# Petition — National Micronetics, Inc. v. U. S. Philips Corp.

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## Record

- **Collection:** Supreme Court brief
- **Document type:** Petition
- **Published:** January 1, 1977
- **Citation:** 434 U.S. 859

## Text

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JUL 23 1977
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1s Tas : | wie RODAK, JR., CLERK
Supreme Court of the Unite

October Term, 1976

No. A-/93/

NATIONAL MICRONETICS INC.,

Petitioner,

U.S. PHILIPS CORP.,
NORTH AMERICAN PHILIPS CORP.,
N. V. PHILIPS GLOEILAMPENFABRIEKEN,

Respondents.

— — —
——_— —— -— - —

PETITION FOR WRIT OF CERTIORARI TO
THE UNITED STATES COURT OF APPEALS
FOR THE SECOND CIRCUIT

——- ——
———-

AbBB FortTas JoHN M. CaLIMAFDE

SrerHen B. JupDLOWE
Fortas & Koven

1200 29th Street N.W. Hopcoop, CaLIMAFDE, Ka tit,
Washington, D.C. BuausTeIn & LizBERMAN
Of Counsel 60 East 42nd Street

New York, New York 10017

Counsel for Petitioner

te

TABLE OF CONTENTS

PAGE
Opinons Below camera RT ORE 1
Jurisdiction aE? SRY IEE acalcbagtedtteas actin 2
Questions Presented ie ree 2
Constitutional and Statutory Provisions Involved .... 3

Statement of the Case eae ahah diedds 3
A. The Issues Presented Te asa 3
The Facts . Le hatadeueh tious aimaatienton i)

B. Opinions Below 8
The District Court ............ 8

i I ae. os céllinoiorwesoninnctnicteens . Ae
Reasons for Granting the Writ .......................:ceeeee. . a
A. In Summary ce aheiptalsablanh-benedinidaag) i" a
B. Sammary Argement ..........................:...000003. ae
1. Conflict with Decisions of this Court . 13
2. Conflict with Other Circuits 0S 17
Conclusion ........ abst cies RO IT
Appendices:
A—Opinion of the United States Court of Appeals
for the Second Circuit .... LA ON TDs lie RN Sg
¢
B—Opinion of United States District Court Judge
Robert Ward ate SLE te eRe A24

C—Section 8, Clause 8. Patents and Copyrights A66

D— uv 2,3

United States Constitution
Article I, Section 8, Clause 8 2000... 3, 12

IN THE

Supreme Court of the United States

October Term, 1976

Nationa Micronetics Inc.,
Petitioner,
v.

U.S. Puts Corp.,
NortuH American Puiuips Corp.,
N. V. Puiuips GLOEMLAMPENFABRIEKEN,
Respondents.

PETITION FOR WRIT OF CERTIORARI TO
THE UNITED STATES COURT OF APPEALS
FOR THE SECOND CIRCUIT

Petitioner, National Micronetics Inc., prays that a Writ
of Certiorari issue to review the jndginent of the United
States Court of Appeals for the Second Circuit.

Opinions Below

The opinion of the Court of Appeals :s reported at 550
F.2d 716, and is reprinted as Appendix A to this Petition.
The opinion of the District Court for the Southern District
of New York is reported at 410 F.Supp. 449 and is reprinted
as Appendix B.

Jurisdiction

The judgment of the Court of Appeals was entered on
January 12,1977. A timely petition for rehearing and sug-
gestion for rehearing en banc were denied on March 25,
1977. An application to this Court for an extension of time
to file this Petition was granted on June 8, 1977, allowing
petitioner until July 23, 1977. The jurisdiction of this
Court is invoked under 28 U.S.C. Section 1254(1).

Questions Presented

1. Is the Second Circuit’s decision in conflict with this
Court’s decisions construing the patent clause of the Consti-
tution and Sections 103 and 112 of the Patent Act setting
the standards for determining the validity of patents?

2. Did the Second Circuit err in holding that ‘‘a com-
bination of existing elements’’ (550 F.2d 722) constituted a
patentable invention where nothing novel was added and
no synergistic effect was obtained?

3. Did the Second Circuit err in holding that the patent
at issue was not invalid for obviousness (35 U.S.C. 103),
despite the conceded absence of any novel conception, on
the asserted grounds that it solved a problem, despite the
holdings of this Court?

4. Did the Second Circuit err in relying upon the as-
serted precision obtained by the process where no such
claim was made by the patent (35 U.S.C. 112)?

Constitutional and Statutory Provisions Involved

This case involves Art. I, Section 8, Clause 8 of the
Constitution (App. C); and Sections 103 and 112 of the
Patent Act of 1952, 35 U.S.C. 103, 112 (App. D).

Statement of the Case

A. The Issues Presented

This action for patent infringement and for an injunc-
tion and damages was brought on March 2, 1971, by re-
spondent, U.S. Philips Corp., in the United States District
Court for the Southern District of New York. Judisdiction
was founded on 28 U.S.C. 1338(a). Petitioner seeks review
of the decision of the Court of Appeals for the Second Cir-
cuit which, by a 2-1 vote, affirmed the judgment of the Dis-
trict Court holding valid and infringed certain claims of
U.S. Patent No. 3,246,383 (hereinafter the Peloschek pat-
ent).

The Peloschek patent is directed to the manufacture of
magnetic recording heads, particularly for electronic com-
puters. It is a combination of known steps, none of which
is novel. The particular factor relied on for patenta-
bility—the use of capillary action—is ancient and is known
to schoolboy-scientists. (550 F.2d at 724.) The District
Court recognized that the validity of the Peloschek pat-
ent was far from clear, and that the question of obvi-
ousness ‘‘is a close one’’ (A 65a).' The majority of the
Second Cireuit’s panel acknowledged that ‘‘the elements of
the Peloschek patent existed in the prior art of manufac-

1. Reference is to the printed Appendix filed with the Court of
Appeals. Statement also appears at 410 F.Supp. at 446.

4

turing electronic and magnetic devices’’ (550 F.2d at 723),
but rejected petitioner’s argument of ‘‘obviousness’’ on
the grounds that a particular result achieved, although not
specified in the patent’s claims, had been ‘‘long sought.’’
This standard has been repeatedly and specifically rejected
by this Court: e.g., Paramount-Publiaz?; Dow*; Graham.‘

The issue which petitioner seeks to present to this Court
is limited to the validity of the patent. The decision below
is in direct conflict with the unbroken line of decisions of
this Court and with other Circuits. It is, however, in
keeping with a line of decisions of various panels of the
Second Circuit (see cases cited, infra, and cf., Roanwell
Corp. v. Plantronics, 97 S.Ct. 538 (December 6, 1976) (dis-
sent by White and Brennan, JJ., from denial of certiorari
to review Second Circuit affirmance of patentability)). The
specific issues presented are the constitutional criterion of
‘*invention’’; the standards for determining obviousness;
the weight to be given to ‘‘secondary indicia’’; and the
legality of deciding the validity of a patent on a basis not
stated in the claims.

The Peloschek patent is one of a number of patents re-
lating to the manufacture of magnetic recording heads,
used primarily in electronic computers, which are owned by
N. V. Philips Gloeilampenfabrieken and affiliates. Each of
the Philips patents claims some improvement or change
over its predecessors. Each, of course, was intended to and
did extend the attempted Philips monopoly for 17 years.

2. Paramount Publix Corp. v. American Tri-Ergon Corp., 55
S.Ct. 449, 453 (1935).

3. Dow Chemical v. Halliburton, 65 S.Ct. 647, 651 (1945).
4. Graham v. John Deere, 86 S.Ct. 684, 703 (1966).

5)

The Peloschek patent was filed in 1963 and issued in 1966.
It would have the effect, if valid, of extending the Philips
monopoly until 1983.

Together, IBM and Ferroxcube, a Philips affiliate, man-
ufacture more than 90% of the heads in issue. Micronetics
is a relatively small manufacturer of such heads. IBM and
Philips have a ‘‘field of the Art’’ agreement under which
1,500 Philips patents are available, including the Peloschek
and other Philips patents for magnetic recording heads.
The record does not, however, show that IBM is using the
Peloschek process. As the Trial Court found, ‘‘There is
fonly] some testimony indicating that IBM made use of
the process at least until 1969’’ (A 68a), and there is no
evidence that anyone contracted to pay for use of the Pelo-
schek patent. Accordingly, the Trial Court ‘‘has not at-
tached great weight to the proof offered of commercial
success’’ (A 68a). For reasons which are totally obscure,
the majority of the Second Circuit’s panel disregarded
these facts, and relied upon the alleged existence of a prob-
lem which Peloschek solved in a ‘‘flash of brilliance’’!

The Facts

Magnetic recording heads are used in the recording and
playback of electronic signals. Familiar examples are in-
struments for recording voice or music, but the principal
use for magnetic recording heads is in electronic computers.
The operative part of the head is a core composed of two
magnetic pieces separated by a ‘‘gap’’ of minute dimen-
sions which is filled with a non-magnetic material (glass).
The core serves electronically to imprint information on
magnetic tape, film or disc, which is moved under it.

6

The only issue in this case relates to the method of

Ning the ‘‘gap’’ between the two pieces of magnetic ma-

terial (ferrite) with glass. The glass, in molten or liquid
form, serves to bond the magnetic parts of the core.

There is no dispute that all of this including the iden-
tical glass-bonded ferrite core was well-known and prac-
ticed prior to Peloschek. Magnetic recording is admittedly
an old art; the size of the gap is regulated by the insertion
of ‘‘shims’’ or spacers, which is concededly prior art in
making magnetic recording heads; and filling the ‘‘gap”’
with glass by a variety of alternative means, the glass also
serving to ‘‘bond’’ the magnetic pieces, is also well-known
art. All of these are taught and disclosed by patents, the
major ones (the Duinker patents) being owned by Philips.°®

The asserted contribution made by Peloschek, relied
upon by the Courts below, is to use the ancient principle of
‘‘capillary’’ action to insert the glass in the gap: That is,
to locate the glass outside and adjacent to the gap, and
then to heat it so that it ‘‘flows’’ into the gap. Alternative
methods in use, prior to Peloschek as well as currently,
involve inserting the glass or a glass film in the gap or
applying a glass coating to the magnetic pieces and then
subjecting the core to heat and pressure so that the glass
fills the gap and bonds the magnetic pieces.

Peloschek does not claim that he invented the capillary
process. Capillary action to fill a minute gap is an old and
well-known art. As the dissenting judge in the Court of
Appeals stated, the ‘‘capillary’’ procedure is nothing more

5. See 550 F.2d at 725 for citation of specific patents.

7

thai ‘‘an adaption of a physical process familiar to every
embryonic schoolboy scientist who has watched his blotter
absorb ink’’ (550 F.2d at 724).° Its use in the electronic
and magnetic arts is well-established and a number of pat-
ents, prior to Peloschek, teach the use of the capillary pro-
cedure in those arts for filling minute gaps with a variety
of materials. As the Trial Court found: ‘‘The prior art
indicates the widespread use of capillary action to fill
minute gaps * * *.’’ (A 64a).

One of these earlier patents, a German patent, as the
Trial Court found, relates specifically to the manufacture
of magnetic recording heads (A 60a). The majority below
ignores this fact and finding and, without explanation,
makes the surprising statement that ‘‘capillarity [is] an
element previously unused in the art of manufacturing
magnetic recording heads.’’ (550 F.2d at 725). Another,
the Grant patent, teaches the use of the capillary process
in terms that are indistinguishable from the Peloschek
claims, or in the words of the Trial Judge, ‘‘read most
directly on’’ the Peloschek patent (A 63a). Grant dis-
closes ‘‘a structure consisting of two magnetic parts sep-
arated by a minute permanent non-magnetic gap, which
also bonds the two together, created by flowing non-magnetic
material between the two parts by capillary action’? (410
F.Supp. at 463). ‘‘The function of the claimed invention,’’
according to Grant, ‘‘is to connect said magnetizable mem-
bers together and to form therebetween a permanent non-
magnetic gap of fixed dimensions.’’ (A 61a). (Emphasis

6. The dissenting judge in the Court of Appeals said :

“The schoolboy scientist, were he willing to spend five minutes
on research, would have learned that capillarity works most
effectively in narrow spaces.” (550 F.2d at 724).

8

supplied.)’ (The majority below discusses Grant at some
length, but disposes of it, citing previous Second Circuit
decisions,® on the grounds that éven if Grant and others
demonstrate that capillarity is part of the prior art, the
‘‘problem”’ of achieving precision in the gap-filling process
was solved by Peloschek. In fact, there was no such prob-
lem; the Peloschek patent, in its 15 claims, does not assert
that its contribution is the solution of any such problem;
and the decisions of this Court establish that problem-
solving, without ‘‘invention’’ does not sustain patentabil-

ity.)

None of the prior patents or other prior art relating to
the use of the capillary process was before the Patent Ex-
aminer or cited by him. For this reason, the District Court
expressly ruled that the usual statutory presumption of
validity of a granted patent was ‘‘weakened”’ (A 52a).

B. Opinions Below

The District Court

The Trial Judge expressed doubts as to obviousness;
he found that the evidence of ‘‘secondary”’ indicia of non-
obviousness was meager; and he was unimpressed by the
‘‘meager’’ evidence of commercial success. He neverthe-
less upheld the validity of the Peloschek patent on the basis

7. Grant and the German patent speak of the use of materials
other than glass for filling the tiny gaps by capillary action, but this
is of no significance: (1) There is no dispute that glass has long
been known to be subject to capillary action; (2) only three of the
15 claims of the Peloschek patent specify glass; and (3) it is well-
established that relevant prior art includes “closely related arts.”
Graham at pp. 702-703.

8. 550 F.2d at 722.

9

of the Second Circuit’s Timely Products® opinion which,
contrary to this Court’s decisions (see mfra) asserts that
the solution of a problem which others have considered and
failed to solve, negates obviousness.

Tke Trial Judge did not expressly address himself to
the question whether the alleged Peloschek contribution to
the art satisfied the constitutional requirement for an inven-
tion or whether, as the dissent in the Court of Appeals con-
cluded, ‘‘His invention did not push back the frontiers of
scientific knowledge’’ (citing this Court’s decision in the
AP case).”° The Trial Judge recognized that prior to
Peloschek, there was ‘‘widespread use of capillary action
to fill minute gaps’’; he recognized that prior art, spe-
cifically the Duinker Philips patent No. 3,117,367, taught
the use of shims or spacers to fix the size of the gap. He
admitted that prior art (the Grant patent in particular)
used capillary action successfully to fill a gap of ‘‘fixed
dimensions’’ (A 61a); he acknowledged that the German
patent taught the use of capillarity with specific reference
to magnetic recording heads (410 F.Supp. at 463). In his
view, however, the Peloschek contribution is patentable
because, by the use of capillary action, it achieved a result
which other ‘‘skilled workers in the field’’ had not reached:
Namely, to insert or inject the glass so as to fill the gap
‘*precisely’’. Other facts and findings of the Trial Judge,
however, at least cast doubt upon the premise that Pelo-
schek found an answer to a serious problem (even if that
premise would support patentability which it does not
under the decisions of this Court—see infra) :

9. Timely Products Corporation v. Arron, 523 F.2d 288, 294
(2 Cir. 1975).

10. Great Atlantic and Pacific Tea Co. v. Supermarket Equip-
ment Corp., 71 S.Ct. 127 (1950).

10

1. Peloschek and his co-worker were not even instructed
by Philips to seek a method of more precisely filling the
gap. They were asked to find a more economical manu-
facturing method for gap-filling; and within a few months
they came up with the use of the capillary procedure. (As
the dissenting judge in the Court of Appeals stated, ‘‘ There
was no crying industrial demand for the process, either
prior to the alleged invention or within a reasonable time
thereafter’’ (550 F.2d at 725).)

2. Nota single one of the 15 claims in Peloschek recites
or specifies the achievement of greater precision.

3. As the Trial Judge found, after publication of the
Peloschek method, there is no evidence of substantial com-
mercial use—if there had been a need which Peloschek
satisfied, presumably manufacturers would have turned to

the use of his patent and would have taken licenses from
Philips.

4. On the contrary, the Trial Court found little use of
Peloschek except by Philips itself and petitioner Micro-
netics, and he concluded that, ‘‘In light of the record, the
Court has not attached great weight to the proof offered
of commercial success.”’

The Second Circuit

Without acknowledging or even referring to the Trial
Court’s finding that the German patent had been directed
to the use of capillary action in filling gaps in magnetic
recording heads, the majority of the Second Circuit panel
concluded that ‘‘capillarity’’ was ‘‘an element previously
unused in the art of manufacturing magnetic recording

11

heads’’ (550 F.2d 721). This is clearly erroneous. They,
however, held that in the present case, Peloschek ‘‘found
a solution, however simple, by departing from the norm’’
of prior practice, to ‘‘the industry’s search for a process
which would accurately reproduce minute gap dimensions
{and which] had been the subject of continuing experimen-
tation for nearly a decade’’ (550 F.2d at 722). On this
basis, quoting prior Second Circuit statements in Timely
Products Corporation v. Arron, 523 F.2d 288, 294 (1975),
the majority held that the Peloschek patent was not void
for obviousness.

Even if we assume, as the majority says, that Peloschek
succeeded where others failed, decisions of this Court, as
we have noted, make it plain that this fact would not estab-
iish patentability.’ But there is no evidence in this record
of a demand, unsatisfied by the prior art, for a process
having the characteristics of the Peloschek patent. On the
contrary, not a single company agreed to pay the price for
a license under the Peloschek patent. As the Trial Court
found (A 68a) only Philips and Micronetics use the capil-
lary process. IBM made some use of the process at least
until 1969, but this was under a general ‘‘field of use’’
license under which they have available about 1,500 Philips
patents. As the Trial Court further found, ‘‘the court has
not attached great weight to the proof offered of commer-
cial suecess’’, and ‘‘admittedly the evidence of the ‘second-
ary’ indicia of non-obviousness is meager.”’

The plain fact of the matter is that the decision below
secures to N. V. Philips and its affiliates a monopoly of

11. Anderson’s-Black Rock, Inc. v. Pavement Salvage Co., Inc.,
90 S.Ct. 305 (1969); Sakraida v. Ag Pro, Inc., 96 S.Ct. 1532
(1976).

12

indeterminable scope and incalculable effect, embracing the
use of the old ‘‘capillary’’ process in the art of glass and
glass-bonding, based upon a patent which is clearly in vio-
lation of this Court’s standards.

Reasons for Granting the Writ

A. In Summary

Petitioner respectfully submits that this Court should
review the present case:

1. The decision is clearly in conflict with the rulings of
this Court with respect to the construction of the patents
clause of the Constitution (Art. I, §8, cl. 8); the standards
for determining the existence of an ‘‘invention’’ sufficient
to sustain the grant of a patent monopoly; and the determi-
nation of ‘‘obviousness’’ within Section 103 of the Patent

Act.

2. The decision below is in conflict with decisions of
other Courts of Appeals on the questions of invention and
patentability, obviousness, and the limitation of the patent
to its specific claims, for purposes of determining validity.
The result is widespread ‘‘forum-shopping’’ in patent
cases.

3. The decision below validates a patent on a basis
which is not specified or disclosed in the claims or specifi-
cation of the patent. This decision is in conflict with the
conclusions of other Circuits and of this Court, and it opens
a potentially explosive area of patent adjudication.

13

4. The issues are of great importance to the adminis-
tration of the patent laws and to the national interest in
the preservation of an open, competitive society in which
access to the fund of knowledge is not interfered with be-
yond the strict limits of the Constitution as construed by
this Court; in which competing entrepreneurs, inventors
and innovators are encouraged and are not blocked from
the use and development of technical, scientific and produc-
tion information; and in which competition and innovation
generally, and particularly in the high-technology fields,
are not constricted by the unwarranted use of monopolies
based upon invalid patents.

B. Summary Argument

1. Conflict with Decisions of this Court

a. Viewed in light of this Court’s prior decisions, the
Peloschek patent is invalid for lack of invention und for
obviousness.

(1) Peloschek does not add to the sum of useful knowl-
edge, but seeks to withdraw known processes from public
use. It is a combination of prior art. No component or
process new to the arts of magnetics or electronics was
claimed or disclosed. ‘‘No new mental or physical opera-
tion’’ is involved.”

The courts below ignored this Court’s repeated admo-
nition that a patent, to be valid, ‘“‘must add to the sum of
useful knowledge, not subtract from it’:

12. Graham, 86 S.Ct. at 688; Dow, 65 S.Ct. at 649.

14

‘‘Congress may not constitutionally enlarge the patent
monopoly without regard to the innovation, advance-
ment or social benefit gained thereby. Moreover, Con-
gress may not authorize the issuance of patents whose
effects are to remove existent knowledge from the pub-
lie domain, or to restrict free access to materials al-
ready available. Innovation, advancement, and things
which add to the sum of useful knowledge are herent
requisites in a patent system which by constitutional
command must ‘promote the Progress of * * * useful
Arts.’ This is the standard expressed in the Constitu-
tion, it may not be ignored.’’ Graham v. John Deere,
86 S.Ct 688. (Emphasis supplied.)

A&P, 71 8.Ct. at 130; Hotchkiss v. Greenwood, 11 How. 248
(1851); Dann v. Johnston, 96 S.Ct. 1393 (1976); Dow, 65
S.Ct. at 649.

(2) The decisions of this Court establish that the
achievement of betler results, even if proved, does not
sustain a patent in the absence of true ‘‘invention’’. ‘It is
elemental that the mere substitution of equivalents which
do substantially the same thing in the same way, even
though better results may be produced, is not such an inven-
tion as will sustain a patent. Dunbar v. Myers, 94 US. 187,
199, 24 L.Ed. 34; Smith v. Nichols, 21 Wall. 112, 119, 22
L.Ed. 566.’’ Dow, 65 S.Ct. at 651. Greater utility does not
establish novelty. Paramount, 55 8.Ct. at 453-4. ‘It is
relevant to commercial success, not to invention.’’ Ander-
son’s-Black Rock, 90 S.Ct. at 307. ‘‘Greater convenience,
cheaper, faster, commercial success prove nothing.’’ Sak-
raida, 96 S.Ct. at 1537. The asserted improvement does not
sustain patentability where it ‘‘is the work of a skillful
mechanic, not an inventor.’’ Sakraida (1976), quoting
Hotchkiss (1851); see also Dow, 65 S.Ct. 647, 650, ‘‘mere

15

application of an old process to a new and analogous use’’
is not patentable.

(3) Combination patents are suspect. As this Court
has held, they must meet a “‘severe test.’? A&P, 71 S.Ct.
at 130. This Court has at the present term reaffirmed the
following basic principle, quoting from A&P: ‘Courts
should scrutinize combination patent claims with a care
proportioned to the difficulty and improbability of finding
invention in an assembly of old elements.... A patent for
a combination which only unites old elements with no change
in their respective functions .. . obviously withdraws what
already is known into the field of its monopoly and dimin-
ishes the resources available to skillful men. . . .’’—Sak-
raida, 96 S.Ct. at 1537.

‘Strict observance’? of the requirements for patent-
ability is essential. Graham, 86 S.Ct. at 694.

(4) At most, the differences between Peloschek and the
art m use is not enough to justify the grant of a patent
monopoly. Small differences between the new thing and
what we have known before are not enough. Dann v.
Johnston, 96 S.Ct. 1393 (1976); Dow, 65 S.Ct. at 651;
Graham, 86 S.Ct. at 692 and 703.

(5) The Peloschek combination does not produce a syn-
ergistic result, essential to the validity of combination pat-
ents. Sakraida, 96 S.Ct. 1532; Anderson’s-Black Rock, 90
S.Ct. 305.

(6) The basis of the decision in this and other Second
Circuit cases—that the patent solved a problem—even if

16

that statement were warranted here, does not sustaim va-
lidity, as this Court has frequently held. The failure of
others to come forward with the new use of am oid art is
not enough. A claim of long-felt need is not enough in the
absence of ‘‘true invention.’’ Dow at 651; Graham at 703.
Long search for a solution is not enough. Paramount, 294
U.S. at 476. The fact that other inventors failed to resort
to a method proves nothing; it is ‘‘wholly irrelevant’’.
Graham at 703. The problem test is ‘‘wholly irrelevant’’.
Graham at 703. In Dow, this Court expressly ruled that the
fact that no one thought of the new use is not enough.

‘‘He who is merely the first to utilize the existing fund
of public knowledge for new and obvious purposes must
be satisfied with whatever fame, personal satisfaction
or commercial success he may be able to achieve. Pat-
ent monopolies, with all their significant economic and
social consequences, are not reserved for those who
contribute so insubstantially to that fund of pubiic
knowledge.’’ 65 S.Ct. 647. Dow at 650.

(7) The Peloschek process was obvious. The inventor
must be charged with knowledge of the technology. Dann,
96 S.Ct. 1393. Relevant prior art includes ‘‘closely related
art.’’ Graham, 86 S.Ct. at 702-703.

b. The lower court sustained the validity of Peloschek
on the basis of its ‘‘ precise’’ recults—which is not asserted
in any of its claims. A patent may not be validated by
features not specified in the claims. 35 U.S.C. 112; A&P,
71 S.Ct. 127 at 129; United Carbon Co. v. Binney & Smith
Co., 63 S.Ct. 165, 170 (1942). The scope of protection
granted by a patent is defined by the language of its claims,
and it is the ‘‘claims which define the boundaries of a patent

17

monopoly.’’ AdéP at 128. It is the claims and only the
claims which ‘‘measure the invention.’’ General Electric
Co. v. Wabash Co., 58 S.Ct. 899, 902 (1938).

Moreover, such an ‘‘afterthought’’ cannot sustain va-
lidity ; if ‘‘precision’’ of the gap were ‘‘so vital an element
in the functioning of the apparatus, it is strange that all
mention of it was omitted.’’ Graham, 86 S.Ct. at 697 ; quot-
ing Lincoln Engineering Co. v. Stewart-Warner Corp., 303
U.S. 545, 58 S.Ct. 662 (1938); A&P, 71 S.Ct. at 129.

2. Conflict with Other Circuits

We respectfully submit that a reading of opinions in
other Courts of Appeals involving questions of patenta-
bility underscores the need for this Court to review the
present case, and to affirm and reaffirm the constitutional
and statutory standards which should be applied in all pat-
ent adjudications. The present case presents these issues
clearly and sharply; and the need is imperative for clear
guidance and direction to all circuits as well as to the Sec-
ond Circuit where the novel and impermissible ‘‘existence
of a problem’’ test has been enshrined in disregard of this
Court’s prior decisions.”*

For examples of the Second Circuit’s departure from
this Court’s precepts, see Timely Products Corporation v.
Arron, 523 F.2d 288 (2 Cir. 1975), which gave rise to the
‘*problem’’ test of patentability in dictum reading: ‘‘We
can conceive of no better way to determine whether an
invention would have been obvious’’ than to apply the
‘*problem’’ test. This Court had since the A¢dP ease in

13. Even within the Second Circuit, various panels have reached
conflicting results.

18

1950 prescribed the better way, and in Graham, in 1966,
specifically articulated the primary tests as the better way.
The Timely opinion was authored by Judge Conner. In
the Roanwell case, supra, criticized by Justices White and
Brennan, Judge Conner as the Trial Judge held a patent
valid because of the existence of an unsolved problem and
relied for authority on his dictum in the Timely case (403
F.Supp. 138, 148). The Roanwell decision was affirmed per
curiam, 535 F.2d 1397, thus converting the ‘‘problem’’ test
dictum to the rule of the Cireuit. The present case ex-
pressly followed the dictum of Timely both at the trial and
appellate levels in total disregard of the ‘‘long standing
principles of patent law’’ mandated by this Court since
Hotchkiss in 1851; Roanwell, 50 L. Ed.2d 619.

Long prior to the dictum in Timely, the Second Circuit
conspicuously, among all of the federal appellate courts,
has based decisions of patent validity upon ‘‘secondary
considerations’’ which this Court has repeatedly warned
against. See, e.g., Reiner v. I. Leon Co., 285 F.2d 501 (2
Cir. 1960); Lyon v. Bausch € Lomb Optical Co., 224 F.2d
550, 535 (2 Cir. 1955); Shaw v. E. B. d A. C. Whiting Co.,
417 F.2d 1097, 1104 (2 Cir. 1969).

Examples of contrary decisions in other circuits are:

1. In the First Circuit, Eastern Plastics Corp. v.
Ronci, 396 F.2d 890 (1970).

2. Inthe Third Circuit, Philips Electronic and Pharm-
aceutical Industries Corp. v. Thermal and Electron-
ic Industries, Inc., 450 F.2d 1164 (1971), involving
another Philips affiliate and a patent relating to a
glass-to-metal seal. The Third Circuit in that ease

19

faithfully followed the rule of Graham and found
the patent invalid for obviousness although, like the
Peloschek patent, it assertedly solved a long felt
need and achieved commercial success.

. In the Fourth Cireuit, Technograph Printed Cir-

cuits, Ltd. v. Martin Marietta Corp., 474 F.2d 798
(1972); Timely Electronics & Systems, Inc. v. Op-
tical Recognitions Systems, Inc., 493 F.2d 1222
(1973).

. Inthe Fifth Cireuit, Waldon, Inc. v. Alexander M f9.

Co., 423 F.2d 91 (1970).

. In the Sixth Circuit, Westwood Chemical, Inc. v.

Owens-Corning Fiberglass Corp., 445 F.2d 911
(1971); Kaiser Industries Corp. v. McLouth Steel
Corp., 400 F.2d 36 (1968); Speakman Company v.
Water Saver Faucet Co., Inc., 497 F.2d 410 (1974).

- In the Seventh Circuit, Panduit Corp. v. Burndy

Corp., 517 F.2d 535 (1975), involved a strap binding
tool which was directed to a combination of elements
and assertedly solved a long felt want. The Sev-
enth Circuit reversed the trial court and found the
patent invalid on the ground of obviousness. The
Court found the patent invalid by strict application
of the Graham tests.

. In the Eighth Circuit, American Infra-Red Radiant

Co. v. Lambert Industries, 360 F.2d 977 (1966) ;
Hadfield v. Ryan Equipment Co., 456 F.2d 1218,
1221 (1972).

. In the Ninth Cireuit, Proler Steel Corp., Ine. vy.

Luria Brothers & Co., Inc., 417 F.2d 272 (1972);

20

Ashcroft v. Paper Mate Mfg. Co.,, 434 F.2d 910
(1970).

9. In the District of Columbia Circuit, Higley v. Bren-
ner, 387 F.2d 855 (1967).

We respectfully submit that the Court should put an end
to the forum-shopping which these conflicts have invited,
and should terminate the situation in which patent validity,
access to knowledge, and the survival of competitors to the
great patent-engrossers like Philips depends upon Philips
choice of forum and the luck of the draw of the panel.

Conclusion

For the reasons stated, a writ of certiorari should
issue to review the judgment and opinion of the United
States Court of Appeals for the Second Circuit.

Respectfully submitted,

Ase Fortas JoHN M. CALIMAFDE

Fortas & Koven STEPHEN B. JupLowz

1200 29th Street N.W. Hopcoop, CaLimaFpE, Katit,
Washington, D.C. Buausters & LizseRMAN
Of Counsel 60 East 42nd Street

New York, New York 10017

Counsel for Petitioner

APPENDICES

Appendix A
UNITED STATES COURT OF APPEALS

Seconp Circuit

I

U. S. Puips Corp.,
Plaintiff-Appellee,
v.

Nationa Micronetics Inc., et al.,
Defendants-A ppellants,
v.

Nortu AMERICAN Puruips Corporation and
N. V. Pururrs GLOEILAMPENFABRIEKEN,
Counter-Defendants.

No. 209, Docket 76-7134.

Argued Nov. 22, 1976.
Decided Jan. 12, 1977.

ES

Before MAansFIELD, VAN GRAAFEILAND and MEsKILL,
Circuit Judges.

MansFIELD, Circuit Judge:

National Micronetics, Ine. (‘‘National’’) appeals that
portion of a judgment of the District Court for the South-
ern District of New York, Robert J. Ward, Juage, holding
valid certain claims of U.S. Patent No 3,246,383 (‘‘the
Peloschek Patent’’). Appellant does not challenge the dis-
trict court’s additional finding that it infringed the patent.

A2
Appendix A

The plaintiff, U.S. Philips Corporation, commenced this
action against National on March 2, 1971, seeking damages
and injunctive relief as assignee of three allegedly infringed
patents. National denied infringement, challenged the
validity of all three patents, and asserted counterclaims
for patent misuse and antitrust violations against plaintiff
and its assignors, North American Philips and N.V. Philips
Gloeilampenfabrieken. Prior to trial plaintiff withdrew one
infringement claim and Judge Ward severed and stayed the
counterclaims pending the outcome of the infringement
action.

On January 27, 1976, after a trial without a jury, the
district court issued a 50-page opinion finding one of the
patents invalid and that claims 1-4, 6 and 8-11 of the
Peloschek patent were valid and infringed. National’s
appeal is limited to the issue of the validity of the Peloschek
patent under 35 U.S.C. §103, which states that:

‘*A patent may not be obtained .. . if the differences
between the subject matter sought to be patented and
the prior art are such that the subject matter as a
whole would have been obvious at the time the invention

was made to a person having ordinary skill in the art
to which said subject matter pertains.’’

The Peloschek Patent

The Peloschek patent’s subject matter is a process for
the manufacture of a magnetic recording head, which is
that part of a tape recorder or computer that translates
electrical impulses into magnetic patterns on a tape for the
purposes of storage. In reverse, the recording head can

MMMth es

A3
Appendix A

‘‘read’’ the magnetic patterns from the tape, meaning that
it retranslates them into electrical impulses which then
become sounds, pictures, or a computer printout.

A magnetic recording head consists of two basic parts,
the first constructed of magnetic material and the second of
a non-magnetic material bonded to the first as a ‘‘gap”’
which permits the electrical impulses flowing through the
recording head to create magnetized patterns on the tape
opposite the gap. The magnetic heads at issue in this case
generally have a magnetic portion constructed of two
ferrite pieces, bonded together by a non-magnetic portion,
usually of a glass-type material. (See Exhibit A hereto).
The process for which the Peloschek patent was obtained
describes a method of bonding the two ferrite pieces and
the gap material to create a single-piece magnetic head with
a minute non-magnetic gap.

The recording head and the gap in it must be of near-
microscopic dimensions in order to maximize the amount of
information which can be stored on a given portion of
tape. The gap, which determines the size of the magnetized
spot on the tape, generally measures no more than 50 to 100
microinches or millionths of an inch. (An average sheet of
paper is about 3,000 microinches thick.) The evidence
shows that for a given recording head to be able accurately
to read or retranslate information which has originally been
stored on a tape through use of a different recording head,
the gap dimensions in each head must be virtually identical,
with allowable deviations or tolerances of no more than
10 to 20 millionths of an inch for the larger heads, and
much less in smaller recording heads. Since numerous re-

A4
Appendia A

cording heads are used in a single computer disc file, it is of
vital importance to have all heads conform to prescribed
gap dimensions within a few millionths of an inch. Other-
wise some of the essential recording heads will not function
as the system requires.

For nearly a decade prior to the issuance of the Pelo-
schek patent the recorder-manufacturing industry was con-
cerned over the inability to produce glass-bonded heads
which would uniformly meet the precise specifications and
conform to the narrow tolerances that were essential to suc-
cessful performance and interchangeability. The Peloschek
patent addresses itself to this problem. Filed May 3, 1963,

and issued April 19, 1966, the patent states its objective
as follows:

‘Magnetic heads with very short gaps having lengths
between 1 and 20 microns are difficult to manufacture
since close tolerances are usually imposed on the length
of the gap and the non-magnetic material in the gap
must have a good resistance to detrition and must be
capable of being readily processed; in addition, the
process of manufacture should be as economical and
simple as possible. The gap material also must be as
homogeneous as possible. It is the primary object of
the invention to provide a method of manufacturing
magnetic heads with very short gap lengths which is
comparatively simple to perform while achieving close
tolerances for gap length.’’ (Emphasis added).

The claims which were sustained by the district court are:

“1. A method of manufacturing portions of mag-
netic heads composed of two magnetic circuit parts
consisting of sintered oxidic ferromagnetic material

A5
Appendix A

and having confronting gap surfaces with a gap there-
between filled with a nonmagnetic material bonding the
circuit parts together, comprising: placing spacing
members having a thickness equal to the desired gap
length at opposite ends of a first polished gap surface
of one circuit part, placing a corresponding polished
gap surface of a second circuit part on said spacing
members in confronting relationship with said first
surface thereby forming a gap between said surfaces,
placing a quantity of nonmagnetic material adjacent to
the gap, said nonmagnetic material having a melting
temperature below that of said ferromagnetic material,
and heating the resulting assembly to the melting tem-
perature of said nonmagnetic material, whereby said
nonmagnetic material melts, fills the gap by capillary
action, and bonds the circuit parts together.

‘‘2. A method according to claim 1, wherein said
nonmagnetic material is glass.

‘¢3. A method according to claim 1, wherein said
magnetic material is enamel.

‘‘4. A method according to claim 1, wherein pres-
sure is applied to the assembly during the heating
step.’’

Claims 6 and 8 describe the use of the process in making a
multiple of recording heads, and claims 10-11 omit the use
of spacing members in the process.

The claimed manufacturing process for the bonding of
the magnetic and nonmagnetic portions of the recording
heads may be summarized as: (1) presetting the gap or
space between two ferrite pieces at a desired length by
placing the surfaces of the ferrite pieces opposite each
other, inserting spacing members or shims of precise given

A6
Appendix A

dimensions between them, and bringing the ferrite surfaces
firmly together against the spacers or shims, which serve
to fix the gap length at a predetermined distance; (2) plac-
ing the nonmagnetic material (e. g., glass) adjacent to the
space between the ferrite pieces; (3) heating the assembly
to the melting puint of the nonmagnetic material (glass) ;
and (4) permitting the melted nonmagnetic material (glass)
to flow into and fill up the gap, with the result that the two
ferrite pieces are bonded together by nonmagnetic material
of a predetermined thickness. The flowing action is created
by capillarity, a principle of physics which is defined by
Webster’s New Collegiate Dictionary (7th ed.) as ‘‘The
action by which the surface of a liquid where it is in contact
with a solid is elevated or depressed depending on the
relative attraction of the molecules of the liquid for each
other and for those of the solid.’’

The district court, in a well-reasoned decision, held that
the subject matter of the Peloschek patent would not have
been obvious to one skilled in the art of glass bonding at the
time it was made, observing

‘*The crucial feature ... is the use of capillary action
to fill a preset gap of precise, reproducible dimensions.
Nowhere in the prior art ... is there any disclosure
which would make it clear to one skilled in the art that
such an application of capillary action would be suc-
cessful.’’

The district court refused to accord weight to National’s
showing that capillary action had been disclosed in patents

in the electronics and recording industry. ‘‘The prior art

indicates the widespread use of capillary action to fill min-

A7
Appendix A

ute gaps, but in none is the precise size of the gap of great
importance or predetermined.”’

Appellant claims that the capillary process was ‘‘ob-
vious’’ under 28 U.S.C. §103 and that the district court
erred in inferring from the evidence that the Peloschek
patent claimed a level of gap precision and uniformity
greater than that found in the prior art. We disagree, and
affirm the district court’s finding of validity.

Scope of Review

To resolve the issue whether the invention was obvious
within the meaning of 35 U.S.C. §103, we must examine the
scope and content of the prior art, the differences between
the prior art and the claims at issue, and the level of
ordinary skill in the pertinent art. Graham v. John Deere
Co., 383 U.S. 1, 17, 86 S.Ct. 684, 15 L.Ed.2d 545 (1966).
In doing so, we recognize that the ultimate issue of the
validity of a patent is a question of law, and that the
district court’s findings of fact will not be disturbed unless
clearly erroneous, except that where they are based on un-
disputed facts or documentary evidence, we may -ubstitute
our own inferences and conclusions for those of the district
judge. Maclaren v. B-I-W Group, Inc., 535 F.2d 1367, 1371
(2d Cir.), petition for cert. filed, —— U.S. ——, 97 S.Ct. 531,
50 L.Ed.2d —— (1976).

1. The Supreme Court also made it clear in Graham that long-felt
need in th industry and commercial success may also be considered,
383 U.S. at 35-36, 86 S.Ct. 684, although these “criteria are of sec-
ondary i rtance,” see Julie Research Laboratories, Inc. v. Guide-
line Inst. Inc., 501 F.2d 1131, 1135 (2d Cir. 1974).

A8
Appendix A

The Prior Art

Prior art processes for the manufacture of magnetic
recording heads were aimed principally at the discovery or
development of a manufacturing process which would pro-
duce uniformity in the non-magnetic gap lengths within
the tolerances or permitted ranges of deviation that are
essential to the proper functioning of recording heads.
Another aim was to insure that the non-magnetic material
used to fill the gap would not suffer from irregularities,
such as bubbles or other defects that would impair the
magnetic effectiveness of the ferrite pieces or core. The
prior art history, as disclosed in a series of patents issued
during the period 1954 to 1962, is one of repeated efforts
to solve these problems, which were for the most part un-
successful. Although some improvements were achieved in
the quality of the recording heads produced, the processes
generally resulted in low yields of acceptable heads, ranging
from 5% to 50%.

The earliest of the patents for manufacture of magnetic
recording heads introduced at trial was No. 2,919,312, issued
to Georg Rosenberger, et al., on December 29, 1959, on an
application filed March 16, 1954. It claimed a process of
manufacturing such heads with a ‘‘limited and well defined
very narrow working gap,’’ through the cementing of non-
magnetic filler material between the ferrite pieces. In 1956,
seven years prior to the filing of the Peloschek patent,
Simon Duinker and Jules Bos filed a patent application
entitled ‘‘Glass Gap Spacer for Magnetic Heads.’’ This
application, for which patent No. 3,024,318 (Duinker ’318)
was issued in 1962, accurately disclosed the state of the art

AQ
Appendix A

of manufacturing magnetic recording heads at the time.
The patent substituted a glass foil material in place of
other gap materials. In discussing ‘‘the requirements to
be satisfied by the width of the gap,’” the application
stated that ‘‘in the present state of the art with respect to

magnetic recordings, these requirements have become com-

paratively exacting ard the disadvantages attendant on
the use of such [foil spacing plates] during manufac-
ture are becoming increasingly marked.’’ Duinker 318,
by its own terms, sought to achieve the ‘‘correct gap
width’’ by placing a thin glass foil between the ferrite sur-
faces, heating the assembly, and applying pressure to bond
the ferrite and the glass, forming the gap. This process
became known colloquially as the ‘‘sandwich’’ technique,
as distinguished from Rosenberger, which simply used
cement.

In patent No. 3,094,772 (Duinker ’772), entitled ‘‘ Method
of Producing Magnetic Heads with Accurately Predeter-
mined Gap Heights,’’ Duinker once again sought to attain
a ‘‘well-defined’’ gap through revision of the technique
employed in ’318. He criticized the prior art on the grounds
that ‘‘the gap height . . . cannot be determined within
narrow limits’’ and stated ‘‘[i]t is also difficult if not im-
possible to produce small gap widths.’’ Essentially Duinker
‘772 claimed that it improved the accuracy of the gap
lengths through use of more accurately placed and finished
ferrite pieces.

2. In the various reports and patent applications, the term “gap
width,” “gap length,” and “gap dimensions” are used interchangeably
to describe the measurement of the distance between the two ferrite
(magnetic material) pieces, which is filled with a glass bonding ma-
terial (non-magnetic ).

Al0
Appendix A

In 1963 patent No. 3,079,470, for which application had
been made in 1959, was issued to Marvin Camras of the
Armour Research Foundation of the Illinois Institute of
Technology. The object of this process, as with its pred-
ecessors, was to construct a magnetic recording head hav-
ing ‘‘a very precise stable gap structure capable of main-
taining precise gap dimensions.’’ This time, the inventor
introduced a low melting point gap material and proposed
the use of an ‘‘evaporated film’’ as a preliminary gap
spacer in the process. The bonding procedure under this
patent continued to employ a sandwich-like pressure of the
heated gap materials to the ferrite.

In 1959 Duinker, still trying to find a way of solving
the problem of producing uniform gaps of non-magnetic
material, applied for a patent which further refined but
failed to depart from the sandwich technique. Duinker now
proposed to add ‘‘shims’’ or spacers made of mica to help
attain a ‘‘correct gap length.’’ In discussing the disadvan-
tages of the prior art, the application, for which patent
No. 3,117,367 was issued on January 14, 1964, stated that
‘*the adjustment of the gap length to the correct value is
not possible when the glass flows away.’ However, the
spacers were largely ineffective in achieving their objective
because the glass foil inserted between the faces of the
ferrite pieces was thicker than the shims so that when heat
and pressure were applied, the gap length was sometimes

3. Duinker’s objective of finding a process for achieving ac-
curate gap dimensions is further evidenced by a report he authored
shortly after applying for Duinker '367. In “Durable High-Resolu-
tion Ferrite Transducer Heads Employing Bonding Glass Spacers,”
he stated that for extremely small gap lengths “mica spacers are
necessary to ensure predetermined values.”

All
Appendix A

altered by the presence of glass between the ferrite and the
spacers or by the movement of the spacers.

A patent issued to Robert Pfost of the Ampex Corpora-
tion on November 8, 1966, on an application filed April 17,
1961, sought a process for the manufacture of ‘‘ferrite core
heads having accurate gap dimensions.’’ It described the
prior art techuiques as ‘‘tedious, time-consuming, and un-
economical because [the heads] must be manufactured in-
dividually to provide proper gap dimensions.’’ The claimed
process in this patent consisted essentially of placing spacer
strips on one of the ferrite surfaces, a layer of glass on the
other surface, and joining them together under high tem-
perature and pressure.

Finally, in an application filed in July, 1962, less than
a year prior to the filing of the Peloschek patent, James S.
Hanson, an employee of I.B.M., claimed the invention of a
process capable of producing a ‘‘more predictable gap,”’
and ‘‘permitting manufacture of gaps which are uniform
throughout the entire dimension thereof.’’ Hanson’s pat-
ent, No. 3,217,305, sought to improve the distribution of
the glass bonding material within the gap by employing
grooves in the ferrite surface. His basic process, like those
of his predecessors, was the sandwich technique.

Thus the picture of the art of manufacturing magnetic
recording heads prior to Peloschek is one in which, although
there were some advancements, each of the processes im-
mediately preceding Peloschek employed variations on a
method which bonded the magnetic and non-magnetic mate-
rials through the use of heat and application of pressure in
a sandwich configuration, with several of the methods using

A12
Appendix A

spacers and shims in an effort to set the desired gap size.
Each patent criticized the prior art as unable to attain the
reproducibility of uniformly accurate gap dimensions.
None of these prior art processes, moreover, was able
uniformly to meet the stringent gap-length tolerances re-
quired by manufacturers of magnetic recording heads.
Due to the higher pressures used in the sandwich method
the ferrite gap surfaces moved toward one another, result-
ing in variations in the gap. Although spacers or shims
were used in an effort to hold the ferrite faces apart, the
spacers could not uniformly control the gap length because
ihe glass foil inserted between the ferrite faces was thicker
than the spacers and the pressure applied to -he ferrite
pieces varied. As a result, viscous glass would sometimes
enter between the spacers and the ferrite pieces or the
spacers would move outward rather than remain in place,
causing unacceptable variations in the gap length.

The Peloschek patent differs significantly from these
prior art processes used to manufacture recording heads.
First, the Peloschek patent places the glass bonding mate-
rial outside of the pre-set gap rather than between the
pieces of ferrite. Second, it departs from the use of
pressure to accomplish bonding* and relies instead upon the
force of capillarity, an element previously unused in the
art of manufacturing magnetic recording heads. Addi-
tionally, undisputed testimony by plaintiff’s expert witness
and by the co-inventor of the Peloschek process established

4. The only pressure used by Peloschek is slight pressure de-
signed solely to hold the spacers in place as distinguished from the
high pressure used by prior art process to bond the glass to the ferrite
faces. In Peloschek the bonding is achieved exclusively by capillarity.

Al3
Appendix A

that, for the first time, yields of 90% accurate gap dimen-
sions were obtained in an economically feasible production
process, as compared to only 5% to 50% under prior art
processes,

As might be expected of one challenging the validity of
a patent on grounds of obviousness under §103, National
seeks to broaden the scope of the prior art beyond processes
for the manufacture of recording heads to those using the
principle of capillarity for other manufacturing purposes,
such as to cause molten metal or liquid epoxy cement to
flow into random irregular spaces or into voids between
metal parts held in contact with one another. National
contends that these processes show that the use of capillar-
ity was predictable and obvious to one ordinarily skilled in
the art of manufacturing recording heads.

Whether these latter processes, which do not involve use
of glass or ferrite and are not aimed at creating minute non-
magnetic gaps of precise, predetermined size, are pertinent
prior art for present purposes is extremely doubtful. How-
ever, we need not resolve that issue for the reason that even
if these processes are considered to be prior art, the proof
is overwhelming that they do not suggest to one ordinarily
skilled in the development of processes for the manufac-
ture of magnetic recording heads that capillarity might be
used in combination with existing processes as a means of
producing very minute gap dimensions within the narrow
tolerances demanded by the trade. The patent issued to
Grant (No. 2,500,748), for instance, is heavily relied on by
National because it claims the use of capillary action to
form non-magnetic gaps in a magnetic structure. Despite

Al4
Appendix A

the superficial similarity of Grant to Peloschek, however,
the differences between the two patents make it readily
apparent that the capillarity concept would not have been
apparent to one searching for a means of filling a pre-set
gap of precise, very minute, dimensions.

Grant was merely concerned with filling random metal
voids with epoxy or metal, not with near-microscopic manu-
facture of exactly reproducible gap lengths of fixed dimen-
sions, with only a few millionths of an inch variance. In-
deed, in Grant there is no such thing as pre-fixed spacing
or an effort to create a predetermined gap, much less one
of specific dimensions. Moreover, the prior art (Zinke,
‘*Technologie der Glas Verschurelzungen’’) taught that
molten glass was unsuitable for capillary action because
it tended to remain at the area of application and not to
flow into narrow interstices. The apparent inappropriate-
ness of capillary action as a means of solving the problem
faced by Peloschek and his predecessors is further evi-
denced by the fact that, although Grant was issued in 1947,
and numerous persons skilled in the art of recording head
manufacture, including Duinker, had sought over a period
of more than ten years to solve the problem of creating
reproducible minute non-magnetic gaps of precise pre-
determined size, there is no evidence that any attempt was
made to use capillarity.

DISCUSSION

As we recently said in Timely Products Corporation v.
Arron, 523 F.2d 288, 294 (2d Cir. 1975):

‘*We can conceive of no better way to determine
whether an invention would have been obvious to per-

I

Al5
Appendix A

sons of ordinary skill in the art at the time than to
see what such persons actually did or failed to do
when they were confronted with the problem in the
course of their work. If the evidence shows that a
number of skilled technicians actually attempted, over
a substantial period, to solve the specific problem
which the invention overcame and failed to do so, not-
withstanding the availability of all the necessary ma-
terials, it is difficult to see how a court could conclude
that the invention was ‘obvious’ to such persons at the
time.’’

In Timely Products we found that ‘‘no such evidence
exists.’’ Here, in contrast, the evidence clearly demon-
strates that the industry’s search for a process which would
accurately reproduce minute gap dimensions had been the
subject of continuing experimentation for nearly a decade,
and that the object was successfully accomplished only
when Peloschek abandoned the sandwich techniques in
favor of the use of capillarity. Moreover, in contrast to
Macla:en v. B-I-W Group, Inc., supra, this innovation
was rot foreshadowed by any of the preceding patents for
the manufacture of recording heads.

Accordingly, we conclude that the Peloschek patent is
significantly different from the prior art and represents a
distinct advancement in the level of skill in the art. The
district court’s conclusion that the Peloschek claims were
not obvious is therefore correct. Moreover, it is consistent
with the terms of 35 U.S.C. §103 and the cases interpreting
its provisions. Even assuming that patents disclosing capil-
lary action, such as Grant, were deemed part of the perti-
nent prior art, so that the Peloschek patent would represent

Al6
Appendix A

a combination of existing elements rather than a pure inno-
vation,® the invention would still satisfy the ‘‘rigorous’’
standards of §103. Lemelson v. Topper Corp., 450 F.2d 845,
848 (2d Cir. 1971); Maclaren v. B-I-W Group, Inc., supra.

The existence of an important problem in the art which
has remained unsolved for a long period, despite continued
efforts and a series of refinements of the art, until a new
combination of concepts produces a solution, is evidence
that the combination was not obvious. Shaw v. E. B. &
A. C. Whiting Co., 417 F.2d 1097, 1104 (2d Cir. 1969), cert.
denied, 397 U.S. 1076, 90 S.Ct. 1518, 25 L.Ed.2d 811 (1970).
This case falls under the rule that

‘‘fi]f those skilled in the art are working in a given
field and have failed after repeated efforts to discover
a particular new and useful improvement, the person
who first makes the discovery does more than make the
obvious improvement which would suggest itself to a
mechanic skilled in the art, and is entitled to protection
as an inventor.’’ McCullough Tool v. Well Surveys,
Inc., 343 F.2d 381, 399 (10th Cir. 1965), cert. denied,
383 U.S. 933, 86 S.Ct. 1061, 15 L.Ed.2d 851 (1966).

See also A. E. Staley Manufacturing Co. v. Harvest Brand,
Inc., 452 F.2d 735, 738 (10th Cir. 1971), cert. denied, 406 U.S.
974, 92 S.Ct. 2415, 32 L.Ed.2d 674 (1972).

The cases upon which appellant relies are clearly dis-
tinguishable. In Anderson’s Black Rock, Inc. v. Pavement
Salvage Co., Inc., 396 U.S. 57, 60, 90 S.Ct. 305, 24 L.Ed.2d

5. In Reiner v. I. Leon Co., 285 F.2d 501, 503 (2d Cir. 1960),
Learned Hand wrote that, “It is idle to say that combinations oi old
elements cannot be inventions; substantially every invention is for

such a ‘combination’: that is to say, it consists of former elements in
a new assemblage.”

Al7
Appendia A

258 (1969), the Supreme Court rejected a combination of
old elements to solve a problem in ‘‘blacktop’’ paving
processes on the grounds that the combination was ‘‘not
critical or essential’’ to curing the problem and did not
produce a ‘‘new or different function.’? The Court rested
its recent decision in Sakraida v. Ag Pro, Inc., 425 U.S. 273,
96 S.Ct. 1532, 47 L.Ed.2d 784 (1976), on this same finding
with respect to a barn-cleaning combination patent. In con-
trast to those cases, the evidence in the present case is un-
rebutted that the Peloschek patent produced a result unob-
tainable with the prior processes. For the first time a proc-
ess functioned to produce high yields of accurate gap dimen-
sions, curing a problem in the art.

In Dann vy. Johnston, 425 U.S. 219, 96 S.Ct. 1393, 47
L.Ed.2d 692 (1976), the Court found that the gap between
the prior art and the claimed invention in systems used to
record a breakdown of banking customers’ transactions by
the nature of the transaction was not great enough to jus-
tify patentability of the respondent’s system because it
failed to meet the non-obviousness standard. There, all
systems sorted out the transactions, albeit by slightly dif-
ferent methods. In the present case, on the other hand,
the gap between the prior art and the Peloschek patent is
enormous—the difference between success and failure. In
lieu of an unsuccessful re-refinement of an existing process,
Peloschek reveals a flash of brillance which found a solu-
tion, however simple, by departing from the norm. It is
this type of advancement that has traditionally been
rewarded with patent rights, and to deny those rights here

A18
Appendix A

might unjustifiably deter industry members from seeking
to invest, innovate and experiment.®

In its most favorable light, National’s evidence merely
shows that the elements of the Peloschek patent existed in
the prior art of manufacturing electronic and magnetic
devices. We have consistently held that such a showing
alone is inadequate to demonstrate obviousness when the
combination of those pre-existing elements results in novel,
unanticipated or long-sought results. See Koppers Co.,
Inc., v. S &€ S Corrugated Paper Machinery Co., Inc., 517
F.2d 1182, 1188 (2d Cir. 1975) ; Carter-Wallace v. Otte, 474
F.2d 529, 539-40 (2d Cir. 1972), cert. denied, 412 U.S. 929,
93 S.Ct. 2753, 37 L.Ed.2d 156 (1973) ; Reimer v. I. Leon Co.,
285 F.2d 501, 503 (2d Cir. 1960).

The judgment of the district court is therefore affirmed.

6. Defendant’s reliance on Dow v. Halliburton, 324 U.S. 320,
65 S.Ct. 647, 89 L.Ed. 973 (1944), a case predating the 1952 revision
of $103, is similarly misplaced. In that case the Supreme Court re-
jected a patent which claimed protection of the addition of an inhibit-
ing agent to acid used in a previously known process for disintegrating
limestone in order to attain more crude oil in drilling operations while
protecting the metal pipes from corrosion. The Court upheld the
lower court finding of invalidity because both the acid process and the
use of an inhibiting agent in cleaning the pipes were already in use in
the industry. The Court stated that the fact that inhibitors had not
been previously used in the process for drilling was inadequate, “Es-
pecially . . . since there is no evidence of anyone trying unsuccessfully
to inhibit hydrochloric acid for such purposes.” In the present case
the evidence is overwhelming that the industry had been consistently
trying to gain precisely predetermined gaps without success.

A1g
Appendix A
EXHIBIT A

DrawIneG oF Parts oF
PeLoscHEK Macnetic Recorpine Heap,
Suown 1n Biock Form,
BerorE BonpDinG AND SLICING

CROSS - SLICES
Saas
GLASS ROD /_ 2 ena flere amen 2
f
C-BAR- : GAP
q | MEMBER
GAP rae GLASS ROD
SPACER MEMBER \/\cenar -WISE
I-@AR SLICE

Van GRaaFEILAND, Circuit Judge, dissenting:

Reduced to its bare bones, the ‘‘invention’’, for which
appellees have been granted a 17-year monopoly, consists of
filling a narrow space between two pieces of metal with a
melted non-magnetic material such as glass through capil-
lary action. The majority say this was conceived in a
‘‘flash of brilliance’’. I find it to be simply an adaptation
of a physical process familiar to every embrionic schoolboy
scientist who has watched his blotter absorb ink.’ At the
very least, I agree with the District Court’s finding that

1. The schoolboy scientist, were he willing to spend five minutes
on research,-would have learned that capillarity works most effectively
in narrow spaces. See, e.g., J. Bikerman, Surface Chemistry 361

(1958).

A20
Appendix A

‘‘the prior art indicates the widespread use of capillary
action to fill minute gaps.’”

The importance which my colleagues attach to the fact
that the gap in this case is preset escapes me completely.
Every gap between two intentionally placed objects is pre-
set. The use of shims to determine the width of the setting
was less than novel and was clearly part of the prior art.*

Of course, for capillarity to operate, the liquid involved
must be of a type which ‘‘wets’’ the material which sur-
rounds it, in order that the molecules of the liquid cling
together on the face of the material and pull the liquid with
it. However, the prior art clearly showed that molten glass
‘‘wets’’ ferrite,* so that capillary action was an obvious
and expected result of a combination of the two.°

2. Earlier patents disclosing the use of capillarity included
German patent No. 10546, used in manufacturing magnetic recording
heads, the Grant patent, No. 2,500,748, the DeJean patent, No.
3,304,358, the Feinberg patent, No. 3,341,939 in the magnetics field
and the Reichenbaum patent, No. 3,029,505, in the electronics field.
[A] patent claiming a device that has already been put to use, albeit
in a different manner, is invalid; in order to be valid over the prior
art, it must claim not novel use, but novel conception.” Beckman
Instruments, Inc. v. Chemtronics, Inc., 439 F.2d 1369, 1375 (5th
i ee denied, 400 U.S. 956, 91 S.Ct. 353, 27 L.Ed.2d 264

3. Duinker, No. 3,117,367.
4. Duinker, No. 3,094,772 and Pfost No. 3,283,396.

5. Despite the majority’s reference to Zinke, as authoritive prior
art, one hour’s research in the library would have taught the inventors
that, at a temperature of 1,000 degrees, the differences in the mobili-
ties of different glasses are very large, see J. Bikerman, supra, note 1,
at 152, and that, although glass is a “slow motion” liquid, it has flow
properties on an extended time scale similar to those of ordinary
liquids. See G. Jones, Glass 8 (1956). Moreover, the Hill patent,
No. 3,065,571, filed for in 1957, clearly utilized the capillarity of
molten glass in the manufacture of electrical discharge devices and
electrical contacts. In any event, respondent’s patent does not limit
its claims to molten glass, claim No. 1 specifying simply the use of
a “non-magnetic material”.

A21
Appendia A

I do not read the record below to indicate that the capil-
lary process was the culmination of years of research aimed
at solving a pressing problem. There was no crying in-
dustrial demand for the process, either prior to the alleged
invention or within a reasonable time thereafter. As the
District Court stated, secondary indicia of nonobviousness
were meager. Proof that, between 1954 and 1969, four pat-
ent applications were filed for the manufacture of magnetic
heads to be used in the infant field of tape recorders and
computers falls far short of establishing the decade of
‘continuing experimentation’’ which my brothers say took
place and does not give rise to the inference of invention.
Paramount Publix Corp. v. American Tri-Ergon Corp., 294
U.S. 464, 476, 55 S.Ct. 449, 79 L.Ed. 997 (1935). Even as-
suming the existence of a long-felt want and the failure of
others to meet that want, this is relevant only as a secondary
test for obviousness and does not create patentability where
invention is lacking. Anderson’s-Black Rock, Inc. v. Pave-
ment Salvage Co., 396 U.S. 57, 61, 90 S.Ct. 305, 24 L.Ed.2d
258 (1969) ; Hadfield v. Ryan Equipment Co., 456 F.2d 1218,
1221 (8th Cir. 1972). According to the testimony of Matthijs
Vrolijks, one of the inventors, a committee was formed in
1960 or 1961 at N.V. Philips to ‘‘optimize’’ the Duinker
procedure by improving its productive yield. Within a
matter of months, this result was achieved by using the
well-recognized capillary process.

In applying the §103 test for obviousness, one should
picture the inventors working in their shop with the prior
art references hanging on the walls around them. Esso
Research & Engwmeering Co. v. Kahn & Co., 379 F.Supp.

A22
Appendix A

205, 211 (D. Conn. 1974), aff’d per curiam on the opinion
below, 513 F.2d 1341 (2d Cir. 1975). On the wall directly
before them would be inscribed the long-known and well-
understood physical yrinciples of ecapillarity which, like
Boyle’s Law and Dalton’s Law in Esso Research, supra,
the inventors must be regarded as knowing. On the walls
to their left would be the patents utilizing the capillary fill
process, including German patent, No. 10546, used in man-
ufacturing magnetic recording heads, the Grant patent,
No. 2,500,748,° the DeJean patent, No. 3,304,358, the Fein-
berg patent, No. 3,341,939 in the closely related magnetics
field and the Reichenbaum patent, No. 3,029,505 in the elec-
tronics field. Also on that wall would be the readily
available learning concerning the flowing properties of
molten glass, the Duinker patent, No. 3,094,772, and the
Pfost patent, No. 3,283,396, showing that molten glass will
wet ferrite, and the Hill patent, No. 3,065,571 showing the
use of capillarity for the insertion of molten glass in the
gaps of electrical discharge devices. On their right would
be the Duinker patent, No. 3,117,367, showing the use of
shims or spacers to preset the gap into which capillarity
would draw the molten glass.

A glance around the room would disclose ‘‘all the ele-
ments of [Vrolijks’] device, both individually and in com-
bination’’. Esso Research & Engineering Co. v. Kahn
& Co., supra, 513 F.2d at 1341. His invention did not push
back the frontiers of scientific knowledge, Great Atlantic &

6. The District Court described Grant in the following language:

- In plain English, the patent discloses a structure “corisisting of
two magnetic parts separated by a minute permanent non-mag-
netic gap, which also bonds the two together, created by flowing
non-magnetic material between the two parts by capillary action.

A23
Appendix A

Pacific Tea Co. v. Supermarket Equipment Corp., 340 U.S.
147, 154-55, 71 S.Ct. 127, 95 L.Ed. 162 (1950) (Douglas, /.,
concurring), but merely utilized the existing fund of public
knowledge for a new and obvious purpose. Dow Chemical
Co. v. Halliburton Oil Well Cementing Co., 324 U.S. 320,
326-28, 65 S.Ct. 647, 89 L.Ed. 973 (1945). I believe that the
private monopoly granted herein is ‘‘at odds with the in-
herent free nature of disclosed ideas’’ and has been too
freely given. Graham v. John Deere Co. of Kansas City,
383 U.S. 1, 9, 86 S.Ct. 684, 689, 15 L.Ed.2d 545 (1966).
I would reverse.

A24

Appendix B

UNITED STATES DISTRICT COURT
S. D. New York

—e ee

U. S. Puimips Corporation,

Plaintiff,
v.
Nationan Micronetics, Inc., and
Nep W. BuvoyMastTER,
Defendants,

Vv.

Nortu American Puriuips Corporation, and
N. V. Pumps GLoEILAMPENFABRIEKEN,
Counter-Defendants.

No. 71 Civ. 921.
Jan. 27, 1976.

i

OPINION

Warp, District Judge.

This is an action alleging infringement of U. S. Patent
No. 3,024,318 to Duinker et al. for a ‘‘Glass Gap Spacer for
Magnetic Heads”’ (hereinafter the ‘‘ Duinker patent’’) and
U.S. Patent No. 3,246,383 to Peloschek et al. for a ‘‘ Method
of Manufacturing Magnetic Heads with Bonding Gap—

A25
Appendic B
Filling Materials’ (hereinafter the ‘‘Peloschek patent’’).
For the reasons hereinafter stated, the Court holds the

Duinker patent invalid and the Peloschek patent valid and
infringed.

I. The Parties, Jurisdiction and Venue

Plaintiff U. S. Philips Corporation (hereinafter ‘‘Phil-
ips’’) is a Delaware corporation with its principal place of
business in New York City whose primary business is licens-
ing patents. It owns the rights to the two patents in suit
through assignment from N. V. Philips Gloeilampenfab-
rieken (hereinafter ‘‘N.V. Philips’’), whose employees de-
veloped the inventions which are the subject of the patents.

Defendant National Microneties Inc. (hereinafter ‘‘ Mi-
cronetics’’) is a New York corporation with its principal
place of business at West Hurley, New York. It is in the
business of manufacturing glass bonded ferrite cores for
use in magnetic recording heads. Defendant Ned W. Buoy-
master is one of the founders and President of Micronetics.
He resides in Woodstock, New York.

This Court has jurisdiction of the parties and the sub-
ject matter of this action and venue is properly laid in this
district.

II. The Pleadings

The complaint filed on March 2, 1971 originally charged
defendants with infringement of three patents owned by
plaintiff. Prior to trial, plaintiff withdrew the infringe-
ment claim relating to one of these patents. As to the in-
fringement of the two remaining patents, plaintiff seeks a

A26
Appendix B

declaratory judgment, an injunction and damages. The
defendants, by their answer, deny infringement and chal-
lenge the validity of both patents on the grounds of obvi-
ousiness and indefiniteness. In addition, defendants have
counterclaimed against plaintiff and additional defendants
on the counterclaim, N. V. Philips and North American
Philips Corporation, for patent misuse and violation of the
antitrust laws. The counterclaims were severed and stayed
pending the outcome of the patent infringement action
which was tried to the Court.

Ill. Background

Magnetic recording heads are devices used to record
(‘‘write’’) signals representing sound or information on a
moving magnetic medium such as a tape, belt, or dise or to
pick up (‘‘read’’) such recorded signals. A magnetic re-
cording head consists of a nearly closed ring of magnetic
material with a minute non-magnetic gap around which ring
a coil of wire is wrapped. The ring and gap structure com-
prise the core of the head which is the focus of this litiga-
tion. An electric current, when passed through the head,
will create a small magnetized spot on the magnetic medium
opposite the gap. This spot represents the recorded in-
formation. As the medium moves, successive, discrete
spots will be magnetized. The smaller the spots and the
closer they are spaced, the more information can be stored
in the least amount of magnetic medium. This may be re-
ferred to as ‘‘high resolution’’ or ‘‘high bit density.’’ The
achievement of increasingly higher resolution or bit den-
sity depends to a great extent on various qualities of the
recording head, including the size of the gap and the ma-

A27
Appendix B

terial of which the head is made. The shorter the gap, the
smaller the magnetized spot. Ideally, the head material
has low electrical conductivity to minimize the losses; that
is, the least amount of electrical current introduced into the
head will be lost to the generation of heat.

Magnetic recording is an old art but did not become com-
mercially significant until World War II. Although tue
device has many applications, the principal use 0: voncern
in this litigation has been in computers.

IV. The Duinker Patent

The Duinker patent, issued March 6, 1962 on an applica-
tion filed September 11, 1956, concerns a magnetic recording
head having a core formed of sintered ferro-magnetic oxide
material, or ferrite,’ with a glass filled gap. The patent
addresses itself to the problem of chipping of the gap edges
in heads composed of ferrite. It teaches that if the co-
efficients of expansion (hereinafter ‘‘CTE’s’’)? of the glass
and ferrite are matched to a degree closer than that nec-
essary merely to assure a good bond, chipping of the ferrite
edges in use will be eliminated.

The patent contains four claims each of which is as-
serted by plaintiff as infringed by defendants’ products.

1. Ferrites are non-metal magnetic materials composed of zinc
oxide, iron oxide, etc., mixed in powdered form and sg sengeny and
heated at high temperatures so that the separate particles fuse to form
one solid body.

2. Sometimes referred to as the coefficient of thermal expansion,
this term refers to the expansibility of a material upon change in
temperature, measured as the change in length for a given tempera-
ture change divided by the total length.

A28
Appendia B

These claims are set out in full in the margin.* The first
and second claims differ only in that the former indicates
the CTE’s of the ferrite core and the glass gap-filler are
substantially equal at the termperature of use whereas the
latter indicates the CTE’s are substantially equal in the
entire temperature range from the temperature of use to the
softening point of the glass. The third and fourth claims
add to the first and second a glass fillet, a small additional
portion of glass within the loop formed by the ferrite parts.

3. The claims of the Duinker patent are:

1. An annular magnetic recorder head for recording or re-
producing magnetic recordings comprising at least two circuit
parts of sintered ferromagnetic oxide material with an effective
gap between said circuit parts, said gap being filled entirely with
a glass material mechanically joining and bonding to each other
said circuit parts, said glass material being the sole bonding agent
between said circuit parts, said glass material having a coefficient
of expansion substantially equal to the coefficient of expansion
of said sintered ferromagnetic oxide material at the temperature
at which the magnetic recorder head is used.

2. An annular magnetic recorder head for recording or re-
producing magnetic recordings comprising at least two circuit
parts of sintered ferromagnetic oxide material with an effective
gap between said circuit parts, said gap being filled entirely with
a glass material mechanically joining and bonding to each other
said circuit parts, said glass material being the sole bonding agent
between said circuit parts, said glass material having a softening
temperature, said glass material also having a coefficient of ex-
pansion substantially equal to the coefficient of expansion of said
sintered ferromagnetic oxide material throughout the entire tem-
perature range lying between the temperature at which the mag-
netic recorder head is used and the temperature at which the glass
begins to soften.

3. An annular magnetic recorder head for recording or re-
producing magnetic recordings comprising at least two circuit
parts of sintered ferromagnetic oxide material having inner and
outer surfaces with an effective gap between said circuit parts,

(footnote continued on next page)

A29
Appendia B

Defendant Micronetics has admitted that its products
contain every feature of the claims with the exception of
the matched CTE’s. Inasmuch as the equality of the CTE’s
is a limitation of each claim, defendants assert they do not
infringe. Additionally, they assert that the patent is in-
valid because the term ‘‘substantially equal’’ is indefinite
and because matching of CTE’s is obvious in view of the
prior art.

A. Infringement

To determine whether an accused device infringes a pat-
ent, resort mnst be had to the claims. Infringement is

said gap being filled entirely with a glass material mechanically
joining and bonding to each other said circuit parts, said glass
material being the sole bonding agent between said circuit parts,
said glass material and said circuit parts forming a closed annu-
lar space, part of said glass material extending into said space in
contact with the inner surfaces of said ferromagnetic oxide ma-
terial, said glass material having a coefficient of expansion sub-
stantially equal to the coefficient of expansion of said ferromag-
netic oxide material at the temperature at which the magnetic
recorder head is used.

4. An annular magnetic recorder head for recording or re-
producing magnetic recordings comprising at least two circuit
parts of sintered ferromagnetic oxide material having inner and
outer surfaces with an effective gap between said circuit parts,
said gap being filled entirely with a glass material mechanically
joining and bonding to each other said circuit parts, said glass
material being the sole bonding agent between said circuit parts,
said glass material having a softening temperature, said glass
material and said circuit parts forming a closed annular space,
part of said glass material extending into said space in contact
with the inner surfaces of said ferromagnetic oxide material,
said glass material having a coefficient of expansion substantially
equal to the coefficient of expansion of said ferromagnetic oxide
material throughout the entire temperature range lying between
the temperature at which the magnetic recorder is used and the
temperature at which the glass begins to soften.

A30
Appendix B

made out when the accused product falls clearly within the
claim. Graver Tank & Mfg. Co. v. Linde Air Products Co.,
339 U.S. 605, 607, 70 S.Ct. 854, 94 L.Ed. 1097 (1950).

Each of the claims specifies that the CTE’s of the glass
and the ferrite should be substantially equal. Turning to
the Micronetics products, the following table indicates the
CTE’s of the glasses and ferrites at the temperature of
use and the percentages by which they differ in different
cores:

Glass Glass Ferrite Ferrite %o
Part No. Type CTE Type CTE Diff.

35058 2109 7.4X 10° LM211 7.2X 10° 2.7
30239 2107 7.4X 10° M211 7.3X10° 2.7
30152 1303 7.7X 10° M211 7.3X10° 5.5
30331 1303 7.7X 10° LM211 7.2X10° 6.5
30134, 1303 7.7X 10° M210 7.1X 10° 8.5
30245,
30156
30005 1201 6.3 X 10°° M210 7.1X10° 11.3
30037 2205 6.0 X 10° M210 7.1X10° 15.5
30085 2205 6.0 X 10° M211 7.3X10° 178
30064 2104 5.1 X 10° M211 7.3X10° 30.1

As can be seen, the variation in the CTE’s ranges from
2.7% to 30.1%. Plaintiff asserts that all of these products
infringe claim one with respect to the CTE limitation.

To determine whether Micronetics products infringe the
patent, we must construe the limitation in the claims that
the CTE’s of the glass and ferrite be ‘‘substantially
equal.”’

In order to construe this term, resort must be had to the
specifications for it is axiomatic that claims are to be con-
strued in light of the specifications. United States v.
Adams, 383 U.S. 39, 49, 86 S.Ct. 708, 15 L.Ed.2d 572 (1966) ;
Schriber-Schroth Co. v. Cleveland Trust Co., 311 U.S. 211,

A3l
Appendix B

217, 61 S.Ct. 235, 85 L.Ed. 132 (1940). The specifications
contain the following description of the invention:

‘When the coefficients of expansion are equal to one
another at the temperature at which the magnetic
recorder head is used (with a tolerance of 5%), the
tensions occurring in the glass are small thus prevent-
ing the production of strains in the ferrite which would
also tend to facilitate chipping of the ferrite edges of
the gap by the mechanical forces exerted by the opera-
tion of the magnetic recording earrier;....’’

The interpretation that must be placed on this language
is that to practice the inven ion one must make the CTE’s
as equal as possible with a maximum allowable difference
of 5%. The examples of suitable matches given by the in-
ventor are all well within this 5% limit. ‘hus, the term
substantially equal, as used in the claims, should be given
the meaning ‘‘matched within 5%.’’

Turning to the accused devices, only two Microneties
heads fall clearly within the range claimed by the patent,
parts numbered 35058 and 30239 and could be said to in-
fringe.

Plaintiff argues that all the cores manufactured by
Micronetics infringe under the doctrine of equivalents.
Courts have recognized that infringement may be made out
even though the accused device does not duplicate every
literal detail of the patented invention. The test of in-
fringement under the doctrine of equivalents is whether
the device ‘‘ ‘performs substantially the same function in
substantially the same way to obtain the same result.’ ’’
Graver Tank & Mfg. Co. v. Linde Air Products Co., supra,
339 U.S. at 608, 70 S.Ct. at 856. The range of equivalents to

A32

Appendiz B

&

be accorded a patent varies with the circumstances of the
particular case. A primary, or pioneer, invention may be
accorded a broad range of equivalents whereas an improve-
ment patent is not entitiled to such a broad range of protec-
tion. 4A. Deller, Deller’s Walker on Patents, §232, at 82-83
(2d ed. 1965). Basically, the inquiry is whether the inven-
tive principle has been appropriated and the changes made
insubstantial.

The sole claimed invention in Duinker is the discovery
that ferrite gap edge-chipping may be avoided by matching
the CTE’s of the glass and ferrite within a tolerance of
5% at the temperature of use and 10% over the range from
room temperature to the softening point of the glass. The
prior art concerning magnetic recording heads is crowded
and the claimed invention is narrow. To construe the range
of equivalents to be accorded the Duinker patent to em-
brace all of the Micronetics cores would render the term
‘‘substantially equal’? meaningless and “vould have the
effect of reading it out of the patent altogether. This term
is an express limitation pertaining to the inventive step and
implies, in effect, that anything beyond the limitation will
not produce equivalent results. Inasmuch as the inventor
has declared combinations, such as those found in the ac-
cused devices, not equivalent, we cannot treat them other-
wise to find infringement. See Dow Chemical Co. v.
Skinner, 197 F.2d 807, 810 (6th Cir.), cert. denied, 344
U.S. 856, 73 S.Ct. 94, 97 L.Ed. 664 (1952); Preformed Line
Products Co. v. Fanner Manufacturing Co., 225 F.Supp. 762,
774 (N.D. Ohio 1962), aff’d, 328 F.2d 265 (6th Cir.), cert.
denied, 379 U.S. 846, 85 S.Ct. 56, 13 L.Ed.2d 51 (1964).

A33
Appendix B

Nor can a change in the match of the CTE’s be consid-
ered an insubstantial alteration in the practice of the inven-
tion. The whole inventive principle in the patent lies in
the match of the CTE’s. When the CTE’s are not matched
in the manner specified the inventive principle is not ap-
propriated. Thus, although the accused devices accomplish
the same result; that is, they are commercially acceptable
cores free from undue chipping, they do so in a different
manner. First, as plaintiff’s expert testified, improve-
ments in ferrites have to some extent reduced the chipping
problem to which Duinker is directed. Second, Micronetics
devices follow a different teaching. Micronetics cores are
produced according to the principle that glass is strongest
under compression and, thus, ferrite of a higher CTE than
the glass is used. This is nowhere taught by Duinker.

Therefore, it cannot be said that all the Micronetics
cores infringe plaintiff’s patent under the doctrine of equiv-
alents. The Court has examined plaintiff’s other arguments
in support of a finding of infringement and finds them to be
without merit. Accordingly, the Court finds that only
Microneties parts numbered 35058 and 30239 infringe the
Duinker patent.

B. Indefiniteness

Defendants argue that the Duinker patent is invalid
because it lacks the definiteness of description required by
35 U.S.C. §112. They contend that the term ‘‘substantially
equal,’’ as used to describe the degree of CTE match, is
vague and indefinite. Further, they contend that there is no
such thing as a CTE at the temperature of use and that this

A34
Appendix B

meaningless relationship compounds the indefiniteness of
the claims and specifications.

Although the statute requires an exact description of
the invention, it does not require description in terms of
exact measurement. All that is required is that the claims,
when read in light of the specifications, inform those skilled
in the art how to practice the invention and how infringe-
ment may be avoided. Libel Process Co. v. Minnesota &
Ontario Paper Co., 261 U.S. 45, 65, 43 S.Ct. 322, 67 L.Ed. 523
(1923); Georgia-Pacific Corp. v. United States Plywood
Corp., 258 F.2d 124, 136 (2d Cir.), cert. denied, 358 U.S.
884, 79 S.Ct. 124, 3 L.Ed.2d 112 (1958). Whether a given
claim has the requisite definiteness depends upon the facts
in each ease. Georgia-Pacific Corp. v. United States Ply-
wood Corp., supra.

Applying these standards to the facts of the instant
case, the Court finds that the specifications and claims are
sufficiently definite to meet the statutory standard of 35
U.S.C. §112. There are many instances where claims with
adverbs such as ‘‘substantially’’ have been upheld against
a challenge of indefiniteness. See, e. g., Eibel Process Co.
v. Minnesota & Ontario Paper Co., supra; Borg-Warner
Corp. v. Paragon Gear Works, Inc., 355 F.2d 400 (1st Cir.
1965), petition for cert. dismissed, 384 U.S. 935, 86 S.Ct.
1461, 16 L.Ed.2d 536 (1966); Arnold Pipe Rentals Co. v.
Engineering Enterprises, Inc., 350 F.2d 885 (5th Cir. 1965) ;
H. H. Robertson Co. v. Klauer Mfg. Co., 98 F.2d 150 (8th
Cir. 1938). Thus, such terminology is certainly not in-
definite as a matter of law.

Defendants rely on expert testimony, arguing that
neither side’s expert could precisely define what was meant

A35
Appendia B

by ‘‘substantially equal’’ as used in the claims. However,
the Court does not view the testimony of either expert as
persuasive on this particular point. Rather, the patent
speaks for itself.

The Court finds that the term ‘‘substantially equal’’
as used in each claim of the patent is not so indefinite as
to render the patent invalid. '

Nor does the discussion of matching CTE’s at the tem-
perature of use, when added to the imprecision of the term
‘‘substantially equal’’ render the patent invalid under §112.
The premise underlying Duinker’s invention is that edge-
chipping results from the heat generated by the movement
of the recording head over the magnetic medium. Defend-
ants’ expert testified that the CTE at any given tempera-
ture was meaningless, that one needed a range between one
temperature and another. Although the patent speaks of
the ‘‘temperature of use,’’ or room temperature, it is clear
from the patent as a whole, particularly the examples
given, that this refers to the range of temperature between
0°C and 40°C. Thus, the claims dealing with the CTE’s
of the glass and ferrite at the temperature of use are not
meaningless.

C. Obviousness

The principal question raised with respect to the validity
of the Duinker patent is whether the invention would have
been obvious at the time it was made to a person having
ordinary skill in the art. 35 U.S.C. §103. Resolution of
the question requires application of the procedure set out in
Graham v. John Deere Co., 383 U.S. 1, 86 S.Ct. 684, 15
L.Ed.2d 545 (1966). That is:

A36
Appendia B

Under §103, the scope and content of the prior art are
to be determined; differences between the prior art
and the claims at issue are to be ascertained; and the
level of ordinary skill in the pertinent art resolved.
Against this background, the obviousness or nonob-
vieusness of the subject matter is determined. Such
secondary considerations as commercial success, long
felt but unsolved needs, failure of others, ete., might
be utilized to give light to the circumstances surround-
ing the origin of the subject matter sought to be pat-
ented. As indicia of obviousness or nonobviousness,
these inquiries may have relevancy.

Id. at 17-18, 86 S.Ct. at 694.

The parties agree that this is the standard to be applied.
They disagree, however, on what constitutes the pertinent
prior art and on the conclusion this Court should reach in
applying the agreed standard to the prior art.

1. Scope and Content of the Prior Art

Defendants cite as pertinent prior art U.S. Patent Nos.
2,071,196 to Burger et al.; 2,167,482 to Hull et al.; 2,371,627
to Kingston; an article by Chynoweth, dated August, 1955
and a German publication entitiled ‘‘The Methods of Fus-
ing Ceramics to Glass and Metal,’’ dated 1942. They argue
that these authorities fully disclose that which Duinker
claimed as his invention. Plaintiff, on the other hand, con-
tends that each of these authorities is merely concerned
with achieving good bonding and that none discoses in-
formation which would make it obvious to one skilled in the
art to match CTE’s of the glass and ferrite to an extent
closer than that needed to achieve good bonding in order to

A387
Appendia B

alleviate ferrite gap edge chipping. A closer examination
of each of the cited items is necessary.

The Burger Patent

This patent, issued in 1937, concerns glass-to-metal-seals
in general. It is directed at resolving the problem posed by
failure of the seal in use, although a good seal may have
been initially created. According to the patent, differences
in the CTE’s of the glass and metal introduce strains in
the seal which result in fissures or cracks in the glass. In
the language of the patent,

In the prior seals, the glass and metal members, even
though they may have had substantially the same co-
efficients of expansion at room temperature, have had
different thermal expansions at the different tempera-
tures involved in the process of making the seals and
these members have undergone individual expansions
and contractions in size during the heating and cooling
cycles. Consequently, such seals have involved strains
introduced at the higher temperatures which were car-
ried through to the lower temperatures. Even though
these residual strains may not have been greater than
the elastic limit or breaking strength of the glass,
depending upon the amount and kind of metal em-
ployed, at the time the seal was made, there has always
been the possibility that the seal might eventually fail
due to aging of the glass and the reduction of its elastic
limit over a period of time, and many failures may be
attributed to this cause. In view of these considera-
tions, it is evident that none of the seals of the prior
art has been entirely free from strain over the whole
temperature range between room temperature and the
softening temperature of the glass.

A38

Appendix B

Even though this strain is not sufficient to produce
eracks or fissures at the time the seal is made, the
glass is weakened at the joint and the seal is much more
liable to failure, when the tube is operated at elevated
temperatures, or even when it is idle and at room
temperature. It is apparent that when an electric dis-
charge tube of which the seal constitutes a part of the
envelope is heated during operation, the temperature
reached may be one of those temperatures at which
there is a substantial difference in the respective
thermal expansion coefficients of the glass and metal.
This difference of expansion may serve to accentuate
the residual strain or perhaps introduce additional
strains.

As a solution to the problem of strain in glass-to-
metal seals, the patent discloses that the CTE’s of the
glass and metal should ‘‘substantially coincide’’ at room
temperature and through the temperature range to the
softening point of the glass. The patent discloses a metal
alloy and a glass having this characteristic. The graph
which illustrates the invention shows the CTE’s of these
materials as matched to a degree of equality even closer
than that disclosed by Duinker.

The Hull Patent

This patent, issued in 1939, on an application filed in
1936, is for an improvement in the glass-to-metal seal
disclosed by Burger. It discloses new metal alloys and
glasses which when combined in a seal will have ‘‘substan-
tially corresponding’? CTE’s. The CTE graphs which il-
lustrate the invention show a CTE match approaching iden-
tity and closer than that disclosed by Duinker.

A39
Appendiz B

The Kingston Patent

Issued in 1945, on an application filed in 1939, this pat-
ent relates to metal alloys and glasses for use in forming
vacuum tight seals over long periods and over a wide tem-
perature range. It likewise discloses the importance of
matching the CTE’s of the glass and metal up to the soften-
ing point of the glass.

The Chynoweth Article

Entitled ‘‘Ferrite Heads for Recording in the Megacycle
Range,’’ this article appeared in the August, 1955 issue of
Tele-Tech & Electronic Industries. The article reports on
research conducted with ferrite recording heads. Specifical-
ly, it concerns the wearing quality of ferrite heads with
short gap lengths used in contact with a magnetic medium.
According to the article, the gap edges chipped in use and
this poor wearing quality represented a serious deficiency in
ferrite heads. The article then discloses that:

A technique which holds some promise, [for decreas-
ing this gap edge erosion] is to fill in the gap with a
glaze material which is non-magnetic, bonds well to the
gap faces and is hard.

According to the article such a head was constructed and
the glazing technique was successful in increasing the
head’s resistance to wear.

The German Article

This article, concerning the methods of fusing ceramics
to glass and metal, appeared in the German publication

A40
Appendiz B

Keramische Rundschau in 1942. The article discloses that
when bonding glass and ceramic, ‘‘no stresses will exist
between the two materials only if the expansion curves
have exactly the same course.’’ Since this ideal is not
practically attainable, the author suggests using a ceramic
with a higher CTE than the glass.

2. Differences Between the Prior Art
and the Claimed Invention

From the above recitation, it is apparent that all the
individual elements claimed in the Duinker patent are
shown by the prior art. However, no single item of the
prior art shows the whole Duinker invention.

Defendants contend that the German article when read
with the Chynoweth article fully discloses the Duinker in-
vention. Plaintiff argues, on the other hand, that the
German article was published before the development of
ferrites and, thus, does not apply to ferrites. Further,
plaintiff argues that Chynoweth does not disclose a gap
completely filled with glass but merely glazed gap surfaces.
Above all, plaintiff argues that none of the prior art refer-
ences discloses that ferrite head edge-chipping is caused
by unequal CTE’s and that the solution lies in matching
the CTE’s to a degree closer than that necessary to attain
a good bond.

Comparing the prior art with the claimed invention, as
the Court must, the Court finds the following differences
between the Duinker patent and the prior art: The patents
to Burger, Hull, and Kingston disclose the importance of
matching CTE’s very closely to obtain strain-free glass-to-
metal bonds. However, none of these patents deal with

A41
Appendia B

ferrites. Although they disclose that failure of the bond
will result from use, if CTE’s are not matched to substantial
equality, in practical application the failure results in
cracking of the glass in glass-to-metal bonds. Thus, they
do not read exactly on the problem faced by Duinker.

The German article is concerned with bonding glass to
ceramics, generally. It discloses that ideally CTE’s should
be equally matched to achieve a good bond. It is true that
the article was written prior to the development of ferrites;
however, it is undisputed that ferrite is a ceramic. Given
this agreed fact and the article’s concern with ceramics in
general, the German article reads directly on the Duinker
invention insofar as it indicates the desirability of matching
CTE’s in glass-to-ceramiec bonds. It does not, however,
disclose the more particular app.ication of this principle
claimed by Duinker.

The Chynoweth arti le does disclose glazing in the gap
as a solution for improving the wearing problems in ferrite
core gap edges. It is silent, however, on the CTE’s of the
materials used.

Plaintiff seeks to make much of these differences. As
noted above, no one item of prior art fully discloses the
Duinker invention. However, the proper standard to be
applied is not whether the prior art fully discloses the
precise invention claimed, but rather whether, in light of
this prior art, the claimed Duinker invention would be ob-
vious to one skilled in the art. See, e. g., Koppers Co. v.
S & S Corrugated Paper Machinery Co., 517 F.2d 1182
(2d Cir. 1975); Julie Research Laboratories, Inc. v. Guild-
line Instruments, Inc., 501 F.2d 1131 (2d Cir. 1974) ; Formal

A42
Appendix B

Fashions, Inc. v. Braiman Bows, Inc., 369 F.2d 536 (2d Cir.
1966).

Applying this standard to the facts of this case, the
Court holds that the Duinker patent is invalid for obvious-
ness in light of the prior art. First, Burger fully discloses
that in glass-to-metal bonds failure occurs in use, even
though a good bond is achieved in manufacture, if the
CTE’s of the glass and metal are not nearly equal, not
only at room temperature but throughout the entire tem-
perature range from room temperature through the soften-
ing point of the glass. Burger fully discloses that the heat
generated in use elevates the temperature sufficiently to
result in failure of the bond unless the CTE’s are so
matched. The prior art in making glass-to-metal bonds
demonstrates that it was well known that CTE’s should be
closely matched to achieve good wearing qualities in use.

Plaintiff argues that the problems posed by glass-to-
metal bonds are not analogous to those encountered by
Duinker and these items should not be considered prior art.
Plaintiff stresses that in glass-to-metal bonding the concern
is with the glass whereas the glass is not a problem in
bonding glass to ferrite.

Prior to the introduction of ferrites, magnetic recording
heads were constructed of metal, often metal laminations.
In the Duinker patent file wrapper, the Court finds at least
one instance where glass was bonded to the metal pole
pieces of such a metal head in order to join the two pole
pieces. Thus, it appears that bonding glass to the metal
heads was known in the magnetic recording head field.

Also, in light of the German article it would have been
obvious that there were no significant differences with

2 evactaat. ——

A43
Appendix B

regard to the role of CTE’s between ceramic-to-glass
bonds and metal-to-glass bonds.

The patent examiner considered glass-to-metal bonds
to be prior art in considering the patentability of the
Duinker invention. The Court is constrained to likewise
consider it. The only testimony presented at trial on the
question is found in the conflicting opinions of the experts
who testified on behalf of the respective parties. The Court
is unpersuaded that the problem of ferrite gap edge chip-
ping is completely different from the problem of glass
breakage. Both are caused by strains in the bond. In
glass-to-metal bonds the metal is not likely to crack or chip,
therefore, it is the glass which suffers the effect of the
strains. The inherent granularity of ferrite was well known
and it seems obvious that the strains known to be in the
bond would cause the ferrite to chip.

Thus, when one considers the disclosures of Burger to-
gether with the teaching of the German article, it would be
obvious that making the CTE’s substantially equal would
alleviate chipping of the ferrite. When these references
are read together with the Chynoweth article, the invention
claimed by Duinker becomes an obvious solution to the
problem of making ferrite cores for recording heads with
good wearing qualities.

Plaintiff relies on the presumption of validity accorded
a patent. In the Second Circuit the presumption of validity
is weakened when the patent examiner did not consider all
of the pertinent prior art. See, e. g., Julie Research Lab-
oratories, Inc. v. Guildlime Instruments, Inc., supra;
Formal Fashions, Inc. v. Braiman Bows, Inc., supra. In
the instant case, the patent examiner did not consider the

A44
Appendix B

Burger patent or, most important, the German article.
Thus, the presumption of validity to be accorded the
Duinker patent is considerably weakened.

In addition, plaintiff relies on the secondary considera-
tions enunciated in Graham v. John Deere Co., supra as
indicia of the non-obviousness of the Duinker invention.
Because of the danger of slipping into hindsight and read-
ing into the prior art the teachings of the Duinker inven-
tion, the Court has considered the evidence of commercial
success and long-felt but unsolved need. This inquiry has
served only to reinforce the Court’s judgment that the
Duinker patent is obvious in view of the prior art.

First, plaintiff introduced no evidence of contemporane-
ous commercial success. The only evidence introduced rel-
evant to this issue concerns the use at the time of the action
of the Duinker invention by Ferroxcube Corporation, a
wholly-owned subsidiary of North American Philips Cor-
poration which manufactures glass bonded ferrite recording
heads, and Micronetics. However, none of the cores pro-
duced by Ferroxcube utilize the Duinker invention, accord-
ing to the Court’s construction of the patent, and the
majority of Micronetics’ product, also, fall outside the
invention.

Likewise, there is no evidence of any long-felt want.
Ferrites were first introduced around 1950 and Duinker
first filed for his patent in 1955. The evidence indicates that
this was a crowded art with considerable activity during
this period. The witnesses who testified painted a picture
of a milieu where as soon as one group of researchers dis-
covered a problem others set about solving it. Cf., Julie

amen ist nal AD

A45
Appendiz B

Research Laboratories, Inc. v. Guildline Instruments, Inc.,
supra; Indiana General Corp. v. Krystinel Corp., 421 F.2d
1023, 1030-31 (2d Cir.), cert. denied, 398 U.S. 928, 90 S.Ct.
1820, 26 L.Ed.2d 91 (1970).

In sum, the Court holds that the Duinker patent is in-
valid for obviousness in light of the prior art. There may
be some novelty in the Duinker invention but novelty is in-
sufficient to meet the non-obvious requirement of §103 when
the novel element would have been obvious to a person
skilled in the art. See Lemelson v. Topper Corp., 450 F.2d
845 (2d Cir. 1971), cert. denied, 405 U.S. 989, 92 S.Ct. 1253,
31 L.Ed.2d 456 (1972).

Next, the Court turns to the Peloschek patent.

V. The Peloschek Patent

The Peloschek patent, issued April 19, 1966 on an appli-
cation filed May 3, 1963, is directed to a process for man-
ufacturing bonded magnetic recording heads of a kind
described by Duinker. The patent addresses itself to the
problems of manufacturing magnetic recording heads with
very short gap lengths, simply, and achieving close gap
length tolerances. The patent teaches that if the gap is pre-
set by placing the two magnetic pole pieces in a confronting
relationship with the interposition of a shim, or spacing
member, equal to the desired gap length and the glass is
placed adjacent to the pre-set gap and the assembly is
heated, the glass will flow into the gap by capillary action

4. “Close tolerance” refers to the small degree of deviation from
the desired gap length or the slight “margin of error.” Inasmuch as

the patent speaks of gap lengths of 1 to 20 microns, the acceptable
deviation, or tolerance, is very slight.

A46
Appendix B

and fill it, thus, producing a core with the desired gap
length.

The patent contains fifteen claims. With the exception
of claims 7, 12 and 13, all are assertedly infringed by de-
fendants. The claims in issue are set out in full in the
margin.” The several claims differ from each other only
in minor respects. Claim 10 is the broadest claim and
comprises a method whereby the two confronting circuit
parts or pole pieces are separated by a space equal to the
desired gap length, the non-magnetic material is placed ad-
jacent to the gap, and the assembly is heated to the melting

3.

1. A method of manufacturing portions of magnetic heads
composed of two magnetic circuit parts consisting of sintered
oxidic ferromagnetic material and having confronting gap sur-
faces with a gap therebetween filled with a nonmagnetic material
bonding the circuit parts together, comprising: placing spacing
members having a thickness equal to the desired gap length at
opposite ends of a first polished gap surface of one circuit part,
placing a corresponding polished gap surface of a second circuit
part on said spacing members in confronting relationship with
said first surfaces, thereby forming a gap between said surfaces,
placing a quantity of nonmagnetic material adjacent to the gap,
said nonmagnetic material having a melting temperature below
that of said ferromagnetic material, and heating the resulting

~ assembly to the melting temperature of said nonmagnetic ma-
terial, whereby said nonmagnetic material melts, fills the gap by
capillary action, and bonds the circuit parts together.

2. A method according to claim 1, wherein said nonmagnetic
material is glass.

3. A method according to claim 1, wherein said nonmagnetic
material is enamel.

4. A method according to claim 1, wherein pressure is ap-
plied to the asseiably during the heating step.

5. A method of manufacturing portions of magnetic heads
composed of two circuit parts consisting of sintered oxidic ferro-

(footnote continued on next page)

adz

Appendix B

temperature of the glass so that the gap is filled by capillary
action. Claim 1 differs from claim 10 only in that it recites
that the unfilled gap is pre-fixed by the placing of a spac-
ing member or shim between the confrgnting pole pieces.
Claim 5 adds to claim 1 the step of thermally etching the
circuit parts before they are placed in a confronting rela-
tionship. Claim 6 is like claim 1 with the addition that the
finished assembly is cut perpendicularly to form a plurality
of cores. The remaining claims variously recite that the
non-magnetic material is either glass or enamel or that
pressure is applied during heating.

Defendant Micronetics admits that its products contain
every feature of the claims with the exception of the gap

magnetic material and having gap surfaces with a gap therebe-
tween filled with a nonmagnetic material bonding the circuit
parts together, comprising: heating the two circuit parts, cooling
the two circuit parts, placing spacing members having a thickness
equal to the desired gap length at opposite ends of the first pol-
ished gap surface of one circuit part, placing a corresponding
polished gap surface of a second circuit part on said spacing
members in confronting relationship with said first surface there-
by forming a gap between said surfaces, placing a quantity of
nonmagnetic material adjacent to the gap, said nonmagnetic ma-
terial having a melting temperature below that of said ferro-
magnetic material, and heating the resulting assembly to the
melting temperature of said nonmagnetic material, whereby said
nonmagnetic material melts, fills the gap by capillary action, and
bonds the circuit parts together.

6. A method of manufacturing portions of magnetic heads
composed of two circuit parts consisting of sintered oxidic ferro-
magnetic material and having gap surfaces with a gap therebe-
tween filled with a nonmagnetic material bonding the circuit
parts together, comprising: placing spacing members having a
thickness equal to the desired gap length at opposite ends of at
least two polished gap surfaces of one circuit part, placing the
corresponding polished gap surfaces of a second circuit part on
said spacing members in confronting relationship with the gap

(footnote continued on next page)

A48
Appendia B

space or spacer being equal to the desired gap length and
the thermal etching step. Inasmuch as the equality of the
shim and the desired gap length is a limitation of each claim,
defendants assert they do not infringe. Additionally, they
assert that the patent is invalid because the term ‘‘equal to”’
is indefinite and because the claimed invention is obvious
in view of the prior art.

A. Indefiniteness

As with the Duinker patent, defendants argue that the
Peloschek patent is invalid because it lacks the definiteness
of description required by 35 U.S.C. §112. They contend

surfaces of said one circuit part thereby forming gaps between
said surfaces, placing a quantity of nonmagnetic material adja-
cent to the gaps, said nonmagnetic material having a melting
temperature below that of said ferromagnetic material, and heat-
ing the resulting assembly to the melting temperature of said
nonmagnetic material, whereby said nonmagnetic material melts,
fills the gaps by capillary action, and bonds the circuit parts to-
gether, cooling the assembly, and then cutting the assembly

mutually perpendicular axes to form a plurality of head portions.

* * *

8. A method according to claim 6, wherein said nonmagnetic
material is glass.

9. A method according to claim 6, wherein said nonmagnetic
material is enamel.

10. A method of manufacturing portions of magnetic heads
composed of two circuit parts consisting of sintered oxidic ferro-
magnetic material and having confronting gap surfaces with a
gap therebetween filled with a nonmagnetic material bonding the
circuit parts together, comprising: placing a polished gap surface
of one circuit part in confronting relationship with a correspond-
ing polished gap surface of a second circuit part, said surfaces
being separated by a gap equal to the desired gap length, placing
a quantity of nonmagnetic material adjacent to the gap, said
nonmagnetic material having a melting temperature below that

(footnote continued on next page)

lute wok

ett ow

ee ee ee ee er Eo ee a at a

A49
Appendix B

that the term ‘‘equal to’’ as used to describe the relationship
between the spacer and the desired gap length is without
ascertainable meaning.

The Court finds that the specifications and claims are
sufficiently definite to meet the statutory standard. As

of said ferromagnetic material, and heating the resulting assembly
to the melting temperature of said nonmagnetic material, where-
by said nonmagnetic material melts, fills the gap by capillary
action, and bonds the circuit parts together.

11. A method according to claim 10, wherein said nonmag-
netic material is glass.

- 2! *@

14. A method of manufacturing portions of magnetic heads
composed of two circuit parts consisting of sintered oxidic ferro-
magnetic material and having confronting gap surfaces with a
gap therebetween filled with a nonmagnetic material bonding the
circuit parts together, comprising: heating the circuit parts, cool-
ing the circuit parts, placing a polished gap surface of one circuit
part in confronting elationship with a corresponding polished
gap surface of another circuit part, said surfaces being separated
by a gap equal to the desired gap length, placing a quantity of
nonmagnetic material adjacent to the gap, said nonmagnetic ma-
terial having a melting temperature below that of said ferromag-
netic material, and heating the resulting assembly to the melting
temperature of said nonmagnetic material, whereby said non-
magnetic material melts, fills the gap by capillary action, and
bonds the circuit parts together.

15. A method of manufacturing portions of magnetic heads
composed of two circuit parts consisting of sintered oxidic ferro-
magnetic material and having confronting gap surfaces with a
gap therebetween filled with a nonmagnetic material bonding the
circuit parts together, comprising: thermally etching the gap
surfaces of the two circuit parts, placing a polished gap surface
of one circuit part in confronting relationship with a correspond-
ing polished gap surface of another circuit part, said surfaces
being separated by a gap equal to the desired gap length, placing
a quantity of nonmagnetic material adjacent to the gap, said
nonmagnetic material having a melting temperature below that of
said ferromagnetic material, and heating the resulting assembly
to the melting temperature of said nonmagnetic material, whereby
and bonds the circuit parts together.

A50
Appendia B

already noted, the gap dimensions are exceedingly small
and absolute precision in measurement cannot ‘always \be
achieved. Just as a certain tolerance is acceptable in terms
of the final core, an equivalent tolerance should be per-
mitted with regard to the shim. The claims, when read with
the specifications more than adequately inform those skilled
in the art how to practice the invention and how to avoid
infringement.

B. Obviousness

As with the Duinker patent, the principal challenge
raised by defendants to the validity of the Peloschek patent
is that the invention would have been obvious at the time
it was made to a person having ordinary skill in the art.
Thus, it is necessary to examine the scope and content of
the prior art and the differences between the prior art and
the Peloschek claims.

1. Scope and Content of the Prior Art ™,

Defendants cite as pertinent prior art U.S. Patent Nos.
2,900,748 to Grant; 3,024,318 to Duinker et al.; 3,029,505 to
Reichenbaum ; 3,094,772 to Duinker; 3,117,367 to Duinker
et al.; 3,283,396 to Pfost; 3,304,358 to De Jean et al.;
3,341,939 to Feinberg et al.; 3,065,571 to Hill; German pat-
ent 10546; and two German articles. Defendants contend
that in light of this prior art the use of capillary action to
manufacture glass bonded ferrite cores would have been
obvious and represented merely routine engineering. Plain-
tiff, on the other hand, contends that all the cited prior art
which is relevant to the problem points toward the non-

eee =

A5d1
Appendix B

obviousness of the patented invention and that none shows
the capillary process in the recording head industry.

The Three Duinker Patents

Duinker ’318 is the patent here in suit and discussed
above. The method of manufacturing the invention dis-
closed by the patent consists of placing a glass foil which
exceeds in size the ultimately desired gap width by a few
percent between two confronting polished ferrite gap sur-
faces. This assembly is then heated to a temperature
within the softening range of the glass and pressure is
applied until the correct gap-width is reached. This can
be referred to as the ‘‘sandwich’’ technique. Relevant,
also, is a method of manufacturing the glass fillet consisting
of placing a glass rod inside the ferrite loop near the gap so
that during heating the glass spreads to form the fillet.

Duinker °722, issued June 25, 1963 on an application
filed June 26, 1957, discloses merely a further refinement
and expanded discussion of the manufacturing technique
disclosed in the first Duinker patent. Additionally, it in-
cludes the disclosure of slicing the ferrite glass assembly
to form a multiplicity of cores.

( Duinker ’367, issued January 14, 1964 on an application
filed June 15, 1959, discloses a further refinement of the
sandwich technique by the addition of shims or spacers,
‘‘the thickness of these spacers being substantially equal to
the finally desired gap lenth.’’ The description explains
that the spacers were intended to alleviate the problem of
glass flowing away in heads with a gap length of greater
than 10 microns. The function of the spacers is to fix the

A52
Appendia B

gap length. They are placed at the ends of the sheet of
glass and between the ferrite bars prior to the heating and
compression steps and are then ground away after cooking.

The Pfost Patent

This patent, issued November 8, 1966 on an application
filed April 17, 1961, exemplifies another variation of the
sandwich technique. The method disclosed consists of
depositing spacer strips on one ferrite surface and a thin
layer of glass on the other ferrite surface, placing the two
ferrite surfaces in a confronting relationship, and heating
the assembly to a temperature of 550-900 degrees centigrade
under high pressure. The patent, also, discloses heating
the ferrite blocks to a temperature of 600 degrees centigrade
prior to coating with either glass or spacer in order to
remove contaminants. Of significance to this litigation is
the disclosure in the specifications that at temperatures be-
tween 550-900 degrees centigrade, glass will wet the ferrite.

The Hul Patent

This patent, issued on November 27, 1962 on an applica-
tion filed October 10, 1957, concerns a composite material
of platinum alloy and glass for use in making glass-to-
metal seals. The parties are in dispute as to what this
patent discloses. Defendants contend that the patent dis-
closes that capillary action is a customary method for bond-
ing glass and metal. Plaintiff argues capillarity is dis-
cussed in general terms. The Court finds that capillary
action is discussed in general terms as the physical prin-
ciple which is the foundation for the invention. The patent

eo cl

Ad3

_ Appendia B

discloses that glass is a liquid and will behave as a liquid
insofar as capillary action is concerned. Thus, in order to
achieve a good glass-to-metal bond, the patent claims an
alloy which exhibits superior wetting action.

Prior Art Processes Utilizing the Principle
of Capillary Action

A group of defendants’ prior art references may be
conveniently categorized as illustrations of the use of capil-
lary action in connection with manufacturing processes with
materials other than glass and ferrite.

The patent to Reichenbaum, issued April 17, 1962 on an
application filed September 29, 1958, falls in

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Source: Frix Law Library, https://www.frixlaw.com/law-library/documents/brief%3Amicro_IA40385004_2264%3A1. Public record. Not legal advice.
