# Appendix — EI Du Pont De Nemours & Co. v. Train

> Briefs, arguments, decisions, and more.

URL: https://www.frixlaw.com/law-library/documents/brief%3Amicro_IA40385003_2168%3A02

## Record

- **Collection:** Supreme Court brief
- **Document type:** Appendix
- **Published:** January 1, 1977
- **Citation:** 430 U.S. 112

## Text

¢. Supreme Court, U. &
2 FILED

r JUL 16 1976

iu the Supreme Court of the United States

October Term, 1976

No. 75-978

E. I. pu Pont pE Nemours AND CoMPANny, et al.,
Petitioners

Vv.

Russe. E. Train, as Administrator,
Environmental Protection Agency, et al.,

Respondents.

On Writ Of Certiorari To The United States
Court Of Appeals For The Fourth Circuit

Petition for Certiorari Filed January 12, 1976
Certiorari Granted April 19, 1976

- —>-

—_

in the Supreme Court of the United States

October Term, 1976

No. 75-978

E. I. pu Pont p—E Nemours anp CoMPAny, et al.,
Petitioners

Russexu E. Train, as Administrator,
Environmental Protection Agency, et al.,
Respondents.

On Writ Of Certiorari To The United States
Court Of Appeals For The Fourth Circuit

ii
INDEX

Docket Entries and Chronological Listings
of Proceedings Below

In the United States District Court for the Western Dis-
trict of Virginia, Civ. A. No. 74-57

In the United States Court of Appeals for the Fourth Cir-
cuit, No. 74-2237 (Civil)

In the United States Court of Appeals for the Fourth Cir-
cuit, Nos. 74-1261, 74-1290, 74-1296-1304, 74-1357,
74-1406-07, 74-1588-90, 74-1670-1, 74-1741 ( Civil)

Administrative Proceedings in the
Environmental Protection Agency

Development Document for Effluent Limitations Guide-
lines and Standards of Performance: Inorganic Chemi-
cals, Alkali and Chlorine Industries ( Draft) [1-6]*

Effluent Limitation Guidance for the Refuse Act Permit
Program: Inorganic Chemicals Industry [2550-67]

Effluent Limitations Guidelines and Standards of Perform-
ance for New Sources: Advance Notice of Public Re-
view Procedures [4330-34

Economic Analysis of Proposed Effluent Guidelines (Draft)
[4335-40]

Development Document for Proposed Effluent Limitations
Guidelines and New Source Performance Standards
for the Major Inorganic Products [4455-58, 4473-78]

Effluent Limitations Guidelines and Standards of Perform-
ance and Pretreatment for Inorganic Chemicals
Manufacturing Point Source Category: Proposed
Rules {4861-4882}

Comments on Proposed Rules—N.L. Industries, Inc. [4918-
27]

Vv

vi

60

151

*Bracketed page numbers refer to the Administrative Record as paginated

by EPA.

Comments on Proposed Rules—Olin Chemicals [5151-55]

Comments on Proposed Rules—E. 1. du Pont de Nemours

and Company [5156-64]

Comments on Proposed Rules—Manufacturing Chemists
Association [5264-66]

Effluent Standards and Water Quality Information Com-
mittee Evaluation of Current Methods for Establishing
Effluent Limitations for Industrial Point Source Cate-
gories [6472-80]

Letter from the Manufacturing Chemists Association to the

Environmental Protection Agency, November 12, 1973
(6495-99 ]

Letter from the Environmental Protection Agency to the
Manufacturing Cliemists Association, January 15, 1974
(6500-6504 }

Judicial Proceedings

Petition for Review—E. I. du Pont de Nemours and Com-
pany, et al., v. Russell E. Train, as Administrator, En-
vironmental Protection Agency (EPA), United States
Court of Appeals for the Fourth Circuit, No. 74-1261

Petition for Review—Dow Chemical Co.. et al.. v. Russell E.
Train, as Administrator, EPA, United States Court of
Appeals for the Fourth Circuit, No. 74-1301

Petition for Review—FMC Corporation v. Russell E. Train,
as Administrator, EPA, United States Court of Appeals
for the Fourth Circuit, No. 74-1296

Complaint—E. I. du Pont de Nemours and Company, et al.,
v. Russell E. Train, as Administrator, EPA, et al.,
United States District Court for the Western District
of Virginia, Civ. No, 74-57

Opinion and Order—E. I. du Pont de Nemours and Com-
pany, et al., v. Russell E. Train, as Administrator, EPA,
et al., United States District Court for the Western
District of Virginia, Civ. No. 74-37

162

168

178

181

188

192

199

200

202

204

219

iv

Opinion and Order—E. I. du Pont de Nemours and Com-
pany, et al., v. Russell E. Train, as Administrator, EPA,
et al., United States Court of Appeals for the Fourth
Circuit, No. 74-2237 240

Opinion and Order—E. I. du Pont de Nemours and Com-
pany, et al., v. Russell E. Train, as Administrator, EPA,
United States Court of Appeals for the Fourth Circuit,
Nos. 74-1261, 74-1290, 74-1296-1304, 74-1357, 74-
1406-7, 74-1588-90, 74-1670-1, and 74-1741 253

Order Granting Certiorari—E. I. du Pont de Nemeurs and
Company, et al., v. Russell E. Train, Administrator,
EPA, et al., United States Supreme Court, No. 75-978 290

Order Granting Certiorari—E. I. du Pont de Nemours and
Co., et al., v. Russell E. Train, Administrator, EPA,
United States Supreme Court, No. 75-1473 291

Order Granting Certiorari—Russell E. Train, Administrator,
EPA, v. E. I. du Pont de Nemours and Company, et al.,
United States Supreme Court, No. 75-1705 292

Ps SE = ee - °

Vv

DOCKET ENTRIES AND CHRONOLOGICAL
LISTINGS OF PROCEEDINGS BELOW

IN THE UNITED STATES DISTRICT COURT
FOR THE WESTERN DISTRICT OF VIRGINIA
Civ. A. No. 74-57
4/1/74 Complaint filed.

5/13/74 Plaintiffs’ motion for separation of and expeditious
determination of basic issues of statutory con-
struction and for summary judgment, or, in the
alternative, declaratory judgment on such issues.

5/28/74 Defendants’ motion to dismiss, or, in the alternative,
to stay the proceedings.

9/27/74 Opinion and order.
10/8/74 Plaintiffs’ notice of appeal.

IN THE UNITED STATES COURT OF APPEALS
FOR THE FOURTH CIRCUIT
No. 74-2237 (Civil)

11/8/74 Appeal docketed.

11/12/74 Joint stipulation and motion for consolidation with
Nos. 74-1261, etc.

11/19/74 Order consolidating this case with Nos. 74-1261,
etc.

12/10/74 Joint motion for consolidated oral argument in
No. 74-2237 and Nos. 74-1261, etc.

2/4/75 Joint motion for expedited oral argument.
4/22/75 Argument.

5/5/75 Motion of Appalachian Power Co., et al., to defer
decision on the merits.

5/20/75 Order denying motion.

6/11/7

6/17/75
6/17/75

12/30/75

vi
Appellees’ motion to file supplemental memoran-
dum.
Motion granted.

Appellants’ motion to file appellants’ supplemental
brief in response to appellees’ supplemental
memorandum.

Opinion and order.

IN THE UNITED STATES COURT OF APPEALS

FOR THE FOURTH CIRCUIT

Nos. 74-1261, 74-1290, 74-1296-1304,

74-1357, 74-1406-07, 74-1588-90, 74-1670-1, 74-1741 ( Civil)

3/5/74

6/7/74

6/27/74

7/12/74

7/17/74

7/31/74

8/6/74

8/12/74

8/16/74
8/27/74

8/27/74

First petition for review.
Order establishing schedule for briefs.

Order consolidating cases into two groups, one per-
taining to efluent guidelines and one pertaining
to standards of performance for new sources.

Petitioner's motion for remand of effluent guidelines
for the hydrofluoric acid subcategory.

Petitioner's motion for remand of standards of per-
formance of new sources for the hydrofluoric acid
subcategory.

Stipulation by parties.

Order denying petitioner’s motion to remand ef-
fluent guidelines.

Order denying petitioner's motion to remand stand-
ards of performance.

Order withdrawing order denying remand.

Motion of National Resources Defense Council
(NRDC) to file a brief amicus curiae.

Motion granted.

9/9/74

9/9/74
9/13/74

9/30/74
9/30/74

10/7/74

10/29/74

11/15/74

12/19/74

1/29/7

2/4/75

2/4/75
3/28/75

4/4/75
4/10/75

4/11/75
4/11/75

4/14/75
4/14/75

vii

Motion of Chamber of Commerce of the United
States to file a brief amicus curiae.

Motion granted.

Motion of Allegheny Power System, Inc., to file a
brief amicus curiae.

Motion granted.

Motion of N. J. Zinc Co. to file a reply brief amicus
curiae.

Motion granted.

Motion of RMI Co. to file a brief amicus curiae and
to participate in oral argument.

Motion of RMI Co. granted as to brief amicus
curiae and denied as to participation in oral
argument.

Joint motion for consolidated oral argument.

Motion of American Petroleum Institute and Eleven
Member Companies to file a brief amicus curiae.

Motion of American Petroleum Institute, et al.,
granted.

Joint motion for expedited oral argument.

Motion of amicus curiae Allegheny Power Systems,
Inc., to file a supplemental brief.

Motion of Allegheny Power Systems, Inc., granted.

Motion of amicus curiae American Petroleum In-
stitute, et al., to file a supplemental memorandum.

Motion granted.

Respondent's motion to file supplemental memo-
randum.

Motion granted.

Motion of American Petroleum Institute, et all.
to participate in oral argument.

Viii l

4/22/75 Argument.

| iu the Supreme Court of the United States

5/5/75 — Motion of Appalachian Power Co., et al., to defer |
decision on the merits. | October Term, 1976

11/10/75 Motion of petitioner N. L. Industries, Inc., to stay
challenged effent guidelines pending decision.

No. 75-978

11/21/75 Motion by amicus curiae American Petroleum In-
stitute to file supplemental memorandum.

Oe te Nene oe eee ae aero +

12/22/75 Motion of American Petroleum Institute denied. E. I. pu Pont bE Nemours anv Company, et al., Petitioners,

3/10/76 Opinion and Order. v.

Russet E. Train, as Administrator,
Environmental Protection Agency, et al., Respondents.

in the

| Administrative Proceedings
}
Environmental Protection Agency

(1) DRAFT

EFFLUENT LIMITATIONS GUIDELINES

i

;

| DEVELOPMENT DOCUMENT FOR
AND STANDARDS OF PERFORMANCE

INORGANIC CHEMICALS, ALKALI AND
CHLORINE INDUSTRIES

Prepared by General Technologies Corporation
for United States

Environmental Protection Agency

: Under Contract Number 68-01-1513

JUNE 1973

2

[2] NOTICE

The attached document is a DRAFT CONTRACTOR'S
REPORT. It includes technical information and recommenda-
tions submitted by the Contractor to the United States Envi-
ronmental Protection Agency (“EPA”) regarding the subject
industry. It is being distributed for review and comment only.
The report is not an official EPA publication and it has not
been reviewed by the Agency.

The report, including the recommendations, will be under-
going extensive review by EPA, Federal and State agencies,
public interest organizations and other interested groups and
persons during the coming weeks. The report and in particular
the contractor's recommended effluent limitations guidelines
and standards of performance is subject to change in any and
all respects.

The regulations to be published by EPA under Sections
304(b) and 306 of the Federal Water Pollution Control Act,
as amended, will be based to a large extent on the report and
the comments received on it. However, pursuant to Sections
304(b) and 306 of the Act, EPA will also consider additional
pertinent technical and economic information which is devel-
oped in the course of review of this report by the public and
within EPA. EPA is currently performing an economic impact
analysis regarding the subject industry, which will be taken
into account as part of the review of the report. Upon com-
pletion of the review process, and prior to final promulgation
of vegulations, an EPA report will be issued setting forth EPA’s
conclusions concerning the subject industry, effluent limita-
tions guidelines and standards of performance applicable to
such industry. Judgements necessary to promulgation of regu-
lations under Sections 304(b) and 306 of the Act, of course,
remain the responsibility of EPA. Subject to these limitations,
EPA is making this draft contractor's report available in order
to encourage the widest possible participation of interested
persons in the decision making process at the earliest possible
time.

3

The report shall have stauding in any EPA proceeding or
court proceeding only to the extent that it represents the views
of the Contractor who studied the subject industry and pre-
pared the information and recommendations. It cannot be
cited, referenced, or represented in any respect in any such
proceedings as a statement of EPA’s views regarding the
subject industry.

U.S. Environmental Protection Agency
Office of Air and Water Programs
Effluent Guidelines Division |
Washington, D. C. 20460

4

[4] ABSTRACT

This document presents the findings of an eatensive study of
the inorganic chemicals, chlor-alkali industry by the General
Technologies Corporation for the Environmental Protection
Agency for the purpose of developing effluent limitations
guidelines, Federal standards of performance, and pretreat-
ment standards for the industry, to implement Sections 304,
306 and 307 of the “Act”.

Effluent limitations guidelines contained herein set forth the
degree of effluent reduction attainable through the application
of the best practicable control technology currently available
and the degree of effluent reduction attainable through the
application of the best available technology economically
achievable which must be achieved by existing point sources
by July 1, 1977 and July 1, 1983 respectively. The Standards
of Performance for new sources and pretreatment standards
contained herein set forth the degree of effluent reduction
which is achievable through the application of the best
available demonstrated control technology, processes, operai-
ing methods, or other alternatives.

Based on the use of Level I (BPCTCA) technology, the best
practicable currently available treatment, 14 of the 25 chemi-
cals under study can be manufactured with zero discharge of
process waste water. With the use of Level II (BACTEA)
technology, the best economically achievable, all of the 25
chemicals can be manufactured with zero discharge of proc-
ess waste water. Zero discharge of process waste water is also
achievable as a new source performance standard.

Supportive data and rationale for development of the pro-
posed effluent limitations guidelines and standards of per-
formance are contained in this report.

NOTICE: THESE ARE TENTATIVE RECOMMENDA-
TIONS BASED UPON INFORMATION IN THIS REPORT
AND ARE SUBJECT TO CHANGE BASED UPON COM-
MENTS RECEIVED AN DFURTHER INTERNAL REVIEW
BY EPA.

tk RRO eee ne i a a Re we ee wee et

Otten gr ne

ee he OIE Me oe

Ill

IV

VI

CONTENTS

Ree ie eT eRe
RECOMMENDATIONS _.__—_—stt—t—t—ssSCC

INTRODUCTION _..__—sts—CSsSsS—SSS

Purpose and Authority 00
Summary of Methods used for Develop-
ment of Effluent Limitation Guidelines
and Standards of Performance _.._____.

General Description of the Industry ___.

INDUSTRY CATEGORIZATION
Introduction ....___.______ andesiaiaan —
Categorization Criteria
Industry Categories __.. sciatica
Specific Industry Description by iii

WartTER UsE AND WASTE CHARACTERIZATION _.
Introduction

Specific Water Uses .
Process Waste Characterization .

Verification Sampling and Analytical
I ibstencisidbeiseltiticaiinlanii

SELECTION OF POLLUTION PARAMETERS ___.

Primary Waste Water Pollution
Parameters of Significance ._____

Secondary Waste Watcr Pollution
Parameters of Significance —_____ oe

IV-5

3
Section Page
Significance of Pollution Parameters... VI-2
Rationale for Selection of Pollution
NN 8 oe 088. eS Gee
VII ConrTrROL AND TREATMENT TECHNOLOGY....._—— VII -1
ETE OI SINNER Let MORO
General Methods for Control and
Treatment Practices Within the
Specific Control and Treatment Practices
ee
[6]
VIII Cost, ENercy, AnD Non-WaATER QUALITY
ASPECTS - cuimetaaaean.
Cost and Reduction Benefits of Treatments
and Control Technology .....-__._... VIII-1
NN sc ictesscsescsssmsasbccaniasdieicihsinnthincsiindelisniican:. TE
Cost References and Rationales ___ —. -VITl-5
Definitions of Levels of Control and
ne eee

Cost of Control and Treatment Systems _.. VIII-6

Cost Effectiveness Information by
SEE sciccirsarsasinnmncincnenensinttenianiaisiied VIII-52

IX EFrrLveEnt REDUCTION ATTAINABLE THROUGH

THE APPLICATION OF THE BEsT PRACTICA-
BLé CONTROL TECHNOLOGY CURRENTLY
AVAILABLE, Levet I (BPCTCA) EFriv-
ENT GUIDELINES AND LIMITATIONS ee,

SEE CONGR eR,

Effluent Reduction Attainable Using Level
I (BPCTCA) Treatment Technology.._— IX-2

et a ee ek A

Section

X EFFivent Repucrion AVAILABLE THROUGH

XI

XII
XIII

XIV

THE APPLICATION OF THE BEsT AVAILABLE
TECHNOLOGY ECONOMICALLY ACHIEVABLE,
Lever II (BACTEA) Errivent Gume-
LINES AND LIMITATIONS X-1

Introduction. X-1

Effluent Reduction Attainable Using Level
II (BACTEA) Treatment Technology. —_ X-2

New Source PERFORMANCE STANDARDS AND
PRETREATMENT STANDARDS, LEVEL III
(BADT) Gume.ines anp Lmaurations.._—_—“ X/I--1

ER TN SEAT eT XI-1

Effluent Reduction Attainable Using Level
III (BADT) Treatment Technology .. _ XI-2

Pretreatment Standards _.. = XI-3
ACKNOWLEDGMENTS ........ tt ti«XSTTZTI-
REFERENCES TT
SEARLS REA ane ae XIV-1

oe e ° o

[2550] October 30, 1972

EFFLUENT LIMITATION GUIDANCE
FOR
THE REFUSE ACT PERMIT PROGRAM
INORGANIC CHEMICALS INDUSTRY

Copied by MCA

[2551 | GENERAL

This guidance for the establishment of effluent limitations
for discharges in the Inorganic Chemicals Industry category
sets forth numerical limitations based on the application of
best practicable control technology currently available. Sched-
ule A values reflect the Agency's best technical judgment of
the effluent levels which can be achieved by the application
of the highest level of control technology which is now con-
sidered ‘practicable’ and ‘currently available’ for the industry.
Schedule A values are based on experience with the technology,
including demonstration projects, pilot plants, and actual use,
which demonstrates that it is reliably achievable.

In every case of (i) new plants installing pollution abate-
ment equipment and (ii) existing plants now beginning a’)ate-
ment programs, you should apply Schedule A values. In some
cases, economic and social factors may affect the practicability
of applying control techniques to achieve these values, and may
require some modification of Schedule A values as to particular
plants. These instances should be kept to an absolute minimum.
Guidance on the economic and social factors which may require
that you consider such modifications, as well as more detailed
explanation of the engineering assumptions underlying the

9

Schedule A values, will be provided at technical seminars to
be conducted concerning each industrial category.

[2552] Schedule B values represent the most lenient accept-
able effluent levels. No plant should achieve less pollution
reduction than Schedule B values. Schedule B values may be
applied where a discharge has, at the tiie the permit is issued,
commenced and made substantial progress on an abatement
program that will be completed within 24 months or less from
the time the discharge permit is issued. If the plant also has
extensive ongoing pollution abatement programs in other areas
such as air pollution the Regional Administrator may modify
this 24-month period.

If effluent limits based on ‘best practicable control tech-
nology’ fail to meet water quality standards, then such limits
will be upgraded to comply with water quality standards and
EPA policy.

INDUSTRIAL CATEGORY DESCRIPTION

Inorganic Chemicals, Alkalies and Chlorine are covered in
the Standard Industrial Classification (SIC) 2812, 2816, and
2819. Inorganic compounds such as anhydrous ammonia, su-
perphosphates and urea are not covered in this category since
they are included in the Fertilizers Industry category. The
following products were selected for Guidelines based on in-
formation and data available.

Aluminum Chloride

Aluminum Sulfate

Chlorine-Sodium Hydroxide

Hydrochloric Acid
[2553]

Hydrofluoric Acid

Hydrogen Peroxide

Lime

Nitric Acid

Elemental Phosphorus

Sulfuric Acid

10

RATIONALE
General

The effluent guidelines for the inorganic chemical industry
were developed from information in the Industrial Waste Study
of Inorganic Chemicals, Alkalics and Chlorine by General
Technologies Corporation; from information resulting from a
survey of 76 inorganic chemicals plants by the Manufacturing
Chemists Association (MCA); from Corps of Engineers permit
data and from use of engineering judgment.

The industries in these categories manufacture products
from raw materials that are inorganic in nature, thereby result-
ing in wastewater containing a low biochemical oxygen de-
mand, inert solids, large amounts of dissolved solids, and
effluents with a wide range of pH values. The major pollutant
common to nearly all of the industry is inorganic suspended
solids, a parameter that can be controlled with sedimentation
basins designed for minimal short circuiting and sufficient
detention time.

[2554] Total dissolved solids, chiefly chlorides and sulfates,
constitute the second major class of pollutants for the inor-
ganic industry. However, it should be noted that guidelines
are not presently placed on dissolved solids, chlorides, and
sulfates. When the discharge of any of these parameters may
be in violation of Federal or State or local water quality stand-
ards, limits will be established. When such is the case a
substantial amount of dissolved solids reduction can be effected
through in-plant controls some of which are:

(1) Chlorine-caustic
(a) non-contact vapor condensers.
(b) use of indirect chlorine coolers in the chlorine
compression process
(c) collection and reuse of drying acid.

(d) recycling of sodium chloride from the evapora-
tors concentrating caustic soda

(e) use of indirect vapor condensers in the brine
dechlorination process

11

(f) recycle of brine filter backwashwater

(g) collection and reuse of effluent from waste
chlorine gas disposal system

(h) maximum removal of brine solution from slur-
ries resulting in precipitation of impurities from
raw brine solutions

[2555] (i) containment and recycling of spills and leaks
back to the process.

(2) Nitric Acid

(a) replacement of barometric quench condensers
with non-contact condensers

(b) the use of single and double mechanical pump
seals

(c) curbing the proces area with recycling of spills.
(3) Hydrochloric Acid

(a) curbing and floor sumps to collect and recycle

strong acid spills and leaks

(b) maximize the efficiency of the cooler and ab-
sorber to minimize the chloride wasteload from

the scrubber.

(4) Hydrogen Peroxide (organic method )—separation of
organic solvents from the aqueous media with de-
canters or API separators for recycle or recovery.

(5) Hydrofluoric Acid—maximize for efficiency of the
acid absorbers to minimize the fluoride wasteload
from ejector scrubber systems.

(6) Sulfuric Acid—curbing and floor sumps to collect and
recycle spills ard leaks.

TREATMENT MODELS

Treatment models representing “Best Practicable Treatment”
are described for each of the product industries. They are not
intended to specify procedures [2556] or processes, but to il-
lustrate and demonstrate the means by which “A” levels may —

12

be achieved. Alternative abatement techniques which will
achieve the same end are encouraged.

Aluminum Chloride— sedimentation and coagulation.

Aluminum Sulfate— sedimentation and recycling of clari-

fied effluent.

Chlorine-caustic— sedimentation, chemical precipita-
tion—coagulation—sedimentation, fil-
tration, carbon adsorption, neutrali-
zation, water recycling, and water
conservation practices.

Hydrochloric Acid— segregation of cooling water, col-
lection of spills and leaks for recycle

or land disposal.

Hydrofluoric Acid— lime precipitation, coagulation floc-
culation, sedimentation and neutrali-
zation.

Hydrogen peroxide (organic method )—Biological oxida-
tion of organic solvents, sedimenta-

tion.

Lime— dry collection of dust.

Nitric Acid— segregation of cooling water, collec-
tion of spills and leaks for recycle or
land disposal.

Phosphorus— sedimentation and recycle.

Sulfuric Acid— segregation of cooling water, collec-
tion of spills and leaks for recycle or
land disposal.

[2557] SPECIFIC FOR PRODUCT

Aluminum Chloride—Level B is based upon reducing sus-
pended solids in the scrubber wastewaters which do not use
alkaline solutions to a level of 25 mg/I. Level A is based upon
reducing suspended solids levels in alkaline scrubber solutions
to 15 mg/I since this type of wastewater would produce an

13

aluminum hydroxide precipitate that will readily flocculate and
settle to produce a clarified effluent. Those concentrations are
used to calculate the achievable wasteload from water usage
and production data in the General Technologies Report.

Aluminum Sulfate—Level B is based on lime neutralization
followed by sedimentation and recycle of a portion of the
effluent. Level A is based on total recycle from the treatment
pond which is practiced in 10 of 12 plants in the MCA waste-
water survey data. Plants producing iron-free Aluminum Sul-
fate may require special consideration.

Chlorine-Caustic—Effuent levels for suspended solids are
based on 25 mg/1 from settling ponds for the B level and
15 mg/I! for the A level. Waste loads for suspended solids
limits in pounds per ton of chlorine production are based on
flow data from the General Technologies Report, the MCA
survey and data supplied by the Chlorine Institute. Flow basis
numbers are for process water only. Much of the data available
includes cooling water or is from plants where cooling water
and process water are not separated. To meet both A & B
levels, it is expected that process water and cooling water
separation and water recvcle will be required.

[2558] The mercury effluent limitation of 0.1 pounds per day
for the entire chlor-alkali . . . is to be measured at the outlet
from the mercury treatment unit. Should there be another
process at the location that has an effluent containing mercury,
that stream must be treated in the mercury treatment unit and
thus be included in the 0.1 pound per day limitation. Mercury
residuals (i.e., mercury picked up between the treatment unit
outlet and the discharge to the stream) are frequently a
problem. Where residuals are a demonstratable problem, iden-
tify the quantity of mercury involved and develop a program
with schedules for correction.

Lead generally separates out in settling ponds but may re-
quire soda ash or caustic treatment. Projects, for installation
of metal anodes provide benefits that will pay for the installa-

14

tion and climinate lead in the effiuent. Estimates of their pres-
ent use indicate that one third of the plants use metal anodes
now and an additional third have them under active con-
sideration.

Hydrochloric Acid (chlorine burning process )—Level B is
based on caustic neutralization of acid leaks and wastewater
from the scrubber. Hydrochloric acid processes are quite
commonly located at the same site as caustic chlorine plants
and as such, the acid wastewaters can be used to neutralize
alkaline wastewaters. Level A is achieved by returning leaks
to the process or by neutralization and land disposal.

[2559] Hydrofluoric Acid—Level B can be achieved by treat-
ing effluents with lime to a pH of 10-11. This neutralizes the
sulfuric acid, reduces the fluoride content to 5 ppm and
suspended solids to 25 ppm. Acidification of the effluent reduces
pH to 9 or less. Level A is based on a large reduction of process
water flow achieved by recycle and 15 ppm suspended solids.
This is documented by data from one plant.

Hydrogen Peroxide (organic process)—The B level is based
on the disposal of the biodegradable solvent waste, either by
discharge to a municipal biological treatment system or a
solvent collection and recycling system. The A level is based
on achieving 15 ppm suspended solids removal in the final
effluent by coagulation.

Lime—Level B is based upon the discharge of wet scrubber
waste to a settling pond with effluent containing 20 ppm sus-
pended solids. Level A has no waterborne discharge since wet
scrubber waste can be eliminated using dry collection methods.

Nitric Acid—Effluent from the process is due to leaks. Level B
is based on neutralization of leakage with caustic. Level A is
based on return of the leakage to the process or by land disposal
of leaks.

Phosphorus—B levels are achieved by phosphorous burial,
lime and settling pond treatment for solvable phosphates and
fluorides and dry collection of solid phosphates. A small part

15

of the flow to the settling [2560] pond is discharged. The
remainder is recycled. Recycle of water from the settling ponds
provides the basis for Level A.

Sulfuric Acid—Wastes from this process are leaks. Level B is
achieved by lime and settling pond treatment of the leaks to
25 ppm suspended solids. Level A is achieved by returning the
leakage to the process. It may be necessary to give special con-
sideration to operations producing high quality product.

GENERAL CONSIDERATIONS

The pH level of any discharge stream from any process in
these industries must be within a range of 6.0 to 9.0. The
adjustment of pH presents no difficulty in the treatment of
waste. Total neutralization may be undesirable in some cases
due to TDS loads or natural buffering capacities.

Concentration limits for heavy metals will be established by
the Regional Administrator. A guidance document on this
subject is being prepared. Limits are needed on each metal
present but the limit will vary depending on what other metals
are present that cause a synergistic effect. Heavy metals in-
clude, but are not limited to, copper, zinc, cadmium, tin,
selenium, nickel, lead, and chromium.

All solid waste materials generated within the industrial
complex or collected from the waste treatment facilities, includ-
ing such items as [2561] chemical sludges and filter cakes are
to be disposed of in a well managed and well designed chemical
land fill to prevent leachades and overflows from entering
navigable waters or their tributaries.

Heat is a potential pollution problem in the inorganic chemi-
cal industry. Where settling basins and precipitation processes
are used in the treatment of waste, there should be sufficient
retention time to cool the stream down to acceptable tempera-
ture levels. However, some of the processes may not include
this type of treatment. Calculation methods to determine

16

thermal loadings are presently being derived by Office of
Enforcement and General Counsel to assist EPA Regional per-
sonnel in processing permit applications. However, thermal
discharges must be in compliance with all applicable water
quality standards (Federal and/or State).

The process wastewater from a particular plant should be
limited on total pounds of a particular pollutant per day. The
total pounds per day is the product of the pounds per unit of
production multiplied by the production capacity.

In applving these limitations the source of water used in the
plant must be taken into consideration. Where the source is
the same as the receiving water the limitations applied are “net
increases. Where the source is municipal, private water supply,
well water, or water from another drainage basin, the limita-
tions applied are “gross” load.

[2562] The effluent guidelines are based on process waste-
water, i.e., that coming in contact with process materials. This
does not include noncontact cooling water, cooling tower blow-
down or boiler blowdown.

VIOLATIONS

The effluent limitations shown in Attachments A and B are
average values. It shall be considered a violation of the waste
discharge permit if the average values based on daily 24-hour
composite samples over any 20 consecutive working days
exceeds the limitations placed on any parameter in Attach-
ment A or B.

tt shall be considered a violation of the waste discharge
permit if any single composite sample exceeds the limitations
shown in Attachments A or B more than 50 percent.

Four violations in any one single year will require an action

memorandum from the Regional Administrator containing rec-
ommendations on what action is to be taken.

Any single violation of the permit may be considered grounds
for revocation.

17

SAMPLING AND MONITORING

Sampling and monitoring is to be required to adequately
characterize the effluent quality. Generally, only those parame-
ters present in significant [2563] quantity need to be monitored.
A review of data after an initial plan has been in effect
for 6 months is in order to make adjustments as needed. Where
there is potential for discharge of hazardous materials, spot
checks will be needed at suitable intervals. Flow measurements
may be other than continuous if continuous measurement is
impractical and if the proposed alternate adequately charac-
terizes the flow. Samples should be taken just prior to the dis-
charge to the stream (except mercury—described elsewhere ).

Analytical methods will be by Standard Methods, 13th
edition, 1971. However, alternate methods may be approved
upon submission of acceptable information and justification.

[2564] Suggested Sampling and Analyses

Requirements

Parameter Sample Type Frequenci
Flow Continuous Continuous
Temperature Continuous Continuous
pi Continuous Continuous
Chemical Oxygen

Demand 24-hr Composite — Twice Weekly
Suspended Solids 24-hr Composite — Three Times Weekly
Alkalinity Grab Twice Weekly
Total Dissolved Solids 24-hr Composite — Three Times Weekly
Grease and Oil Grab Once Weekly
Chlorides 2A-hr Composite — Three Times Weekly
Sulfates 24-hr Composite — Three Times Weekly

Monitor for the following parameters if present:
Chlorinated Hydrocarbons BOD
Phenol

18

Sampling and Analyses for Specific Industries

Industry Parameter
Chloro-Alkali;

Hyg Cell Mercury 24-hr Composite Daily

Chloro-Alkali;

Diaphragm Cell — Lead

24-hr Composite Twice Weekly

Hydrofluoric Acid Fluorides 24-hr Composite Twice Weekly

Silicates 24-hr Composite Twice Weekly

Aluminum Chloride Aluminum 24-hr Composite Twice Weekly

Phosphorus-
Electrolytic Phosphate 24-hr Composite Twice Weekly
Aluminum —24-hr Composite Once Weekly
Fluoride 24-hr Composite Twice Weekly
[2565 ] X. REFERENCES
1. Industrial Waste Study of Inorganic Chemicals, Alkalies

bo

and Chlorine, U.S. Environmental Protection Agency draft
report by General Technologies Corporation, 1821 Michael
Faraday Drive, Reston, Virginia 22070, (July 23, 1971)

19

[2566] ATTACHMENT A
Inorganic Chemicals, Alkali and Chlorine Industry
Effluent Guidelines
Lb per Ton of Product
Total Other
Flow Basis® Suspended by
Product Gal/Ton Solids Note
ALUMINUM CHLORIDE 120 0.015

ALUMINUM SULFATE No waterborne process effluent

131 pages.

Manufacturing Chemists Association Wastewater Survey of
the Inorganic Chemicals Industry, (June 1972).

Inorganic Chemicals Industry Profile (updated) by Data-
graphics by Cyrus William Rice & Company, July 1971.

Industrial Waste Study—Mercury—Using Industries by
Litton Systems, Inc., July 1971.

Caustic CHLORINE: °*
Diaphragm Cell 8,000 1.0 1
Mercury Cell 5,000 0.6 2
Downs Cell 7,300 0.9 _
HypROCHLORIC AcID No waterborne process effluent
(Chlorine burning ) )
Hypror.uoric Acip 4,672 0.6 3
HypDROGEN PEROXIDE
( Organic process ) 8,600 1.1 4
Lime/CALCINATION No waterborne process effluent
Nitric Acip No waterborne process effluent
PHOSPHORUS No waterborne process effluent
Sutruric Acip No waterborne process effluent
(Sulfur burning
contact plants )

pH range is 6-9 for all products

NOTES: 1. 0.04 #/ton lead
2. 0.1 #/day mercury for the entire operation without regard to
capacity***
3. 0.2 #/ton fluorides
4. 0.06 #/ton TOC
*The flow basis numbers are to show how numbers were derived and are not
intended as flow limitations.

**Units are per ton of chlorine production.

*°*The EPA goal of no mercury discharge may reduce this number as it
becomes practical.

20
[2567 ] ATTACHMENT B

Inorganic Chemicals, Alkali and Chlorine Industry
Effluent Guidelines

Lb per Ton of Product

Total Other
Flow Basis® Suspended _ by

Product Gal/Ton Solids Note
ALUMINUM CHLORIDE 120 0.025 _
ALUMINUM SULFATE 400 0.08 _
Caustic CHLorine® ®

Diaphragm Cell 30,000 6.3 l

Mercury Cell 20,000 4.3 2

Downs Cell 7,300 15 _
Hyprocuworic Acip

(Chlorine burning ) 1,000 — =
Hypror.uoric Acip 36,000 7.5 3
HypROGEN PEROXIDE

( Organic process ) 8,600 1.8 -
Lime/CALCINATION 200 0.03 4
Nitric Acip 86 0.01 —
PHOSPHORUS 8,000 1.7 5

SuLFuRIC ACID
(Sulfur burning
contact process ) 1,200 0.25 _

pH range is 6-9 for all products
NOTES: 1. 0.2 #/ton, lead
2. 0.1 #/day of mercury for the entire operation without regard to
capacity
3. 1.5 #/ton, fluorides
4. 0.03 #/ton, COD
5. 0.2 #/ton, phosphates; 0.2 # /ton, fluorides;
0.001 #/ton, elemental phosphorus
*The flow basis numbers are to show how numbers were derived and are not
intended as flow limitations.

**Units are per ton of chlorine production.

21

(38 Fed. Reg. 21202 ( August 6, 1973) ]
[4330] NOTICES

ENVIRONMENTAL PROTECTION AGENCY

EFFLUENT LIMITATIONS GUIDELINES AND STAND-
ARDS OF PERFORMANCE FOR NEW SOURCES

Advance Notice of Public Review Procedures

Advance notice is hereby given concerning notices of pro-
posed rule making to be published by the Environmental Pro-
tection Agency (“EPA”) with respect to effluent limitations
guidelines, standards of performance, and pretreatment stand-
ards for new sources pursuant to sections 304(b) 306 and
307(c) of the Federal Water Pollution Control Act, as amended
(33 U.S.C. 1251, 1314, 1316 and 1317(c); 86 Stat. 816 et seq.;
Pub. L. 92-500) (“the Act”). The purpose of this notice is to
facilitate public comment upon the regulations to be promul-
gated under sections 304(b), 306 and 307(c), both before and
after the publication of the notices of proposed rule making.
In addition, this notice will explain EPA’s overall plans for
development of effluent limitations guidelines anc standards of
performance for new sources and the approach which is being
taken by the Agency in discharging the duties placed upon
the Administrator under sections 304(b), 306 and 307(c) of
the Act.

EPA believes that the exposure of the technical basis and
reasoning underlying regulations to be established pursuant to
sections 304(b), 306 and 307(c) is essential to the promulga-
tion of sound effluent limitations guidelines and standards of
performance for new sources. At the same time, because of the
deadlines for action imposed upon the Administrator under the
Act, both EPA and the public will be pressed to analyze and
resolve highly complex and important issues in a relatively
short time. In order both to develop sound regulations and
meet the time schedules set by the Act, EPA intends to identify
as many issues and elicit points of criticism at the earliest
possible time. To resolve such issues often will require further
staff work and management decision-making within EPA and
may necessitate substantial redrafting of regulations and sup-

22

port documents. Therefore, extensive external review cannot
be postponed until internal EPA review of initial reeommenda-
tions for effluent limitations guidelines and standards of per-
formance has been completed, but must proceed concurrently
with EPA’s own internal review and decision-making if the
Act’s deadlines are to be met.

EPA has already begun this process by seeking comments
upon draft technical reports from persons and organizations
known to be interested in particular source categories. These
reports (which are discussed further below) contain tentative
recommended effluent limitations guidelines and standards of
performance. This notice seeks to supplement this already
initiated external review and facilitate further review and
public comment in late August and early September, when
notices of proposed rule making will be published in the
Feperat Recister. The notice is divided into three parts. First,
the basic legal authority for regulations concerning effluent lim-
itations guidelines and standards of performance for new
sources will be set forth. Second, EPA’s general methodology
will be described. Third, the means by which EPA has to date,
and will in the future, seek the widest possible public scrutiny
of the technical and legal basis for the regulations to be estab-
lished will be explained.

1. Legal authorities—(a) Existing point sources. Sec-
tion 301(b) of the Act requires the achievement by not later
than July 1, 1977, of effluent limitations for point sources, other
than publicly owned treatment works, which require the appli-
cation of the best practicable control technology currently
available as defined by the Administrator pursuant to sec-
tion 304(b) of the Act. Section 301(b) also requires the
achievement by not later than July 1, 1983, of effluent limita-
tions for point sources, other than publicly owned treatment
works, which require the application of the best available
technology economically achievable which will result in reason-
able further progress toward the national goal of eliminating
the discharge of all pollutants, as determined in accordance
with regulations issued by the Administrator pursuant to sec-
tion 304(b) of the Act.

23

Section 304(b) of the Act requires the Administrator to pub-
lish regulations providing guidelines for effluent limitations
setting forth the degree of effluent reduction attainable through
the application of the best practicable control technology cur-
rently available (the 1977 requirement) and the degree of
effluent reduction attainable through the application of the best
control measures and practices achievable including treatment
techniques, process and procedure innovations, operating
methods and other alternatives (the 1963 requirements).

(b) New sources. Section 306 of the Act requires the
achievement by new sources of a Federal standard of per-
formance providing for the control of the discharge of pol-
lutants which reflects the greatest degree of effluent reduction
which the Administrator determines to be achievable through
application of the best available demonstrated control tech-
nology, processes, operating methods, or other alternatives,
including, where practicable, a standard permitting no dis-
charge of pollutants.

Section 306(b)(1)(B) of the Act requires the Administrator
to propese regulations establishing Federal standards of per-
formance for categories of new sources included in a list
published pursuant to section 306(b)(1)(A) of the Act. The
Administrator published in the Feperat Recister of Janu-
ary 16, 1973, (38 FR 1624) a list of source categories for which
standards of performance for new sources will initially be
established. Section 306(a)(2) defines “new source” as “any
source, the construction of which is commenced after the pub-
lication of proposed regulations prescribing a stand- [4331] ard
of performance under this section which will be applicable to
such source * * °.”

Section 307(c) of the Act requires the Administrator to
promulgate pretreatment standards for a category of new
sources at the same time that standards of performance for that
category are promulgated pursuant to section 306. EPA pres-
ently plans to include in proposed and promulgated reguiations
establishing standards of performance for new sources, provi-
sions which will require application of pretreatment standards
which are consistent with EPA’s proposed pretreatment stand-

24

ards for existing sources. The basis for the latter standards is
set forth in the Feperat Recister of July 19, 1973 (38 FR
19236) under 40 CFR Part 128. The provisions and rationale
of Part 128 are equally applicable to sources which would
constitute “new sources”, under section 306 if they were to
discharge pollutants directly to navigable waters, except for
§ 128.133. That section provides a pretreatment standard for
“incompatible pollutants” which requires application of the
“best practicable control technology currently available,” sub-
ject to an adjustment for amounts of pollutants removed by the
publicly owned treatment works. Since the pretreatment
standards to be promulgated under section 307(c) apply to
new sources, the regulations establishing standards of per-
formance for new sources will amend § 128.133 to require
application of the standard of performance for new sources
rather than the “best practicable” standard applicable to exist-
ing sources under sections 301 and 304(b) of the Act.

2. EPA’s methodology—(a) Overall approach. The tech-
nical studies discussed below and the development of regula-
tions for effluent limitations guidelines and standards of
performance are undertaken in the following manner. The
point source category is first studied for the purpose of deter-
mining whether separate limitations and standards are appro-
priate for different segments within the category. This analysis
includes a determination of whether differences in raw material
used, product produced, manufacturing process employed, age
and size of plants, waste water constituents and other factors
require development of separate limitations and standards for
different segments of the point source category. The raw waste
characteristics for each such segment are then identified. This
includes an analysis of (1) the source, flow and volume of
water used in the process employed and the sources of waste
and waste waters in the plant; and (2) the constituents of
waste waters. The constituents of the waste waters which
should be subject to effluent limitations guidelines and stand-
ards of performance are then identified.

Next, the contro] and treatment technologies existing within
each segment are identified. This includes an identification of

25

each distinct control and treatment technology, including both
in-plant and end-of-process technologies, which exists or is
capable of being designed for each segment. It also includes an
identification of the effluent level resulting from the application
of each of the treatment and control technologies, in terms of
the amount of constituents and the chemical, physical, and
biological characteristics of pollutants. The problems, limita-
tions and reliability of each treatment and control technology
are also identified. In addition, any non-water quality environ-
mental impact, such as the effects of the application of such
technologies upon other pollution problems, including air, solid
waste, noise and radiation is examined. Finally, the energy
requirements of each control and treatment technology are
determined, as well as the cost of the application of such

technologies.

This information is then evaluated in order to determine
what levels of technology constitute the “best practicable con-
trol technology currently available”, “best available technology
economically achievable” and the “best available demonstrated
control technology, processes, operating methods, or other
alternatives.” In identifying such technologies, various factors
are considered including the total cost of the application of
technology in relation to the effluent reduction benefits to be
achieved from such application, the age of equipment and
facilities involved, the process employed, the engineering as-
pects of the application of various types of control techniques,
process changes and non-water quality environmental impact
(including energy requirements).

The data on which the above analysis was performed in-
cluded EPA permit applications, EPA sampling and inspections,
industry submissions and consultant reports, including the
reports discussed below.

(b) Technical studies. Studies of some thirty point source
categories for which regulations will initially be promulgated
were instituted by EPA as soon as possible after passage of
the Federal Water Pollution Control Act Amendments of 1972
(October 18, 1972). These studies constitute in-depth analyses .
of the technological feasibility and economic costs of reducing

26

or eliminating discharges of pollutants. The studies, along
with other information obtained by EPA in the course of
internal and external review of the resulting reports or other-
wise available to EPA, will serve as a foundation for the regu-
lations to be issued under section 304(b) and 306 of the Act.

To have attempted to amass within the Agency in a very
short period of time the large number of technical personnel
with experience in the many diverse point source categories to
be covered would have been impractical. Therefore, the
overall data base and initial analysis has been obtained through
contracts with qualified technical consultants. These con-
sultants were instructed to perform in-depth studies of each
point source category, under the supervision and with the
assistance of EPA, in accordance with the methodology de-
scribed above. The resulting draft reports include initial tenta-
tive recommendations with respect to the effluent limitations
guidelines and standards of performance for the particular
point source category concerned. The draft reports and rec-
ommendations are then subjected to extensive internal and
external review. The contractors are assisting in the initial
collection and collation of the data base. The responsibility for
establishing effluent limitations guidelines and standards of
performance for new sources, of course, remains with EPA.

For each of the point source categories covered by the tech-
nical studies, EPA is also conducting supplementary studies of
the economic impact which could result from application of
alternative control and treatment technologies. These studies
add to the economic analyses already undertaken as part of
the technical studies, which center upon the investment and
operating costs associated with various alternative control and
treatment technologies, by estimating the broader economic
effects which might result from the required application of
various technologies. The economic impact studies will investi-
gate effects of alternative approaches in terms of product price
increases, effects upon employment and the continued viability
of affected plants, effects upon foreign trade and other com-

27

petitive effects. These reports may be obtained in the same
manner as the EPA draft reports, as discussed in section 3(c)
below.

Contractors’ technical studies of the following point source
categories have been completed:

1. Pulp, Paper and Paperboard Mills
2. Builders Paper and Board Mills
3. Meat Product and Rendering Processing
4. Dairy Product Processing
5. Grain Mills
6. Canned and Preserved Fruits and Vegetables Process-
ing
7. Canned and Preserved Seafood Processing
8. Beet Sugar Processing
9. Cane Sugar Processing
10. Textile Mills
11. Cement Manufacturing
12. Feedlots
13. Electroplating
14. Organic Chemicals Manufacturing
15. Inorganic Cheinicals Manufacturing
16. Plastics and Synthetic Materials Manufacturing
17. Soap and Detergent Manufacturing
18. Fertilizer Manufacturing
Petroleum Refining
Iron and Steel Manufacturing
Nonferrous Metals Manufacturing
Phosphate Manufacturing
Steam Electric Powerplants
Ferroalloy Manufacturing
Leather Tanning and Finishing
Glass Manufacturing
Insulation Fiberglass Manufactviing
Timber Products Processing
Beet Sugar Processing Industry
Insulation Fiberglass Industry

28

3. Public participation in the development of regulations—
(a) Review of the draft contractors’ reports. The completed
contractors’ reports are presently undergoing intensive analysis
within [4332] EPA and are also receiving extensive external
review and comment. This process of internal and external
review is being carried on simultaneously in order to make the
most of the time available under the Act. Once the contrac-
tors’ draft reports are received by EPA, they are immediately
distributed to a list of external reviewers for critical analysis.
The persons or institutions listed below have been sent the
draft reports. They have been asked to comment within 30
days so there will be time for their comments to be taken into
account by EPA when preparing proposed rule making
documents.

States

Alabama Water Improvement Commission
State Office Building
Montgomery, Alabama 36104

State of Alaska

Department of Environmental Conservation
Pouch O

Juneau, Alaska 99801

Commission of Arizona State Department of Health
4019 N. 33rd Avenue
Phoenix, Arizona 95017

Department of Pollution Control and Ecology
1100 Harrington Avenue
Little Rock, Arkansas 72202

California State Water Resources Control Board
Sacramento, California 95814

Water Pollution Control Division
Colorado Department of Health
4210 E 11th Avenue

Denver, Colorado 80220

Division of Water Compliance and Hazardous Substances
Department of Environmental Protection

State Office Building

Hartford, Connecticut 06115

29

Department of Natural Resources and Environmental
Control

Capitol Complex

Tatnall Building

Dover, Delaware 19901

Department of Pollution Control
2562 Executive Center Circle East
Tallahassee, Florida 32301

Environmental Protection Divisiou
Department of Natural Resources
47 Trinity Avenue, S.W.

Atlanta, Georgia 30334

Assistant Director for Environmental Health
Hawaii State Department of Health

P.O. Box 3378

Honolulu, Hawaii 96801

Indiana Stream Pollution Control Board
1330 West Michigan Street
Indianapolis, Indiana 46206

State of Idaho
Department of Environmental and Community Services

State House
Boise, Idaho 83720

Water Quality Management Division
Department of Environmental Quality
Lucos State Office Building

Des Moines, Iowa 50319

Division of Environmental Health
Kansas State Department of Health
535 Kansas Avenue

Topeka, Kansas 66603

Kentucky Water Pollution Control Commission
275 East Main Street
Frankfort, Kentucky 40601

Louisiana Stream Control Commission
P.O. Drawer FC

University Station

Baton Rouge, Louisiana 70803

30

Environmental Health Division
Louisiana State Board of Health
New Orleans, Louisiana

Department of Environmental Protection
State House
Augusta, Maine 04430

Water Resources Administration
Tower State Office Building

D2 Water Resources

Annapolis, Maryland 21401

Division of Water Pollution Control
State Office Building

100 Cambridge Street

Boston, Massachusetts 02202

Michigan Water Resources Commission
Steven T. Mason Building
Lansing, Michigan 45916

Minnesota Pollution Control Agenc
State Board of Health Building

717 Delaware Street, SE
Minneapolis, Minnesota 55440

Mississippi Air and Water Pollution Control Commission
P.O. Box 827
Jackson, Mississippi 39205

Missouri Clean Water Commission
P.O. Box 154
Jefferson City, Missouri 65101

Division of Environmental Sanitation
State Department of Health

Cogswell Building

Helena, Montana 59601

Department of Environmental Control
1420 P Street
Lincoln, Nebraska 60509

Nevada Commission of Environmental Protection
201 South Fall Street
Carson City, Nevada 89701

31
New Hampshire Water Supply and Pollution Control
Commission
Prescott Park
105 Loudon Road

Concord, New Hampshire 03301

rtment of Environmental Protection
P.O. Box 1390
Trenton, New Jersey 08625

New Mexico Environment Improvement Agency
P.O. Box 2348
Santa Fe, New Mexico 87501

Industrial Waste Bureau

New York State Department of Environmental
Conservation

50 Wolf Road

Albany, New York 12201

Office of Air and Water Resources

Department of Natural and Economic Resources
P.O. Box 27687

Raleigh, North Carolina 27611

Environmental Health and Engineering Services
Department of Health

State Capitol

Bismarck, North Dakota 58501

Ohio Environmental Protection Agency
Columbus, Ohio 43216

ent of Pollution Control
2241 N.W. 40th Street
Oklahoma City, Oklahoma 73112

Oregon Department of Environmental Quality
1234 S.W. Morrison
Portland, Oregon 97205

Bureau of Sanitary Engineering

ent of Environmental Resources
P.O. Box 2351
Harrisburg, Pennsylvania 17120

32

Division of Water Pollution Control
Rhode Island Department of Health
State Office Building

Providence, Rhode Island 02903

South Carolina Pollution Control Authority
P.O. Box 11628
Columbia, South Carolina 29311

Division of Sanitary Engineers and Environmental
Protection

State Department of Health

State Capitol

Pierre, South Dakota 57501

Division of Water Quality Control
Department of Public Health

621 Cordell Hull Building
Nashville, Tennessee 37219

Texas Water Control Board
P.O. Box 13246

Capitol Station

Austin, Texas 78711

Bureau of Environmental Health
Division of Health

44 Medical Drive

Salt Lake City, Utah 84113

Vermont Agency of Environmental Conservation
Montpelier, Vermont 05602

Virginia State Water Control Board
1010 State Office Building
Richmond, Virginia 23219

Washington Department of Ecology
P.O. Box 829
Olympia, Washington 98504

West Virginia Division of Water Resources
Department of Natural Resources

1201 Greenbriar Street

Charleston, West Virginia 25311

33

Division of Environmental Protection
Wisconsin Department of Natural Resources
P.O. Box 450

Madison, Wisconsin 53701

Sanitary Engineering Services

Division of Health and Medical Services
rtment of Health and Social Services

State Office Building

Cheyenne, Wyoming 82001

Territories
Environmental Quality Commission
Government of Samoa
Pago-Pago, Tutuila
American Samoa 96920

Water Pollution Control Program
Government of Guam

P.O. Box 2816

Agana, Guam 96910

Environmental Quality Board
P.O. Box 11785
San Juan, Puerto Rico 00910

Office of High Commission

Division of Environmental Health

Trust Territory of the Pacific Islands
Saijsan Mariana Island 92950

River Basin Commissions

Delaware River Basin Commission
25 State Police Drive
West Trenton, New Jersey 08628

New England Interstate Water Pollution Control
Commission

[4333] 607 Boylston Street

Boston, Massachusetts 02116

Ohio River Vailey Sanitation Commission
414 Walnut Street
Cincinnati, Ohio 45202

34 35

The reports have also been transmitted to the following American Iron and Steel Institute
agencies or organizations: American Livestock Feeders Association
American Meat Institute
Agencies and Offices of/or Related to the American Mining Congress
Federal Government American National Cattleman’s Association
Department of Agriculture American Paper Institute
Atomic Energy Commission American Petroleum Institute
Department of Commerce American P lywood Association
Department of Defense American Public Power Association
Federal Power Commission American Shrimp Canners Association
Department of Health, Education, and Welfare American Wood Preservers Association
Department of Housing and Urban Development American Wood Preservers Institute
Department of the Interior American Textile Manufacturers Institute
Office of the Energy Advisor A.S.G. Industries, Inc.
Department of the Treasury Atomic Industrial Forum, Inc.
National Industrial Pollution Control Council Beet Sugar Development Foundation
U.S. Department of Commerce Carpet and Rug Institute
Water Resources Council Catfish Farmers of America
Tennessee Valley Authority Chesapeake Bay Seafood Industries Association, Inc.
Chlorine Institute
Public Interest Groups Copper and Brass Fabricators Council

The American Society of Civil Engineers Corn Refiners Association, Inc.
The American Society of Mechanical Engineers Dairy Industry Committee
Businessmen for the Public Interest Dimmitt Agricultural Industry
Conservation Division Edison Electric Institute
National Wildlife Federation Environmental Pollution Control Program
The Conservation Foundation Glass Container, Inc. ;
Environmental Defense Fund, Inc. The Ferroalloy Association
Hudson River The Fertilizer Institute
Sloop Restoration, Inc. Ford Motor Company
Natural Resources Defense Council Glass Division
Water Pollution Control Federation Glass Containers Manufacturers Institute

Hawaiian Sugar Planters Association
Hardwood Plywood Manufacturing Association

Industry Trade Associati i
ndustry Trade Associations or Companies Institute of American Poultry Industries

The Aluminum Association International Institute of Synthetic Rubber Producers
Aluminum Smelting and Recycling Institute Libbey-Owens-Ford Co.

American Corn Millers Federation Manufacturing Chemists Association

American Electroplaters’ Society Metal Finishers Suppliers Association
American-Florida Sugar Cane League Miller’s National Federation

American Frozen Food Institute National Association of Electric Companies

American Hardboard Association National Association of Metal Finishers

36

National Broiler Council

National Canners Association

National Council of the Paper Industry for Air and Stream
Improvement, Inc.

National Independent Meat Packers Association

National Fisheries Association

National Forest Products Association

National Milk Producers Federation

National Pork Producers Association

National Renders Association, Inc.

National Rural Electric Cooperative Association

Northern Textile Association

National Soft Wheat Millers Association

Portland Cement Association

P.P.G. Industries, Inc.

Protein Cereal Products Institute

Puerto Rico Land Administration

Rice Millers Association

Rubber Manufacturing Association

Technical Association of the Pulp and Paper Industry

Soap and Detergent Association

Synthetic Organic Chemical Manufacturers Association

Tanner’s Council of America, Inc.

Tennessee Valley Public Power Association

Tuna Research Foundation, Inc.

Technical Association of the Pulp and Paper Industry

United States Beet Sugar Association

United States Cane Sugar Refiner’s Association

Western States Meat Packers Association

Western Wood Preserver Association

(b) Public availability of draft technical reports. The draft
repo ts are voluminous and rapid reproduction in large quanti-
ties is difficult to accomplish. In order to maximize the
usefulness of early external review of the reports, the reports
must be transmitted to interested persons immediately upon
receipt by EPA. Printing of substantial quantities of the reports
would consume two to three weeks and, under applicable
federal regulations, no more than approximately 160 copies of
the reports may be provided through outside printing contracts.
The 160 copies of the report supplied by the contractors have
already been largely exhausted in transmissions to the organiza-

37

tions listed above, and for internal review purposes within EPA.
However, a copy of every report is available in each of EPA’s
regional offices, which are listed in the Appendix to this notice,
and a complete set of the reports is also available in EPA’s
Washington offices (Office of Public Affairs, Environmental
Protection Agency, Room W-227, Waterside Mall, Washington,
D.C. 20460). The Washington Office will also maintain a
complete set of comments received from the public upon draft
reports and upon the notices of proposed rule making which
will subsequently be published. The draft reports, revised EPA
reports which are described below, and all public comments,
will be available for inspection and copying during regular
business hours. Under EPA’s information regulations (40 CFR,
Part 2), a fee may be required for making copies.

In addition to review of the EPA Copies of the reports,
interested persons may in many instances obtain a copy of a
draft report by contacting an organization listed above with
which they have an affiliation or by seeking to review a copy
in the possession of the appropriate State agency.

(c) Public availability of EPA draft reports. Upon conclu-
sion of internal and external review of the initial draft reports
and their tentative recommendations, an EPA draft —
be prepared in support of proposed regulations to be issued in
che Pumunaa Rasta. The EPA draft report will be published
simultaneously with the notice of proposed rule making. The
EPA draft report may be different from the contractors’ reports,
particularly as to the assessment of practicability or availability
of technology, and the conclusions reached with respect to
effuent limitations guidelines and standards of performance

for new sources.

However, EPA does not anticipate that the EPA report will
be markedly different in terms of the fundamental data base for
the regulations. In most cases, major issues or objections to the
approach taken or the conclusicns reached in the EPA draft
report will have already been raised by the contractors’ draft
report. Criticisms of the adequacy of the data base and the
analytical methods employed should therefore be i
now rather than after the notice of proposed rule making.

Nevertheless, EPA does not regard the contractors’ draft
report as an official EPA document and additional comments
will, of course, be solicited once the EPA draft report and the
associated proposed regulations are published (A final EPA
report will also be prepared and published in support of the
final regulations promulgated under sections 301, 304(b), 306
and 307(c).) The EPA draft report will be sent to the list of
reviewers set forth earlier in this notice. In addition, EPA is
establishing a mailing list of other persons wishing to obtain a
copy of the EPA draft report. Any person wishing to be included
on the list should so request as soon as possible, but no later
than August 20, 1973. The request should be addressed to the
“EPA Information Center, Attention: Mr. Philip B. Wisman,
Environmental Protection Agency, Room W-327, Waterside
Mall, Washington, D.C. 20460”, and should indicate which
specific reports the person or organization is interested in
receiving. EPA will transmit a copy of the EPA draft report to
those on the mailing list, as soon as the report is available.
Copies of the EPA draft reports will otherwise be transmitted,
upon request to EPA, at the address just quoted, as soon as
possible. The economic studies referred to in section 2(b)
above will be made available upon request in the same manner
as the EPA draft reports.

EPA desires to make copies of all reports available to inter-
ested parties wishing to comment as soon as possible. EPA
therefore requests the cooperation of the [4334] public who
are interested in, but not directly affected by, the proposed
regulations in awaiting the final EPA report to be published
after the final regulation is printed in the Feperat RecisTERr,
rather than requesting copies of the EPA draft reports.

(d) Solicitation of public comments. By seeking comments
upon the initial draft reports which have already been pre-
pared, and the initial recommended guidelines and standards
which those reports contain, much of the analysis and comment
which would ordinarily occur after notices of proposed rule
making are published is taking place now. In this way the
resolution of many issues can be accomplished even befe: .
notices of proposed rule making are published. These issues

39

will be identified and their resolution explained in the notices
of proposed rule making. Issues which remain unresolved will
he highlighted in the notices. In addition, EPA hopes to enable
all interested parties to be sufficiently familiar with the complex
technical details underlying the proposed effluent limitations
and standards so that they can respond to notices of proposed
rule making in a relatively short time. In order to meet the
deadlines imposed by the Act, the present plan is that the
notices of proposed rule making will request formal, public
comments within 21 days of publication of the notices in the
Feperat Recister. Those persons who have indicated their
desire to be included on the mailing list described above will
receive copies of EPA’s draft report supporting the proposed
regulations in the Feperat Recisrer. As noted, these reports
will reflect EPA’s judgment as to the proper regulations; how-
ever, they will be based in large part upon the initial draft
reports (which will have been available in most cases since
early July 1973) and any comments received thereon.

EPA will consider all comments received up to the time
indicated in the notices of proposed rule making. In addition,
to the extent time allows, early comments upon the initial draft
reports will be considered when developing proposed rule
making regulations.

(e) Conclusion. In summary, EPA is, by this notice, seeking
to encourage as wide ranging and thorough public review prior
to proposal and promulgation of effluent limitations guidelines
and standards of performance as is possible within the time
allowed. The following specific steps may be taken by inter-
ested persons:

1. Submit comments upon initial draft reports and economic
studies. To facilitate rapid transmission of comments to the
persons concerned within EPA, and also have a copy which is
immediately available for public review, EPA requests that
comments be submitted in triplicate. All comments received
before or after publication of the notice of proposed rule
making, as well as all technical and economic reports, will be —
available for inspection and copying at the Office of Public

40 4l

Affairs, Room 227, West Tower, Waterside Mall, neg regular this fits with the detailed requirements of sections 304(b), 306
business hours (8:00 a.m.—4:30 p.m.). and 307(c) of the Act.

: July 31, 1973.
2. Request inclusion on a mailing list for the EPA draft ae Rosert L. SANSOM,
reports and economic studies which will be published about the | Assistant Administrator jor
same time as notices of proposed rule making in the FepeRAL J Air and Water Programs.

RecisTer. Requests to be included on the mailing list should
be received by August 20, 1973 and should indicate which
specific reports are requested.

©

5. Comment upon the notices of proposed rule making and
the associated draft EPA technical and economic reports. All
comments received within 21 days after publication of the
notices in the Feperat RecisTer will be considered.

4. All public comments, requests to be included on the mail-
ing list for reports and other requests for reports may be
addressed to “EPA Information Center, Attention; Mr. Philip
B. Wisman, Environmental Protection Agency, Room W-327,
Waterside Mall, Washington, D.C. 20460.”

In conclusion, it should be emphasized that EPA seeks com-
ments upon its overall approach and legal interpretation of its
responsibilities under sections 304(b), 306 and 307(c) of the
Act, as well as upon the technical aspects of the initial draft
reports, and the EPA reports to be issued. However, it should
be also emphasized that the early expressiun of comments is
essential if EPA is to be able to make whatever adjustments and
responses which may be necessary in time to satisfy its respon-
sibilities under the Act. In the event comments are in the
nature of criticisms as to the adequacy of data which is avail-
able or which may be relied upon by the Agency, comments
should identify any additional data which may be available
and should indicate how such data is pertinent to the develop-
ment of regulations under sections 301, 304(b), 306 and 307(c)
of the Act. In the event comments address the approach taken
to establishing an effluent limitation guideline or standard of
performance, EPA solicits suggestions as to what alternative
approach should be taken, or result reached, and why and how

Appendix

Director, Office of Public Affairs

Environmental Protection Agency
401 M Street, S.W.
Washington, D.C. 20460

Director of Public Affairs

Region I

Environmental Protection Agency
Room 2303

John F. —— Federal Building
Boston, Massachusetts 02203

Director of Public Affairs

Region II

Environmental Protection Agency
Room 847

26 Federal Plaza

New York, New York 10007

Director of Public Affairs

Region III

Environmental Protection Agency
Curtis Bldg., 6th and Walnut Streets
Philadelphia, Pennsylvania 19106

Director of Public Affairs

Region IV

Environmental Protection Agency
Suite 300

1421 Peachtree Street, N.E.
Atlanta, Georgia 30309

Director of Public Affairs

Region V

Environmental Protection Agency
1 N. Wacker Drive

Chicago, Illinois 60606

42

Director of Public Affairs

Region VI

Environmental Protection Agency
1600 Patterson Street

Dallas, Texas 75201

Director of Public Affairs

Region VII

Environmental Protection Agency
1735 Baltimore Street

Kansas City, Missouri 64108

Director of Public Affairs

Region VIII

Environmental Protection Agency
Lincoln Tower, Room 916

1860 Lincoln Street

Denver, Colorado 80203

Director of Public Affairs

Region IX

Environmental Protection Agency
100 California Street

San Francisco, California 94102

Director of Public Affairs

Region X

Environmental Protection Agency
1200 6th Avenue

Seattle, Washington 98101

[FR Doc.73-16133 Filed 8-3-73; 8:45 am]

[4335] This document is available in limited quantities
through the U.S. Environmental Protection Agency, Informa-
tion Center, Room W-327 Waterside Mall, Washington, D.C.
20460.

The document will subsequently be available through the
National Technical Information Service, Springfield, Virginia
22151.

[4436] EPA-230/1-73-015

AUGUST 1973
Economic Analyses
of
Proposed Effluent Guidelines

INORGANIC CHEMICALS, ALKALI AND
CHLORINE INDUSTRIES (Major Products)

U.S. ENVIRONMENTAL PROTECTION AGENCY
Office of Planning and Evaluation
Washington, D.C. 20460

[4337] This report has been reviewed by the Office of Plan-
ning and Evaluation, EPA, and approved for publication.
Approval does not signify that the contents necessarily reflect
the views and policies of the Environmental Protection Agency,
nor does mention of trade names or commercial products con-
stitute endorsement or recommendation for use.

44

[4338] PREFACE

The attached document is a contractors’ study prepared for
the Office of Planning and Evaluation of the Environmental
Protection Agency (“EPA”). The purpose of the study is to
analyze the economic impact which could result from the appli-
cation of alternative effluent limitation guidelines and standards
of performance to be established under sections 304(b) and
306 of the Federal Water Pollution Control Act, as amended.

The study supplements the technical study (“EPA Develop-
ment Document”) supporting the issuance of proposed regu-
lations under sections 304(b) and 306. The Development
Document surveys existing and potential waste treatment
control methods and technology within particular industrial
source categories and supports promulgation of certain effluent
limitation guidelines and standards of performance based upon
an analysis of the feasibility of these guidelines and standards
in accordance with the requirements of sections 304(b) and
306 of the Act. Presented in the Development Document are
the investment and operating costs associated with various
alternative control and treatment technologies. The attached
document supplements this analysis by estimating the broader
economic effects which might result from the required applica-
tion of various control methods and technologies. This study
investigates the effect of alternative approaches in terms of
produce price increases, effects pon employment and the
continued viability of affected plants, effects upon foreign trade
and other competitive effects.

The study has been prepared with the supervision and review
of the Office of Planning and Evalua ‘on of EPA. This report
was submitted in fulfillment of Task Order NO. 8, Contract
68-01-1541 by Arthur D. Little, Inc. Work was completed as of
August 1973.

This report is being | ‘eased and circulated at approximately
the same time as publica.ion in the Federal Register of a notice
of proposed rule making under sections 304(b) and 306 of the
Act for the subject point source category. The study has not
been reviewed by EPA and is not an official EPA publication.

45

The study will be considered along with the information con-
tained in the development document and any comments re-
ceived by EPA on either document before or during p

rule making proceedings necessary to establish final regulations.
Prior to final promulgation of regulations, the accompanying
study shall have standing in any EPA proceeding or court
proceeding only to the extent that it represents the views of
the contractor who studied the subject industry. It cannot be
cited, referenced, or represented in any respect in any such
proceeding as a statement of EPA’s views regarding the subject

industry.

46

[4339] TABLE OF CONTENTS
Page
List oF TABLES. we .cnnaciliidisinaiamemnsinnbiniaaticameniins * a
List or FicurEs. ____. sanpslieeaeeantiananecatipecsanatetiimnenaete., ae
I, SUMMARY .. nocmencenanignenienttniminnsticiigeiineasen nietaniiiiniial 1
A. Introduction — 1
B. Conclusions 7
II. INpustry CHARACTERIZATION—ADDITIONAL Propucts.. 23
A. Calcium Carbide 23
B. Sodium Sulfate 36
C. Titanium Dioxide ~ 4
D. Sodium Bichromate _ 76
E. Potassium Richromate _ 90
III. Intpact ANAysits—Inrr1aL Stupy Propucts 93
A. Aluminum Chioride Lk.
B. Aluminum Sulfate — _ 94
C. Chlorine and Caustic Soda — — 95
D. Hydrochloric Acid - a
E. Hydrofluoric Acid ao-~iemniniblintnilinisiiinnindiiaia ae
F. Hydrogen Peroxide 99
G. Lime _ . 100
H. Nitric Acid ‘icccudiatdadhinshienad tiie

_

Sulfuric Acid -

8

47
TABLE OF CONTENTS (Continued)

[4340] Page
. Impact ANALYsIS—ADDITIONAL PRODUCTS

i I ce ticatilancirtsicntintiratqnen:- ai (3) Ib shall mean pound(s); (4) TSS shall
mean total suspended nonfilterable solids.

§ 415.222° Effluent limitations guidelines representing
the degree of effluent reduction attainable by the
application of the best practicable control tech-
nology currently available.

(a) The collowing limitations constitute the quantity or
quality of pollutants or pollutant properties which may be
discharged from the production of titanium dioxide by the
chloride process after application of the best practicable tech-

currently available by a point source subject to the
provisions of this subpart:

Effluent
characteristic Effluent limitation
__ Sapaeserapenal Maximum for any one day 4.4 kg/kkg prod-
uct (4.4 Ib/1,000 Ib).
Maximum average of daily valucs for
Ay one day 0.1 kg/kkg product
(as FezOs). (0.1 Ib/1,000 Ib
Vanadium Maximum for an y reshaaas 3.2 kg/kkg product
(as VOs). (3.2 Ib/1,000 ib

pH.

Within the range 6.0 to 9.0.

Effluent
Characteristic Effluent Limitation
TSS._...... . Maximum for any one day 2.6 kg/kkg product
(2.6 Ib/ 1,000 ib).
Maximum average of daily values for any
riod of thirty consecutive days 1.3 kg/
g of hme | (1.3 Ib/1,000 Ib).
Total dis- i for any one day 0.072 kg/kkg prod-
solved iron. uct (0.072 Ib/1,000 Ib).
Maximum averages of daily values for any
riod of thirty consecutive days 0.036 kg/
g of ww (0.036 Ib/ 1,000 Ib).
Total dis- Maximum for any one day 0.028 kg/kkg prod-
solved lead. uct (0.028 Ib/1,000 Ib).
Maximum average of daily values for any
wage fade wt 4 of thirty consecutive days 0.014 kg/
g of product (0.014 Ib/ 1,000 ‘b).
Total other Maximum for any one day 0.03 kg/kkg prod-
dissolved uct (0.03 Ib/ 1,000 Ib).
metals. Maximum average of daily values for any
iod of thirty austin days 0.015 kg/
g of product (0.015 Ib/1,000 Ib).
pH. Within the range 6.0 to 9.0.

( b) ° The » aioe limitations constitute the quantity or
quality of pollutants or pollutant properties which may be dis-

148

charged trom the production of titanium dioxide by the sulfate
process after appiication of the best available technology eco-
nomically achievable by a point source subject to the provisions
of this subpart:

Effluent |
characteristic Effluent limitation
TSS | Maximum for any one day 3.0 kg/kkg product
(3.0 Ib/1,000 Ib ib).

Maximum average of daily values for any
Se of thirty consecutive days 1.5 kg/
kg of product a 5 Ib/1,000 Ib).

Magnesium Maximum for an 14) one day 2.0 kg/kkg product

149

demonstrated control technology, processes, operating methods,
or other alternatives, including where practicable, a standard
permitting no discharge of pollutants by a new point source
subject to the provisions of this subpart:

Effluent
characteristic Effluent limitation
TSS Maximum for any one day 2.6 kg/kkg product

(2.6 Ib/1,000 fb).

Maximum average of daily values for any
iod of thirty consecutive days 1.3 kg/
g of product (1.3 Ib/1,000 Ib).

Total dis- Maximum for any one day 0.072 kg/kkg

(as MgO). (2.0 Ib/ 1,000 Ib

Cobalt (as Maximum for +4 one day 0.1 kg/kkg product
CoO ) (0.1 Ib/ 1,000 Ib

Silicon (as Maximum for an 14) one day 0.1 kg/kkg product
| es (0.1 Ib/1,000 Ib

Chromium Maximum for any one day 0.1 kg/kkg product
(as CreOs) - (0.1 Ib/1,000 Ib).

Aluminum Maximum for any one day 0.1 kg/kkg prod-
(as AlsOs)_ uct (0.1 Ib/1,000 Ib).

Iron (as Maximum for any one day 0.1 kg/kkg prod-
Fe2Os ) uct (0.1 Ib/ 1,000 Ib).

Vanadium Maximum for any one day 3.2 kg/kkg ncn
(as V2O;) : (3.2 Ib/1,000 Ib).

pH Within the range 6.0 to 9.0.

§ 415.224 Standards of performance for new sources.

solved iron. product (0.072 Ib/1,000 Ib).
Maximum average of daily values for any
riod of thirty consecutive days 0.036 kg/
Lig of ma (0.036 Ib/ 1,000 Ib).
Total dis- Maximum for any one day 0.028 kg/kkg
solved lead. product (0.028 Ib/ 1,000 Ib).
Maximum average of daily values for any
riod of thirty consecutive davs 0.014 kg/
lkg of a (0.014 Ib/ 1,000 Ib).
Total other Maximum for any one day 0.03 kg/kkg
dissolved product (0.03 Ib/1,000 Ib).
— Maximum average of daily values for any
— of thirty consecutive days 0.015 kg/
kg of product (0.015 Ib/ 1,000 Ib).
pH Within the range 6.0 to 9.0.

(b) The following limitations constitute the quantity or

(a) The following limitations constitute the quantity or
quality of pollutants or pollutant properties which may be dis-
charged reflecting the greatest degree of effluent reduction
achievable from the production of titanium dioxide by the
chloride process through application of the best available

quality of pollutants or pollutant properties which may be dis-
charged reflecting the greatest degree of effluent reduction
achievable from the production of titanium dioxide by the
sulfate process through application of the best available
demonstrated control technology processes, operating methods,
[4882] or other alternatives, including, where practicable, a

150

standard permitting no discharge of pollutants by a new point
source subject to the provisions of this subpart:

Effluent
characteristic Effluent limitations
TSS Maximum for any one day 3.0 kg/kkg product
(3.0 Ib/ 1,000 Ib ib).
Maximum average of daily values for any
veriod of thirty consecutive days 1.5 kg/
kkg of product a 5 Ib/ 1,000 Ib).
Magnesium Maximum for any one day 2.0 kg/kkg product
(as MgO). (2.0 Ib/1,000 Ib).
Cobalt Maximum for any one day 0.1 kg/kkg product
(as CoO). (0.1 Ib/ 1,000 Ib).
Silicon Maximum for any one day 1.0 kg/kkg product
(as SiOz). (0.1 Ib/1,000 fb).
Chromium Maximum for any one day 1.0 kg/kkg product
(as CreOs). (1.0 Ib/1,000 Ib).
Aluminum Maximum for +4) one day 1.0 kg/kkg product
(as AlsOs). (1.0 Ib/ 1,000 Ib
Iron Maximum for any one day 1.0 kg/kkg product
(as FezOs). (1.0 Ib/ 1,000 Ib).
Vanadium Maximum for any one day 3.2 kg/kkg product
(as V2Os). (3.2 Ib/ 1,000 Ib).

§ 415.225 Pretreatment standards for new sources.
The pretreatment standards under section 307(c) of the Act,

for a source within the titanium dioxide production subcate-
gory, which is an industrial user of a publicly owned treatment
works (and which would be a new source subject to section 306
of the Act, if it were to discharge pollutants to navigable
waters ), shall be the standard set forth in Part 128 of this title
except that for the purposes of this section, § 128.133 of this
title shall be amended to read as follows: “In addition to the
prohibitions set forth in § 128.131 of this title, the pretreatment
standard for incompatible pollutants introduced into a publicly

151

owned treatment works by a major contributing industry shall
be the standard of performance for new sources specified in
§ 415.224, provided that, if the publicly owned treatment
works which receives the pollutants is committed, in its
NPDES permit, to remove a specified percentage of any incom-
patible pollutant, the pretreatment standard applicable to users
of such treatment works shall be correspondingly reduced for
that pollutant.”

[FR Doc. 73-21230 Filed 10-10-73; 8:45 am]

[COMMENTS ON PROPOSED RULES—NL INDUSTRIES. |

[4918] TITANIUM PIGMENT OPERATIONS

GLENN A. WILSON
Group Vice President

REGISTERED MAIL
RETURN RECEIPT REQUESTED

November 7, 1973

U.S. Environmental Protection Agency

Information Center
Washington, D. C. 20460

Attention: Mr. Philip B. Wisman

Gentlemen:

Please accept our comments in response to the Proposed
Rules, published in the Federal Register October 11, 1973,
establishing Effluent Limitations, Guidelines and Standards of
Performance and Pretreatment for Inorganic Chemicals, Manu-
facturing Point Sources Category. The comments are madé
with reference to those sections of the Guidelines and other

152

reference Documents pertaining to the production of titanium
dioxide and are detailed in the attached Exhibit A.

We believe that if the proposed Guidelines are promulgated
in the present form they will have a profound adverse impact
on the national economy, the titanium dioxide pigment indus-
try, and N L Industries, Inc., Titanium Pigment Division. Our
analysis of the Guidelines and supplementary Documents shows
many seeming inaccuracies, false assumptions and erroneous
conclusions. We respectfully urge a complete re-evaluation of
these Guidelines before they are promulgated. In your re-
evaluation we invite your consideration to the points set forth
in the attached Exhibit A.

Very truly yours,

GLENN A. WILSON
Group Vice President

[4919] EXHIBIT A
N L INDUSTRIES, INC.
TITANIUM PIGMENT DIVISION

Comments on Proposed Effluent Guidelines

These comments present the response of N L Industries, Inc.,
Titanium Pigment Division on the Proposed Effluent Limita-
tions Guidelines of Reference (2), using the Development
Document of Reference (1) and the Economic Analysis of
Reference (3), as those Guidelines relate to the production of
titanium dioxide (TiO:z).

Reference Documents

(1) “Development Document for Proposed Effluent Guide-
lines and New Source Performance Standards for the
Major Inorganic Products Segment of the Inorganic
Chemicals Manufacturing Point Source Category,”

United States Environmental Protection Agency, Au-
gust 1973.

(2) “Effluent Limitations Guidelines and Standards of Per-
formance and Pretreatment,” Environmental Protection
Agency, Federal Register, October 11, 1973.

153

(3) “Economic Analyses of a Effluent Guidelines—
Inorganic Chemicals, Alkali and Chlorine Industries
(Major Products),” Contract No. 68-01-1541, August
1973, Office of Planning and Evaluation, Environmental
Protection Agency, Washington, D. C.

SUMMARY

1. The required technology to achieve the Proposed Guide-
lines has not been demonstrated in the titanium dioxide pro-

duction industry.

2. The total impact of the Proposed Guidelines on the
environment, on land use policy, the national energy crisis,
and the cost and cost benefits have been inadequately con-

sidered and inaccurately assessed.

3. The treatment methods and costs have been understated
for the degree of control specified in the Guidelines.

[4920] 4. Promulgation of these Guidelines would produce
severe inequities and would be the decisive competitive factor
for the entire titanium dioxide industry. This is not the intent

of the law (PL-92-500).

5. Administration of the Proposed Guidelines would be
extremely difficult.

DISCUSSION
Land Use Policy

In order to achieve the extremely low levels of materials in
the titanium dioxide plant effluent streams as listed in the
Proposed Guidelines, lime neutralization of process effluents
would be required, followed by separation of the resulting
calcium sulfate-metal hydroxide from effluent waste water, and
disposal of the sludge and land filling. This is the major treat-
ment technology advocated by the contractor in the develop-
ment Document. It is believed this land filling is unfeasible,
uneconomical, and violates an environmental axiom expounded
in the Development Document (page 11) “. . . that exemplary
sites are not those which are exchanging one form of pollution
for another of the same or greater magnitude.” The technology

154

advocated by the contractor trades a reduction in liquid emis-
sion for a solid waste disposal problem and a possible conflict
with Local, State and Federal regulations.

The availability of land for such land filling is a major
problem. Land is not available at many plant locations, neces-
sitating hauling to distaut fill sites. Al one N L plant use of
neutralization technology would mear. transporting approxi-
mately 25,000 tons per day of wet sludge to a site many miles
away. This again assumes that a satisfactory site could be
found. Furthermore, the contractor states there is a problem
of solubility “. . . slightly soluble material such as calcium
sulfate may be handled this way (although not necessarily
with complete justification).” (Development Document,
Page 342) This means waterproof containment must be used.
Since the evaporation-rainfall balance is unfavorable at tita-
nium dioxide plant locations, the gypsum cake would need to
be containerized in some sort of plastic envelope. The cost
for this will be discussed in a later section, but transport and
disposal of 25,000 tons per day of waste solids by this means,
using the example of the previously mentioned N L plant,
involves a land-volume i. excess of 400 acre-feet per year.

[4921] The Development Document lists the various factors
considered for best practical technology and best available
technology (Pages 353 and 369). Land availability or land
use policy are not listed and appear not to have been con-
sidered. Certainly these are major factors when considering
either the best practical or best available technology for the
reduction of liquid effluents from a titanium dioxide plant.

Energy Consumption

An important factor in considering the treatment technol-
ogies advocated in the Development Document is their energy
consumption. The contractor has assumed energy costs and
availability which seem to disregard the predictions for the
period covered by the Guidelines. Neutralization processes
require energy for grinding and mixing of reactants, and for
filtering and transport of sludges to a landfill site. Energy is
required for the production of lime or other neutralizing

155

agents. Other processes discussed by the contractor, such as
demineralization, multi-effect evaporation, and acid concentra-
tion all have their own energy demands, some of them very
high. We have estimated, for example, that one acid recovery
process requires about one ton of fuel oil in order to recover
one ton of sulfur contained in the concentrated acid. This
consumption of an increasingly scarce resource, oil. to recover
one ton of widely available and inexpensive sulfur is not in the
national interest.

Guideline Flexibility

The Proposed Guidelines are blanket rules which fail to take
into account unique features at individual existing plants. Some
plants have no land available for landfilling; indeed, some may
not have the land necessary for the construction of the treat-
ment facilities that would be required. Other factors not taken
into account are the age, location, water supply, and product
mix of the plants. For example, one of the N L plants produces
nonpigmentary TiO. This is a unique product, for the glass
and ceramic industries. The process yields dilute effluents that
[4922] would be uniquely expensive to treat. Further, the
existing process equipment at this plant yields dilute effluents
not suitable for acid recovery. The best practical technology
is not the same for all plants because of limitations imposed
by the unique and peculiar factors of each plant.

The Guidelines should be dexible with consideration given
to the numerous plant by plant exceptions to the “model plant”
used by the contractor.

Lack of Demonstrated Control Technology

The technology required to achieve the low Guideline levels
has not been demonstrated on TiO: plant effluent streams. The
contractor has assumed the successful transfer of technology
from other processes, an assumption that remains to be proven
viable. The Development Document states ( Abstract, Page iii,
2nd paragraph ): “The standards of performance and pretreat-
ment standards for new sources contained herein set forth the
degree of effluent reduction which is achievable through the

156

application of the best available demonstrated control tech-
nology, . . .. No control technology has been demonstrated
that would enable TiO: manufacturing plants to meet the Pro-
posed Limitations, Guidelines, and Standards of Performance
published October 11, 1973.

Costs and Cost Benefit

Costs are one of the most important, and one of the most
difficult factors to be evaluated, yet the technologies must be
“economically achievable.” We believe the costs in the Devel-
opment Document to be low by a factor of two to four. More
specifically, the costs for neutralization at an N L sulfate plant
were recently estimated by a consulting organization at $142/
ton of product as compared to the EPA contractor's estimate of
$82/ton of product. Even at this cost, the treatment would not
meet the Proposed Guideline limits.

[4923] We feel the costs developed by the EPA contractor
are low. In examining the Summary Cost Tables 68 and 69
(Pages 308, 309 of the Development Document), no separate
cost for solids disposal is listed. Possibly, it is included in the
“Operating and Mainteuance Costs” category. If so, it appears
that a very low solids disposal cost was used. In Table 68, for
example, under Category “C,” we find $2,000,000 for all of op-
erating and maintenance. Maintenance alone on a $10,000,000
facility would cost about $500,000 per year. It appears that
a solids disposal cost of about $1/ton was used, which would
amount to about $730,000 per year. However, if no land is
available at the plant sice, and considering the need for con-
tainerization of the solids, as described earlier, the disposal
cost would be much higher. The Development Document
states (Page 344) that waterproof containment with plastic
envelope sealing would cost $4/ton. Adding transportation
and dump site acquisition and maintenance costs, the cost for
solids disposal could easily be $5-$10/ton. For the case “C” of
Table 68, the solids disposal cost would then be $3,000,000 to
$6,500,000 per year higher than estimated by the contractor.
These costs are $150 to $231 per ton of product as compared
with the EPA contractor cost estimate of $82 per ton.

157

On the subject of economics the contractor states, in the
Development Document (Page 238): “The sulfate process for
producing titanium dioxide has the greatest raw waste load of
all the processes of this study. This is not because control and
treatment technology is lacking, but rather because it is more
economical not to apply it.” The second sentence is a state-
ment of opinion not supported by any data, and is an unwar-
ranted conclusion. There are important factors other than
economics that have a bearing on whether control and treat-
ment technology is either available or feasible. As has been
discussed, other factors of importance are availability of land
for solids disposal, land use policy, energy consumption,
whether or not present disposal practices are harmful, and
whether the costs to be borne ultimately by the consumer are
justified by the benefits obtained. By drawing this conclusion
the contractor attempts to prove by rhetoric what was not
proven regarding the technological feasibility or the cost bene-
fit of the Proposed Guidelines.

[4924] Fundamental questions that must be asked and an-
swered are: “What harm is being done now?” and “What
benefit is derived from the increased capital and manufacturing

itures of millions of dollars?” The law requires that
there be cost benefits. The contractor states in the Develop-
ment Document in regard to the effluent limitations which
must be achieved by July 1, 1977 (Page 353, 3rd paragraph):
“Consideration was also given to:

a. The total cost of application of technology in relation to
the effluent reduction benefits to be achieved from such

application.”
We find no analysis or discussion of such “benefits” in the
report.

Pricing, Competition

The Economic Analysis by a second EPA coniractor, using
costs derived by the first contractor, studies the questions of
pricing, plant shutdowns, and foreign competition. He indi-
cates that the estimated required price increase to cover the

158

proposed treatment costs would force some, but not many,
plant shutdowns, and foreign competition would not increase
unduly. However, if, as we contend, the estimates of treat-
ment costs are much too low, then the required price increases
would have different consequences. It is believed widespread
plant shutdowns would be forced, and imports of TiO: would
increase drastically. This would aggravate the balance of pay-
ment problems, and is tantamount to exporting jobs. This
opinion is supported by the contractor who states in the Eco-
nomic Analysis (Page 110): “. . . that if costs are in fact under-
stated by a factor of four, the impact on the TiO: industry will
be severe and substantial plant shutdowns could be expected
especially among sulfate producers.” Based on the cost esti-
mates of our consultant, the situation described in the above
quote is a very real possibility if the Proposed Guidelines are
promulgated.

TiO: is regarded by the contractor as a unique material
“having no satisfactory replacement” (Page 265). In some
applications this is true, but not in all. In paper manufacturing,
for example, TiO: must compete directly with other opacifiers
such as clays. TiO: consumption in paper manufacturing is
substantial, amounting to about 20% of TiO: production. Fur-
thermore, if the price of TiO2 [4925] were to increase sharply,
its consumption would surely decrease as a result of the conse-
quent shift away from the end products in which it is used.
Paint production would undoubtedly decrease as a result of
shifts to alternate coating materials such as paper, plastic films,
plasters and other alternative materials. We can agree with
the conclusion on Page 111 of the Economic Analysis: “.. . a
price higher than about $.40 per pound makes substitution by
high brightness clays and other pigments economically at-

tractive.”

It is believed that at the least, enforcement of the Proposed
Guidelines would produce severe inequities between pro-
ducers, and be the decisive factor in establishing competition
and in determining who could produce what, where, and at
what cost. This is not the intent of the law. Nor is it the intent
of the law to favor one process over another and yet it is con-

159

cluded on Pages 9 and 110 of the Economic Analysis in regard
to treatment costs, “. . . that sulfate process TiO: is at a greater
disadvantage with respect to chloride process TiO.” and “[t]he
chloride producers will probably be less affected by water
treatment costs and we do not anticipate any chloride facility
closing as the direct result of these costs.”

Technical Aspects

The validity of the basis used to establish the Guideline
limits is questioned. It is stated, “The above Guidelines are
based on a modeled sulfate process titanium dioxide plant
using 100,000 (units not stated) of process water per k kg of
product and allowing 25 mg/! of suspended solids in the
effluent. The dissolved metal limitations are based on solubility
limits of the oxides in a neutral pH effluent. An average of the
concentrations of metal impurities in Adirondack and Aus-
tralian ilmenite ores was used to establish the levels.” ( Page 368
of the Development Document) We believe this basis to be
unduly arbitrary, and wholly unrealistic in that it does not
relate to conditions at any TiO: plant. Water consumption per
unit of production varies among the various producers, so that
the amount of a metal oxide calculated to be present at satura-
ticn would be different in each case. The amount of water used
per unit of production cannot be made the same for all pro-
ducers because of varying processing (e.g., washing) opera-
tions, which necessarily yield waste water flows other than
those apparently assumed by the contractor. Further, the
waste waters will contain varying amounts of anions such as
chloride and sulfate ion, again varying among producers, be-
cause of the use of different processes, which will have a major
effect on the solubility of the various metal oxides. Were the
“metal oxides” properly considered as hydroxides?

[4926] Laboratory tests conducted for N L by a consultant
showed, for example, that at one plant, neutralization to a pH
of 7 still left an equivalent of 277 lbs. of soluble iron as FeO,
per ton of product, far above the limit in the Proposed Guide-
lines. The consultant's report states: “This remaining iron . . . is

due to the solubility of the products in »eutralization.” This

160

was based on laboratory tests by the contractor, thus providing
evidence that the Guideline limits cannot be attained by the

technology proposed.

The use of Adirondack and Australian ilmenites as “model
ores’ is wholly unrealistic. Only one producer uses Adirondack
ilmenite, and, to our knowledge, only one producer uses Aus-
tralian ilmenite as part of his ore input. No TiO. producer
uses a 50:50 blend of the two, on which the concentrations of
metal impurities to be obtained was based.

The Guidelines appear to refer to a plant’s net contribution
to material discharge, which can be exceedingly difficult to
determine. The water intake of several plants is located in a
river affected by tides. Thus, extensive analysis and statistical
treatment of data would be required to evaluate the intake of
listed “pollutants” in just this one water source. The problem
is compounded by surface runoff, equipment corrosion, process
upsets, and the location within plant complexes of power plants,
acid plants, etc. The contractor's own measurements (Pages
205-210 of the Development Document ) show large and erratic
variations of levels of ions and of pH in actual plant effluent
streams, in turn requiring statistical analysis by complex and
possibly, debatable techniques. Considering those data, and
the fact that we are to evaluate the net contribution of a plant
to material discharged, the technical problem in this area is
obviously extremely difficult, and raises questions about the
administration of such Guidelines.

It is questioned why silica, alumina, and magnesium oxide
must be removed to the very low levels in the Proposed Guide-
lines. They are widely distributed through natural waters and
are not known to be harmful. We are unable to comment on
the inclusion of cobalt oxide at this time, since it has not to our
knowledge, previously been discussed or mentioned.

Discrepancies between substances listed in the Development
Document and those listed in the Guidelines Document are
noted. The Development Document (Pages 215, 219, 225,
368) refers to manganese as a pollutant, which subsequently is
not listed in the [4927] Guidelines Document. Similarly, nio-

161

bium is listed as a “harmful metal” in the chloride process cate-
gory (Development Document, page 4, Table I), but is not
listed in the Guidelines Document. Contrariwise, neodymium
is listed in the Guidelines Document for the chloride process
(top of page 28193), but not in the Development Document.
The Guidelines Document also lists cobalt and MgO for the
sulfate process, but these do not appear in the corresponding
listing in the Development Document (Page 225). We ques-
tion why, in the Guidelines Document, metals are listed for
the chloride process, and metal oxides for the sulfate process.

Higher Limits for New Plants

It is noted, (page 28194) of the Guidelines Document, that
the effluent limitations for a new sulfate TiOz plant for Cr2Os,
Al,Os, and Fe2Os are higher by a factor of ten than the corre-
sponding limits applicable to an existing sulfate plant. Further
there is given no effluent pH range in that case. The reason
for those differences is not known.

Other Comments on Development Document
1. Page 4, Table 1: Alumina and silica are listed improperly
as “harmful metals.”

2. Page 27, next to last sentence should be deleted since such
pigments are no longer manufactured.

3. Page 184: The amounts of strong and weak acids available
varies widely depending on the types of processes and
equipment in use.

4. Page 188, Ist paragraph: Believe “the 166 plant” sl.ould
read “the 122 plant.”

5. Page 190, Table 35: The table is insufficiently identified,
confusing, impossible to understand.

6. Page 191: What are the units for the listed wastes.

7. Page 239, 3rd paragraph: Why are mining sites in N.Y.,
N.J., or Florida “more suited” (more able to absorb pollu-
tants?) than most present TiO. plants?

162

[COMMENTS ON PROPOSED RULES—
OLIN CHEMICALS.]
[5151]

OLIN CHEMICALS
120 Long Ridge Road, Stamford, Connecticut 06904
November 9, 1973

Mr. Philip B. Wisman

EPA Information Center
Environmental Protection Agency
Washington, D. C. 20460

Re: Environmental Protection Agency
40 CFR Part 415
Effluent Limitations Guidelines and
Standards of Performance and
Pretreatment for Inorganic Chemicals
Manufacturing Point Source Category

Dear Mr. Wisman:

The following comments are submitted in connection with
the proposed Effluent Limitations Guidelines (40 CFR Part
415) which were published in the Federal Register, Volume 38,
Number 196, on October 11, 1973, pages 28174 through 28202.

General—Since Section 304 (b) of the Water Pollution Con-
trol Act requires the Administrator to publish regulations pro-
viding guidelines to be used as a tool for establishing effluent
limitations, we recommend that the guidelines be established
as a range for application in a flexible manner and not as strict
standards applicable without exception throughout the industry.
Olin accordingly endorses the Manufacturing Chemists Asso-
ciation’s position relative to this matter as was stated in
Mr. W. J. Driver's letter of October 17, 1973, addressed to
Mr. Russell E. Train. Also, we have considerable concern re-
garding the pretreatment standards which essentially prohibit
future industrial participation in municipal treatment facilities
in that industry must apply the “best available demonstrated

163

control technology, processes, operating technology . . .” prior
to discharge to a municipal system.

Subpart F—Chlorine and Sodium or Potassium
Hydroxide Production Subcategory

1. Effluent limitations for 1977, Best Practicable Control
Technology—The phrase “best practicable control technology
currently available” was adopted by Congress as the Phase I
(1977) standard. It appears fre the legislative history [5152]
that “best practicable” was intended to be a more stringent
and more comprehensive standard than the so called “industry
equivalent to secondary treatment,” which connotes 85 to
90 percent BOD; removal. The requirement was to be estab-
lished by reference to the average of the best performers in an
industry category. Of the 28 currently operating mercury cell
facilities in the United States, EPA cited two (EPA designa-
tions—130 and 144) as exemplary, and one (EPA designation—
098, outside the U.S.) as provisionally exemplary in establishing
the best practicable contro! technology. One of these (130)
involves a singularly unique situation, employing potassium
chloride brine (as contrasted to sodium chloride brine) as the
process raw material. None of the three exemplary plants has a
production capacity in excess of 300 tons per day of chlorine.
However, about one-third of the existing mercury cell chlorine
capacity comes from larger facilities. Moreover, EPA did not
include consideration of those facilities which have older and
still viable cells that are small in terms of individual cell pro-
duction capacity but have the highest mercury inventory on a
per ton of chlorine production basis.

Contrary to Congressional intent, EPA has based its dissolved
mercury effluent limitation of 0.00014 pounds per ton of chlorine
produced on the performance of one exemplary plant rather
than the average of the best performers in the industry.
Although this level of disch»rge has been achieved by the
exemplary plant, it should not be adopted as a general limitation
since it does not provide for variations in plant size and age,
raw material selection and availability, complexity and geo-
graphic location. Therefore, Olin proposes that the dissolve

164

mercury effluent guideline limitation definition be set in the
form of a range having its high end based on an achievable
mercury discharge level of 0.1 pounds per day (monthly aver-
age) and the low end representing the achievement of the
above mentioned exemplary plant. This upper discharge level
has been widely accepted within the EPA as representing best
current technology as witnessed by issuance in 1973 of two
NPDES permits at this level to Olin plants and at least two
more permits to other manufacturers. Based on an average size
mercury cell chlorine plant of 300 tons per day chlorine produc-
tion, this equates to 0.0003 pounds of mercury per ton of chlo-
rine produced. The recommended range would therefore be
0.00014 to 0.0003 pounds of mercury discharged per ton of
chlorine produced.

Further, based on EPA values of an average of 0.15 pounds of
mercury being discharged per day from the 28 existing mercury-
cell facilities (.0005 Ib. mercury per ton chlorine), a total of
about 4 pounds per day of mercury is discharged in the United
States from the chlor-alkali industry. Since these 28 facilities
produce approximately 7600 tons per day of chlorine, applica-
tion of the proposed EPA 1977 limitation of 0.00014 Ib. mercury
per ton of chlorine would reduce the total mercury effluent to
1.1 pounds per day. The concept of spending large sums of
money to reduce the mercury effluent of the entire chlor-alkali
industry by only three pounds per day as required in the pro-
posed limitations is not economically or environmentally justi-
fiable. A regulation allowing judicious application of a range of
values would be much to the national benefit.

[5153] 2. Effluent Limitations Guidelines for 1983—The pro-
posed limitation for chlor-alkali plants is “no discharge of
process waste water pollutants”. In specifying zero discharge
EPA ignores such important factors as spills and non-recyclable
wastes, waste treatment plant failures or interruptions, and Acts
of God. EPA simply states that the technology exists to reach
“zero” discharge by 1983. Olin agrees that theoretically this is
true, but we believe the Congress intended that the very best
information be employed in examining the technology and
economics of each product before establishing the regulations.

165

This has not been done. We object strongly to the economics
EPA has used to justify “zero” discharge. The EPA-recom-
mended procedure for chlor-alkali plants to achieve “zero
discharge is sale of spent sulfuric acid, decomposition and
evaporation of waste hypochlorite to reusable salt or manu-
facture and sale of hydrochloric acid from hypochlorite and
evaporation of all other process waste water streams after mer-
cury removal to eliminate dissolved solids. For a 175 ton per
day chlorine plant, EPA estimates the additional cost for
achieving zero discharge, after spending an estimated $2.14
per ton of chlorine for best practicable treatment, to be $.86 per
ton of chlorine. The figure is more realistically an additional
$2.00 to $3.00 per ton of chlorine. EPA gave $50,000 as the
cost of an evaporator system and $200,000 for hypochlorite
disposal. More realistic figures are $300,000 for the evaporator
(three effects required) and $400,000 for hypochlorite control.
EPA gave electrical energy cost as $1,000 per year and steam
cost of $5,000 per year to obtain zero discharge for a 175 ton
per day chlorine plant. Olin estimates at present day power
costs these figures would be $12,000 for electric energy cost and
$48,000 for steam cost for this size plant. (Even these costs are
expected to rise in the near future) These discrepancies point
out the erroneous economics used to support achievement of
“zero” discharge. Also, the setting of the zero discharge limita-
tion at this time by-passes the legislative time table which pro-
vides, in Section 315 of the Water Pollution Control Act, for a
National Study Commission. This Commission is to study in
detail all aspects of achieving or not achieving by July 1, 1983
the goals set in Section 301 (b) of the Act (best available tech-
nology economically achievable ).

Olin has estimated that it would require in excess of
$2,000,000 additional capital expendituie and $625,000 addi-
tional operating expenditure to achieve no discharge of process
waste water pollutants at its chlor-alkali facilities. This expendi-
ture of between $4.00 and $5.00 of capital per annual ton of
chlorine would accomplish the elimination of waste streams
which are innocuous to most receiving streams. Here again is
a case of establishing an unrealistic limitation which cannot

166

be supported on an economic basis and which will have little,
if any, beneficial effect on the environment. The outstanding
effect of the “zero” discharge limitation will be an increase in
the cost of chlorine by approximately 10%, which will be
reflected in the cost of chlorine-consuming products such as
plastics, paper products, textiles, etc. and in the cost of munic-
ipal waste treatment.

[5154] The cost estimates, economic impact and treatment costs
to achieve the effluent reductions attainable by the application
of the best practicable treatment currently available and by
application of the best available treatment economically achiev-
able have not been demonstrated. It is understandable that
cost evaluations are off by a significant factor since in the EPA
estimate it is acknowledged that installed costs did not include
auxiliary equipment such as boilers or cooling towers, major
buildings, land purchase or other costs specific to each applica-
tion.

Subpart H—Hydrofluoric Acid Production Subcategory

In order to avoid generally recognized, serious air pollution
problems resulting from the production of hydrofluoric acid the
calcium sulfate is usually quenched by slurrying in water. The
slurry system will contain some impurities originating in the
raw material fluorspar, calcium sulfate and fluorides. The pro-
posed “no discharge” conceivably calls for total reuse of all
process water including the above-mentioned quench water.
Where impoundment and recycle are practiced, rainfall in
excess of evaporation loss may preclude the recycle of all water.
Olin proposes that an allowance be made for the release of
excess recycle water.

Subpart U—Sulfuric Acid Production Subcategory

We believe that double absorption sulfur-burning sulfuric-
acid plants can meet the proposed rules for “no discharge” of
process waste water pollutants. However, we strongly object
to the rule that there should be no process waste water dis-
charge from a single absorption sulfur-burning sulfuric acid

167

plant where the plant meets air quality standards through the
use of a tail gas clean up system. On page 28177 of the Federal
Register it is recognized that tail gases for these sulfuric acid
plants can be scrubbed and treated. On page 222 of the
“Development Document for Proposed Effluent Limitations
Guidelines” it is stated that SO. scrubber effluent should be
minimized on existing installations and no waterborne wastes
should be allowed from future SO: removal system. On page
230 of this document it states in the last paragraph that existing
SO: control systems which discharge waterborne waste can be
made wastefree by concentration and recovery of sodium
sulfate which can be sold. Before Olin provided purge stream
treatment of its Curtis Bay, Maryland sulfuric acid plant, the
possibility of selling or even giving away the sodium sulfate
was investigated. However, no customers or takers could be

found.

It would appear that those plants that have pioneered in the
development of pollution control technology and have installed
equipment thought to be acceptable to Federal [5155] and
State authorities are being penalized for this effort. Past effort
to reduce pollution should not go unrecognized when the water-
borne waste products resulting from these efforts are modest
and are compatible with the receiving waters. The rules should
be amended to permit the discharge of treated waste water
from air nciiution control facilities in a single absorption sulfur-
purning sulfuric acid plant where pH has been adjusted and
the sulfate discharge is compatible with the receiving waters.

Olin offers these objections and recommendations for change
of the proposed rules hoping to affect the development of
effluent limitations that offer the optimum benefits to the
country both environmentally and economically.

Yours very truly,

Olin Corporation

C. L. Knowles, Jr.

Director of Engineering and
Environmental Affairs

168

[COMMENTS ON PROPOSED RULES—
E. I. DU PONT DE NEMOURS
& COMPANY. |]

[5156]

E. 1. DU PONT DE NEMOURS & COMPANY
Wilmington, Delaware 19898

Legal Department

November 9, 1973

Mr. Philip B. Wisman
Information Center

Environmental Protection Agency
Washington, D. C. 20460

RE: COMMENTS ON THE PROPOSED REGULA-
TIONS—EFFLUENT LIMITATIONS AND STAN-
DARDS OF PERFORMANCE AND PRETREAT-
MENT FOR INORGANIC CHEMICALS MANU-
FACTURING POINT SOURCE CATEGORY, AND
COMMENTS ON

(1) THE EPA DEVELOPMENT DOCUMENT
(EPA 440/1-73/007) AND ON

(2) THE ECONOMIC ANALYSIS OF PROPOSED
EFFLUENT GUIDELINES, EPA-230/1-73-015.

Dear Mr. Wisman:

We, at Du Pont, seriously question the effluent limitations
and the basis for them as set forth in the Inorganic Chemical
Industry Guidelines. Not only are most of the effluent limita-
tions for best practicable control technology and best available
technology unachievable, but they are also not supported by
the record as required by the Act.

Many of the conclusions drawn did not take into account the
factors specified in Section 304(b) in determining the control
measures and practices applied to point sources.

169

We agree with the attached legal position paper of MCA
on the guidelines and request that EPA state that the guide-
line limits are not stanuards but are merely guidance to achiev-
ing an effluent reduction which is technologically and economi-

cally feasible.

We find few areas in which we concur conceptually with
EPA. One of them is item (6) on page 28180 where EPA states
that, except for those considered harmful, dissolved solids
should not be limited. We interpret this to mean that dis-
solved solids do not fal] within the term “process waste water
pollutants.” However, EPA did not clarify this point in the
definitions for “process waste waters” in Subparts A through
V. We suggest that it be so defined as to exclude dissolved
solids.

[5157] We also concur with the decision in paragraph (9)
of page 28180 to deal with cooling water and boiler blowdown
and water supply waste waters as a separate category. In the
interest of clarity, we suggest that each subpart specify that
these waters are not within the purview of these subparts.

Or analysis of the Development Document shows that most
of the erroneous conclusions and insufficient economic evalua-
tions in the Draft Development Document ( General Technolo-
gies, June, 1973) have been repeated. Du Pont commented
extensively on the draft document, either directly to EPA or to
the Effluent Standards and Water Quality Information Advisory
Committee.

We are concerned that the final Development Document
differs littie from the draft version. No record has been pub-
lished to justify or support EPA’s decision not to correct the
erroneous conclusions drawn in the Development Documents
as pointed out in the copious comments submitted by reviewers
of that draft Document.

EPA merely states that the data upon which these guidelines
were established included EPA permit applications, EPA sam-
pling and inspection, consultant reports, and industry submis-
sion. However, the “Development Document for ‘Proposed
Effluent Limitation Guidelines and New Source Performance:
Standards” which details the analysis undertake

[Text truncated at 120,000 characters. The full text is on the page linked above.]

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Source: Frix Law Library, https://www.frixlaw.com/law-library/documents/brief%3Amicro_IA40385003_2168%3A02. Public record. Not legal advice.
