# Petition — Reynolds Metals Co. v. Aluminum Co. of America

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## Record

- **Collection:** Supreme Court brief
- **Document type:** Petition
- **Published:** January 1, 1980
- **Citation:** 446 U.S. 989

## Text

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Supreme Court, Us a7

FILED
APR 25 1980

IN THE
Supreme Court of the Anited States

OCTOBER TERM, 1979

no. _€9-162]

REYNOLDS METALS COMPANY, Petitioner,
Vv.

ALUMINUM COMPANY OF AMERICA, AND
NATIONAL CAN CORPORATION, Respondents.

PETITION FOR A WRIT OF CERTIORARI TO THE
UNITED STATES COURT OF APPEALS
FOR THE SEVENTH CIRCUIT

REYNOLDS METALS COMPANY
Petitioner

JOHN W. MALLEY
WILLIAM T. BULLINGER
SHERMAN O. PARRETT

CUSHMAN, Darsy & CUSHMAN
1801 K Street, N.W.
Washington, D.C. 20006
Phone: (202) 861-3000

Of Counsel
JOHN F. C. GLENN

REYNOLDS METALS COMPANY
6601 West Broad Street
Richmond, Virgina 2326?

Attorneys for Reynolds Metals
Company

PRESS OF BYRON S. ADAMS PRINTING, INC., WASHINGTON, D.C.

TABLE OF CONTENTS

PAGE
OPINIONS AND PETITIONER’S APPENDIX BELOW ...... |
oe eg, EE EES RC 2
eee eee 2
CONSTITUTIONAL, STATUTORY, AND REGULATORY
Nd celts vec cces 3
CONCISE STATEMENT OF THE CASE................ 5
ee 8
There Has Been An Alarming Decline Of In-
) novation And Industrial Productivity In The
I oi Se ee ee ol. 9
: The Power And Responsibility To Promote In-
j novation Resides Lastly With This Court...... 9
i The Bylund Patents Embody Substantial In-
‘ novation Which Was Copied By Respondents
{ And Adopted By The Whole Industry ........ 10
4 The Court Of Appeals Failed To Follow Its
Appellate Review Function.................. 1]
Ce oc apesenc 13
There Is An Alarming Decline Of Innovation
OES or ee 13
The Innovation And The Advance In The Art
Made By The Bylund Inventions Was Over-
ee Re i a ie ks 17
Alcoa Copied The Bylund Inventions As Soon
As It Heard Of Them And Publicly Claimed
BO NIE SE ana as ey 19

There Is Public Perception Of A Trend Of Ex-
cessive Hostility To Patents In The Circuit
Courts Of Appeal Which Will Be Intensified
By The Present Decision

ii
Table of Contents Continued

PAGE

The Failure Of The Court Of Appeals To Even
Mention The Massingill-Grigorenko Patent,
3,509,754 Suggests Some Serious Misunderstan-
ding Of The Real Issues Of This Case ........ 22

The Beverage Can Program Of Metal Flo Was
Experimental And Was Abandoned As A
EMSS ola ce Sie NSS COTES Sub tho 26

The Decision Of The Court Of Appeals Is
Anomalous In Stating That Metal Flo Was An
Anticipation When The Trial Court, The Pa-
tent Office, And Those In The Industry

MPMI G NS 5s tke o 0 CARL ee ks 29
The Court Of Appeals Improperly Engaged In
A De Novo Redetermination Of Facts ........ 30

Rule 52(a) Of The Federal Rules Of Civil Pro-
cedure Recognizes An Important Distinction
Between Trial And Appellate Courts Which
The Seventh Circuit Has Ignored............. 31

Disregard By Appellate Courts Of Rule 52(a)
Encourages Litigation And Expensive Appeals. 33

The Seventh Circuit’s Application Of 35
U.S.C. 102 Is In Conflict With The Intent Of
The Statute And In Conflict With The Other
CR SCA Lid pedeouas Seas oies s Oereie bee 34

Anomalous Patent Validity Decisions, With
Their Divorcement From Reality, Destroy The
Faith Of Innovators, Potential Innovators And
ESO RW cpt atk tay oR ray Mn Le aa 37

tS” SRY aos Res BS ARR Toe Ret ale Ae MPT RR Tee 38

ili

TABLE OF AUTHORITIES

CASES PAGE
Canron, Inc. v. Plasser American Corp., ____ F.2d
—___., 203 U.S.P.Q. 641 (4th Cir. 1979) ....... 36
Coffin v. Ogden, 85 U.S. 120 (1874) ............. 28
Graham v. John Deere, Co., 383 U.S. 1, 6 (1966).. 10
35, 38, 39
In Re Hughes, 345 F.2d 184 (C.C.P.A. 1965)...... 35
Jones v. Vefo, Inc. ___ F.2d ___, 204 U.S.P.Q.
ee CY EPPO coos eas Stee ka tee Cabewls 36
Ling-Temco-Vought, Inc. v. Kollsman Instrument
Corp., 372 F.2d 263 (2nd Cir. 1967).......... 36
Lyon v. Bausch & Lomb Optical Co., 224 F.2d 530,
FE: SANs SORES SON 55 5 ca EE Aik tbee sos 28
Paeco, Inc. v. Applied Moldings, Inc., 562 F.2d
ED Gas MEME o ore Sais b doce ce eneies 36
Pendergrass v. New York Life Ins. Co., 181 F.2d
Soe Cte a BO acs Ska eae oh cee hs 33
Reynolds v. Whitin Mach. Works, 167 F.2d 78, 83
Se Sy SO ie ha as HES CKR HORE ew 27
Schroeder v. Owens-Corning Fiberglass Corp., 514
F.2d 901, 904 (Sth Cir. 1978) oe eee 36
Shanklin Corp. v. Springfield Photo Mount
Co.,521 F.2d 609, 619 (Ist Cir. 1975)......... 36
Tights, Inc. v. Acme-McCrary Corp., 541 F.2d
1047, 1055-1056 (4th Cir. 1976) .............. 36

Trio Process Corp. v. L. Goldstein’s Sons, Inc.,
F.2d , 204 U.S.P.Q. 881, 888,
ne Cane ae COs se Avis boas bach ee. 33

United States v. Adams, 383 U.S. 39 (1966)..... 10, 28

United States v. Yellow Cab Co., 338 U.S. 338
_ERRENSEREEIN Gch a npiry tiara na ag repo us Or 32

Zenith Radio Corp. v. Hazeltine Research, Inc.,
Soo st. BOO, 229 CSG ao ieee Sooo ees 31

iv

Table of Authcrities Continued
STATUTES: PAGE
Constitution, Art. I, Section 8 ...... a. 32:9%41. 87. BB
Bo We PE hss cokes eels 3, 4, 6, 11, 28, 34, 35, 36
BP Mees UE cavers avubbrolstretebie te 4, 6, 35

Rule 52(a), Federal Rules of Civil Procedure ...... =
4, 11, 31, 32, 38

IN THE
Supreme Court of the Gnited States

OCTOBER TERM, 1979

i ne Fa

REYNOLDS METALS COMPANY, Petitioner,
Vv.

ALUMINUM COMPANY OF AMERICA, AND
NATIONAL CAN CORPORATION, Respondents.

PETITION FOR A WRIT OF CERTIORARI TO THE
UNITED STATES COURT OF APPEALS
FOR THE SEVENTH CIRCUIT

Petitioner Reynolds Metals Company (hereinafter
“‘Reynolds’’) prays that a writ of certiorari issue to
review the judgment and opinion rendered on November
13, 1979, rehearing denied January 17, 1980, by the
United States Court of Appeals for the Seventh Circuit!
in consolidated cases numbers, 78-1909 and 78-1910,
reversing the judgment of the United States District
Court for the Northern District of Indiana? finding peti- :
tioner’s two patents valid.

OPINIONS AND PETITIONER’S APPENDIX
BELOW

The opinion of the Court of Appeals is reported at
609 F.2d 1218 and is reproduced in the Appendix to this
petition, pages la-Sa. The Findings of Fact, Conclusions

' Swygert and Bauer, Circuit Judges, and Grady, District Judge,
opinion by Judge Bauer.

* Allen Sharp, District Judge.

2

of Law, Opinion and Judgment of the District Court is
reported at 457 F. Supp. 482, and is reproduced in the
Appendix to this petition, pages 6a-62a. References to
petitioner’s Appendix below are designated ‘‘RMA’’, a
copy of which has been certified to this Court. Em-
phasis throughout is by petitioner unless stated other-
wise.

JURISDICTION

A timely filed petition for rehearing and suggestion
that rehearing be in banc was denied by the Court of
Appeals on January 17, 1980. This petition for a writ of
certiorari was filed within ninety days of that date. The
jurisdiction of this Court is invoked under 28 U.S.C.
Section 1254(1).

QUESTIONS PRESENTED

There being an urgent need in the public inverest to
halt the decline of innovation and indus’: al productivity
in the United States and to restore the incentive for in-
novation provided in Art. I, Sec. 8, Clause 8 of the
Constitution and the patent statutes, the questions
presented are:

1. Is there a trend of undue judicial hostility to
patents on the part of the Circuit Courts of Appeal
when they consider the effect of prior art on patent
validity, especially as evidenced by the recent trend of
overruling favorable patent validity decisions of trial
courts on the basis of de novo independent redetermina-
tion of facts by the Courts of Appeal in violation of
Rule 52(a), F.R.C.P.?

2. Is the faith of existing and prospective innovators
and investors in the patent rewards for innovation

3

granted under our Constitution decreased by such de
novo reviews and is copying of inventions and an excess
of expensive patent litigation and appeals thereby en-
couraged?

3. Did the Seventh Circuit Court of Appeals, in ig-
noring facts as found by the trial judge in this case and
substituting its own independent fact finding without
discussion of the trial judge’s decision or the evidence
and in total disregard for Rule 52(a), F.R.C.P., so far
depart from its assigned judicial role as to call for an
exercise of this Court’s power of supervision?

4. Did the Seventh Circuit Court of Appeals, in
holding petitioner’s two patents invalid as anticipated
under 35 U.S.C. 102 on the basis of prior work which
had been found by the trial court to be significantly dif-
ferent from the patent claims, improperly apply 35
U.S.C. 102 in contravention of its own terms, contrary
to the actual evidence about that prior work from those
working in the industry, and in contravention of the in-
tent, purpose and standard of Article I, Section 8 of the
Constitution, which the patent laws are intended to im-
plement?

CONSTITUTIONAL, STATUTORY, AND
REGULATORY PROVISIONS INVOLVED

Article I, Section 8 of the Constitution, in here per-
tinent part provides:

“The Congress shall have Power***
* * *

To promote the progress of science and useful arts,
by securing for limited times to authors and inven-
tors the exclusive right to their respective writings
and discoveries;—’’

“

Title 35, United States Code, Section 102, in here
pertinent part provides:

‘A person shall be entitled to a patent unless—

(a) the invention was known or used by others in
this country, or patented or described in a printed
publication in this or a foreign country, before the
invention thereof by the applicant for patent, or

(b) the invention was patented or described in a
printed publication in this or a foreign country or
in public use or on sale in this country, more than
one year prior to the date of the application for pa-
tent in the United States...

* * *

(g) before the applicant’s invention thereof the in-
vention was made in this country by another who
had not abandoned, suppressed or concealed it.

Title 35, United States Code, Section 103, provides:

‘“‘A patent may not be obtained though the inven-
tion is not identically disclosed or described as set
forth in Section 102 of this title, if the differences
between the subject matter sought to be patented
and the prior art are such that the subject matter as
a whole would have been obvious at the time the in-
vention was made to a person having ordinary skill
in the art to which said subject matter pertains.
Patentability shall not be negatived by the manner
in which the invention was made.”’

Rule 52(a) of the Federal Rule of Civil Procedure,
in here pertinent part provides:

‘‘Findings of fact shall not be set aside unless clear-
ly erroneous, and due regard shall be given to the
opportunity of the trial court to judge of the
credibility of the witnesses.”’

5

CONCISE STATEMENT OF THE CASE

Petitioner Reynolds is the owner of two patents
relating to aluminum cans and processes for making
cans from certain aluminum alloy sheet invented by Lin-
ton D. Bylund, a metallurgist working for Reynolds.
The conception and development of these inventions is
detailed in the trial court’s opinion at pages 9a-17a. The
patent applications, their prosecution, and the patent
claims are detailed in the trial court’s Opinion at pages
17a-22a.

For several years prior to filing his applications,
Bylund had worked on developing an aluminum can
that would be competitive in the industry with steel
cans. He found that when certain aluminum alloy sheet
was made into aluminum cans without the traditional
costly intermediate thermal treatments or anneals, great
amounts of material and energy were saved.

The Bylund inventions were the first practical extra
high strength light weight aluminum cans which were
made without any thermal treatments, from the cold
rolling operations through the high speed can making
operations. The time necessary to make aluminum sheet
for cans was reduced by over 40 hours. Costly in-
termediate anneals were eliminated. The weight of the
can was sharply reduced. An entire industry grew using
the Bylund inventions in making billions of these cans
per year where none were made before.

Respondents Alcoa and National abandoned their
own efforts to make a competitive new aluminum can
and copied the Bylund inventions. Alcoa’s sales of
aluminum alloy sheet for drawing and ironing into cans
using the Bylund inventions then went from zero prior
to 1967 to 235,000,000 pounds in 1974. Alcoa saved ap-

6

proximately one cent for every pound of aluminum pro-
cessed by using the Bylund inventions. Alcoa heralded
the use of the new high strength aluminum sheet as a
major achievement, something that standard textbooks
said could not be done. Alcoa filed and received its own
patent which emphasized that the use of high strength
aluminum sheet without any intermediate heat
treatments was a new and unobvious invention, but
Alcoa did not contend that it had made this invention
before Bylund. No one at trial testified that the Bylund
invention was obvious. In fact, the technical manager
for all of Alcoa’s aluminum mills candidly testified at
trial that the Bylund invention was something that peo-
ple skilled in the art thought could not be done. See the
trial court’s findings at 27a to 29a.

Discovery in this case exceeded three years. Hun-
dreds of thousands of documents were examined and the
testimony of 51 witnesses was taken. Over 2,500 exhibits
were marked by the’ parties. The trial extended from
April 3 to April 20, 1978. On April 25, 1978, the trial
court held one full day of oral argument by all parties.
By invitation of the trial court, the parties submitted
over 400 pages of briefs and over 1,000 proposed fin-
dings of fact and conclusions of law.

After careful consideration of all of the above,
Judge Sharp rendered a decision on June 6, 1978, con-
sisting of 50 pages containing 37 pages of findings of
fact and 63 conclusions of law (pages 6a to 62a). Judge
Sharp found, as facts, that Linton Bylund of Reynolds
had made outstanding and patentable inventions and
that Alcoa (with National) had willfully appropriated
these inventions and had infringed the Bylund patents.
He found that these inventions were not anticipated
under 35 U.S.C. 102 nor obvious under 35 U.S.C. 103
and that the patents were enforceable (pages 47a to
53a).

Tet pe eae, ee Eat eae

7

Alcoa and National cited five instances of alleged
prior knowledge by others and two publications as
rendering the patents in suit invalid. Included therein
was the work of Metal Flo and its patent covering same
to Massingill and Grigorenko. The trial court found as a
fact that insofar as this work related to beverage cans it
was incomplete, experimental, and abandoned, (pages
30a, 32a) and that all of this work, whether beverage
canS or the large containers called sonobuoys, was the
Same as the Massingill patent which was an unconven-
tional process involving heat and vibrations and had
been rejected as not being anticipatory by the Patent Of-
fice, (page 33a). The trial court concluded that the
Massingill patent does in fact involve annealing, (page
4la). The trial court specifically found that this Metal
Flo process was significantly different from the patents
in suit (page 58a).

On appeal, the Seventh Circuit Court of Appeals
rendered a very short opinion, (pages la to Sa), stating
that, from its own review of the evidence, it was per-
suaded that the Bylund patents were the same as the
work of Metal Flo (page < .). The Court of Appeals held
that Metal Flo had drawn and ironed certain aluminum
containers without thermal treatment (page 4a). These
statements by the Court of Appeals are contrary to the
unnaminous views about Metal Flo of those actually
working in the industry, and directly opposite to the
holdings of the Patent Office and the trial court concer-
ning Metal Flo. The trial court found it to be a fact that
the Metal Flo process did involve heat and annealing in
drawing and ironing, and that the Bylund patent claims
exclude any such thermal treatments. On petition for
rehearing and rehearing in banc, the decision was
adhered to. This timely filed petition followed.

8

SUMMARY OF PETITION

This petition pleads the cause of innovation and the
urgent need for support from this Court to promote the
progress of the useful arts as set down in the Constitu-
tion. This petition is concerned with the real need to en-
courage innovative contributions and to recognize them
when they occur, as in this case. It is essential to such
encouragement and recognition that due regard be given
to the expertise of the Patent Office and of trial courts
when patents are allowed and sustained on the facts as
developed in a trial. Courts of Appeal simply must be
confined to their judicial role of appellate review of the
decision below, not a de novo treatment of the case, if
innovation is to survive and flourish.

American industry, if it is to be encouraged to in-
novate, has to have a patent system where innovative
advances are judged impartially and fairly, by defined
procedures, so that there is faith in the courts’ abilities
to properly decide such cases. Unnecessary and costly
time consuming litigation now threatens our system of
patent incentives because of the failure of Courts of Ap-
peal to limit their judicial role to the well defined ap-
pellate review for clear error in the trial courts’ findings.
Courts of Appeal are simply announcing their own fin-
dings of fact, arrived at without the safeguards against
error that an in depth trial of the facts provides.

In order for invention incentives to be effective, in-
dustry has to have the assurance and expectation that
patents will not be struck down on the very art con-
sidered and rejected as not being anticipatory by the Pa-
tent Office and the trial court, as well as by the industry
as a whole, and particularly prior art rejected by those
very persons actually working in the art at the time the
inventions were made. In the present case, the Court of

9

Appeals made de novo findings directly contrary to all
of the testimony of those working in the industry.

There has been an Alarming Decline of Innovation
and Industrial Productivity in the United States

There has been an alarming decline in innovation
and advances in the useful arts in the United States dur- |
ing at least the past decade. This decline has adversely
affected the productivity of United States industry,
which damages our economy and, as a further result,
will weaken us militarily. This has been noted as ex-
tremely serious by industrial leaders, government agen-
cies and the President. Recommendations for remedial
action have been forthcoming from all these sources. A
central theme to all the recommendations is that innova-
tion and industrial productivity of United States in-
dustry will flourish only if there is an incentive provided
that justifies the risks and investments involved.

The long standing incentive for innovation and in-
vestment in innovation in this country is our patent
system. The original Constitution itself, with the ap-
proval of such farsighted men as Madison and Jeffer-
son, provided for this incentive by the granting of
patents to promote the progress of the useful arts, Arti-
cle I, Section 8, clause 8. :

- The Power and Responsibility to Promote Innovation

Resides Lastly with this Court

The guardian of the Constitutional incentive for in-
novation as it is implemented by the Statutes is the
Supreme Court of the United States. This Court has
held that there is a standard of patentability expressed in

id

the Constitution, as explained by this Court in Graham
v. John Deere Co., 383 U.S. 1, 6 (1966) as follows:

‘*. . .Innovation, advancement, and things which
add to the sum of useful! knowledge are inherent re-
quisites in a patent system which by constitutional
command musi ‘promote the Progress of . . .useful
Arts.’ This is the standard expressed in the Con-
stitution and it may not be ignored.’’

While the Constitutional standard has most often
been mentioned in recent years when our Courts of Ap-
peals have struck down patents, that Constitutional
standard should apply with equal force to uphold the
validity of worthwhile patents on advances which have
significantly improved industrial machines and pro-
cesses, see United States v. Adams, 383 U.S. 39 (1966).

The Bylund Patents Embody Substantial Innovation
which was Copied by Respondents and
Adopted by the Whole Industry

The truly impressive advances which the inventions
of the present patents in suit brought to the industry ap-
pear in detail in the trial court’s opinion in seventeen
numbered paragraphs as well as in more general terms,
(see pages 27a to 29a). These advances are of the kind
saving energy and materials, which are of critical impor-
tance to our country today.

Specifically, the inventions eliminate the need for
great quantities of heat energy previously used, save
substantial time in carrying out the process, and reduce
the amount of aluminum necessary to make a satisfac-
tory can. Furthermore, these aluminum cans are now
being recycled. Conservation of all of these things is
vital to this nation, now threatened with materia! and
energy shortages.

11

This case involves an innovation which has not only
been successful and of wide commercial significance, but
one which has supplanted all other competing processes
in the manufacture of aluminum beverage cans. Com-
petition has been enhanced by making aluminum cans
cost competitive with steel cans, and by offering non-
exclusive licenses at a low royalty rate to the entire in-
dustry. The decision of the trial court painstakingly
analyzes the evidence and shows that all of the statutory
requirements for patentability—utility, novelty and
unobviousness have been met. Further, the trial court’s
decision and the evidence on which it is based show that
the Constitutional ‘‘standard’’ of invention has been
met, in that the progress of the useful arts of making
beverage cans has been materially advanced.

The Court of Appeals Failed to Follow Its Appellate
Review Function

We submit that this case was incorrectly decided by
the Court of Appeals through its disregard of Rule
52(a), Federal Rules of Civil Procedure, and through its
misapplication of Section 102 of the patent statutes.
More importantly, we earnestly believe that the decision
of the Court of Appeals is a disavowal and contradic-
tion of Article I, Section 8, Clause 8 of the Constitu-
tion, and of the patent statutes implementing that Con-
stitutional provision, in that it discourages the progress
of the useful arts.

The framers of the Constitution thought it impor-
tant to include a provision for patents in the Constitu-
tion. Their reasoning appears in the Constitutional pro-
vision itself—they intended patents to be an incentive

* Alcan Aluminum Corporation sought, after the trial court’s
decision, and was granted a license by Reynolds.

12

“to promote the progress of .. .useful arts.’’ The
wisdom of that provision has served our country well
over much of its history but the Constitutional purpose
has become endangered in recent years.

The Courts of Appeal have become increasingly un-
willing to recognize patents as valid, to an alarming
degree. This predisposition to hold patents invalid has
even caused the Courts of Appeal to disregard our
judicial system’s distinction between trial and appellate
courts, and to engage in de novo redetermination of the
facts themselves, in order to find patents invalid.

We submit that this trend on the part of the Courts
of Appeal has weakened the faith of innovators, poten-
tial innovators and investors in the patent rewards for
innovation, and that it has already caused an alarming
decline in innovation in this country in recent years.

Moreover, we submit that this trend encourages
those who wish to manufacture something, to copy
rather than to try to innovate. There is no risk of failure
involved in simply copying the proven advances made by
others and no investment of time and research is
necessary. If called to account for the copying, expen-
sive patent litigation has been an all too easy way out.
Especially in view of the trend in the Courts of Appeal
to retry patent cases by redetermining the facts, appeals
by infringers are encouraged regardless of their merit.
This adds to the burden of cases that must be dealt with
by the courts.

Only the intervention of this Court and the applica-
tion of its powers of supervision can insure that the
Courts of Appeal do apply the proper standards, and
that patents are restored to their Constitutional role of
promoting progress in science and the useful arts.

13

ARGUMENT

There is an Alarming Decline of Innovation in the
United States

Today, it is well known and a subject ‘of much
comment and great concern that innovation in the
United States is on the decline and has been, during at
least the last decade. This decline has adversely affected
U.S. industry and productivity, and has been noted as
extremely serious by industrial leaders, governmental
agencies, the Congress, and by the President.

For example, a recent newspaper editorial under the
heading ‘‘Invention in America’’ noted:

*‘Although America’s technological leadership
has diminished in the past decade, the effect of the
slippage has been subtle—a competitive advantage
to a Japanese industry here, a German firm there.

U.S. primacy has continued, yet the share of
U.S. patents granted to foreign residents more than
doubled in a recent 15-year period. And the U.S.
patent balance declined almost 47 percent between
1966 and 1975, while Japanese patenting, since
1970, increased more thc « 100 percent in every ma-
jor industrial category. The situation seems to be
worsening.

* * *

American innovation will flourish in a climate
where daring is rewarded, where competition is in-
tense, where risk does not discourage investment in
the future—.’’ (Washington Star, Wednesday
November 7, 1979).

As another example, a recent article entitled
*‘The Breakdown of U.S. Innovation’’ noted:

me dy Innovation creates jobs, boosts productivity,
and contributes to export and a strong, healthy

14

balance of trade. Above all, innovation generates
economic momentum and helps guarantee American
preeminence in a world where powe: and progress
are often measured in terms of technological
achievement.

+ * *

Yet from boardroom to research lab, there is a
growing sense that something has happened to
American innovation. Some say it is in rapid
decline.

* * *

Morse‘ goes on to warn that new high technology
growth companies are no longer being formed ‘in
sufficient numbers to provide the jobs and technical
products for export which will be needed in the
decades ahead.’ That would mean less economic
growth, fewer jobs, a loss of foreign markets,
greater import competition in domestic markets,
and finally, of course, a potentially devastating rise
in trade deficits.’’ (Business Week, February 16,
1976 at page 56).

Senator Lloyd M. Bentsen, Chairman of the Joint

Economic Committee, recently stated on the subject of
the decline of productivity in the United States:

‘*You see, what’s happening here in this country is
that we’re no longer competitive with the Japanese
and the Germans on many of our products. Let me
give you an example. Of the 22 major modern blast
furnaces in the world, 14 of them are in Japan.
None is in the United States. We just have to put
more modern tools in the hands of our working
people, or we can’t compete.’’ (NBC’s Meet the
Press, March 2, 1980).

‘Richard S. Morse, Senior Lecturer at the Massachusetts In-

stitute of Technology.

15

J. Peter Grace, Chairman of W.R. Grace & Com-

pany, a $5 billion a year conglomerate which was found-
ed by his grandfather states:

“I’m not optimistic about the U.S. however, until
we solve our problems.

The whole damn American steel business is non-
competitive with many foreign producers. So are
some other industries. They don’t have the incentive
to modernize.

* * *

Great countries are built by people who take
chances and have the incentive to invest in
something unusual.’’ (Time Magazine, February 4,
1980 at page 72).

The Chairman of E.I. duPont Nemours and Com-

pany recently stated:

**. ..To put it simply, the economic health of an
industrialized nation such as ours is bound to the
innovation process.

* * *

. .In the U.S., more than in the Nations with
which we compete technologically, judicial attitudes
and legal procedures cast a cloud over patents. Peo-
ple know that litigation is an all-too-easy way out,
if only they are willing to endure the costs.

* * *

. .. The point I want to make is that the judicial
system reflects an overall climate within our society
that is in many ways hostile to innovation and
technical creativity.’’ (Patent and Trademark In-
stitute of Canada, Vol 5, August 1979).

Culminating a study of several years by the various

departments of the government, the President reported

16

on October 31, 1979 on the subject of ‘‘Industrial In-
novation Initiatives’’‘

‘‘Other industrial countries, recognizing the im-
portance of innovation, are extending their com-
petitive advantage through industrial policies, pro-
grams. To respond to this challenge to our economy
and the competitive position of U.S. industry, the
review developed policy options intended to foster
the Nation’s entrepreneurial spirit for the decades
ahead.’’ 452 P.T.C.J. at F-1 (1979).

As recently stated by Karyl Luck, Dean of The
Graduate School, Patent Resources _ Institute,
Washington, D.C.:

‘* | .the patent system was essential for the long
historical and almost exponential growth in inven-
tion and innovation, in the United States.
Presidents Washington, Adams and Jefferson, who
were instrumental in the founding of the U.S. pa-
tent system and its practical implementation from
the outset, were not dedicated to the progress of
science and the useful arts as an _ abstract,
philosophical end in itself. Rather, the ultimate
result they sought was the increased productivity
and mercantile development that society derives as a
consequence of invention and innovation. The pa-
tent system, constitutional in foundation and
statutorily enacted in 1790, has provided a major
incentive for individual inventors and large and
small corporation alike, as well as their investors, to
commit the time, money insights and energy needed
to create new means for improving man’s material
condition.’’ Graduate School Bulletin (1980).

It is reasonable to fear that a hurried and unstudied
decision destroying the patent reward for this inventor
Bylund and his company Reynolds, after the patents had
been upheld by the trial judge, following many days of
trial, will tend in the years ahead to discourage rather

17

than promote progress of the useful arts as intended by
Article I, Section 8, Clause 8 of our Constitution.

United States industry needs very badly to have the
kind of support for inventions which improves produc-
tion machinery. Such support was provided by the
careful analysis of the facts and the opinion of the trial
judge in the instant case.

The Innovation and the Advance in the Art Made by
the Bylund Inventions Was Overwhelming

In the last decade, when the decline in innovation
and productivity in the United States commenced to
become apparent, production in accordance with inven-
tions of the patents in suit was a notable step in the
more traditional American direction. No one has denied
that these inventions were of great importance to the
can making industry.

In addition to changing the conventional method of
aluminum beverage can making by the elimination of all
heat of annealing and stress relieving while rolling the
sheet, and drawing and ironing the can (page 26a), the
inventions resulted in the following events and industrial
advances over the prior art, as specifically found by the
trial court (pages 28a-29a):

1. aluminum D&I [draw and iron] cans were
made competitive with TFS [tin free steel] in
the industry;

2. ‘The draw and iron method swept the industry
free of all other methods;

a H19 temper D&I [draw and iron] sheet swept
the industry free of all other tempers;

4. The draw and iron aluminum can rose from
nothing in the industry to capture over 50 per-
cent of the market by 1976;

18

Alcoa sales of H19 [extra hard temper] D&l
[draw and iron] stock rose from the 10,000
pounds ordered by Reynolds, which was the
whole of Alcoa’s 1967 sales, to 8 million
pounds in 1970, to 235 million pounds in
1974;

Alcoa’s sales of ‘‘O’’ [soft] temper D&I [draw
and iron] stock fell from 21 million pounds to
less than a million pounds over the period of
1970 to 1974;

National’s business in aluminum cans went
from zero in 1967 to being the leading
manufacturer by 1974;

costly intermediate anneals were eliminated;

only Bylund solved the problem of the struggle
with TFS [tin free steel] in the industry;

only Bylund was able to satisfy the need in the
industry for an aluminum can to compete with
TFS [tin free steel];

all of the industry failed to beat TFS [tin free
steel] with the impact method or with high
strength alloys in ‘‘O’’ [soft] temper;

the weight of the aluminum can was drastical-
ly reduced;

costly intermediate handling of coils and
storage was eliminated;

unexpectedly, tool life was found to be better
with H19 [extra hard] temper than with ‘‘O”’
[soft] temper sheet;

Alcoa heralded use of H19 [extra hard] D&I
[draw and iron] stock as a major achievement;

Alcoa filed and received a patent which em-
phasized that the use of H19 [extra hard]
temper in drawing and ironing without any an-

nner nk patina sane art hema tlnd enone Snr St

tN tea tes = ON

19

neals or heat treatments was an unobvious in-
vention;*

17. National [defendant, National Can Co.] laud-
ed its can in its advertising as the ‘‘dynamic
new can’’.

The Bylund inventions were truly a substantial and in-
novative contribution to the useful arts.

Alcoa Copied the Bylund Inventions As Soon As It
Heard of Them And Publicly Claimed Credit For
Them

Before the Bylund inventions of the patents in suit,
the entire industry used aluminum sheet in heat softened
tempers in making the drawn and ironed cans (23a).
This sheet had received the customary heat treatments to
soften it. The Alcoa specifications for sheet to be used
for drawn and ironed cans called for the ‘‘O’’ or heat
softened temper (24a), which Alcoa regularly manufac-
tured (33a).

As to the Metal Flo process, Alcoa had known
about it for years (33a). Alcoa had concluded that the
heat in the Metal Flo process was one of its significant
features (RMA 555).

But immediately after Reynolds placed an order
with Alcoa in July of 1967 for 10,000 Ibs. of H19 (extra
hard) sheet, revealing that it was for use in drawing and
ironing cans, Alcoa at once decided to discontinue use
of the ‘‘O”’ (heat softened) sheet in making its cans, and
to copy Reynolds in the use of the H19 (extra hard)
temper metal in drawing and ironing the cans. Mr.
Close, the Chairman of Alcoa, Scomplimented the

* The trial court noted in its opinion (31a) that counsel for Alcoa
disavowed any claim whatsoever at trial that someone at Alcoa in-
vented the claimed subject matter prior to Bylund.

20

Alcoa technician who performed the copy work with the
words ‘‘Congratulations, I didn’t think you could get
there with the Drawn Iron process’’ (25a). Mr. Close
immediately shut down Alcoa’s operations using the im-
pact method of making aluminum cans, on which it had
spent millions of dollars, and urged its customers to
change to the extra hard sheet and the draw and iron
method without heat. Alcoa regarded the Bylund inven-
tions as a ‘“‘major move’’ in the market, one which
would enable aluminum cans to ‘‘leap-frog’’ into a
preferred position (25a). All of the above was found as
fact by the trial court (25a), and it is not challenged.
This is understandable, for Alcoa’s own full page adver-
tisement in Package Engineering for October, 1968
heralded the Bylund inventions, but while claiming
credit to Alcoa, in the following language (RMA 1):

“In new developmental and experimental work,
Alcoa research and development groups are perfor-
ming operations with H19 temper rigid container
sheet that standard metalworking text and hana-
books say cannot be done. H19 rigid container
sheet is blanked and drawn without intermediate
anneals to form seamless can bodies.”’’

This paragraph, authored by Alcoa, which knew the
prior art, including the Metal Flo process, is but one of
the Alcoa admissions that Bylund made great inventions
that experts said could not be done, and that Alcoa
adopted and was claiming as its own development.

This accomplishment of the inventions was also ad-
mitted by Alcoa’s own expert Nielsen at the trial. As to
his testimony the trial court found (29a):

“‘Mr. Nielsen candidly admitted at trial that the
Bylund invention was something that people skilled
in the art thought could not be done and that such
people would have been impressed.”

a ala stl, Vie en vide

21

There Is Public Perception of A Trend of Excessive
Hostility to Patents In The Circuit Courts of
Appeal Which Will Be Intensified By The Pre-
sent Decision

Clearly, patents mean nothing by way of an incen-
tive to innovation, unless they are enforceable in the
courts. However, there is a perception by the public that
there is a growing trend of hostility to patents in the
Courts of Appeal. Consider, for example, that for the
five years 1925-1929, of all the patents ruled on by the
Courts of Appeal that only 33.4% were held invalid.* In
contrast, the Patent Office reports that for the five years
1968-1972, 69% of the utility patents ruled on by the
Courts of Appeal were held to be invalid.’ And the
situation is not improving. For the five years 1973-1977,
the invalidity holdings increased to 72%.

During the 1968-1972 period the trial courts only
held 35% of the utility patents they ruled on invalid.
For the five years 1973-1977, the figure for the trial
courts was 48% invalid. Some commentators have sug-
gested that on a statistical basis, it would be expected
that 50% of litigated patents would be held valid and
50% invalid since such figures would generally accord
with disputable matters of all kinds brought to court.’
The figures do at least tend to show that the trial courts
are more in accord with even handed treatment of pa-
tent validity than the Courts of Appeal. There is, in any
event, a public perception of hostility on the part of the

* Federico, ‘‘Adjudicated Patents 1948-1954’, 38 JPOS 233
(April 1956), which also reported on adjudication from 1925-1954.

” BNA Patent, Trademark & Copyright Journal, No. 455, Nov.
22, 1979, page D-1.

* Honorable Howard T. Markey, ‘‘The Status of the U.S.
Patent—System Sans Myth, San Fiction,’? 59 JPOS 164 (March,
1977).

22

Courts of Appeal, witness the comments by DuPont’s
chairman, supra at page 15.

We submit that decisions like that in the present
case are responsible for this perception of hostility. In
the instant case the Court of Appeals simply substituted
its erroneous views of the facts, unaided by the
testimony before the trial judge, and unaided by the ex-
pertise of the Patent Office or the expertise acquired by
the trial judge during a long trial. The statements by the
Court of Appeals about Metal Flo are contrary to the
views of the very people working in this art, who had
known of Metal Flo, and are contrary to the views of
the Patent Office about the nature of the Metal Flo pro-
cess. We submit that this kind of treatment tends to
discourage innovation and goes contra to the purpose of
Art. I, Sec. 8, clause 8 of our Constitution.

The Failure of the Court of Appeals to Even Men-
tion the Massingill-Grigorenko Patent
3,509,754 Suggests Some Serious Misunderstan-
ding of The Real Issues of This case

Out of the many defenses presented by respondents,
the Court of Appeals picked out just one, the ‘“‘work of
the Metal Flo Corporation’’ and declared petitioners’
Bylund patents to be ‘‘anticipated’’ by this work, i.e.,
the same as the Bylund inventions. However, the Court
of Appeals decision does not even consider the many
and detailed findings of the trial court, including those
very findings which dealt with the best evidence of the
Metal Flo work, the Massingill-Grigorenko Patent
3,509,754 of May 5, 1970 (RMA 484-506).

First, the patentee Grigorenko testified that the

Oe eS eee

per ee

:

23

Metal Flo process and that of the Massingill-Grigorenko
patent were one and the same (RMA 1153-1154):

““Q. Okay. The Metal Flo process is disclosed in
your United States patent. Is that correct? As
you know it?

A. That is correct.’’

Second, the trial court found that the Massingill
patent discloses even more than the Metal Flo work and
that it was not an anticipation or the same as Bylund’s
invention (50a).

Among the further findings of the trial court which
dealt with the Metal Flo work, as described in great
detail in its Massingill-Grigorenko patent was the
following (32a):

“This work was also incomplete, experimental
and abandoned. [Gardner Dep. Tr. 123-124]. The
cans were not successful and were never filled and
tested. Mr. Gardner testified that the Metal Flo
process for beer cans was ‘not mechanically or
technically sound, that approach, and the thing just
kind of died a writhing, agonizing death’ [Gardner
Dep. Tr. 125]. Further, the Metal Flo process is in
the Massingill patent and was considered and re-.
jected by the Patent Office [Grigorenko Dep. Tr.
78, 85].

The Massingill-Grigorenko patent which is assigned
on its face to Metal Flo Corp. is not even referred to in
the Court of Appeals’ decision, even though it was part
of the trial court’s consideration and was deemed to be
the best description of the Metal Flo work by the
testimony of those familiar with the subject. The trial
court did consider and make further findings including

24

consideration of the Massingill-Grigorenko patent as
follows (33a):

_ “‘Massingill is an unconventional drawing opera-
tion involving telescopic punches, heat, vibrations,
uninterrupted continuous movement of metal, and
was rejected by the Patent Office. Everyone re-
Jected it for cans. Alcoa had a copy of the applica-
tion in 1964. It certainly did not teach Alcoa to

stop annealing the coils’ it was supplying to Coors
in 1966 and 1967.”’

The Court of Appeals overlooked the careful con-
sideration and findings of the trial court and the impor-
tant explanation in the Massingill-Grigorenko patent.
Respondents did not present any witness at the trial to
testify about the Metal Flo work. Additionally, Mr.
Bylund, who the trial court found highly credible,
testified that his inventions were significantly different
than Metal Flo (RMA 834-846).

The Massingill-Grigorenko patent was of interest to
all concerned in its relation to the Metal Flo process.
Alcoa was also interested in the patent and the Metal
Flo work at an early date and rejected it for cans. The
trial court noted that it involved heat-annealing in its
finding (41a):

‘“‘A marked up copy of the Massingill patent was
found in Mr. McBride’s files of Alcoa (2392). On
this document (page 2) there appears the notation
‘‘O” temper tensile and yield Strength greater than
H19 value’ [McBride Dep. Tr. 687], contrasting Ex-
ample 4 involving ‘O’ temper and Example 6 in-
volving ‘H19’ temper of Massingill. Thus, it is quite
reasonable to conclude that Massingill does in fact
involve some annealing when the ‘O’ temper pro-
perties exceed those of ‘H19’,’ ”’

” Meaning the coils of cold rolled
formed. ed sheet from which the cans were

Ln NE i hit So ton nk 48 (as

25

The trial court further noted that the Patent Office
had considered the Massingill-Grigorenko patent with
relation to the Metal Flo process, as follows (42a):

*‘_-The Patent Office did consider the Massingill
patent which is the Metal Flo process. Under such
circumstances, the presumption of validity over
Massingill and the Metal Flo process is enhanc-
ed,—’’.

The Court of Appeals failed to recognize this presump-
tion of validity over the Metal Flo process and the
Massingill-Grigorenko patent.

The trial court found that the Metal Flo process
had never been fully understood and was incomplete
and abandoned to the extent it related to beverage cans
(48a):

“‘The Metal Flo process and cans made thereby are
not an anticipation of the Bylund patents here in
suit because that process has never been fully
understood, was only an incomplete experiment that
was later abandoned to the extent that it related to
beverage can manufacture.”’

The trial court also mentioned that the Massingill-
Grigorenko patent had been considered by the Patent
Office when it was determined that the petitioner’s
Bylund patents were not anticipated, finding that (50a):

**The Massingill patent discloses even more than the
Metal Flo experimental beverage can program,
which was abandoned, and the latter program
would have had no impact whatsoever on the is-
suance of the Bylund patents, since the Massingill
patent was considered by the Patent Office which
determined the Bylund patents were neither an-
ticipated nor rendered obvious thereby.’’

26

annealing in their drawing and ironing and that the
claims here at issue in the Bylund patents exclude the in-
tervention of such thermal treatments. Thus, the state-
ment by the Court of Appeals that Metal Flo sold
sonobuoys which it had made by drawing and ironing
“‘without annealing or thermal treatment?’ is totally con-
trary to the fact, contrary to what was found by the
trial court, contrary to what was found by the Patent
Office and contrary to what was published and what
was believed by the industry.

The Beverage Can Program of Metal Flo Was Ex-
perimental and Was Abandoned as a Disaster

The Massingill-Grigorenko patent on the Metal Flo
process itself speaks to the possibility of using the Metal
Flo process to make beverage cans, and, in time, Metal
Flo did do some experimental work as to making
beverage cans by the Metal Flo process.

As to the trial court characterizing Metal Flo’s
work concerning beverage cans as ‘incomplete, ex-
perimental and abandoned’’, no characterization was
ever more accurate. The experimental beverage can pro-
gram of Metal Flo was a joint venture with and funded
by Jones & Laughlin Steel (J&L). Mr. Gardner of J&L
testified that Metal Flo’s activities as to beer cans were
an ‘‘abandoned experiment’? (RMA 1115-1118). As for
the experimental beer can R&D program with J&L, both
Grigorenko of Metal Flo and Gardner agreed that all
reports were marked ‘‘Confidential’’ and that they were
“not something for the public’’ (RMA 1155, RMA
1106-1107). Some of the cans were filled with water by
J&L, but Metal Flo did not fill and test any cans (RMA
1156-57).

27

The last program on experimental cans that Metal
Flo did with J&L was called a failure, ‘‘the whole can
collapsed like an accordion’? (RMA 1158). No one ever
became interested in using the Metal Flo process to
make commercial aluminum can bodies (RMA 1124).
Mr. Gardner testified that the Metal Flo method of
making multiple beverage cans, which is disclosed in the
Massingill and Grigorenko patent, was ‘‘not mechanical-
ly or technically sound, that approach, and the thing
just kind of died a writhing, agonizing death’? (RMA
1120). Mr. Gardner further testified it wasn’t just that it
couldn’t compete, ‘‘No, it was a prototype machine
which was wrong from the start’? (RMA 1120). Mr.
Gardner further testified that Metal Flo had tried to in-
terest Continental Can and National Can in a can
machine (RMA 1102) to no avail. He specifically
testified that J&L ‘‘abandoned”’ the project in order not
to commit ‘‘commercial suicide’? (RMA 1118-1119).

Metal Flo tried to interest various other companies
in using its process for making beverage cans, but they,
like J&L, rejected it. Alcoa concluded that the Metal
Flo process for beverage cans ‘‘doesn’t have a chance’’
(RMA 560). Reynolds had a ‘‘complete lack of interest
in Metal Flo’? (RMA 1362-1363), after the Metal Flo
visit to Reynolds referred to in the Court of Appeals
opinion (4a).

The Metal Flo process for beverage cans was ex-
perimental, never successful and long dead and aban-
doned until it was resurrected by respondents for pur-
poses of this lawsuit. As stated in Reynolds v. Whitin
Mach. Works, 167 F.2d 78, 84 (4th Cir. 1948):

‘*, . .Patents for useful inventions ought not be in-
validated and held for naught because of such ex-
cursions into the boneyard of failures and abandon-
ed experiments.’’

28

Here, the trial court found specifically that the
Metal Flo process was not an anticipation or the same
as Bylund’s inventions because it was only ‘‘an in-
complete experiment that was later abandoned to the ex-
tent that it related to beverage can manufacture’ (42a,
48a), citing inter alia Coffin v. Ogden, 85 U.S. 120
(1874); United States v. Adams, 383 U.S. 39 (1966); and
Lyon v. Bausch & Lomb Optical Co., 224 F.2d at 534)
(ed Cir. 1955). Metal Flo does Clearly fall into the same
category of prior abandoned efforts that was involved in
Lyon v. Bausch & Lomb, supra. As Judge Learned
Hand observed in that case (224 F.2d at 534):

“‘He did indeed test it out to his Satisfaction; and
when he had done so, he concluded it would not do
what he was after. It did not produce a more
‘rugged’ film and he gave it up. It was in effect an
abandonment; it did more than fail to advance the
art; it put the process among those efforts that are
proved useless. All the reasons that have made the
courts refuse to treat experimental users as anticipa-
tions, apply even more convincingly; it is not alone
that such activities are not evidence of anticipation,
they are evidence against.’’

Not only does the case law preclude holding aban-
doned experiments to be anticipations, the statute itself
excludes such abandoned activities from consideration.
Section 102(g) of 35 U.S.C. expressly provides:

‘‘A person shall be entitled to a patent unless...
* * *

(g). . .before the applicant’s invention thereof the
invention was made in this country by another who
had not abandoned, suppressed or concealed it.’’

Abandoned, unsuccessful experiments add nothing
to the fund of human knowledge and advance the useful

Pe he ee ae ee ite 208 NS

29

arts not one whit. By statute and case law they cannot,
and by common sense they should not, be held up as
anticipations of complete, successful and enduring ad-
vances in the useful arts.

The Decision of the Court of Appeals is Anomalous
in Stating that Metal Flo was an Anticipation
when the Trial Court, the Patent Office, and
Those in the Industry Disagreed

In stating, as it did, that Metal Flo did not involve
heat or annealing during drawing and ironing, the Court
of Appeals found a fact not only contrary to what the
trial court found, but also contrary to what the Patent
Office found and contrary to what was testified to at
trial. Moreover, the Court of Appeals’ statement is con-
trary to what is shown in documents and depositions of
the technical personnel of the parties here and others in-
vestigating Metal Flo, contrary to what the Metal Flo
Massingill-Grigorenko patent itself says, and contrary to
what one of the inventors of the Metal Flo process
testified. :

Published trade literature disclosed that the Metal
Flo process involved heat on the order of 500°F and was
actually a warm drawing operation (RMA 481-482). The
Massingill-Grigorenko patent itself disclosed the genera-
tion and retention of heat (RMA 492-493). The patent
expressly provided that heat was necessary to the perfor-
mance of the Metal Flo machinery (RMA 496), and Mr.
Grigorenko, one of the inventors of the Metal Flo pro-
cess, so testified (RMA 1143).

Alcoa’s Chief Engineer, Mr. Rieke, studied the
Metal Flo process and the Metal Flo patent in 1964 and
concluded (RMA 555):

‘The heat generated as the material is formed un-
doubtedly has a definite bearing on the ability of

30

this method to proceed through the series of reduc-
tion.”’

Mr. Gardner, of Jones and Laughlin Steel, testified
about the heat in the Metal Flo process and that there
was a “‘vast difference’? between it and conventional
drawing (RMA 1104). Mr. Held of Jones and Laughlin
Steel wrote (RMA 1109):

**, . .the cans are drawn warm rather than cold, as
in conventional drawing. The exact temperature dif-
ference is unknown, although it certainly exists.’’

Dr. Brick, a scientist at Continental Can, also wrote
that the Metal Flo process involved heat (RMA 1127).

Mr. Bylund, whom the trial court found to be
“‘highly credible’’, testified at trial that it appeared to
him from the disclosures of the Massingill-Grigorenko
Metal Flo patent that heat was Causing a stress relieving
effect in the metal of Example 6 (sonobuoy from 3003
H19) at the high cold work level, so that there was no
work hardening taking place (RMA 835).

The Court Of Appeals Improperly Engaged In A De
Novo Redetermination Of Facts

That the Court of Appeals did engage in a de novo
redetermination of facts in this case is clear from their
decision itself. The decision States at the outset that,
“From our review of the evidence, we are persuaded
that everything by the Bylund patents were fully disclos-
ed in the prior art, particularly the work of the Metal
Flo Corporation’’ (3a).

The Court of Appeals’ decision totally ignored the
trial court’s findings and did so without referring to
them at all. In its treatment of the sole defense it dealt
with, the Court of Appeals simply stated that a com-

Nei eS Sith naa Nia, SAR eis eR a crt a htt dial et “the tame

31

pany called Metal Flo had sold containers which it had
made ‘‘without annealing or thermal treatment’’, at a
time earlier than petitioner’s invention (page 4a), and
Suggested that the trial court had ‘‘disregarded the
evidence of Metal Flo’s work,’’ (4a).

Simply reading the trail court’s opinion shows that
there was not any ‘‘disregard’’ of Metal Flo’s work. To
the contrary, the decision is replete with consideration
of and findings regarding Metal Flo’s work, the nature
of the Metal Flo process, and the teachings of the
Massingill-Grigorenko patent which covered the Metal
Flo process. The Court of Appeals simply
““disregarded”’ those findings and substituted its own er-
roneous independently derived views, which views are
directly contrary to the whole industry.

Rule 52(a) Of The Federal Rules Of Civil Procedure
Recognizes An Important Distinction Between
Trial And Appellate Courts Which The Seventh
Circuit Has Ignored

The distinction between trial and appellate courts in
our judicial system is basic. Courts of Appeal simply do
not have the time or the opportunities to evaluate
evidence and develop an expertise in the same manner as
trial courts who hear the testimony in a trial of several
weeks. That distinction is recognized and implemented
in Rule 52 of the Federal Rules of Civil Procedure as to
the respect to be accorded findings made by the trier of
fact. The distinctions have also been clearly enunciated
by this Court, see Zenith Radio Corp. v. Hazeltine
Research, Inc., 395 U.S. 100, 123 (1969), wherein this
Court stated:

‘‘In applying the clearly erroneous standards to the
findings of the district court sitting without a jury,

32

appellate courts must constantly have in mind that
their function is not to decide factual issues de
novo. The authority of an appellate court, when
reviewing the findings of a judge as well as those of
a jury, is circumscribed by the deference it must
give to decisions of the trier of the fact, who is
usually in a superior position to appraise and weigh
the evidence.”’

See also United States v. Yellow Cab Co., 338 U.S. 338
(1949).

In the present case, trial of this action before Judge
Sharp took 15 full trial days. During trial, the live
testimony of ten witnesses was taken. Not only was the
inventor Bylund deposed by respondents for over thirty
days prior to trial, he was cross-examined for almost
three full days at trial. Over 1800 exhibits were received
into evidence. After the trial ended, Judge Sharp held
one full day of oral argument by all parties. By invita-
tion of the court, the parties submitted more than 400
pages of briefs and more than 1000 proposed findings of
fact. Judge Sharp’s decision, we submit, painstakingly
analyzes the evidence and shows the reason for his fii;-
dings and conclusions.

The Court of Appeals did not review the lower
court decision, but has rather proceeded de novo on its
own as if there had not been a trial or Patent Office
proceedings, both of which considered and rejected
Metal Flo. And the Court of Appeals de novo ap-
proach, conducted without benefit of the insight and
knowledge provided by a trial, has resulted in a decision
filled with factual inaccuracies which arrives at a conclu-
sion that can only be described as divorced from reality.
We submit that the purpose of Rule 52(a) is precisely to
prevent such a de novo, inadequate ‘‘new trial’’ as to
the facts.

33

Disregard By Appellate Courts of Rule 52(a) En-
courages Litigation And Expensive Appeals

Professor Charles Alan Wright'® discussed the ef-
fect of the erosion of Rule 52(a) by appellate courts
quoting with approval the statement in Pendergrass v.
New York Life Ins. Co., 181 F.2d 138 (8th Cir. 1950):

“‘The entire responsibility for deciding doubtful fact
questions in a nonjury case should be, and we think
it is, that of the district court. The existence of any
doubt as to whether the trial court or this Court is
the ultimate trier of fact issues in nonjury cases is,
we think, detrimental to the orderly administration
of justice, impairs the confidence of litigants and
the public in the decisions of the district courts, and
multiplies the number of appeals in such cases.’’

At least some appellate judges today also view with
alarm the increasing tendency of appellate courts to find
the facts for themselves. Judge Aldisert, in Trio Process
Corp. v. L. Goldstein’s Sons, Inc., ____ F.2d ;
204 U.S.P.Q. 881, 888, 889 (3rd Cir. 1980), in a dissen-
ting opinion, stated:

“*, . .instead of sniping at the facts by contriving ar-
tificial legal precepts, we have invaded the district
courtroom and set ourselves up as a rump fact-find-
ing authority. Because there is neither reason nor
empowerment for this action, I dissent.

My colleagues in the majority, I regret to say, have
now tossed the Anglo-American tradition of ap-
pellate review to the. four winds. They claim a new
prerogative as an appellate court that goes beyond
even Professor Wright’s concerns in 1957; they have
simply found the facts that are to their liking.

* * *

'° The Doubtful Omniscience of Appellate Courts, 41 Minnesota
Law Review 751 (1957).

34

To the extent an appellate court strays from its
traditional role of reviewing the choice, interpreta-
tion, and application of legal precepts, and un-
necessarily intrudes upon the rights and privileges
of the trial courts, there is a corresponding impair-
ment in the confidence of litigants and the public in
the decisions of the trial courts, and a broadcast of
an unwarranted belief that appellate courts are bet-
ter qualified than trial judges to decide what justice
requires. I believe the court’s decision today does
precisely that.”’

We also view with alarm the tendency of appellate
courts to find facts for themselves. We sugest it fre-
quently leads to incorrect, anomalous results, as here,
and is responsible for the public perception of hostility
to patents by the Courts of Appeal. Moreover, it en-
courages appeals by a losing party seeking to gain in the
Court of Appeals a de novo redetermination of the
facts.

The Seventh Circuit’s Application Of 35 U.S.C. 102
Is In Conflict With The Intent Of The Statute
‘And In Conflict With The Other Circuits

The sole stated ground for the Court of Appeals’
reversal of Judge Sharp’s decision was the statement by
the Court that Metal Flo was an ‘“‘anticipation’’ of or
the same as the Bylund patent claims under 35 U.S.C.
102. In so doing, the Court of Appeals improperly ap-

plied Section 102. The Court of Appeals clearly ~

overlooked the trial court’s finding that Metal Flo in-
volved heat and annealing during drawing and ironing
and that the Bylund patent claims are substantially dif-
ferent in that there are no such thermal treatments. Such
differences go to the very substance of the inventions of
the patent claims and, in a proper decision, would im-

mediately preclude application of Section 102 of the Pa-
tent Statutes.

atk rset

ate Se

35

Section 102 deals with situations where there are no
differences between the prior art and the patent claims,
where there is identity. Section 103 deals by its own
terms with the situation where there are differences.
Thus the introductory portion of Section 103 provides
‘‘A patent may not be obtained though the invention is
not identically disclosed or described as set forth in Sec-
tion 102 of this title. . .”’ The language used by the
Court of Appeals about differences'' that would sug-
gest themselves to one of ordinary skill in the art, states
criteria appropriate to evaluations of nonobviousness of
Section 103, not anticipation under 102. There is a
material difference between 35 U.S.C. 102 and 103 as to
the issues arising under the two sections and the relevant
evidence appropriate to the two sections. Jn re Hughes,
345 F.2d 184 (C.C.P.A. 1965). The tests and inquiries to
be made under Section 103 have been set out in detail,
Graham v. John Deere Co., 383 U.S. 1 (1966), with the
thought that (383 U.S. at 18):

‘‘We believe that strict observance of the re-
quirements laid down here will result in that unifor-
mity and definiteness which Congress called for in
the 1952 Act.”’

Here, the Seventh Circuit did not observe the re-
quirements laid down in Graham. Despite the trial
court’s painstaking and detailed adherence to the
Graham guidance and criteria, the Court of Appeals
does not even mention Section 103 or the Graham case.
Indeed, the Seventh Circuit totally ignores all the
evidence presented below and trial court’s findings
thereon relative to nonobviousness under Section 103.

'' Concentration by the Court of Appeals on dimensional dif-
ferences between the patent claims and Metal Flo illustrate the
Court’s de novo approach. Those dimensional differences are not
relied on or even mentioned in the trial court’s opinion.

36

This decision of the Seventh Circuit, applying as it
does Section 102 despite differences between the prior
art and the patent claims, is in conflict with the rule in
and decisions of the other circuits. In the Ninth Circuit,
for example, anticipation under Section 102 is correctly
recognized as a technical defense that is not satisfied
unless al! of the same elements are found in a single
prior art reference in exacty the same situation and
united in the same way to perform an identical function.
Jones v. Vefo, Inc., F.2d , 204 U.S.P.Q.
535 (9th Cir. 1979). This rule is consistently applied in
the Ninth Circuit, see Schroeder v. Owens-Corning
Fiberglas Corp., 514 F.2d 901, 904 (9th Cir. 1975),
wherein the court stated:

‘*‘We cannot harmonize the court’s finding, that the
relevant prior art references were not identical to
the composite of the ’459 patent, with its conclu-
sion of law rendering the latter invalid as an-
ticipated. Anticipation is a technical defense which
must meet strict standards.”’

Other circuits (save the Seventh) also apply the
same rule. The rule in the Fourth Circuit, see Canron,
Inc. v. Plasser American Corp., F.2d
203 U.S.P.Q. 641 (4th Cir. 1979) is as follows:

‘*‘We recognize that there is no anticipation unless
all of the same elements are found in the same
situation and united in the same way to perform an
identical function.”’

See also, Tights, Inc. vy. Acme-McCrary Corp., 541
F.2d 1047, 1055-1056 (4th Cir. 1976); Ling-Temco-
Vought, Inc. v. Kollsman Instrument Corp., 372 F.2d
263, (2d Cir. 1967); Shanklin Corp. v. Springfield Photo
Mount Co., 521 F.2d 609, 619 (ist Cir. 1975) Paeco,
Inc. v. Applied Moldings, Inc. 562 F.2d 870 (3rd Cir.
1977).

i

37

Anomalous Patent Validity Decisions, With Their
Divorcement from Reality, Destroy The Faith
Of Innovators, Potential Innovators And In-
vestors

If patents are not enforceable in the courts, they are
worthless as any kind of incentive to innovation. If
Courts of Appeal do not or will not properly decide pa-
tent cases under the Constitution, the patent statutes
and judicial precedent, on the facts as developed in a
trial, then no patent, regardless of the merit of the in-
vention, has value.

Dr. Chester Carlson, inventor of xerography, spoke
to the incentive that patents provide when he was
awarded the ‘‘Inventor of the Year’’ award in 1964. He
stated:

‘“‘The time scale of invention is a long one. Results
do not come quickly. Inventive developments have
to be measured in decades rather than years. It
takes patience to stay with an idea through such a
long period. In my case I am sure I would not have
done so if it were not for the hope for eventual
regard through the incentives offered by the Patent
System’’. 47 J.P.O.S. 288 (1965)

In the present case, there is a good bit of irony
which reflects, we suggest, the departure from the Con-
stitutional intent that our patent system is experiencing.
Here, the Bylund inventions succeeded in the Patent Of-
fice and in industry. They swept the industry free of all
other approaches to aluminum beverage can manufac-
ture, saving enormous quantities of energy and
materials.

The magnitude of the Bylund advance in the art
will be understood upon consideration that, as of 1976,
the industry production of aluminum drawn and ironed

38

cans using the invention of petitioner’s patents in suit
was 20,900,000,000 cans or more than 50,000,000 (fifty
million) cans per day (RMA 268-269). By this time we
estimate that close to 100 billion more have been pro-
duced.

The Court of Appeals struck the patents down
without even a passing consideration of the trial court’s
findings or the evidence on which they were based. The
Court of Appeals simply found the facts that were to
their liking, and we believe a manifest injustice resulted.
We believe such injustices will spread if the Courts of
Appeal do not adhere to the admonitions of the
Supreme Court in respect to Federal Rule 52(a), or
follow the instructions laid down by this Court for pa-
tent cases in the Graham case, 383 U.S. 1, 12-19.

CONCLUSION

The Bylund inventions have succeeded in the Patent
Office and in industry. The Bylund inventions swept the
industry free of all other metal tempers and methods
and were copied by defendants. In spite of their
availability under license, for a very nominal royalty,
they were copied and appropriated by a company
(Alcoa) that had, itself, secured its initial success as the
Pittsburgh Reduction Co. by reason of its own patent
on the early Hall invention on the reduction of
aluminum. Charles C. Carr who was Director of Public
Relations of Alcoa some years ago wrote in his book
ALCOA--An American Enterprise, at page 60 (1952):

‘*Hall is likewise indebted to the American patent
system for protecting his right to his invention.
Under the patent law, the Pittsburgh Reduction
Company, the owner of the patent was given for a
term of seventeen years, the ‘exclusive right to

39

make, use and vend the invention’. These were im-
portant rights, vital to the young business. The
pioneers would never have ventured their $20,000 of
capital for a pilot plant without the virtual certainty
that the Hall patent, already applied for, would be
issued in due course. The patent was granted, and
the period until it expired gave the Pittsburgh
Reduction Company a good opportunity to develop
the process commercially and become established in
the manufacture of aluminum.’’

Thus, from the Hall invention and the patent which
protected it, came the largest aluminum company in the
whole world—yet now a willful infringer of Bylund’s
patents—who, with National, ‘‘have chosen to follow
the path found by Reynolds rather than another path or
one they themselves forged by their own efforts.’’ (60a).
In this old Alcoa case the hope of protection by the Hall
patent caused the investment of twenty thousand
dollars, and from this came the building of the largest
aluminum company in the world.

In the Graham case (383 U.S. 1) the Supreme Court
instructed the federal courts how to deal with patent
cases. If the sensible, thoughtful procedure there set
forth is not complied with, and if the Court of Appeals
just runs over the patent lightly and gets a subjective im-
pression upon which to base an opinion, then we hardly
need to have a district court, for what it has said after
days of trial, as in this case, seems to have meant
nothing, although the Supreme Court in its instructions
of the Graham case meant that it should mean a whole
lot. If invalidity is the popular answer to most all patent
appeals, the Court of Appeals merely has to get on the
bandwagon and join the parade. But that does not face
the danger that the United States finds itself in today.
We need innovation. We need new production, we need

iii

40

new tools, we need to save energy and time in order to
catch up with our competitors in the world.

After careful study of this case, we, as counsel,
respectfully suggest that the Court here should consider
what harm is being done to the public and to the nation,
by this kind of treatment from the Court of Appeals, to
an invention of immense importance which has revolu-
tionized the production of aluminum cans, saved energy,
saved aluminum and saved time. We have laws which
were intended to stimulate invention and innovation.
These are the Constitution, the patent laws and a large
body of judicial precedent which, while requiring inven-
tions to meet high standards, did operate to protect im-
portant inventions.

Things went well under these laws for many years,
as patents were fairly upheld and the United States
became the leader in the industrial world. Then we slow-
ed down and it has become easier for competitors to
just copy what the innovator had done and bear the ex-
penses of the lawsuit. As Senator Bentsen pointed out,
we are behind and that we have got to tool up our in-
dustry to even compete. Decisions such as the Court of
Appeals here, encourage copying and imitation of in-
novation, see Levitt, Innovative Imitation, Harv. Bus.
Rev. Sept.-Oct. (1966).

The Bylund inventions taught the industry to do it
better, cheaper, faster, with no heat, less energy, and
less metal. The Bylund inventions succeeded, patents
were granted and they were upheld after an extensive
trial and long consideration by the trial court.

Not only the petitioner, but the public and the
United States in these critical days will be dealt another
10W in its efforts to overcome the decline of production

and innovation in our country, if petitioner’s earned
Constitutional reward is arbitrarily taken from it.

Of Counsel
JOHN F. C. GLENN

REYNOLDS METALS COM-
PANY

6601 West Broad Street

Richmond, Virginia 23262

Attorneys for Reynolds
Metals Company

Respectfully submitted,

REYNOLDS METALS COm-
PANY
Petitioner

JOHN W. MALLEY
WILLIAM T. BULLINGER
SHERMAN QO. PARRETT

CUSHMAN, DARBY &
CUSHMAN

1801 K Street, N.W.

Washington, D.C. 20006

Phone: (202) 861-3000

APPENDIX

la

IN THE
UNITED STATES COURT OF APPEALS |
FOR THE SEVENTH CIRCUIT |

Nos. 78-1909 and 78-1910
REYNOLDS METALS ComPANY, Plaintiff-Appellee,
v.

ALUMINUM COMPANY OF AMERICA, a corporation, and
NATIONAL CAN CORPORATION, a corporation,
Defendants-Appellants.

Appeals from the United States District Court for the
Northern District of Indiana, South Bend Division.
No. S-CV-74-172—Allen Sharp, Judge.

OPINION
ARGUED JANUARY 16, 1979—DEcIDED NOVEMBER 13, 1979

Before SwyGErT and Bauer, Circuit Judges, and GrRapy,
District Judge.'

Metals Company charged Alcoa and National Can with infr-
ingement of U.S. Patents 3,691,972 and 3,814,590. These
patents—known as the ‘‘Bylund’’ patents—deal with the
manufacture of twelve ounce aluminum cans for beer and
soft drinks. The lower court awarded judgment to Reynolds,
and Alcoa and National Can now appeal.

BAuER, Circuit Judge. In this civil action, the Reynolds

To understand fully the issues presented in this appeal,
we must first define some key concepts in the manufacturing
of aluminum cans. The process of fabricating aluminum sheet
involves the casting of molten aluminum into an ingot, which
is then squeezed between rollers to reduce the thickness of the
metal. This rolling process is repeated as often as is necessary

, ‘The Honorable John F. Grady of the United States District
Court for the Northern District of Illinois is sitting by designation.

_ 3

2a

to achieve the desired thickness, and is commonly referred to
as ‘“‘working’’ the metal. If the rolling of the aluminum is
done at a high temperature, it is known as ‘“‘hot working,”’
and if it is done at room temperature, it is known as ‘‘cold
working.’’ When the gauge of the aluminum is reduced by
‘‘cold working,’’ the strength of the metal increases, and it is
said to be ‘‘work-hardened.’’ The strength of work-hardened
aluminum can be reduced, however, by ‘‘annealing’’—that is,
by heating it to a temperature at or above the recrystallization
temperature.

Alloys of aluminum are generally designated by four
digit numbers which identify the principal alloying elements
and permissible percentage ranges in the alloy. Two common
alloys which were well-known (and commercially available)
for years prior to the patent at issue are ‘‘3003’’ and ‘‘3004.”’
The principal alloying elements in these two types are
manganese (from 1.0 and 1.5%) and iron (up to 0.7%). 3004
also includes magnesium from 0.8 to 1.3%.

The temper of aluminum sheet is conventionally
designated by letters and numbers which follow the alloy
designation. Work-hardened aluminum is identified by the
letter ‘‘H.’’ The first digit following the letter indicates
whether or not the metal has received any heat treatment:
‘*1’? indicates that the metal has been work-hardened only;
‘**2”” indicates that the metal has been work-hardened and
partially annealed; and ‘‘3’’ indicates that the metal has been
work hardened and. fully annealed. The second digit
designates the amount of work-hardening, with ‘‘8’’ represen-
ting ‘‘full hard,’’ ‘‘4’’ representing ‘‘half hard,’’ and so on.
Accordingly, ‘*3004-H18’’ is 3004 alloy which has been cold
worked to full hard condition. It should also be noted that
H-18 temper is defined only by a minimum specified
strength—there is no maximum and thus no range. If the
minimum strength is raised slightly, the temper is known as
H-19, but it is necessary to roll metal through H-18 temper to
reach H-19 temper.

3a

Finally, the actual manufacture of containers from
aluminum sheet involves two processes. The first—so-called
‘‘drawing’’—transforms a. flat sheet of aluminum into a
three-dimensional shape without appreciable change in the
thickness of the aluminum. The _ second—so-called
‘tironing’’—forces the cup through a die in order to form a
deeper container with a thinner sidewall.

The crucial issue in this appeal is whether the Bylund
patents are invalid for lack of novelty under 35 U.S.C. §102.’
In essence, the patents are asserted to cover the manufacture
of beverage cans by drawing and ironing ‘‘highly cold work-
ed’’ aluminum alloys, e.g. 3004-H19. The lower court iden-
tified two significant differences between the patents and the
prior art:

(1) _ the elimination of annealing or stress relieving in

making D&I aluminum cans; and

(2) selecting alloying elements of sufficient ductility
and strength to cold roll and draw iron the
aluminum sheet into a can body without thermal
treatments.

Reynolds Metals Co. v. Aluminum Co. of America, 457
F.Supp. 482, 495 (N.D. Ind. 1978).

From our review of the evidence, however, we are per-
suaded that everything claimed by the Bylund patents were

? 35 U.S.C. §102 provides in pertinent part:
A person shall be entitled to a patent unless—

(a) the invention was known or used by others in this coun-
try, or patented or described in a printed publication in this or
a foreign country, before the invention thereof by the applicant
for patent, or

(b) the invention was patented or described in a printed
publication in this or a foreign country or in public use or on
sale in this country, more than one year prior to the date of
the application for patent in the United States... .’’

EE A RR

4a

fully disclosed in the prior art, particularly the work of the
Metal Flo Corporation. The evidence shows that prior to the
Bylund patent, Metal Flo had drawn and ironed aluminum
cans without annealing from highly cold worked material,
having selected alloying elements with sufficient ductility and
strength to be cold rolled drawn and ironed into a can body
without thermal treatment. In particular, Metal Flo sold
several thousand containers (sonobuoy housings) which it had
manufactured by drawing and ironing 3003-H19 aluminum
alloy without annealing or thermal treatment. In addition,
Metal Flo manufactured and delivered to Reynolds drawn and
iron twelve ounce beer cans made from various Reynolds-
supplied alloys, including 3004 in tempers up to H-18.

The district court disregarded the evidence of Metal Flo’s
work, apparently on the grounds that Metal Flo had never
developed a commercial success in beer cans. The court thus
characterized Metal Flo’s work as ‘‘incomplete, experimental
and abandoned.’’ 457 F.Supp. at 482. The unrebutted
evidence shows, however, that Metal Flo did indeed operate
commercially as to products such as the sonobuoy housings.
And while it is true, as Reynolds argues, that this commercial
use of the process involved products other than beer cans, the
process is nevertheless anticipatory, for the differences are in
dimension only. As this court stated in Popeil Bros., Inc. v.
Shick Electric, Inc., 494 F.2d 162, 165 (7th Cir. 1975):

The issue of anticipation by prior art is not determined
by insubstantial distinctions between a purported inven-
tion and prior art. A purported invention is anticipated
by prior art ‘if the general aspects are the same and the
difference in minor matters is only such as would suggest
itself to one of ordinary skill in the art.’

In our view, the dimensional differences between Metal Flo’s
work and the Bylund patents would indeed suggest themselves
to one of the ordinary skill in the art.

Finally, we note that we find no significance in Metal
Flo’s subsequent financial difficulties, its unconventional or

Sa

antiquated equipment, and its inability to achieve a high rate
of production. All of these matters, it seems to us, are im-
material to the patent claims at issue in this case.

We must therefore conclude that the district court rever-
sibly erred in failing to invalidate the Bylund patents for lack
of novelty under 35 U.S.C. §102. The judgment of the
district court is REVERSED.

A true Copy:
Teste:
Clerk of the United States

Court of Appeals for the
Seventh Circuit

6a

United States District Court
Northern District of Indiana
South Bend Division

No. S 74-172
REYNOLDS METALS COMPANY, a Corporation, Plaintiff
v.
ALUMINUM COMPANY OF AMERICA a Corporation, Defendant
and
NATIONAL CAN CORPORATION, a Corporation, Defendant

FINDINGS OF FACT
CONCLUSIONS OF LAW
OPINION
JUDGMENT

I.

This Court has determined to include all of the above
items in this one document in the interest of clearly stating in
one place the factual conclusions and the legal reasons
therefor in this protracted and hotly contested case.

This case was tried to the Court without a jury during
fifteen trial days by most able and experienced counsel. The
Court heard extended oral argument for one full day and has
entertained and carefully considered briefs and proposed fin-
dings and conclusions.

This shall constitute the findings of fact and conclusions
of law as required by Rule 52 of the Federal Rules of Civil
Procedure.

Plaintiff Reynolds Metals Company (hereinafter
‘*Reynolds’’) is a Corporation of the State of Delaware and is
a resident of and has its principal place of business in
Henrico County, Virginia, Henrico County, Richmond,
Virginia, and is the owner and assignee of the United States
Letters Patent No. 3,691,972 entitled ‘‘Aluminous Metal Ar-
ticles and Method’’ which issued on September 19, 1972 in

7a

the name of Linton D. Bylund (hereinafter the ‘972 Bylund
patent) and United States Letters Patent No. 3,814,590 entitl-
ed ‘‘Aluminous Metals Articles and Aluminum Base Alloys’’
which issued on June 4, 1974 in the name of Linton D.
Bylund (hereinafter the ‘590 Bylund patent).

Defendant, Aluminum Company of America (hereinafter
‘*Alcoa’’), is a corporation of the State of Pennsylvania and
has a regular and established place of business at South Bend,
Indiana, within this district.

Defendant, National Can Corporation (hereinafter
‘*National’’), is a corporation of the State of Delaware, and
has a regular and established place of business at LaPorte, In-
diana, also within this district.

This action arises under the patent laws of United States
Title 35, United States Code, and including Sections 271 and
281 et seq.

Jurisdiction is conferred on this Court by Title 28 of
United States Code, Section 1338 and is conceded by counsel
for the parties.'

The acts complained of have been committed, inter alia,
in the Northern District of Indiana and venue is proper under
Title 28, United States Code, Section 1400(b).

The ‘972 Bylund patent relates to aluminum foil and
other articles including drawn and ironed can bodies produc-
ed from aluminum base alloys containing up to 2.5% iron
and which have a low work hardening rate above 75% reduc-
tion and/or which exhibit sufficient ductility at cold work
levels to permit cold working to the extent of at least 90%
without the necessity of annealing or stress relieving [PRM
2066].? The Bylund patent was based on an application Serial
No. 889,790, filed in the United States Patent Office on July

' See Section A. of the Pretrial Order filed on March 29, 1978.

? The designation ‘‘PRM’’ refers to Plaintiff’s Trial Exhibit
numbers.

8a

9, 1970, which application was a division of application Serial
No. 712,314, filed on January 16, 1968, now United States
Patent No. 3,571,910, which application was a division of
Serial No. 660,132 which was a continuation-in-part of a now
abandoned application Serial No. 573,776, filed in the United
States Patent Office on August 8, 1966 and which was in turn
a continuation-in-part of a now abandoned application Serial
No. 379,782, filed in the Patent Office on July 2, 1964.

The ‘590 Bylund patent was based on a United States pa-
tent application, Serial No. 234,780, filed in the United States
Patent Office on March 15, 1972, which is a division of ap-
plication, Serial No. 889,790, filed in the Patent Office on
July 9, 1970, now United States Patent No. 3,691,972, which
was a division of application Serial No. 712,314, filed in the
United States Patent Office on January 16, 1968, now United
States Patent No. 3,571,910, which was a division of United
States patent application Serial No. 660,132, filed in the
United States Patent Office on August 11, 1967, now Patent
No. 3,397,044, which was a continuation-in-part of a now
abandoned United States patent application Serial No.
379,782, filed in the United States Patent Office on July 2,
1964.

Defendants have answered the second amended com-
plaint and have denied all allegations concerning the infringe-
ment of the patents in suit and have also denied the validity
of and enforceability of the patents in suit.

Defendant Alcoa has counterclaimed under the patent
laws for declaratory judgment of non-infringement, invalidity
and non-enforceability, as to each of the patents in suit and
has further alleged that Reynolds’ assertion and utilization of
the patents in suit are violations of the laws of the United
. States and are contrary to the public policy of the United
States. Reynolds has denied these allegations.

Defendant National has counterclaimed under the patent
laws that the patents in suit are invalid, not infringed, and
have been misused and are unenforceable. Defendant Na-

——

9a

tional has also counterclaimed under the antitrust laws alleg-
ing that Reynolds has sought to monopolize trade and com-
merce on drawn and ironed cans and unpatented aluminum
sheet, a stable article of commerce. Reynolds has denied these
allegations.

The chronology of Bylund Inventions and patent applica-
tions filed in the United States Patent Office has been provid-
ed to the court in graphic form. The Court now adopts the
same and incorporates same here as evidenced by the attached
appendix A.

The inventor of the patents in suit, Linton D. Bylund, is
a metallurgist who has been working for Reynolds Metals
since 1946. He testified and was cross-examined for three or
more days at the trial. To the extent that it matters this Court
finds Mr. Bylund to be highly credible. During long and
vigorous cross-examination by most adroit counsel Mr.
Bylund’s credibility remained intact. Between 1946 and 1951,
Bylund worked as a metallurgist for various Reynolds plants;-
and in 1951 was transferred to the Metallurgical Engineering
Division in Richmond, Virginia [Tr. 468-470] This Division is
a small department, never numbering more than five or six
metallurgists, and serves in a corporate staff function.

In 1962, Mr. Bylund was spending the majority of his
time working on metallurgical aspects of light gauge
aluminum foil. The sales people at Reynolds had asked the
Metallurgical Engineering Division to see what could be done
by way of making a stronger ‘‘Reynolds Wrap’’, the
household aluminum foil being made and sold by Reynolds.
Bylund got the idea that an aluminum-iron type alloy might
provide just such a stronger foil, and proceeded to have one
made to try out the idea. [Tr. 475] The particular alloy he
proposed was one called MD79. In experiments with this
MD79 it was found that it did not result in any significant in-
crease in the strength of the foil. However, Bylund noted

10a

something very unusual and very interesting about this MD79
alloy. As it was rolled down to very light foil gauges, it was
found that the MD79 did not work harden normally, and in-
deed had a zero work hardening rate at high cold work levels
around 90% reduction. [Tr. 486]

By April of 1964 Mr. Bylund had discovered that this
unusual behavior of the work hardening characteristics of
MD79 could be exploited so as to result in more economical
foil production. Specifically, he discovered that the MD79
could be rolled down to very thin foil gauge; without resor-
ting to the conventional annealing heat treatments that had
been used previously to periodically soften aluminum as it
was being rolled. A patent application directed to the use of
the MD79 for foil was filed in July, 1964 [PRM 2056]. This
patent application contained drawings illustrating the unusual
zero work hardening rate of the MD79 alloy. As Mr. Bylund
testified, and as is apparent from his subsequent actions, his
work in the foil area instilled in him a keen interest in the
behavior of aluminum alloys at high cold work levels. [Tr.
509-513]

During 1964-1965, Bylund’s department at Reynolds had
also begun to get somewhat involved in the metallurgical pro-
blems that the Reynolds Can Division was having in manufac-
turing drawn and ironed cans. The Can Division was ex-
periencing low efficiencies in that some of the aluminum alloy
sheet received from the Reynolds’ rolling mills ran very well
in the draw and iron presses and some did not. Work was go-
ing forward to isolate and correct the variables in the
aluminum sheet that led to the variable performance. Mr.
Bylund, along with other members of the Metallurgical
Engineering Division, was involved in this work to the extent
of serving as liaison between the Reynolds Can Division and
the rolling mills that were fabricating the aluminum sheet,
and trying to bring in ideas that might help the situation. [Tr.
496-498] The aluminum alloy sheet being used by Reynolds
for draw and iron cans.at that time was 3004 in a temper
known as H320. This temper designation means that the

lla

aluminum sheet was subjected to two furnace heat treat-
ments, an annealing furnace treatment during cold rolling and
a stress relieving furnace treatment after cold rolling, in order
to soften it, i.e., remove the work hardening that occurred
during cold rolling. The material was thus of a low cold work
level as used for drawing and ironing.

In talking to the people in the Can Division in early
1965, Bylund was continually urging that they investigate
work hardening rates at high cold work levels in the draw and
iron process. [Tr. 507-513; PRM 1086] Bylund was thus pro-
posing this in writing to Ed Maeder of Reynolds’ Can Divi-
sion in March of 1965 as a way of helping produce drawn
and ironed cans with lower cost practices if they could get rid
of the heat treatments. Mr. Bylund testified that at that point
in time Mr. Maeder and others in the Reynolds Can Division
just did not seem interested in his concept. [Tr. 507-513]

In September of 1965, Reynolds appointed a new Direc-
tor of Metallurgical Engineering, this being a Mr. John Lar-
son. Mr. Larson came from a production background; in
fact, he came from being plant manager of one of Reynolds’
rolling mills. One of the primary assignments given Mr. Lar-
son by Reynolds’ top management was to do something
about the problems the Can Division was having, so as to im-
prove the general economic outlook of that division.

As regards Reynolds’ can program, Mr. Larson had two
concerns. One was improving the fabricating practices used to
make the sheet from which the cans were drawn and ironed.
so as to have more consistent and better qualities for the
severe draw and iron operation. Secondly, Mr. Larson being
a production man, and having a production man’s concern
with making a product and selling it at a profit, he was con-
cerned about the basic economics of the can Reynolds was
making and selling.

Reynolds did have on-going programs at that time aimed
at a lighter weight can using very highly alloyed aluminum
sheet. Such sheet gets its strength through alloying. It still was

12a

the practice to give such sheet the heat treatment prior to the
draw and iron operation. These high strength alloys were
primarily programs of the Reynolds Research Division,
known as MRD, which stands for Metallurgical Research
Division.

While the entire Metallurgical Engineering Division under
Mr. Larson’s guidance was looking at and trying to help solve
some of the problems of variability in the sheet material thai
was being used by Reynolds for drawing and ironing, Mr.
Larson specifically assigned one of his own men, Mr. Bylund,
to spend the major portion of his time looking into the whole
draw and iron process and seeing what could be done about
the economics. Mr. Larson secured the Can Division’s ap-
proval for Mr. Bylund to have access to the draw and iron
press at the Can Development Center (CDC).

Mr. Bylund’s keen interest in .he concept of using highly
cold worked materials, which stemmed from his work in con-
nection with rolling foil, prompted him to take some sheets
of the MD79 foil alloy that he had evolved, and which had
been fabricated without any of the conventionally mandated
special furnace heat treatments to soften it, and to try draw-
ing and ironing a can out of this highly cold worked material.
[Tr. 517] To his surprise, this aluminum alloy sheet that had
not received any of the special softening heat treatments
formed into a very good looking can on a conventional draw
and iron press of the type that Reynolds was using in its can
plants. [Tr. 519-520].

This was highly significant—and Bylund knew it. He
knew that this foil alloy did not have enough alloying
elements in it, such as manganese, magnesium, etc., to make
a draw and iron can of suitable commercial strength, even in
its highly cold worked condition. He was astute enough,
however, to realize that something surprising and very signifi-
cant had occurred. He realized that ‘‘the door was open’’ to
the possibility of using a_higher—alloyedaluminum sheet
without giving the aluminum sheet the traditionally required

13a

heating or softening treatments in the furnace prior to making
a drawn and ironed can therefrom. [Tr. 520]. His concept
was that aluminum alloy sheet which had a low work harden-
ing rate could be rolled without any of the traditional in-
tervening heat treatments during or following cold rolling to
soften it and would still withstand the severe drawing and
ironing in a conventional draw and iron press without any
thermal treatments. The potential savings were truly enor-
mous.

The first thing Mr. Bylund had to do was find out which
types of aluminum alloys in a highly cold worked temper
would act this way. Therefore, with Mr. Larson’s blessing, he
embarked on a program to develop this concept to a full
commercial reality. Bylund’s initial approach in this develop-
ment work was to use aluminum alloys in highly cold worked
condition for drawing and ironing into cans, with the
aluminum alloys being selected on the basis of their known
ability to be rolled down in cold rolling mills to over 90%
cold worked condition for drawing and ironing into cans,
with the aluminum alloys being selected on the basis of their
known ability to be rolled down in cold rolling mills to over
90% cold working reduction without splitting or tearing
apart. [PRM 2090; Tr. 521-523]. Thus in addition to the
specially evolved foil alloy (known as MD79) from which the
first drawn and ironed cans were made from highly cold
worked material, Mr. Bylund’s initial work, as shown in his
report dated February 1, 1966, comprehended making cans
from an alloy registered with the Aluminum Association
under the number 1235, as well as a series of stronger
registered alloys, such as 3003, 3005, and 3004. [PRM 2090].

In August of 1966, a second patent application was filed
in Mr. Bylund’s name, which was a continuation-in-part of
the earlier 1964 application on MD79 foil. [PRM 2057]. It
repeated the earlier disclosure and drawings of MD79 foil,
and added new disclosure on a wider range of iron content
for MD79 and that highly cold worked MD79 that had not
received any of the conventional thermal softening treatments

14a

could be drawn and ironed into cans, also without any in-
tervening thermal treatments.

Meanwhile, Mr. Bylund’s further work on his concept of
using highly cold worked aluminum alloy sheet for drawing
and ironing without any thermal treatments was going for-
ward toward a commercial reality. During 1966 and 1967 this
work entailed not only working with the iron-containing com-
mon aluminum alloys such as 3003, 3005 and 3004 that are
registered with the Aluminum Association, but also creating
and modifyirg alloys, all in an effort to find the best com-
mercial form for utilization of the concept. One of the areas
that Bylund was pursuing as far as creating new alloys was
adding manganese and magnesium to an MD79 type alloy to
strengthen it. Various versions of such an alloy, which was
called MD112, were experimented with throughout 1966 and
1967 in addition to the common, registered alloys.

In May of 1966 and again in December of 1966, Mr.
Bylund issued additional progress statements on his investiga-
tions of drawing and ironing cans from a variety of alloys in
the highly cold worked H19 temper, some being high in iron,
i.e, MD112, and others being registered alloys having
somewhat lower iron limits, i.e., 3003, 3005, 1100. [PRM
2108, 2132].

At this time Mr. Bylund was still primarily interested in
using a high iron content alloy in an H19 temper for draw
and iron can stock. One reason for his preferring iron is that
it is intrinsically a cheaper alloying element than is manganese
or magnesium. Additionally, a high-iron content alloy would
be beneficial from the standpoint of recycling aluminum. [Tr.
1346-1348]. In recycling aluminum, the recycled aluminum in-
evitably ends up containing a higher percentage of iron than
it did before it was recycled. This is due to the unavoidable
inclusion of some iron impurities in aluminum products
gathered for recycling. If the aluminum was used for i.e. can
stock in a high iron content alioy it will be more tolerant of
the use of this recycled aluminum.

15a

In keeping with the preference for a high-iron alloy, it
was decided to try a production evaluation of the MD112
high iron alloy for drawing and ironing can bodies.

Bylund prevailed upon the Can Division of Reynolds to
allow a commercial production evaluation run of drawn and
ironed cans at Reynolds’ White Bear Lake plant made from
sheet in accordance with Bylund’s work. The sheet had not
received any anneals, stress reliefs or any other softening heat
treatments. This commercial production evaluation run was
carried out in February of 1967 and in excess of 130,000 can
bodies were drawn and ironed from this material on commer-
cial equipment, operating at commercial speeds. [PRM 2145].
These over 130,000 can bodies were later filled with Hamm’s
beer and performed satisfactorily. [PRM 2146]. At this point
in time it was clear that Mr. Bylund’s concept of utilizing
aluminum alloy sheet that had not received any of the soften-
ing heat treatments during or after cold rolling was not only
technically feasible from the standpoint of being able to do it
in a laboratory but was also commercially feasible from the
standpoint of running smoothly on conventional existing
equipment at commercial speeds and efficiencies.

Mr. Bylund’s experiments with drawing and ironing a
variety of alloys in H19 temper were meanwhile continuing. It
should be recalled that Bylund’s February 1, 1966 report had
suggested that future work include an evaluation of drawing
and ironing can bodies from 3004-H19. On April 13, 1967,
Mr. Bylund did successfully draw and iron cans from
3004-H19. Mr. Bylund had enough 3004-H19 to make 24 cans
and cups, and some of the drawn and ironed can bodies were
subjected to buckling tests. [PRM 2160]. The test results were
very encouraging because they showed that the can bodies
made from 2004-H19 were able to stand an internal pressure
on the order of 130psi, as opposed to around 90psi for
MD112-H19 or 3004-H320. This implies the possibility of be-
ing able to form drawn and ironed cans from 3004-H19 in a
thinner gauge than had been previously utilized, which
portended great economic savings in the form of being able
to make a lighter draw and iron can.

l6a

In April of 1967, Mr. Bylund again discussed the pro-

_gram of alloy investigation for potential D and I base stocks

with Mr. Larson of Reynolds Metals’ Metallurgical Engineer-
ing Department and with Mr. Gidley, the Can Division
metallurgist. They jointly agreed on the direction the program
should take, as reflected in a report prepared by Mr. Gidley
on April 19, 1967. [PRM 2160]. That report recommended
that Reynolds Metals:

‘‘1) Continue the MD-112 evaluations as originally
planned, but accept this alloy as the lower limit.

2) Initiate a program to further evaluate 3004 in the
H-19 temper. Determine whether or not this alloy
represents the upper limit.

3) Select an intermediate alloy and evaluate its

capabilities.”’

During the week of August 3-11, 1967, Reynolds Metals
evaluated at its Equipment Center the various alloys under
consideration for D and I stock, which included MD112-H19
and 3004-H19. The results of this evaluation are contained in
a report written by Mr. Gidley on September 7, 1967 [PRM
2179]. Over 100,000 3004-H19 cans were made during this
period and were later filled and seamed by bottlers.

By the end August, 1967, Mr. Bylund’s MD112 type

alloy and the 3004 type alloy were the only two alloy systems

that were under active consideration by Reynolds’ Can Divi-
sion for commercial application of Mr. Bylund’s concept.
When aluminum sheet made in accordance with these alloy
systems is drawn and iron into can bodies with the aluminum
sheet not having received any anneals or thermal treatments
so that it remains in a highly cold worked condition, drawn
and ironed cans made from each of these alloy types perform
satisfactorily. Both alloys contain enough alloying elements to
provide adequate strength and both have enough iron to pro-
vide a die polishing effect on the draw and iron tooling.

Cans made from the MD112 type alloy systems are a lit-
tle bit cheaper in that the basic alloy itself is a little bit

17a

cheaper than 3004. On the other hand, cans made from the
3004 type alloy system provide a little more strength in the
finished can than those made from MDi12. [PRM 2197]. The
Can Division of Reynolds opted in 1968 to produce cans
commercially from a 3004 type alloy system in highly cold
worked condition and to discontinue considering MD112 for
commercial draw and iron considerations. A 3004 type H19
alloy is still used today by Reynolds.

In the midst of the first large scale production evalua-
tions of 3004-H19 (and the third for the MD112-H19) that
were taking place during early August, 1967, the third Bylund
patent application was filed. This was application Serial No.
660,132 filed on August 11, 1967, which was filed as a
continuation-in-part of the earlier second application which
had been filed in August of 1966. This third application
repeated the drawings and disclosure of the earlier applica-
tions relating to the unusual work hardening rate of the
MD79 Aluminum-Iron alloy in foil applications, and also to
the use of the MD79 alloy in highly cold worked conditions,
for forming drawn and ironed can bodies without any anneals
or thermal treatments. In addition, this third patent applica-
tion contained a broad, additional disclosure and claims
relating to the basic concept of Bylund of cold rolling any of
a variety of aluminum alloys into sheet and then drawing and
ironing the sheet into a can body with the cold rolling and
drawing and ironing operations being performed without the ©
intervention of a thermal treatment. Thus, the application
provided [PRM 2058, page 15] that:

‘In accordance with the invention, and in keeping with
the foregoing considerations, it has been found that
aluminous metal of various types may be subjected to a
fabricating operation which involves the steps of:

(a) hot rolling the metal to a hot line gage suitable for
single or multi-stand cold rolling, such as between about
0.100’’ and about 0.250’’;

(b) rolling the metal from hot line gage in one or more
cold rolling passes into coilable sheet stock of a thickness
on the order of 10-20% of the hot line gage;

18a

(c) forming the cold rolled sheet into a finished article,
such as by drawing and ironing to effect a further reduc-
tion of about 65% (the total cold working reduction
from hot line gage being in excess of 90%);

(d) performing the cold rolling and forming operations
without the use of a thermal treatment at any thickness
of the metal below about 0.100’’, the metal being work-
hardened in the course of such operations and still re-
taining sufficient ductility for finishing steps such as
necking or flanging of can bodies.’’

Claims were also presented in this application to a method in-
volving the above steps without any alloy limitations other
than that they have a low work hardening rate in the region
above 75% reduction and sufficient ductility at high cold
work levels to permit cold working to the extent of at least
90% without the necessity of annealing or stress relieving the
metal. These were presented as original Claims 30-39 [PRM
2058, pp. 28-31]. These claims are the ones that ultimately
issued as Claims 1-10 of the ‘972 patent in suit with some
minor amendments by way of thickness limitations and speci-
fying forming a hollow article.

The 660,132 application also contained additional specific
disclosure of and claims to the new MD112 type of alloy,
containing not only iron but manganese and magnesium as
well. Thus the specification provided [PRM 2058, p. 16]:

‘It has also been discovered that the beneficial effects of
relatively high iron content in the essentially binary
aluminum—iron alloys previously mentioned, particularly
in reducing the work hardening rate, are applicable with
respect to alloys containing additional alloying elements
such as magnesium, manganese, or both.

* * *

In accordance with this alloy aspect of the present inven-
tion, typical alloy systems are... ”’

In addition, specific examples 11-17 were contained in the
third patent application, these being examples of different
MD112 type alloys of varying percentages of iron, magnesium

19a

and manganese. These MD112 type alloys were specifically
claimed in original claims 22-28, with the limits of their alloy-
ing constituents being there delineated.

The 660,132 application as filed contained claims directed
to:

(1) Aluminum foil made from the various high iron
content alloys [Claims 1-4]

(2) A wrought aluminum article made from the
various high iron content alloys [Claims 5-12];

(3) A method of making wrought aluminous metal ar-
ticles from the highly cold worked high iron con-
tent alloys without any annealing or thermal
treatments [Claims 13-21; Claim 20 specifically
relates to drawing and ironing can bodies]

(4) The novel high iron content alloys themselves
{Claims 22-28]

(5) A drawn and ironed can body made from a highly
cold worked aluminum alloy including iron
[without specifying a percentage] as an alloying
element [Claim 29]

(6) The method of making articles from any
aluminum alloy including cold rolling the
aluminum to a greater then 75% reduction and
then conducting a forming operation including im-
parting additional cold working to the extent of at
least 90%, all without any thermal treatments.
[Claims 30-39; Claims 34-39 related specifically to
drawing and ironing can bodies from highly cold
worked aluminum sheet.]

When ite Patent Officer Examiner considered the ap-
plication Serial No. 660,132, he determined that there was
more than one separate and distinct invention being claimed,
and accordingly, as provided by Patent Office practice, he
issued a requirement for restriction between Group I claims
pertaining to wrought articles and alloys [Claims 1-12 and
22-29] and Group II claims pertaining to a method of making
wrought articles [Claims 13-21 and 30-39].

20a

As a result of the restriction requirement Claims 13-21
and 30-39 [the method claims] were cancelled from this ap-
plication and were refiled in the dividional application Serial
No. 712,314 on January 16, 1968 [PRM 2059]. The remaining
claims in application Serial No. 660,132 were meanwhile
allowed and issued in Patent No. 3,397,044 on August 13,
1968.

The divisional application Serial No. 712,314 thus con-
tained all method claims, with the claims falling roughly into
two groups. One group of claims (13-21) are directed to alloy-
ing aluminum including adding iron within a specified percen-
tage rcnge and cold rolling, with some of this group of claims
specifying drawing and ironing. The other major group of
claims (30-39) were not restricted to any particular kinds of
alloys but rather related broadly to a method involving cold
rolling aluminum sheet to specified reductions [with no an-
nealing] and drawing and ironing can bodies therefrom. This
application also was made subject to a requirement for
restriction by the Patent Office. The broad method claims not
restricted to any particular alloy were cancelled from this ap-
plication and refiled in a further divisional application Serial
No. 889,790 on July 9, 1970. The remaining claims in Serial
No. 712,314, which pertained to specific high iron alloys,
were allowed and issued as Patent No. 3,571,910 on March
23, 1971.

The divisional application Serial No. 889,790 [PRM
2060] was filed on July 9, 1970 with the non-elected method
claims of the earlier application [along with five other new
method claims' directed to the same invention]. A _pre-
examination amendment filed May 10, 1971 [PRM 2060, page
34] added seven article claims directed to a drawn and ironed
can body made from an aluminum alloy containing
0.75-2.5% iron. Again, there was a further requirement bet-
ween the broad method claims, unrestricted to any particular

> These claims issued as Claims 11-15 of the ’972 patent and do
not contain any alloy limitations.

2la

alloy, and the article claims directed to drawn and ironed can
bodies made from the particular novel alloys containing
.75-2.5% iron. The Examiner full well appreciated that the
broad method claims were not restricted to any of the par-
ticular novel high iron containing alloys which had been
disclosed and claimed. In his requirement for restriction
[PRM 2060, page 44] the Examiner noted that:

‘‘The method of fabricating recited in the Claims 1-15
could be used in making can bodies having a different
composition than that claimed in Group Ii. For example
the metal might contain 4% iron.”’

Thus, the Examiner was fully aware that the broad method
claims were not restricted to using any of the specifically
disclosed novel high iron content alloys.

In response to the requirement for restriction in applica-
tion Serial No. 889,790 [PRM 2060], the article claims
directed to a drawn and ironed can body made from an
aluminum alloy were cancelled from this application and refil-
ed in a further divisional application Serial No. 234,780 on
March 15, 1972 [PRM 2061]. The broad method claims in
Serial No. 889,790 were allowed and issued in Patent
3,691,972 on September 19, 1972. This is one of the patents
in suit in this litigation.

The claims in the further divisional application Serial No.
234,780 to a drawn and ironed can body made from an
aluminum alloy having particular alloying elements and being
cold worked to specified degrees, were amended on August
22, 1973. Whereas the previous claims had specified the
aluminum alloys of the drawn and ironed can body as having
0.75-2.5% iron and had characterized the alloy as exhibiting
sufficient ductility to permit cold working to the extent of at
least 90% without the necessity of annealing or stress reliev-
ing, the amended claims positively recited the wall of the
drawn and ironed can body as being cold worked to the ex-
tent of at least 90% and characterized the aluminous alloy as
containing ‘‘up to 2.5% iron in an amount sufficient to pre-

22a

vent die pick-up from interfering with the drawing and iron-
ing operations.’’ The language ‘‘up to 2.5% iron’’ was not
any new matter. That language appears in the Abstract of the
Disclosure of the Application Serial No. 660,132 [PRM 2058,
p.1], which was filed on August 11, 1967.

These amended claims were presented as claims of the
type that issued as Claim 26 of Patent No. 3,397,044 [PRM
2058], issued August 13, 1968. That Claim 26 simply specifies
the presence of iron as an alloying element, without specify-
ing any particular percentages. Thus, Claim 26 in the 1968
‘044 is broader than the claims presented in the August 22,
1973 amendment and which issued as Claims 1-6 of the ‘590
patent. This was pointed out to the Patent Office [PRM
2061, p. 30]. Method claims were also presented claiming the
method of making the articles. With respect to the method
claims (which issue as Claims 7-13 of ‘590 patent) Bylund’s
attorney explained as follows: [PRM 2061, p. 40-41}:

‘‘Thus, for example, the claims of 3,691,972 have no
alloy limitations; and the claims of 3,571,910 are directed
to methods involving essentially binary Al-Fe alloys (see
claims 8 and 9 of that patent as to can making aspects).
With respect to alloy aspects of the present invention,
claims [1-13] are intended to be broad enough to cover
making drawn and ironed can bodies from work harden-
ed sheet of various standard aluminum base alloys in-
cluding 3004, an alloy which has been widely used for
cans, but previously either not for drawing and ironing,
i.e. only for making seamed containers, or for drawing
and ironing either in 0-temper or intermediate tempers of
the type normally obtained by stress relieving the cold
rolled sheet’’.

Because of the similarity, and to obviate a rejection on the
basis of double patenting, a terminal disclaimer was entered
in this application, disclaiming that portion of the term of the
patent to issue which would have extended beyond the expira-
tion date of Patent No. 3,397,044. This patent is also one of
the patents in suit in this litigation.

23a

In this trial evidence of ex parte tests which were made
during its course was offered and admitted. Notwithstanding
their receipt into evidence this Court takes a very dim view of
same and does not here deem them as helpful or relevant.
This view is apparently shared by others. See Illinois Tool
Works, Inc. v. Foster Grant Co., 547 F.2d 1300 (7th Cir.
1976), and Popeil Brothers v. Schick Electric, Inc., 356 F.
Supp. 240 (N.D. Ill. 1972).

Under Graham v. John Deere Co., 383 U.S. 1,17,15
L.Ed. 2d 545, 556 (1966), the following basic factual inquiries
are to be resolved:

1. Scope and Content of Prior Art

The articles, patents and trade literature published at the
time the inventions here were made all suggested going soft in
conventional drawing and ironing. Additionally the activities
of those in the trade all supported going to soft tempers.
Alcoa activity published its claim to being the first to draw
and iron H19 temper sheet without an intermediate anneal
prior to this lawsuit.

2. Level of Ordinary Skill

Since the ‘‘level of ordinary skill’’ in a particular art has
not usually been defined in writing, the usual way of deter-
mining such level is by referring to the subjective reaction of
a person thoroughly familiar with the particular art and, if
possible, one who practiced the art at the crucial time in
question, Malsbary Mfg. Co. v. Ald. Inc., 447 F.2d 809, 17!
U.S.P.Q. 7 (7th Cir. 1971).

The persons of ordinary skill in drawing and ironing
aluminum alloy sheet for beer and beverage cans at the time
the Bylund inventions were made included persons from
Reynolds, Alcoa and National, as well as from Kaiser, CCC,
American Can Co., and Coors. Their background included

24a

people actually making D&I aluminum cans; those in packag-
ing development; and those in related managerial roles. There
were also several people who possessed more than ordinary
skill in the art as they held patents relating to the field. These
would include Mr. Maeder and Mr. Sandor for Reynolds;
and Mr. Close, Mr. O’Brien, Mr. Lake, Mr. Dunn, Dr.
Anderson, and Mr. McBride for Alcoa.

Mr. Larson testified that the Reynolds’ Can Division
wanted softer alloys. Mr. Larson thought that flange anneal-
ing would allow high strength alloys in soft tempers to be us-
ed. He realized after learning of the Bylund inventions that
the way to go was to use all of the strength from cold roll-
ing—which was free—and then add just enough alloying
elements for strength, without adding too much so that a can
could not be formed. Mr. Maeder believed that H32 was the
highest temper that the D&I process could tolerate. He was a
patentee and a person of more than ordinary skill in the art.
So was Mr. Sandor, who suggested using certain high strength
alloys and stress relieving them. Mr. Gidley, Mr.
Householder, Mr. Shockley, and Mr. Burleson all went along
with H32 temper. All testified to the effect that they were
surprised when they learned from Bylund that H19 tempers
could be used.

At Alcoa, the plan was to use high strength alloys (PRM
2527) in ‘‘O”? tempers (PRM 2533). When this decision was
made Dr. Anderson, Mr. Blake, Mr. Schaffer and Mr.
Wolff, among others, participated in, and Mr. O’Brien and
Mr. Lake were informed of, the alloy selections. None of
these persons suggested using H19 tempers. Mr. Lake, also a
patentee, on May 12, 1967, had in fact informed CCC that
the present specification for D&I cans was 3004-0 and that
higher strength magnesium alloys were expected to be more
attractive (PRM 2674), which would be 5056 and 5082 in ‘‘0”’
temper (PRM 2533). Dr. Anderson, Mr. O’Brien, and Mr.
Lake all hold United States patents and are persons of more
than ordinary skill in the art. The program went forward with
the high strength ‘‘0’’ temper alloys (PRM 2533). Mr. Wolff,

= Si a te &

25a

was by June 27, 1967, to do the first phase of the project and
make cups from the ‘‘0’’ temper alloys selected (PRM 2547).
His work order is dated July 7, 1967 (PRM 2630). Actually,
Alcoa was heavily into impacting as the best way to go (PRM
3187).

It was after Reynolds’ order from Alcoa of 10,000
pounds of 3004-H19 for D and I in July of 1967, that Mr.
O’Brien had the first sample prototype cans made at Alcoa
from 3004-H19 (albeit with the aid of a torch). The record
shows what the reaction was of the people of ordinary (and
extraordinary) skills in the art of Alcoa.

Mr. Close, an inventor himself of aluminum can (PRM
2624), reported to Mr. O’Brien ‘‘Congratulations, I didn’t
think you could get there with the Drawn Iron process’’
(O’Brien Dep. Tr. 162). Mr. Close immediately shut down
Alcoa’s impact operations (PRM 2555) upon which Alcoa
had spent millions of dollars (O’Brien Dep. Tr. 144). Mr.
Dunn of Alcoa later claimed as an integral and important
part of an invention of his in a patent application first filed
in September of 1969 the use of H19 temper without heat
treatments during drawing and ironing, and received patents
(see PRM 2063 and 2064). Indeed, in prosecuting these Dunn
patents the Patent Office was told that the prior art taught
away from using H19 without heat treatments for drawing
and ironing (PRM 2063 amendment of February 2, 1973).
Mr. Sands, who confirmed the Reynolds Order for 3004-H19
D&I can stock (PRM 2831), regarded the use of H19 temper
for D&I as a ‘‘major move’’ (PRM 2559 & 2560), one which
enabled aluminum cans to leap-frog into a preferred position
(Sands Dep. Tr. 85). Mr. O’Brien hailed it as the ‘‘first ‘ma-
jor step’’’, and recommended that Alcoa ‘‘immediately ac-
celerate’’ the Alcoa development program (PRM 2550).

It is interesting to note that by August 10, 1967, even
before Alcoa had made any of its prototype 3004-H19 cans,
that Alcoa was pushing Coors to try H19 (PRM 2180). By
August 25, 1967, Mr. Sands advised Mr. O’Brien in connec-

26a

tion with O’Brien’s August 17, 1967 letter reporting that pro-
totype 3004-H19 cans had been made to “‘strike while the
iron is hot’? and produce 20,000 cans (PRM 2554), and by
September 13, 1967, Mr. Sands needed two Alcoa cans filled
with beer to ‘‘tip’? CCC and American Can Co. (PRM 2555).

As seen from the above, those persons having a level of
ordinary or above ordinary skill all had knowledge of
aluminum drawn and ironed cans and included metallurgists
(e.g., Gidley, Larson, Sandor, Householder, McBride &
Peak), tooling and machinery persons (e.g., Maeder, Gidley,
Dunn and unnamed persons at Coors and Kaiser), scientists
(e.g., Dr. Anderson, Dr. Dedrick), aluminum sheet mill peo-
ple (e.g., Larson, Nielsen) and aluminum packaging people
(e.g., Sands, O’Brien, Lake, Gidley, Maeder). But only Mr.
Bylund discovered that a D&I can could be made without in-
termediate anneals.

3. Differences Between The Prior Art and The Claims in
Issue

There exists two principal and substantial differences bet-
ween Mr. Bylund’s inventions and the prior art:

(1) The elimination of annealing or stress relieving in
the process of making drawn and_ ironed
aluminum cans from the beginning of cold rolling
through the ironing operation; and;

(2) The making of aluminum alloy sheet by selecting
the amount of alloy elements to a

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Source: Frix Law Library, https://www.frixlaw.com/law-library/documents/brief%3Amicro_IA40385006_1990%3A1. Public record. Not legal advice.
