of course, conductors 26 and 28,
because of their larger diameter, have much more metal than
conductors 19 and 20. After tabs 11 and 12 are pushed in by
finger pressure to hold the conductors 26 and 28, then the com-
pression tool is applied, and the fitting 1 compressed by fully
closing the same dies 22 and 24. During this operation, lips 5, 6,
7 and 8 are wrapped around the conductors—the wrap-around
of lips 5 and 6 proceeding faster than the wrap-around of lips 7
and 8. After the wrap-around phase of the operation is com-
pleted, or substantially so, further die pressure causes the metal
of the fitting to flow into and between the exterior strands of
conductors 26 and 28, and also—because conductors 26 and 28
are at or near the maximum within the size range accom-
modatable by the connector—causes flow from the lips into the
strut-like crossbar of body 1 between channels 14 and 16, and
when the dies are fully closed, channels 14 and 16 have closed
almost fully as shown in FIGURE 6. This decreases the spacing
between conductors 26 and 28. Thus, as the size of the conduc-

—

tors increases from the minimum toward the maximum within
the accommodatable size range, channels 14 and 16 are closed
increasing amounts, but, at each cross-section under compres-
sion, the flow of metal is sequential first to wrap the lips around
the conductors, and then otherwise, e.g., from the lips toward
the socket intervening crossbar, from the latter into the side
channels, and endwise out of the increments undergoing
compression.

The relationship of d’ ®d tends to restrain the flow of metal
from the lips into the socket intervening crossbar until after the
lips of both sockets have wrapped around their respective con-
ductors. Otherwise, once the thin lips (about the larger socket)
have wrapped about their conductor, the void (formed, for ex-
ample, by the side channels) is likely to collapse before the thick
lips (about the smaller socket) have sufficiently wrapped around
their conductor to assure an efficient connection. It is the loca-
tion rather than the finite magnitude of the void which so con-
trols the sequence of metal flow.

On the other hand, the finite magnitude of the void controls
the facility with which the connectors can be compressed to the
limit of their appropriate die set without regard to whether the
encaged conductors are at one extreme or the other of the range
of sizes accommodatable by the connector.

An illustrative example of the finite dimensions of the various
parts of a typical connector made in accordance with the present
invention is as follows:

Bs bck ns ken ee he ee ee een ae 0.58
BP ch kn kee SERS Seek eA eer ere 0.39
MPT ETE PRET ere eres tere ee waeves 0.40
MES vie ain oh RE ale eae he es Oe. Svsecess 0.885
oad alae pata eer ee cane ie ees ee ee 0.255
60a a ER Ce eA ET Ce ere 0.35
MRCOG E CO OC OCS E OE ae 0.14
OTE CEES EE CoC Ee BL Eee re 0.11
POM CP Tee TE EET Teter” square inches ........ 0.705

Such a connector is efficiently usable with line conductor in
socket 2 varying from an outside diameter of 0.461 inch up to
within a few thousandths (clearance) of 0.58 inch; and with tap
conductor in socket 3 varying from an outside diameter of 0.25
inch up to within a few thousandths (clearance) of 0.39 inch.

The improvement in size versatility or range of conductor
sizes obtained by redistribution of metal in a fitting as above
described is not the only advantage of this invention. For in-
stance, the fitting would have little sales appeal or utility if the
die pressure needed exceeded the strength of the lineman
operating the manual tool. In this respect, this invention also ex-
ceeds expectations because comparative tests have shown that a
standard H-frame connector (Kearney 348-81) requires over
eighty pounds of manual force on the tool handles in order to
fully close the dies during each tool application to the fitting
with a 4/0 ACSR conductor in one socket, and 1/0 str. com-
pressed conductor in the other. These are the largest conductor
sizes for the fitting which is shown outlined in broken lines in
FIGURE 2. Tests of the fitting shown in full lines have shown
that during each tool application to the fitting with the same size
conductors, the manual force on the tool handles required never
exceeded seventy pounds. In fact, the force required for the first
stroke of the tool was about sixty-eight pounds, and thereafter
it decreased for subsequent strokes to about fifty-one pounds.

—.

Changes in and modifications of the constructions described
may be made without departing from the spirit of my invention,
or sacrificing its advantages.

Having thus described the invention, what is claimed and
desired to be secured by Letter Patent is:

1. In a compression connector of the character described
having oppositely disposed conductor-receiving sockets, one of
said sockets being of larger cross-sectional dimension than the
other, and a body of ductile metal extending crosswise of said
connector between said sockets, the improvement which com-
prises, said crosswise extending body of metal having a void
therein for accommodating compression of said body to shorten
the distance between said sockets, said void being located in
spaced relation with both sockets and substantially closer to the
smaller socket than to the larger socket.

2. The connector of claim 1 wherein the cross-sectional area
of the void is between 0.034 and 0.046 of the cross-sectional
area of the connector including the void but excluding the
socket space.

3. The connector of claim 1 wherein the void delineates con-
strictions in said crosswise extending body, said constrictions
extending from said void to each of said sockets, and the con-
strictions extending to the larger socket are of greater length
than the constrictions extending to the smaller socket.

4. In a compression connector of the character described
having oppositely disposed conductor receiving sockets, each of
said sockets being proportioned to receive conductors whose
outside diameters vary between a maximum and a minimum,
and a body of ductile metal extending crosswise of said connec-
tor between said sockets, the improvement which comprises:
said body having a void substantially spaced from said sockets
and extending for the full length of said body, and said void
having a cross-sectional area of between 0.034 and 0.046 times

—*

the cross-sectional area of the connector including the void but
excluding the socket space.

5. The improvement of claim 4 wherein said void is open to
the exterior of said connector.

6. The improvement of claim 4 wherein said void is
delineated by channels on the exterior of said body at opposite
sides of the connector.

7. The connector of claim 6 wherein the average dimension h
of said channels in the direction parallel to a plane including the
axes of both sockets is

0.0200 + 15% (C/B)

and the average dimension b thereof in the direction perpen-
dicular to said plane is

0.1500 + 15% (W)

where W is the dimension of the connector parallel to b and C is
the cross-sectional area of the connector including the channels
but excluding the socket space.

8. The connector of claim 7 wherein the shortest distance d
between each channel and the smaller socket is related to the
shortest distance d’ between each channel and the larger socket
according to the formula:

fo De (Pe Po, & KW" — (Pass ge)
ad Ds =r * KW

where K is a coefficient having a value of 0.33 +0.05, where ¢ is
the distance between the bottoms of opposite sockets, where Di
and Ds are the widths of the larger and smaller sockets respec-
tively, and where the other values are as indicated in claim 7.

— A-58 —

9. An H-frame compression connector having opposite
sockets for the reception respectively of line conductors and tap
conductors, said sockets having smooth concave bottom sur-
faces intervened by a crossbar of metal, said crossbar having in-
dentations at the opposite sides of said crossbar, said indenta-
tions extending lengthwise of the connector and each having a
cross-sectional area of between 4% and 12% of the sum of the
cross-sectional areas of the sockets, whereby said connector is
compressible to the same ultimate cross-section, in the same
compression dies, about conductors whose outside diameters
vary between 100% (minus clearance) and 60% of the width of
said sockets.

References Cited
| UNITED STATES PATENTS
3,156,764 Hi/ISG4 =Toediman = ......5...... 174—94
3,183,025 ee. ee ee 174—94 X
LEWIS H. MYERS, Primary Examiner.
D. L. CLAY, Examiner.

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Source: Frix Law Library, https://www.frixlaw.com/law-library/documents/brief%3Amicro_IA40385006_2282%3A1. Public record. Not legal advice.
